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Marine instructions and parts catalogs - http://vk.od.

ua/marinelibrary

FRAMO PUMPS
Operation and Maintenance Manual with Spare Parts List.
The following FRAMO are included in SET:
Framo Cargo pump full set of instructions:
Operation and Maintenance Instructions with drawings and spare parts (see content
below).
Operation - Learning Video. 15 min. AVI.
Maintenance Learning Video. 15 min. AVI.
FRAMO Purging Procedure flash with sound and pdf format. Framo form - PURGING
ROUTINE FOR FRAMO SUBMERGED CARGO PUMPS
Framo Service Letters Set.
Framo Anti-heeling Pump Instruction for RBP250-3 and RBP300-3 BONUS

http://vk.od.ua

Yard:

21`st Century
Shipbuilding

Hull no.:

CSN 213

FM order
no.:

613264

Framo general arrangement: 0287-1535-1

CONTENT
1.0 INTRODUCTION

2.0 GENERAL DESCRIPTION OF THE INSTALLATION

3.0 TECHNICAL DATA FOR THE SYSTEM

4.0 INITIAL START-UP

5.0 OPERATION

6.0 TROUBLESHOOTING

7.0 MAINTENANCE

8.0 INSTRUCTIONS, DRAWINGS AND PART LISTS

- see content
8.2 DRAWINGS AND PART LISTS -see content
8.1 INSTRUCTIONS

9.0 APPENDICES
9.1 TABLES FOR CORRESPONDING MATERIAL STANDARD
9.2 INSTALLATION OF MECHANICAL SEALS

SERVICE MANUAL
FOR
OPEN CIRCUIT

8.1

No.:
1542A
Date/Sign: 21 Jun 2006/KHE
Sect.:
8
Rev. :

Instructions

HYDRAULIC SYSTEM
CONDITION MONITORING FOR FRAMO SYSTEMS

1400-0134-4

SYSTEM PRESSURE CONTROL TROUBLE SHOOTING GUIDE 1400-0400-4


HYDRAULIC OIL FILLING/VENTING PROCEDURE

1400-0326-4

BOW THRUSTER SYSTEM


VALVE PROPORTIONAL, INSTRUCTIONS

1400-0242-4

VALVE DSTC-60, INSTRUCTIONS

1275-0034-4

CARGO PUMPS
OPERATION MANUAL FRAMO CARGO PUMPS

1000-0121-401

PUMP SD100, INSTRUCTIONS

1000-0132-4

PUMP SD150-5, INSTRUCTIONS

1000-0131-4

HOW TO USE FRAMO PERFORMANCE DIAGRAMS

1400-0030-4

USE OF VISCOSITY CORRECTION DIAGRAM

1400-0032-4

VISCOSITY CORRECTION DIAGRAM

0109-0189-3

PORTABLE EQUIPMENT
PUMP PORTABLE TK80, INSTRUCTIONS

1150-0024-4

WINCH PORTABLE, INSTRUCTIONS

1325-0006-4

MOTOR AIR, INSTRUCTIONS

0294-1063-4

SB-BALLAST PUMPS
OPERATION MANUAL SB PUMPS DRY MOUNTED

1000-0188-4

PUMP SB200, INSTRUCTIONS

1000-0186-4

SERVICE MANUAL
FOR
OPEN CIRCUIT

No.:
1542A
Date/Sign: 21 Jun 2006/KHE
Sect.:
8
Rev. :

OTHER PUMPS
PUMP, INSTRUCTIONS

1400-0247-4

PUMP TRANSFER, INSTRUCTIONS

1400-0248-4

PUMP MA150/200, INSTRUCTIONS

1075-0018-4

HEAT EXCHANGERS
INSTRUCTION MANUAL FOR HYDRAULIC OIL COOLER

1400-0392-4

ELECTRICAL EQUIPMENT
ADJUSTMENT PROCEDURE, PRESSURE AND
TEMPERATURE TRANSMITTERS/SWITCHES

1400-0180-4

SYSTEM MAINTENANCE PROCEDURE CONTROL


SYSTEM/INSTRUMENTATION

1400-0181-4

ELECTRIC MOTOR MAINTENANCE PROCEDURE

1400-0406-4

CONVERTER FREQUENCY EXI, INSTRUCTIONS

1400-0345-4

PANEL OVERRIDE EMERGENCY, INSTRUCTIONS

1400-0339-4

HYDRAULIC / ELECTRICAL VALVES


CONTROL UNIT SYSTEM PRESSURE, INSTRUCTIONS

1400-0264-4

VALVE RELIEF, INSTRUCTIONS

0032-0371-4

VALVE ASSY REMOTE CONTROL, INSTRUCTIONS

1375-0092-4

VALVE CONTROL SC20/TK80, INSTRUCTIONS

1375-0078-4

VALVE STC 25-30, INSTRUCTIONS

1375-0027-401

TROUBLE SHOOTING PROCEDURE. INTERCHANGE OF


HYDRAULIC CONTROL VALVE

1000-0109-4

HYDRAULIC OIL / FILTERS, ETC


HYDRAULIC OILS (VG46) MEETING FRAMO
SPECIFICATION

1400-0068-4

SERVICE MANUAL
FOR
OPEN CIRCUIT

No.:
1542A
Date/Sign: 21 Jun 2006/KHE
Sect.:
8
Rev. :

OPERATION TEMPERATURE/VISCOSITY FOR FRAMO


HYDRAULIC SYSTEM

1400-0086-4

FILTER ELEMENT REPLACEMENT INSTRUCTION

1400-0252-4

OIL SAMPLING, INSTRUCTIONS

1400-0063-4

SERVICE MANUAL
FOR
OPEN CIRCUIT

1542A
No.:
Date/sign.: 21 Jun 2006/KHE
Sect.:
8
Rev. :

8.2 Drawings / part lists


Rev. ITEM

QTY ART.NO.

DESCRIPTION

DRAWING NO

FRAMO SPECIFICATION

0240-0730-4

GENERAL ARRANGEMENT

0287-1535-1

HYDRAULIC DIAGRAM, DECK


SECTION / MACHINERY ROOM

0216-1169-1

HYDRAULIC DIAGRAM, POWER


UNITS

0216-1254-1

BLOCK DIAGRAM

0222-3774-3

INTERCONNECTION DIAGRAM

0222-3776-3

WIRING DIAGRAM, MAIN EL.


PANEL

0222-3777-3

WIRING DIAGRAM, MAIN


POWER PACK STARTER,
STAR/DELTA

0222-3766-3

WIRING DIAGRAM, JOCKEY


PUMP STARTER

0222-3767-3

WIRING DIAGRAM,
PROPORTIONAL VALVE

0222-3335-3

A54403-ABS POWERUNIT *OCE250-3

0345-1912-3

1/4

A54400

POWERUNIT

0345-1950-1

1 / 4/ 1

A50194

POWERPACK

0344-1565-3

1 / 4/ 1/
15

A4808

VALVE BUTTERFLY

0246-0627-2

1 / 4/ 1/
28

A50389

DAMPER PULS AS

0212-0449-3

1 / 4/ 10

A52630

ELECT.EQUIP. OCE-3

1 / 4/ 10/
1

A52688

BOX JUNCTION *W/LEVEL


INDIC

1 / 4/ 10/
3

A52806

CABLE SET OPEN LOOP 3EL

1 / 4/ 16

149435

WEAR SENSOR, DIMENSIONAL


DRAWING

0246-0561-3

1 / 4/ 21

A23804

FILTER

0345-1090-3

1 / 4/ 21/
1

A57204

VALVE CONTROL PROTECT.


PRESS.

0269-1140-3

1 / 4/ 21/
1/ 5

A57207

VALVE CONTROL PROTECT.


PRESS.

0269-1136-3

0381-3461-3

SERVICE MANUAL
FOR
OPEN CIRCUIT

1542A
No.:
Date/sign.: 21 Jun 2006/KHE
Sect.:
8
Rev. :

8.2 Drawings / part lists


Rev. ITEM

QTY ART.NO.

DESCRIPTION

DRAWING NO

1 / 4/ 43

A30387

CONTROL UNIT SYSTEM


PRESSURE

0125-0779-2

1 / 4/ 43/
8

A24927

NOZZLE 0.70 AND 0.70

0125-0593-4

1 / 4/ 53

A44270

DAMPER FLEXIBLE

0212-0430-4

1 / 4/ 56

A50396

MANIFOLD HP AS

0374-1133-3

1 / 4/ 56/
2

A50390

VALVE NON RET 40

0179-0474-3

1 / 4/ 56/
3

A44072

VALVE RELIEF NG32 AS

0179-0394-3

1 / 4/ 77

136622

OIL SAMPLING

0246-0121-4

1 / 4/ 79

A44012

VALVE LEVEL INDICATION

0269-1047-2

1 / 4/ 91

A27938

TABLE DISMANTLING

0162-0741-4

1 / 4/ 96

A50157

ENCLOSURE 0CE250-3

0345-1914-3

1 / 4/ 96/
4

A44263

COVER PILOT 4 VALVES

0125-0892-4

A53358-ABS

ACCESSORIES COOLING
WATER

0300-1686-2

7/1

A50131

COOLING WATER ASSEMBLY

0300-1685-1

7/3

A21841

VALVE BUTTERFLY

0247-0837-3

10

A26288

PUMP TRANSFER,
DIMENSIONAL DRAWING

0344-1021-2

10

A26288

PUMP TRANSFER

0344-1022-3

11

3015799

COUPL SNAP ON 1"

0247-0849-3

12

A676

HOSE L= 2.00M 1"

0247-0781-2

21

A53108

VALVE ASSY REMOTE CONTROL

0125-0956-1

21 / 4

PART LIST FOR VALVE PUMP


REMOTE CONTROL

0125-0921-3

21 / 20

A47274

DAMPER ARR AS

0125-0957-4

22

A53109

VALVE ASSY REMOTE CONTROL

0125-0956-1

22 / 4

PART LIST FOR VALVE PUMP


REMOTE CONTROL

0125-0921-3

22 / 20

DAMPER ARR AS

0125-0957-4

A47274

SERVICE MANUAL
FOR
OPEN CIRCUIT

1542A
No.:
Date/sign.: 21 Jun 2006/KHE
Sect.:
8
Rev. :

8.2 Drawings / part lists


Rev. ITEM

QTY ART.NO.

DESCRIPTION

DRAWING NO

23

A38496

CABLE SET 3M REM. CONTROL

0381-2169-3

24

A38497

CABLE SET FOR REMOTE


CONTROL

0381-2169-3

26

A48065

PANEL EL *PROP. VALVE +R2

0381-2747-3

28

A48070

PANEL EL *3 OPEN+THR

0381-3086-2

30

A48068

PANEL EL *THR BRIDGE

0381-3084-3

31

A48069

PANEL TH WING*

0381-3085-3

35

A38466

PANEL OVERRIDE EMERGENCY

0381-1951-3

35 / 1

A32998

PANEL OVERRIDE

36

A48003

CONTROL BOX EXTERNAL

0381-2955-3

40

A49293-ABS

PUMP PORTABLE TK80,


DIMENSIONAL DRAWING

0259-0549-1

40

PUMP SPECIFICATION

0115-0585-403

40

PERFORMANCE DIAGRAM

0169-2148-4

40

A49293-ABS PUMP PORTABLE TK80

0259-0548-1

40 / 1

A30545

PUMP HEAD TK80

0259-0518-1

40 / 7

A47261

VALVE CONTROL SC20/TK80,


DIMENSIONAL DRAWING

0125-0629-4

40 / 7

A47261

VALVE CONTROL SC20/TK80

0125-0896-3

40 / 7/ 2

PART LIST FOR VALVE REDUCE


*DN 30

0125-0864-4

40 / 7/ 21

3037314

PLUG BLEED R 1/4

0125-0419-4

40 / 7/ 26

A35448

PLUG BLEED R 1/8

0125-0747-4

42

A21400

WINCH PORTABLE,
DIMENSIONAL DRAWING

0911-0444-4

42

A21400

WINCH PORTABLE

0911-0450-2

42 / 4

A18206

MOTOR AIR URYU URD-22R AS

0911-0431-3

42 / 26

A54128

BRACKET WINCH FM400 AS

0911-0685-3

43

A39754

VALVE NON RETURN SNAP ON

0179-0297-3

44

A39761

VALVE BALL SNAP ON STATION

0179-0302-3

SERVICE MANUAL
FOR
OPEN CIRCUIT

1542A
No.:
Date/sign.: 21 Jun 2006/KHE
Sect.:
8
Rev. :

8.2 Drawings / part lists


Rev. ITEM

QTY ART.NO.

DESCRIPTION

DRAWING NO

45

A53400-ABS HOSE RETURN L=18M

0910-0236-3

45 / 4

A35448

0125-0747-4

47

A49275-ABS HOSE PRESSURE L=18M

0910-0234-3

47 / 8

A35448

PLUG BLEED R 1/8

0125-0747-4

55

A39768

EQUIPMENT BOX SNAP-ON


COUPLING

0125-0845-3

55 / 2

A39757

HIGH PRESSURE SNAP ON


COUPLING

0179-0303-3

55 / 3

A39750

LOW PRESSURE SNAP ON


COUPLING

0179-0300-3

60

14

88781

COUPL SNAP ON

0257-0991-3

61

106252

HOSE L= 2.09M G 1/2 SNAP


ON

0257-0993-3

62

14

157065

EXHAUST TRAP

0255-0793-4

63

14

A30000

VALVE CARGO PURGING

0321-0294-2

63 / 1

A35775

VALVE CARGO PURGING AS

0321-0295-2

63 / 1/ 2

A24705

VALVE CARTR CAVITY KHP


DN10

0321-0250-4

63 / 1/ 21

A31258

CAP DUST G 1/2" AS

0321-0252-4

70

A27323

SET OF GASKET/BOLTS SD100

0366-1044-4

71

3032901

SUPPORT SD100 PUMP,


DIMENSIONAL DRAWING

0361-0243-3

72

3024031

SUPPORT SD100 PIPESTACK,


DIMENSIONAL DRAWING

0361-0233-2

73

A50280

PUMP SD100, DIMENSIONAL


DRAWING

0378-0967-4

73

TOP PLATE ARRANGEMENT

0378-0963-4

73

MINIMUM SUCTION WELL

0378-1231-4

73

SPACE FOR TEMP. SENSOR BOX

0378-0964-4

73

PUMP SPECIFICATION

0115-0585-402

73

PERFORMANCE DIAGRAM

0169-1254-4

PUMP SD100

0378-0953-1

73

A50280

PLUG BLEED R 1/8

SERVICE MANUAL
FOR
OPEN CIRCUIT

1542A
No.:
Date/sign.: 21 Jun 2006/KHE
Sect.:
8
Rev. :

8.2 Drawings / part lists


Rev. ITEM

QTY ART.NO.

DESCRIPTION

DRAWING NO

73 / 1

A31236

PUMP HD SD100-5

0378-0632-1

73 / 4

A11576

VALVE STC25

0125-0502-1

73 / 4/ 3

A41888

VALVE COMPENSATOR

0125-0881-4

73 / 4/ 6

PART LIST FOR VALVE RELIEF


*STC

0125-0858-4

73 / 4/ 13

A38562

DUMMY PLUG FOR STC-VALVE


AS

0125-0824-3

73 / 4/ 15

3037314

PLUG BLEED R 1/4

0125-0419-4

73 / 4/ 17

PART LIST FOR VALVE REDUCE


*DN 30

0125-0864-4

73 / 4/ 29

A30307

VALVE RELIEF

0125-0689-4

73 / 4/ 30

A30308

COUPLING SNAP ON

0125-0689-4

77

A19875

FLANGE MATING SD100

0378-0553-2

110

12

A27325

SET OF GASKET/BOLTS SD150

0366-1044-4

111

24

A10160

RING SUPPORT SD150/SB300,


DIMENSIONAL DRAWING

0367-0161-2

112

12

A48791

PUMP SD150-5, DIMENSIONAL


DRAWING

0387-0544-4

112

TOP PLATE ARRANGEMENT

0387-0385-4

112

MINIMUM SUCTION WELL

0387-0546-4

112

SPACE FOR TEMP. SENSOR BOX

0387-0352-4

112

PUMP SPECIFICATION

0115-0585-401

112

PERFORMANCE DIAGRAM

0169-1653-4

112

12

A48791

PUMP SD150-5

0387-0554-1

112 / 1

A50680

PUMP HD SD150-5

0387-0566-1

112 / 10

A11568

VALVE STC30

0125-0494-1

112 / 10/
3

A41815

VALVE COMPENSATOR

0125-0881-4

112 / 10/
6

PART LIST FOR VALVE RELIEF


*STC

0125-0858-4

112 / 10/
15

PLUG BLEED R 1/4

0125-0419-4

3037314

SERVICE MANUAL
FOR
OPEN CIRCUIT

1542A
No.:
Date/sign.: 21 Jun 2006/KHE
Sect.:
8
Rev. :

8.2 Drawings / part lists


Rev. ITEM

QTY ART.NO.

DESCRIPTION

DRAWING NO

112 / 10/
17

PART LIST FOR VALVE REDUCE


*DN 40 KOB

0125-0864-4

112 / 10/
23

A38562

DUMMY PLUG FOR STC-VALVE


AS

0125-0824-3

112 / 10/
29

A30307

VALVE RELIEF

0125-0689-4

112 / 10/
30

A30308

COUPLING SNAP ON

0125-0689-4

195

A49222

TANK HEADER 2.5L AS

0384-0385-3

210

A49358

PUMP SB200, DIMENSIONAL


DRAWING

0384-0430-4

210

EVACUATION SYSTEM

0384-0431-4

210

EVACUATING SYSTEM

0102-0526-4

210

PUMP SPECIFICATION

0115-0585-404

210

PERFORMANCE DIAGRAM

0169-1655-4

210

PERFORMANCE CURVE SB200

0169-2037-4

210

A49358

PUMP SB200

0384-0424-1

210 / 2

A49363

PUMP HD SB200

0384-0412-1

210 / 2/ 6

PART LIST FOR MECH SEAL *H


OIL/CARGO 044

0112-0135-4

210 / 3

A7389

VALVE STC30

0125-0458-1

210 / 3/ 3

A41815

VALVE COMPENSATOR

0125-0881-4

210 / 3/ 6

PART LIST FOR VALVE RELIEF


*STC

0125-0858-4

210 / 3/
15

PLUG BLEED R 1/4

0125-0419-4

210 / 3/
17

PART LIST FOR VALVE REDUCE


*DN 40 KOB

0125-0864-4

210 / 3/
23

A38562

DUMMY PLUG FOR STC-VALVE


AS

0125-0824-3

214

127514

GAUGE PRESSURE

0049-0143-201

217

A49359

EJECTOR, DIMENSIONAL
DRAWING

0102-0525-4

217

A49359

EJECTOR

0102-0524-4

3037314

SERVICE MANUAL
FOR
OPEN CIRCUIT

1542A
No.:
Date/sign.: 21 Jun 2006/KHE
Sect.:
8
Rev. :

8.2 Drawings / part lists


Rev. ITEM

QTY ART.NO.

DESCRIPTION

DRAWING NO

218

A49360

VALVE CONTROL EVAC SYSTEM,


DIMENSIONAL DRAWING

0102-0523-4

218

A49360

VALVE CONTROL EVAC SYSTEM

0102-0520-3

230

A6252

PUMP MA150/200,
DIMENSIONAL DRAWING

0343-0185-2

230

PUMP SPECIFICATION

0115-0585-405

230

PERFORMANCE DIAGRAM

0169-1656-4

230

A6252

PUMP MA150/200

0343-0183-1

232

A11517

VALVE STC30, DIMENSIONAL


DRAWING

0125-0463-1

232

A11517

VALVE STC30

0125-0468-1

232 / 3

A41815

VALVE COMPENSATOR

0125-0881-4

232 / 6

PART LIST FOR VALVE RELIEF


*STC

0125-0858-4

232 / 15

PLUG BLEED R 1/4

0125-0419-4

232 / 17

PART LIST FOR VALVE REDUCE


*DN 40 KOB

0125-0864-4

232 / 23

A38562

DUMMY PLUG FOR STC-VALVE


AS

0125-0824-3

234

127688

GAUGE PRESSURE

0049-0143-202

260

A24994

VALVE HEATING AND VENTING

0179-0181-3

260 / 7

3037314

PLUG BLEED R 1/4

0125-0419-4

261

15

110015

PLUG BLEED 3/8"

0125-0281-4

263

A43398

VALVE BALL DN50

0179-0427-3

264

17

A43395

VALVE BALL DN32

0179-0427-3

265

A43394

VALVE BALL DN25

0179-0427-3

270

17

A11514

VALVE NON RET DN40

0179-0020-3

271

A11515

VALVE NON RET DN30

0179-0021-3

273

3009685

VALVE NON RETURN

0269-0850-2

273 / 7

3037314

PLUG BLEED R 1/4

0125-0419-4

290

A24967

VALVE BLOCK PILOT CONTROL,


DIMENSIONAL DRAWING

0179-0154-3

3037314

SERVICE MANUAL
FOR
OPEN CIRCUIT

1542A
No.:
Date/sign.: 21 Jun 2006/KHE
Sect.:
8
Rev. :

8.2 Drawings / part lists


Rev. ITEM

QTY ART.NO.

DESCRIPTION

DRAWING NO

290

A24967

VALVE BLOCK PILOT CONTROL

0179-0153-3

290 / 22

A24968

DAMPER ARR AS

0135-0358-4

291

A50821

VALVE DSTC-60, DIMENSIONAL


DRAWING

0179-0469-3

291

A50821

VALVE DSTC-60

0179-0470-2

291 / 12

A21724

VALVE STC-60-M

0125-0561-3

291 / 12/
3

A41888

VALVE COMPENSATOR

0125-0881-4

291 / 12/
14

PART LIST FOR VALVE REDUCE


*DN 70

0125-0864-4

292

A48936-ABS

MOTOR HYDR 1XA4V750


THRUSTE

0336-0202-2

292 / 2

A44376

DRAIN ARR. 1XA4V750


THRUSTE

0336-0203-2

292 / 2/ 1

A44378

NON RETURN VALVE DN40

0179-0434-3

292 / 2/ 1/
1
5

126219

DETECTOR MAGNETICAL

0247-0633-4

292 / 2/ 1/
1
9

A35448

PLUG BLEED R 1/8

0125-0747-4

293

A36860

SENSOR SPEED, DIMENSIONAL


DRAWING

0351-1006-3

293

A36860

SENSOR SPEED

0351-1005-4

300

A48072

STARTER EL *STAR/DELTA 220

0381-3062-3

303

A48073

STARTER *FEED DOL

0381-3063-3

305

A26330

STARTER EL TRANSFER UNIT

0381-1289-4

310

A49418

TOOL-SET

310 / 1

173831

TOOL LIST, DIMENSIONAL


DRAWING

0032-0357-4

310 / 1/
53

A56708

PUMP DRAIN *3/4"HOSE <25M

0367-1149-4

310 / 2

A38117

TOOL LIST SD125/SD150-5,


DIMENSIONAL DRAWING

0032-0495-4

310 / 3

A27341

TOOL LIST SD100,


DIMENSIONAL DRAWING

0032-0436-4

310 / 4

A30556

TOOL LIST TK80, DIMENSIONAL


DRAWING

0032-0456-4

SERVICE MANUAL
FOR
OPEN CIRCUIT

1542A
No.:
Date/sign.: 21 Jun 2006/KHE
Sect.:
8
Rev. :

8.2 Drawings / part lists


Rev. ITEM

QTY ART.NO.

DESCRIPTION

DRAWING NO

310 / 5

A55908

TOOL LIST SB200,


DIMENSIONAL DRAWING

0032-0545-4

310 / 6

A34711

TOOL LIST OIL COOLER AS,


DIMENSIONAL DRAWING

0032-0432-4

310 / 7

A44754

TOOLS EMERGENCY OVERRIDE,


DIMENSIONAL DRAWING

0032-0525-4

311

A38814

TEST KIT

0257-1007-3

312

A49419

SPARE PART