Manual Imes Icore 350i Inglês

CORiTEC 350i
CORiTEC 350i
Operating Instructions
(In accordance with Article 1.7.4 Annex I
of the EC Machinery Directive)
Name:
CORiTEC 350i
Manufacturer:
imes-icore GmbH
Im Leibolzgraben 16
36132 Eiterfeld
Tel.: +49 (0) 6672 898-228
Fax: +49 (0) 6672 898-222
info@imes-icore.de
www.imes-icore.de
Date of creation: 06.03.2015
Version: 1.0
Basic Information CORiTEC 350i
Contents
EC Declaration of Conformity in accordance with Directive 2006/42/EC, Annex II A ..................... 5
1 Basic Information........................................................................................................................ 6
1.1 Information concerning these Instructions .......................................................................... 6
1.2 Explanation of Symbols ...................................................................................................... 6
1.3 Limitation of liability ............................................................................................................ 7
1.4 Copyright ............................................................................................................................ 7
1.5 Customer service ................................................................................................................ 7
2 Safety ......................................................................................................................................... 8
2.1 Intended use ....................................................................................................................... 8
2.2 General Hazards ................................................................................................................ 8
2.2.1 Electrical Hazards .................................................................................................... 8
2.2.2 Mechanical Hazards ................................................................................................. 9
2.2.3 Hazard due to High Temperatures ........................................................................... 9
2.2.4 General Hazards in the Workplace .......................................................................... 10
2.3 Operators Responsibility .................................................................................................... 10
2.4 Personnel Requirements .................................................................................................... 10
2.4.1 Qualifications ............................................................................................................ 10
2.5 Safety Equipment ............................................................................................................... 11
2.5.1 Description of Safety Equipment .............................................................................. 11
2.5.2 Safety devices that must be provided by the operator. ............................................ 12
2.6 Environmental protection .................................................................................................... 12
3 Technical Data ........................................................................................................................... 13
3.1 General Information ............................................................................................................ 13
3.1.1 Milling Machine ......................................................................................................... 13
3.1.2 High-Frequency Spindle ........................................................................................... 14
3.2 Power Connection Data ...................................................................................................... 14
3.3 Workplace and Set up Conditions ...................................................................................... 14
3.3.1 Operation .................................................................................................................. 14
3.3.2 Storage .................................................................................................................. 15
3.3.3 Transport .................................................................................................................. 15
3.4 Compressed Air .................................................................................................................. 15
3.5 Emissions ........................................................................................................................... 16
3.5.1 Noise
.................................................................................................................. 16
3.6 Identification Plate .............................................................................................................. 16
4 Design and Function .................................................................................................................. 17
4.1 Main Features ..................................................................................................................... 17
4.1.1 Machine Layout ........................................................................................................ 17
4.1.2 Connector Panel....................................................................................................... 18
4.1.3 Compressed Air Service Unit ................................................................................... 19
4.2 Operating the Machine ....................................................................................................... 20
4.2.1 Materials .................................................................................................................. 20
4.2.2 Brief Description ....................................................................................................... 20
4.2.3 Operational Description ............................................................................................ 20
4.3 Tool Magazine .................................................................................................................... 21
4.4 Workspace and Hazardous Areas ...................................................................................... 22
imes-icore GmbH
Im Leibolzgraben 16
36132 Eiterfeld
www.imes-icore.de

5 Transport, Packaging and Storage ............................................................................................ 23
5.1 Safety Instructions for Transport ........................................................................................ 23
5.2 Packaging ........................................................................................................................... 24
5.3 Symbols on the Packaging ................................................................................................. 24
5.4 Transport ............................................................................................................................ 25
6 Installation and Initial Operation ................................................................................................. 26

6.1 Safety Instructions for Installation and Initial Operation ..................................................... 26
6.2 Preparation ......................................................................................................................... 26
6.2.1 Setting Up the System.............................................................................................. 26
6.3 Installation........................................................................................................................... 28
6.3.1 Connecting the Control PC ...................................................................................... Fehler! Textmarke
6.3.2 Connect temperatur control ...................................................................................... Fehler! Textmarke
6.3.3 Connecting Accessory Equipment ........................................................................... 28
6.4 Connecting to the Power Supply ........................................................................................ 28
6.5 Initial Operation .................................................................................................................. 29
7 Operation .................................................................................................................................... 30
7.1 Safety instructions for operation ......................................................................................... 30
7.2 Procedure Prior to Operation.............................................................................................. 30
7.3 Power On ............................................................................................................................ 31
7.4 Procedure During Operation............................................................................................... 31
7.4.1 Referencing the Machine ......................................................................................... 31
7.4.2 Machine Controls ..................................................................................................... 32
7.4.3 Modes of Operation .................................................................................................. 33
7.4.4 Setting the Workpiece .............................................................................................. 33
7.4.5 Removing the Workpiece ......................................................................................... 34
7.4.6 Setting Tools in the Machine .................................................................................... 34
7.4.7 Approved Tools ........................................................................................................ 35
7.4.8 Changing Tools ........................................................................................................ 36
7.4.9 Replacing Milling Cutters ......................................................................................... 38
7.4.10 Milling
.................................................................................................................. 38
7.5 Types of Operation ............................................................................................................. 39
7.5.1 Dry Machining .......................................................................................................... 39
7.5.2 Wet Machining .......................................................................................................... 40
7.5.3 Switching between Wet and Dry Machining ............................................................. 40
7.6 Power Off ............................................................................................................................ 40
7.7 Procedure after Operation .................................................................................................. 41
8 Control Software ......................................................................................................................... 42
8.1 Starting the Control Software ............................................................................................. 42
8.2 User Interface ..................................................................................................................... 42
8.3 Function Buttons ................................................................................................................. 43
8.4 Status Displays ................................................................................................................... 46
8.5 Tool Fields .......................................................................................................................... 47
8.6 Registering a Tool in the Software ..................................................................................... 49
8.7 Information Bar ................................................................................................................... 50
9 Maintenance ............................................................................................................................... 52
9.1 Safety instructions for maintenance ................................................................................... 52
9.2 Replacement Parts ............................................................................................................. 53
9.3 Maintenance Instructions .................................................................................................... 54
imes-icore GmbH
Im Leibolzgraben 16
36132 Eiterfeld
www.imes-icore.de
9.4
9.5
9.6
9.7
9.3.1 General Cleanliness ................................................................................................. 54

9.3.2 Workpiece Holder ..................................................................................................... 54
9.3.3 Tool Holder and Length Probe. ................................................................................ 54
9.3.4 Interior Cover Guide Rails ........................................................................................ 55
9.3.5 Spindle .................................................................................................................. 55
9.3.6 Collet
.................................................................................................................. 55
9.3.7 Positioning the Spray Nozzles and Blow-off Pipes .................................................. 57
9.3.8 Water Separator ....................................................................................................... 58
9.3.9 Guide Rails and Drive Shafts ................................................................................... 58
9.3.10 Pre-filter in the Wet Cell ........................................................................................... 58
9.3.11 Tank for Cooling Lubricant ....................................................................................... 59
Maintenance Plan ............................................................................................................... 60
Maintenance ....................................................................................................................... 61
9.5.1 Milling a calibration body .......................................................................................... 61
9.5.2 Cleaning the Machine............................................................................................... 63
9.5.3 Lubrication ................................................................................................................ 63
Procedure After Maintenance ............................................................................................. 63
Annual Maintenance ........................................................................................................... 63
10 Errors .......................................................................................................................................... 64
10.1 Safety Tips for Troubleshooting.......................................................................................... 64
10.2 Error Table .......................................................................................................................... 66
10.3 Error Messages of the Remote Dental X.X Software ...................................................... 68
10.4 Troubleshooting Tasks ....................................................................................................... 68
10.5 Deactivating the Emergency Stop ...................................................................................... 75
10.5.1 Replacing Fuses ....................................................................................................... 75
11 Disassembly and Disposal ......................................................................................................... 76
11.1 Safety Information for Disassembly and Disposal .............................................................. 76
11.2 Disassembly ....................................................................................................................... 77
11.3 Disposal .............................................................................................................................. 77
11.3.1 Collection .................................................................................................................. 78
11.3.2 Return and Collection Systems ................................................................................ 78
11.3.3 Meaning of the Symbols ........................................................................................... 78
12 Customer Information ................................................................................................................. 79
12.1 Warranty ............................................................................................................................. 79
12.2 Limitation of liability ............................................................................................................ 79
imes-icore GmbH
Im Leibolzgraben 16
36132 Eiterfeld
www.imes-icore.de
EC Declaration of Conformity in accordance with Directive 2006/42/EC, Annex II
The manufacturer
Name, legal form:
imes-icore GmbH
Address:
Im Leibolzgraben 16
36132 Eiterfeld
hereby certifies that its machine:

Name: CNC Milling machine
Type: CORiTEC 350i
Article number: 511001 035x
SNo.:
fulfills all relevant requirements of the aforementioned directive - including all changes in
effect at the time of this declaration.
The product fulfills the following additional EU directives as well as all changes in effect at the time of
this declaration.
EC - EMC Directive
EC - Machinery Directive
EC - Low Voltage Directive
2004 / 108 / EC
2006 / 42 / EC
2006 / 95 / EC
The following harmonized standards (or parts thereof) were applied:

DIN EN 12100 Parts 1 and 2 -2003 DIN EN 349
-2008 DIN EN 953
-1997 DIN EN 60204 Part 1
-2007 EN 61326:97+A1:98+A2:01+A3:03
DIN EN ISO 13857

DIN EN ISO 13850
DIN EN ISO 13849
DIN EN 61000-6-3
DIN EN 55016-2-1
-2008-2008-2008-2005-2006-
Responsible for this Documentation:

Name:
Piper, Lars
Address:
Im Leibolzgraben 16
36132 Eiterfeld
Signature:
Place of issue:
Date of issue:
Position of the signatory:
Eiterfeld
06.03.2015
Managing director
Name of the signatory:
Stark, Christoph
Signature:
imes-icore GmbH
Im Leibolzgraben 16
36132 Eiterfeld
www.imes-icore.de
1
1.1
Basic Information
Information concerning these Instructions
Warning!
Please read these operating instructions carefully before connecting or operating the machine! As with
all technical systems, the smooth function and operational safety can only be guaranteed if the general
safety precautions and the specific safety information provided in these instructions are observed
when operating the machine.
1.2
Explanation of Symbols
This document uses symbols to emphasize particularly important sections. All sections highlighted
with any of these symbols deserve special attention.
Warning! Danger of personal injury!

This symbol is used wherever lack of care could lead to personal injury or death, or where conduct
deviating from these instructions or unprofessional conduct could result in damage to the system or to
the machine.
Warning! Mortal danger!

Working with electricity is a potentially life-threatening situation. This symbol is used to indicate
sections involving close proximity to electrical hazards and thus the danger for personnel.
Warning! Danger of explosions or burns!

This symbol is used wherever lack of care could lead to explosion and fire possibly resulting in
personal injury or death.
Warning! Danger of crushing!

This symbol is used to indicate hazards involving the crushing or pinching of body parts.
Warning!
This general symbol indicates sections of particular importance to the machine operator.
imes-icore GmbH
Im Leibolzgraben 16
36132 Eiterfeld
www.imes-icore.de
1.3
Limitation of liability
All information presented in this operating manual were chosen in accordance with the standards and
regulations in effect at the time of writing, as well as the current state of technology and our years of
experience in the industry.
The manufacturer can accept no responsibility for damages incurred in the following cases:
Failure to follow these instructions
Use of the machine in any way except for the intended use
Operation by untrained personnel
Alterations or modifications to the machine
Technical changes
Use of unapproved replacement parts
In cases involving specially-designed equipment, technical changes or requests for additional options,
the parts delivered with this machine may deviate from the packing list and the parts specified in this
document. The manufacturers responsibilities are defined in the procurement contract, the terms and
conditions, and the terms of delivery of the manufacturer as well as the legal requirements in effect at
the time the procurement contract is signed.
1.4
Copyright
The contents of this Operating Instructions document are protected by copyright. Their use is only
permissible within the scope of using the machine. Any use beyond the scope of use is prohibited
unless express written consent is provided by the manufacturer.
1.5
Customer service
Our customer service team is available for technical information and consultation:
Address:
imes-icore GmbH
Im Leibolzgraben 16
D-38132 Eiterfeld
Telephone:
+49 (0) 6672 898-469
Telefax:
+49 (0) 6672 898-222
E-Mail:
service@imes-icore.de
Web:
www.imes-icore.de
imes-icore GmbH
Im Leibolzgraben 16
36132 Eiterfeld
www.imes-icore.de
Safety CORiTEC 350i
Safety
The following section discusses points relevant to maintaining the highest possible level of safety to
personnel as well as to operating the machine safely and error free.
2.1
Intended use
CORiTEC 350i is a milling machine for the manufacture of dental prostheses. CORiTEC 350i was
developed to fulfill the stringent quality requirements of the dental industry. CORiTEC 350i is not
suitable for conventional milling techniques. Improper handling and use could pose a danger to
persons and result in damage to the machine. Therefore, we ask that you read these operating
instructions carefully and follow them exactly. These operating instructions must be kept in the
immediate vicinity of the machine and be readily available at all times to persons employed to operate
the machine. The machine may only be operated in a technically flawless and reliable condition.
Carefully note the safety instructions to prevent injury or damage.
2.2
General Hazards
This section describes basic risks which are present even when the machine is used properly.
2.2.1
Electrical Hazards
Electrical power
Warning! Mortal Danger!

Contact with live parts or damage to insulating materials carries an imminent life-threatening danger of
electric shock.
Work on the electrical system must only be performed by qualified electricians.
In the event of damage to insulation materials turn the power off immediately and have the
damage repaired.
When working on live parts of the electrical system and equipment it is imperative that the
machine be disconnected from the power supply for the duration of the work and that the
following five safety rules be observed:
o
o
o
o
o
Switched off
Secure against reconnection
Check the absence of voltage
Earth and short circuit
Cover or enclose any adjacent live parts
imes-icore GmbH
Im Leibolzgraben 16
36132 Eiterfeld
www.imes-icore.de
Safety CORiTEC 350i
Never bridge or otherwise put fuses out of service. When changing a fuse make sure that it is
of the correct power level.
Keep moisture away from live parts to avoid the risk of short circuit.
Stored energy
Warning! Mortal Danger!

Even after turning off the machine, electric charges can continue to be stored in individual parts.
Contact with such parts can be life-threatening.
2.2.2
Before starting work on these parts wait 10 minutes to ensure that all parts are fully
discharged.
Mechanical Hazards
Warning! Risk of injury from rotating tools and moving axles!

Contact with moving parts of the machine can cause serious injury.
Before beginning work ensure that all covers and safety devices are installed and in perfect
working condition.
Never reach into the machine when it is in operation.
When cleaning the interior of the machine always unplug the milling machine power cord and
safeguard against reconnection.
Before operating the machine always ensure that there are no loose parts in the vicinity of the
machine.
2.2.3
Hazard due to High Temperatures
Warning! Hot surfaces!

High temperatures will occur when operating the machine.
Make sure that the surfaces have cooled down to room temperature before touching.
imes-icore GmbH
Im Leibolzgraben 16
36132 Eiterfeld
www.imes-icore.de
Safety CORiTEC 350i
2.2.4
General Hazards in the Workplace
Always keep the work area clean.
Remove any unnecessary objects from the work area.
Mark any unavoidable tripping hazards with yellow-black marker tape.
2.3
Operators Responsibility
The operator is the person who uses the machine or makes the machine available to a third party and
who bears the legal responsibility for the protection of the user, his staff or third parties during
operation.
For use in the commercial sector, the operator of the machine is subject to the legal obligations
concerning occupational safety.
In addition to the safety information in these operating instructions, the relevant safety, accident
prevention and environmental regulations that applicable to the use of the machine must be complied
with.
2.4
2.4.1
Personnel Requirements
Qualifications
The tasks described in these operating instructions require different kinds of qualifications of the
persons entrusted with these tasks.
Warning! Hazard due to insufficient qualification of personnel!

Risks that arise due to the operation of the machine by unqualified persons cannot be properly
assessed. Such persons may place themselves or others at risk of death or serious injury. To avoid
this risk all work must only be carried out by suitably qualified persons. Insufficiently qualified persons
must be kept away from the work area.
Persons with impaired coordination or responsivity due to drugs, alcohol, or medication should not
perform any work on the machine.
imes-icore GmbH
Im Leibolzgraben 16
36132 Eiterfeld
www.imes-icore.de
10
Safety CORiTEC 350i

The qualifications for the various tasks are listed below:
User:
The operator must instruct the user on the duties assigned to them and the possible hazards of
improper conduct. All tasks that go beyond operation in normal mode may only be performed by the
user if the operator has expressly assigned them the task.
Electricians:
A qualified electrician can independently perform work on electrical systems and recognize and avoid
possible dangers due to their technical training, knowledge and experience as well as their knowledge
of relevant standards and regulations.
A qualified electrician is familiar with all relevant standards and regulations applicable to the working
environment in which they work.
Qualified personnel:
Qualified personnel can independently recognize and avoid possible dangers and hazards due to their
technical training, knowledge and experience.
Manufacturer:
Certain work may only be performed by manufacturer's technical personnel. Contact our customer
service department if any such work needs to be carried out.
2.5
Safety Equipment
2.5.1
Description of Safety Equipment
Emergency stop switch:

An emergency stop switch is located on the milling machine control panel that enables the machine to
be stopped as quickly as possible. The emergency stop switch must always be freely accessible.
Please note: The main power switch on the machine has no emergency stop function.
Position of the emergency stop switch:
The emergency stop switch is mounted on the operating panel of the machine to the right of the cover.
Cover:
The cover is a protective hood that enables access to the working area of the machine. This cover
shields people from dangers that arise during operation such as dust and noise as well as from
moving tools and parts, reduces noise and contains the swarf. When the machine is running the cover
is locked and cannot be opened. This safety device must neither be removed nor modified.
imes-icore GmbH
Im Leibolzgraben 16
36132 Eiterfeld
www.imes-icore.de
11
Safety CORiTEC 350i

Cover monitoring:
The cover is monitored. If the cover is open the machine controls will not start.
Locking the cover:
When the machine is in operation the cover is locked and can only be opened when all machine axles
and spindles are at a standstill.
Cover button:
The cover button enables the hood to be opened and provides access to the working area of the
machine. The cover button is only active when the machine is at a standstill. The cover must be closed
and the safety lock engaged before the machine can be restarted. The cover must be opened to feed
the machine with material to be worked and to fit milling tools.
2.5.2
Safety devices that must be provided by the operator.
When dry machining the operator must fit an extraction system to remove the resulting fine dust.
2.6
Environmental protection
To protect the environment ensure proper disposal of working materials and comply with the safety
instructions.
imes-icore GmbH
Im Leibolzgraben 16
36132 Eiterfeld
www.imes-icore.de
12
Technical Data CORiTEC 350i
Technical Data
3.1
General Information
3.1.1
Milling Machine
Specification
Value
Unit
Dimensions closed
760 x 860 x 790
mm
760 x 860 x 790
mm
Weight
approx.210
kg
Type of drive
EC Servo motors
Control
Logosol 5-axes
Cover
Hood hinged to open upwards
Guides
LSK steel guides 20mm in X, 15mm in Y and

Z axis
Traverse paths
X axis: 250
mm
Y axis: 130
mm
Z axis: 90
mm
A axis: 360
degrees
B axis: 120 (+30 to -90)
degrees
Required air pressure
6 - 9 (continuously applied)
bar
Required air volume
60 80
L/min
Cooling lubricant container
4,8
Maximum installation altitude
2000
m above sea level
(W x H x D)
Dimensions open
(W x H x D)
Table 1: Milling machine data
imes-icore GmbH
Im Leibolzgraben 16
36132 Eiterfeld
www.imes-icore.de
13
3.1.2
High-Frequency Spindle
Specification
Value
Unit
Housing
42/69
mm
Collet clamping range
mm
Acceleration / deceleration values
10,000
rev/sec
Maximum rotation
60,000
rev/min
Weight
approx. 2.2
kg
Table 2: High-Frequency Spindle Data
3.2
Power Connection Data
Specification
Value
Unit
Voltage
110/230
Current
Frequency
60/50
Hz
Rated power
Table 3: Power connection data
3.3
3.3.1
Workplace and Set up Conditions

Operation
Specification
Value
Unit
Temperature range
18 - 30
Max. air humidity
60
Table 4: Operating data
imes-icore GmbH
Im Leibolzgraben 16
36132 Eiterfeld
www.imes-icore.de
14
3.3.2
Storage
Specification
Value
Unit
Temperature range
10 - 50
Max. air humidity
80
Specification
Value
Unit
Temperature range
-10 - 55
Max. air humidity
80
Table 5: Storage data
3.3.3
Transport
Table 6: Transport data
3.4
Compressed Air
The compressed air supply must comply with the following conditions:
Specification according to ISO 8573-1, Compressed Air for General Use, Part 1: Impurities and Quality
Classes.
Air pressure [P]:
6-9 bar
Air purity:
Solid impurities class 3 degree of filtration better than 5m for solids
Water content class 4 maximum pressure dew point +3 C
Total oil content class 3 maximal oil content 1mg/m3
imes-icore GmbH
Im Leibolzgraben 16
36132 Eiterfeld
www.imes-icore.de
15
3.5
3.5.1
Emissions
Noise
Specification
Value
Unit
Sound pressure level (milling of

plastic)
<70
dB(A)
Table 7: Emission data
3.6
Identification Plate
imes-icore GmbH
Im Leibolzgraben 16
36132 Eiterfeld
www.imes-icore.de
16
Design and Function CORiTEC 350i
Design and Function
4.1
Main Features
4.1.1
Machine Layout
11
1
10
Figure 1: Machine view

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Thread for handles

Milling chamber
Screen controlling PC
Access door cooling lubricant container
EMERGENCY STOP switch
Cover
Cover button
Power on button
Connector panel
Extraction hose connection
Compressed air service unit
imes-icore GmbH
Im Leibolzgraben 16
36132 Eiterfeld
www.imes-icore.de
17
4.1.2
Connector Panel
1
2
3
4
5
6
Figure 2: Connector Panel
1. USB-B terminal 1
2. Compressed air service unit connection
3. USB-B terminal 2
4. Main switch
5. Power supply
6. Network terminal
imes-icore GmbH
Im Leibolzgraben 16
36132 Eiterfeld
www.imes-icore.de
18
4.1.3
Compressed Air Service Unit

1
2
3
4
6
Figure 3: Service unit
1. Compressed air control valve (> 6 - 9 bar)

2. Minimum pressure monitoring module (5.5 bar / 0.55 MPa)
3. Pressure indicator
4. Compressed air connection
5. Separation vessel
6. Separation vessel drain valve.
imes-icore GmbH
Im Leibolzgraben 16
36132 Eiterfeld
www.imes-icore.de
19
4.2
Operating the Machine
4.2.1
Materials
The following materials can be processed with the CORiTEC 350i:
Zirconium dioxide
Wax
Aluminium dioxide
Plastics
Glass ceramic
Lithium disilicate
Titan
CO/CR
Workpieces of these materials suitable for the CORiTEC 350i are available from imes-icore GmbH.
4.2.2
Brief Description
On delivery the machine is not in a functioning condition. To put the machine into operation the
following items are required or are to be connected:
PC with control software
The machine must be connected to a PC on which the control software ("Remote Dental XX") is
installed. The PC is connected via a USB cable to one of the USB ports on the connector panel of the
machine (see Section 4.1.2).
Tools
To process the workpiece the machine must be fitted with at least one tool.
Suitable and ready to use ringed tools are available from the imes-icore GmbH customer service
department.
Only use milling tools approved by imes-icore GmbH.
Extractor system
An extraction system is required if the machine is to be used for dry milling. Use only genuine imesicore GmbH extraction systems as these were designed specifically for the requirements of the
machine. The use of other extraction systems require approval from imes-icore GmbH.
4.2.3
Operational Description
The templates for the parts to be milled are transferred as an "stl_file" to a CAM software such as
iCam350. In the cam software the parts are positioned relative to a workpiece. Then settings for
further processing such as speed of travel, depth of penetration of the milling cutter, milling sequence
and scaling are set automatically. To create a milling program the CAM software calculates the milling
paths and maps out the program. The final program is saved in the "Remote Dental XX" control
software on the machine control PC in the folder "C./NC_Daten/350i". The "Remote Dental XX" control
imes-icore GmbH
Im Leibolzgraben 16
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www.imes-icore.de
20

software transfers the data acquired from this program to the stepper motor controller that takes
control of the stepper motors on each axis.
4.3
Tool Magazine
The tool magazine has bays for a total of 10 tools. The arrangement of tool bays 1 10 is shown in
Figure 4. Behind the tool bays there is a length measuring probe (11) which is used to measure the
length of the inserted tools.
21
10
16
12
11
17
13
14
15
18
19
20
Figure 4: Tool magazine
imes-icore GmbH
Im Leibolzgraben 16
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21
4.4
Workspace and Hazardous Areas
Workspace
Control PC
Area of the workpiece holder (in setting mode)
Area of the tool holder (in setting mode)
Hazardous area
The entire machine area when in running operation.
imes-icore GmbH
Im Leibolzgraben 16
36132 Eiterfeld
www.imes-icore.de
22
Transport, Packaging and Storage CORiTEC 350i
Transport, Packaging and Storage
Warning!
For the installation and subsequent use of the milling machine, it is required that the operators user
and maintenance personnel are competent in the handling of transport packaging. The following
instructions are to be complied with carefully.
5.1
Safety Instructions for Transport
Offset center of gravity

Warning! Risk of injury due to falling or tilting transport packaging!
Packages may have an offset center of gravity. If incorrectly handled the package could fall or tilt.
This could result in severe injury or death.
Always observe markings and information regarding the center of gravity on the packages.
During transport with a crane always sling the package so that the crane hook is directly
above the center of gravity.
Use caution when lifting a package, look to see if it begins to tip. If necessary, lower the
package and adjust the slinging.
Improper transport
Warning!
Improper transport may result in goods in transit falling or tipping. This could cause significant property
damage.
Upon delivery always proceed cautiously when unloading goods in transit and while
transporting in-plant, observe the notices and symbols on the packaging.
Use only the specified attachment points.
Remove packaging materials only immediately before installation.
imes-icore GmbH
Im Leibolzgraben 16
36132 Eiterfeld
www.imes-icore.de
23
5.2
Packaging
For packaging
Transport packages are packed in accordance with the expected transport conditions. The packaging
is designed to protect against transport damage, corrosion and other damage. Therefore remove the
packaging only immediately before installation. The individual pieces of packaging material are made
exclusively from environmentally friendly materials.
Handling packaging materials

Warning!
Keep the packaging that the machine is delivered in for use in a possible return transport.
5.3
Symbols on the Packaging
During transport always observe the symbols shown below that are applied to the packaging.
Fragile
Packages marked with this symbol contain fragile and sensitive goods.
Treat the package with care and do not let it drop or expose it to shock or impact.
Do not stack
Never stack any objects on packages marked with this symbol.
Protect from moisture

Protect packages with this marking from moisture and keep it dry.
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Maximum stacking load

Observe the instruction "... kg max." above the arrow. This value states the maximum permissible
stacking load. Do not exceed the load limit. Preferably store packages marked with this symbol in the
uppermost position.
Top
During transport and storage the arrow must point upwards. Do not tip, roll or lean the package.
5.4
Transport
Transport of pallets with a forklift or pallet truck

Items in transit on a pallet can be transported with a forklift or pallet truck if the following conditions are
met:
The forklift or pallet truck must be rated for the weight of the item in transit.
The item in transit must be securely fixed to the pallet.
To drive and operate industrial trucks with a drivers seat or drivers platform the driver must
be authorized in accordance with national regulations.
Transporting
1. Position the forklift or pallet wagon so that the forks are between or under the pallet beams.
2. Insert the forks far enough that they protrude from the opposite side.
3. The package being transported must be securely fixed.
4. Check to ensure that pallets with an offset center of gravity cannot tip.
5. Lift the pallet and item to be transported and commence transport.
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Installation and Initial Operation CORiTEC 350i
Installation and Initial Operation
6.1
Safety Instructions for Installation and Initial Operation
Improper installation and initial operation

Warning! Risk of injury due to improper installation and commencement of operation!
Improper installation and commissioning may result in serious injury and substantial material damage.
Before beginning the work ensure that sufficient free space is available for the installation.
Keep the installation site clean and orderly. Loosely stacked or scattered parts and tools are
potential causes of accidents
Before starting for the first time be sure to observe the following:
o
6.2
Ensure that the installation work has been safely carried out and completed in accordance
with the specification and directives in these safety instructions.
Preparation
6.2.1
Setting Up the System
Authorized personnel must be qualified

Authorized personal protective equipment: Protective clothing, safety shoes
Warning! Risk of crushing!

When setting up the machine there is a risk of crushing injuries and damage to the unit.
The transport of the machine may only be undertaken with appropriate tools, e.g. pallet truck, forklift,
crane. Lifting the machine may only be carried out with suitable lifting apparatus or at least 2 people.
Observe the following points when installing the machine:
-
Transport the machine to the intended site of installation.
Only remove the packaging immediately prior to installation.
Keep the packaging for use in any possible return transportation.
Carefully check that all of the parts listed in the order are included in the delivery package.
Check the goods delivered for any transport damage.
Submit any necessary claims without delay.
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Warning!
The machine is not suitable for use in explosion hazard areas.
Uneven mounting surfaces

An uneven mounting surface may lead to deformation inside the machine. This can result in the
inaccurate processing of workpieces.
Set the machine on a flat, level horizontal surface.
Check the surface of the site of installation with a spirit level to ensure that it is horizontal.
Setting up the machine
1. Use the delivered handles (see Figure 5) for
lifting the machine.
2. Set the machine on an even, vibration
resistant and level horizontal base.
3. Remove all transport tackle from the
machine once it is positioned on the site of
installation.
4. If the machine is moved to the final site of
installation by hand it must be lifted by at least four
people.
Figure 5: handles
Space requirement
When positioning the machine make sure that there is sufficient space around the machine.
-
Keep a distance of at least 150mm all around the machine to provide adequate space for
ventilation and hose connections.
Make sure that there is adequate space above the machine to open the hinged cover.
Reserve adequate space to set up a workspace for the control PC.
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6.3
Installation
6.3.1
Connecting Accessory Equipment
Attention!
The installation of accessories is carried out in accordance with the details given in the operating
instructions particular to the accessory.
Warning! Risk of injury due to improperly installed accessories!

Improperly installed accessories may unexpectedly fall off during operation or be propelled around the
workspace and could result in serious injury.
-
6.4
Always install accessories properly in compliance with the safety regulations.
Connecting to the Power Supply
Warning!
Use only the power connection cable supplied for connecting to the power supply.
Use only safety sockets as the grounding of the protective conductor is via the power supply.
Follow the steps below to connect the machine and the control PC to the power supply:
1. Compare the specifications of the machine with the available power supply. Only proceed with
the installation of the machine if they match.
2. Check if there are enough socket outlets within reach.
3. Connect the power supply cable to the machine.
4. The socket for the power supply cable is located in the connection panel on the machine (see
Figure 2).
5. Check that the power supply cable sits correctly.
6. Now connect the power supply cable to the safety socket.
7. Ensure that the cable is not under tension and does not rub on edges or corners.
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6.5
Initial Operation
Authorized personnel must be qualified

Follow the steps below for initial operation:
1. Make sure that the machine is positioned and aligned on a level horizontal surface that has
been checked with a spirit level (see Section 6.2.1).
2. Make sure that any required accessories have been properly installed and connected (see
Section 6.3.2).
3. Make sure that all connections are properly and firmly seated.
4. Make sure that the control software has been installed on the control PC and put in to
operation.
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Operation CORiTEC 350i
Operation
7.1
Safety instructions for operation
Warning! Risk of injury due to improper operation!

Serious injury and considerable damage could result from improper operation.
Follow all of the operating steps set out in these safety instructions.
Pay attention to the following points before commencing work:

o
7.2
Make sure that all covers and safety devices are installed and working properly.
Never disable or bridge safety devices during operation.
Procedure Prior to Operation
Follow the steps below before using the machine:

1. Make sure that all of the machines covers are installed.
2. Make sure that all connections are seated properly.
3. Make sure that the emergency stop switch is released.
4. Check the room temperature.
Attention!
The individual parts of the machine have different coefficients of expansion. Inaccurate operation can
only be prevented at a room temperature of 18 - 30 C.
Consequently only operate the machine at an ambient temperature of 18 - 30 C.
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7.3
Power On
Authorized personnel: User

Follow the steps below to switch on the machine:
1. Turn the main switch located in the connection panel of the machine to on (position "1") (see
Figure 2).
2. Start the control software "Remote Dental XX" from the desktop user interface (see Section
8.1).
3. Initiate the reference run using the control software (see Section 7.4.1).
7.4
Procedure During Operation
7.4.1
Referencing the Machine
Attention!
At every start the machine must be referenced using the control software "Remote Dental XX". The
machine cannot move unless referencing has been performed.
Follow the steps below to reference the machine:
1. Turn the main switch located in the connection panel of the machine to on (position "1") (see
Figure 2).
2. Start the control software "Remote Dental XX" from the desktop user interface (see Section
8.1).
3. Close the cover.
4. Press the "POWER button".
5. Start the referencing of the machine when prompted by the control software.
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7.4.2
Machine Controls
The machine has the following three controls.

1. POWER button
2. Cover button
3. Emergency stop switch
All three buttons / switches are located on the operating panel (see Figure 6) adjacent to the cover on
the right hand side.
1
2
3
Figure 5: Operating panel
POWER button
Pressing the POWER button starts the control electronics of the machine. The control electronics can
only be started if all of the safety relevant devices on the machine are active, e.g. the emergency stop
switch is released.
The POWER button must be pressed before starting the control software.
Cover button
The cover button is used to open the cover. Pressing the button enables the cover to be opened. This
is only possible when the button is continuously illuminated. The illuminated button indicates that all of
the machine drives are at a standstill.
Emergency stop switch
The emergency stop switch brings the machine to a standstill in the shortest possible time. Pressing
the emergency stop switch disconnects all drives and power electronics from the power supply. After
being pressed the switch is locked in the off position. The switch is released by turning in a clockwise
direction.
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Warning!
Ensure that all errors and disruptions have been eliminated.
Release the emergency stop button only when prompted to do so by the control software.
7.4.3
Modes of Operation
The machine can be operated in two modes.

"Automatic" mode
The machine is in the "automatic" mode when the cover is closed. The drives and milling spindle can
be driven in this state. Program start can be activated with the machine in this state.
"Setting" mode
The machine is in the "setting" mode when the cover is open. This mode is used for loading the
machine with workpieces (see Section 7.4.4 and 7.4.5) and milling tools (see Section 7.4.6) and for
cleaning (see Section 9.4.1). When all drives are at a standstill the cover can be opened by pressing
the cover button. The drives and the milling spindle cannot be driven in this state.
7.4.4
Setting the Workpiece
Follow the steps below to set a new workpiece in the workpiece holder:
1. Stop all drives and the milling spindle.
2. Open the cover using the cover button (see
Section 7.4.2).
3. If present, remove the current workpiece
(see Section 7.4.5).
4. Place the new workpiece in the workpiece
holder.
5. Ensure that the workpiece is positioned and
oriented correctly.
6. Insert the clamping ring and turn in an anticlockwise direction up to the stop.
Figure 7: Blank holder with locking

screws.
7. Tighten the locking screw (see Figure 7) on the locking ring hand tight.
8. Check the tightness of the workpiece.
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7.4.5
Removing the Workpiece
Follow the steps below to remove a workpiece from the workpiece holder:
2. Open the cover using the cover button (see Section 7.4.2).
3. Loosen the locking screws on the locking ring (see Figure 7).
4. Turn the locking ring in the clockwise direction to the right.
5. Remove the locking ring.
6. Remove the workpiece.
7.4.6
Setting Tools in the Machine
The tool magazine can be loaded with a maximum of 10 tools. Any tool can be assigned to any tool
bay.
Attention!
Ensure that the tool loaded corresponds to the type stored in the software for that particular tool bay.
Follow the steps below to load the tool magazine with tools:
2. Open the cover using the cover button.
3. Place the ringed tools cutting-edge first in the appropriate tool bay in the tool magazine.
4. Take care not to strike or damage the tools when inserting.
5. Push the tool with the fixing ring into the tool bay to the limit.
6. Make sure that the tool is fixed and correctly set.
Attention!
If the tool to be changed is in the collet, run the spindle to the "service position". During this process
the tool will be deposited in its tool bay. Thereafter the tool can be changed as described above.
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7.4.7
Approved Tools
The following table (Table 8) shows all tools that are approved by imes-icore GmbH for use in the
CORiTEC 350i.
Warning!
If unapproved tools are used there is a risk of serious injury and substantial damage.
Please contact the imes-icore GmbH customer service department for the approval of other tools.
Werkzeugnummer
1
2
3
4
5
6
7
8
9
10
Verwendung fr
Durchmesser / Geometrie Material
3,0 mm / RADIUS
Ti
2,0 mm / RADIUS
Ti
1,5 mm / RADIUS
Ti
1,0 mm / RADIUS
Ti
1,5 mm / Schaft torisch
kurz
Ti
3,0 mm / RADIUS
CoCr
2,0 mm / RADIUS
CoCr
1,5 mm / RADIUS
CoCr
1,0 mm / RADIUS
CoCr
1,5mm / Schaft torisch
kurz
CoCr
Zr/Al/PMMA/Wax
universal
universal
CoCr/Ti
0,6mm Ti-CoCr RADIUS imes-icore
PMMA/Wax
12 1,0 mm / RADIUS
13 2,5 mm / RADIUS
14 1,0 mm / RADIUS
0,6 mm / RADIUS, Schaft
15 konisch
PMMA/Wax
Zr/Al
Zr/Al
16 1,5 mm / RADIUS
17 lang
18 0,5 mm / RADIUS
19 0,5 mm / Schaft torisch
20 konisch
Zr/Al/PMMA/Wax
www.imes-icore.de
1,5mm Ti SHAFT imes-icore

3,0mm CoCr RADIUS imes-icore
1,5mm CoCr SHAFT imes-icore
2,5mm PMMA-Wax RADIUS imesicore
1,0mm PMMA-Wax RADIUS imesicore
2,5mm Zr-Al RADIUS imes-icore
1,0mm Zr-Al RADIUS imes-icore
0,6mm Zr-Al-PMMA-Wax RADIUS
imes-icore
imes-icore
1,5mm Zr-Al-PMMA-Wax SHAFT
imes-icore
0,5mm universal RADIUS imes-icore
0,5mm universal SHAFT imes-icore
11 2,5 mm / RADIUS
imes-icore GmbH
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Typ (Bezeichnung)
3,0mm Ti RADIUS imes-icore
Zr/Al/PMMA/Wax
35
Glaskeramik
CoCr/Ti
CoCr/Ti
CoCr/Ti
2,5mm Glass ceramic RADIUS imesicore

3,0mm CoCr-Ti RADIUS imes-icore
Model
4,0mm MODEL SHAFT imes-icore
Model
Model

imes-icore
21 2,5 mm / RADIUS
Glaskeramik
22 1,0 mm / RADIUS
0,6 mm / RADIUS,Schaft
23 konisch
26 3,0 mm / RADIUS
27 2,0 mm / RADIUS
29 1,0 mm / RADIUS
30 (6er Schaft)
31 (3er Schaft)
32 0,6 mm / RADIUS, Model
33 konisch
Glaskeramik
Zr/Al/PMMA/Wax
Table 8: Approved tools
7.4.8
Changing Tools
The cutting tools used are to be considered worn out after a defined number of working hours. After
this time has elapsed worn cutting tools must be replaced. The milling tool must also be changed after
a workpiece is broken.
Attention!
The tool change always takes place in the tool magazine.
To perform a tool change the user must be familiar with the fundamental operation of the machine and
its software.
Changing tools may only be performed by trained and instructed personnel.
The tools must have the correct tool number stored in the associated tool bay to guarantee that the
machine knows which tool is stored in which tool bay.
If, during a tool change, it is unclear which tool is actually in the collet, the following error message is
displayed on the control PC screen.
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Figure 6: Error message during tool change
In this window the user must enter the number of the tool bay from which the tool in the collet
originates and acknowledge the entry. If there is no tool in the collet the user enters "0". After the
entry is made the machine executes the tool change.
Attention!
Use only the milling tools from imes-icore GmbH. Milling tools from imes-icore GmbH are already
ringed to the correct length. These milling tools can be obtained from imes-icore GmbH. Contact the
imes-icore GmbH customer service department.
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7.4.9
Replacing Milling Cutters
After taking up each tool and before placing the tool back in the tool holder the length of the tool in the
collet is measured. The length of the tool must fall within the range specified for this particular tool.
If a deviation is found during measuring the following error message is displayed on the control PC
screen.
Figure 7: length measurement error message
If the error occurs the tool is placed back in its bay in the tool magazine and marked as defective. In
the display the tool icon is now replaced with a red warning triangle indicating that the tool is defective.
The defective tool is disabled by the control software and cannot be used until it has been replaced
and a correct measurement successfully made.
Attention!
If a milling process is interrupted because an attempt has been made to use a defective tool, then this
process step must be restarted after the defective tool has been replaced.
7.4.10 Milling
Warning!
Before starting a milling program make yourself familiar with the basic operation of the machine (see
Section 7) and the software (see Section 8.1).
Take care to comply with the safety instructions (see Section 2).
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Starting a milling process
Follow the steps below before starting a milling process:
1. Make sure that a successful referencing of the machine has been performed.
2. Set the workpiece in the collet and check for correct seating of the workpiece (see Section
7.4.4).
3. Make sure that all necessary tools are present in the tool magazine and in the correct position
(see Section 7.4.6 7.4.8).
4. Close the cover.
5. Select the desired milling program from the menu item "open milling program" (see Section
8.1).
6. Start the milling process.
Naming the milling files
After editing a milling program using the iCam software, a file with the extension "iso" is created. This
file contains all of the relevant data that is needed for the milling process. The file name is comprised
of the segment "blank name" and the serial number of the "millingjob". After loading the file by
selecting the menu item "open milling program", the milling process can be started by clicking on the
"Start" key in the control software.
7.5
Types of Operation
7.5.1
Dry Machining
Follow the steps below before starting to dry machine a workpiece:

1. Fit the extractor funnel (2) onto the extraction nozzle (3) (see Figure 10).
2. Connect the extraction unit to the machine using the cable provided (see Figure 2).
3. Check the proper connection of the extraction unit.
4. Start the milling process (see Section 7.4.9).
Figure 10: extraction nozzle
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7.5.2
Wet Machining
Follow the steps below before starting to wet machine a workpiece:

1. Open the cover.
2. Check the alignment of the spray nozzles (see Section 9.3.7).
3. Start the milling process (see Section 7.4.9).
7.5.3
Switching between Wet and Dry Machining
Warning!
The machine must be thoroughly cleaned before changing from wet to dry machining and vice versa.
Avoid any mixing of dry dust with the coolant. This dust/coolant mixture can lead to severe
contamination of the machine.
Use disposable towels to remove any residual coolant from the machine.
Do not use compressed air to remove milling dust from the machine. This may cause fine dust to get
into the mechanics of the machine and lead to the machine being damaged or destroyed
Cleanliness and regular cleaning will increase the service life of the machine.
Warning!
The extraction unit provided by imes-icore GmbH is intended solely for the extraction of DRY milling
dust. Do not extract any coolant with the extractor provided by imes-icore GmbH. This may lead to
damage or even destruction of the extraction unit.
7.6
Power Off
Follow the steps below to switch off the machine:

1. Shut down the software on the control PC.
2. Shut down the control PC.
3. Turn the main switch located on the connector panel of the machine to off (position "0") (see
Figure 2).
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7.7
Procedure after Operation
Authorized personnel: User

Warning! Risk of injury by swarf!
Swarf in the machine may have sharp edges and cause deep lacerations.
Required protective equipment: Protective clothing, safety shoes, gloves

Wear protective gloves when removing swarf.
After using the machine follow the steps below:
1. Switch the machine off (see Section 7.5).
2. Clean the machine (see Section 9.4.1).
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Control Software CORiTEC 350i
8
8.1
Control Software
Starting the Control Software
To start the "Remote Dental XX" control software, click twice on the Desktop icon on the control PC
(see Figure 11).
Figure 8: Desktop icon
8.2
User Interface
The following illustration shows the "Remote Dental 2.0" software user interface. The window appears
on the screen after starting the control PC software.
Function bar (Section 8.3)
Tool field (Section 8.4)
Information bar (Section 8.6)

Status displays (Section 8.4)
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8.3
Function Buttons
Figure 9: Function bar
In the upper area of the overview screen is a function bar with integrated function buttons (Figure 12).
The function of the individual buttons is explained in the following section.
1. End program
Clicking on this button terminates the program and closes the software. The control is also reset. In
order to access the software it must be restarted (see Section 8.1.1).
2. Control reset
In the event of an error the control can be reset by clicking on this button. Afterwards a reference run
must be performed.
3. Reference run
The reference run button is used to manually initiate a reference run.
4. Transfer milling data
This button is used to transfer milling data from iCAM to the "C: / NC_Daten / 350i" file.
5. Open milling program
Clicking on "open milling program" opens a new window (see Figure 13). Saved milling files can be
opened from this window. The folder "350i" is opened as default. This file contains two further folders
"archive" and "calibration body" as well as the milling data saved in this folder by the "transferred
milling files" function (see Section 8.1.3 sub item 7). The first folder "archive" contains milling data that
have been transferred here by the "transferred milling files" function. The "calibration body" folder
contains the milling programs for the creation of a calibration body (see Section 9.5.1 - open milling
program).
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Figure 10: Open milling program
6. Archive milling data

This button transfers all data from the folder "350i" to the "archive" folder.
7. Go to home position
Pressing the "go to home position" button causes he machine to move to the pre-defined "home
position". The "home position" is the position in which the machine is at the initial position.
8. Blank rotation
Pressing this button causes the machine to move to the "blank change position". The blank is then in
the horizontal position.
9. Go to cleaning position
This button causes the machine to move to the "cleaning position". This position facilitates the
cleaning of difficult-to-access places in the interior of the machine.
10. Go to spray position
This button activates the "move to spray position" function. This position facilitates the inspection and
adjustment of the spray nozzles.
11. Go to service position
The "service position" causes the cutter to be deposited in the assigned tool bay. Thereafter the
machine moves to the service position. The collet is opened.
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The following dialog window is displayed:
Figure 11: Service position
This function is mainly suitable for:

- giving free access for cleaning the collet.
After completing the service activities the machine cover is once again closed.
After selecting a tool bay and confirming the appropriate tool is set in the collet and measured.
12. Blowout on/off
This button switches the blowout function on and off. In automatic mode the blowout function is
switched on and off automatically. This function facilitates the control and setting of the nozzles.
13. Lubricating coolant on/off
This button is used to switch the coolant on and off. Ensure that the machine is in the "spray position"
when switching on the coolant flow. This function is only used for checking the direction of the spray
nozzles. In automatic mode the coolant flow is switched on and off automatically after the program is
started.
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14. Extraction unit on/off
If an extraction unit is used and a control cable is connected to the machine this button can be used to
turn the extraction on and off manually. For dry machining in automatic mode the extraction system is
switched on and off automatically.
15. Program start
Clicking the "program start" button starts a loaded program. If no milling program is loaded, pressing
this button jumps to the menu "open milling program" (see Section 8.1.3 sub item 6) where a milling
program can be selected.
16. Program stop
This button stops the program currently being run and the machine moves directly back to the "home
position".
17. Automatic power off (night mode)
This function can be activated before or during a running milling program. After the program is
completed the PC and the machine control are automatically switched off. The function is
automatically deactivated with the next start of the control PC and the control software.
8.4
Status Displays
Figure 12: Status displays
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1. POWER on/off
This icon indicates to the user the current status of the power electronics. When the power electronics
are switched off the icon is grayed out. The icon turns green when the power electronics are switched
on by pressing the POWER button.
2. Cover open/closed
This icon indicates whether the cover is closed (the icon is illuminated green) or open (the icon is
grayed out).
3. Lubricating Coolant
While the symbol is illuminated green the coolant tank contains sufficient coolant. If coolant is too low
the icon changes from green to red. Right-clicking with the mouse enables or disables the coolant
monitoring. The icon is grayed out when monitoring is disabled.
4. Temperature sensor
Displays the actual temperature inside the machine.
8.5
Tool Fields
To enable the milling machine to access the correct tools, all of the tools located in the tool magazine
must be assigned to the correct position on the screen. Only in this way can it be ensured that the
milling machine will use the correct tool for the particular machining process.
Warning!
The software does not check whether the cutter mapped as located in the tool bay is actually present
in the tool magazine. If the cutter is not present or the wrong type of cutter is located in the tool bay
serious damage may be caused to the cutter, the material or the device.
Mapping the tools in the software is performed using the tool fields (see Figure 16) which have the
following functions:
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Figure 13: Tool fields
47

1. Tool bays (Icon: Tool holder)
The number of the tool bay is shown in this field. If a length measurement indicates that the length of
the tool deviates from the limit values and a broken tool is suspected the tool holder icon is replaced
with a red warning triangle.
2. Collet
This icon indicates that the tool is currently in the collet. The tool bay for this tool is also highlighted in
blue (see Figure 16 left hand side).
3. Elapsed operating time (Icon: Cutter with clock)
This field indicates the period of time that the tool has already been used. The time is at "0" for a new
tool. The clock runs when the tool is being used. When the tool is returned to its tool bay the clock
stops and only starts to run again when the tool is next used.
4. Tool type (Icon: Cutter)
Indicates the specific type of tool.
5. Edit tool field (Icon: Gear wheel with cutter)
This button is pressed to edit the tool field. When the cutter is in the collet the field is disabled.
6. Information button
Pressing the information button opens a new window (see Figure 17). All information relevant to the
assigned tool such as cutter length, run time, etc. is displayed in this window. If no cutter is assigned
the cutter type icon displays "???".
Figure 14: Info box
7. Tool length
This field shows whether a tool length error is present.
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8. Tool change
Pressing this button initiates a tool change. The tool in the collet is replaced with the selected tool.
9. Runtime indicator
The bar gives a visual indication of the tool wear. When 90% of the maximum runtime is reached the
colour of the bar changes from green to red.
8.6
Registering a Tool in the Software
Pressing the button "Edit tool field" button (see Section 8.1.4 sub item 6) opens a new window (see
Figure 18).
1
2
3
4
5
6
7
Figure 15: Tool registration
1. Tool type (Icon: Cutter)

In this field the type of tool (cutter) is assigned to the corresponding tool bay. If one type of tool is
assigned a second time this is run as a "sister tool".
2. Delete (Icon: Red cross)
This command deletes the value from the "tool type" field.
3. List of tool types
Entering a tool type in the "tool type" field (see Section 8.1.5 Sub item 1) can also be performed by
selecting a suitable tool from the tool list. Further information on tool types is also stored here.
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4. Maximum runtime
This field enables the maximum runtime of a tool to be altered. imes-icore GmbH specify an
appropriate tool runtime, however, this can be specifically customized.
5. Tool runtime (Icon: Cutter and a clock with a green background)
The displayed runtime equals the current runtime of the tool. The runtime can be manually altered by
an input. Exceeding this time can lead to increased quality problems during milling (e.g. chipping of
zirconia). The runtime is automatically reset when an entry is made in the "tool type" field.
6. Reset runtime (Icon: Clock with a red background)
Pressing this button resets the runtime to "0". This function can be used, for example, when an
existing tool is replaced with another tool. The resetting of the runtime indicates to the software that a
new tool has been introduced to the machine.
7. Runtime bar
The bar gives a visual indication of the tool wear. When 90% of the maximum runtime is reached the
colour of the bar changes from green to red.
8.7
Information Bar
1
10
11
12
13
Figure 16: Information bar
1. Current position X axis

2. Current position Y axis
3. Current position Z axis
4. Current position A axis
5. Current position B axis
6. Current speed of movement
7. Current speed of rotation of spindle
8. Override button "0"
Pressing this button sets the override value to 0%. This brings the axis to a standstill.
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9. Override slider
The slider is used to manually alter the override. It is possible to alter the overrides while the program
is being executed.
Pressing this button sets the override value to 100%
Pressing this button sets the override to 140%.
12. Override display
This field displays the current set value of the override. On starting the control software the override is
always set to 100% as default.
13. Progress bar
After starting the progress display shows the progress of a milling program in percent.
14
15
16
17
18
Figure 17: Information bar
14. Information field

Shows current information.
15. Time display
Displays the actual elapsed time of the current milling operation
16. Override display
Displays the current set value of the override during the cutting process.
17. Spindle speed display
Displays the current spindle speed.
18. Tool information
Displays information on the tool currently in the collet.
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Maintenance CORiTEC 350i
9
9.1
Maintenance
Safety instructions for maintenance
Attention!
Regular maintenance and care will increase the operational reliability and service life of the machine.
Turn the machine off before any cleaning or maintenance work for which a particular position ("service
position" or "cleaning position") is necessary. Remove the power supply plug to prevent unintentional
reconnection.

Parts of the electrical system remain under power even when the main switch is off. Please wait a few
minutes before beginning maintenance work.
Comply with the safety instructions!
Attention!
To clean the machine use a damp cloth and, if necessary, a suitable cleaning agent. Never use
abrasive cleaning agents or detergents that may attack plastics, rubber or paint.
These may damage hoses (pneumatic), cables and seals. Cleaning agents may contain substances
that are hazardous to health.
Comply with the manufacturers instructions.

All work on the electrical system, such as connection to the network, maintenance and repairs should
only be performed by qualified personnel.
Parts of the electrical system remain under power even when the main switch is off.
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Attention!
All work on the pneumatic system such as commissioning, maintenance and repairs may only be
performed by qualified personnel.
Before working on the pneumatic system the system must be shut down and depressurized.
9.2
Replacement Parts
Warning! Risk of injury due to using incorrect replacement parts!

Using incorrect or substandard replacement parts can pose a risk for personnel and potentially cause
damage, incorrect operation or total failure of the machine.
-
Use only the manufacturers original replacement parts or replacement parts authorized by the
manufacturer.
In case of doubt contact the manufacturers customer service department.
Attention!
The use of unapproved replacement parts will void the manufacturers warranty.
Acquire spare parts only from authorized dealers or through the manufacturers customer service
department.
A list of spare parts is available from the manufacturers service department on request.
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9.3
9.3.1
Maintenance Instructions
General Cleanliness
Attention!
Cleanliness increases the service life of individual parts and prevents malfunctions. Clean the machine
therefore regularly with a vacuum cleaner. Make sure that no dirt gets into the mechanics of the
machine. imes-icore GmbH recommend the use of disposable towels for cleaning away coolant
residues inside the milling machine.
The extraction unit supplied by imes-icore GmbH is only to be used for DRY milling dust. The
extraction of coolant residues with the imes-icore extraction unit is not permitted and will damage the
extraction unit.
Cleanliness and regular cleaning extend the service life of the milling machine.
Clean plastic windows and surfaces with a suitable liquid cleaner.
Cleaning with compressed air is not permitted as fine dust will permeate into the mechanics and could
cause damage.
9.3.2
Workpiece Holder
Before inserting each blank the workpiece holder is to be freed of all swarf and dust so that optimum
clamping is ensured. For this task we recommend the use of a suitable brush. Always keep screws
and threads clean.
9.3.3
Tool Holder and Length Probe
The tool holder and length probe are also to be freed of swarf and dust to ensure faultless tool change.
Defective or worn tool holders must be replaced. In this case please contact the service department.
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9.3.4
Interior Cover Guide Rails
Clean the interior cover guide rails at least once per day with a fine brush.
9.3.5
Spindle
Attention!
Never apply spray oil, fluids of compressed air directly to the centrifugal disc of the spindle nose as
moisture or contamination can permeate into the bearings.
The spindle nose and the tools inserted must be clean. The spindle bearings can become heavily
loaded due to the increased centrifugal forces resulting from impurities.
9.3.6
Collet
Use the collet maintenance kit supplied for cleaning and maintaining the collet.
Figure 18: Collet maintenance kit
The collet maintenance kit contains: (see Figure 23)

1. Cleaning brush
2. Ejector pin
3. Turning piece
4. Felt cone
5. Jaw grease
The collet must be removed and cleaned at least once per week and after every tool breakage. The
collet must be checked for damage during the process.
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Warning!
Never close the spindle without a collet inserted. The spindle may be destroyed if rotated without a
collet inserted.
There should always be a tool in the collet. If the collet is repeatedly closed without a tool inserted it
may lose its accuracy and will have to be replaced.
Warning!
Long-term contact with jaw grease may cause irritation to the skin and/or dermatitis.
The following measures are recommended:
1. Avoid long and intensive contact with the skin.
2. Ensure that the skin is thoroughly cleaned after work and before breaks.
3. Preventive skin protection using skin protection creams is recommended.
4. Safety sheet advice for handling jaw grease is available from the imes-icore GmbH customer
service department.
To clean the collet proceed as follows:

1. Run the spindle to the "service position".
2. Make sure that the shaft does not rotate.
3. Using the turning piece (3) unscrew the collet from the shaft.
4. Next clean the pin in the shaft using the felt cleaner (4) provided.
5. Clean the collet with the brush (1) provided. Make sure that there is no dirt inside the collet or
is carried into the collet during cleaning.
6. If a tool breaks and a part remains in the collet, it can be removed with the ejector pin (2).
7. Apply a light film of grease (jaw grease (5)) to the outer cone of the collet.
8. Finally screw the collet back onto the spindle by hand. Make sure that the collet is screwed
hand tight up to the limit.
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9. If the collet cannot be screwed up to the limit by hand use the turning piece (3).
10. Leave the service position.
11. The spindle is now ready for operation.
9.3.7
Positioning the Spray Nozzles and Blow-off Pipes
Attention!
To achieve the most efficient blow-off of swarf and cooling effect when milling the spray nozzles and
the blow-off pipes must be properly aligned to the cutter.
Check the position of the spray nozzles before each wet machining operation.
To align the spray nozzles follow the steps below:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Run the spindle to the "spray position".

Insert the ejector pin (Figure 23 (2)) into the spray nozzles.
Adjust the spay nozzles so that the ejector pin meets the point of the cutter.
Remove the ejector pin from the spray nozzle.
Insert the ejector pin into the second spray nozzle.
6.
Adjust the spray nozzle so that the ejector pin meets the side of the milling tool
approximately 10 mm above the point of the cutter. Repeat the process for the third spray
nozzle.
7. Finally remove the ejector pin.
8.
Use the ejector pin to align the blow-off pipes so that it meets the point of the tool.
9.
With the spindle in the "spray position" check the alignment of the spray nozzles by
switching on the coolant spray.
10.
If the fluid jet does not hit the desired point repeat the process until the desired
position is reached.
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9.3.8
Water Separator
Warning!
A water separator is located on the rear or the right side of the machine. This water separator removes
any residual moisture from the compressed air. However, clean, dry and oil-free compressed air must
be provided. If water accumulates in the sight glass, it can be drained using the drain screw.
To empty the water separator follow the steps below:

1. Turn off the compressed air supply.
2. Turn the drain screw in a counterclockwise direction (left) until the water separator is open.
3. Wait until the water separator is empty.
4. To close the water separator turn the drain screw in the clockwise direction (right) until hand
tight.
The water separator must be checked at least once per day and emptied if necessary.
If contaminants are found check the compressed air supply immediately.
9.3.9
Guide Rails and Drive Shafts
The guide rails and drive shafts are provided with long-term lubrication and are maintenance free. If
necessary they will be re-lubricated during maintenance by qualified imes-icore GmbH personnel.
9.3.10 Pre-filter in the Wet Cell
1. Pre-filter in the coolant tank

The pre-filter can be removed for cleaning (see Section 9.5.2).
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9.3.11 Tank for Cooling Lubricant

The following steps must be performed before each wet machining:
1. Clean the swarf filter in the coolant tank.
2. Remove the swarf from the outlet to ensure trouble-free flow of coolant.
3. Check the coolant level. An adequate volume of coolant must always be available to prevent
the pump from running dry and being destroyed. The capacity of the coolant tank is 4.8 liters.
4. To top up the coolant tank dilute the coolant with distilled water. The concentration of the
coolant is given in the instructions for use for the coolant.
5. Empty and clean the coolant tank at least every two weeks. For heavier use the coolant tank
must be emptied and cleaned at shorter intervals.
6. Replace the entire coolant at least once per week.
7. When disposing of the coolant ensure proper disposal.
To fill or empty the coolant tank follow the steps below:
1. Open the coolant tank access door by pressing the two upper corners (pressure points) (2) of
the access door to release the locking mechanism (3).
2. Using a finger push the feed line and the float (5) upwards until they reached the end stop.
3. Using both hands pull the tray and the coolant tank (4) out of the machine.
4. Lift the coolant tank from the tray.
5. Remove the coolant tank lid.
6. Fill or empty the coolant tank. The capacity of the coolant tank is 4.8 liters.
7. Replace the coolant tank lid.
8. Place the coolant tank on the tray.
9. Make sure that the feed line and the float are in the uppermost position.
10. Push the tray with the coolant tank all the way to the back of the machine.
11. Push the feed line and the float downwards.
12. Make sure that the feed line and the float are positioned in the recess provided in the lid of the
coolant tank and that the function of the float is guaranteed.
13. Close the coolant tank access door.
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2
Figure 19: Coolant tank
9.4
Maintenance Plan
Interval
Before every startup of the machine
Maintenance procedure
-
Clean the workpiece holder
Clean the tool holder
Clean the tool shank on all tools
Clean the length probe
Clean the interior of the machine
Daily
Check the water separator and empty if necessary
Weekly or after a tool breakage
Remove the collet chuck
Clean the collet chuck
Check the collet chuck for damage
Remove the cone
Grease the cone
Clean the collet chuck holder with the felt cone

provided
Replace the entire coolant.
Table 9: Maintenance plan
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9.5
Maintenance
9.5.1
Milling a calibration body
Milling the calibration body

Once per month a calibration body should be milled to check the zero point of the machine. The milling
program for the control specimen is stored on the control PC in the file "C / NC_Daten / Calibration
Body".
Attention!
Not every workpiece is suitable for milling a calibration body.
Only use suitable workpieces for this purpose. imes-icore
GmbH recommends the workpiece "Calibration body 350i"
with the Article No: 525 013 9815 (see Figure 25). This
workpiece is available from the imes-icore GmbH customer
service department.
Figure 25: Calibration body 350i

To mill a calibration body follow the steps below:
1. Switch the machine on (see Section 7.3).
2. Start the control software (see Section 8.1.1).
3. Insert the workpiece (Article No.: 525013 9815) (see Section 7.4.4).
4. Open the milling program for the calibration body (see Section 8.1.3). The milling program is
deposited the file "C: /NC_Daten/Calibration Body"
5. Check that all of the necessary tools are available and intact.
6. Close the cover.
7. Start the machining of the milling program (see Section 8.1.3).
8. On completion of the milling work open the cover.
9. Remove the workpiece (see Section 7.4.5).
10. Remove the milled calibration body from the workpiece.
11. Measure the finished calibration body (see Section 7.4.5) and calculate a new zero point on
the basis of the measured values (see Section 9.5.1 - "Calculating the Zero Point").
12. Calibrate the machine using the new zero point (Section 9.5.1 "Calibrating the Zero Point").
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Measuring the calibration body
Three points must be measured on the milled calibration body to
perform a calibration of the zero point. In (Figure 26) the positions of the
individual measuring points are shown.
1. Wall thickness in the Y direction the "long side" (1):
Using the probe measure the wall thickness of the "long" wall in the Y
direction (1) in the middle of the wall.
2. Wall thickness in the Y direction the "short side" (1):
Using the probe measure the wall thickness of the "short" wall in the Y
direction (2) in the middle of the wall.
Figure 26: Measuring
points
3. Wall thickness in the Z direction (5):

Using the probe measure the wall thickness in the Z direction (5) in the
middle of the plate.
To measure the points 1 to 5 (wall thickness) imes-icore GmbH recommends the use of a probe with
an accuracy of at least 0.01 mm (see Figure 27).
Figure 27: Probe

To measure the height of the calibration body imes-icore GmbH recommend the use of calipers with
an accuracy of at least 0.01 mm (see Figure 28).
Figure 28: Calipers
Calculate and calibrate the zero point

To calculate the new zero point from the measured values follow the steps below:
1. Start the evaluation software "PABX Zero-Point" in the file "C:\-mes\TK-Zero-Point.exe
2. Follow the prompts provided by the software "TK-Zero-Point".
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9.5.2
Cleaning the Machine
Attention!
Cleanliness increases the service life of individual parts and prevents malfunctions. Clean the machine
therefore regularly with a vacuum cleaner. Make sure that no dirt gets into the mechanics of the
machine. imes-icore GmbH recommends the use of disposable towels for cleaning away cooling
lubricant residues inside the milling machine.
The extraction unit supplied by imes-icore GmbH is only to be used for DRY milling dust. The
extraction of coolant residues with the imes-icore extraction unit is not permitted and will damage the
extraction unit.
Cleanliness and regular cleaning extend the service life of the milling machine.
Clean plastic windows and surfaces with a suitable liquid cleaner.
Cleaning with compressed air is not permitted as fine dust will permeate into the mechanics and could
cause damage.
9.5.3
Lubrication
Attention!
The guide rails and drive shafts are provided with long-term lubrication and are maintenance free. If
necessary they will be re-lubricated during maintenance by qualified imes-icore GmbH personnel.
9.6
Procedure After Maintenance
After maintenance check the following points before switching on the machine:
9.7
Check the secure seating of any threaded connections that have been loosened.
Check that all protective equipment and covers that were removed have been properly refitted.
Make sure that all tools, materials and other equipment used have been safely removed from
the working area.
Clean the workspace and remove any spillages such as liquids, processing materials or such
like.
Ensure that all of the machines safety equipment is functioning properly.
Annual Maintenance
The machine should be serviced once a year by personnel authorized by the manufacturer. This will
ensure a long service life and reliable operation.
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63
Errors CORiTEC 350i
10 Errors
10.1 Safety Tips for Troubleshooting
Electrical systems

Contact with live conductive parts can be fatal. Parts under power may make unexpected movements
and lead to serious injury.
Isolate from the power supply before starting troubleshooting on electrical parts.
Moving parts
Warning! Mortal danger due to moving parts!
Rotating or linearly moving parts can cause serious injuries.
Switch off all of the machines moving parts before starting troubleshooting on moving parts
and wait until they have all come to a standstill.
Improper troubleshooting
Warning! Risk of injury due to improper troubleshooting!
Improperly conducted troubleshooting measures can cause serious injury and significant damage.
Before beginning the work ensure that sufficient free space is available for the work.
potential causes of accidents.
After removing parts ensure that you reassemble them correctly and that you use all parts
were removed.
Before starting for the first time be sure to observe the following:
o
Ensure that the installation work is safely carried out and completed in accordance
with the specifications and directives in these safety instructions.
Make sure that all covers and safety devices are installed and working properly.
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Errors CORiTEC 350i

How to respond to malfunctions
In the event of a malfunction always follow the steps below:
1. Immediately activate the emergency stop if there is a danger to any persons or property.
2. Determine the cause of the malfunction.
3. If there is a need to work in the danger area, switch the machine off.
4. Eliminate the malfunction or have the malfunction eliminated by authorized personnel if
necessary.
Attention!
The table of malfunctions below provides information on those persons authorized to deal with a
malfunction.
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Errors CORiTEC 350i
10.2 Error Table

Error
Cause
System will not switch

on
No connection to the
power supply
Software not working

correctly
Drive motor on one axis

does not respond
imes-icore GmbH
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Personnel
Check the power

supply
- Mains plug
- Power distribution
strip
Switch on the main switch
User
Disconnect from the power

supply and replace the fuse
Electrician
At least one limit switch

is signaling an error
Diagnose the cause of the

fault and eliminate
User
ENERGENCY STOP
not released
Fuse blown
Release the ENERGENCY

STOP
User
Cover not properly

closed
Properly close the cover
User
System not switched on
Switch on the system (main

switch)
User
Output stage not

switched on
Switch on the output stage

(POWER button)
User
Connection between the

control PC and the
machine incorrect
Check the connecting cable
User
No power supply from

the end stage, blown
fuse

Electrician
End stage defective
Contact the manufacturers

service department and have
the end stage replaced
User
Plug has come loose
Check the correct seating of

the plugs on the control
Electrician
Broken cable
Contact the manufacturers

service department and have
the cable replaced
User
Main switch not in the

on position
Fuse blown
POWER button does
not function
Solution
User
Electrician
66
Errors CORiTEC 350i
Machining section
(spindle) will not switch
on
Cover not properly

closed
User
ENERGENCY STOP
not released

STOP
User
No release from the SK

module
Check the spindle release

signal
User
Cover not properly

closed
Cover not properly
closed
ENERGENCY STOP
not released
User
User

STOP
User
Table 10: Error table
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Errors CORiTEC 350i
10.3 Error Messages of the Remote Dental X.X Software
Possible cause
Solution
Personnel
POWER button not pressed
Press the POWER button.
User
Machine switched
Switch the machine on.
User
USB connection not present
Check the connection between the control PC and the

machine
User
Possible cause
Solution
Personnel
EMERGENCY STOP switch

actuated
Release the EMERGENCY STOP switch.
User
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Errors CORiTEC 350i
Possible cause
Solution
Personnel
Cover not closed
Close the cover.
User
Possible cause
Solution
Personnel
Air pressue too low
Check the machine supply pressure.
User
Once the operating pressure has been reached the

machine will proceed with the machining.
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Errors CORiTEC 350i
Possible cause
Solution
Personal
Blank rotation
The machine turns the blank through 180.
User
Possible cause
Solution
Personnel
Home position
The machine moves to the home position.
User
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Errors CORiTEC 350i
Possible cause
Solution
Personnel
Reference run
The machine must be referenced. Acknowledge by

clicking on the start reference run button.
User
Possible cause
Solution
Personnel
Error when measuring the

length of the tool
Check the tool in use for damage and replace if necessary
imes-icore GmbH
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User
71
Errors CORiTEC 350i
Possible cause
Solution
Connection error
Check the connection between the control PC

and the machine.
Press the POWER button
Switch the machine on.
Personnel
User
Possible cause
Solution
Personnel
Error when measuring the

length of the tool
Check the tool in use for damage and replace if

necessary.
User
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Errors CORiTEC 350i
Possible cause
Solution
Personnel
Terminated by the user
Restart the desired procedure.
User
Possible cause
Solution
Undefined sprayer position
Define the spray position
imes-icore GmbH
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Personnel
Qualified
personnel
73
Errors CORiTEC 350i
Possible cause
Solution
Personnel
Axis run to the limit
Run the axis free of the limit position.
User
In the event of other errors please contact the imes-icore GmbH customer service department.
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Errors CORiTEC 350i
10.4 Troubleshooting Tasks

10.5 Deactivating the Emergency Stop
Authorized person: User
1. Determine and eliminate the source of the malfunction.
2. Release the emergency stop switch by turning.
10.5.1 Replacing Fuses

Authorized persons: Electrician
All work on electrical systems such as the connection to the power supply, maintenance and repair
may only be performed by qualified electricians.
Parts of the electrical system remain under power even when the main switch is off.
Follow these steps to replace a fuse:
1. Switch the machine off (see Section 7.6).
2. Remove the plug from the power supply.
3. Open the cover above the main switch (see Figure 30).
4. Remove the defective fuse.
5. Make sure that the replacement fuse is of the correct
rating.
6. Insert the new fuse.
7. Close the fuse cover
Figure 29: Fuses
8. Connect the machine to the power supply (see Section 6.4).

9. Switch the machine on (see Section 7.3).
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Disassembly and Disposal CORiTEC 350i
11 Disassembly and Disposal

Once the period of use has expired the machine must be dismantled and disposed of in an
environmentally responsible manner.
-
Disassembly may only be performed by qualified personnel.
Work on the electrical system must be performed only by qualified electricians.
11.1 Safety Information for Disassembly and Disposal
Warning! Risk of injury due to improper disassembly!

The machine may contain stored residual energy, sharp components, points, corners and
sharp edges which can cause serious injury.
-
Before beginning the work ensure that sufficient free space is available.
Take care when handling sharp-edged parts
potential causes of accidents
Ensure the proper disassembly of parts
Be aware that some parts may be heavy. Use lifting equipment where necessary.
Secure parts against tipping and falling.
If in any doubt contact the manufacturer.
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76
11.2 Disassembly
Before beginning with disassembly note the following points:
1. Switch the machine off.
2. Disconnect the machine from the power supply.
3. Physically disconnect the entire power supply from the machine and discharge residual
energy.
4. Disassemble and clean the components properly in accordance with local applicable safety
and environmental regulations.
11.3 Disposal
Unless agreements are in place for the return or disposal of the equipment send the disassembled
parts for recycling.
-
Scrap all metal parts.
Send plastic parts for recycling.
Sort all remaining parts according to their material properties.
Warning!
Risk to the environment due to incorrect disposal!
Incorrect disposal can pose a risk to the environment.
-
Use reputable, authorized companies to dispose of electrical, electronic components,

lubricants and other excipients.
If in doubt consult the local municipal authority or specialized disposal companies for advice
on environmentally friendly disposal.
imes-icore GmbH
Im Leibolzgraben 16
36132 Eiterfeld
www.imes-icore.de
77
11.3.1 Collection
Users of electrical and electronic equipment are obliged to collect old electrical and electronic
equipment separately in accordance with the country-specific regulations. Electrical equipment cannot
be disposed as part of unsorted municipal waste. Separate collection is the precondition for the
recycling and recovery thereby saving environmental resources.
11.3.2 Return and Collection Systems

The CORiTEC 350i may not be disposed of with household waste. imes-icore GmbH has disposal
arrangements in place. Please contact the imes-icore GmbH customer services department.
11.3.3 Meaning of the Symbols

All electrical and electronic equipment (see Figure 30) is marked with the symbols below and, in
accordance with the EU Directive, must not be disposed of with household waste.
Figure 30: Disposal symbols
imes-icore GmbH
Im Leibolzgraben 16
36132 Eiterfeld
www.imes-icore.de
78
12
Customer Information CORiTEC 350i
12
Customer Information
No person is authorized to provide any information which deviates from the information in these
instructions.
12.1
Warranty
imes-icore GmbH warrant this product is free from defects in material and workmanship. imes-icore
GmbH MAKE NO OTHER WARRANTIES INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The user is responsible for the
use and proper intended use of the product. If damage that falls under warranty coverage occurs to
the product during the warranty period, imes-icore GmbH have the sole obligation and your only claim
is the repair or replacement of the imes-icore GmbH product.
12.2
Limitation of liability
Insofar as an exclusion of liability is allowed by law, imes-icore GmbH have no liability for loss or
damage arising from this product, regardless of whether they are the result of direct, indirect, special,
incidental or consequential cause, regardless of the legal basis, including warranty, contract,
negligence or intent.
Information as of: December 2014
imes-icore GmbH
Im Leibolzgraben 16
36132 Eiterfeld
www.imes-icore.de
79

Manual Imes Icore 350i Inglês

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CORiTEC 350i

Date of creation: 06.03.2015

Basic Information CORiTEC 350i

Basic Information CORiTEC 350i

6 Installation and Initial Operation ................................................................................................. 26

Basic Information CORiTEC 350i

9.3.1 General Cleanliness ................................................................................................. 54

Basic Information CORiTEC 350i

EC Declaration of Conformity in accordance with Directive 2006/42/EC, Annex II

hereby certifies that its machine:

Type: CORiTEC 350i

Article number: 511001 035x

The following harmonized standards (or parts thereof) were applied:

DIN EN ISO 13857

Responsible for this Documentation:

Name of the signatory:

Basic Information CORiTEC 350i

Warning! Danger of personal injury!

Warning! Mortal danger!

Warning! Danger of explosions or burns!

Warning! Danger of crushing!

Basic Information CORiTEC 350i

+49 (0) 6672 898-469

+49 (0) 6672 898-222

Safety CORiTEC 350i

Warning! Mortal Danger!

Work on the electrical system must only be performed by qualified electricians.

Safety CORiTEC 350i

Warning! Mortal Danger!

Warning! Risk of injury from rotating tools and moving axles!

Never reach into the machine when it is in operation.

Hazard due to High Temperatures

Warning! Hot surfaces!

Safety CORiTEC 350i

General Hazards in the Workplace

Always keep the work area clean.

Remove any unnecessary objects from the work area.

Mark any unavoidable tripping hazards with yellow-black marker tape.

Warning! Hazard due to insufficient qualification of personnel!

Safety CORiTEC 350i

Description of Safety Equipment

Emergency stop switch:

Safety CORiTEC 350i

Safety devices that must be provided by the operator.

Technical Data CORiTEC 350i

760 x 860 x 790

760 x 860 x 790

Hood hinged to open upwards

LSK steel guides 20mm in X, 15mm in Y and

B axis: 120 (+30 to -90)

Required air pressure

Required air volume

Cooling lubricant container

Maximum installation altitude

m above sea level

Table 1: Milling machine data

Technical Data CORiTEC 350i

Collet clamping range

Acceleration / deceleration values

Table 2: High-Frequency Spindle Data

Power Connection Data

Table 3: Power connection data

Workplace and Set up Conditions

Max. air humidity