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INSPECTION & TEST PLAN

FOR

EPCC-9

PAGE : 1 of 9

INSPECTION & TEST PLAN


FOR TANKS
(CR, IFR, EFR, DR)

Project
Client
Consultant
Contractor
Doc No
Ref Doc

4.03.2013

04/04/2012

Rev

Date

INTEGRATED UTILITIES & OFFSITES


PACKAGE

Issued for
Approval
Purpose

Prepared By

Checked By

Approved By

Approved By

INSPECTION & TEST PLAN


FOR

EPCC-9

PAGE : 2 of 9

REVISION HISTORY
REV

DATE

DESCRIPTION

04.04.2012

048, INSPECTION & TEST PLAN FOR


STORAGE TANKS

4.03.2013

04/04/2012

Rev

Date

Issued for
Approval
Purpose

Prepared By

Checked By

Approved By

Approved By

INSPECTION & TEST PLAN


FOR
S
L
A
1

ACTIVITY

SUB
CON

FCI
PL

CEIL

WC

PRIOR TO FABRICATTION

Acceptance Report of the tanks foundation

4.03.2013

04/04/2012

Rev

Date

EPCC-9

PAGE : 3 of 9

EIL
CAT
A
HP

CAT B

Type of
Record to be
maintained

Applicable
Format

Issued for
Approval
Purpose

Prepared By

Checked By

Approved By

Approved By

INSPECTION & TEST PLAN


FOR

EPCC-9

PAGE : 4 of 9

Incoming Material

Documents

WC

HP

Physical verification
Welding Filler Material
Approval/Qualification
Review of Manufacturers Test
Certificate/Documents
Laboratory testing, if any

WC

WC*

HP

T C/IMIR

i) Carbon Steel

WC

--

ii)Low Temperature Services

WC

HP

--

EIL Specs /
Relevant Stds.
EIL Specs /
Relevant Stds.

WC

HP

b) Testing
i) Carbon Steel

WPS/PQR
Form

WC

Lab. Test Report

c) Approval of Final WPS/PQR

WC

HP

WPS/PQR Form

WC

b) Certification & approval of welders

WC

HP

Approval of NDT Proecedure

WC

HP

SUB
CON

FCI
PL

CEIL

WC

WC

3
a
b

WPS/PQR
a) Review of proposed procedure

a) Welder performance Qualification Test

S
L

ACTIVITY

Approval of NDT Proecedure

MTC / IMIR

Review of Joint numbering in drawings

4.03.2013

04/04/2012

Rev

Date

WPQ Parameter
Sheet
Welder
Certificate/ID
Card

As per
Approved
Procedure

EIL
CAT
A
HP
R

CAT B
R
R

Type of
Record to be
maintained

As per
Approved
Procedure

EIL Specs /
Relevant Stds.

Issued for
Approval
Purpose

Prepared By

Checked By

Approved By

Approved By

INSPECTION & TEST PLAN


FOR
8
B

2
3
4
5
6

Review fabrication, erection, testing


procedures for job

WC

EPCC-9

HP

PAGE : 5 of 9

Job Procedure

FABRICATION/ERECTION BOTTOM
Blast cleaning & painting of underside of
Bottom plates
Plate lay out, overlap and fit up
Sequence of welding
Size and positioning of backing plate for
annular plates
Baking of electrodes
Visual check of welding

WC

WC

--

WC

--

WC

--

WC

--

WC

PT/MT/NDT of annular plate butt welds and


bottom plate butt welds (As applicable)

WC

Vacuum box test for bottom plate welding

WC

WC

SUB
CON

FCI
PL

CEIL

EIL Specs /
Approved JP
and Applicable
formats
Applicable
formats
As per
Approved
Procedure
Applicable
formats
As per
manufacture
standard
Applicable
formats
Applicable
formats
Applicable
formats

SHELL
1

Shell course alignments and fit-up of vertical


and circumferential joints before welding

S
L

ACTIVITY

Check Shell diameter,


circularity,Perpendicularity, straight edge
before & after welding.

WC

Visual check of welding and Back chipping

WC

4.03.2013

04/04/2012

Rev

Date

Applicable
formats

EIL
CAT
A
S
S

CAT B

Type of
Record to be
maintained

Applicable
formats

Applicable
formats

Issued for
Approval
Purpose

Prepared By

Checked By

Approved By

Approved By

INSPECTION & TEST PLAN


FOR
5

Inner side welding visual check

EPCC-9

WC

Location, size, alignment and fit-up of nozzles


& other openings

WC

R.F. Pads fit-up/welding

WC

PWHT of shell, RF pads, Nozzles, manholes,


etc. (As applicable)

WC

Radiography marking (for Random


radiography only)
Curb angle and Wind girders fit-up/welding

WC

10

PT/MT of nozzles, wind girders and other


attachments (as applicable)

WC

11

RF pads pneumatic test

WC

12

Shell to bottom fit up

WC

WC

WC

PAGE : 6 of 9

Applicable
formats
Applicable
formats
Applicable
formats
EIL Specs /
Relevant Stds
EIL Specs /
Relevant Stds

and Applicable
formats
Applicable
formats
Applicable
formats
Applicable
formats
Applicable
formats
Applicable
formats
Applicable
formats
Applicable
formats

14

Shell to bottom I/S welding root run visual/Oil


chalk test
Shell to bottom O/S welding visual and PT

15

Fabrication and erection of stair ways

WC

16

Cleats welding for insulation

WC

17

Review of radiographs interpreted by the


contractors

WC

5%
Film R

5%
Film R

SUB
CON

FCI
PL

CEIL

WC

WC

--

13

S
L

1
2

ACTIVITY
FIXED ROOF
Blast cleaning and painting Roof Structure,
underside of Roof plates
Location and Welding of Roof supports.

4.03.2013

04/04/2012

Rev

Date

EIL
CAT
A

CAT B

Applicable
formats
Type of
Record to be
maintained

Applicable
formats
Applicable
formats

Issued for
Approval
Purpose

Prepared By

Checked By

Approved By

Approved By

INSPECTION & TEST PLAN


FOR

EPCC-9

Alignment and welding of Roof structures

WC

--

Plate layout, overlap and fit-up

WC

--

Visual check of roof welds

WC

--

Location, size and alignment of roof nozzles,


man-holes vents, etc

WC

PWHT (as applicable)


i) Procedure review
ii) PWHT cycle monitoring
iii) Time-Temp Chart Review

WC
WC
WC

R
W
R

R
W
R

HP
S
R

R
-R

RF pads fit-up & Welding

WC

WC

10

11

RF pad pneumatic testing

PT/MT of Nozzles, vents & other attachments


Welding of Roof plate with shell/ curb
angle
FLOATING ROOF

WC

WC

--

Temporary staging spacing and levels

WC

--

Plate layout, overlap, fit-up/welding

WC

--

SUB
CON

FCI
PL

CEIL

S
L

ACTIVITY

Availability of approved calculations for


design of buoys

WC

Buoys fabrications

WC

4.03.2013

04/04/2012

Rev

Date

PAGE : 7 of 9

Applicable
formats
Applicable
formats
Applicable
formats
EIL Specs /
Relevant Stds and

Applicable
formats
EIL Specs /
Relevant Stds and

Applicable
formats
Applicable
formats
Applicable
formats

EIL Specs /
Relevant Stds and

Applicable
formats
Applicable
formats
Applicable
formats
Applicable
formats

EIL
CAT
A
HP
S

CAT B

Type of
Record to be
maintained

--

EIL Specs /
Relevant Stds

--

EIL Specs /
Relevant Stds

Issued for
Approval
Purpose

Prepared By

Checked By

Approved By

Approved By

INSPECTION & TEST PLAN


FOR

EPCC-9

PAGE : 8 of 9

Vacuum testing of roof-plate welds

WC

--

Applicable
formats

Location of sleeve supports

WC

--

EIL Specs /
Relevant Stds

WC

--

EIL Specs /
Relevant Stds

WC

--

Applicable
formats

7
8

Pad plate welding with roof and sleeve


support
Fixing and welding of Buoys

Initial lift

WC

--

EIL Specs /
Relevant Stds

10

Supports fixing through sleeves

WC

--

EIL Specs /
Relevant Stds

WC

--

EIL Specs /
Relevant Stds

WC

--

Applicable
formats

11
12

Seal welding of support sleeves from


beneath after dewatering
Air test of Buoys
Pontoon welding

13

Location, fixing and welding of man holes,


drains etc.

WC

--

Applicable
formats

14

Shell to pontoon clearance

WC

--

EIL Specs /
Relevant Stds

15

Seal fixing

WC

--

EIL Specs /
Relevant Stds

16

Floating Roof Testing, as required e.g.


flooding etc

WC

HP

--

Applicable
formats

SUB
CON

FCI
PL

CEIL

WC

S
L
C
1

ACTIVITY
TESTING
Correctness of testing arrangements
especially size of blind flanges/vents/drains/
Temporary piping.

4.03.2013

04/04/2012

Rev

Date

EIL
CAT
A
S

CAT B

--

Type of
Record to be
maintained

EIL Specs /
Relevant Stds

Issued for
Approval
Purpose

Prepared By

Checked By

Approved By

Approved By

INSPECTION & TEST PLAN


FOR

EPCC-9

PAGE : 9 of 9

Mechanical / Inspection clearances

WC

HP

HP

Applicable
formats

Earthing of ladder & shell

WC

EIL Specs /
Relevant Stds

WC

Settlement readings during water filling

Applicable
formats
Applicable
formats

Hammer test

WC

Air pressure test

WC

Applicable
formats

Vacuum test

WC

Applicable
formats

Roof collapsibility test in case of floating


roof tanks

WC

EIL Specs /
Relevant Stds

Calibration of tanks from Statutory


authorities

Report to be
submitted by
Statutory
authorities

10

INSPECTION & TEST DOCUMENTS

WC

Applicable
formats

Review Test and Inspection Documents

NOTE :
1) For cleaning & painting, please refer ITP No. 2501
2) For Insulation, please refer ITP No. 2505
CAT A: Site fabricated steel storage tanks for process fluid /Hydrocarbon, floating roof

Tanks
CAT B: Site fabricated steel storage tanks for Raw water, Fire water, waste water, Dm

water, etc.
LEGEND

4.03.2013

04/04/2012

Rev

Date

Issued for
Approval
Purpose

Prepared By

Checked By

Approved By

Approved By

INSPECTION & TEST PLAN


FOR

EPCC-9

PAGE : 10 of 9

HP: Hold Point, W: Witness Point, R: Review of Contractor's documentation,


S: Surveillance Inspection by Owner/EIL, WC: 100% Examination by Contractor.

4.03.2013

04/04/2012

Rev

Date

Issued for
Approval
Purpose

Prepared By

Checked By

Approved By

Approved By