ALKALI - CHLORINE - SULFUR - BALANCE

Plant
Kiln

Date
Type, make

Time
Heat consumption

Preheater / PC kiln

Length
Diameter (BZ)

m
m

Cooler Type, make

Cleaning method
frequency
Fuels (sulfur input)
Fuel type

CV
[kJ/kg]

S
[%]

Thermal load (BZ)

Length of fix coating

0.0 MW/m2
m

L coating / kiln diam.:

Observations

0.0 -

Fineness
[% 90m]

Rate
[t/h]

Main firing

INPUT

SO3

Massflow

Kiln Feed (dry) as fed

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

cli basis
[t/t cli]
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

conc.
[%]

OUTPUT

5 Bypass dust removed from kiln

6a Dust (main filter) returned via kiln feed
7 Dust (main filter) removed from kiln
8

Diff.

Clinker

Emission
TOTAL OUTPUT

0.00

0.00
0.00
0.00
0.00
-

K2O
cli basis
[%]
0.000
0.000

TOTAL INPUT
4

%
%

HCl-Emission (chlorine output)

O2, at HCl measurement
%O2
Dry exh.gas at 0.0%O2
0.280 Nm3/kg cli
HCl dry
ppm
HCl
0 mg /Nm3
0 mg/kg cli
0.0 kg HCl/h
Cl
0 mg/kg cli
Cl
cli basis
0.000 %

0 kJ/kg

rate
[t/h]
1

t/d
0.0 t/h

Emission at main stack (including bypass stack)

SO2-Emission (sulfur output)
O2, at SO2 measurement
%O2
Dry exh.gas at 0.0%O2
0.280 Nm3/kg cli
SO2 dry
ppm
SO2
0 mg /Nm3
0 mg/kg cli
0.0 kg SO2/h
SO3
0 mg/kg cli
SO3
cli basis
0.000 %

Heat
[%]

Sec. Firing
or PC

Balance

kJ/kg cli

O2 kiln inlet
O2 PH outlet

0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0

Calculated specific fuel cons. (from above data)

Clinker production

Input - output
in % of input

conc.
[%]

Na2O
cli basis
[%]
0.000
0.000

conc.
[%]

Na2Oequiv

cli basis
[%]
0.000
0.000

cli basis
[%]
0.000
0.000

Cl
conc.
[%]

cli basis
[%]
0.0000
0.0000

A/S

Mass Balance

[-]

LOI
[%]

0.000

0.000

0.000

0.000

0.0000

0.000

0.000
0.000
0.000
0.000
0.000
0.000

0.000
0.000
0.000
0.000
0.000

0.000
0.000
0.000
0.000
0.000

0.000
0.000
0.000
0.000
0.000

0.0000
0.0000
0.0000
0.0000
0.0000
0.0000

0.000

0.000
0.0

0.000
0.0

0.000
0.0

0.000
0.0

0.000

0.000
0.0

cli basis
[t/h]
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.00
0.0

(red values: estimated figures)

Hot meal

Massflow
conc.
[%]

Mix right + left

343019013.xls

SO3

Limits
[%]
-

K2O

conc.
[%]

Na2O
conc.
[%]

HGRS/CTS/TPT

conc.
[%]
0.000

Na2Oequiv

Limits
[%]
-

Cl
conc.
[%]

A/S
Limits
[%]
-

Mass Balance
LOI
[%]

Calcination
[%]
01/19/2017

Average

343019013.xls

0.000

0.000

0.000

HGRS/CTS/TPT

0.000

0.000

0.000

0.0

01/19/2017

Applicable Balance Boundary for all Kiln Types:

343019013.xls

HGRS/CTS/TPT

01/19/2017

EVALUATION of ALKALI - CHLORINE - SULFUR - BALANCE

- The following section is only applicable if the balance boundary as shown on the balance sheet is used
(balance boundary excluding outer dust cycle).
- For additional information and explanations see 'Manual Alk/SO3/Cl - Balance"

Main Results:

HGRS criteria for Preheater / PC kiln :

1. "Calculated" Cl in clinker*/**:

n/a g/t cli

< 200-300 for all kilns

2. Actual Sulfur in clinker:

n/a %SO3cli

< 1.5

3. Alk/SO3 ratio in clinker:

n/a

0.8 - 1.2

4. "Relevant" Cl input***:

n/a g/t cli

5. Sulfur Volatility

#DIV/0!

6. Hot Meal:

< 300 (no Cl valve)

<0.7
see graph below

* "Calculated" value in clinker = Total inputs minus dust output and emission, referred to clinker.
** "calculated" CL value shows more reliable values than the real value in clinker (which is heavily depending
on the current circulation situation)
*** "Relevant Input= All Cl inputs minus Cl in dust reused (via kiln feed or returned directly) in the kiln process minus emission
Limiting criteria HGRS: Maximum possible Cl input when maximising Cl valves
Note: The Chlorine limit of 5000 g/t clinker for wet/long dry kilns is from the process point of view only.
If all dust goes to the cement, the chlorine limit is usually around 1000 gr/t clinker.

Hot Meal Evaluation for SP/PC Kilns

frequent blockages

2.400
2.200
2.000
1.800
1.600

% Cl

1.400
1.200
1.000
0.800
0.600
0.400
0.200
0.000
0.000

343019013.xls

0.500

1.000

1.500

2.000

2.500

3.000

% SO3

HGRS/CTS/TPT

3.500

4.000

4.500

5.000

5.500

6.000

01/19/2017