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INTRODUCTION TO HYDROCARBON EXPLOITATION

Development Phase

Introduction to Hydrocarbon Exploitation


Problem Well Analysis
Pratap Thimaiah

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Prob le m Well Analysis

Problem Well Analysis


Surveillance
Getting Started
What is a problem well?
Inflow restrictions
Outflow restrictions
Reservoir Problems
Artificial Lift
Mechanical Failures
Sand Control
Re-completions
Plug and Abandonment
Workover Economics
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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Surveillance
Monitoring of the asset to optimally recover the oil and gas
reserves in a timely fashion through safe and profitable
operations
Critical for the future profitability of the field
Entire Business Unit
Analysis

Reservoir A

Identification of well problems


or
field problems
Problem Definition

Pro blem We ll Analysis

Reservoir B

Problem Analysis
Reservoir C

Solutions
Generation

Reservoir D

Production and operating cost problems

Continue to produce well's) with no change,


Collect additional data,
Workover and/or stimulation,
Equipment change,
Operations procedures changes),
Re-completion,
Pressure maintenance,
Enhanced recovery operation, or
Shut-in and abandonment

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Getting Started
Essential data must be in hand like:

Plot of the bottom-hole flow rate and pressure


recorded during a drawdown test

Well test plots


Daily production plots
Wellbore diagram
Base open-hole log

Schlumberger

Production plot, oil, gas, water, and GOR. Exponential decline.

Prob le m Well Analysis

Log-log plot of two well tests shows wellbore storage


reduction with downhole shut-in

Schlumberger
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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Getting Started
Typical deepwater well completion

Wellbore diagram

Pro blem We ll Analysis

Must include both the measured


and true vertical depths of
tubulars, perforations, packers,
and all subsurface equipment.
Outer diameter and internal
diameters of each item.
Tight spots
Junk in hole
Potential problem areas
Reference elevation
Type connection in the wellhead
for production logging described
Schlumberger

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Getting Started

Prob le m Well Analysis

Base Openhole Log


Open perforations must be
shown for each well.
Cased hole gamma ray
and porosity log could be
of help.
Casing collar depths and
any radioactive marker
depths should always be
shown at the proper
depths on the base log.
GOC and WOC should be
shown when available.

001) BONANZA 1
GRC
0
150
SPC
-160 MV 40
ACAL
6
16

ILDC
0.2

200
SNC

0.2

200

RHOC
DT
1.95
2.95 150 us/f 50
CNLLC
0.45 -0.15

MLLCF
0.2

200

10700

10800

10900

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Problem Well Defined

Pro blem We ll Analysis

What is a problem well?

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Problem Well Defined


What is a problem well?

Prob le m Well Analysis

Low oil or gas production


High GOR
High water cut
Mechanical problems

Should be differentiated from a reservoir


problem

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Inflow Restrictions
Potentially damaging fines

Wellbore plugging
Perforation restrictions
Formation Damage

Pro blem We ll Analysis

Scale deposit in Tubing

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Inflow Restrictions
Such damage may be indicated by:
Production well tests
Pressure build-up and drawdown tests
Comparison with offset wells
Analysis of production history Effect of wellbore damage on productivity

Prob le m Well Analysis

Difference between pressure drawdown in undamaged and


damaged reservoirs. 50% of p occurs in last 15 ft.

pressure

Damage zone

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Inflow Restrictions

Pro blem We ll Analysis

Procedure in surveillance for problem wells:


If the monthly production test rate has decreased more
than 10 percent from normal decline retest the well
immediately.
Review adjacent wells for abnormal decline. If a number of
wells in an area have significant declines, the problem may
be reservoir related.
Check the well for mechanical problems; especially if on
artificial lift.
Check for wellbore fill-up.
Check for changes in backpressure or operating procedures.
Consider the need for production logs or pressure surveys
to confirm damage.
If damage is confirmed, take corrective action.
Use caution on stimulation if near gas-oil or water-oil contacts
Recommend bold action for low rate wells
Use some restrain on high rate wells, however they may offer
the highest potential again.
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Wellbore Plugging
Flow restrictions in the wellbore is often formation fill or scale.
For flowing or gas lifted wells, provided the tubing is openended, where there is fill across the formation, a coiled tubing
unit are commonly used for cleanout.

Prob le m Well Analysis

For pumping wells it may be necessary to pull the tubing before


clean-out.
Inorganic scale in the wellbore and perforation is a common
problem that can easily reduce production.
Sodium chloride salt
Calcium carbonate
Gypsum
Barium and strontium chloride

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Perforation Restrictions
Cause by perforation plugging or inadequate perforations
Considerable effort should be made on completion to
ensure that the perforations are open and undamaged

Pro blem We ll Analysis

Avoid loss of dirty water of dirty water into the formation


which may plug both the perforations and the formation
pores.
Solutions range from re-perforation, wash the
perforations, surge the formation, or to even fracture the
formation.

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Formation Damage
Impairment of well productivity or injectivity
due to

Prob le m Well Analysis

Plugging within the perforations


Formation pores adjacent to the wellbore
Fractures communicating with the wellbore

The procedure to follow:


Determine the degree of well damage (skin)
Causes of damage
Approach to alleviate the damage
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INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Formation Damage
Paraffin or Asphaltene Plugging
Emulsion Blocks

Pro blem We ll Analysis

Water blocking
Fine Particles

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Outflow Restrictions
Increase the backpressure
Limit drawdown
Reduce production

Prob le m Well Analysis

Some cases:
Tubing smaller than optimum will cause extra
friction losses
Larger than optimum will increase slippage and
may cause the well to load up and die.
On a pumping well, to small a tubing may restrict
the lift equipment or cause friction, which will
increase lift energy requirements.

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Outflow Restrictions
Inflow and outflow performance curves can
help determine if a tubing size change is
justified.

Pro blem We ll Analysis

Well system analysis. Node selected at perforation outlet

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Outflow Restrictions

Prob le m Well Analysis

The production well test should report the wellhead pressure. If


it is relatively high, and outflow analysis should be undertaken.
If the pressure has recently increased, then possible
plugging in the outflow system should be checked.
If the pressure is normally high, the investigate why it is
high.
Are there any gas sales pressure limitations?
Are there compressors that require a fixed suction pressure?
Can it be economically lowered?
What is the pressure drop between the wellhead and the
separator?
Is there a surface choke on the well and what is its size?
On pumping wells, is the annulus vented into the flowline?
Are there any downhole restrictions?

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Reservoir Problems
Low reservoir permeability
Low reservoir pressure

Pro blem We ll Analysis

Water production problems


Gas problems in gas wells
High Viscosity Oil

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Low reservoir permeability


May be an overall reservoir characteristic or limited to a
specific area.
Should be considered along with other causes of low
productivity.

Prob le m Well Analysis

Usually well productivity declines rapidly as fluids near


the wellbore are produced.
Production tests may aid in differentiating between low
permeability and formation damage.
Matrix acidizing of low permeability undamaged
reservoirs can only provide a small productivity increase.

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Low reservoir permeability

Pro blem We ll Analysis

Effect of matrix acidizing an undamaged well.

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Low reservoir pressure


Should be documented by periodic subsurface measurements.
Dominant reservoir drives in a particular reservoir should be
considered and how these drive mechanisms are associated
with the real or apparent well problem being investigated.

Prob le m Well Analysis

Prior to considering workover of wells in a low or partially


pressure-depleted oil reservoir, an effective artificial lift should
be planned.
Pressure maintenance or an enhanced recovery programme is
usually the best long range approach to increase production
rate and oil or gas recovery from partially pressure-depleted
reservoirs.

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Low Reservoir Pressure

Pro blem We ll Analysis

Typical pressure-production history for various


reservoir-drive mechanisms.

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Water production problems


May result from:
Natural water drive or Waterflood, aggravated by
fingering or conning.

Prob le m Well Analysis

Extraneous sources including casing leaks or


cementing failures.
Fracturing or acidizing into adjacent water zones
or to below the water-oil contact.

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Water production problems


Water encroachment is normal in a water drive reservoir. Three
water-oil contacts may usually be defined in oil wells:
Lower water-oil contact
Producing water- oil contact

Pro blem We ll Analysis

Completion water-oil contact

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Water production problems


Fingering
Water conning
Water channelling
Irregular water encroachment in heterogeneous
reservoir can result in early water breakthrough.
Prob le m Well Analysis

Conning of Water

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INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Water Production- Chemical Control Techniques

Cements
Resins and hard set chemicals
Gel treatments
Swelling chemicals & particulates
Relative permeability modifiers

Pro blem We ll Analysis

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Prob le m Well Analysis

Water Production- Chemical Control Techniques

Quick reference guide-Treatment options for excess water


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INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Water Production- Chemical Control Techniques


Cement solutions
Casing & tubing leaks
Channels behind casing
If primary cement job fails

Pro blem We ll Analysis

Squeeze cementing

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Water Production- Chemical Control Techniques


Resins and other hard set chemicals
Low viscosity chemical mixtures that set up as
solid or hard inert plastic.
Resins are phenolic or epoxy base types.

Prob le m Well Analysis

Used in casing patches


Plug off cement channels and perforations

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Water Production- Chemical Control Techniques

Pro blem We ll Analysis

Gel treatments
Low viscosity chemical mixtures that stiffen at
varying degrees of temperatures.
Reduce or totally block a channel or highpermeability rock matrix zone through which
excess water is flowing into wellbore.
Carried out by mechanically isolating only the
zone, fractures or perforations that are the
source
Heavy metal cross linkers such as Chrome or
aluminium based

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Prob le m Well Analysis

Water Production- Chemical Control Techniques

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INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Placement Techniques

Pro blem We ll Analysis

Bullheading
Mechanical packer placement
Chemical packer placement
Dual injection
Iso-flow placement
Transient placement

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Placement Techniques

Prob le m Well Analysis

Bullheading
Injection of chemicals
through existing
Tubulars.
Used only when it is
determined that
aqueous injection
fluids will only enter
those water
producing zones that
are shut-in

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INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Placement Techniques

Pro blem We ll Analysis

Mechanical/Inflatable Packer
Selective zones are
isolated using packers.
In complex situations, it
maybe necessary to
isolate perforations that
are producing oil from
both above and below the
zone- Inflatable Dual
Packer System
Chemical Packers
In gravel packed or open
hole completions where
mechanical packers
cannot be used.

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Placement Techniques
Dual Injection Placement

Prob le m Well Analysis

Compatible fluids are injected down the


tubing and also annulus.
Packers, bridge plugs, chemical plugs and
other mechanical isolation means can be
used.
Efficient placement
To protects critical perforations in
hydrocarbon zones-Non-sealing fluid
compatible with formation is used.

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INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Placement Techniques

Pro blem We ll Analysis

Isoflow Placement
Alternative to dual injection
system.
Chemicals are directed into
selected intervals while
protecting hydrocarbon
producing or bearing zones
by simultaneous injection of
non-sealing formation
compatible fluid.
Gamma ray logging tools are
used to locate and track fluid
interface.
Suited for both wells with
negative surface pressures
and static fluids when shut
in.
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Water Production- Mechanical Techniques

Prob le m Well Analysis

Inner Liners
Patches
Packers
Sliding sleeves
Plugs

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INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Water Production- Mechanical Techniques

Pro blem We ll Analysis

Casing cladding
Thermally set composite
materials used to form
patches to fix damage
Tubulars.
Using inflatable systems to
carry composite materials
into the well.
Materials are usually
thermally setting resins and
carbon fibres built into a
sleeve wrapped around the
device.
Once device is opposite the
area to be treated, device is
inflated to push composite
sleeve into place moving
upwards.
After inflation, the sleeve is
heated to harden and
conform to casing.
Electric resistors provide
heating.
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Water Production- Mechanical Techniques

Prob le m Well Analysis

Packer straddle
Its a combination
of packers, sliding
sleeves and other
tools to isolate
excess water
production zones
or areas of
damaged pipe.

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INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Water Production- Mechanical Techniques

Pro blem We ll Analysis

Bridge Plugs
Run and set to
plug off water
entering the
bottom of well or
perforations.
Essentially plugsoff remainder of
well or tubing
from the point of
setting all the
way to bottom of
the well.

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Gas problems in Oil wells


The primary sources of gas in oil wells are:
Gas dissolved in the oil
Primary or secondary gas caps which may expand, and
Gas flow from zones or reservoirs above or below the oil zone

Prob le m Well Analysis

Normal GOR behaviour corresponding to the drive mechanism for any


particular reservoir must be considered in problem well analysis.

Characteristic gas-oil performance for various reservoir-drive mechanisms

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Gas problems in oil wells


Gas flow from zones above or below the oil
zone may be due to:

Pro blem We ll Analysis

Casing leaks
Poor cement job
Natural or induced fractures communicating with
gas zone

Gas flow due to channel behind the casing


Reservoir with a gas cap
Problem due to gas conning
Problem due to gas cap expansion
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High Viscosity Oil


High viscosity is sometimes defined as oil with less than
16 API gravity. Viscosities grater than 200 cp often cause
serious flowing and pumping problems.

Prob le m Well Analysis

Thermal stimulation may be applicable, however


economics should be carefully reviewed.
It the well tubing, casing, cement job, and packer
installation has not been designed to withstand high
temperature steam, thermal stimulation may cause
severe mechanical damage to the well.
Alternative to Thermal Stimulation of the Reservoir can
be considered.

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Artificial Lift
Most wells will probably require some sort of artificial lift before
abandonment to increase drawdown and thus production.
Selection

Pro blem We ll Analysis

Revenue due to oil and gas production


Operating costs, and
Factors contributing to economics of
artificial lift systems
Initial capital costs

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Sucker Rod Pumping


Walking Beam

Equalizer
Bearing

Saddle Bearing
Horsehead

Samson
Post
Bridle
Pitman Arm

Ladder
Hanger

Brake
Lever

Wrist
Pin

Prime
Mover

Crank Arm
Counterweight
Polished Rod
Stuffing Box Seal

Prob le m Well Analysis

Brake
Cable

Flow Line
Rod String
Flow Tee

Production Tubing

Base

Production Casing
Downhole Pump

Drawings Courtesy of Lufkin Industries, Inc. Lufkin, Texas


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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Sucker Rod Pumping

Pro blem We ll Analysis

Analysis:
Check the well test production rates. Is the rate limited by the
pump displacement.
If the well cannot be pumped off, or pumped down to a low intake
pressure with the existing equipment on the well, determine if a
larger unit is justified.
If the well is pumped off, use time cycle to alter displacement to
match formation inflow.
If test rates suddenly decline on a well, check for mechanical
problems.
If decline in test rate is not a mechanical problem, then formation
damage, fill in annulus or perforation plugging may be the problem.
Gas interferences is a common problem on many pumping wells.
Where feasible vent the gas up the annulus and pump the oil and
water up the tubing.
Corrosion and scale are often major problems in pumping wells.
Paraffin deposition is another common problem.

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Gas Lift
Continuous Flow
Gas Lift Systems

Intermittent lift

Injected
gas

Prob le m Well Analysis

Injected
gas

Continuous gas lift

Intermittent gas lift

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Gas Lift
Annular gas injection

Tubing gas injection

Production
Production

Gas in

Tubing

Casing

Pro blem We ll Analysis

Gas in

Casing

Tubing

Gas entry

Liquid

Liquid

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Prob le m Well Analysis

Gas Lift Surveillance and Operating


Problems
Good well tests are essential to gas lift operation.
Periodic flowing pressure bottom-hole pressure surveys are
recommended.
Temperature surveys are often beneficial for both design
purposes and troubleshooting.
Sonic devices can be used to shoot fluid levels in the annulus of
gas lifted wells.
To produce at maximum rates, the injection gas depths should
be at maximum depths.
If there is a decrease in production test rate, the data should
be carefully reviewed.
In intermittent gas lift there are additional producing problems
to consider.
Check the flowing wellhead test pressures. High back pressure
is normally very detrimental to gas lift operations.

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Electrical Submersible Pumping


Transformers
Motor
controller
Wellhead
Junction
box
Production

Primary cable

Pro blem We ll Analysis

Motor flat splice


Motor flat cable

Casing
Drain valve (optional)
Check valve (optional)
Tubing
Pump
Pump intake
Seal

Pothead
Motor

Perfs.

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ESP Motor Problems


Major causes of motor
overheating

Overloading
Well pumped off
Gas locked
Stuck pump

Motor thrust bearing


components & complete

Lack of cooling
tubing or casing leak, scale,
motor laying against the
casing
Prob le m Well Analysis

Bearing

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Problems with ESP's


Cable failure (generally due to fluids penetrating the covering)
Protector leakage (fluids may contact motor)

Pro blem We ll Analysis

Too much free gas


Burnt motor can be caused by:
Contact with fluids due to protector leakage
Poor fluid circulation around motor for cooling
Corrosion of motor housing
Pump failure can be caused by
Solids
Pumping at rates/pressures outside of designed range

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Identifying problems with ESPs


May notice gradual increase in power usage and gradual
decrease in flow rate as indicators of pump problems
Power spikes and frequent automatic shut-downs may
indicate electrical leakages or other problems

Prob le m Well Analysis

Check for solids in fluid


Tubing, cable, and pump must be pulled to find exact
cause of a problem. Spool required to handle cable
Pump, seal, motor, and cable must be sent to
manufacturer for testing in order to locate the exact
problem

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Pro blem We ll Analysis

Electrical Submersible Pumping


Requires a rather precise design
Good operating practices
Careful equipment selection and repair
Reliable field electrical system
Stable operating conditions, and only
moderately high temperatures for successful
operation over well life
Selection of the electrical cable should provide
five years or longer trouble-free operating life.
ESP are adversely affected by free-gas, sand,
scale, and corrosion.

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ESP Surveillance and Analysis


Well production test are the basic surveillance
method

Prob le m Well Analysis

A pump size should be chosen that will not


pump the well off. Minimum pump intake
pressures of 250 psig may be feasible, but 500
psig is a more realistic design.
Electrical problems are common and must
receive prompt attention. Good lighting
protectors are essential in many areas.

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Hydraulic Pump and Jet System


Power fluid
Pump tubing
Casing
Nozzle
Production inlet
chamber
Throat

Pro blem We ll Analysis

Diffuser

Combined
fluid return

Well production

Jet pump
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Hydraulic Pump and Jet System

Prob le m Well Analysis

Power fluid return


Power fluid
Production
injection

Production and return


Power fluid
injection

Power fluid injection


Production and
return

Engine
Engine

Engine

Pump

Pump

(A)
Closed power
fluid system

Pump

(C)
Open power
fluid system
(free pump)

(B)
Open power
fluid system
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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Hydraulic Pump and Jet Systems


The user has several options in the design and
installation of hydraulic reciprocating pumps:

Pro blem We ll Analysis

Individual well units, or a central system


Standard fixed pumps, or free pumps
Open, or closed power oil systems, and
Vented, or non-vented gas systems

Clean power fluid, normally oil, is essential to


good pump runs.

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Hydraulic Pumping Surveillance


Well production tests are the primary means of
surveillance. The test data includes the oil, water and,
gas rates plus the injection power fluid rate and pressure
and the wellhead pressure.

Prob le m Well Analysis

A significant decline in production rate my result from


formation damage (skin) or be from inadequate pump
displacement, pump wear, pump gas interference
problems, or leaks.
Leaks are more likely in hydraulic systems since
pressures are higher and there is more exposure due to
the use of power oil lines and power fluid tubing.

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Mechanical Failure in Wells


Different types of mechanical failures can cause
loss of production and/or increase costs in well
operation. More common problems are:
Primary cement channelling

Pro blem We ll Analysis

Casing, tubing, and packer leaks,


Artificial lift equipment, and
Well equipment, like wellheads, subsurface
valves, sliding sleeves, etc.

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Sand Control

Prob le m Well Analysis

Wells that sand-up or produce more than 0.1


percent sand are often good candidates for
sand control.

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INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Sand Control

Pro blem We ll Analysis

Unconsolidated

Consolidated

Zero strength

Very very weak

Very weak

Consolidated

Dry sand

Damp sand

Weakly-cemented

Stronger cement

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Sand Control
In weak but consolidated formations:

Prob le m Well Analysis

Stage
Stage 11
Failure
Failure

Stage
Stage 22
Transportation
Transportation

Failure of reservoir
rock due to shear
stresses (failure of
bonds between grains)

Transportation
of
failed material due to
flow

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INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Pro blem We ll Analysis

Factors Affecting Sand Production


Overburden
Friction
Differential Stresses
Cementing Material
Degree of Consolidation
Fluid Viscosity
Production Velocity
Water Production

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Sand Problems-Casing / Liner Collapse


Failure may occur
due to:

Prob le m Well Analysis

Non uniform
lateral loading as
rock is produced.
High axial
compressive load
due to slumping of
the overlying
casing-bearing
formation.

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INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Pro blem We ll Analysis

Sand Problems- Erosion


Sand production can cause erosion in both surface and downhole
equipment such as :

Downhole

Blast Joints

Chokes

Gas lift Equipment

Elbows / Tees

Standing Valves

Pumps

Valves

Metering Devices

Circulating sleeves

Flanges

Nipples

Wellhead

Tubular
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Prob le m Well Analysis

Sand Problems- Erosion


Bridges may form in casing
or tubing and obstruct well
flow.
They must be removed by
bailing or washing with
concentric strings.
If bridging is severe sand
control will be required.

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Sand Control Methods

Pro blem We ll Analysis

Restrictive Production Rate


In Situ Consolidation
Resin Coated Gravel
Gravel Pack
Screens - Natural Sand Packing (OH)
Expandable Sand Screens

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Sand Control Methods


Restrictive Production Rate

Some weak formations have enough


strength to produce sand-free at low
rates.
Selective perforations placed in the
strongest formation (based on logs)
Rock properties may change during the
production (i.e., water production).

Prob le m Well Analysis

In Situ Consolidation

Resin material is pumped into the


formation.
Furan Resin glues formation graingrain into a consolidated structure
Compressive strength >1,000 psi with
60-75% retained permeability.

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Sand Control Methods


Resin

Pro blem We ll Analysis

Resin Coated Gravel


Proppant ( Gravel ) is precoated with resin
material.
Particles are mixed with
viscous gel and pumped
into the formation.
Particles are contacted
grain-to-grain.
Temperature + H2O fuses
the particles together into
a consolidated permeable,
drillable network.

Gravel

Formation
(Unconsolidated)

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Sand Control Methods


Natural Sand Packing (Screens)
Installation of a screen system (no particles) in cased or open hole.
Main horizontal completion option.
Screen system can be :

slotted liner
pre-pack screen
wire wrapped

Prob le m Well Analysis

Annular is eventually filled with formation sand.

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Sand Control Methods


Slotted liners

Pro blem We ll Analysis

One of the older methods of sand control.


They are tubing sections with a series of slots cut through the tubing
wall in an axial orientation.
The slot width is designed to initiate inter-particle bridging across the
slot. It was originally considered that it should be twice the diameter of
the 10 percentile sand grains .
There are two types of slot available, keystone and straight

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Solutions

Sand Control Methods


Wire Wrapped

Prob le m Well Analysis

There are three main types of wirewrap screen; rod-based screens, pipebased slip-on and pipe-based direct
build screens.
Normally made from triangular shaped
wrap wire
The gap between the edges of the
wrap wire is sufficient to allow quite
large sand grains to pass through.

Gap

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Sand Control Methods

Pro blem We ll Analysis

Pre-packed screens
Similar configuration to the wire
wrap but use a different filtering
media.
A layer of resin-coated gravel is
placed around the internal
screen assembly and is
supported by a shroud or
external screen.
The thickness of the filtering
medium layer, and hence the
outside diameter of the screen
depends on the specific well
requirements.
Limitations in mechanical
strength

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Solutions

Sand Control Methods

Premium screens
typically an all-metal design, with a metal mesh filtration media and
a protective outer metal shroud.
The metal mesh can be either a metal weave or metal fibres or
powder particles embedded within a square metal mesh.

Prob le m Well Analysis

The apertures (called pore throats) generally very from 60 micron


to 300 micron.
The concept is that the mesh will prevent the larger sand particles
from travelling through and allow the formation fines to pass.
Premium screens are typically run in long horizontals, often behind
gravel packs and have similar sand control properties to pre-pack
screens.

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Sand Control Methods


Gravel pack

Pro blem We ll Analysis

The annulus between the


wellbore and a sand control
screen (wire wrapped, or
premium) is filled with gravel
that is sized to prevent sand
from the formation passing
through the pack.
Gravel packing in open-hole
(EGP External Gravel Pack) is
useful for preventing annular
flow and controlling sand in
heterogeneous formations.
Gravel packing in cased-holes
(IGP Internal Gravel Pack) is
useful for protecting the sand
screens from erosion flow. After
the liner is run and perforated,
the sand face completion is
run. The perforations may then
be washed and the GP packer
set.
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Solutions

Sand Control Methods


Frac pack

Improve the productivity of


a well by creating a short,
wide fracture close to the
wellbore.
A proppant is placed inside
the fracture that will both
hold open the fracture and
control sand production.

Prob le m Well Analysis

Frac packs are also termed


high permeability fractures
(HPF)

Fracture filled
with gravel
/proppant

wellbore packed
with screen in
wellbore

In Frac packing the fractures


tend to be shorter but much
wider.
Typical frac pack crack
widths can be 1 inch or
potentially larger.
The lengths vary depending
on the design and are
usually in the region of 20 to
50 feet.

Fracture filled
with resin coated
gravel /proppant

Wellbore free of
equipment

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Sand Control Methods

Pro blem We ll Analysis

ESS (Expandable
Sand Screens)

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Prob le m Well Analysis

Abalt

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September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Re-completion
Can be avoided by careful planning and anticipation of
problems on the initial well completion.

Pro blem We ll Analysis

The usual workover procedure for changing zones or reservoirs


in perforated casing completion is merely to squeeze cement
and re-perforate in the new zone in the reservoir.
In open hole, it may be necessary to deepen or plug back, or to
cement a liner and selectively perforate a specific zone in the
reservoir.
Changing the producing interval in both single and multiple
completions are relatively simple operations if the operation
can be carried out through-tubing.

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Plug and Abandonment


Most zones or reservoirs must be eventually plugged and
abandoned.
Most governmental regulating bodies have specific
guidelines that must be followed.

Prob le m Well Analysis

Careful considerations should be given to all options


before plugging a well.
If a well is no longer economical to produce, has no use
as a service well, or has no use as a service well, or has
serious mechanical conditions, then immediate steps
should be taken to plug and abandon the zone.

2005 Abalt Solutions Limited. All rights reserved

Abalt

abalt solutions limited - 2005

Solutions

September October 2005

INTRODUCTION TO HYDROCARBON EXPLOITATION


Development Phase

Workover Economics

Pro blem We ll Analysis

The team concept is a significant factor in


optimizing creative skill and imagination in:

Fact finding
Analysis
Experimentation
Job execution, and
Evaluation of results

Considering workover on programme basis


Profitability analysis
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September October 2005

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