Académique Documents
Professionnel Documents
Culture Documents
masibus
CONTENTS
1. TECHNICAL DETAILS
2. SPECIFICATIONS
3. FRONT FASCIA
4. CONNECTIONS DETAIL
5. USER GUIDE
6. MODE OF OPERATION
7. CALIBRATION PROCEDURE
8. MODBUS DETAIL (OPTIONAL)
9. COMMUNICATION PARAMETERS
Operators Manual
Page 2 of 22
masibus
TECHNICAL DETAILS
Operators Manual
2.
SPECIFICATIONS
Display:
4 digit 0.56" Red LEDs for process
variable
4 digit 0.39" Red LEDs for setpoint
20 segment bargraph for control output/
retransmission output / valve position
indication
Individual discrete Red LEDs to indicate
relay status, auto/manual mode,
Local/Remote setpoint, Transmit/Receive
status in case of serial communication
Input:
Thermocouple types B, E, J, K, R, S, T,
N, G & C (ANSI standard)
RTD - Pt100 (DIN 43760) 3-wire
4-20 mA or 1-5 V DC linear
0-20 mA or 0-5 V DC linear
Page 3 of 22
masibus
Operators Manual
Retransmission Output:
Page 4 of 22
masibus
General:
1
2
3
4
5
6
7
8
Power supply:
110V/230V AC, 50 Hz operation
provided as standard by input terminals.
jumper setting required.
Ambient:
0 to 55 deg C.
Humidity:
Up to 95% RH (Non-condensing)
Power consumption:
Less than 15VA
Physical Case:
M.S. powder coated with ABS
molded bezel
Terminals:
Good quality 35 deg. angled type
can accept
upto 2.5 sq.mm wire.
Bezel size:
96 X 96 mm
Depth behind panel:
220 mm maximum including
terminals
Panel cutout :
92 X 92 mm
Options: RS 232 C / RS 422 / RS 485
Serial Communication Interface.
3. FRONT FASCIA
9
10
11
110VAC
230VAC
Terminal
no
1
2
Description
Input +Ve
Input - Ve
10
11
C+(Com of
rtd Input)
+Ve Input
- Ve Input
Open
Wiper
Close
mains A.C.
@50Hz
Neutral
Earth
12
+Ve Output
13
14
15
16
17
18
19
- Ve Output
+Ve Output
- Ve Output
+Ve Output
- Ve Output
GND
TXD /
DATA+
RXD /
DATACommon
20
21
Operators Manual
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
4
5
6
7
8
9
4. CONNECTION DETAIL
12
13
14
15
16
17
Sensor Input
( T/C or Rtd or
Linear type )
4-20mA / 0-20mA
remote setpoint i/p
inputs From valve
positioner
resistance feedback
Mains
Supply
(Jumper setting
require)
+24V,30mA
Transmiter supply o/p
Controlled
or Pulse
Retransmission
output
For RS-232 or
Rs-485 Serial
Interface
Heat / Forward
Page 5 of 22
masibus
22
23
24
Normally
Open
Normally
Close
Common
Normally
Open
Normally
230V A.C. @ 2A
26
Close
Common
Auxiliary(A2)
27
Normally
Relay o/p rated for
28
Open
Normally
230V A.C. @ 2A
29
Close
Common
Auxiliary(A3)
30
Normally
Relay o/p rated for
31
Open
Normally
230V A.C. @ 2A
32
Close
REMARKS: TERMINALS MARKED
CONT. O/P +/OR CONTROLLED
CURRENT / VOLTAGE O/P OR PULSE O/P
AS PER ORDER.
25
5. USER GUIDE
5.1 INTRODUCTION
This is a single chip microcontroller
based PID controller designed for
universal input type. Instrument is
operated by five user friendly keys.
These keys are used for configuration,
operation, programming and calibration.
There are four levels of protections in
the instrument. These four levels decide
access to setpoints (operator level),
access to setpoints & control parameters
(supervisor level), configuration and
calibration.
The manual covers all aspects of
operation of the instrument. Please read
instructions carefully before altering any
programming
or
configuration
information.
5.2 OPERATION
POWER SUPPLY
Before
connecting
power
to the
instrument ensure
that
you are
connecting right input voltage to right
Operators Manual
masibus
6. MODES OF OPERATION
Page 7 of 22
masibus
Operators Manual
mode)
Operators Manual
masibus
If user select No 3 option, there will be 3
relay (Aux relay 1 ,Aux relay2 & Aux
relay3) for use as Auxiliary relay. now,
user cant select Heat Cool & Valve
position feedback o/p option.
NOTE: user must set Aux relay No.
parameter & then set output type in
configuration mode.
Proportional Band (Pb H): The range
of temperature over which power is
adjusted from 0% to 100% is called the
PROPORTIONAL
BAND.
Type
of
Proportional
Band
is
front
panel
configurable in conf. mode as Absolute
in deg. centigrade, as percentage of setpoint, or as percentage of instrument
span. Pband is centered about the
setpoint. e.g. Suppose the setpoint is
100 and Pband (Absolute type) is 10
then the power at 95 is 100% and at
105 it is 0%. Power at the setpoint is
50%.
Proportional
Band
is
programmable from 0 to 400. If the
proportional band setting is zero, the
result would be an ON-OFF controller.
Integral time(tI): The Integral time
constant is defined as the time interval
in which the part of the output signal
due to the integral action increases by
an amount equal to the part of the
output signal due to the proportional
action,
when
the
deviation
is
unchanging. Integral time is adjustable
from 0 to 1800 second.
Derivative time(td): The derivative
time constant is defined as the time
interval in which the part of the output
signal
due to proportional action,
increases by an amount equal to the
part of the output signal due to
derivative action, when the deviation is
changing at a constant rate. Derivative
time is adjustable from 0 to 600 second.
NOTE: Setting integral or Derivative to
zero cuts off the contribution of that
terms.
Cycle time (tC H): This parameter is
applicable in heat and heat/cool relay
type output option. It is adjustable from
0 to 300 second. The cycle time is equal
Page 9 of 22
masibus
E type t/c
J type t/c
K type t/c
T type t/c
B type t/c
R type t/c
S type t/c
N type t/c
G type t/c
C type t/c
special type
RTD pt-100
4-20 mA/ 1-5 V
0-5 V/ 0-20mA
Page 10 of 22
E, J, K, T, N, G, C t/c types
SW3, SW8
B, R, S t/c types
- SW3, SW4, SW8
4-20 mA/0-20mA input - SW1, SW2,
SW3, SW8
0-5 V/1-5 V input - SW2, SW3, SW8
RTD Pt-100 input - SW5, SW6, SW7
User must ensure to keep DIP switch
settings to be matching with the
selected input type; otherwise erroneous
reading will be displayed. For a change
in input type in a particular group there
is no need to alter DIP switch settings.
6.4.2 OUTPUT TYPE
Type of output is displayed as code for
output type. The types of outputs
available in order along with the display
prompt are as follows:
Ht
- Time proportional Heat relay
HtCL - Heat/Cool output
vPFb - Valve positioner o/p with
feedback
vP-- - Valve positioner o/p without
feedback
LIN
- Isolated Voltage/Current
proportional o/p (linear o/p)
L.FST - Fast cycle pulse output
L.SLO - Slow cycle pulse output
SPL
- Special o/p type on request
vPNA - Valve positioner o/p feedback
Retransmission output is available all
output type.
Time proportional Heat Relay: C, NO,
NC potential free relay contacts are
provided at HT/FR relay terminals on
back plate. The relay cycles ON + OFF,
once in the cycle time (tC H) set. The
relay is energies when power is to be
delivered to the system. The ON duty
cycle increases proportionately as more
power is to be delivered to the system,
e.g. if the cycle time setting is 60
seconds and 50% power is to be
delivered, then relay ON + OFF will
be 30 secs. + 30 secs. The relay
contacts are rated for 2A / 230V A.C.
Operators Manual
masibus
Heat/Cool output: PID 5030 has the
ability to provide two outputs for
heat/cool control situation. For this in
PROG MODE Aux relay will be
selected 2 No.
In Heat-cool relay
output type there are 2 SPDT(C, NO,
NC) contacts provided at HT/FR and
CL/RV terminals on backplate. Which is
heat and which is cool, is changed by
setting Reverse/Direct (rEv/dir) control
action polarity in configuration mode.
The relay contacts are rated for 2A/230V
A.C.
In heat-cool output type there are three
additional parameters, Pband cool (Pb
C), Cool cycle time (tC C) and Dead
Band (db) to be programmed by the
user. In normal operation the output
varies linearly between 0% to 100%
across the proportional band (Pb H).
Heat-cool operation means that the
output is divided into two separate
sections of heat control action and cool
control action. e.g. Pband heat(Pb H) is
set at 100(absolute) and the setpoint is
set at 500. This proportional band is
taken at both side of the setpoint (rather
then distributing pband across the
setpoint, because we are taking this
pband as heat pband) for output power
calculation. So here output power is
100% at 400 PV and 0% at 600 PV
(When control action polarity is reverse).
With the Pband cool (Pb C) also set at
100 and dead band is 0% then the
heating output varies from 100% to 0%
across the 100% to 50% region of the
output power and cooling output varies
from 0% to 100% across the 50% to
0% region of output power. The ON duty
cycle of the heat relay and the cool relay
depends upon the heat cycle time and
cool cycle time setting. So here 400PV
to 500PV is the Heat band of 100
(according to Pb H setting ) across which
heat control action varies linearly
between 100% to 0% and 500PV to
600PV is the cool band of 100 (according
to Pb C setting ) across which cool
control action varies linearly between
0% to 100%. When cool pband is set
between 0 to pband heat, cool control
action will varies linearly between 0% to
100% across the cool pband. But if cool
Page 11 of 22
masibus
masibus
6.4.3
CONFIGURE
POLARITY
THE
O/P
Output
polarity is programmable as
`dIr'(DIRECT) or `rEv'(REVERSE). For
reverse polarity, power delivered to the
system will decrease as the process
variable increases, and for the direct
polarity power delivered to the system
will
increase as the process variable
increases.
6.4.4 CONFIGURE THE
PROPORTIONAL BAND
The type of Proportional band is
programmable from front, when the
instrument is online. Proportional band
can be configured as `Abs'(Absolute in
degree centigrade), as `SP'(percentage
of setpoint), and as `SPAN'(percentage
of instrument span).
6.4.5 ZERO & SPAN
These settings are for specifying
minimum and maximum range of
operation. Although full sensor input
range is supported, user can select a
particular range of operation. The
setpoint can not be set below zero
setting and above the span setting. The
reading will display OvEr when the input
is below zero setting by 5% or above the
span setting by 5%. This 5% is
calculated for the difference of zero and
span settings. Extreme limits for
thermocouple and RTD types for the
setting are sensor limits.
Zero and span setting are used for
selecting range for linear inputs. This
allows to select any value between 1999 to 9999 for the range of the linear
input. This range can be changed any
Operators Manual
Operators Manual
masibus
c. Absolute, deviation or band setpoint Absolute means absolute value whatever
it is set for aux. setpoint. In case of
deviation setpoint, it is added to the
main setpoint (local/remote) to derive
the actual setpoint. In case of band
setpoint main setpoint is taken as a
reference
and
band
setpoint
is
distributed both side of main setpoint
equally.
Now, let us see an example to illustrate
the effect of hysteresis setting on relay
operation. For control setpoint and
alarm setpoint, the effect of hysteresis
is little different so we will consider each
case separately.
Suppose you have selected a setpoint of
200 and hysteresis of 5. Also the
setting is for control type and on below
setpoint. So, in this case the hysteresis
effect is applicable while turning ON
the relay. The relay will turn off exactly
at 200, after being turned on. But, it
will not turn on once again until temperature falls below 200 - 5 = 195. This
provides a band of 5 around the
setpoint. In case of on above setpoint
type, the operation will be reverse.
Now suppose you have kept same
setpoint of 200 and hysteresis of 5 with
setpoint type as alarm and on below
setpoint. In this case the hysteresis
effect will be applicable while turning
OFF the relay. The relay will turn ON
when the process value goes below 200.
But it will not turn OFF until the
temperature goes beyond 200 + 5 =
205. This provides a band of 5 around
the setpoint. In case of on above
setpoint type, the operation will be
reverse.
6.4.8
BATCH
PARAMETER
ENABLE/DISABLE
Special features for batch operation like
Proportional Band Shift, Integral inhibit
& Maximum power limit can be enabled
by selecting YES at the Prompt `PrL',`SHPb' and `tI-L' in conf. mode.
Program mode allow programming of
parameter which one is enabled in the
conf. mode.
Page 14 of 22
masibus
7. CALIBRATION
PROCEDURE
FOR
SERIAL
Operators Manual
masibus
the signal conditioner for ambient has
failed. In this case, the software
provides
facility
for
manual
compensation. This compensation is
by default 30.0 deg. This can be
changed to desired value in calibration
mode.
Calibration for the remote setpoint i/p is
similar
to
the
process
variable
calibration. For remote zero calibration
feed the 0mA or 4mA depends upon the
remote i/p type and calibrate the
remote setpoint zero at the remote zero
value set in the conf. mode. Similarly
feed the 20mA and calibrate the remote
setpoint span at the remote span value
set in the conf. mode.
In the Calibration of the valve position,
user can not increment or decrement the
value in the PV display. The value
indicated in the PV display is mV
measured across WIPER and CLOSE
terminals.
By
changing the valve
position user decides the zero of valve
position and then just press the ENTER
key. Now at this valve position,
feedback power will be 0% . Similarly
user decides the span (maximum limit
upto which valve should open) of valve
position and press the ENTER key. Now
at this valve position, feedback power
will be 100%. Here zero and span of
valveposition can be calibrated upto
0.1V maximum and 0.6V minimum
respectively.(i.e. allowed range for zero
is upto maximum 10% and that for
span is minimum 60% respectively.)
For current/voltage output calibration
PV display will indicate frequency (
which one is internally generated
according to output power ). First set
the output power to 0% and sense the
control o/p (current/voltage) and with
increment/decrement of frequency at
CONZ prompt set the control o/p at
zero value (either at 0V D.C. or at 4 mA
D.C. depending upon the control output
type ) and press the ENTER key. This is
the zero calibration of current/voltage
output. Similarly set the output power
to 100% and at CONS prompt set the
control o/p at span value (either at 5V
Page 16 of 22
masibus
For
retransmission current
output
calibration Process Value(PV) display
will indicate frequency ( which one is
internally generated according to output
power ). First set the Process Value to
Zero and sense the Retrans
o/p
(current) and with increment/decrement
of frequency at RTRZ prompt set the
Retrans o/p at zero value (4 mA D.C)
and press the ENTER key. This is the
zero calibration of current output.
Similarly set the Process Value to Span
and at RTRS prompt set the Retrans o/p
at span value ( 20mA D.C.)and press
the ENTER key. This is the span
calibration of current output.
(LSB)
Most
MESSAGE QUERY:
8. MODBUS DETAIL
INTRODUCTION:
The PID 5030 can be connected
in RS-485 communication datalink
either4 in multi drop or repeat
mode.Each PID must have unique serial
number.No two PIDs may have the
same
address.Entire
range
of
addresses(1 to 99 ) may be used.
Before startingt any communication,
choose a baud rate and protocol
compatible to the host computer. Only
two-pass protocol is assumed. This
speeds up the total throughput.
COMMUNICATION PROTOCOL
The communication protocol is a HEX
procol. The host computer issues the
PIDs that in turn responds to each
command.
The entire protocol is based on the
command/answer protocol.
RTU Framing
Operators Manual
Page 17 of 22
masibus
start
stop
stop
CRC calculation:
The CRC field checks the contents of the
entire message. It is applied regardless
of any parity check method used for the
individual characters of the message.
The CRC value is calculated by the
transmitting device, which appends the
CRC to the message. The receiving
device recalculates a CRC during receipt
of the message, and compares the
calculated value to the actual value it
received in the CRC field. If the two
values are not equal, an error results.
The CRC is started by first pre loading a
16-bit register to all 1's. Then a process
begins of applying successive eight-bit
bytes of the message to the current
contents of the register. Only the eight
bits of data in each character are used
for generating the CRC. Start and stop
bits, and the parity bit, do not apply to
the CRC. During generation of the CRC,
each eight-bit character is exclusive
ORed with the register contents. Then
the result is shifted in the direction of
the least significant bit (LSB), with a
zero filled into the most significant bit
(MSB) position. The LSB is extracted and
examined. If the LSB was a 1, the
register is then exclusive ORed with a
preset, fixed value. If the LSB was a 0,
no exclusive OR takes place. This
process is repeated until eight shifts
have been performed. After the last
(eighth) shift, the next eight-bit byte is
exclusive ORed with the register's urrent
value, and the process repeats for eight
more shifts as described above. The final
content of the register, after all the
bytes of the message have been applied,
is the CRC value. When the CRC is
appended to the message, the low-order
byte is appended first, followed by the
high-order byte.
Page 18 of 22
masibus
CHECKSUM COMPUTATION:
CRC of the message is calculated same
way as explained earlier and
appended to message.
EXCEPTION RESPONCE:
The table explains the meaning of error
codes, if PID 5030 transmits error
message.
CODE
01
02
1.START DELAY and ADDRESS:
When the PID 5030 sends its response,
it places its own address in this address
field of the response to let the master
know which PID 5030 is responding.
03
2.FUNCTION:
When the PID 5030 responds to the
master, it uses the function code field to
indicate either a normal (error-free)
response or that some kind of error
occurred (called an exception response).
NOTE
Operators Manual
08
1.
2.
MEANING
Function code Invalid. It must
be 01,05,03 or 06.
Illegal data starting address.
The range is specified for
different functions in the table
below.
Illegal data value. The range is
specified for different
functions in the table below.
Check sum ( CRC ) error.
Garbled message.
Sr.
No.
Digital
Parameters
AUTO/MANUAL
Hex
Addres
s
00
Absolut
e
Address
00001
Page 19 of 22
masibus
2
3
4
5
6
MODE
LOCAL/REMOT
E MODE
HTFR RELAY
CLRV RELAY or
A1
A2 RELAY
A3 RELAY
01
00002
02
03
00003
00004
04
05
00005
00006
9. COMMUNICATION PARAMETER:
Sr.
No.
1
2
Analog Parameters
PROCESS VALUE
SET VALUE
Hex
Address
Access Type
Absolute
Address
00
Read Only
40001
01
40002
PERCENTAGE POWER*
02
40003
INTEGRAL TIME
03
40004
DERIVATIVE TIME
04
40005
05
40006
06
40007
07
40008
08
40009
10
DEAD BAND
09
40010
11
0A
40011
12
AUXILIARY HYSTERESIS 1
0B
40012
13
0C
40013
14
AUXILIARY HYSTERESIS 2
0D
40014
15
0E
40015
16
AUXILIARY HYSTERESIS 3
0F
40016
17
MAXIMUM POWER
10
40017
18
11
40018
19
12
40019
20
REMOTE OFFSET
13
40020
21
ZERO
14
40021
22
SPAN
15
40022
23
POSITION FEEDBACK
16
40023
Operators Manual
Page 20 of 22
masibus
* User can write PERCENTAGE POWER in manual mode only. At the time of Power ON,
PERCENTAGE POWER will be zero.
NOTE:
Analog o/p: 4 to 20mA. Analog o/p will follow as the below indication:
Set zero=0, Set span = 500 for TC/RTD
Set zero=0, Set span = 100 for Linear I/P
Hysteresis is assumed to be Zero.
DIRECT
mA O/P
Value of
ZV.
[% O/P]
OPEN
UNDER
-5%
0%
ZV >
0%,
ZV <
100 %
100%
105
%
OVER
Open Sensor
Linear
I/P
Controll
ed O/P
Retras
mission
O/P
TC/RTD
Process
value on
display
Open Sensor
UP
20
mA
DW
20
mA
4
mA
4
mA
4
mA
20.8
mA
3.2
mA
3.2
mA
3.2
mA
4
mA
UNDER
-25
(5%)
Process
value on
display
OPEN
OPEN
O/P >
4mA
O/P <
20mA
O/P >
4mA
O/P <
20mA
PV > 0,
PV <
500
20
mA
20
mA
20
mA
UP
20
mA
DW
20
mA
20
mA
20.8
mA
20.8
mA
20.8
mA
3.2
mA
500
525
(5%)
OVER
OPEN
Open Sensor
Open Sensor
UP
DW
UP
DW
Controll
ed O/P
20
mA
20
mA
4
mA
4
mA
4
mA
Retras
mission
O/P
20.8
mA
3.2
mA
3.2
mA
3.2
mA
4
mA
UNDER
-25
(5%)
OPEN
O/P >
4mA
O/P <
20mA
O/P >
4mA
O/P <
20mA
PV > 0,
PV <
500
20
mA
20
mA
20
mA
20
mA
20
mA
20
mA
20.8
mA
20.8
mA
20.8
mA
3.2
mA
500
525
(5%)
OVER
OPEN
Open Sensor
Open Sensor
Open Sensor
UP
UP
Operators Manual
DW
Page 21 of 22
DW
masibus
REVERS
EmA
O/P
Value of
ZV.
[% O/P]
OPEN
UNDER
-5%
0%
ZV >
0%,
ZV <
100 %
100%
105
%
OVER
Open Sensor
Linear
I/P
Controll
ed O/P
Retras
mission
O/P
Open Sensor
UP
4
mA
DW
4
mA
20
mA
20
mA
20
mA
20.8
mA
3.2
mA
3.2
mA
3.2
mA
4
mA
UNDER
-25
(5%)
Process
value on
display
OPEN
O/P >
4mA
O/P <
20mA
O/P >
4mA
O/P <
20mA
PV > 0,
PV <
500
4
mA
4
mA
4
mA
UP
4
mA
DW
4
mA
20
mA
20.8
mA
20.8
mA
20.8
mA
3.2
mA
500
525
(5%)
OVER
Open Sensor
TC/RTD
Controll
ed O/P
Retras
mission
O/P
DW
4
mA
20
mA
20
mA
20
mA
20.8
mA
3.2
mA
3.2
mA
3.2
mA
4
mA
UNDER
-25
(5%)
OPEN
OPEN
Open Sensor
UP
4
mA
Process
value on
display
OPEN
O/P >
4mA
O/P <
20mA
O/P >
4mA
O/P <
20mA
PV > 0,
PV <
500
4
mA
4
mA
4
mA
UP
4
mA
DW
4
mA
20
mA
20.8
mA
20.8
mA
20.8
mA
3.2
mA
500
525
(5%)
OVER
OPEN
Open Sensor
Open Sensor
UP
UP
Operators Manual
DW
Page 22 of 22
DW