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Handbook of
Porous Silicon
1 3Reference
Leigh Canham
Editor
Handbook of
Porous Silicon
With 247 Figures and 139 Tables
Editor
Leigh Canham
pSiMedica Ltd
Malvern, UK
ISBN 978-3-319-05743-9
ISBN 978-3-319-05744-6 (eBook)
ISBN 978-3-319-05745-3 (print and electronic bundle)
DOI 10.1007/978-3-319-05744-6
Springer Zug Heidelberg New York Dordrecht London
Library of Congress Control Number: 2014954093
# Springer International Publishing Switzerland 2014
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Preface
The semiconductor silicon has often been referred to as the most studied and most
influential material made by mankind. The stone, bronze, and iron ages became
the silicon age with the emergence of integrated circuits. Micromachining it
enabled complex microdevices with moving parts to be realized. Nanostructuring
it via porosification has yielded some amazing phenomena, most of which are
covered in this handbook.
Scientific interest in porous silicon has grown significantly over the last 25 years
fundamentally because it is a form of silicon that has both highly tunable and
remarkable properties. These properties can be dramatically different from those of
solid silicon and have enabled opportunities to arise in diverse fields that started in
electronics but now include microsystems, optoelectronics, optics, acoustics,
energy conversion, diagnostics, nutrition, medical therapy and, cosmetics.
By having almost 100 complementary reviews, this handbook strives to be the
most comprehensive textbook on the material ever published. I hope it will be
useful to my many friends and research colleagues already very active with porous
silicon research but also to those new to the field.
The expertise required to create this handbook represents the combined intellect
of more than 80 scientists from more than 30 countries whose pioneering work
has shaped this multidisciplinary scientific field of endeavor. The handbook is
organized into five parts that cover fabrication, properties, characterization,
processing, and applications. Each part has an introductory review where I have
tried to show the important links with more focused reviews elsewhere and to
highlight and provide references to important topics that did not receive dedicated
reviews. Nonetheless, I apologize in advance for the many omissions of important
work that fell through the cracks. Within each part, the reviews are also grouped
and ordered by complementary topics. For example, the first part on fabrication
starts with the various techniques but then progresses to fabrication of different
types of porosity with the given technique(s) and then the different physical forms
of porous silicon. In a similar manner, the properties part of the handbook groups
together complementary reviews on specific optical, magnetic, emissive, and
chemical properties and so on.
There are many people to thank for such a bold enterprise. It has taken years of
both planning and execution, so first and foremost, I would like to thank both the
v
vi
Preface
contributors and the publisher, Springer, for their patience! I would like to thank
Karin Bartsch, Coordinating Editor at Springer, for her tireless efforts at dealing
with so many authors, myself in particular. Rasidha Sulthana also did a great job in
managing the reformatting, type-setting, and checking of proofs for 94 review
articles. I would like to thank Sonia Ojo and Lydia Mueller, Senior Editors at
Springer, for their continued faith and support of this lengthy project. Finally, thank
you, the reader, for your interest in this material. I hope this book facilitates your
research in the future and perhaps stimulates you to join our vibrant and expanding
porous silicon community. The old dog of semiconductors continues to exhibit
new tricks.
Malvern
August 2014
L. Canham
Contents
Part I Fabrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........................
11
..................
23
35
49
67
75
85
.................
93
Macroporous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Noureddine Gabouze and Francois Ozanam
103
Mesoporous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alexey Khokhlov and Rustem Valiullin
115
Microporous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Leigh Canham
129
vii
viii
Contents
135
143
153
163
171
..........................
187
Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
199
..........................
201
207
213
221
231
........................
245
.....................................
255
.........................
263
281
287
297
Contents
ix
307
.........................
321
335
345
355
381
395
Part III
403
Characterization
.................................
405
413
...........................
423
431
439
...............
449
455
463
473
Contents
481
497
........................
505
Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
521
523
...........................
531
Colloidal Lithography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luca Boarino and Michele Laus
541
551
559
567
581
589
599
611
623
..................
629
639
647
Contents
xi
665
671
...............
683
695
705
715
Part V
731
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
733
741
.........................
753
767
779
787
...............
797
805
815
823
.............................
835
xii
Contents
..................................
845
857
869
887
901
909
921
929
937
945
957
965
975
985
999
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1009
Contributors
xiv
Contributors
Contributors
xv
xvi
Contributors
la
Matie`re
Condensee,
CNRS-Ecole
Contributors
xvii
xviii
Contributors
Xing Wei Department of Electrical Engineering and Computer Science, Vanderbilt University, Nashville, TN, USA
Sharon M. Weiss Department of Electrical Engineering and Computer Science,
Vanderbilt University, Nashville, TN, USA
Nae-Lih Wu Department of Chemical Engineering, National Taiwan University,
Taipei, Taiwan
Hong Yan Faculty of Engineering, Department of Biomedical Engineering,
Lund University, Lund, Sweden
Part I
Fabrication
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Schematic Route Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specific Fabrication Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
4
5
8
Abstract
Porous silicon has been fabricated by both top-down techniques from solid
silicon and bottom-up routes from silicon atoms and silicon-based molecules.
Over the last 50 years, electrochemical etching has been the most investigated
approach for chip-based applications and has been utilized to create highly
directional mesoporosity and macroporosity. Chemical conversion of porous or
solid silica is now receiving increasing attention for applications that require
inexpensive mesoporous silicon in powder form. Very few techniques are
currently available for creating wholly microporous silicon with pore size below
2 nm. This review summarizes, from a chronological perspective, how more
than 30 fabrication routes have now been developed to create different types of
porous silicon.
Introduction
Porous silicon, solid silicon with voids therein, can be generated by diverse means.
Although top-down techniques utilizing electrochemical etching techniques have
dominated the academic literature over the last 50 years, from 1960 to 2010, there
L. Canham (*)
pSiMedica Ltd., Malvern Hills Science Park, Malvern, Worcester, UK
e-mail: lcanham@psivida.com
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_1
L. Canham
have since been many other routes demonstrated: both top-down routes from solid
silicon and bottom-up routes from silicon atoms and silicon-based molecules.
The purpose of this review is to capture for the reader, in one brief document, all
those fabrication techniques the author is aware of and highlight their potential
applicability, depending on desired structures, targeted application area, and
acceptable levels of cost. In the following chapters of this handbook, eight of
these are then chosen to be reviewed in detail.
L. Canham
Table 1 A multitude of routes to form porous silicon. The techniques highlighted in black are
reviewed in detail in the handbook. Also highlighted in black are those techniques reported to
generate macroporous and microporous silicon. The literature has to date been dominated by
mesoporous silicon fabrication
Fabrication technique
Anodization
Stain etching
Anodization
Class of
technique
Etching (wet)
Etching (wet)
Etching (wet)
Class of
porosity
Mesoporous
Mesoporous
Macroporous
Anodization
Etching (wet)
Microporous
Spark erosion
Etching (dry)
Mesoporous
Photoetching
Etching (wet)
Mesoporous
Laser ablation
Hydrothermal etching
Metal ion-assisted
chemical etching
(MACE)
Galvanic etching
Plasma deposition
Vapor etching
Laser-induced plasma
Thermal
Etching (wet)
Etching (wet)
Mesoporous
Mesoporous
Mesoporous
Etching (wet)
Deposition
Etching (wet)
Etching (dry)
Mesoporous
Mesoporous
Mesoporous
Macroporous
Glancing angle
deposition
Melt gasification
Deposition
Mesoporous
Thermal
Macroporous
Plasma hydrogenation
Dealloying
Laser-induced silane
decomposition
Magnesiothermic
reduction of silica
Deposition
Etching (wet)
Deposition
Mesoporous
Mesoporous
Mesoporous
Conversion
reaction
Mechanochemical
reduction
Milling/sintering
Conversion
reaction
Mechanical
DRIE-UV lithography
Femtosecond laser
ablation
Ultrathin film annealing
Anodization (alkali)
Electrodeposition
Etching (dry)
Thermal
Macroporous
Mesoporous
Thermal
Etching (wet)
Deposition
Mesoporous
Macroporous
Mesoporous
Early paper on
technique
Uhlir (1956)
Archer (1960)
Theunissen
et al. (1972)
Canham and Groszek
(1992)
Hummel and Chang
(1992)
Noguchi and Suemune
(1993)
Savin et al. (1996)
Chen et al. (1996)
Dimova-Malinovska
et al. (1997)
Ashruff et al. (1999)
Kalkan et al. (2000)
Saadoun et al. (2002)
Kabashin and Meunier
(2002)
Beydaghan et al. (2004)
Year
1956
1960
1972
1992
1992
1993
1996
1996
1997
1999
2000
2002
2002
2004
Nakahata and
Nakajima (2004)
Abdi et al. (2005)
Fukatani et al. (2005)
Voigt et al. (2005)
2005
2005
2005
Mesoporous
Microporous
Mesoporous
2007
2007
Macroporous
Jacubowicz
et al. (2007)
Woldering et al. (2008)
Mahmood et al. (2009)
2007
2004
2008
2009
2010
2010
2011
(continued)
Table 1 (continued)
Fabrication technique
Carbothermal reduction
of silica
Sacrificial template
Sodiothermic reduction
of silica
Magnetron sputtering
Micromachining and
wet etching
Platinum NP-assisted
etching (PaCE)
Ion implantation
Templated silicon
tetrachloride reduction
Rochow reaction-based
etching
Class of
technique
Conversion
reaction
Deposition
Conversion
reaction
Deposition
Etching (wet)
Class of
porosity
Macroporous
Early paper on
technique
Yang et al. (2012)
Year
2012
Mesoporous
Mesoporous
2013
2013
Mesoporous
Macroporous
2013
2013
Etching (wet)
Mesoporous
Li et al. (2013)
2013
Irradiation
Conversion
reaction
Etching (dry)
Macroporous
Mesoporous
2013
2014
Macroporous
2014
L. Canham
References
Abburi M, Bostrom T, Olefjord I (2010) Electrochemical texturing of multicrystalline silicon
wafers in alkaline solutions. In: Proceedings of the 24th European photovoltaic solar energy
conference, Hamburg, pp 17791783
Abdi Y, Derakhshandeh J, Hashemi P, Mohajerzadeh S, Karbassian F, Nayeri F, Arzi E, Robertson
MD, Radamson H (2005) Light emitting nano-porous silicon structures fabricated using a
plasma hydrogenation technique. Mater Sci Eng B124125:483487
Archer RJ (1960) Stain films on silicon. J Phys Chem Solids 14:104110
Ashruf CMA, French PJ, Bressers PMMC, Kelly JJ et al (1999) Galvanic porous silicon formation
without external contacts. Sens Actuat A 74:118122
Bao Z, Weatherspoon MR, Shian S, Cai Y, Graham PD, Allan SM, Ahmad G, Dickerson MB,
Church BC, Kang Z, Abernathy HW III, Summers CJ, Liu M, Sandhage KH (2007) Chemical
reduction of three-dimensional silica micro-assemblies into microporous silicon replicas. Nat
Lett 446:172
Beydaghyan G, Kaminska K, Brown T, Robbie K (2004) Enhanced birefringence in vacuum
evaporated silicon thin films. Appl Optics 43(28):53435349
Canham LT, Groszek AJ (1992) Characterization of microporous silicon by flow calorimetry
comparison with a hydrophobic silica molecular sieve. J Appl Phys 72:1558
Chen Q, Zhou G, Zhu J, Fan C, Li X-G, Zhang Y (1996) Ultraviolet light emission from porous
silicon hydrothermally prepared. Phys Lett A 224:133136
Dai F, Zai J, Yi R, Gordin ML, Sohn H, Wang D (2014) Bottom-up synthesis of high surface area
mesoporous crystalline silicon and evaluation of its hydrogen evolution performance. Nat
Commun 5:3605
Deng T, Chen J, Wu CN, Liu ZW (2013) Fabrication of inverted pyramid silicon nanopore arrays
with three step wet etching. ECS J Solid State Sci Technol 2(11):419422
Dimova-Malinovska D, Sendova-Vassileva M, Tzenov N, Kamenova M (1997) Preparation of
thin porous silicon layers by stain etching. Thin Solid Films 297:285290
Fang DZ, Striemer CC, Gaborski TR, McGrath JL, Fauchet PM (2010) Methods for controlling the
pore properties of ultra-thin nanocrystalline silicon membranes. J Phys Cond Mater 22:454134
Fukatani K, Ishida Y, Aiba T, Miyata H, Den T (2005) Characterization of nanoporous Si thin
films obtained by Al-Si phase separation. Appl Phys Lett 87:253112
Godhino V, Caballero-Hernandez J, Jamon D, Rojas TC, Schierholz R, Garcia-Lopez J, Ferrer FJ,
Fernandez A (2013) A new bottom-up methodology to produce silicon layers with a closed
porosity nanostructure and reduced refractive index. Nanotechnology 24:275604
Huang X, Gonzalo-Rodriguez R, Rich R, Gryczynski Z, Coffer JL (2013) Fabrication and size
dependent properties of porous silicon nanotube arrays. Chem Commun 49(51):57605762
Hummel RE, Chang S-S (1992) Novel technique for preparing porous silicon. Appl Phys Lett
61(16):19651967
Jakubowicz J, Smardz K, Smardz L (2007) Characterisation of porous silicon prepared by powder
technology. Physica E38:139143
Kabashin AV, Meunier M (2002) Fabrication of photoluminescent Si-based layers by air optical
breakdown near the silicon surface. Appl Surf Sci 186:578582
Kalkan AK, Bae S, Li H, Hayes DJ, Fosash SJ (2000) Nanocrystalline Si thin films with arrayed
void-column network deposited by high density plasma. J Appl Phys 88(1):555561
Krishnamurthy A, Rasmussen DH, Suni II (2011) Galvanic deposition of nanoporous Si onto 6061
A1 alloy from Aqueous HF. J Electrochem Soc 158(2):D68D71
Li X, Xiao Y, Yan C, Song JW, Talvev V, Schweizer SL, Pielkieska K, Sprafke A, Lee JH,
Wehrspoon RB (2013) Fast electroless fabrication of uniform mesoporous silicon layers.
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Mahmood AS, Sivakumar M, Venkatakrishnan K, Tan B (2009) Enhancement in optical absorption of silicon fibrous nanostructure produced using femtosecond laser ablation. Appl Phys Lett
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Anodization of Silicon Wafers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Anodization Cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rinsing and Drying of Porous Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Layer Uniformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nonaqueous Electrolytes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrolyte Additives: Surfactants, Oxidizers, and Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tunable Porosity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Process Variability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrode Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Health and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
12
13
14
15
16
16
17
18
19
19
20
Abstract
The key aspects of porous silicon manufactured by anodization are reviewed, with
the following subjects being addressed: anodization of different wafer types, wafer
cell design, post-anodization handling requirements (rinsing/drying/storage),
parameters affecting layer uniformity, the use of nonaqueous electrolytes and
electrolyte additives (surfactants, oxidizers, and other types), methods for tuning
porosity, process control and natural variability, different electrode materials, and
the requirements for maintaining health and safety.
A. Loni (*)
pSiMedica Ltd, Malvern, Worcestershire, UK
e-mail: aloni@psivida.com
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_2
11
12
A. Loni
Introduction
While the vast majority of published research on porous silicon is based upon
layers produced by bench-top processing of wafer pieces and small-diameter
wafers, this historical work underpins more recent developments in equipment and
processing methodologies for commercial applications, where scaled-up manufacture,
wafer-scale integration, and batch-to-batch reproducibility are key.
Three comprehensive books on porous silicon have been published, wherein
detailed information can be found related to silicon anodization (Canham 1997;
Lehman 2002; Sailor 2012a). The topics covered include dissolution chemistries
and the dependences of porosity, pore morphology, and pore size distribution
on various parameters (e.g., wafer type/doping, electrolyte composition, current
density, time); additionally, different types of electrochemical cells are discussed
(Lehman 2002; Sailor 2012a), as well as some of the more practical aspects related
to anodization (Sailor 2012a; e.g., wafer preparation, equipment and instrumentation, health and safety). The reader is referred to these references for essential
background reading.
13
the wafer to be anodized with high intensity white light (while minimizing radiative
heating of the wafer/electrolyte). The light generates electronhole pairs in the
exposed area, the holes being injected into the silicon valence band, thereby
facilitating the electrochemical dissolution process. With frontside illumination, a
pseudo bilayer structure is formed, comprised of a very thin high porosity microporous
layer at the surface above a much thicker (and lower porosity) macroporous layer, the
relative thicknesses being dependent on the intensity (and wavelength range) of light
and relative absorption coefficient of the wafer. Without illumination, or with backside
illumination, a higher voltage is required and a low porosity macroporous layer results.
Anodization Cells
Anodization can be carried out using very basic equipment, such as an HF-resistant
beaker with a counter electrode and power supply. Small areas can be processed on
part wafers through suitable masking techniques, such that all of the current is
directed across an exposed portion of the silicon work piece. However, in order to
improve layer uniformity and to anodize large area wafers in a reproducible manner,
certain demands and difficulties must be overcome (Carstensen et al. 2005), discussed
below, that generally necessitate a custom fabricated anodization tool.
Many anodization cell designs have been developed and reported in the literature, with some being patented and marketed on a commercial basis. The design of
the anodization tool depends very much on the nature of the application, the type
of layers and process flexibility required, the proposed throughput, and the degree
of automation.
Figure 1 shows a double-cell arrangement used to anodize single wafers up to
150 mm in diameter. Comprised of two cell halves (each with a large area
integrated electrode) clamped together with the wafer mounted between the two,
electrolyte from two (vented) reservoirs supplies each cell half and is pumped
continuously during anodization.
Figure 2 shows a single-cell arrangement used to process up to five 150-mmdiameter wafers simultaneously; the wafers are mounted in subassembly racks
before being loaded into the anodization tank; anodization is carried out with
continuously flowing electrolyte (from a single large reservoir) and the wafers are
transferred to a rinse tank after anodization.
Many applications require the material to be separated from the wafer (e.g., for
conversion to powder). Separation can be achieved in situ (Solanki et al. 2004)
by applying a short high current density pulse at the end of the anodization process,
a process akin to electropolishing; the pulse duration and amplitude are chosen to
facilitate either partial or full detachment in the anodization equipment; once the cell
is drained, the wet layer (sometimes fragmented) remains on the surface of the wafer
through surface tension, with full separation obtained outside of the anodization
equipment via subsequent soaking in alcohol. The remaining substrate wafer can be
reused several times, depending on the detached layer (and wafer) thickness.
14
A. Loni
Fig. 1 Double
electrochemical cell used to
manually process wafers up to
150 mm diameter (pSiMedica
Ltd)
Fig. 2 (a) Multi-wafer anodizer (right, protective cover removed to show ancillaries) and power
supply/control rack (left), (b) wafer racks in etch tank (pSiMedica Ltd)
15
of the anodized layer, so residual chemical species may remain; alcohol rinsing is
therefore recommended prior to wafer spinning, followed by drying at elevated
temperature (on a hot plate or under vacuum).
For both wafer-based and detached layers, residual toxic species can still reside in
the pores, even after alcohol rinsing, drying, and storage. Rigorous washing, rinsing,
and drying must therefore be employed before use or further processing; this generally utilizes a combination of water and alcohol, with drying carried out under
vacuum at elevated temperature (up to 200 C); the time required is dependent on
the thickness of the layer, pore volume, pore morphology, drying temperature, and
vacuum conditions. Layers of very high porosity (>90 %) would normally exhibit
crazing and pore collapse on air exposure (with loss of pore volume), unless kept
wet before utilizing supercritical drying (Canham et al. 1994a). Chapter Drying
Techniques Applied to Porous Silicon of this handbook focuses on such issues.
In practice, it can be extremely difficult to completely remove residual solution
from within micro-/mesopores due to inherently strong capillary forces hence, the
importance of repeated rinsing and washing, at the very least, to minimize the
concentration of any toxic component.
Layer Uniformity
The physical properties of a porous silicon sample can vary depending on, for
example, the degree of lateral variation in layer thickness and/or porosity, the
interface roughness between porous layers or at the layer/substrate boundary, and
any vertical porosity gradation. As mentioned previously, careful design of the
anodization equipment can minimize most sources of inhomogeneity.
A uniform current presented across the whole area of the exposed wafer surface is
essential, and for this reason, it is best to incorporate a counter electrode of a size (and
shape) that is similar to the wafer. Additionally, electrical contact to the wafer must be
uniform across the whole of the rear surface, especially important for low conductivity
wafers. The use of a large graphite backing/guard plate has been shown to improve
uniformity across the wafer, to some extent (Hossain et al. 2002). If light assistance is
required during anodization, then electrode shadowing must be minimized on the front
face of the wafer (e.g., by using a mesh or spiral arrangement).
Electrical fringe effects can affect the anodization uniformity due to different
relative current densities in comparison with the center of a wafer. If the wafer is
partially immersed in the electrolyte, for example, the meniscus region will form
with a higher current density, as will the thin edge/perimeter of the wafer that is in
contact with the electrolyte; protecting such areas with a suitably defined
electrolyte-resistant mask can improve uniformity. If the wafer is patterned on the
surface, the current density and charge flow differ at the mask edges and undercutting can result (Guendouz et al. 2000).
The existence of chemical concentration gradients and the accumulation of
hydrogen gas bubbles at the surface of the wafer (and also forming within the
porous region itself), as well as the occurrence of a nonuniform temperature
16
A. Loni
Nonaqueous Electrolytes
Aside from the more common aqueous HF-based electrolytes, nonaqueous organic
electrolytes in combination with a suitable fluoride source have been used, primarily for the production of macroporous layers both on silicon wafers (Propst and
Kohl 1994; Rieger and Kohl 1995; Ponomarev and Levy-Clement 1998, 2000;
Flake et al. 1999; Thakur et al. 2012a) and in freestanding form (Thakur
et al. 2012b). Examples include acetonitrile, propylene carbonate, and dimethylformamide, with anhydrous HF (up to 2 M), tetrafluoroborate, and lithium
fluoroborate being used as fluoride sources. The inclusion of a supporting electrolyte, such as tetrabutylammonium perchlorate (up to 0.25 M), has been shown to
offer additional flexibility with regard to the resulting pore morphologies attained
(Ponomarev and Levy-Clement 2000). In contrast to aqueous electrolytes,
nonaqueous electrolytes facilitate silicon dissolution without hydrogen evolution.
17
as NCW-1001 (Ogata et al. 2000), Mirasol (Lehman and Foll 1990), Triton X-100
(Chao et al. 2000), and DECON (Kordas et al. 2001) have also been used. While
alcohol-based surfactants are used in substantial quantities (>15 % v/v), the
cationic or anionic surfactants (Chao et al. 2000; Sotgiu et al. 1997) are used in
concentrations as low as 104 M (typically 5 % v/v) and sometimes in combination with alcohol.
An alcohol-based surfactant will instigate chemical leaching of the porous
silicon layer during anodization (discussed below), particularly so with long anodization times and high alcohol content, and this can result in a porosity gradient
within the layer (more porous at the surface). Without surfactant, however, an
anodized layer can be nonuniform in thickness, with substantial interface roughness
at the porous silicon substrate (Halimaoui 1993) or between different layers.
Adding hydrochloric acid to the electrolyte changes the pH and can lead to
favorable changes in the properties of the anodized material such as, for example,
enhanced and stable photoluminescence (Zangooie et al. 1998; Belogorokhov and
Belogorokhova 1999).
Various types of chemical oxidizer have been incorporated into HF-based
electrolytes. CrO3 has been used (Foll et al. 2000; Christophersen et al. 2000;
Ouyang et al. 2005) to produce macroporous silicon, while potassium permanganate (KMnO4) also acts to increase pore size (Ogata et al. 2000; Harraz et al. 2008).
The inclusion of hydrogen peroxide (H2O2) has been shown to produce layers with
monohydride passivation (Yamani et al. 1997), although its role in the formation of
layers with wider pores has been the subject of greater interest (Ogata et al. 2000;
Ge et al. 2010).
Reduced interface roughness, previously observed (Setzu et al. 1998; Servidori
et al. 2000) in samples anodized at low temperature and attributed to an increased
electrolyte viscosity, has been replicated (for some conditions) by adding a small
fraction of glycerol to the electrolyte (Kan et al. 2005). In situ functionalization of
porous silicon during anodization has been achieved by incorporating the
HF-compatible organic molecule 1-heptyne (C7H12) in the electrolyte, in concentrations up to 0.9 M (Mattei and Valentini 2003).
Tunable Porosity
If an alcohol surfactant is incorporated in the electrolyte, then the porosity of a layer
will depend on the dilution used, higher porosities being obtained with higher
alcohol content. As mentioned previously, the in situ chemical leaching of a layer
(with or without electrical bias) in HF-alcohol electrolytes can be used to good
effect to increase porosity (Halimaoui 1994; Herino et al. 1987) and pore size
(Herino et al. 1987; Herino 1997).
Porosity can be more easily tuned through choice of the applied current density
and anodization time (Herino et al. 1987; Herino 1997), and this is the basis of
forming complex multilayer or graded structures. When comparing different
anodization processes, the current densities (assuming the wafer areas are the same)
18
A. Loni
Table 1 Layer parameter dependency on current density and time (detached mesoporous silicon
layers produced with 600 p-type wafers, 0.0050.02 O cm, using 1:1 40 % HF:methanol electrolyte;
porosity determined gravimetrically; surface area and pore volume/diameter determined by
nitrogen gas adsorption authors data)
Current
density
(mA/cm2)
33
99
99
Anodization
time (min)
90
30
60
Porosity (%)
66
78
86
Depth
(m)
161
125
234
Surface
area (m2/g)
296
434
495
Pore
volume
(ml/g)
0.759
1.435
2.267
Average
pore
diameter
(nm)
10
10
18
and anodization times should be chosen such that the overall charge flow is
comparable for each process this facilitates like-for-like comparison of the
resulting properties. If an alcohol surfactant is present, however, it can be difficult
to completely preclude the effects of chemical leaching (Herino et al. 1987), and this
should be considered when making process comparisons.
From Table 1, it can be tentatively surmised that, for a fixed charge flow, the
porosity difference between 33 mA/cm2 (90 min) and 99 mA/cm2 (30 min) is
primarily due to the enhanced electrochemical dissolution of the layer at the higher
current density; when the current density is fixed (99 mA/cm2), the higher porosity
for the 60 min process is primarily due to chemical leaching of the layer. As
expected, the different porosities are accompanied by variations in surface area,
pore volume, and average pore diameter.
Porosity can also be tuned by applying a magnetic field during anodization.
A magnetic field applied perpendicular to the wafer surface, with the electrolyte
temperature maintained at 0 C, can regulate the supply of holes, the resulting
porosity being dependent on the magnetic field strength (Nakagawa et al. 1996).
Process Variability
When comparing individual wafers or layers produced sequentially, or under
different anodization conditions, the condition of the electrolyte must be considered, as this leads to process variation.
The accumulation of silicon in the electrolyte from each dissolution process (e.g., in
the form of H2SiF6), combined with the steady depletion of fluorine, is evinced by a
gradual increase in electrolyte conductivity and pH; this natural evolution of electrolyte composition with continuous use is particularly important for high-throughput
production, where associated variations within a fixed volume of electrolyte include a
gradual reduction in layer thickness and an increase in porosity (reduced yield).
Indeed, very high porosities can be achieved with a well-used electrolyte.
The point that defines the end of the useful life of the electrolyte depends on
the highest porosity or yielded weight of porous silicon that is acceptable for the
intended product or application. In order to maintain the desired blend, the electrolyte
19
Electrode Materials
Platinum metal is commonly used as an electrode material, due to its relatively high
chemical resistivity. It has been shown (Pourbaiz et al. 1959; Llopis and Sancho 1961;
Kodera et al. 2007), however, that anodically biased platinum slowly corrodes in the
presence of acidic solutions. While the corrosion rate is extremely small, if the same
counter electrode is used continuously, a buildup of platinum (and its oxide) occurs in
the electrolyte; this is deposited within the equipment, as evinced by a dark film lining
the inside of the components; deposition also occurs within the porous silicon layers
(typically <20 ppm). Alternative counter electrode materials include doped silicon,
silicon coated with doped diamond, doped diamond, and vitrified carbon.
20
A. Loni
(Katsounaros et al. 2012), exothermically, to form water and oxygen; the oxygen
can combine with hydrogen generated from the anodization process to form an
explosive mixture; additionally, the gradual decomposition of the peroxide also serves
to change the electrolyte composition in practice, therefore, the use of this particular
additive must be considered somewhat limited.
The storage conditions of anodized layers must be carefully considered, especially
so for large quantities, as it has been shown that silane gas can be generated and
released as the material reacts with ambient air (Canham et al. 1994b).
Chapter Chemical Reactivity and Surface Chemistry of Porous Silicon of this
handbook provides a comprehensive survey of such reactions.
It is recommended that all appropriate safety precautions be taken when working
with any quantity or concentration of hydrofluoric acid (and ammonium fluoride);
this extends to using HF-resistant equipment and personal protection and handling
of hydrofluoric acid and associated waste products (Sailor 2012c).
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Contents
Introduction: Classes of Etching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chemical Etching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrochemical Etching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electroless Etching (Stain Etching) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specific Examples of Galvanic Etching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
23
25
25
27
30
31
Abstract
23
24
K.W. Kolasinski
25
Electrochemical Etching
Electrochemistry involves the exchange of free charge. Again a kinetic barrier
hinders the formation of the thermodynamically more stable H2SiF6 etch product.
Now the barrier is toward electron exchange rather than attaining the correct
transition state structure to allow for the simultaneous making and breaking of
covalent bonds involved in a chemical reaction. Since (conventionally doped) Si is
a semiconductor, it has a low state density at the Fermi energy and electron transfer
or hole injection must occur via the conduction or valence bands.
26
K.W. Kolasinski
standard hydrogen electrode (SHE). However, because of the low state density
near EF and the necessity to overcome the activation energy for electron transfer,
charge transfer only occurs at an appreciable rate if the oxidant has a sufficiently
positive electrochemical potential (roughly +0.7 V vs SHE) such that its acceptor
level is close to or below the energy of the valence band maximum (Kolasinski 2010;
Kolasinski et al. 2012).
Galvanic Etching
Even when the energetic requirements for electron transfer are satisfied, some
oxidants with sufficiently positive electrochemical potentials, particularly H2O2,
can exhibit poor hole injection kinetics into bare Si. Hole injection can be
efficiently catalyzed by the presence of a metal, which can affect reactivity in
two ways. The first is simply that since it is a metal, it provides state density from EF
all the way down to the valence band maximum. In effect, the metal can shortcircuit the connection between the oxidant and the valence band. Second, the metal
can act electrocatalytically to enhance either electrochemical or chemical steps in
the redox reactions required to achieve etching. Thus, metals such as Au and Pt both
can act as electron/hole conduits, but Pt is particularly effective at electrocatalytically enhancing reactions of H+, H2O, H2O2, and O2.
Kelly and coworkers (Xia et al. 2000; Ashruf et al. 1998, 1999, 2000) recognized
the ability of a metal layer to facilitate charge transfer and etching. They developed
a hybrid approach to electrochemical etching known as galvanic etching. This is a
type of anodic etching at open circuit that results from the exposure of a metal contact
on a silicon surface to an appropriate solution. They demonstrated that it can be
performed in either acidic or alkaline solutions and that it can be used to form porous
layers or for complete etching. Furthermore, the incorporation of etch stop techniques,
e.g., fabricating p/n junctions by doping and/or epilayer growth, allows for the
formation of membranes and freestanding beams (Kelly et al. 2001; Sun et al. 2012).
Complete removal of Si occurs in alkaline solutions since alkaline solutions
attack por-Si and never allow for the formation of porous layers. Complete removal
of Si is also possible in acidic fluoride solutions if the galvanic reaction is run in the
electropolishing regime. Electropolishing occurs for high concentrations of H2O2 or
O2 and comparatively low HF concentrations. The Pt-to-Si surface area ratio also
affects electropolishing as the higher the ratio, the greater the generated current and
the more likely that electropolishing will occur.
Porous layer formation is possible in acidic fluoride solutions. This occurs when
the oxidant concentration is low and the HF concentration is comparatively high.
A surfactant such as ethanol or Triton X-100 can be added to enhance the layer
homogeneity as the surfactant aids in the release of H2 bubbles from the pore walls.
Galvanic Versus Metal-Assisted Etching
The term galvanic etching is associated with the open-circuit etching process engendered by the catalytic effect of metal layers. It is important to keep in mind that as
opposed to stain etching, in which the oxidant injects holes directly into Si, in galvanic
etching the oxidizing agent is reduced at the metal and the semiconductor is etched
27
remotely from the initial site of hole injection. The charge transfer processes are local
and occur at the solution/metal and metal/silicon interfaces. Shortly after the initial
reports of Kelly and coworkers, Bohn and coworkers recognized that if a metal
nanoparticle was used as an electrocatalyst, either pores or nanowires could be etched
(Chattopadhyay et al. 2002; Harada et al. 2001; Li and Bohn 2000). This type of
etching called metal-assisted etching and reviewed elsewhere in this volume
(chapter Porous Silicon Formation by Metal Nanoparticle-Assisted Etching)
relies on the same electrochemistry as galvanic etching but its exploitation of the
localized nature of charge injection and ensuing chemistry leads to a much richer
range of structural products.
28
K.W. Kolasinski
29
the modulus and hardness measured during indentation testing. They observed that
grain delineation accompanied the formation of a nanoscale porous layer in the near
surface region of the poly-Si. The por-Si layer exhibited decreased stiffness, which
changed the effective thickness of the beams. Galvanic etching can greatly influence the material properties, design, performance, lifetime, tribology, manufacture,
and required operating environment of microscale and nanoscale devices.
Morphology, resistive probe, surface wetting, and electrochemical characterization of single-crystalline and polycrystalline Si subjected to galvanic corrosion
in concentrated 48 wt% HF, 23 wt% HF diluted with water, and a 20:1 solution
of 23 wt% HF with Triton X-100 were performed by Miller et al. (2008).
The measured current density of micromachined Si was compared with (100)
wafers using polarization characterization, identifying the por-Si formation regime.
Porosity ranged from 20 % to 47 % but in some cases was as high as 70 %.
The porosity generally increased as the surface area ratio of Au to Si increased.
Chronopotentiometry, resistive probe, and microtensile characterizations were used
to identify regimes of rapid initiation, subsequent steady-state corrosion, and the
final catastrophic failure of the microtensile specimens. Corrosion current depended
exponentially on the amount of metal present. This implied that the corrosion rate was
limited by the surface area of the metal cathode. Addition of surfactant led to higher
current densities and more uniform layers.
Subsequently, this group (Becker et al. 2010b) used focused ion beam (FIB)
milling of microscale silicon-on-insulator (SOI) devices to determine the depth
uniformity of the galvanically formed por-Si as a function of the geometry of the
device. They developed a finite-element-method simulation to model the galvanic
corrosion process. The model reproduced the current-limited condition resulting
from the finite surface area of metal relative to Si and predicted the uniform etch
rate across the device for surfactant-enhanced HF solutions as observed after FIB
milling.
Becker et al. (2010a) have optimized the process to produce thick, high-surfacearea por-Si films for applications as an explosive material (see chapter entitled
Energetics with Porous Silicon). Films up to ~150 m thick with specific
surface area ~700 m2 g1 and pore diameters ~3 nm were fabricated.
Subsequently, this group optimized their galvanic process for even greater
specific area (Becker et al. 2011). A 170-nm-thick Pt layer was sputtered on the
back of the Si to form the cathode and an H2O2/HF/ethanol solution acted as the
etchant. The H2O2 concentration was 2.4 vol% of 30 % H2O2 in water. The HF to
ethanol ratio was either 20:1 or 3:1. The surface area ratio of Pt to Si was ~5. In the
20:1 solution, films with specific surface areas of ~840 m2 g1 and porosities of
6567 % were obtained. Somewhat higher specific areas (890910 m2 g1) and
porosities (7983 %) were observed for the 3:1 solution.
Galvanic cells can be formed on Si powders just as they can for c-Si and poly-Si.
Nielsen et al. (2007) used galvanic displacement to deposit Pt on Si powder grains,
which were dispersed in an aqueous mixture of HF and H2PtCl6 for 15 min. The
grains were then removed and dispersed in a 1:3:2 mixture of HF/H2O2/methanol
to affect galvanic etching. They used this procedure to produce dispersions of
30
K.W. Kolasinski
Conclusion
Galvanic and metal-assisted etching follow the same electrochemistry. The differences
between them are related to the initial structure of the metal electrocatalyst that is
responsible for making the electrochemical etching spontaneous. While studies of
galvanic etching are dwarfed by the number devoted to metal-assisted etching, it will
continue to be an essential process to understand for any application that involves the
formation of a metal/silicon interface that is subsequently exposed to HF, such as in the
fabrication of MEMS devices. Thick uniform films with surface areas as high as
910 m2 g1 have been achieved with optimized galvanic etching (Becker et al. 2011).
31
References
Allongue P, Maroun F (2006) Metal electrodeposition on single crystal metal surfaces: mechanisms,
structure and applications. Curr Opin Solid State Mater 10:173181
Archer RJ (1960) Stain films on silicon. J Phys Chem Solids 14:104110
Ashruf CMA, French PJ, Bressers PMMC, Sarro PM, Kelly JJ (1998) A new contactless electrochemical etch-stop based on a gold/silicon/TMAH galvanic cell. Sensor Actuat A 66:284291
Ashruf CMA, French PJ, Bressers PMMC, Kelly JJ (1999) Galvanic porous silicon formation
without external contacts. Sensor Actuat A 74:118122
Ashruf CMA, French PJ, Sarro PM, Kazinczi R, Xia XH, Kelly JJ (2000) Galvanic etching for
sensor fabrication. J Micromech Microeng 10:505515
Becker CR, Currano LJ, Churaman WA, Stoldt CR (2010a) Thermal analysis of the exothermic
reaction between galvanic porous silicon and sodium perchlorate. ACS Appl Mater Interfaces
2:29983003
Becker CR, Miller DC, Stoldt CR (2010b) Galvanically coupled gold/silicon-on-insulator microstructures in hydrofluoric acid electrolytes: finite element simulation and morphological
analysis of electrochemical corrosion. J Micromech Microeng 20:085017
Becker CR, Apperson S, Morris CJ, Gangopadhyay S, Currano LJ, Churaman WA, Stoldt CR
(2011) Galvanic porous silicon composites for high-velocity nanoenergetics. Nano Lett
11:803807
Bressers PMMC, Plakman M, Kelly JJ (1996) Etching and electrochemistry of silicon in acidic
bromine solutions. J Electroanal Chem 406:131137
Carraro C, Maboudian R, Magagnin L (2007) Metallization and nanostructuring of semiconductor
surfaces by galvanic displacement processes. Surf Sci Rep 62:499525
Chabal YJ, Harris AL, Raghavachari K, Tully JC (1993) Infrared spectroscopy of H-terminated
silicon surfaces. Int J Mod Phys B 7:10311078
Chasiotis I, Knauss WG (2003) The mechanical strength of polysilicon films: part 1. The influence
of fabrication governed surface conditions. J Mech Phys Solids 51:15331550
Chattopadhyay S, Li X, Bohn PW (2002) In-plane control of morphology and tunable photoluminescence in porous silicon produced by metal-assisted electroless chemical etching. J Appl
Phys 91:61346140
Clark IT, Aldinger BS, Gupta A, Hines MA (2010) Aqueous etching produces Si(100) surfaces of
near-atomic flatness: strain minimization does not predict surface morphology. J Phys Chem C
114:423428
daRosa CP, Maboudian R, Iglesia E (2008) Copper deposition onto silicon by galvanic displacement: effect of silicon dissolution rate. J Electrochem Soc 155:E70E78
Dudley ME, Kolasinski KW (2008) Wet etching of pillar covered silicon surface: formation of
crystallographically defined macropores. J Electrochem Soc 155:H164H171
Gorostiza P, Anbu Kulandainathan M, Daz R, Sanz F, Allongue P, Morante JR (2000) Charge
exchange processes during the open-circuit deposition of nickel on silicon from fluoride
solutions. J Electrochem Soc 147:10261030
Gorostiza P, Allongue P, Daz R, Morante JR, Sanz F (2003) Electrochemical characterization of
the open-circuit deposition of platinum on silicon from fluoride solutions. J Phys Chem B
107:64546461
Harada Y, Li X, Bohn PW, Nuzzo RG (2001) Catalytic amplification of the soft lithographic
patterning of Si. Nonelectrochemical orthogonal fabrication of photoluminescent porous Si
pixel arrays. J Am Chem Soc 123:87098717
Hines MA (2003) In search of perfection: understanding the highly defect-selective chemistry of
anisotropic etching. Annu Rev Phys Chem 54:2956
Hines MA, Faggin MF, Gupta A, Aldinger BS, Bao K (2012) Self-propagating reaction produces
near-ideal functionalization of Si(100) and flat surfaces. J Phys Chem C 116:1892018929
Huang Z, Geyer N, Werner P, de Boor J, Gosele U (2011) Metal-assisted chemical etching of
silicon: a review. Adv Mater 23:285308
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33
Ogata YH, Kobayashi K (2006) Electrochemical metal deposition on silicon. Curr Opin Solid
State Mater Sci 10:163172
Peng K, Yan Y, Gao S, Zhu J (2003) Dendrite-assisted growth of silicon nanowires in electroless
metal deposition. Adv Func Mater 13:127132
Pierron ON, Macdonald DD, Muhlstein CL (2005) Galvanic effects in Si-based microelectromechanical systems: thick oxide formation and its implications for fatigue reliability. Appl Phys
Lett 86:211919
Song YY, Gao ZD, Kelly JJ, Xia XH (2005) Galvanic deposition of nanostructured noble-metal
films on silicon. Electrochem Solid State Lett 8:C148C150
Splinter A, Sturmann J, Benecke W (2001a) Novel porous silicon formation technology using
internal current generation. Mater Sci Eng C 15:109112
Splinter A, Sturmann J, Benecke W (2001b) New porous silicon formation technology using
internal current generation with galvanic elements. Sensor Actuat A 92:394399
Sun NN, Chen JM, Jiang C, Zhang YJ, Shi F (2012) Enhanced wet-chemical etching to prepare
patterned silicon mask with controlled depths by combining photolithography with galvanic
reaction. Ind Eng Chem Res 51:793799
Turner DR (1960) On the mechanism of chemically etching germanium and silicon. J Electrochem
Soc 107:810816
Wang CH, Sun DC, Xia XH (2006) One-step formation of nanostructured gold layers via a
galvanic exchange reaction for surface enhancement Raman scattering. Nanotechnology
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Xia XH, Ashruf CMA, French PJ, Kelly JJ (2000) Galvanic cell formation in silicon/metal
contacts: the effect on silicon surface morphology. Chem Mater 12:16711678
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Etchant Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rational Formulation of Stain Etchants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Practical Advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
37
42
42
43
Abstract
Introduction
The topic of this review is the etching of silicon by a fluoride solution in which
etching is initiated by hole injection from a sufficiently strong oxidant. This
spontaneous electroless etching process is commonly called stain etching when it
leads to the formation of a porous silicon film (por-Si). Fuller and Ditzenberger
(1957), Turner (1960), and Archer (1960) were unaware of the porous nature of the
films they formed but named the process after the colored stains (Fig. 1) that
appeared on their substrates. Because some of the most effective oxidants contain
a metal ion, it has sometimes also been denoted metal-assisted etching. This term is,
however, ambiguous and easily confused with a related catalytic etching process in
K.W. Kolasinski (*)
Department of Chemistry, West Chester University, West Chester, PA, USA
e-mail: kkolasinski@wcupa.edu
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_4
35
36
K.W. Kolasinski
which a metal nanoparticle acts to catalyze hole injection from an oxidant. I will
call this catalytic etching process metal-assisted etching. It is possible to use
oxidants that are capable of stain etching (spontaneous electroless etching) in
conjunction with metal catalyst particles. Interestingly, as reviewed elsewhere in
this volume (see chapter Porous Silicon Formation by Metal NanoparticleAssisted Etching), the most frequently used oxidant for metal-assisted etching
(HOOH) has such poor hole injection kinetics (Kooij et al. 1998) that it does not
lead to significant por-Si formation in the absence of the metal catalyst.
Stain etching is spontaneous, but what differentiates it from chemical etching is
that free charge transfer is involved in stain etching. Hydroxide exhibits both
chemical and electrochemical etching pathways (Allongue et al. 1993a, b). Etching
in acidic fluoride is exclusively electrochemical (Kolasinski 2008), with an
extremely low etch rate in the absence of a bias, light or dissolved oxygen
(Kolasinski 2003). Chemical etching can be used to produce nearly perfectly flat
and hydrogen-terminated Si surface (Burrows et al. 1988; Chabal et al. 1993; Hines
et al. 2012). Chemical etching is initiated by the action of OH.
It took over 30 years from the first reports of stain etching until the realization that
it can produce photoluminescent por-Si films (Sarathy et al. 1992; Fathauer
et al. 1992). A sketchy report of electroluminescence in a stain layer was attributed
by Gee (1960) to amorphous Si. However, the film was likely a por-Si layer created
by a 0.1 % HNO3 + 49 % HF solution. It is in some respects unfortunate that Turner
discovered stain etching by using HNO3 as the oxidant. The HNO3 + HF system has
the advantage that the solution composition can be varied to cover both an
electropolishing regime, in which very high etch rates are observed accompanied
by the formation of flat surfaces, as well as a por-Si formation regime. Unfortunately,
the reduction of NO3 and the myriad other nitrogen-containing species that are
37
formed as by-products are extremely complex. Only recently have Acker and
co-workers been able to establish the role of these various species in the
electropolishing regime (Acker et al. 2012; Hoffmann et al. 2011; Steinert
et al. 2007, 2008; Henssge and Acker 2007; Acker and Henssge 2007; Steinert
et al. 2005, 2006). This complexity (i.e., high sensitivity to composition, temperature,
extent of reaction, various dissolved gases, etc.) also leads to irreproducibility
in the ability of HNO3 + HF solutions to form photoluminescent por-Si films.
The formation of thick films is rather difficult with this system.
One application of stain etching in HF + HNO3 solutions has been in the
production of black silicon, that is, broadband antireflection coatings, which are
particularly useful in solar cell applications (Menna et al. 1995). This application is
reviewed elsewhere in this handbook (chapter Porous Silicon and Solar Cells).
Control of the porosity profile, and therefore refractive index profile, can be
particularly useful for tuning the reflectivity of the por-Si film (Schirone
et al. 1997, 2000; Striemer and Fauchet 2002). Stain etchants can be used not
only on crystalline Si but also multicrystalline Si solar cells to reduce reflectivity
(Gonzalez-Diaz et al. 2009; Bilyalov et al. 2003). Porous Si layers have long been
used in micromachining (Steiner and Lang 1995), and etching of Si in HF + HNO3
or NaNO2 solutions has also found uses in these applications (Melnikov et al. 2008;
Yamamura and Mitani 2008). Stain-etched layers have been doped with Er3+ and
Yb3+ to produce layers that may help to extend and enhance the wavelength
response of Si solar cells (Diaz-Herrera et al. 2009, 2011). They can also be
transformed into superhydrophobic surfaces (Liu et al. 2009). This property is
reviewed elsewhere in the handbook (chapter Tunable Properties of Porous
Silicon).
Much of the focus of this review will concentrate on HF + oxidants-other-thanNO3 solutions. One prime motivation for this is that some of these solutions
produce por-Si in a much more reliable, reproducible, and controllable manner.
In particular, Loni et al. (2011) have demonstrated that Fe3+ can be used to create
high-surface area por-Si from low-cost metallurgical grade Si. Similarly, Sato and
co-workers have used HNO3 + acetic acid + HF solutions (with added methanol
and ultrasonic agitation) to produce Si nanocrystals with variable visible
photoluminescence (Sato et al. 2009a, b). This property is reviewed elsewhere in
this handbook (chapter Photoluminescence of Porous Silicon).
Etchant Composition
The fluoride in a stain etchant is usually supplied by HF, although solutions with
strong fluorine-containing acids such as HBF4 and HSbF6 have also been reported
nal et al. 2001). NH4HF2 can be used to replace HF as long
(Parbukov et al. 2001; U
as the solution is acidified (Mills and Kolasinski 2004; Nahidi and Kolasinski
2006). An unusual example is that of CeF4 dissolved in concentrated H2SO4
(Kolasinski et al. 2012; Dudley and Kolasinski 2009a). In this case, the oxidant
and fluoride are supplied by the same species. This stain etchant leads to extremely
38
K.W. Kolasinski
uniform and highly luminescent por-Si layers but is limited to very slow etch rates
because of the low solubility of CeF4.
By far the most commonly used oxidant is HNO3, either to etch Si uniformly
(Yamamura and Mitani 2008; Robbins and Schwartz 1959, 1960, 1961; Schwartz
and Robbins 1976; Jenkins 1977; Kooij et al. 1999; Kulkarni and Erk 2000;
Svetovoy et al. 2006) or to form por-Si (Turner 1960; Archer 1960; Beckmann
1965; Beale et al. 1986; Shih et al. 1992, 1993; McCord et al. 1992;
Kidder et al. 1992; Dubbelday et al. 1993; Steckl et al. 1994; Chandler-Henderson
et al. 1994; Liu et al. 1994, 2007; Kalem and Rosenbauer 1995; Anaple et al. 1995;
Amato 1995; Schoisswohl et al. 1995; Jones et al. 1995; Di Francia et al. 1995;
Di Francia and Citarella 1995; Winton et al. 1996, 1997; Velasco 2003; GuerreroLemus et al. 2003; Gonzlez-Daz et al. 2006; Zeng et al. 2005; Melnichenko
et al. 2005; Luchenko et al. 2007; Balaguer and Matveeva 2010; Mogoda
et al. 2011; Lippold et al. 2011, 2012; Terheiden et al. 2011). Other sources of
nitrogen oxo ions such as NaNO2 (Archer 1960; Melnikov et al. 2008; Kelly
et al. 1994; Campbell et al. 1995; Vzsonyi et al. 2001; Abramof et al. 2006,
2007), NO2 (Archer 1960; Yoshioka 1969), NOBF4 (Kelly et al. 1994;
Safi et al. 2002), or NOHSO4 (Patzig et al. 2007) have been used, but these are
essentially running off of the same chemistry. A variation on standard HNO3-based
stain etching was demonstrated by Chen et al. (1996, 2001; Li et al. 1999).
They applied a hydrothermal treatment to produce por-Si. In the first report, they
dissolved 0.3 mol L1 LiF in 10.0 mol L1 HNO3 then heated this solution with the
Si substrate to 140 C inside of a stainless steel vessel for 2 h. The resulting ~ 70 %
porous material was heavily oxidized, photoluminescent, and ~10 m thick.
Subsequently they switched to 0.3 mol L1 Fe(NO3)3 in 40 wt% HF heated
to 142 C for 45 min. This treatment leads to the incorporation of iron into the
por-Si. Anisotropic etching has been reported in solutions composed of
H2SiF6(aq) + HNO3(aq) (Famini et al. 2006).
Acker and co-workers (Acker et al. 2012; Hoffmann et al. 2011; Steinert
et al. 2005, 2006, 2007, 2008; Henssge and Acker 2007; Acker and Henssge 2007;
Weinreich et al. 2007; Jadzinsky et al. 2007) have significantly advanced our
understanding of silicon etching in HF + (nitrate, etc.) solutions. The temperature
and composition of the solutions are critical. A number of different N-containing
species form in solution. The concentrations of these as well as the interactions of etch
products with etching are found to be temperature dependent. Both N(III) species and
dissolved gases play roles in the mechanism. Denoting (3NO+ NO3) as [N4O62+],
they found a linear relationship between etch rate and [N4O62+] concentration and
concluded that NO+ is a reactive species in the rate-limiting step. High concentrations
of this intermediate led to uniform etching (electropolishing).
The rate of stain etching is enhanced by the presence of defects. This characteristic
has been used to create a hybrid amorphous porous/defect-followed mesoporous
structure (Woo et al. 2012a, b).
Gerischer and Lubke (1988) found that oxidants with an electrochemical potential
more positive than the potential that corresponds to the Si valence band maximum
can inject holes into the valence band. These included MnO4, Br2, IrCl62, and I2.
39
Yes
Yes
Yes
Yes
Hydrothermal etching
Rapid, uniform, thick layers, visible PL
0.957
0.991
NO3
VO2+
Yes
Yes
Yes
Yes
0.8665
0.957
Yes
Yes
Comments
Destroys por-Si
Not yet attempted
Uniform, thick, visible PL
porSi
No
Etch
Yes
0.86
E /V
0.5355
0.612
0.771
Ru
(CN)63
IrCl62
NO3
Oxidant
I2
UO2+
Fe3+
Reference
Gerischer and L
ubke (1988), Kolasinski and Gogola (2012)
Table 1 Oxidants that may be or have been proven to be capable of initiating etching by hole injection into silicon (E values taken from Haynes 2010)
40
K.W. Kolasinski
Yes
Yes
Yes
1.3583
1.47
1.482
1.507
1.72
1.776
1.92
2.01
Cl2
ClO3
BrO3
MnO4
Ce4+
H2O2
Co3+
S2O82
Yes
Yes
Yes
Yes
No
Yes
Yes
1.189
1.195
1.350
ClO4
IO3
HCrO4
Yes
1.0873
Br2
No
No
Yes
Yes
No
No
No
No
Yes
Yes
No
Destroys por-Si
Destroys por-Si
Destroys por-Si
Destroys por-Si
42
K.W. Kolasinski
Si and do so in a manner that destroys por-Si films. On the other hand, Xu and
Adachi (Xu and Adachi 2006) investigated etching in KIO3 + HF solutions. While
they observed no por-Si formation in the dark, with illumination at 600 nm from a
Xe lamp, they reported the formation of a photoluminescent film.
The addition of surfactants to stain etchants has occasionally been attempted.
Sometimes this resulted in rather thin films (Vzsonyi et al. 2001). Acetic acid
(Robbins and Schwartz 1960; Jenkins 1977) or ethanol can be used in this respect.
Caution: Ethanol reacts with the oxidant, particularly HNO3. Such solutions should
never be placed in a closed container. Whereas ethanol addition is commonly used
during anodic formation of por-Si to reduce the deleterious effects of bubbles, its
use in stain etching is rather limited. The apparent reduction of bubble formation
and sticking to the substrate is more closely related to a strong reduction in the etch
rate, rather than a superlative surfactant action (Kolasinski et al. 2010).
Practical Advice
Cleanliness, especially regarding removal of organic hydrophobic contaminants,
is essential. Teflon beakers and crystals have to be degreased before etching.
Ultrasonication in acetone then ethanol then water is usually sufficient.
43
Keep cleaned crystals in distilled water and avoid Langmuir-Blodgett film deposition.
Do not ruin a perfectly good clean crystal by pulling it through the surface film that
naturally forms on water exposed to the atmosphere. Before removing a crystal from
water, always break the surface layer by agitating the top of the water with forceps.
The semiconductor industry does this routinely by using overflowing baths.
Get a tank of argon and use it liberally. Samples should be dried in streaming
Ar. Argon is heavier than air and, therefore, preferable to N2 because it forms a
buffer layer above solutions that helps avoid Langmuir film formation. Bubbling
Ar through etchants not only sparges them of dissolved O2 and CO2 but also stirs
the etchant and helps remove H2 when large-scale etching is performed. Filling
the headspace in HF bottles and distilled water containers with Ar helps to
reduce dissolved O2. Covering etchants, particularly Fe3+-based etchants, with
a buffer layer of Ar helps to avoid precipitation for long etch times.
For uniform thick films, slow etching using VO2+ or Fe3+ with low H2 production
is preferred. Critical point drying is a must (see chapter Drying Techniques
Applied to Porous Silicon).
V2O5 dissolves in concentrated HF(aq) but not water. To make diluted solutions,
always dissolve first in concentrated HF then add water.
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-Step Metal-Assisted Etching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-Step Metal-Assisted Etching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reviews . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
49
50
50
58
59
59
Abstract
Introduction
Metal-assisted chemical etching (MAE or MACE) is based on a localized
oxidation and dissolution of silicon in HF in the presence of an oxidizing agent,
whereas the metal (generally noble metal) catalytically enhances the etching process
C. Levy-Clement (*)
Institut de Chimie et des Materiaux Paris-Est, CNRS, Thiais, France
e-mail: levy-clement@glvt-cnrs.fr
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_5
49
C. Levy-Clement
50
(Dimova-Malinovska et al. 1997; Li and Bohn 2000; Xia et al. 2000; Harada
et al. 2001; Chattopadhyay et al. 2002; Peng et al. 2002; Hadjersi et al. 2004; Qiu
et al. 2005; Tsujino and Matsumura 2005a, b; Yae et al. 2003). The Si underneath the
metal is etched much faster than that without metal coverage. As a result the metal
sinks into the Si substrate generating pores into Si substrate or Si nanowires (SiNWs)
corresponding to the un-etched Si between pores (Chapter MACE Silicon
Nanostructures on SiNWs). The metal, especially noble metals, may be dissolved
in HF (1-step MAE method) or deposited on silicon, as nanoparticles or thin films,
before the etching process in HF solution containing an oxidizing agent (2-step MAE
method).
(1)
51
+ Si localized
dissolution
Si nanopores or nanowires
+ Metal nanoparticles
Yae et al. 2003; Fig. 2). The etching can be done in various HF solutions containing
an oxidizing agent, typically H2O2 (Li and Bohn 2000; Tsujino and Matsumura
2005a, b, 2006a, 2007; Peng et al. 2008; Huang et al. 2007; Chartier et al. 2008;
Lee et al. 2008; Megouda et al. 2009a). Other oxidizing agents such as Fe(NO3)3
(Peng et al. 2005b, 2006b), Mg(NO3)2 (Peng et al. 2006b), Na2S2O8 (Hadjersi
et al. 2004, 2005a; Douani et al. 2008; Hadjersi 2007), KMnO4 (Hadjersi et al.
2004, 2005a; Douani et al. 2008), K2Cr2O7 (Douani et al. 2008; Hadjersi
et al. 2005b; Waheed et al. 2010), KBrO3 or KIO3 (Waheed et al. 2010), Co(NO3)2
(Megouda et al. 2009b), molecular O2 dissolved in H2O (Yae et al. 2003, 2005, 2006,
2008a, b, 2010a, 2012; Masayuki et al. 2011), and electrical holes, h+ by anodization
(Zhao et al. 2007; Chouroua et al. 2010; Huang et al. 2010a), are also used. The
deposited metals under the form of nanoparticles or colloidal particles or patterned
thin film are most generally noble metals such as Ag (Hadjersi et al. 2004, 2005b;
Tsujino and Matsumura 2005a, 2006a, 2007; Peng et al. 2005b, 2006b, 2008; Huang
et al. 2007; Chartier et al. 2008; Lee et al. 2008; Douani et al. 2008; Hadjersi 2007;
Waheed et al. 2010; Yae et al. 2005; Yang et al. 2008; Asoh et al. 2007a), Au (Li and
Bohn 2000; Qiu et al. 2005; Peng et al. 2008; Lee et al. 2008; Megouda et al. 2009a;
Yae et al. 2005; Zhao et al. 2007; Bauer et al. 2010), Pt (Li and Bohn 2000; Xia
et al. 2000; Chattopadhyay et al. 2002; Tsujino and Matsumura 2005a, b; 2006a; Lee
et al. 2008; Yae et al. 2005, 2006, 2012), Pd (Hadjersi et al. 2004; Tsujino and
Matsumura 2005a; Waheed et al. 2010; Yae et al. 2005, 2008a, b; 2010a, 2012;
Masayuki et al. 2011), Pd-Pt (Li and Bohn 2000; Asoh et al. 2008, 2009), or Rh (Yae
et al. 2012), but other metals such as Al (Dimova-Malinovska et al. 1997), Bi
(Megouda et al. 2009b), Cu (Tsujino and Matsumura 2005a; Peng et al. 2008; Mitsugi
and Nagai 2004), Ni (Zhao et al. 2007), and Fe can also be used.
The chemical or electrochemical reactions occur preferentially near the noble
metal. By analogy to electrochemical formation of porous Si, the role of the cathode
is attributed to the metal and that of the anode to the silicon underneath the metal
particle. The oxidant is reduced at the metal particle with production of electrical
holes (Li and Bohn 2000; Peng et al. 2008; Tsujino and Matsumura 2007; Chartier
et al. 2008). As an example when the oxidizing agent is H2O2, the reaction at the
cathode is the following:
H2 O2 2H ! 2H2 O 2h
(2)
At the interface between Si and the metal particle, the holes, h+, are injected into
the valence band of Si, which is dissolved as SiF62. Depending on H2O2 concentration, the localized Si dissolution occurs as either a two-hole or four-hole process
5M
0.01
0.2 M
0.2 M
0.080.15
M
K2PtCl6
CuNO3
NiNO3
MnNO3
FeNO3
CoNO3
CrNO3
Mg
(NO3)2
12 M
12 M
5M
0.02
KAuCl4
HF M
4.55
5M
5M
5M
NH4F
5M
5M
Metal ion
M
0.02 M
0.015 M
0.02 M
Idem
Idem
Catalyst
AgNO3
140
60 min
50
50
1030 min
50
50
50
120
15
Temp C/
etching time
50
2060 min
Au dendrites
Continuous Pt
grain films
Continuous Cu
grain films
No metal
deposition
Ag dendrites
Idem
Idem
Continuous Ag
grain film
Au
nanowhiskers
Metal deposit
Ag dendrites
SiNWs
Disordered shallow pits
Si morphology
SiNWs
1030 m long
30300 nm wide
Regular porous
Disordered porous
m stalagmites
Uniformly etched
Table 1 Various morphologies produced on single crystal Si by the 1-step metal-assisted etching method
References
Peng et al. (2002, 2003, 2006a),
Cheng et al. (2008)
52
C. Levy-Clement
Metal
deposition
Si Substrate
53
Metal
Nanoparticles
Pore formation
4 n =2 H2 "
(3)
4 n =2 H2 "
(4)
H2O2
0.9 M
0.6 %
H2O2
Idem
Idem
H2O2 3.3
M
Idem
H2O2 5 M
Pt
Ag EMD
Ag collodal
particles
Pt EMD
Au 3 nm,
6 mm pitch,
Au
Particle
Ag EMD 30100
nm
Oxidizing
agent
H2O2 2.72
M
7.9 M
61
%
Idem
10.8 M
77
%
HF M
28.9 M
91
%
28.9 M
97
%
10 %
5 min
30 s
30 s
50
30 min
30 min
Temp C/
etching time
25
30 min
n+Si, p-Si
p+-Si
p-Si
p-Si, 714
p+-Si (100)
p-Si, (100)
(113), (110)
714 cm
(100)
(100)
(111)
Si type
resistivity
cm
p-Si (100)
SiNWs vertical
SiNWs slanted to Si surface
Nanostructure
Pores 540 m long, covered with microporous
Si
Table 2 Examples of various Si morphologies obtained by 2-step metal-assisted etching, the symbol f is used for diameter
Chattopadhyay
et al. (2002)
References
Tsujino and
Matsumura
(2005a)
54
C. Levy-Clement
Fe(NO)3
0.2 M
K2Cr2O7,
0.05 M
KMnO4
0.05 M
Na2S2O8
0.05 M
Co(NO3)2
0.03 M
Ag EMD
Pt EMD
Ag (20 nm)
Vacuum
evaporation
Bi (20 nm)
Vacuum
evaporation
O2
(5 ppm)
Pt electrodeposited
0.050.2 m
22.5 M
22.5 M
5M
7.3 M
50
15 min
60 min
10 min
30 min
30 min
25
24 H
50
50 min
p-Si (100)
100 cm
n- and p-Si
1 cm
p-Si (111)
p-(100)
36 cm
n-Si (100)
1.6 cm
Douani
et al. (2008)
SiNWs array
Separated deep pores
C. Levy-Clement
Fig. 3 (continued)
56
57
structures evolve from pores into wall-like or wirelike structures vertically standing with diameter between 100 and 200 nm and several microns long (Peng
et al. 2005b, 2006b, 2008).
The etching solution composition has a strong influence on the metal-assisted
etched Si morphology. In the case of the HF/H2O2 solution, a unified notation
with [HF]/([HF] + [H2O2]) allows to compare the conditions and
resulting morphology published in the literature (Chartier et al. 2008).
Different regimes of Si dissolution are distinguished leading to the formation
of cylindrical pores for low oxidizing agent concentration ( > 70 %), to
cone-shaped pores with walls lined with porous Si for medium oxidizing
agent concentration (20 % < < 70 %), and to craters ( < 20 %) and
polishing for high H2O2 concentration ( < 7 %) (Chartier et al. 2008). For
20 % < < 100 % a duplex structure is formed at the surface of the Si wafer.
The top layer is micro-mesoporous, and once dissolved in NaOH, a
macrotexturized surface (from pores to craters) is observed. At 80 % the
maximum etching rate is reached and n equals 3 in the overall reaction
4 meaning that the etching process occurs as a mixed 2 and 4 electrons.
Switching from cylindrical pores to helical is accomplished by changing the
solution concentration. The generation of helical holes is attributed to the
microscopically difference in etching rate of silicon on a Pt particle (Tsujino
and Matsumura 2005b).
When Ag, Au, and Pd/Pt metal particles are deposited in ordered arrays through
a mask as a patterned thin film (~2040 nm thick), quasi-ordered silicon micro-/
nanostructures (pores) are formed in silicon, whatever is the kind of deposited
noble metal (Huang et al. 2007; Yae et al. 2010a; Asoh et al. 2007a, b, c, 2008,
2009; Bauer et al. 2010; Peng et al. 2007; Ono et al. 2007, 2009; Levy-Clement
Fig. 3 SEM images (plan view and cross section). (a) Ag particles deposited by EMD in
5 104 M AgNO3 + 0.14 M HF during 5 min (Chartier et al. 2008); (b) porous Si, Ag deposited
on (Li et al. 2012) p-type Si etched in HF/H2O2 ( 80 %) for 30 s (Chartier et al. 2008); (c)
straight and curved cylindrical pores with Ag particles at their bottom, same as (b) at higher
magnification; (d) cone-shaped macropores lined with microporous Si, Ag deposited on p-Si
etched in HF/H2O2 ( 20 %) for 20 s (Chartier et al. 2008); (e) array of SiNWs, Ag deposited
on Si etched in HF/H2O2 ( 70 %) for 5 min (Levy-Clement and Chartier 2013); (f) typical
helical pore, Au deposited on Si etched in HF/H2O2 ( 97 %) for 5 min (from Tsujino and
Matsumura 2005b, with permission); (g) cone-shaped pore with Au aggregates at the bottom, Au
EMD deposited on Si etched in HF/H2O2 ( 97 %) for 1 h (from Lee et al. 2008, with
permission); (h) macroporous Si, Ag deposited on Si etched in HF/H2O2 ( 70 %) for
15 min, after dissolution of microporous Si in diluted KOH. Si etched thickness is 8 m (LevyClement and Chartier 2013); (i) cone-shaped pores with a Pt particle at the bottom, Pt deposited on
Si etched in HF/H2O2 ( 70 %) for 15 min (Levy-Clement and Chartier 2013); (j) ordered array
of macropores with uniform diameter, Pt-Pd-coated Si etched in HF/H2O2 for 1 min; polystyrene
sphere honeycomb mask periodicity is 3 m (from Asoh et al. 2009, with permission); (k) array of
SiNWs (60 nm and 4.5 m long), 40 nm Ag film deposited with polystyrene sphere mask
( 100 nm) on Si etched in HF/H2O2 ( 91 %) for 10 min (Levy-Clement and Chartier 2013);
(l) porous Si, Ag deposited on Si etched in HF/Na2S2O8 (22.5 M/0.15 M) for 10 min (from
Hadjersi 2007, with permission)
58
C. Levy-Clement
et al. 2011; Boarino et al. 2011; Pacholski 2011; Geng et al. 2011; Hildreth
et al. 2009, 2013; Rykaczewski et al. 2011; Scheeler et al. 2012; Geyer
et al. 2012, 2013; Guder et al. 2013; Wang et al. 2013a). This observation is
the basis of the fabrication of a rich variety of ordered Si structures with different
length scales, as topographic lines, concentric rings, square arrays, etc., can be
created at a micro- and nanoscale after etching the silicon and subsequent
removal of the mask. This method is widely used to form regular arrays of
macropores and SiNWs with controllable diameter, length, and density (Huang
et al. 2007; Peng et al. 2007).
In situ formation of Au or Ag nanoparticles occurs by adding an Au colloidal
solution (Branz et al. 2009; Li et al. 2012) or AgNO3 (Lu and Barron 2013) in the
HF/H2O2/H2O solution allowing to transform the 2-step method directly in a
1-step metal-assisted etching. The H2O2 plays a dual role in reducing the Au3+
and Ag+ ions into nanoparticles onto Si wafer and facilitating the Si etching.
Mesopores of 20100 nm diameter and 500 nm long are obtained when adding a
sonication process (Lu and Barron 2013). A high concentration of H2O2 in
the solution leads to electropolishing and the formation of ultrathin Si wafer
(Bai et al. 2013).
The advantages of using metal-assisted etching are numerous. The method is
easy to handle and is suitable for batch fabrication of porous Si devices. Porous Si
layers can be formed on highly resistive Si. Compared to stain-etched layers, those
obtained by metal-assisted etching have better uniformity and much higher thickness. MAE can be used to make high surface-to-volume ratio structures, especially
when associated with a lithography method to deposit patterned metal catalyst.
Control of the orientation of Si nanostructures (e.g., pores, nanowires) relative to
the substrate is achieved. There is no obvious limitation on the size of features
fabricated by MAE, and fabrication of straight and well-defined pores or wires with
diameters as small as 5 nm or as large as 1 m can be obtained.
Applications
Metal-assisted etching is frequently used to prepare photoluminescent porous Si
(Dimova-Malinovska et al. 1997; Li and Bohn 2000; Harada et al. 2001;
Chattopadhyay et al. 2002; Hadjersi et al. 2004, Hadjersi et al. 2005b, c; Hadjersi
2007; Megouda et al. 2009b; Zhao et al. 2007; Gorostiza et al. 1999; Chattopadhyay
and Bohn 2006; Hadjersi and Gabouze 2007; Lipinski et al. 2009). MAE displays
little crystallographic dependence and can be performed on crystalline or
multicrystalline Si substrates, and the various Si morphologies and nanomicrostructures obtained are promising for photovoltaic applications in several
areas: antireflective coating (Yae et al. 2003, 2005, 2006; Peng et al. 2005a, b;
Benoit et al. 2008; Lu and Barron 2013; Tsujino and Matsumura 2006b; Chaoui
et al. 2008; Nishioka et al. 2008, 2009; Srivastava et al. 2010; Cao et al. 2011; Kim
et al. 2011, 2012; Geng et al. 2012; Wang et al. 2013b; Li et al. 2013a), texturization
59
for multicrystalline wafers (Tsujino and Matsumura 2006a; Waheed et al. 2010;
Branz et al. 2009; Li et al. 2012; Wan et al. 2008; Koynov et al. 2006, 2007;
Lipinski 2008; Bastide et al. 2009; Yuan et al. 2009; Lin et al. 2010;
Toor et al. 2011; Oh et al. 2012; Srivastava et al. 2012; Tang et al. 2013;
Shi et al. 2013a, b; Hsu et al. 2012), porous emitter (Hadjersi and Gabouze 2008;
Li et al. 2013b), advanced solar cells based on cylindrical macropores (Peng
et al. 2010) or Si nanorods or nanowires (Garnett and Yang 2008), and layer
detachment technique to prepare solar cells based on low-quality substrates or on
ultrathin Si layers (Shiu et al. 2011; Lin et al. 2012). Silicon nanostructures
obtained by MAE has been successfully used in lithium rechargeable batteries
(Ripenbein et al. 2010; McSweeney et al. 2011; Liu et al. 2011), nanocapacitors
(Chang et al. 2010), diffusion membrane applications (Cruz et al. 2005;
Chen et al. 2011), formation of nanostructured adhesive metal film on porous Si
surface (Yae et al. 2010b, 2011a, b), production of Si powders (Loni et al. 2011),
porous Si nanowires with photocatalytic properties (Qu et al. 2009, 2010), and
biosensing chips (Xiao et al. 2013). The catalytic properties of Pt have been used to
develop a slicing method showing the possibility to produce Si wafers from an ingot
(Salem et al. 2010) or to form through a hole in Si (Sugita et al. 2011). MAE
combined with patterning of metal catalyst thin film deposition is widely used to
form regularly organized nanostructures on Si (Yae et al. 2010a; Asoh et al. 2007a,
b, c, 2008, 2009; Bauer et al. 2010; Peng et al. 2007; Ono et al. 2007, 2009;
Pacholski 2011; Scheeler et al. 2012; Chattopadhyay and Bohn 2004; Hung
et al. 2010; Lee et al. 2011) or arrays of vertically standing Si nanowires with
controlled diameter and controlled distances between them (Huang et al. 2007,
2010b; Peng et al. 2007; Levy-Clement et al. 2011; McSweeney et al. 2011;
Qu et al. 2009, 2010; Zhang et al. 2008; Chang et al. 2009; de Boor et al. 2010).
Reviews
Huang et al. recently did a comprehensive and systematic review of metal-assisted
chemical etching mechanism and process parameters (Huang et al. 2011). The
review by Ono is focused on combination of patterning methods of metal deposition
and metal-assisted etching (Ono and Asoh 2012), whereas the review by Li is
related to high aspect ratio structures with an emphasis on photovoltaic applications
(Li 2012). Other papers contain a mini-review on metal-assisted etching
(Kolasinski 2005; Qiu and Chu 2008; Korotcenkov and Cho 2010).
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Photoetching Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
n-Si/Electrolyte Interface and Photoetching Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PS Layers Formed by Photoetching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Abstract
Introduction
Visible photoluminescence (PL) from porous silicon (PS) observed at room
temperature has inspired sustained research into its potential application in Si-based
optoelectronic devices and its theoretical basis (Canham 1990). This property is
reviewed in the handbook chapter Photoluminescence of Porous Silicon. Most
PS layers are prepared by anodic etching on p-type Si substrates, a technique in which
S. Adachi (*)
Division of Electronics and Informatics, Faculty of Science and Technology, Gunma University,
Gunma, Kiryu-shi, Japan
e-mail: adachi@el.gunma-u.ac.jp
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_6
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S. Adachi
metal is often deposited on the rear surface of the Si substrate in order for it to be used
as an ohmic back contact (see handbook chapter Porous Silicon Formation by
Anodization). However, the requirement for a back contact electrode is a limitation
of this method; for example, it is difficult to form a PS layer on a silicon-on-insulator
(SOI) structure or on Si integrated circuits. A photoetching method, on the other hand,
requires no electrodes and allows the formation of a visible luminescence layer on not
only single-crystalline Si substrates but also SOI structures.
Photoetching Setup
An experimental setup used for the formation of PS by photoetching is shown in
Fig. 1 (Xu and Adachi 2006). The sample surface is illuminated by a Xe lamp
through an optical filter that blocks wavelengths shorter than 600 nm. The use of an
optical filter is to block the heat rays from the Xe lamp. A laser, a W lamp, or
another light source may be used instead of a Xe lamp. The use of an incoherent
light source such as a Xe or W lamp enables the formation of a large and
homogeneous PS layer. Typically, an n-type Si wafer is immersed in an etchant
solution of HF. The addition of an oxidant (e.g., H2O2 or I2) to the HF solution
results in the stable formation of PS layers in a short time period.
3 6 6e I 3H2 O
E 1:085 eV
69
Fig. 2 Energy band diagram for n-Si immersed in pure HF solution (a, b) and those in HF/KIO3
solution (c, d). In (b), porous silicon (PS) is formed stably on the back side in opposition to the
illuminated surface. In (d), PS is formed only on the illuminated surface
70
S. Adachi
Anhydrous and
hydrous HF
32 % HF
40 % HF
2HF:1HNO3:4H2O
48 % HF
6HF:1H2O2
100HF: (17250)
H2O2
40 % HF
n (0.4 0.7)
n (2), p (2)
n (4.5 6.4)
n (35 45)
n (0.22 0.38,
35 45)
n (10)
n (5 8)
Solution
50 % HF
Type ( cm)
n (0.01 15)
1.9 2.0
1.9 2.0
1.8 1.95
1.8 2.3
1.9 2.2
1.7 1.9
1.7 1.9
2.0
PL peak
energy (eV)
1.8
HeNe laser
Ar laser, Xe lamp
(465780 nm)
HeNe laser
W lamp (undispersed)
Light source
HeNe laser, Xe lamp
(continued)
Kolasinski
et al. (2000)
Yamamoto and
Takai (2000)
Yamamoto and
Takai (2001)
Mavi et al. (2001)
References
Noguchi and
Suemune (1993)
Zhang et al. (1993)
Solution
1HF:1H2O2
49 % HF
40 % HF
HF:KIO3:H2O
HF:I2:H2O
HF:FeCl3:H2O
HF:H2O2:H2O
HF:KIO3:H2O
8HF:1H2O2
Type ( cm)
n (1 5)
n (4 6)
n (3 5)
n (1 3)
n (1 3)
n (1 3)
n (1 3)
n (1 3)
n (10 20)
Table 1 (continued)
Ar laser
Synchrotron X-ray
beam
Light source
HeNe laser
2.1
1.9 2.0
1.8 2.0
1.8 2.0
1.0 2.0
1.9 2.0
1.91, 2.05
1.94
PL peak
energy (eV)
1.7 1.9
Comments
PL peak energy is dependent on excitation
light wavelength
Strong white X-ray beam illumination
electropolishes, while a weak
monochromatic X-ray beam makes the Si
surface porous
Nanoparticle size is dependent on laser
power density and irradiation time
PS layer thickness: 75 nm
Xu and Adachi
(2006)
Adachi and
Kubota (2007)
Xu and Adachi
(2007)
Tomioka
et al. (2007)
Xu and Adachi
(2008)
Matsui and Adachi
(2012)
References
Marotti
et al. (2003)
Cho et al. (2006)
72
S. Adachi
73
Table 2 Photoetching for porous silicon formation in alkaline solutions. TMAH Tetramethyl
ammonium hydroxide
Type ( cm)
Solution
25 % TMAH
n (13 20)
Spa water
(pH ~ 10.5)
Light source
Nd:YAG
laser (1,064 nm)
HeNe laser
PL peak
energy
(eV)
No PL
study
~2.0
Comments
Macroporous
structure
An HF-free
technique
References
Zheng
et al. (2005)
Adachi and
Tomioka
(2005)
Conclusion
Photoetching enables the formation of a visible light-emitting PS layer on n-type
Si wafers. The use of an incoherent light source and the addition of an oxidizing
agent in the HF solution also facilitate the formation of a thicker homogeneous
PS layer with good reproducibility. The thickness of the porous layer is still
usually less than 1 m. The PL and EL peak energies were observed to be in the
range 1.72.3 eV.
References
Adachi S, Kubota T (2007) Light-emitting porous silicon synthesized by photoetching in aqueous
HF/I2 solution. Electrochem Solid-State Lett 10:H39H42
Adachi S, Kubota T (2008) Electroluminescence from porous silicon formed by photoetching in an
HF/I2 solution. J Porous Mater 15:427431
Adachi S, Tomioka K (2005) Visible light emission from porous silicon prepared by photoetching
in alkaline solution. Electrochem Solid-State Lett 8:G251G253
Andersen OK, Frello T, Veje E (1995) Photoinduced synthesis of porous silicon without anodization. J Appl Phys 78:61896192
Baranauskas V, Thim GP, Peled A (1995) Laser-induced formation of porous silicon. Appl Surf
Sci 86:398404
Canham LT (1990) Silicon quantum wire array fabricated by electrochemical and chemical
dissolution of wafers. Appl Phys Lett 57:10461048
Cheah KW, Choy CH (1994) Wavelength dependence in photosynthesis of porous silicon dot.
Solid State Commun 91:795797
Cho IH, Kim DH, Noh DY (2006) Noh, X-ray photochemical wet etching of n-Si (100) in
hydrofluoric solution. Appl Phys Lett 89:054104-1-3
Diesinger H, Bsiesy A, Herino R (2003) Nano-structuring of silicon and porous silicon by photoetching using near field optics. Phys Status Solidi A 197:561565
Ferrand P, Romestain R, Vial JC (2001) Photonic band-gap properties of a porous silicon periodic
planar waveguide. Phys Rev B 63:115106-1-4
, Thomas DF (1996) Dependence of photochemically etched porous
Jones LA, Yukseker O
silicon formation on photoetching wavelength and power. J Vac Sci Technol A 14:15051510
Kolasinski KW, Barnard JC, Ganguly S, Koker L, Wellner A, Aindow M, Palmer RE, Field CN,
Hamley PA, Poliakoff M (2000) On the role of the pore filling medium in photoluminescence
from photochemically etched porous silicon. J Appl Phys 88:24722479
74
S. Adachi
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Equipment and Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Film Morphologies and Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diverse Uses of Vapor Etching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
75
77
78
80
82
Abstract
Introduction
Low-temperature HF-based vapor etching was used for the first time in 1983 by
Heimann et al. (1984), by exposing Si wafers to vapors issued from NO2HFH2O
gas mixtures; they discovered the formation of films essentially composed of
B. Bessas (*)
Research and Technology Centre of Energy, Borj-Cedria Technoprak, Hammam-Lif, Tunisia
e-mail: brahim.bessais@crten.rnrt.tn
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_7
75
76
B. Bessas
77
5
6
1 - Container
2 - Thermostatic bath
3 - Regulator
4 - Heating Resistance
5 - Thermometric probe
6 - HNO3/HF Solution
7 - Si Substrate
Fig. 1 Setup scheme of the HNO3/HF vapor-etching technique (Saadoun et al. 2002)
B. Bessas
78
35
80
70
60
50
3 (%)
40
30
regime (I)
20
regime (II)
10
regime (III)
Thickness (m)
30
25
20
15
10
20
30
40
50
60
HF (%)
70
80
90
100
Fig. 2 Thickness of dissolved silicon versus HNO3(65 %)/HF(40 %) volume ratio for an etching
time of 60 min. The temperature of the acid mixture and Si substrate is 40 C (Ben Jaballah
et al. 2004)
79
Fig. 3 SEM views of HNO3/HF (volume ratio 1/4) vapor-etched Si at different scales and for
various doping types: (a) p type, (b) n type (c) p type (Saadoun et al. 1999), (d) p + type, (e) n type,
and (f) n + type
80
B. Bessas
Fig. 4 (a) TEM cross-sectional view of VE-based p + -type PS and (b) HRTEM view of the fine
Si particles shown in (a) (Saadoun et al. 2002)
81
Fig. 5 SEM images of the (NH4)2SiF6 WP observed at two HNO3/HF/volume ratios and different
substrate temperature: (a) 1/2, ambient temperature, and (b) 1/8, 40 C. Both HNO3/HF exposures
were performed for long periods. Figure (c) shows a top view of the WP shown in Fig. 3a (Ben
Jaballah et al. 2004)
82
B. Bessas
Fig. 6 SEM cross-sectional views of two grooved structures: (a) hemispherical grooves made
from monocrystalline silicon, (b) flow channels produced from poly- and monocrystalline silicon
(Ben Jaballah et al. 2005), and (c) HNO3/HF vapor-etched NaOH-textured c-Si wafer (Saadoun
et al. 2011)
References
Alley L, Cuan GJ, Howe RT, Komvopoulos K (1992) The effect of release-etch processing on
surface microstructure stiction. In: Proceedings of the technical digest IEEE solid-state sensor
and actuator workshop, Hilton Head, June 1992, pp 202207
Aouida S, Saadoun M, Saad KB, Bessas B (2005) Structural and luminescence properties of
vapour-etched porous silicon and related compounds. Phys Stat Sol (c) 2(3409)
Aouida S, Saadoun M, Ben Saad K, Bessais B (2006) Phase transition and luminescence properties
from vapor etched silicon. Thin Solid Films 495:357
Ben Jaballah A, Saadoun M, Hajji M, Ezzaouia H, Bessais B (2004) Silicon dissolution regimes from
chemical vapor etching: from porous structures to silicon grooving. Appl Surf Sci 238:199
Ben Jaballah A, Hassen M, Hajji M, Saadoun M, Bessais B, Ezzaouia H (2005) Chemical vapour
etching of silicon and porous silicon: Silicon solar cells and micromachining applications. Phys
Stat Sol (a) 202(8):1606
Ben Rabha M, Bessas B (2010) Enhancement of photovoltaic properties of multicrystalline
silicon solar cells by combination of buried metallic contacts and thin porous silicon. Sol
Energy 84(3):486
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Ben Rabha M, Hajjaji A, Bessas B (2012) Improvement of multicrystalline silicon solar cell
performance via chemical vapor etching method-based porous silicon nanostructures. Sol
Energy 86:1411
Berbezier I, Halimaoui A (1993) A microstructural study of porous silicon. J Appl Phys 74:5421
Canham LT, Cox TI, Leong WY (1991) UK Patent 91,081,760, 17 Apr 1991
Cullis AG, Canham LT, Calcott PDJ (1997) The structural and luminescence properties of porous
silicon. J Appl Phys 82(3):909
Feyh A, Laermer F, Kronm
uller S, Mokwa W (2005) A novel process for the preparation of thick
porous silicon layers with very high porosity. Phys Stat Sol (a) 202(1597)
Fukuta Y, Fujita H, Toshiyoshi H (2003) Vapor hydrofluoric acid sacrificial release technique for
micro electro mechanical systems using labware. Jpn J Appl Phys Part 1 42:3690
Heimann RB, Ives MB, McIntyre NS (1984) The effect of deposition mechanism on the composition of surface films on silicon. Thin Solid Films 112:329
Kabacelik I, Ulug B (2008) Further investigation on the formation mechanisms of (NH4)2SiF6
synthesized by dry etching technique. Appl Surf Sci 254:1870
Kalem S (2004) Possible low-k solution and other potential applications. Eur Semicond 26:31
Kalem S, Yavuzcetin O (2000) Possibility of fabricating light-emitting porous silicon from gas
phase etchants. Opt Express 6(1):7
, Sodervall U (2009)
Kalem S, Werner P, Nilsson B, Talalaev VG, Hagberg M, Arthursson O
Controlled thinning and surface smoothening of silicon nanopillars. Nanotechnology
20:445303
Lee Y-I, Park K-H, Lee J, Lee C-S, Yoo HJ, Kim C-J, Yoon Y-S (1997) Dry release for surface
micromachining with HF vapor-phase etching. J Microelectromech Syst 6(3):226
Legtenberg R, Elders J, Elwenspoek M (1993) Stiction of surface micromachined structures after
rinsing and drying: model and investigation of adhesion mechanisms. In: Technical digest 7th
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June 1993, pp 198201
Maia MD, de Vasconcelos EA, Conceicao de Mascena Diniz Maia PF, da Costa Maciel J, Rizzardi
Cajueiro KR, da Paz Carvalho da Silva M, da Silva Jr EF, Fireman Dutra RA, Freire VN, de
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Biochem 42(3):429433
Mastrangelo CH, Hsu CH (1993) Mechanical stability and adhesion of microstructures under
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Saadoun M, Ezzaouia H, Bessais B, Boujmil MF, Bennaceur R (1999) Formation of porous silicon
for large-area silicon solar cells: a new method. Sol Energy Mater Sol Cells 59:377
Saadoun M, Mliki N, Kaabi H, Daoudi K, Bessais B, Ezzaouia H, Bennaceur R (2002) Vapouretching-based porous silicon: a new approach. Thin Solid Films 405:29
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luminescent (NH4)2SiF6 phase from vapor etching-based porous silicon. Appl Surf Sci
210:240
Saadoun M, Boujmil MF, Aouida S, Ben Rabha M, Bessas B (2011) Porous silicon-based
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Si Nanostructures via Magnesiothermic Reduction of Silica: A Survey . . . . . . . . . . . . . . . . . . . . . . .
Merits of Magnesiothermic Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Challenges of Magnesiothermic Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alternative Reducing Agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
85
87
87
88
89
89
90
Abstract
The direct creation of highly porous silicon by chemical conversion of highly porous
silica is receiving increasing attention for application areas that require relatively
inexpensive material. Silica can be reduced to silicon at moderate temperatures with
magnesium vapor which is the most popular route. The range of different silica
feedstocks utilized to date is surveyed, as is the morphology of the porous silicon
structures achieved. Key technical challenges are then highlighted and alternative
reduction chemistries mentioned.
Introduction
Magnesiothermic reduction of silica to silicon was first introduced in the 1980s by
researchers in India (Banerjee et al. 1982; Bose et al. 1982). They were targeting the
realization of solar-grade solid silicon from rice husks a significant volume
agricultural waste product in their country. The purity achieved was insufficient
L. Canham (*)
pSiMedica Ltd., Malvern Hills Science Park, Malvern, Worcester, UK
e-mail: lcanham@psivida.com
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_8
85
86
L. Canham
Fig. 1 Magnesiothermic
fabrication of porous silicon
Solid or porous
Synthetic or biogenic
SILICA
Magnesium
Heat
Silicon/Magnesium Oxide NANOCOMPOSITE
Acid extraction
POROUS SILICON
(Hunt et al. 1984; Iram and Akhter 1988) and the process lays dormant for almost
two decades. It was not until 2007 that Sandhage and co-workers demonstrated that
silicon nanostructures could be realized from a porous silica structure (Bao et al.
2007) and this discovery coincided with a period of renewed interest in achieving
alternative routes to the established carbothermic blast furnace route for solar-grade
silicon.
The chemical reaction and process are shown schematically in Eq. 1 and Fig. 1,
respectively.
SiO2 s 2 Mgg ! Sis 2 MgOs
(1)
87
Wen et al. 2013; Xing et al. 2013a, b; Yoo et al. 2013; Yu et al. 2013; Yue
et al. 2013; Xia et al. 2014), highlighting the silica feedstocks used, the scale of
porosity/surface area achieved, and the targeted application where stated. The
merits and two major challenges with the technique are then commented upon.
Finally, we mention alternative reduction chemistries that might be utilized but
have received virtually no attention.
Feedstock
Diatoms
Sand
Stober silica
Opal
Zeolite
Aerogel
SBA-15
Bamboo
extract
Aerogel
Templated
silica
Diatoms
Aerogel
Rice husk
ash
Serpentine
Silicon
monoxide
Class of
porosity
Meso-/
microMeso-
Luminescence
615
MesoMeso-
Photonics
Luminescence
Lithium battery
Drug delivery
Cosmetics and
food
Luminescence
Thermoelectrics
96
861, 656
54
245
143
218
5
MacroMesoMacroMesoMesoMesoMacro-
Lithium battery
Biomedical
Lithium battery
Lithium battery
Luminescence
Lithium battery
Lithium battery
308
602
606
356
MacroMesoMesoMesoMeso-
Primary
application area
Sensing
88
L. Canham
Gallego-Gomez et al. 2011; Gao et al. 2011; Guo et al. 2011; Jia et al. 2011;
Lu et al. 2011; Pallavidino et al. 2011; Zhang and Huang 2011; Zhu and
Meng 2011; Batchelor et al. 2012; Fang et al. 2012; Shen et al. 2012, 2013;
Tao et al. 2012a, b; Wang et al. 2012; Yoo et al. 2012; Huachao et al. 2013; Jung
et al. 2013; Du et al. 2013; Hong et al. 2013; Jiang et al. 2013; Lee et al. 2013; Liu
et al. 2013; Luo et al. 2013; Ma et al. 2013; Meekins et al. 2013; Wen et al. 2013;
Xing et al. 2013a, b; Yoo et al. 2013; Yu et al. 2013; Yue et al. 2013; Xia et al. 2014)
reveals that all three classes of porosity (see handbook chapters on Macroporous
Silicon, Mesoporous Silicon, and Microporous Silicon) are achievable with
magnesiothermic reduction, as are extremely high surface area structures. Although
both solid and porous silica feedstocks can be processed, higher throughput and
degrees of nanostructuring seem achievable when magnesium can react with silica
surfaces via vapor transport through the pores of feedstock particles. The process can
be based on intimate mixing of reactant powders and does not need large quantities of
hydrofluoric acid nor organic solvents.
89
(2)
This approach looks attractive to realize amorphous porous silicon since the
reaction can progress at very low temperatures, but the high cost and reactivity of
elemental sodium suggests there could be issues with scalability.
Another alternative reducing agent that deserves much more attention is aluminum. Liquid aluminum has long been known to react rapidly with silica (Standage
et al. 1967) according to
3 SiO2 s 4 Al l ! 3Si s 2 Al2 O3 s
(3)
Conclusions
The reduction of porous silica with magnesium vapor is a highly exothermic
reaction. The process with thermal moderators is an attractive route to generating
highly mesoporous silicon (surface areas >500 m2/g). Without thermal moderators,
large batches of macroporous silicon can be generated by combustion synthesis.
Electrochemical reduction with molten calcium or lithium salts rather than thermal
reduction with magnesium is also under evaluation. The use of liquid aluminum to
reduce mesoporous silica deserves much further study.
90
L. Canham
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Mechanical Synthesis of Porous Silicon Powders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Compacting and Consolidation of the Silicon Powders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Abstract
Introduction
In the past half century, there has been a great effort to develop porous silicon
structures for a wide range of applications such as electronic and optoelectronic
devices. It is commonly accepted that the main method of porous silicon formation
is based on electrochemical etching in HF-containing electrolytes (Parkhutik 1999;
Jakubowicz et al. 2003). Typical thicknesses of surface porous layers are up to tens
J. Jakubowicz (*)
Poznan University of Technology, Institute of Materials Science and Engineering, Poznan, Poland
e-mail: jaroslaw.jakubowicz@put.poznan.pl
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_9
93
94
J. Jakubowicz
95
Fig. 1 Flow diagram showing steps of mechanical way of porous silicon formation
Table 1 Possible combinations of mechanical and chemical treatment of Si particles and wafers
Processes
Feedstock
material
Si wafer
Si particles
Porous Si
compacts
Porous Si
sinter
Milling
HEBM
Pressing
Isostatic
Sintering
Classic
HF etching
Stain
Mixing
Reactive
milling
Uniaxial
HIP
SPS
Electrochemical
+
+
+
+
Space
holder
+
+
Surface composition
modification
Electrochemical
deposition
Ion implantation
Heat-chemical
treatment
CVD, PVD
+
+
+
+
+
+
The initial single crystalline silicon wafer under milling transforms into
polycrystalline particles. The sintering of Si powders leads to the porous sinter
with typical porosity of about 1030 %. Varying the compaction pressure and
sintering temperature, a broad range of densities can be achieved in porous
Si sinters. Although milling and pressing stages generate highly defective silicon,
containing dislocations, twins, stacking faults, points defects, and grain boundaries
(Odo et al. 2012; Unifantowicz et al. 2008; Shen et al. 1995; Huang et al. 1999), the
subsequent treatment at elevated temperature (e.g., sintering) releases strain
and defects and, in the case of amorphous particles, leads to a transition from
amorphous to crystalline structures (Gaffet and Harmelin 1990; Shen et al. 1995).
The porosity of the mechanically made matrices can be enhanced by applying the
electrochemical etching in HF-containing electrolytes (Saffie et al. 2005), so that
even gradients in porosity could be obtained.
Another possible way to achieve high porosity and graded porous silicon
structures of large size could be sintering of silicon particles with different size
space holder particles, such as in the case of metal foam preparation. During
sintering at elevated temperature, the evaporation of the spacing particles leads to
formation of open spaces giving a very high porosity. To the authors knowledge,
this method has not yet been used for the preparation of porous Si.
96
J. Jakubowicz
97
Fig. 3 Silicon wafer: coarsely crushed in agate mortar (a) and after 48 h HEBM (b) (Jakubowicz
et al. 2007)
moderate specific surface area of 28.7 m2/g. In comparison, after a short 6 min
milling, the BET analysis showed 105.2 m2/g (Russo et al. 2011). The additional
milling of the electrochemically etched silicon wafer results in formation of new
dangling bonds as well as other defects on the surface and in the bulk (due to
mechanical stress) (Bychto et al. 2008). These defects are very important, taking
into account electronic applications, for example.
The oxidation of as-milled Si particles at higher temperature (e.g., 1,273 K for
5 min2 h in air) leads to reduction of Si crystals size (crystal core) and SiO2 shell
formation, surrounding the Si core (Pawlak et al. 2001). So, the treatment is useful
in reducing the concentration of unsaturated bonds. But for compacting process and
strength of the compacts, much more useful is H-termination than oxidation (see
next section).
98
J. Jakubowicz
For improving the grinding process, the hydrogen milling atmosphere (reactive
milling) can be useful (Bollero et al. 2000) leading to diffusion of hydrogen,
H-induced cracking, and faster size reduction of the particles. Additionally in the
case of silicon, the H-termination is possible and expected, too. As an alternative,
grinding and handling of the Si powders in vacuum or organic liquids (like
benzene) also protect the surface against oxidation (Stevulova et al. 1997).
99
Fig. 4 Silicon green compact (a), after sintering (b) (Jakubowicz et al. 2007) and after stain
etching in HF solution
(Barraclough et al. 2007). In this process the surface native oxides are removed,
giving the surface particles resistance to short-time oxidation. The reducing
sintering atmosphere consisting of, for example, 2 % hydrogen improves the
sintering process, through increasing rate of reduction of the native oxide and
increasing surface transport (Santanav and Jones 1996). As was shown by
Barraclough et al. (Barraclough et al. 2007), the compacts made from
H-terminated powders show longer time of disintegration (up to 5 min), whereas
the compacts made from untreated powders disintegrated after shorter time (30 s1
min), due to a dissolution of the main bonding agent native SiO2.
100
J. Jakubowicz
To avoid cracks in the Si compacts, the die lubricant and hot isostatic pressing or
spark plasma sintering (SPS), both at very low pressure of 50100 MPa, look
attractive. The sinter porosity can be controlled by sintering temperature, resulting
in significant decrease in porosity with rising temperature (Chakravarty et al. 2011).
The strength of the sintered porous silicon increases with sintering temperature. So,
sintering temperature increase results in higher density and strength but unfortunately
lower porosity. The plasma formed during the SPS process results in sample cleaning
and removing of oxides, giving a stronger bonding between particles (Chakravarty
et al. 2011). When using a hot pressing, a densification rate is greater than pressureless sintering (Santanav and Jones 1996), which is unfortunately a disadvantage for
obtaining a highly porous silicon matrix.
Another route to obtain compacts of porous silicon is a combination of powder
metallurgy with subsequent electrochemical or stain etching of previously made
compacts in HF acid solutions with addition of surfactant (Saffie et al. 2005).
For effective anodization, the green compacts or sinters must have the necessary
electrical conductivity and structural stability in the etching electrolyte, and
then a large number of strong covalent bonds between silicon particles are
required (Saffie et al. 2005). So, the Si-H bonds allow the formation of more
Si-Si bonds. The macroporous structures made in this way are permeated by
meso- and micropores (Saffie et al. 2005). Figure 4c shows porous Si sinter
after additional 30 min stain etching in a 20 % aqueous HF solution. Etching
of the porous-sintered matrix proceeds through pores and grain boundaries
enlarging pores and porosity, mainly on the surface, giving a gradient porosity
in the matrix.
Conclusions
The positive aspects of the mechanically made porous silicon can be related to both
technology and applications.
Technology the major advantages of the process are potentially large quantities
of macroporous or complex macro-mesoporous 3D compacts and powders in
forms that are difficult to achieve by electrochemical etching. The mechanical/
thermal route uses processing techniques well developed and understood by the
ceramic industry. Porous silicon elements with several centimeter dimensions
are possible from inexpensive powder feedstocks.
Applications especially promising are large-shaped structures for biomedical
applications, like tissue engineering, if mesoporous enough to be medically biodegradable (see handbook chapter Porous Silicon and Tissue Engineering
Scaffolds). The 3D macroporosity is key for cell and tissue ingrowth, for example. Such porous compacts or particles/beads can also be loaded with chemical
compounds/biomolecules/drugs/nutrients for active delivery or biosensing (see
handbook chapters Drug Delivery with Porous Silicon, Porous Silicon
and Functional Foods, and Porous Silicon Optical Biosensors).
101
References
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1:29432951
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68(6):320325
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Parkhutik V (1999) Porous silicon mechanism of growth and applications. Sol State Electron
43:11211141
Pawlak BJ, Gregorkiewicz T, Ammerlaan CAJ, Takkenberg W, Tichelaar FD, Alkemade PFA
(2001) Experimental investigation of band structure modification in silicon nanocrystals. Phys
Rev B 64:115308
Russo L, Colangelo F, Cioffi R, Rea I, De Stefano L (2011) A mechanochemical approach to
porous silicon nanoparticles fabrication. Material 4:10231033
Saffie R, Barraclough KG, Lau Ch-H, Torabi-Pour N, Canham LT, Loni A (2005) Silicon
structure. International Patent no WO2005/113467
Sailor MJ (2011) Porous silicon in practice, preparation, characterization and applications. Wiley,
Weinheim
Santanav CJ, Jones KS (1996) The effects of processing conditions on the density and microstructure of hot-pressed silicon powder. J Mater Sci 31:49854990
Shen TD, Koch CC, McCormick TL, Nemanich RJ, Huang JY, Huang JG (1995) The structure and
property characteristics of amorphous/nanocrystalline silicon produced by ball milling. J Mater
Res 10:139148
102
J. Jakubowicz
Macroporous Silicon
Noureddine Gabouze and Francois Ozanam
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current-Line- and Crystallography-Driven Macropores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Macropore Formation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Macropore Formation Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Principal Application of Macropores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Design of Regular Macropore Arrays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
104
104
104
104
106
108
109
110
Abstract
N. Gabouze (*)
Centre de Recherche sur la Technologie des Semi-conducteurs et lEnergie (CRTSE),
Algiers, Algeria
e-mail: gabouzenoureddine@crtse.dz
F. Ozanam
Physique de la Matie`re Condensee, CNRS-Ecole polytechnique, Palaiseau, France
e-mail: francois.ozanam@polytechnique.edu
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_10
103
104
ones are mentioned. An impressive level of control has eventually been achieved
for the fabrication of regular macropore arrays of high aspect ratio, including the
incorporation of intentional defects or pore-wall shaping.
Introduction
According to the IUPAC standard, macropores correspond to pores exhibiting
characteristic sizes (pore diameter and average distance between pores) larger
than 50 nm. The term macropore is usually associated with smooth cylindrical
pores with characteristic sizes on the order of 1 m.
This kind of pore can be obtained under a variety of conditions and with
differing morphologies (see chapter Routes of Formation for Porous Silicon).
In this review, we focus on electrochemically etched macropores. The key parameters are the electrolyte type (aqueous (aqu), organic (org), oxidant (ox)) the HF
concentration, the surfactant, the Si doping type and level (n, n+, p, p+), and in some
cases the illumination (backside illumination (bsi) or frontside illumination (fsi)).
Detailed reviews regarding their formation are available (Foll et al. 2002; Lehmann
2005; Chazalviel and Ozanam 2005; Lehmann 2002; and handbook chapter
Porous Silicon Formation by Anodization).
Macropore Formation
Table 2 summarizes the main characteristics of the electrochemically grown
macropores on Si, as a function of the formation conditions.
Figure 1 illustrates the variety of pores obtained for p-Si under different conditions.
Macroporous Silicon
105
Macropore
morphology
Rounded
bottoms
Macropore
orientation
Normal to
the surface
Crystallographydriven pores
(111) Facets at
their bottoms
and (110)
oriented walls
(100)
Preferred
growth
direction
Remarks
Filled with
microporous
silicon
Empty
Reference
p-Si, aqu (Wehrspohn
et al. 1998)
n-Si, aqu, bsi: (Lehmann
and Foll 1990)
n-Si, aqu, fsi: (LevyClement et al. 1994)
p-Si, org: (Propst and
Kohl 1994; Ponomarev
and Levy-Clement 1998;
Christophersen
et al. 2000a)
p-Si, aqu: (Lehmann and
Ronnebeck 1999)
Table 2 General conditions for macropore formation. Passivation power denotes the degree to
which a given electrolyte can remove interface states in the bandgap of Si by covering a freshly
etched surface with hydrogen
Formation
conditions
n-Si (aqu)/
bsi
n-Si (aqu)/fsi
n-Si (org)/bsi
p-Si (aqu)
p-Si (org)
n+-Si (aqu +
oxidant)
Reference
(Lehmann 1993, 1995; Ronnebeck
et al. 1999; Kleimann et al. 2000;
Laffite et al. 2011)
106
Fig. 1 Morphologies for (100) p-Si in 0.05 M HF, 0.05 M NH4F, and 0.9 M NH4Cl, pH 3, V 0.15
V for 48 h: (a) Plan view and (b) cross section (After Slimani et al. 2009). (c) Macropores on p-Si (aqu),
view after cleavage, for samples prepared from p-Si (400 cm, (100)-oriented), 100 mA/cm2, 6 min,
15 % ethanolic HF (After Chazalviel et al. 2002). Macropores on (100) n-Si etched in ethanolic
hydrofluoric solution with frontside illumination and with an anodization current J 20 mA/cm2 for
t 45 min. (d) Cross-section and (e) plan view (After Outemzabet et al. 2005). (f) Macropore on p-Si
(org) prepared from p-Si (100 cm, 20 mA/cm2, 40 min, HF/ethylene glycol 50/50 by vol)
Macroporous Silicon
107
Basis of model
Hole transport across space charge
General review
(Lehmann and Foll 1990; Lehmann
1993; Lehmann and Ronnebeck 1999)
Applications area
Brownian motor or
pumps
Membrane (pump of
particles)
X-ray imaging
Reference
(Schilling et al. 2000a)
Detection of specific
biomolecules, DNA, etc.
Chemical reactor
Capacitors
(Gr
uning et al. 1996; Birner
et al. 2000; M
uller et al. 2000;
Wehrspohn et al. 2013)
(Foll 2010; Thakur et al. 2012)
Micromachining or
microelectronics
108
Fig. 2 Comparison of
characteristic macropore sizes
on p-Si in the current-linedriven regime, when
changing current density for a
substrate resistivity of 100
cm (a) and silicon doping for
an applied current density of
10 mA/cm2 (b) (After
Chazalviel et al. 2002).
Triangles refer to the wall
width and diamonds to the
pore diameter; the closed
(open) symbols refer to the
data obtained in 35 % (25 %)
ethanolic HF. The solid lines
refer to the theoretical
prediction (Chazalviel
et al. 2002) for the pore
diameter, and the dotted line
is two times the space-charge
width
1000
10
100
1
10
ELECTROLYTE
RESISTIVITY ( cm)
109
CHANNEL DIAMETER (m)
Macroporous Silicon
100
HF % (WITH ETHYLENE GLYCOL)
Fig. 4 Pore density versus silicon electrode doping density for porous silicon layers of different
geometries. Notice that macropores are essentially obtained on low to moderately doped substrates. The dashed line shows the pore density of a triangular pore pattern with a pore pitch equal
to two times the SCR width for a 3 V applied bias. Note that only macropores on n-type substrates
may show a pore spacing significantly exceeding this limit. The regime of stable macropore array
formation on n-Si is indicated by a dot pattern. Doping type and etching current density
(in mA/cm2) are indicated in the legend (After Lehmann 1993)
Conclusions
Since the first report of Theunissen (Theunissen 1972) and the pioneering work of
Lehmann in the 1990s, many efforts have been devoted to macropore fabrication
by electrochemical etching. Impressive macropore arrays have been achieved, with
high aspect ratios and smooth or patterned vertical walls. Examples are shown
110
Fig. 5 Examples of regular and ordered macropore arrays. (a) Two-dimensional macropore array
with an intentional line defect (From Gr
uning et al. 1996); (b) array of pores grown on n-Si (1015
cm3); the pore initiation pattern shown in the inset has been produced by photolithography and
alkaline etching (From Lehmann et al. 2000)
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macropores in 6 in Si wafers. J Electrochem Soc 147:27572761
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151:C69C80
Mesoporous Silicon
Alexey Khokhlov and Rustem Valiullin
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mesopore Characterization and Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mesoporous Silicon Samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pore Size Distribution and Mesopore Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Structure Improvement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Microstructured Mesoporous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
115
116
117
118
120
123
127
Abstract
Introduction
Reduced dimensionality of nanocrystalline Si results in its peculiar properties with
a wealth of potential applications, especially in photonics (Cullis et al. 1997;
Kovalev et al. 1999; Bisi et al. 2000). Electrochemical etching of bulk Si provides
A. Khokhlov R. Valiullin (*)
Faculty of Physics and Earth Sciences, University of Leipzig, Leipzig, Germany
e-mail: valiullin@uni-leipzig.de
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_11
115
116
an extremely simple approach to form mesoporous silicon (PSi), a material composed of a nanocrystalline skeleton enclosing a network of mesopores with pore
sizes from 2 to 50 nm according to the IUPAC classification (Sing et al. 1985).
Because the dimensions of the pores lie in the same range as those of the skeleton
walls, the pore network thus formed and its properties may be exploited for various
applications including separation of bulky molecules or their use as a template for
forming hybrid structures. Among the various features, brought about by the
electrochemical procedure of PSi nanostructuring, it is in particular the intrinsic
mesoscale disorder which may be of crucial influence for the material properties,
determining, e.g., peculiarities of recombination dynamics of charge carriers
(Roman and Pavesi 1996). Having better control over this disorder may greatly
improve and broaden the technological applications of PSi.
A fundamental understanding of the physicochemical principles of the process
of electrochemical etching of silicon, as a prerequisite for an improvement of the
fabrication technology improvement, is far from being trivial. As a first step, a
better understanding of the effects of the different physical quantities, such as the
current density or the electrolyte composition, on properties of the resulting PSi is
needed. This understanding has to be based on the application of advanced characterization techniques with the option to reveal fine details of the PSi
mesostucture. In this contribution, we present the results of a systematic study of
the correlations between the conditions of electrochemical fabrication of PSi and
the resulting structure using NMR cryoporometry technique. In addition, diffusion
studies using the pulsed field gradient technique of NMR will be used to probe the
structural anisotropy of mesoporous silicon.
Mesoporous Silicon
117
118
Table 1 Properties of mesoporous silicon samples used for the case study
Sample
PS100, PS60,
PS20
Substrate
resistivity, cm
(25) 103
Electrolyte composition
HF:C2H5OH
1:1
Mesoporous Silicon
Fig. 2 Pore size distribution
in samples PS20, PS60, and
PS100 obtained using an
etching time of 40 min
119
120
Fig. 5 Pore size distributions for samples obtained using etching current densities of 20 mA/cm2
applied for 40 min. As an electrolyte, 35 % (open circles), 40 % (rectangles), 45 % (diamonds),
50 % ( filled circles), and 60 % (triangles) aqueous hydrofluoric acid solutions were used
Structure Improvement
It has been shown in the preceding section that changes of the electrolyte composition in the reaction zone may alter the resulting pore structure. For promoting
electrolyte refreshment, stirring of the electrolyte in the cell above silicon wafers is
often used. This, however, may turn out to be not effective enough due to the small
pore sizes prohibiting a convection-assisted mixing of the electrolyte in the pores.
It has, therefore, been suggested to use the stop-etch method, in which the naturally
occurring diffusion is exploited for electrolyte renewal (Thonissen et al. 1997).
As a main feature of this method, anodization is carried out by a sequence of current
pulses, rather than by a continuous current. The time intervals between the current
pulses enable electrolyte refreshment in the pores by diffusion. Such a procedure
allows the fabrication of PSi with narrower PSD, as demonstrated by the results of
Fig. 6 showing two PSDs as obtained using the normal and the stop-etch
procedures.
An important advantage of the stop-etch method is the possibility to fabricate
thick porous films with uniform structural properties. Thus, Fig. 7 shows PSDs for
two PS100 samples prepared using the stop-etch method. To obtain the thicker
porous film, we have etched the substrate for 16.5 h, which resulted in the formation
of a 390 m thick porous film. For comparison, also shown is the PSD of a sample
Mesoporous Silicon
121
Fig. 6 Pore size distributions in PS100 samples obtained by applying a constant current density
(open circles, porous film thickness 70 m) and using the stop-etch procedure ( filled circles,
porous film thickness 90 m) with the same current density pulses applied for 1 s intermittent with
10 s refreshment periods
Fig. 7 Pore size distributions in PS100 samples obtained using the stop-etch procedure with 5 s
etching pulses intermittent with 10 s refreshment periods applied for 2 h ( filled circles, porous film
thickness 54 m) and for 16.5 h (open circles, porous film thickness 390 m)
122
prepared in just 2 h (54 m thick). The comparison reveals that, upon increasing
etching time, both an increase of the average pore size and a broadening of the PSD
are observed. These changes are, however, much less significant than those
obtained by applying the traditional etching procedure.
The main drawback of the stop-etch method are the notably longer times
required for the fabrication. The traditional stop-etch method can, however,
be optimized by replacing the constant time periods required for electrolyte
refreshment by depth-dependent times for the refreshment period. Indeed,
diffusion theory says that the time required to replace the electrolyte in a
one-end open channel may be estimated as L2/6D, where L is the channel
length and D is the diffusivity of HF in the electrolyte confined to the channels.
With D 5 1010 m2/s, measured by PFG NMR, and with the data of Fig. 3,
the times required at different fabrication stages can readily be estimated.
A nice feature of this approach, owing to its dependence on the channel length,
the refreshment period may be very short at the beginning. To exemplify, total
etching time for a PSi film with a thickness of 200 m produced with identical
refreshment intervals of 13.3 s and anodization periods of 5 s will amount to
15 h. While using the stop-etch method with varying stop intervals, this time is
reduced to only 6 h.
Knowledge of the depth-dependent values of offers another advantage for the
fabrication of thick porous films. If in the traditional stop-etch scheme the refreshment times are set too short, unwanted structure gradients may result. With the
advanced scheme, these effects are automatically excluded due to the matched
values of . This is further proved by the data of Fig. 8 showing two PSDs for two
PS60 samples obtained using the advanced stop-etch method for 2 and 6 h,
corresponding to porous film thicknesses of 54 and 200 m, respectively. In
contrast to the data of Fig. 7, the thus obtained PSDs and the average pore sizes
are seen to be almost identical.
It is interesting to note that PSD broadening due to the electrolyte deterioration
can be reduced not only by improving the electrolyte quality but also by
compensating the degradation effects by other means, e.g., by varying the
anodization current during fabrication. The principal possibility of such structural
manipulation is demonstrated in Fig. 9. For these experiments, two PSi samples
have been obtained by varying the electrical current density continuously from
20 to 60 mA/cm2 and from 60 to 20 mA/cm2 as shown in Fig. 9a1. As a result,
although being etched using the same currents, the PSD in the latter case
(see Fig. 9b) is found to be notably narrower than in the former one. Clearly,
in these two cases the effects of the variation in electrolyte composition and
current density are either additive (Fig. 9b, open symbols) or subtractive (Fig. 9b,
filled symbols).
These particular functional forms were used to maintain frustum-like morphologies of the
resulting channels in the porous films.
Mesoporous Silicon
123
Fig. 8 Pore size distributions for PS60 samples prepared by the stop-etch procedure with
equal refreshment time intervals between etching steps for 2 h ( filed circles, porous film
thickness 54 m) and by the optimized stop-etch procedure for 6 h (open circles, porous
film thickness 200 m)
124
Fig. 9 Current density profiles (a) used to obtain porous silicon films and the resulting pore size
distributions (b). The solid and dashed lines correspond to filled and open symbols in (b), respectively
In Fig. 10, two PSDs for PSi materials with intentionally microstructured pores
are shown. The first sample was obtained by first forming a layer of PS20 for
20 min, corresponding to a layer thickness of 25 m, immediately followed by the
formation of a PS100 layer for further 20 min (with a layer thickness of about
75 m). The PSD obtained using NMR cryoporometry (Fig. 10a) shows a bi-modal
distribution with two peaks, which are found to be in a reasonable agreement with
Mesoporous Silicon
125
Fig. 10 Pore size distributions obtained for two- (a, PS20 and PS100) and multilayer (b, PS20
and PS80) porous silicon formed by alternating anodization current. The lines show the peak
position of the PSD for PS20, PS80, and PS100
those measured for isolated PS20 and PS100 materials. Moreover, the ratio of the
areas under the two peaks is in agreement with the ratio of the pore volumes in the
two layers expected from the fabrication conditions.
The second sample was prepared in a way similar to the first one, but instead of
two, 20 such alternating layers were formed using etching conditions corresponding
to the fabrication of PS20 and PS60 films. Notably, the number of such modulations
126
Fig. 11 Pore size distributions for samples PS20 (open rectangles) and PS60 (open triangles) and
for a sample obtained by using a sawtooth variation of the etching current density
See Chapter NMR Cryoporometry and Estimation of Pore Sizes in Mesoporous Silicon for the
discussion on NMR cryoporometry characterization.
Mesoporous Silicon
127
References
Barthelemy P, Ghulinyan M, Gaburro Z, Toninelli C, Pavesi L, Wiersma DS (2007) Optical
switching by capillary condensation. Nat Photonics 1(3):172175
Billat S, Thonissen M, ArensFischer R, Berger MG, Kruger M, Luth H (1997) Influence of etch
stops on the microstructure of porous silicon layers. Thin Solid Films 297(12):2225
Bisi O, Ossicini S, Pavesi L (2000) Porous silicon: a quantum sponge structure for silicon based
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Canham LT, Cox TI, Loni A, Simons AJ (1996) Progress towards silicon optoelectronics using
porous silicon technology. Appl Surf Sci 102:436441
Cullis AG, Canham LT, Calcott PDJ (1997) The structural and luminescence properties of porous
silicon. J Appl Phys 82(3):909965
Frohnhoff S, Berger MG (1994) Porous silicon superlattices. Adv Mater 6(12):963965
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Herino R, Bomchil G, Barla K, Bertrand C, Ginoux JL (1987) Porosity and pore-size distributions
of porous silicon layers. J Electrochem Soc 134(8A):19942000
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Khokhlov A (2009) Nanoporous silicon: structural characterization using NMR and applications.
University of Leipzig, Leipzig
Khokhlov AG, Valiullin RR, Stepovich MA, Karger J (2008) Characterization of pore size
distribution in porous silicon by NMR cryoporosimetry and adsorption methods. Colloid J
70(4):507514
Kovalev D, Heckler H, Polisski G, Koch F (1999) Optical properties of si nanocrystals. Phys Status
Solidi B-Basic Res 215(2):871932
Kumar P, Hofmann T, Knorr K, Huber P, Scheib P, Lemmens P (2008) Tuning the pore wall
morphology of mesoporous silicon from branchy to smooth, tubular by chemical treatment.
J Appl Phys 103(2):024303
Lehmann V, Stengl R, Luigart A (2000) On the morphology and the electrochemical formation
mechanism of mesoporous silicon. Mater Sci Eng B 69:1122
Moretti L, De Stefano L, Rendina I (2007) Quantitative analysis of capillary condensation in
fractal-like porous silicon nanostructures. J Appl Phys 101(2):024309
Naumov S, Khokhlov A, Valiullin R, Karger J, Monson PA (2008) Understanding capillary
condensation and hysteresis in porous silicon: network effects within independent pores.
Phys Rev E 78(6):060601
Roman HE, Pavesi L (1996) Monte Carlo simulations of the recombination dynamics in porous
silicon. J Phys Condens Matter 28:5161
Sing KSW, Everett DH, Haul RAW, Moscou L, Pierotti RA, Rouquerol J, Siemieniewska T (1985)
Reporting physisorption data for gas solid systems with special reference to the determination
of surface-area and porosity (recommendations 1984). Pure Appl Chem 57(4):603619
Svyakhovskiy SE, Maydykovsky AI, Murzina TV (2012) Mesoporous silicon photonic structures
with thousands of periods. J Appl Phys 112(1):013106
Thonissen M, Berger MG, Billat S, ArensFischer R, Kruger M, Luth H, Theiss W, Hillbrich S,
Grosse P, Lerondel G, Frotscher U (1997) Analysis of the depth homogeneity of p-PS by
reflectance measurements. Thin Solid Films 297(12):9296
Tondare VN, Gierhart BC, Howitt DG, Smith RL, Chen SJ, Collins SD (2008) An electron
microscopy investigation of the structure of porous silicon by oxide replication. Nanotechnology
19(22):225301
Wesolowski M (2002) Fractal-like model of porous silicon. Phys Rev B 66(20):205207
Microporous Silicon
Leigh Canham
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Micropores in Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Properties of Microporous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Potential New Application Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Concluding Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
130
130
132
133
133
134
Abstract
L. Canham (*)
pSiMedica Ltd., Malvern Hills Science Park, Malvern, Worcester, UK
e-mail: lcanham@psivida.com
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_12
129
130
L. Canham
Introduction
In this handbook we adopt the IUPAC definition of micropores, namely, that this
label only refers to extremely small pores of diameter less than 2 nm. We now
know that with anodization (see handbook chapter Porous Silicon Formation by
Anodization), average pore size is lowered when using (a) lightly doped p-silicon,
(b) low current densities, and (c) highly concentrated (>40 wt%) hydrofluoric acid.
This last parameter has been particularly important in the literature with regard
micropore generation.
Bomchil et al. (1983) demonstrated in 1983, via X-ray tomography, that the
addition of a simple surfactant like ethanol to HF-based solutions produced anodized layers of much higher uniformity, due to lowering of the effects of hydrogen
gas generation. This was subsequently verified and adopted by most research
groups worldwide to this day. One consequence of this is that virtually all material
made by wafer anodization over the last 30 years is primarily mesoporous, not
wholly microporous. One has to search the early literature to find examples where
very concentrated (>40 wt%) hydrofluoric acid was used that generates the smallest
pores. Although the more recent literature contains many examples where authors
refer to fabrication of microporous silicon, an examination of their fabrication or
characterization data reveals this is somewhat a misnomer, according to the IUPAC
criteria above. In extreme cases, even macropores (>50 nm diameter) have been
referred to as micropores. Such studies are not referenced here although microporous silicon appears in their titles.
In this review we first examine the literature for strong evidence of micropores
(<2 nm width) and the smallest mesopores (25 nm) and then comment on the
attributes and challenges inherent with such material which has received much less
attention than macroporous and mesoporous forms of the semiconductor.
Micropores in Silicon
Figures 1 and 2 illustrate two key signatures of wholly microporous silicon: the
absence of any mesopores (>2 nm width) by high-resolution transmission electron
microscopy (see handbook chapter Microscopy of Porous Silicon) and the
absence of any hysteresis in a type I isotherm of nitrogen adsorption and desorption
in a material of very high surface area (see handbook chapter Gas Adsorption
Analysis of Porous Silicon).
Although the first Uhlir studies (1956) included work with 2448 % HF, it is
not clear whether or not they processed p-silicon with the most concentrated
electrolyte. Watanabe and Sakai were probably therefore the first to create
highly microporous silicon, albeit without realizing it (Watanabe and Sakai
1971). Other workers who conducted early studies on the properties of layers
anodized in p-wafers using highly concentrated HF included Unagami (1980) and
Koshida et al. (1985) who correctly referred to a microporous structure (Koshida
Microporous Silicon
131
0.3
0.2
0.1
mesoporous Si
0.2
0.1
microporous Si
0.2
0.4
0.6
0.8
1.0
et al. 1986). The 1988 review of Bomchil et al. (1988) clarified the trends in poresize distribution with anodization parameters for a range of mesoporous layers.
They indicated the first gas adsorption evidence for some pores being below 2 nm in
specific cases but commented that the technique was no longer accurate in this poresize regime. Table 1 summarizes more recent studies where ultrasmall pore size
was quantified and the techniques used to estimate size. Note how, where measured,
the surface areas can have very high values (>800 m2/g).
132
L. Canham
Table 1 Estimates of micropore (<2 nm) and small mesopore (<5 nm) size
Fabrication
method
Anodization
Anodization
Anodization
Anodization
Anodization
Anodization
Details
p-Si
ETH-HF
5um layer
p-Si, 50%HF
200um
membrane
p-Si, 50 % HF
6um layer
p-Si, 55 % HF
150um
membrane
Not given
Anodization
Silica
reduction
Diatom
conversion
Stain
etching
p-Si, Fe(III)
catalyst
HF/H2SO4
p-Si
HF/acetic
acid
Anodization
Galvanic
etching
Pt cathode
HF/H2O2/
ethanol
Surface
area
(m2/g)
600
Pore
diameter
estimates
(nm)
<4.0
Gas adsorption
563
0.81.2
Sugiyama and
Nittono (1990)
Microcalorimetry
and gas
adsorption
Gas adsorption
812
1.02.0
Canham and
Groszek (1992)
783
3.0
Ruike
et al. (1996)
Water isotherms
(NMR)
Positron lifetime
spectroscopy
Not
given
Not
given
1.4
Mamykin
et al. (1998)
Biasini
et al. (2000)
Positron lifetime
spectroscopy
Gas adsorption
Not
given
541
1.41.5
HRTEM
Not
given
HRTEM
Not
given
~39
Gas adsorption
840
<3.0
Characterization
technique
Small angle
X-ray scattering
2.4
Wide
range
including
<2.0
~3.0
Reference
Goudeau
et al. (1989)
Cheung
et al. (2007)
Bao
et al. (2007)
Dudley and
Kolasinski
(2009)
Semai
et al. (2009;
Gael Gautier,
2013, Private
communication)
Becker
et al. (2011)
Microporous Silicon
133
at elevated temperatures (Watanabe and Sakai 1971) where even sub-ppm levels of
oxygen in argon gas will lead to significant oxygen content (Yamanaka et al. 1975).
When loaded with oxidation catalysts, they have very high chemical reactivity
(Becker 2011) and are under development for explosive use (see handbook chapter
Energetics with Porous Silicon). They have been utilized in bacterial culture
(Wainwright et al. 1999) and when in simulated body fluids can promote calcification, of relevance to orthopedic use (Canham 1995). Thick layers of moderate
porosity are also under study for RF device applications where high electrical
resistivity is desired (Gautier et al. 2008).
Concluding Remarks
Very high surface area (540840 m2/g) porous silicon structures with high
micropore content have now been demonstrated by wafer anodization, metalassisted stain etching, galvanic etching, and silica reduction. The smallest
electrochemically generated pores to date are probably supermicropores lying in
the range of 12 nm diameter since they do not exhibit molecular sieving over the
0.430.85 nm molecule size range (Canham and Groszek 1992). Most applications currently utilize mesoporous rather than microporous silicon. Further
improvements in the surface area of both mesoporous and microporous silicon
are anticipated from improved drying techniques ( Drying Techniques Applied
to Porous Silicon).
134
L. Canham
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Wainwright M, Canham LT, Al-Wajeeh K, Reeves CL (1999) Morphological changes (including
filamentation) in Escherichia coli grown under starvation conditions on silicon wafers and
other surfaces. Lett Appl Microbiol 29:224227
Watanabe Y, Sakai T (1971) Application of a thick anode film to semiconductor devices. Rev
Electron Commun Labs (Japan) 19(78):899903
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reaction. Jpn J Appl Phys 14(2):303304
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pore Volume Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porosity, Pore Volume, and Bulk Density of Porous Silicon in Air . . . . . . . . . . . . . . . . . . . . . . . . . .
Applications of Porosity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
135
137
138
139
139
Abstract
The porosity (void fraction per unit volume) of silicon has been varied from less
than 1 % to as high as 97 % using electrochemical etching of solid silicon with
supercritical drying or silica aerogel reduction with supercritical drying. Fifteen
techniques are identified for quantifying porosity in specific physical forms, and
a conversion table is provided between porosity, pore volume (void content per
unit weight), and bulk density in air. Finally ten applications are given which
exploit medium to high (2595 %) porosity, or the ability to vary porosity
significantly within a given structure.
Introduction
The pore volume of a porous material or structure, its void content per unit weight
(cm3/g), is directly related to its porosity (void fraction per unit volume) via the density
of the remaining solid skeleton (Lowell and Shields 2004). It is a critical parameter for
applications such as drug delivery (see handbook chapter Drug Delivery with
Porous Silicon) where it often defines the maximum drug payload that can be
L. Canham (*)
pSiMedica Ltd., Malvern Hills Science Park, Malvern, Worcester, UK
e-mail: lcanham@psivida.com
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_13
135
136
L. Canham
Fig. 1 Low- to ultrahigh porosity silicon structures: (a) <5 % macroporous wafer; (b) buried
porosity for layer transfer (Terheiden et al. 2011); (c) ~35 % porosity membrane for thermoelectrics (Tang et al. 2010); (d) a ~40 % macroporous photonic crystal waveguide (Muller et al. 2000);
(e) microfabricated ~60 % mesoporous microparticles for drug delivery (Chiappini et al. 2010); (f)
a ~70 % mesoporous nanowire for photocatalysis (Qu et al. 2010); (g) double-walled silicon
nanotubes (~80 % porosity) for battery anodes (Wu et al. 2012); (h) photoluminescent ~95 %
mesoporous aerocrystal (Canham et al. 1994)
delivered from a given structure. It also has a dramatic effect on mechanical properties
such as strength and hardness (handbook chapter Mechanical Properties of Porous
Silicon), thermal properties such as thermal conductivity (see handbook chapter
Thermal Isolation with Porous Silicon), and optical properties such as refractive
index (handbook chapter Refractive Index of Porous Silicon). Techniques available to quantify this property are first summarized; a conversion table between
porosity, pore volume, and bulk density for porous silicon is then provided. Finally,
application areas reviewed elsewhere in the handbook are selected where medium to
high pore volumes are utilized, with typical required porosity values estimated from the
literature. Figure 1 illustrates the variety of physical porous forms of silicon that require
pore volume analysis, with porosities ranging from about 595 %.
137
Technique
Gravimetric
analysis
Gas adsorptiondesorption
Liquid sorption
DSC
(Differential
Scannig
Calorimetry)
thermoporometry
Ellipsometry
Electron
microscopy and
image processing
NMR
cryoporosimetry
Applicability
Microporous
or mesoporous
layers from
anodization
Mesoporous
powders
Basis of technique
Weight losses from
etching and complete
layer dissolution
Capillary
condensation of
nitrogen gas
Mesoporous or
macroporous
powders
Mesoporous
powders
Free-flowing powder
until liquid titration
reaches wet point
Pore liquid mass
fractions derived
from melt endotherm
peak intensities
Microporous
or mesoporous
layers or films
Mesoporous or
macroporous
layers
Mesoporous
flakes or
powders
Refractive index
scales with porosity
Surface pore
dimensions and
densities
Difference between
spin-spin relaxation
times of liquid/solid
in pores
Scattering contrast
between pores and
silicon skeleton
Scattering contrast
between pores and
silicon skeleton
General
review
(Lowell and
Shields 1991;
Lowell
et al. 2004)
(Sing
et al. 1985;
Groen
et al. 2003)
(McDaniel
and Hottovy
1980)
(Landry
2005)
Use with
porous
silicon
(Brumhead
et al. 1993)
(Herino
et al. 1987)
(Canham
2014)
(Riikonen
et al. 2011)
(Tompkins
and Irene
2005)
(Stevens
et al. 2009)
(Ludurczak
et al. 2009)
(Mitchell
et al. 2008)
(Khokhlov
et al. 2008)
(Calo and
Hall 2004)
(Kadar
et al. 2000)
(Schafer and
Keefer 1986)
(Goudeau
et al. 1989;
Mazumder
et al. 1998)
(Maehara
et al. 2000;
Chamard
et al. 2001)
(Chakravarty
et al. 2011)
Small-angle
neutron
scattering
Small-angle
X-ray scattering
Mesoporous
powders or
thick films
Mesoporous
powders or
thick films
Grazing
incidence smallangle X-ray
scattering
Mercury
porosimetry
Mesoporous
thin films
Critical reflectivity
angle dependence on
electron density
(Renaud
et al. 2009)
Macroporous
powders
Reversible intrusion
of mercury under
varying pressures
(Rouquerol
et al. 2012)
(Pettersson
et al. 1998)
138
L. Canham
More novel approaches developed to assess porosity in silicon include the use of
dye fluorescence (Plain et al. 2007), Rutherford backscattering spectroscopy (TorresCosta et al. 2005), optical interferometry (Lee et al. 2000; Foss et al. 2005; Gharbi
et al. 2012), and ultrasonics (Zharkii et al. 2003; Bustillo et al. 2014).
20
0.11
30
0.18
40
0.29
50
0.43
60
0.65
70
1.0
80
1.7
90
3.8
1.86
1.63
1.40
1.16
0.93
0.70
0.47
0.23
96
10.2
0.094
97
13.7
0.071
98
20.5
0.048
99
40
0.025
99.5
77
0.013
99.9
283
0.004
Lowered mechanical
strength
Desired
porosity
values
>80 %
(as etched)
>40 %
(oxidized)
>50 %
(mesopores)
>20 %
(macropores)
3090 %
(mesopores)
Study examples
(Canham et al. 1994;
Gelloz et al. 2005; Chen
et al. 2012)
(Yonehara et al. 1994;
Terheiden et al. 2011)
(continued)
139
Table 3 (continued)
Application area
covered in
handbook
Thermal isolation
Active delivery
Tissue engineering
Lithium battery
anodes
Matrix accommodation
of lithiation-induced
expansion
Thermoelectrics
Reduction of thermal
conductivity while
retaining electrical
conduction
Large surface area with
broad visible absorption
Biomolecule access to
high surface areas
Photocatalysis
Biosensing
Desired
porosity
values
>80 %
(as etched)
>60 %
(oxidized)
>60 %
(mesopores)
>90 %
(macropores
in
composites)
>30 %
(mesopores)
>60 %
(macropores)
>50 %
(mesoporous
wire array)
>30 %
(macropores)
>50 %
(mesopores)
>50 %
(mesopores)
Study examples
(Boarino et al. 1999;
Nassiopoulu and Kaltsas
2000)
(Salonen et al. 2005;
Canham 2007; Chiappini
et al. 2010; Canham 2014)
(Coffer et al. 2005; Sun
et al. 2007)
(Cho 2010; Wu
et al. 2012; Ge et al. 2012)
Applications of Porosity
Table 3 provides ten examples of applications where medium to high porosity is
targeted, and guidelines as to likely minimum values are needed. To achieve
ultrahigh porosities (>90 %) in silicon via wet etching techniques, great care has
to be taken during drying (see handbook chapter Drying Techniques Applied to
Porous Silicon).
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Brumhead D, Canham LT, Seekings DM, Tufton PJ (1993) Gravimetric analysis of pore nucleation and propagation in anodised silicon. Electrochim Acta 38:191197
140
L. Canham
Bustillo J, Fortineau J, Gautier G, Lethiecq M (2014) Ultrasonic characterization of electrochemically etched porous silicon. Jpn J Appl Phys 53:060308
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparation of Ultrathin PS Films for XRR Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
XRR Analyses of Ultrathin PS Films . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
143
145
147
149
Abstract
Introduction
Since the discovery of the room temperature photoluminescence (PL) in 1990
(Canham 1990), porous silicon (PS) has raised a strong interest owing to its potential
applications in electronic and optoelectronic devices (see handbook chapter
Porous Silicon Application Survey). The physical properties and performance
B. Bessas (*)
Research and Technology Centre of Energy, Borj-Cedria Technopark, Hammam-Lif, Tunisia
e-mail: Brahim.bessais@crten.rnrt.tn
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_14
143
B. Bessas
144
Table 1 Methods used for the characterization of thin PS films
Technique
Gravimetry
SEM
TEM
AFM
SE
XPS
XRR
UVvisNIR
Parameters
Average porosity,
thickness
Thickness, pore
morphology
Pore and crystallite
size distribution
Surface roughness
Optical index,
absorption, porosity
gradient
Chemical
composition
Porosity, density,
thickness, interface
roughness
Thickness,
absorption
coefficient
Comments
Lower accuracy with
thin layers
Destructive
Destructive
Accuracy in tapping
mode
Nondestructive
Destructive at high
X-ray dose, formation
of Si oxides
Quasi-nondestructive,
possible reduction of
the porosity
Homogeneity, optical
absorption, aging, etc.
References
(Pickering et al. 1984;
Brumhead et al. 1993)
(Riley and Gerhardt 2000;
Dittrich et al. 1995)
(Berbezier and Halimaoui
1993; Gardelis et al. 2008)
(von Behren et al. 1995;
Striemer et al. 2007)
(Pettersen et al. 1998;
Wongmanerod et al. 2001)
(Hardeman et al. 1985; Lees
et al. 2003)
(Sama et al. 2001; Ennejah
et al. 2011)
(Pickering et al. 1984; von
Behren et al. 1995; Butturi
et al. 1997)
145
B. Bessas
146
Fig. 1 (a) EE-based nanoporous pyramidal plane applied in pyramidal-textured Si solar cells
(Kim et al. 2009). (b) SEM cross-sectional view of a gold-coated thin PS film prepared from
HNO3/HF vapor etching (Ben Jaballah et al. 2005). (c) Cross-sectional SEM image of porous
nanocrystalline (pnc) Si membrane imaged on the surface of a metalized silicon wafer revealing
the cylindrical nature of the pores (Kavalenka et al. 2012)
b 60
a
10s
40s
50s
7
6
5
4
3
400
600
800
1000
Wavelength (nm)
1200
10s
40s
50s
120s
50
40
30
20
10
400
600
800
1000
Wavelength (nm)
1200
Fig. 2 Variation of (a) diffuse and (b) specular optical reflectivity of ultrathin PS films with
anodization time (Ennejah et al. 2011)
One may notice that for anodization time ranging from 10 to 50 s, the diffuse
reflectivity is lower than the specular one. As anodization time (i.e., thickness)
increases, the interference fringes (Fig. 2b) become closer to each other indicating
at a first sight the formation of relatively smooth and homogeneous PS films.
147
B. Bessas
148
107
cSi
cSP
106
10 s
40 s
100 s
105
0.1
0.2
0.3
0.4
0.5
0.6
106
10
20
30
40
50
100
105
s
s
s
s
s
s
104
103
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
Fig. 3 (a) XRR measurements on thin PS films etched for 10, 40, and 100 s in the total reflection
region, (b) XRR measurements of thin PS films in the X-ray penetration region (Ennejah
et al. 2011)
P%
h
i
1 cSP =cSi 2 100
149
b 200
Thickness (nm)
Porosity (%)
70
60
50
40
160
120
80
40
20
40
60
80
Anodization time (s)
100
10
20
30
40
Anodization time (s)
50
7
6
5
4
roughness at SP/Si interface
roughness at PS surface
3
1.0
0.5
10
20
30
40
Anodization time (s)
50
Fig. 4 (a) Porosity, (b) thickness, and (c) interface roughness versus anodization time (Ennejah
et al. 2011)
References
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150
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151
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fabrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type of Multilayers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Patterning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Functionalization and Stabilization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Major Challenges/Problems in Fabricating Thick Multilayered Structures . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
153
154
157
157
158
159
160
Abstract
Introduction
After the pioneering work of G. Vincent (1994) in 1994, followed by M.G. Berger
et al. (1994) demonstrating the possible fabrication of porous silicon
(PS) superlattices, in the last few years, porous silicon multilayers have found
broad range of applications. For example, the formation of tunable
one-dimensional photonic devices such as Bragg mirrors, rugate filters,
V. Agarwal (*)
Centro de Investigacion en Ingenieria y Ciencias Aplicadads, Universidad Autonoma
del Estado de Morelos, Col. Chamilpa, Cuernavaca, Mexico
e-mail: vagarwal@uaem.mx
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_15
153
154
V. Agarwal
Fabrication
A number of methods have been used for fabricating PS multilayers (ML):
(i) constant current density on a periodically doped Si wafer (Frohnhoff and Berger
1994), (ii) variation of illumination density on uniformly doped n-type Si wafer
(Frohnhoff et al. 1995), (iii) variation of current density with a uniformly doped
silicon wafer (Vincent 1994; Berger et al. 1997) (some examples given in Table 1),
and (iv) glancing angle deposition technique (Kaminska et al. 2003; Robbie
et al. 2004). Variation of current density in an electrochemical etching an uniformly
doped silicon wafer is the most extensively used method, based on the fact that the
etching process is self-limiting (Smith and Collins 1992) and mainly occurs at the
pore tips, i.e., at the interface between the electrolyte and the silicon substrate,
without affecting the already formed porous layer. Hence, the PS multilayer is
formed by controlling the current density along the depth of the Si substrate (see
Fig. 1). In other words, for the formation of the first layer, a constant current density
provides the holes, and the dissolution reaction begins from the defects on the
surface of the Si wafer. The pores are formed and their walls are eroded until they
are emptied of holes. This passivates the already formed PS from further attack, and
the reaction proceeds at the tip of the pore, maintaining the entire etched Si skeleton.
The formation of the subsequent porous layers, by changing the current density,
is due to the overlap of the depletion regions formed on the pore walls in a Schottky
diode picture of the Si-electrolyte interface. Lehmann and Gosele (1991) proposed
the quantum model, in which the decrease of the carrier concentration in the porous
layer is related to an increased bandgap, which acts as a barrier for the hole
diffusion from the bulk Si to the pore walls.
On the other hand, for obtaining the multilayers of required optical properties,
the exact variation of etching rate and porosity (or refractive indices) as a
function of current density is needed (an example adapted from the reference
155
Table 1 Some examples of different types of PS multilayer structures formed with the uniformly
doped silicon substrate (taking micro <10 nm, meso 1050 nm, and macro >50 nm)
Type of
structures
Microporous
Mesoporous
Meso- and
macroporous
Meso +
macro
Macroporous
Micro-,
meso-,
macroporous
Some fabrication
parameters
p or p- type, approx.
porosity range
5575 %, electrolyte:
HF + ethanol
p + or p++ with
resistivity <0.01
-cm; electrolyte,
HF + ethanol; porosity
range, 2585 %;
high-quality factor
microcavities
p++; high range of
porosities; electrolyte:
HF + ethanol
n or n++, 1050 nm
for mesoporous and
90150 nm for
macroporous layer
n or n++, electrolyte:
HF + CrO3, pore size
50200 nm;
low-quality factor
microcavities
0.010.02 -cm,
10300 mA/cm2,
3082 % porosity
Types of structures/
possible applications
Mirrors, microcavity,
rugate filter; used as
optical gas sensor due
to large surface area
Bragg,
omnidirectional, and
laser mirrors,
microcavities, rugate
filters, waveguides,
sensors, antireflection
coatings
Mirrors, filters, and
microcavities;
photonic applications
and macromolecule
sensing
Mirrors,
microcavities, sensing
application
Reference
Escorcia-Garcia
et al. (2009), Salem
et al. (2008)
Berger et al. (1997),
Ouyang et al. (2006),
Chan and Fauchet
(2001), Agarwal and
del Rio (2003), Kilian
et al. (2007b), Weiss
et al. (2005)
Estephan et al.
(2011), Orosco
et al. (2009), Becerra
and Agarwal (2009)
Ouyang et al.
(2005a), Muzina
et al. (2005)
Macromolecule
sensing, 2D and 3D
photonic crystals
Ouyang et al.
(2005b), Ghulinyan
et al. (2008), Murzina
et al. (2007)
Ge et al. (2013)
(Frohnhoff et al. 1995) is provided as Fig. 2). Although multilayer structures may
require thin layers, the error in porosity measurements for thin layers <200 nm
makes it unreliable. Hence, the thickness and refractive index (or approximate
porosity) of relatively thick monolayers are generally extracted from scanning
electron microscope and normal reflectance spectra/spectroscopic ellipsometry,
respectively. Apart from that several other remarks can be made:
1. High-resistivity (p-type) Si wafers lead to ML structure with smaller pore
dimensions and relatively less variation of porosity (Mulloni et al. 1999)
between 55 % and 75 % as compared to the highly doped (>0.01 -cm) silicon
wafer resulting in the formation of larger pore dimension (relatively big meso- or
macroporous as per IUPAC nomenclature) structure with the porosities ranging
between 35 % and 85 %, i.e., an increase in the doping concentration increases
the effective porosity range (Frohnhoff et al. 1995; Pavesi 1997).
156
V. Agarwal
Fig. 1 Schematic sketch on the formation of porous silicon multilayer structures. Upper part: The
variation of the current density as a function of the depth. Switching between two different current
densities, two different porosities are formed. Lower part: Typical PS multilayer structure
resulting from such current variations. Black and white regions represent high and low porosity
layers
a 3.5
p-PS
n(12000cm1)
3.0
p+-PS
2.5
2.0
1.5
b 1.0
300
250
200
150
100
50
0
100
200
300
400
500
157
2. Large variations in refractive indices are possible by varying the current density
or the concentration of electrolyte. An optimum level of HF concentration is
required to obtain the maximum range of the possible refractive index contrast, i.
e., maximum variation in porosity, which in turn is one of the factors responsible
for the fabrication of high-quality multilayers (Pavesi 1997).
3. Stress induced by high refractive index contrast has been reported to cause the
rupturing of the structure (Pavesi and Turan 2010). The stresses are often
capillary stresses caused by the evaporation of the electrolyte/rinsing solution.
Hence, the quality of the multilayer can be improved by improving drying
techniques (see handbook chapter Drying Techniques Applied to Porous
Silicon).
4. Etching rate is almost a linear function of current density for p-type substrate
(Frohnhoff et al. 1995; Mulloni et al. 1999) but nonlinear for n-type (Halimaoui
1997).
5. As etching rate depends on HF concentration, for designing an optical device
with thin porous silicon layers, low concentrations of HF are recommended due
to low etching rate.
6. Depending on the required application, the proper choice of the substrate
(type and resistivity) and the fabrication conditions can result in spongy
micro-, meso-, or macroporous (taking micro <10 nm, meso 1050 nm, and
macro >50 nm) multilayers (details given in the next section). Note that here the
term micropore differs from the IUPAC definition described and utilized in the
handbook chapter Microporous Silicon.
Type of Multilayers
Table 1 lists some examples of the different types of porous multilayers classified
on the basis of the pore dimensions for a given type (p- or n-) of silicon wafer. Some
typical images are shown in Fig. 3.
Patterning
In 1999 D. Hunkel et al. (Hunkel et al. 1999) proposed a method to produce MLs
with a lateral gradient by applying a potential parallel to the surface of the wafer.
Mark B.H. Breese et al. (Bresse and Mangaiyarkarasi 2007; Mangaiyarkarasi
et al. 2008) achieved 300 nm wide Bragg reflectors by irradiation of highly doped
p-type silicon with a focused beam of high-energy ions in a channeled alignment.
Some groups such as S. Um et al. (2013) have demonstrated the use of some similar
multilayers with lateral gradient (using conventional electrochemical method) as
chemical sensors.
158
V. Agarwal
Fig. 3 Cross-sectional SEM images of some typical multilayer structures: (a) p++ big
mesoporous, (b) n++ type macroporous (adapted from Ref. Ouyang et al. 2005b) thick
mesoporous (p++ type) (adapted from Ref. Lo and Murphy 2009), (d) p-type microporous
(pores <10 nm) microcavity (adapted from Ref. Escorcia-Garcia et al. 2009), (e) combination
of n-type meso- and macroporous layers (adapted from Ref. Ouyang et al. 2005a), (f) combination
of n-type macro-meso and microporous layers (adapted from Ref. Ge et al. 2013)
159
160
V. Agarwal
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mirror. Appl Phys Lett 82:1512
Becerra D, Agarwal V (2009) Surface and interface analysis of nanostructured porous silicon
layers fabricated at low temperatures from highly doped silicon substrate: application in optical
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Berger MG, Dieker C, Thonissen M, Vescan L, L
uth H, Munder H, Wernke M, Grosse P (1994)
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Berger MG, Arens-Fischer R, Thoenissen M, Krueger M, Billat S, Lueth H, Hilbrich S, Theiss W,
Grosse P (1997) Dielectric filters made of PS: advanced performance by oxidation and new
layer structures. Thin Solid Films 297:237240
Billat S, Thonissen M, Arens-Fischer R, Berger MG, Kr
uger M, L
uth H (1997) Influence of etch
stops on the microstructure of the porous silicon layers. Thin Solid Films 297:2225
Bresse MBH, Mangaiyarkarasi D (2007) Porous silicon Bragg reflectors with sub-micrometer
lateral dimensions. Opt Express 15(9):5537
Buttard D et al (1996) X-ray diffraction investigation of porous silicon superlattices. Thin Solid
Films 276:69
Canham LT, Stewart MP, Buriak JM, Revees CL, Anderson M, Squire EK, Allcock P, Snow PA
(2000) Derivatized porous silicon mirrors: implantable optical components with slow
resorbability. Phys Stat Sol (a) 182:521
Chan S, Fauchet PM (2001) Silicon microcavity light emitting devices. Opt Mater 17:3134
David Ariza-Flores A, Gaggero-Sager LM, Agarwal V (2012) White metal-like omnidirectional
mirror from porous silicon dielectric multilayers. Appl Phys Lett 101:031119
Escorcia-Garcia J, Sarracino Martnez O, Gracia-Jimenez JM, Agarwal V (2009) Porous silicon
photonic devices using pulsed anodic etching of lightly doped silicon. J Phys D Appl Phys
42:145101
Estephan E, Saab M-B, Agarwal V, Cuisinier FJG, Larroque C, Gergely C (2011) Peptides for the
biofunctionalization of silicon for use in optical sensing with porous silicon microcavities. Adv
Func Mater 21:20032011
Frohnhoff S, Berger MG (1994) Porous silicon superlattices. Adv Mater 6:963965
Frohnhoff S, Berger MG, Thonissen M, Arens-Fischer R, Munder H, L
uth H, Arntzen M, Thei W
(1995) Formation techniques for porous silicon superlattices. Thin Solid Films 255:59
Ge DH, Wang MC, Liu WJ, Qin S, Yan PL, Jiao JW (2013) Formation of macro-meso-microporous multilayer structures. Electrochim Acta 88:141146
Ghulinyan M, Oton CJ, Negro LD, Pavesi L (2005) Light-pulse propagation in Fibonacci quasicrystals. Phys Rev B 71:094204
Ghulinyan M, Gelloz B, Ohta T, Pavesi L, Lockwood DJ, Koshida N (2008) Stabilized porous
silicon optical superlattices with controlled surface passivation. Appl Phys Lett 93:061113
Halimaoui A (1997) Porous silicon formation by anodization. In: Canham LT (ed) Properties of
porous silicon. IEE INSPEC, The Institution of Electrical Engineers, London, p 1
Hunkel D, Butz R, Ares-Fisher R, Marso M, L
uth H (1999) Interference filters from porous silicon
with laterally varying wavelength of reflection. J Lumin 80:133136
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James TD, Keating AJ, Parish G, Musca CA (2009) Pulsed anodization for control of porosity
gradients and interface roughness in porous silicon. J Electrochem Soc 156:H744H750
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Salem MS, Sailor MJ, Fukami K, Sakka T, Ogata YH (2008) Sensitivity of porous silicon rugate
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Servidori M, Ferrero C, Lequien S, Milita S, Parisini A, Romestain R, Sama S, Setzu S,
Thiaudieare D (2001) Influence of the electrolyte viscosity on the structural features of porous
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(ed) Properties of porous silicon. INSPEC Publications, London, p 35
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characterization of porous silicon multilayer interference filters. Electrochem Solid-State
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fabrication Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrochemical Etching: Anodization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Micromachining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Deposition/Annealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Characterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
163
164
165
165
166
166
168
168
Abstract
Porosified silicon membranes of defined thicknesses were first studied in the 1990s
and have now been realized by electrochemical anodization, micromachining
techniques, and the annealing of ultrathin deposited films. The three fabrication
routes produce very different morphologies and levels of porosity. A variety of
applications have been explored for both macroporous and mesoporous membranes and these are also surveyed. Wholly microporous membranes in silicon,
where all pores have diameters less than 2 nm, have not been achieved to date.
Introduction
Membranes today are already widely used to extract potable water from the sea, to
concentrate or purify food and drug ingredients, and to separate gases (Strathman
2011). However, membrane engineering is possibly still in its infancy with regard to
certain materials like silicon. Solid silicon membranes are commercially available at
L. Canham (*)
pSiMedica Ltd., Malvern Hills Science Park, Malvern, Worcester, UK
e-mail: lcanham@psivida.com
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_16
163
164
L. Canham
Fig. 1 Porous silicon membrane examples: (a) ultrathin membrane (Fang et al. 2010), (b)
membrane in microfluidic channel (Tjerkstra et al. 2000), (c) suspended micromachined membrane (Lammel and Renaud 2000), (d) membrane on silica support (Ghulinyan et al. 2003)
micron scale thickness and are found in a number of MEMS applications like
microvalves, micropumps, accelerometers, and microphones (Lindroos et al. 2010).
Solid silicon membranes of less than ten to several hundred nanometer thickness
(nanomembranes) are being researched for uses such as flexible electronics
(Rogers et al. 2011). Porosified silicon membranes first started to appear in the 1990s
(Kendall 1990; Kittisland et al. 1990; Drory et al. 1990; Searson et al. 1991) and have
subsequently received research study for varied reasons. This chapter summarizes the
most popular fabrication routes, some specific issues with characterizing them, and the
varied potential uses under investigation. Figure 1 illustrates some examples of
the types of membranes realized: free-standing structures, membranes within silicon
chips, and membranes transferred to and supported on substrates of another material.
Fabrication Techniques
There are now three top-down techniques developed to realize porous silicon
membranes from solid silicon: electrochemical etching (anodization),
micromachining, and thin film deposition/annealing. These techniques create
165
different pore morphologies and are suited to different membrane thicknesses and
porosity ranges. In this regard they are quite complementary.
Micromachining
This approach, developed by Ferrari, Desai, Hansford, and coworkers, creates
porosity with highly defined mesopore diameters at low concentrations. The slitlike pores result from removal of a sacrificial silicon oxide layer of highly controlled thickness (tunable in the mesopore to macropore range). Mesopore diameter
is very accurately controlled (<5 % variation). The resulting membranes have
thicknesses in the range 0.55 micron, but the overall mesoporosity is very low
(~1 %). This provides excellent mechanical stability but at the cost of increased
likelihood of pore blockage in complex biological media. Such structures are also
expected to have similar biochemical properties to bulk crystalline silicon and
thus not be medically biodegradable like highly porous silicon (see handbook
chapter Biodegradability of Porous Silicon). More details on the morphology,
properties, and performance of such membranes are elsewhere in the handbook, in
the chapter Porous Silicon in Immunoisolation and Bio-filtration.
166
L. Canham
Fig. 2 Fabrication of mesoporous silicon membranes by thin layer deposition and thermal
treatment (Fang et al. 2010)
Deposition/Annealing
This approach, developed by Fauchet, Striemer, and coworkers, creates
mesoporosity via thermal anneal treatments of ultrathin (1050 nm) silicon films
(Fang et al. 2010). A typical process flow is shown schematically in Fig. 2.
For silicon films sandwiched between silica layers, porosities up to 15 % were
achieved. The potential in vitro and in vivo biomedical uses of such membranes are
reviewed in the handbook chapter Porous Silicon in Immunoisolation and
Bio-filtration. Very recently, higher levels of porosity have been achieved using
silicon nitride rather than oxide as the barrier layers (Qi et al. 2014).
Characterization
By removing bulk silicon, porous silicon can be studied in isolation, and in this
regard membranes are a valuable characterization tool for studying the effects of
porosity. Most of the early research (Kanemitsu et al. 1993; Vincent et al. 1993;
Klma et al. 1993; Ookubo et al. 1993; Xie et al. 1994; Feng et al. 1994; Hilnomaz
et al. 1994; Maly et al. 1994; Vadjikar et al. 1994; Sedlaclk et al. 1995;
Chan et al. 1995; Taliercio et al. 1995; Bustarret et al. 1995; Tanino et al. 1996;
Guha et al. 1997; OHalloran et al. 1998; Xu et al. 1999, 2000; Koyama and
Fauchet 2000) was concerned with elucidating the optoelectronic properties.
Mesoporous silicon membranes are however both mechanically fragile and have
167
Porosity type
Mesoporous
Fabrication
technique
Anodization
Membrane
thickness (microns)
70
Mesoporous
Anodization
Mesoporous
Micromachining
Macroporous
Anodization
50
Macroporous
Anodization
520
Macroporous
Mesoporous
Anodization
Anodization
350
40
Mesoporous
Anodization
1033
Macroporous
Anodization
Mesoporous
Anodization
70
Mesoporous
0.015
Mesoporous
Deposition/
annealing
Anodization
26
Optical
sensors
Drug delivery
Mesoporous
Anodization
30,64
Macroporous
Anodization
50
Photonic
biosensing
Mesoporous
Anodization
1.5
Humidity
sensors
Medical
implants
UV optical
filter
Microfluidic
reservoir
Micropump
Fuel cells
Chemical
sensors
Waveguide
sensors
Biofiltration
In vitro cell
culture
Energetics
Reference
example
Taliercio
et al. 1995
OHalloran
et al. 1998
Desai
et al. 2000
Avutsky
et al. 2003
Zheng
et al. 2005
Yao et al. 2006
Pichonat
et al. 2006
Garel
et al. 2007
Rong
et al. 2008
Velleman
et al. 2010
Agrawal
et al. 2010
Plummer
et al. 2011
Alvarez
et al. 2011
Chau and
Melvin 2012
Bocking
et al. 2012
low thermal conductivity and capacity. Thin porous silicon layers on wafers are
intimately attached to a heat sink; the corresponding membranes are not.
Care therefore needs to be taken when optically exciting membranes to avoid
thermal damage and to ensure that observed properties are not influenced by
increases in temperature (see handbook chapter Characterization Challenges
with Porous Silicon). Electrochemically etched membranes are also likely to have
spatial asymmetry in their structural (Milita et al. 2001; Pusep et al. 2009) and
hence optical (Pap et al. 2006; Alvarez et al. 2011; Palavicini et al. 2013),
thermal (Amato et al. 2000), mechanical (Drory et al. 1990), and electrical
(Dariani et al. 2010) properties, perpendicular and parallel to the plane of the
membrane.
168
L. Canham
Applications
Table 1 collates the varied potential applications that have been explored for porous
silicon membranes, both mesoporous and macroporous. Membrane thicknesses
vary from submicron to tens of microns to the full thicknesses of wafers (hundreds
of microns). Most studies have utilized anodization to realize the porosity. Notable
exceptions highlighted in Table 1 are the micromachining and deposition/anneal
techniques already mentioned.
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Morphology of Nanostructures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Effect of Oxidizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Effect of Metal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Effect of Substrate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Effect of Other Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Etch Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Properties of MACE Porous Nanowires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
172
173
174
176
179
180
181
182
184
Abstract
Kim et al. (2011), Geyer et al. (2012), Chiappini et al. (2010), Chartier et al. (2008), Li and Bohn
(2000), Dudley and Kolasinski (2009), Peng et al. (2003, 2006), Yae et al. (2007) of particular
interest.
C. Chiappini (*)
Department of Materials, Imperial College London, Faculty of Engineering, London, UK
e-mail: ciro.chiappini@gmail.com
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_17
171
172
C. Chiappini
Introduction
The formation of porous silicon by metal-assisted chemical etch (MACE) was discovered in 1997 when patterned aluminum on silicon rapidly induced selective formation
of porous silicon layers in stain-etch conditions (Dimova-Malinovska et al. 1997).
In a typical MACE process, a patterned metal deposited over a silicon substrate
catalyzes etch of silicon in its vicinities, when placed in an oxidizing solution of
hydrofluoric acid (HF). By anisotropically etching silicon in the vicinity of a metal
mask, MACE generates silicon structures dictated by metal patterning and etching
conditions: pores, nanowires, and porous silicon layers (Fig. 1). MACE combined
with lithographic patterning generates high aspect ratio silicon nanostructures of
tailored geometry (Kim et al. 2011a; Geyer et al. 2012; Chiappini et al. 2010; Wang
et al. 2012; Mikhael et al. 2011).
173
Morphology of Nanostructures
Metal-assisted chemical etch is employed to form a wide range of silicon structures,
including nanopores, i.e., pores of submicron size, with either solid sidewalls
(Dimova-Malinovska et al. 1997; Tsujino and Matsumura 2005, 2007; Chartier
et al. 2008) (sNP, Fig. 1a) or mesoporous sidewalls (Dimova-Malinovska
et al. 1997; Tsujino and Matsumura 2005, 2007; Chartier et al. 2008) (mNPs,
Fig. 1b), porous silicon layers (Dimova-Malinovska et al. 1997; Kim et al. 2011a;
Chiappini et al. 2010; Mikhael et al. 2011; Chartier et al. 2008; Voigt et al. 2011)
(pSi, Fig. 1c), solid nanowires (Chiappini et al. 2010; Chartier et al. 2008; Peng
et al. 2003; Huang et al. 2010a) (sNWs, Fig. 1d), mesoporous nanowires (Chiappini
et al. 2010; Chartier et al. 2008; Hochbaum et al. 2009; Chen et al. 2010a) (mNWs,
Fig. 1e), porous nanowires over porous silicon (Fig. 1f), and polished surfaces
(Chiappini et al. 2010; Chartier et al. 2008; Nahidi and Kolasinski 2006; Dudley
and Kolasinski 2009) (PS). The following sections will explore the effect of some
crucial MACE parameters on the resulting nanostructures.
174
C. Chiappini
Table 1 Common oxidizers for MACE, their associated cathode reaction, and the MACE
structures they have been employed to form
Oxidizer
H2O2
Cathode reaction
H2O2 + 2H+ ! 2H2O + 2h+
Structures
sNP, mNP,
pSi, sNW,
mNW, PS
HNO3
sNP, pSi
Metal
salt
(Mn +)
Mm + ! M(m n) + + nh+
Metal ions can be neutralized (M0)
and precipitated
pSi, sNW,
mNW
References
Tsujino and Matsumura
(2007), Megouda
et al. (2009), Zhang
et al. (2009)
Chartier et al. (2008), Li and
Bohn (2000), Peng
et al. (2006a)
Dimova-Malinovska
et al. (1997)
Nahidi and Kolasinski
(2006), Dudley and
Kolasinski (2009)
Effect of Oxidizers
The solution-metal-silicon system constitutes a microscopic electrochemical cell
that induces anodic silicon etch. For the most commonly employed oxidants H2O2
and HNO3, the proposed cathodic reactions provide free positive carriers to be
transferred to the silicon (Table 1).
In the anode reaction, the silicon consumes the positive carriers and is solubilized through oxidation. Several models for the anodic reactions have been proposed and are outlined in the handbook chapter Porous Silicon Formation by
Metal Nanoparticle-Assisted Etching.
A wide variety of metal salts can induce silicon porosification without the
addition of any other oxidizer, as their electrochemical potential is sufficiently
high to directly inject holes in the valence band of silicon. Those that have been
employed for MACE are listed in the following table alongside the nanostructures
they have been shown to produce (Table 2).
All oxidizers have a standard energy sufficient to inject holes into the valence
silicon, and the metal deposited on the silicon surface is not necessary for the
dissolution to occur. The metal acts as a catalyst facilitating charge transfer between
the silicon and the oxidizers in solution. As a consequence, etching occurs preferentially in the vicinity of the metal due to the higher concentration of free holes.
Hydrogen Peroxide
Hydrogen peroxide is by far the most commonly employed oxidizer in MACE.
Chartier et al. assume that the relative concentration of HF and H2O2 in a MACE
etch solution plays a similar role to Jps in anodic etch (Chartier et al. 2008). To this
extent, they define a useful parameter to correlate the relative concentrations of HF
and H2O2 in solution with the resulting silicon structures:
HF
HF H 2 O2
175
AgO
HAuCl4
KAuCl4
H2PtCl6
K2PtCl6
PdCl2
Na2S2O8
K2Cr2O7
KMnO4
NaMnO4
Fe(NO3)3
FeCl3
V2O5
CeF4
M(NO3)2
M Ni, Mn, Cu, Fe, Co, Cr, Mg
MACE
structures
pSi, sNW,
mNW
pSi, sNW,
mNW
NW, sNP,
mNP
References
Hochbaum et al. (2009), Peng et al. (2003),
Chen et al. (2010a), Zhang et al. (2009),
Peng et al. (2006a), Yae et al. (2003), Chen
et al. (2008, 2010b), Sivakov et al. (2009),
Zhu et al. (2011)
Kato and Adachi (2011)
Yae et al. (2005, 2007), Peng and Zhu
(2004, 2003)
sNP,
mNP, pSi
sNP,
mNP, pSi
sNP,
mNP, pSi
sNP,
mNP, pSi
sNP,
mNP, pSi
sNP,
sNW,
mNW,
pSi
pSi
pSi
pSi
sNP, pSi,
sNW,
mNW
It was observed that structures transition from solid etches (sNPs, sNWs) to
mesoporous etches (mNPs, mNWs, pSi) to polished surfaces with decreasing , id
est with increasing relative concentration of H2O2 (Chiappini et al. 2010; Chartier
et al. 2008). Figure 2 plots a collection of 108 etch conditions sourced from
13 independent publications, where silicon substrates deposited with Ag from
AgNO3 solution in HF were etched in HF/H2O2/H2O solution at room temperature,
in the absence of any other solvent (Geyer et al. 2012; Chiappini et al. 2010; Tsujino
and Matsumura 2005; Chartier et al. 2008; Huang et al. 2010a; Zhang et al. 2008,
2009; Zhong et al. 2011; Wu et al. 2012a, b; Wang et al. 2011; Qu et al. 2010;
Sivakov et al. 2010). Etch time was not a considered parameter. Substrate-doping
type does not seem to play a significant role in the resulting structures. Albeit
substrates of different resistivity have different transition thresholds, decreasing
induces porosification first and polishing then. As the oxidizer concentration is
176
C. Chiappini
Solid p-type
Porous p-type
Polish p-type
Solid n-type
Porous n-type
100
90
80
70
r/%
60
50
40
30
20
10
0
0.0001
0.001
0.01
0.1
Substrate Resistivity /
10
Fig. 2 Phase diagram for the nanostructures resulting from MACE as a function of substrate
resitivity and the parameter. Collection of 108 experiments from 13 independent publications.
Solid indicates pores with either solid sidewalls or solid nanowires; porous indicates pores with
either mesoporous sidewalls, mesoporous nanowires, or porous silicon; polish indicates complete
surface polishing
ultimately responsible for the rate of hole injection, and thus of the anodic current, it
is expected that increasing oxidizer concentration would lead to more
porosification, larger pores with higher porosity, and eventually surface polishing.
The data available to estimate pore size and porosity is significantly scarcer but
supports the idea of larger pores and increasing porosity with decreasing
(Chiappini et al. 2010; Zhong et al. 2011; Wang et al. 2011; Qu et al. 2010).
By tuning the concentration of oxidant in solution over time, it is possible to
obtain mesoporous nanowires and nanopores with segments of different porosity
(Chiappini et al. 2010; Chartier et al. 2008; Kolasinski 2005), as well as
nanostructures with segments of different orientation, switching periodically from
100 to non-100 (zigzag) (Refer to sections Orientation and Etch Rate).
Effect of Metal
A wide range of transition metals can catalyze MACE. Noble metals are especially
favored for the formation of nanowires as well as for nanostructures with defined
cross sections since they better preserve their structure during the etch, as they do
not dissolve in HF. Non-noble transition metals have been mostly used to form sNP,
pSi, and polished surfaces. Metals can be deposited on Si by a variety of methods,
including electroless deposition (Peng et al. 2003; Peng and Zhu 2004;
177
Table 3 Morphology of metal deposition, associated deposition techniques, and resulting MACE
structures
Metal
morphology
Continuous
film
Patterned film
Discontinuous
film
Deposition
Sputtering
Evaporation
Electroplating
Electroless
Evaporation
Sputtering
Electroless
Evaporation
Sputtering
Electroless
Dendrites
Electroless
Nanoparticles
Electroless
From solution
Electroplating
MACE
structures
pSi
References
Dimova-Malinovska et al. (1997), Geyer
et al. (2012), Peng et al. (2003)
Tailored
structures
pSi,
sNW,
mNW,
PS
pSi,
sNW,
mNW,
PS
sNP,
mNP,
pSi, PS
178
C. Chiappini
Table 4 Metal salts precursors for electroless deposition and resulting metal morphology
Metal
Ag
Precursor
AgNO3
Au
HAuCl4
Pt
Pd
Cu
KAuCl4
H2PtCl6
K2PtCl6
PdCl2
Cu
(NO3)2
Morphology
Nanoparticles
Dendrites
Nanoparticles
Dendrites
Films
Nanoparticles
Films
Nanoparticles
Films
Nanoparticles
Films
References
Chiappini et al. (2010), Chartier et al. (2008),
Hochbaum et al. (2009), Peng et al. (2003, 2006a)
Chiappini et al. (2010), Megouda et al. (2009), Yae
et al. (2005), Peng and Zhu (2003)
Yae et al. (2003), Peng et al. (2005, 2006b)
Yae et al. (2005, 2007)
Peng et al. (2003, 2006b)
179
<100>
<110>
<111>
Other
Extremely high
etch rate
High etch rate
X
X
High etch
rate
Zigzag etch
Zigzag or
<113> etch
Effect of Substrate
Doping
Within the variety of etch conditions explored in the literature, MACE has shown
little dependence on substrate-doping type (Fig. 2). n-type (30 occurrences) and
p-type (78 occurrences) silicon start porosifying and polishing at comparable values
of . The resulting porous structures for p- and n-type silicon are also similar. This
behavior is justified in contrast to what is observed for electrochemical etch; as for
MACE, the positive carriers necessary for the oxidation are supplied from the
solution and do not originate from the semiconductor.
Doping concentration instead plays an important role controlling the etch morphology (Chiappini et al. 2010; Mikhael et al. 2011; Zhong et al. 2011). For all
resistivities considered, both solid and mesoporous structures can arise for
Ag-deposited substrate etched in H2O2/HF (Fig. 2; Chiappini et al. 2010; Chen
et al. 2010a; Bai et al. 2012). Polishing could also be obtained for any substrate in
appropriate conditions (Chiappini et al. 2010). Limited data is available for other
metal catalysts, but it suggests a similar behavior at least for Au and Pt. Choosing
appropriate values of , with decreasing resistivity, the etch morphology can transition
from solid to mesoporous to polished. When forming porous structures, decreasing
substrate resistivity is correlated with increased surface area and average pore size.
Orientation
The available data suggests that at low etch rates, there is a preferential etch in the
<100> direction regardless of substrate orientation (Kim et al. 2011a; Huang
et al. 2010a; Chen et al. 2008, 2010b; Wu et al. 2012a; Sivakov et al. 2010). As
the etch rate increases in non-(100) substrates, the etch orients in the vertical
direction. In some instances, a progressive orientation occurs. This phenomenon
has been justified through the energy requirements for silicon backbond breaking,
in analogy to the descriptions of electrochemical etch and anisotropic silicon etch in
alkaline conditions. Lower etch rates are associated with lower hole injection rates,
which in turn induce a preferential etch in the <100> direction as only two
backbonds must be broken for the etch to progress. Kim et al. observed <110>
etch in (100) substrates for extremely high etch rates surpassing 1,500 nm/min (Kim
et al. 2011a) and suggested a correlation between etch rate and etch orientation. This
phenomenon was also interpreted in terms of backbond breaking energies (Table 5).
180
C. Chiappini
181
Action
Decrease
Oxidizer
Si resistivity
Temperature
Increase conc. ~
constant HF
Increase conc. ~
constant H2O2
Ordered by
increasing etch rate
Increase
Increase
Illumination
Alcohol
Increase intensity
Increase conc.
HF
Metal
References
Chartier et al. (2008)
fluoride ions which is posed to impact the etch outcome. Addition of ethanol to an
H2O2/HF etching solution induces a progressive change in morphology from
solid nanowires, to mesoporous nanowires, to porous silicon layers, and eventually to electropolished structures (Chiappini et al. 2010). Similarly, addition of
methanol increased the surface area of porous silicon microparticles synthesized
by MACE (Loni et al. 2011). This effect was attributed to foam reduction and
improved wetting but could also partially be due to the changes in the etch
process associated with alcohol addition. Ethanol was also shown to improve
film uniformity in metal-assisted stain etch, while the addition of a tertiary
alcohol in the same conditions resulted in a significant decrease in etch rate
(Nahidi and Kolasinski 2006).
Etch Rate
Etch rate is an important parameter in MACE not only because it determines the
depth of the etch but also because it directly affects the resulting nanostructures.
Increasing etch rate has been shown to induce a switch from etching in the <100>
direction to etching in the non-<100> direction, for substrates of (100), (110), and
(111) orientations (Kim et al. 2011a). Etch rate is tightly correlated with the
structure of the porous nanowires (Chiappini et al. 2010). When the etch rate is
slower than the rate of porosification, vertical nanowires with vertically aligned
mesopores form, often over a layer of porous silicon. When the etch rate is slower
than the porosification rate, mesopores are oriented from the sidewalls of the wire
toward their core, and partially porous structure can form. The following table
summarizes how various known parameters affect etch rate. The table disregards
extreme conditions (usually at very high etch rates or for very long etch times)
where tip shortening or polishing occurs that effectively reduces the length of the
resulting structure and complicates the estimate (Table 6).
182
C. Chiappini
Transmittance
Wetting
In situ PL
Observation
Dense nanowire arrays show
0.013 % reflectance in the
300800 nm range
Applicability
Photovoltaics
Antireflective
coatings
Solar-weighted reflectance
(41.96 %). Decreases with
decreasing incidence angle
(60 0 ), increasing density
of wires, increasing etching
temperature, and increasing
HF concentration during etch
Thin films show increase of
high-angle scattering for
wavelengths >1 m
H-terminated wires
superhydrophobic (>135 )
Oxidized wires are
superhydrophilic (<5 )
Contact-angle dependence on
wire density, diameter, length
H-terminated 525 and
424 nm em
Photovoltaics
885 nm em H-terminated
Effect of
oxidation on PL
PL excitation
and emission
peaks
References
Wang
et al. (2012), Sun
et al. (2011),
Najar
et al. (2012)
Yeo et al. (2013)
Photovoltaics
Kato
et al. (2013)
Surface coatings
Wang et al.
(2012)
Nanophotonics
Optoelectronics
Nanophotonics
Optoelectronics
Nanophotonics
Optoelectronics
Nanophotonics
Optoelectronics
Nanophotonics
Optoelectronics
Nanophotonics
Optoelectronics
Voigt
et al. (2011)
Zhu et al. (2011)
Voigt
et al. (2011)
Chen
et al. (2010a)
Qu et al. (2011)
(continued)
183
Table 7 (continued)
Property
Observation
590 nm emission
650 nm emission with
473 nm excitation
PL intensity
Multiple PL
sources
Transistor
fabrication
Conductivity
Conduction
mechanism
Energy storage
Photocurrent
generation
Toxin
degradation
Thermal
conductivity (k)
Inelastic
scattering
Substrate
quality
Applicability
Nanophotonics
Optoelectronics
Nanophotonics
Optoelectronics
Nanophotonics
Optoelectronics
Nanophotonics
Optoelectronics
Biolabelling
Li batteries anodes
Ag-covered nanoneedles
provide enhanced Raman
signal
MACE improves
metallurgical silicon purity
from 99.7 % to 99.9 %
Electronics
References
Li and Bohn
(2000)
Zhang
et al. (2009)
Voigt
et al. (2011), Lin
et al. (2010)
Voigt
et al. (2011), Lin
et al. (2010),
Zhang
et al. (2013)
Chiappini
et al. (2010)
Zhang
et al. (2008)
Nanoelectronics
Chen
et al. (2010a)
Nanoelectronics
Zhang
et al. (2009)
Nanoelectronics
Weisse
et al. (2012)
Wang and Han
(2010)
Wu
et al. (2012b)
Qu et al. (2010)
Photoelectrochemistry
Photocatalysis
Photocatalysis
Wang
et al. (2011)
(Weisse et al)
Nanoelectronics
Nanophononics
Surface-enhanced
Raman scattering
Kiraly
et al. (2013)
Photovoltaics
Li et al. (2013)
184
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Design of PSi-Polymer Composites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fabrication Methods of PSi-Polymer Composites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Incorporation of a Preformed Polymer with PSi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Polymerization Within PSi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
188
188
189
190
192
193
194
Abstract
A variety of PSi-polymer composites have been developed, from the perspectives of different polymers, different composite morphologies, and different
targeted applications.
The field is comprehensively reviewed, focusing on the different design and
synthesis strategies, together with a brief discussion of the emerging fields of
application.
E. Segal (*)
Department of Biotechnology and Food Engineering, The Russell Berrie Nanotechnology
Institute, Technion Israel Institute of Technology, Haifa, Israel
e-mail: esegal@tx.technion.ac.il
M.A. Krepker
Department of Biotechnology and Food Engineering, Technion Israel Institute of Technology,
Haifa, Israel
e-mail: maks@techunix.technion.ac.il
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_18
187
188
Introduction
The combination of polymers with nanostructured silicon scaffolds, in particular
porous Si (PSi), into a single composite system opens vast opportunities for
developing advanced functional materials. These composites display unique properties that are culminated by the characteristics of each building block, to allow the
design of highly tunable nanomaterials. Over the past decade, various PSi-polymer
composites were introduced and their application as sensors (chapter Porous
Silicon Optical Biosensors), actuators, optical devices (e.g., chapter Porous
Silicon Optical Waveguides), drug delivery systems (chapter Drug Delivery
with Porous Silicon), and tissue-engineered scaffolds (chapter Porous Silicon
and Tissue Engineering Scaffolds) was demonstrated.
In this chapter, we will describe the basic considerations in designing functional
PSi-polymer composites, synthesis strategies, and emerging applications of these
nanomaterials. Future prospects and challenges in both fabrication and implementation of PSi-polymer-based devices will be discussed.
189
Polymer-capped PSi
D Polymeric replica
B Polymer-coated PSi
supported by polymer
A freestanding PSi film supported by polymer is presented in Fig. 1e. In this case,
separation of the porous layer from the bulk Si is typically achieved by
electropolishing (DeLouise et al. 2005). Further fracturing of these porous films
allows us to fabricate particulate composites (McInnes et al. 2012). The resulting
PSi micro-/nanoparticles can be embedded in a polymer matrix (Fig. 1f) or encapsulated individually by a polymer layer (Fig. 1g). The latter case is more synthetically challenging.
The diversity in the design of these composites highlights the possibility to select
a suitable configuration for tailoring specific mechanical, chemical, and optical
properties for a desired function. Rational selection of the polymer component, PSi
substrate nanostructure, and fabrication strategy are of utmost importance in tuning
the behavior of the resulting composite.
190
PSi-polymers composite
fabrication
PSi + Polymers
B Grafting to
Solution/melt casting
PSi + Monomers
E In-situ polymerization
Voltage
Dispersion
Electrospinning
F Grafting from
191
polymer, which its characteristics are already defined (e.g., MW and chain configuration), offers significant advantages in terms of the properties and behavior of the
final composite. Capping layer on PSi film (Wu and Sailor 2009; Gao et al. 2008;
Orosco et al. 2006; Shang et al. 2011), PSi infiltrated with polymers (McInnes
et al. 2012; De Stefano et al. 2009; Schwartz et al. 2006), polymer replicas of PSi
templates (Li et al. 2003; Park et al. 2007; Kim et al. 2008), and a freestanding PSi
film supported by a polymer (Koh et al. 2008; Sychev et al. 2009) are the most
common designs of PSi-polymer composites prepared by solution or melt casting.
Another simple technique for preparation of PSi-polymer composites is by
dispersing PSi particles within a molten polymer or a polymeric solution
(Fig. 2c). Further processing of these dispersions is required in order to form
coatings (Svrcek et al. 2009), monoliths (McInnes et al. 2012; Mukherjee
et al. 2006), and fibers (Fan et al. 2011; Kashanian et al. 2010).
Fibrous PSi-polymer systems can be fabricated by electrospinning (Fig. 2d)
which is an established method for the production of large area networks of
thin flexible fibers. In this case, the PSi-polymer dispersion or melt is squeezed
through a nozzle, to which a strong electrical field is applied. The applied
voltage causes a cone-shaped deformation of the drop of polymer solution/melt
and a jet is formed. As the spurt makes its way to the counter electrode, the melt
solidifies or the solvent evaporates and a polymer fiber is formed (Greiner and
Wendorff 2007). The resulting properties of electro-spun fibers are controlled by
the process parameters, e.g., electrical conductivity, electrode separation and
geometry, temperature, concentration, and the polymer characteristics. Coffer
et al. (Fan et al. 2011; Kashanian et al. 2010; Fan et al. 2009) have applied this
technique to produce electro-spun fibers of PSi particles encapsulated within a
polycaprolactone matrix.
Grafting involves covalent attachment of the polymer to a surface. Grafting
provides a versatile tool for surface modification and functionalization in a highly
controllable manner. Two main grafting categories can be identified. The first is
termed grafting to, in which a preformed polymer is attached to the surface. In the
second approach grafting from, polymerization is initiated from the substrate
surface by the attachment of initiating groups (Minko 2008). The latter method will
be discussed in the following section, dealing with polymerization techniques.
In the grafting to method (Fig. 2b), end-functionalized polymer chains are
reacted with complementary functional groups located on the PSi surface to form
tethered polymer chains (Minko 2008). The versatile chemistry of Si/SiO2 allows
functionalization of the PSi surface with a wide repertoire of reactive groups
(Buriak 2002; Ciampi et al. 2008; Kilian et al. 2009a; Alvarez et al. 2009;
Jarvis et al. 2012). Some of the most common PSi functionalization routes are
presented in Fig. 3.
The advantage of the grafting to method is that the end-functionalized polymers
with a predetermined configuration (e.g., MW and functional groups) are employed
for grafting, and, as a result, well-defined layers can be readily obtained. It should be
mentioned that a disadvantage of this method is the limited grafting density that can
be achieved (Zdyrko et al. 2006). Thus, this technique was implemented for grafting
192
193
chains preserve their ability to grow for a long time and their degree of termination or
chain transfer is very low (Braunecker and Matyjaszewski 2007).
When grafting from approach is applied for polymer synthesis, an appropriate
initiator is commonly immobilized onto the pore walls followed by polymer chains
growth via different possible mechanisms (Jarvis et al. 2012; Vasani et al. 2011;
Xu et al. 2004; Chen et al. 2009). The main advantage of the grafting from methods
is the possibility to form polymer layers of high density in comparison to the
grafting to approach.
It should be emphasized that in situ polymerization within nanostructures is a
complex process in which nano-confinement conditions may affect the polymerization kinetics and the resulting properties of the polymer (Massad-Ivanir
et al. 2012a; Alcoutlabi and Gregory 2005; Keten et al. 2010; Kruk et al. 2008;
Liang et al. 2000; Uemura et al. 2010; Gorman et al. 2008). Recent studies have
shown that the imprisonment of hydrogels in PSi nanoscale pores induces significant changes in the confined polymer properties, e.g., volume phase transition
(VPT) kinetics, compared to those observed for the bulk free polymers (Segal
et al. 2007; Massad-Ivanir et al. 2010; Perelman et al. 2010; Bonanno and Segal
2011). Moreover, significant differences between the thermal degradation behaviors of the confined polymers, poly(acrylamide), and polyNIPAM and neat polymer
and thin polymer films deposited onto planar Si surfaces were observed. The
confined polymers have inferior thermal stability than the neat polymers. These
findings indicate that the in situ polymerization and the polymer confinement
conditions have a profound effect on the nanostructure and resulting behavior of
the polymeric phase (Massad-Ivanir et al. 2012a).
We expect that investigation and characterization of the properties of different
polymeric systems confined within nanostructured porous Si hosts will allow to
finely tune the polymer properties by controlling the confinement conditions and
interfacial interactions between the polymer and the host material. This will expand
the possibility for rational design of new PSi-polymer nanomaterials with tailored
properties and functions.
Applications
As PSi-polymer composites exhibit unique properties that are culminated by the
characteristics of each building block, they can be rationally designed to display
highly tunable properties, e.g., mechanical, chemical, optical, and electrical. Over
the past decade, these attractive nanocomposites have been studied as platforms for
designing different devices. Applications of these composites range from drug
delivery systems, sensors, and actuators to optoelectronics and photovoltaics.
A recent review (Bonanno and Segal 2011) provides an updated overview on the
biomedical applications of these materials, highlighting the construction of smart
drug delivery systems (Wu and Sailor 2009; Vasani et al. 2011; Godin et al. 2011),
improved label-free optical biosensors (Massad-Ivanir et al. 2010; Massad-Ivanir
et al. 2012b; Holthausen et al. 2012), or sensors (Bonanno and Delouise 2010) for
194
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198
Part II
Properties
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porosity-Based Structural Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Surface-Based Chemical Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Composite-Based Property Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Property Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
202
202
203
203
204
205
Abstract
Data and literature are collated that emphasize the high tunability of porous
silicon properties, either via manipulation of its structural parameters, via the
chemistry of the large internal surface area, or via impregnation of other
materials. An overview of quantitative data on more than 30 properties is
tabulated and compared to those of nonporous silicon. Where available,
the range of values reported to date is given. The properties showing the
widest tunability to date include the visible photoluminescence (optical
bandgap), mechanical stiffness, thermal conductivity, optical refractive
index, electrical resistivity, biodegradability kinetics, optical reflectivity, and
surface wettability.
L. Canham (*)
pSiMedica Ltd., Malvern Hills Science Park, Malvern, Worcester, UK
e-mail: lcanham@psivida.com
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_19
201
202
L. Canham
Introduction
Introducing nanoscale and microscale porosity into a material can be utilized to tune
a wide variety of selected properties. At the nanoscale, and with a semiconductor like
silicon, one is in a regime where quantum confinement effects become important, and
many properties vary dramatically with skeleton size distribution. The purpose of this
short introductory review to the properties section of the handbook is to highlight the
different approaches to tuning the various properties (see Fig. 1) and give a tabulated
overview of most property values reported to date (see Table 2).
The majority of, but not all, properties listed in that table have dedicated reviews
elsewhere in the handbook for those readers interested in much more detail on
specific properties.
PORE IMPREGNATION
Eg. Polymer, metal,
ceramic
STRUCTURAL
PARAMETERS
Eg. Porosity, skeleton
size, surface area
SURFACE CHEMISTRY
Eg. Si-O, Si-C, Si-N bonding
203
Porosity
(%)
50
50
50
Pore
diameter
1 m
10 nm
1 nm
Pore density
(mm 2)
5 105
5 109
5 1011
Surface area
(m2/g)
1.7
170
1,700
Surface/bulk Si
atom ratio
0.0003
0.03
0.3
204
L. Canham
Property Ranges
Table 2 presents an overview of the property tunability reported to date for
mesoporous silicon (Yu et al. 2000). In every case values are compared with
those of nonporous crystalline (Hull 1999), rather than amorphous silicon
(Fritzsche 1989). Most of these properties are dealt with in more detail individually
in the accompanying handbook chapters.
Table 2 The tunable properties of mesoporous silicon. Data were extracted from the references
listed below in combination with many other reviews of this handbook. Missing entries for either
silicon or mesoporous silicon refer to instances where the author is unclear as to an appropriate
range from the literature studied
Class of
property
Structural
Property
Silicon
Mesoporous silicon
Porosity
Density
Pore size (diameter)
Surface area
Lattice symmetry
Lattice constant
Not applicable
2.33 g
Not applicable
Not applicable
Diamond
0.543 nm
2095 %
0.121.9 g cm
250 nm
100800 m2 g
Diamond
0.540.59 nm
Youngs Modulus
Hardness
160 GPa
11.5 GPa
1100 GPa
0.210 GPa (layers)
0.051 GPa (polymer
composite)
Yield strength
Fracture toughness
7 GPa
0.6 MPa.m1/2
Bandgap
Infrared refractive index
Color
1.1 eV
3.5
Gray
Reflectivity (5001,000
nm)
1035 %
Resistivity
Electron mobility
Hole mobility
Dielectric constant
10 2103 cm
1,350 cm2V 1 s
480 cm2V 1 s 1
11.5
Conductivity
Melting point
Specific heat
Diffusivity
150 Wm 1 K
1,414 C
0.7 Jg 1 K 1
0.8 cm2 s 1
Mechanical
14 MPa. m1/2
Optical
1.13.2 eV
1.13.0
All colors (layers)
Brown-yellow
(particles)
0.110 %
Electrical
1
1031012 cm
0.130 cm2V 1 s
2-6 cm2V 1 s 1
28
Thermal
1
0.0320 Wm 1 K
8001,414 C
(continued)
205
Table 2 (continued)
Class of
property
Magnetic
Property
Silicon
Mesoporous silicon
Diamagnetic susceptibility
1.2 10 6
(n+ Si)
Not applicable
<1 10
1,0001,200 nm
4001,300 nm
Ferromagnetic coercivity
280500 Oe
(Ni nanocomposite)
Emissive
Photoluminescence
(PL) wavelength
PL efficiency (visible)
10
EL efficiency (visible)
10
Isoelectric point
pH 1.62.5 (native
oxide)
-(4570) mV (native
oxide)
596
0.010.23 (films)
0.010.60 (suspensions)
0.010.1
Physiochemical
pH 1.67.7 (oxidized/
derivatized)
<0.5o167
Biochemical
Medical biodegradability
(duration)
Energetic
Burning rate
Not applicable
Months (implants)
Days (microparticles)
Hours (nanoparticles)
1500 m s 1
References
Agarwal V, del Rio JA (2003) Tailoring the photonic bandgap of a porous silicon dielectric mirror.
Appl Phys Lett 82:15121514
Bonanno LM, Deloiuse LA (2010) Tunable detection sensitivity of opiates in urine via a label free
porous silicon competitive inhibition immunosensor. Anal Chem 82(2):714
Canham LT (1997) Properties of porous silicon, vol 18, EMIS datareview series. IEE Press,
London
Cao M, Song X, Zhai J, Wang J, Wang Y (2006) Fabrication of highly antireflective silicon
surfaces with superhydrophobicity. J Phys Chem B 110(6):1307213075
Choi J, Wang NS, Reipa V (2007) Photoassisted tuning of silicon nanocrystal photoluminescence.
Langmuir 23:33883394
Di Francia G, Quercia L, Rea I, Maddalena P, Lettieri S (2005) Nanostructure reactivity:
confinement energy and charge transfer in porous silicon. Sens Actuator B111112:117124
Fritzsche H (1989) Properties of amorphous silicon, vol 1, 2nd edn, EMIS datareview series. IEE
Press, London
Garin M, Trifonov T, Rodriguez A, Alcubilla R, Marquier F, Arnold C, Greffet JJ (2008)
Improving selective thermal emission properties of three dimensional macroporous silicon
through porosity tuning. Appl Phys Lett 93:081913
206
L. Canham
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermal Constants of Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Related Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
207
208
210
211
Abstract
Mesoporous silicon has tunable thermal properties that can be radically different
from those of nonporous silicon. Published data on the major thermal constants
and the techniques of measurement are reviewed and values compared to those
of other materials. The combination of very low thermal conductivity and heat
capacity of highly porous silicon has led to a number of specific applications that
exploit these thermal properties.
Introduction
The major thermal constants of solids are the thermal conductivity (W/mK) and the
heat capacity per unit volume, C (J/m3K). Related thermal parameters are the thermal
p
diffusivity D /C (m2/s) and the thermal effusivity e C (Ws1/2/m2K). As a
p
dynamic factor, the thermal penetration length L (m), given by
2=C , is
important from a viewpoint of the practical use, where is the angular frequency
of a thermal oscillation at the solid surface. The thermal properties of
single crystalline silicon (c-Si) are characterized by a very high (148 W/mK)
N. Koshida (*)
Tokyo University of Agriculture and Technology, Tokyo, Japan
e-mail: koshida@cc.tuat.ac.jp
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_20
207
208
N. Koshida
and a relatively low C (1.66 MJ/m3K) (Hull 1999). In addition, a significantly small
thermal expansion coefficient and a sufficiently high melting point are compatible
with the device applications.
209
Metals
(Al, Cu, Ag, W, Au)
c - Si
100
Semiconductors
10
Oxidized PS
Quartz glass
Water
Polyethylene
PS
0.1
Rubber
Air
0.01
Fig. 1 Plots of the typical measured thermal conductivity of PS and other materials versus their
corresponding heat capacity per unit volume. The most important determining factor for the
thermal parameters of PS is the porosity. An extremely big contrast is induced in the thermal
properties between PS and c-Si, especially in the high-porosity case
acoustic emission amplitude and its phase are measured for the sample as a function
of chopping frequency, a kink appears in the frequency response at which
the thermal diffusion length is equal to the sample thickness. From this critical
frequency, the e and values of different PS samples were determined in ambient
air at room temperature (Cruz-Orea et al. 1996; Calderon et al. 1997; Benedetto
et al. 1997; Obraztsov et al. 1997; Bernini et al. 1999; Shen and Toyoda 2003). To
detect the thermal wave propagation based on the optical methods, micro-Raman
spectroscopy (Lysenko et al. 1999) and transient heating by a laser pump
pulse (Bernini et al. 2001) have also been conducted. By using self-standing PS
membranes (Maccagnani et al. 1999), the accuracy of these measurements
was improved (Bernini et al. 2005; Wolf and Brendel 2006). The periodic
microporous freestanding PS thin film is also useful for measuring the in-plane
thermal conductivity by a steady-state method (Song and Chen 2004).
Recently, the characteristic phonon transport in nanostructures was analyzed by
molecular dynamics simulations (Fang and Pilon 2011) in relation to the scaling
laws for the thermal conductivity in nanodot array (Fang et al. 2012) and by
hydrodynamic approach (Alvarez et al. 2010) for investigating the influence of
PS porosity and pore size on the reduction in the thermal conductivity.
Figure 1 shows -C mapping of various materials. In metals, the contribution of
high-density free electrons to is dominant over that of lattice vibrations, while
the situation is reversed in semiconductors. In c-Si with purely covalent bonds,
particularly, the lattice contribution is enhanced due to the completely neutral lattice
point. This exceptionally high thermal conductivity of c-Si disappears in PS, and
then the C value is significantly decreased. For the porosity of 40 % and 70 %, typical
experimental values are 1.2 and 0.2 W/mK, respectively (Gesele et al. 1997).
210
N. Koshida
Table 1 Techniques for quantifying the thermal constants of PS and the respective experimental
values
Method
Thermal
flow
Electrical
(3)
Optical
Porosity
(%)
40
Thermal
conductivity
(W/mK)
1.2
64
71
79
89
55
Oxidized
80
0.20
0.14
0.05
0.03
1.1
1.9
0.025
62
74
50
0.9
0.3
0.9
48
66
30
8.7
5.1
0.230.37
0.18
0.65
References
Drost
et al. (1995)
Gesele
et al. (1997)
Kihara
et al. (2005)
Obraztsov
et al. (1997)
Lysenko
et al. (1999)
Bernini
et al. (2005)
Wolf and
Brendel (2006)
Fang and Pilon
(2011)
The corresponding C values fall within 0.40.2 MJ/m3K (Kihara et al. 2005). As a
consequence, the thermal effusivity of PS is over 30 times lower than that of c-Si.
The measured thermal diffusivity D of a 50 %-porosity PS sample at room temperature is ~0.01 cm2/s (Bernini et al. 2005). This value, consistent with the result of a
theoretical analysis, is two orders of magnitude lower than that of c-Si. When
oxidized, both and C values tend to become higher than those of as-prepared PS
(Kihara et al. 2005). In the PS samples with an extremely high porosity (8090 %),
values fall to 0.050.03 W/mK (Gesele et al. 1997) that is over three orders of
magnitude lower than that in c-Si.
Related Applications
Typical experimental values of these thermal properties are listed in Table 1.
Coexistence of low and low C in PS is a very attractive feature as the thermal
insulating material (see handbook chapter Thermal Isolation with Porous Silicon).
Most conventional materials do not meet this requirement: Though silica, polymers,
and rubbers have relatively low thermal conductivities, it is difficult to lower their
C values. The exceptional one is silica aerogel powder and its mixture with carbon
black whose and C values are significantly reduced, especially at low temperatures
due to its extremely low density (Fricke et al. 1989; Rettelbach et al. 1995).
211
The abovementioned specific thermal property underpins many potential application areas: thermal isolation (Lysenko et al. 2002), thermally induced broadband
sound emission (Shinoda et al. 1999; Koshida et al. 2013; Okabe et al. 2013),
thermoelectric conversion (Lee et al. 2008a), photothermal therapy (Lee
et al. 2008b; Lee et al. 2012), local heating leading to black-body radiation
(Costa et al. 1998), use in Si micro-cooling devices (Valalaki and Nassiopoulou,
2013) and sintering (Kovivchak and Davletkildeev 2009; Timoshenko et al. 2000;
Koyama and Fauchet 2000). These applications and processing issues are reviewed
in the handbook chapters Porous Silicon for Microdevices and Microsystems,
Thermal Isolation with Porous Silicon, Porous Silicon in Photodynamic
and Photothermal Therapy, and Sintering of Porous Silicon.
References
Almond DP, Patel PM (1996) Photothermal science and techniques. Chapman & Hall, London
Alvarez FX, Jou D, Sellitto A (2010) Pore-size dependence of the thermal conductivity of porous
silicon: a phonon hydrodynamic approach. App Phys Lett 97:033103/1-3
Benedetto G, Boarino L, Spagnolo R (1997) Evaluation of thermal conductivity of porous silicon
layers by a photoacoustic method. Appl Phys A 64:155159
Bernini U, Maddalena P, Massera E, Ramaglia A (1999) Photo-acoustic characterization of porous
silicon samples. J Appl Opt A Pure Appl Opt 168:210213
Bernini U, Lettieri S, Maddalena P, Vitiello R, Francia GD (2001) Evaluation of the thermal
conductivity of porous silicon layers by an optical pump-probe method. J Phys Condens Matter
13:11411150
Bernini U, Bernini R, Maddalena P, Massera E, Rucco P (2005) Determination of thermal diffusivity
of suspended porous silicon films by thermal lens technique. Appl Phys A 81:399404
Brozel M (1999) Thermal properties, Chap 4. In: Hull R (ed) Properties of crystalline silicon. The
Institution of Electrical Engineering, London, pp 149171
Cahill DG (1990) Thermal conductivity measurement from 30750 K: the 3 method. Rev Sci
Instrum 61:802808
Calderon A, Alvardo-Gil JJ, Gurevich YG, Cruz-orea A, Delgadillo I, Vargas M, Miranda LC
(1997) Photothermal characterization of electrochemical etching processed n-type porous
silicon. Phys Rev Lett 79:50225025
Costa J, Roura P, Morante JR, Bertran E (1998) Blackbody emission under laser excitation of
silicon nanopowder produced by plasma-enhanced chemical-vapor deposition. J Appl Phys
83:78797885
Cruz-Orea A, Delgadillo I, Vargas H, Gudino-Martnez A, Marn E, Vzquez-Lopez C,
Calderon A, Alvarado-Gil JJ (1996) Photoacoustic thermal characterization of spark-processed
porous silicon. J Appl Phys 79:89518954
Drost A, Steiner P, Moser H, Lang V (1995) Thermal conductivity of porous silicon. Sens Mater
7:111120
Fang J, Pilon L (2011) Scaling laws for thermal conductivity of crystalline nanoporous silicon
based on molecular dynamics simulations. J Appl Phys 110:064305/1-10
Fang J, Kang CB, Huang Y, Tolbert SH, Pilon L (2012) Thermal conductivity of ordered
mesoporous nanocrystalline silicon thin films made from magnesium reduction of polymertemplated silica. J Phys Chem C 116:1292612933
Fricke J, Hummer E, Morper H-J, Scheuerpflug P (1989) Thermal properties of silica aerogels.
Revue de Phys Appl Colloque C4 24:8797
212
N. Koshida
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Youngs Modulus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Yield Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fracture Toughness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Anisotropy of Mechanical Behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Properties of Nanoscale Solid Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relevance of Mechanical Properties to Emerging Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Concluding Remark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
214
214
215
216
217
217
218
218
218
219
Abstract
Introducing nanoscale porosity into silicon dramatically lowers its stiffness and
hardness in a tunable manner over a wide range. Available data is collated on
Youngs modulus and Vickers hardness as a function of porosity and layer
morphology. There is little quantitative data on fracture toughness and strength,
but theoretical work predicts that optimized nanocomposites could be very
mechanically durable. The exceptional plasticity recorded for individual silicon
nanowires is yet to be demonstrated in mesoporous silicon. A number of
application areas are highlighted that rely heavily on the mechanical properties
of porous silicon.
L. Canham (*)
pSiMedica Ltd., Malvern Hills Science Park, Malvern, Worcester, UK
e-mail: lcanham@psivida.com
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_21
213
214
L. Canham
Introduction
The remarkable mechanical properties of silicon underpin its role in MEMS
(Peterson 1982). The single crystal pure material is relatively hard, very brittle,
but exceptionally strong, with a yield strength that exceeds that of stainless steel.
When we porosify a material, we can dramatically change mechanical properties,
often in a tunable manner (Gibson and Ashby 1997; Rice 1998).
The mechanical properties of mesoporous silicon have so far received
nothing like the intense scrutiny that its structural, luminescent, thermal, and
optical properties have (see, e.g., the handbook chapters Microscopy of Porous
Silicon, Photoluminescence of Porous Silicon, Thermal Properties
of Porous Silicon, and Refractive Index of Porous Silicon). Following the
very first studies (Barla et al. 1984; Drory et al. 1990), there have been continued
but infrequent assessments (Da Fonesca et al. 1995; Fang et al. 2008; Rahmoun
et al. 2009; Aliev et al. 2011). Nonetheless, there is a growing realization that robust
porous silicon device and system performance will ultimately rely on achieving the
appropriate mechanical properties, in conjunction with the novel functionality
achieved through nanostructuring.
In this short review, we survey the literature data available on yield strength,
Youngs modulus, hardness, and fracture toughness. Comparisons are made with
bulk nonporous silicon and occasionally other materials. Emerging application
areas where the mechanical properties have primary importance are mentioned.
Finally, we identify specific mechanical properties where data is scarce and comment on perceived valuable areas for further research.
Youngs Modulus
The Youngs modulus of a material, sometimes called the modulus of elasticity,
quantifies its stiffness. Nonporous crystalline silicon has a value around 160 GPa,
higher than, for example, the metals aluminum, titanium, and copper, but much
lower than ceramics such as silicon carbide and diamond.
There are now a number of studies conducted on Youngs modulus as a
function of porosity in silicon, and the agreement between differing measurement
techniques is generally good for similar material (see Fig. 1 from Magoariec
et al. 2009).
Table 1 lists typical values for different types of porous silicon.
The higher the porosity, for similar pore size distributions and skeleton morphology, the lower the Youngs modulus. At the highest levels of mesoporosity
(with small pore size) studied, it can be reduced to values around 1 GPa,
even lower than that of polymers like nylon and polystyrene. For primarily
macroporous silicon, the reduction in stiffness versus porosity is less dramatic
(Wang et al. 2011).
215
140
X-Ray diffraction
Acoustic measurements
Nanoindentation
Brillouin scattering
Theoretical prediction
120
100
80
60
40
20
0.1
0.2
0.3
0.4
0.5
0.6
Porosity
0.7
0.8
0.9
Fig. 1 Tunability of Youngs modulus of mesoporous silicon (Magoariec and Danescu 2009)
Table 1 Youngs modulus of porous silicon layersa over a range of porosities (3490 %), pore
size (meso-, macro), and silicon substrate types (p , p+, n+)
Method
Porous Sia
Nanoindentation
Meso- (p+) 36 %
60 %
80 %
90 %
Meso- (p+) 70 %
Meso- (p ) 80 %
Meso- (p+) 79 %
Meso- (n ) varied
Meso- (p+, p ) varied
Macro- 34 %
Macro- 48 %
Strain analysis
Acoustic microscopy
Nanoindentation
Nanoindentation
Nanoindentation
Calculated
Youngs modulus
Value (GPa)
50.9
18.8
5.5
0.87
1.5
1.25
10.4
5.552
327
72.1
45.2
References
Bellet et al. (1996)
Yield Strength
The yield strength of a material is the maximum stress it can withstand while being
stretched or compressed without breaking. Silicon has very high yield strengths
(7 GPa for single crystal and 1.5 GPa for polycrystalline). There is virtually no
216
L. Canham
Hardness
The hardness of a material quantifies its resistance to permanent shape changes
induced by applied mechanical forces such as friction or indentation by a sharp
object. Scratch resistance is often measured on the Moh 110 scale and indentation
hardness on the Vickers scale. Single crystal nonporous silicon has a Moh scale
hardness of 6 (for comparison, diamond is 10, quartz is 7, calcium carbonate is
3, talc is 1). It has a Vickers hardness of 11.5 GPa. There have now been a few
studies of the indentation hardness of porous silicon, with typical values for
different types of porous silicon listed in Table 2.
Clearly, like Youngs modulus, hardness decreases rapidly with increasing
porosity. Polymer-porous silicon composites (see handbook chapters Polymer Porous Silicon Composites and Porous Silicon and Conductive Polymer
Nanostructures Via Templating) are likely to have very low hardness but potentially high fracture toughness (see next section).
217
Table 2 Indentation hardness of porous silicon layersa over a range of porosities (3084 %) and
morphologies and the effects of impregnation and oxidation
Study objective
Porosity
dependence of
hardness
Porous Sia
Meso- (p+)
Effects of polymer
impregnation
Effects of oxidation
Meso- (p+)
Morphology
dependence of
hardness
Meso- (p+
vs. p )
Vickers hardness
value (GPa)
30 %
8.8
60 %
5.8
84 %
0.75
Dramatically lower in polymer
nanocomposite
0.050.15
6079% Significant increases
upon 300C oxidation
p+
1.42.4
References
Duttagupta
et al. (1997)
Ni
et al. (2005)
Fang
et al. (2009)
Charitidis
et al. (2011)
0.20.3
Fracture Toughness
Fracture toughness quantifies the resistance of a material to fracture when it
develops a crack. Ceramics like alumina and silicon carbide have a low fracture
toughness (35 MPa.m1/2) and are brittle; ductile metals in contrast have high
values (e.g., 1550 MPa.m1/2). Single crystal silicon has a fracture toughness of
only 0.6 MPa.m1/2 and so, like silica, is a very brittle material.
Very little data exists on the fracture toughness of porous silicon. However two
studies suggest that optimized nanocomposites (see hand book chapter Polymer Porous Silicon Composites) could exhibit much higher toughness than nonporous
silicon. An experimental study reported that the inclusion of poly-phenylene
vinylene polymers into oxidized mesoporous silicon could yield toughness values
more than five times higher than that of their bulk silicon control (Ni et al. 2005).
The maximum value reported for a polymer-impregnated mesoporous film on a
wafer was 4.2 MPa.m1/2. A particularly interesting theoretical study (Garcia
et al. 2010) proposed that the nanoscale porosity of silica in diatoms was responsible
for their remarkable toughness. Their calculations for idealized mesoporous silicon
predict a toughness that is extremely high for skeleton thicknesses in the range
12 nm and specific morphologies. This should be contrasted with the incredibly low
fracture toughness of ultrahigh porosity silica aerogels which can have measured
values as low as 0.0008 MPa.m1/2 (Phalippou et al. 1989).
218
L. Canham
Concluding Remark
This review has highlighted that there is currently significant data on the
stiffness and hardness of mesoporous silicon, but more data is needed on strength
and toughness. Remarkable mechanical properties have been seen with individual
219
Aspect
Multilayer
acoustic reflectors
Maximizing drug
payload
Cycling stability
of anode
Layer transfer
Filtration
membranes
Use as a
biodegradable
scaffold
Use as a gentle
toothpaste
abrasive
Challenge
High reflectivity in thin
structures
Capillary forces during drug
loading
Accommodating lithiation
induced volume expansions
Facile fracture with low
interface roughness
Differential pressures across
membrane
Changing mechanical
properties during
biodegradation
Remove pellicle without
abrading tooth enamel
Desired mechanical
properties
Wide tunability of
acoustic velocity
Sufficient strength to
avoid matrix collapse
Ductility and high
fracture toughness
Low strength to
facilitate fracture
High strength yet high
permeability
Matched to those of
tissue being replaced
Low hardness but high
strength
References
Alan T et al (2006) Methyl monolayers improve the fracture strength and durability of silicon
nanobeams. Appl Phys Lett 89:231905
Aliev GN, Goller P, Snow P (2011) Elastic properties of porous silicon studied by acoustic
transmission spectroscopy. J Appl Phys 110:043534
Barla K et al (1984) Determination of lattice parameter and elastic properties of porous silicon by
X-ray diffraction. J Cryst Growth 68:727
Bellet D et al (1996) Nanoindentation investigation of the Youngs Modulus of porous silicon.
J Appl Phys 80:3772
Charitidis CA et al (2011) Nanomechanical properties of thick porous silicon layers grown on
p and p + type bulk crystalline silicon. Mater Sci Eng A528:87158722
Da Fonesca RJM et al (1995) Acoustic investigation of porous silicon layers. J Mater Sci 30:35
Doghmane A et al (2006) Microacoustic evaluation of elastic parameters of highly porous silicon
layers. Semicond Phys Quant Electron Optoticelectron 9(3):411
Drory MD, Searson PC, Liu L (1990) The mechanical properties of porous silicon membranes.
J Mater Sci Lett 10:8182
Duttagupta SP et al (1997) Microhardness of porous silicon films and composites. Solid State
Commun 101(1):3337
Fang Z, Hu M, Zhang W, Zhang X, Yang H (2008) Thermal conductivity and nanoindentation
hardness of as-prepared and oxidized porous silicon layers. J Mater Sci Mater Electron
19:11281134
220
L. Canham
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diffusion in the Capillary-Condensed Liquid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Surface Diffusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diffusion as a Function of Phase State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Macroscopic Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
222
222
224
225
227
228
Abstract
221
222
Introduction
Molecular transport is an important process playing a key role in various applications
exploiting porous silicon, such as gas sensing or biomedicine (Schechter et al. 1995;
Kovalev and Fujii 2005; Prestidge et al. 2007). In these particular cases, the substances of interest (chemicals, rare elements, pharmaceuticals, biomolecules) have to
be transported into or out of inner pore spaces within the PSi particles. The effective
transport rate may, hence, determine the time lag of, e.g., the optical response and the
intensity of this response after having brought the PSi into contact with the gas
atmosphere containing the chemicals to be sensed. Similarly, molecular transport can
strongly affect the release rate of pharmaceuticals from the PSi material to which
they are confined upon getting into contact with a particular environment in the
human body (see handbook chapter Drug Delivery with Porous Silicon).
Among the methods of studying molecular diffusion in porous media, and in
porous silicon in particular (see Table 1), the pulsed field gradient technique of NMR
spectroscopy (PFG NMR) is of particular relevance (Callaghan 2011). As a noninvasive method, it allows the observation of molecular migration without interfering
with the internal processes. The technique is based on the creation of an initial
nuclear coherence and following its loss due to the molecular displacements in an
applied magnetic field gradient. Thus, the characteristics of molecular motion under
equilibrium conditions may be followed in a broad timescale, from milliseconds to
seconds. In the most relevant cases, however, transport in porous materials occurs
under (quasi)-equilibrium conditions, rendering the diffusive dynamics being the
decisive mode for molecular transport. Exactly for these reasons, this mini-review
will mostly focus on diffusion studies using PFG NMR applied to highly anisotropic
mesoporous silicon with tubular pore morphology prepared from anodization of
p + silicon wafers (Lehmann et al. 2000). Such anisotropy is evident, for example,
in its optical constants (see handbook chapter Optical Birefringence of Porous
Silicon), electrical current flow ( Electrical Transport in Porous Silicon), and
mechanical behavior ( Mechanical Properties of Porous Silicon).
Complementary to PFG NMR is quasi-elastic neutron scattering (QENS) (Jobic
and Theodorou 2007), which has a unique potential to monitor molecular displacements over the range of nanometers. However, among the various features, brought
about by the procedure of PSi fabrication, it is in particular the intrinsic mesoscalic
disorder which plays a crucial role in determining the material properties. These
inhomogeneities may lead to additional transport resistances which remain
unobservable with molecular displacements in the nanometer range as accessible
by QENS but are effective for the long-range displacements followed by PFG NMR.
223
Table 1 A survey of the experimental method applied to study molecular transport in porous
silicon
Method
PFG NMR
Neutron
scattering
Gas
permeation
Permeability
measurements
Optical
interferometry
and
refractometry
Measuring
principle
Equilibrium
conditions
Nonequilibrium
conditions
effects accounted for by the tortuosity factor. Their relative contributions can most
easily be separated by probing molecular diffusivities on length scales shorter and
much longer than the pore size. Recently, the former type of measurement has been
performed by using QENS with n-hexane as guest molecule within PSi with an
average pore diameter of 6 nm (Hofmann et al. 2012). Following molecular
displacements over a length scale of up to 0.65 nm, the diffusivities were obtained
to be smaller than the bulk diffusivities by not more than 30 %. This rather
moderate slowing down can be easily attributed to the existence of a less mobile
layer of n-hexane near the pore walls.
A totally different picture emerges from measurements by using PFG NMR. In
this case, the molecular trajectories are traced on a length scale above hundreds of
nanometers, notably exceeding the pore dimension. The data of Table 2 show that
the diffusivities in PSi with comparable pore diameters, as considered in the QENS
study, measured in the direction parallel to the channel axes are found to be few
times slower than the bulk diffusivity. This fact indicates that, in addition to
moderate surface effects, molecular diffusion over long distances is strongly
affected by heterogeneities in the pore structure.
The origin of these effects of heterogeneity may be quite different. First of all, it
is well established that mesoporous silicon possesses a substantial degree of
disorder, which is associated with the atomistic disorder of the pore walls and a
strong variation of its pore diameter along the pore axis (Wallacher et al. 2004;
Guegan et al. 2006; Naumov et al. 2008a, 2009; Dvoyashkin et al. 2008; Cerclier
et al. 2012). This variation may give rise to constrictions which act as additional
224
5.6 nm
5.2
1.2
3.2
0.26
6.6 nm
2.5
6.2
0.76
8.0 nm
3.3
7.6
0.95
10.4 nm
3.8
9.0
1.2
Bulk
23.0
6.9
14.2
Surface Diffusion
In contrast with the situation with capillary condensation so far considered, under
the conditions of low-pressure atmospheres in contact with PSi, surface diffusion
can become the key mechanism of mass transfer. Upon hitting the PSi surface, gas
molecules may get physisorbed. If the heat of desorption exceeds substantially the
activation energy required for molecular hops along the surface, molecular translation in the channel direction will mainly proceed by such hops. This process is
referred to as surface diffusion (Gomer 1990). Its different aspects have thoroughly
been addressed experimentally using atom microscopy and optics and using computer simulation approaches (Renisch et al. 1999; Ala-Nissila et al. 2002). The
experimental techniques mentioned are limited, however, to operate with flat
surfaces. It has recently been demonstrated that, benefitting from the option of
accommodating up to 1018 nuclear spins on the large inner surface of mesoporous
silicon, PFG NMR may serve as an excellent tool for probing surface diffusion in
PSi (Valiullin et al. 2005a; Dvoyashkin et al. 2009).
225
226
227
Macroscopic Transport
With the microscopic diffusivities as accessed using PFG NMR, the exchange rates
between the molecular ensembles confined to PSi particles and surrounding them in
the environment can be easily modeled (Carslaw and Jaeger 1946). To do this, the
size of PSi particles, their shape, and the internal pore space anisotropy have to be
known. Thus, for mesoporous silicon with channel-like pore geometry and a
thickness L of the porous film, the average lifetime of molecules within the porous
film may be found as L2/12D, where D is the intraparticle diffusivity. If the
relevant structural parameters are not known, the average exchange rates may be
assessed experimentally using PFG NMR. The respective approach is known as
tracer desorption technique (Karger et al. 2012). Its application can be based on the
difference in the diffusivities in the pores and in the surrounding space, allowing to
identify the relative fraction p of molecules in the overall NMR signal which,
228
during a fixed observation time t, have never left the intrapore space (Valiullin
et al. 2009). This quantity is directly relevant for drug delivery and reflects the
release rates of pharmaceuticals from the encapsulating body. Depending on physicochemical conditions, including size of molecular species, solvent properties,
surface chemistry, etc., they may vary from inverse seconds, for small molecules, to
inverse hours, for larger polymeric species. The option of PSi microstructuring and
surface modification may be used to effectively tune the release rates by affecting
the intrapore diffusion (Velleman et al. 2010; Kondrashova et al. 2011; Wu and
Sailor 2013).
References
Acquaroli LN, Urteaga R, Berli CLA, Koropecki RR (2011) Capillary filling in nanostructured
porous silicon. Langmuir 27(5):20672072
Ala-Nissila T, Ferrando R, Ying SC (2002) Collective and single particle diffusion on surfaces.
Adv Phys 51(3):9491078
Anglin EJ, Schwartz MP, Ng VP, Perelman LA, Sailor MJ (2004) Engineering the chemistry and
nanostructure of porous silicon fabry-perot films for loading and release of a steroid. Langmuir
20(25):1126411269
Barthelemy P, Ghulinyan M, Gaburro Z, Toninelli C, Pavesi L, Wiersma DS (2007) Optical
switching by capillary condensation. Nat Photonics 1(3):172175
Berezhkovskii AM, Pustovoit MA, Bezrukov SM (2007) Diffusion in a tube of varying cross
section: numerical study of reduction to effective one-dimensional description. J Chem Phys
126(13):134705134706
Burada PS, Hanggi P, Marchesoni F, Schmid G, Talkner P (2009) Diffusion in confined geometries. ChemPhysChem 10(1):4554
Callaghan PT (2011) Translational dynamics & magnetic resonance. Oxford University Press,
New York
Carslaw HS, Jaeger JC (1946) Conduction of heat in solids. Clarendon, Oxford
Cerclier CV, Ndao M, Busselez R, Lefort R, Grelet E, Huber P, Kityk AV, Noirez L, Schonhals A,
Morineau D (2012) Structure and phase behavior of a discotic columnar liquid crystal confined
in nanochannels. J Phys Chem C 116(35):1899018998
Cussler EL (2009) Diffusion: mass transfer in fluid systems, 3rd edn. Cambridge University Press,
Cambridge
de Smet L, Zuilhof H, Sudholter EJR, Wittstock G, Duerdin MS, Lie LH, Houlton A, Horrocks BR
(2002) Diffusion in porous silicon: effects on the reactivity of alkenes and electrochemistry of
alkylated porous silicon. Electrochim Acta 47(16):26532663
Desai TA, Hansford D, Ferrari M (1999) Characterization of micromachined silicon membranes
for immunoisolation and bioseparation applications. J Membr Sci 159(12):221231
Dvoyashkin M, Khokhlov A, Valiullin R, Karger J (2008) Freezing of fluids in disordered
mesopores. J Chem Phys 129(15):154702154706
Dvoyashkin M, Khokhlov A, Naumov S, Valiullin R (2009) Pulsed field gradient NMR study of
surface diffusion in mesoporous adsorbents. Microporous Mesoporous Mater 125(12):5862
Gaburro Z, Daldosso N, Pavesi L, Faglia G, Baratto C, Sberveglieri G (2001) Monitoring
penetration of ethanol in a porous silicon microcavity by photoluminescence interferometry.
Appl Phys Lett 78(23):37443746
Gomer R (1990) Diffusion of adsorbates on metal-surfaces. Rep Prog Phys 53(7):9171002
Gruener S, Huber P (2008) Knudsen diffusion in silicon nanochannels. Phys Rev Lett 100
(6):064502064504
229
230
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Data Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fresh Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oxidized Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multilayer Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
232
232
236
238
240
242
Abstract
The optical properties of porous silicon layer described as a mixture of air, silicon,
and silicon dioxide are determined by the thickness, porosity, refractive index, and
the shape and size of pores. Refractive index of porous silicon is reviewed in this
chapter. Full theoretical solutions can be provided by different effective medium
approximation methods such as MaxwellGarnetts, Looyengas, or
Bruggemans. In the case of semiempirical approaches, the refractive indices
are measured using spectroscopic ellipsometry, and then, the model parameters,
such as the layer thickness and calculated effective dielectric function, are
adjusted to fit the spectra. Various methods based on optical transmission and
reflection measurements are used to calculate the refractive index data for both
fresh and oxidized porous silicon using the envelope, MaxwellGarnett, and
Goodman method. The coherent transfer matrix technique and Heavens theory
were used to determine the complex refractive index of porous silicon for the
reflectance of an absorbing layer on an absorbing substrate. An ab initio quantum
mechanical study of the effects of oxidation process in porous silicon using an
interconnected supercell structure and its complex refractive index was compared
H. Sohn (*)
Department of Chemistry, Chosun University, Gwangju, Republic of Korea
e-mail: hsohn@chosun.ac.kr
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_25
231
232
H. Sohn
with experimental data obtained from spectroscopic ellipsometry. The spectroscopic ellipsometry evaluation of a porous silicon multilayer was reported for the
preparation of porous silicon multilayer stacks. The effects of oxidation on the
Bragg reflector parameters and the variations in the refractive index and thickness
after oxidation were reported.
Introduction
Porous silicon materials are described as a mixture of air, silicon, and, in some
cases, silicon dioxide. The optical properties of a porous silicon layer are determined by the thickness, porosity, refractive index, and the shape and size of pores
and are obtained from both experimental- and model-based approaches. Porous
silicon is a very attractive material for refractive index fabrication because of the
ease in changing its refractive index. Many studies have been made on one- and
two-dimensional refractive index lattice structures. The refractive index is a complex function of wavelength, i.e., n() n() ik(), where k is the extinction
coefficient and determines how light waves propagate inside a material (Jackson
1975). The square of the refractive index is the dielectric function: () n()2,
which contributes to Maxwells equations.
The refractive index depends on the propagation of light as well as the reflected
and transmitted fractions of incident waves on an interface. The Fresnel coefficients
for reflection and transmission are given by the refractive indices of the two
adjacent materials. For many applications of porous silicon in optics or optoelectronics, it is necessary to know the exact refractive index (see, e.g., chapters
Porous Silicon Photonic Crystals Porous Silicon Optical Waveguides
Porous Silicon Diffraction Gratings Porous Silicon Optical Biosensors).
Herein, the methods to obtain the refractive index from various types of porous
silicon are discussed.
Data Evaluation
Porous silicon can be specified as an effective medium, whose optical properties
depend on the relative volumes of silicon and pore-filling medium. Full theoretical
solutions can be provided by different effective medium approximation methods
such as MaxwellGarnetts, Looyengas, or Bruggemans (Arrand 1997). Effective
medium theory describes the effective refractive index, neff, of porous silicon as a
function of the complex refractive index of silicon, nSi, and that of the pore-filling
material, nair 1, for air. The porosity P and the topology of the porous structure
will also affect neff (Theiss et al. 1995).
The most frequently used effective medium models are the Bruggeman approximation (Bruggeman 1935), the Looyenga formula (Looyenga 1965), and the
MaxwellGarnett mixing rule (Garnett 1904). The Bruggeman approximation is
given by
233
8
Refractive index
7
6
5
4
3
2
1
0
1
Energy [eV]
1 n 2eff
n 2 n 2eff
1 P 2Si
0
2
1 2neff
n Si 2n2eff
(1)
It is adequate for irregularly shaped particles with low porosities and shows good
agreement with experimental data for as-etched meso-porous silicon (Snow
et al. 1999; Pap et al. 2006). The Looyenga model is suitable for high porosities
(Zettner et al. 1998) and is given by
2=3
n eff 1 Pn3eff P
(2)
1
P
n 2Si 2
2 n 2eff
(3)
234
H. Sohn
3.5
Mixing rule
Lower bound (Maxwell Garnett)
Looyenga
Bruggeman
Upper bound
Refr. index
3.0
2.5
2.0
1.5
1.0
0
20
60
40
Porosity [%]
80
100
the solid pore wall phase. The refractive index of porous silicon is expected to be
lower than that of silicon, as porous silicon is a two-phase composite, being a
mixture of air and solid phase (Theiss and Hilbrich 1997).
The optical properties are determined experimentally from the transmission or
reflection spectra using, for example, the envelope method or the Fresnels equation
(Manifacier et al. 1976; Laghla and Sched 1997). The traditional method to
determine the refractive index of porous silicon takes into account that the pore
size is much smaller than the wavelength of visible light. Porous silicon behaves
then as a continuous material. However, porous silicon is more complex due to a
large distribution of pores sizes. A simple method to determine the refractive index
of a material is to observe the interference fringes. The refractive index can be
calculated directly from the frequency difference of neighboring interference maxima of minima, when the layer thickness d is determined independently. However,
these procedures are limited when the materials have strong optical absorption or
scattering effects. In the case of semiempirical approaches, the refractive indices
are measured using spectroscopic ellipsometry, and then, the model parameters,
such as the layer thickness and calculated effective dielectric function, are adjusted
to fit the spectra (Theiss 1997; Theiss and Hilbrich 1997; Jellison and Modine
1994). The optical parameters using the transfer matrix method were varied to find
the best fit to the measured spectra (He and Cada 1992). Equation 4 can be used to
measure the real part of the refractive index of porous silicon through the interference fringes of the transmittance (T), or reflectance (R), spectra (Theiss et al. 1995;
Bruggeman 1935).
n
1
2d1=2 1=1
(4)
235
1 and 2 are the wavelength values of two successive maxima or minima of the
spectra, and the thickness (d) is measured independently. The use of Eq. 4 has
several restrictions; it can only be applied in the infrared region where n is approximately constant and neglects absorption. It cannot be used from the visible to UV
region where strong absorption exists. For an absorbing and slightly absorbing thin
film, the refractive index is a complex function and may be obtained by spectroscopic ellipsometry from its optical transmittance and reflectance spectra
(Bisi et al. 2000).
Table 1 lists the information for the type of porous silicon structure, porosity,
method and model, and spectral range.
Table 1 Information on the refractive index for various types of porous silicon
Porous
silicon
structure
Single layer
Porosity
(%)
2362
Single layer
75
Freestanding
4060
Single layer,
freestanding
3080
Freestanding
40
Single layer,
freestanding
6087
Single layer
1550
Oxidized
3463
Oxidized
1080
Oxidized
40
Data
information
Refractive
index versus
porosity
Refractive
index versus
wavelength
Refractive
index versus
wavelength
Refractive
index versus
porosity
Refractive
index versus
wavelength
Refractive
index versus
wavelength
Refractive
index versus
porosity
Refractive
index versus
porosity and
oxidation
degree
Refractive
index versus
porosity
Refractive
index versus
wavelength
Method/model
Fresnel, leastsquares fit
Spectral
range
(nm)
632.8
Reference
Krzyzanowska
et al. (1999)
Direct
measurement
500770
Strashnikova
(2002)
Envelope/
Bruggeman
7001700
Pap
et al. (2006)
Goodman/
Bruggeman
Khardani
et al. (2007)
KM theory/
Lambertian
5001500
Wolf
et al. (2008)
Heavens
3002,500
Arenas
et al. (2010)
Semi-analytical/
Bruggeman
632.8
Bazaru
et al. (2010)
632.8
Astrova
et al. (1999),
Astrova and
Tolmachev
(2000)
Pan
et al. (2005)
250850
Cisneros
et al. (2007)
Serialparallel
model
Fresnel, ab initio
(continued)
236
H. Sohn
Table 1 (continued)
Porous
silicon
structure
DBR
Porosity
(%)
3590
DBR
3590
DBR
3590
Gradient
63
Data
information
Refractive
index versus
applied
current
Refractive
index versus
wavelength
and applied
current
Refractive
index versus
wavelength
and applied
current
Refractive
index versus
wavelength
and applied
current
Method/model
Bruggeman
Spectral
range
(nm)
400800
Reference
Volk
et al. (2003)
Genetic
algorithm
400800
Torres-Costa
et al. (2004)
Fresnel
400900
Nava
et al. (2009)
KramersKronig
analysis
400850
Shokrollahi
et al. (2012)
2.4
2.2
Refractive index
237
2.0
1.8
1.6
1.4
1.2
30
40
50
60
Porosity (%)
70
80
3.0
2.8
2.6
Refractive index
2.4
2.2
2.0
1.8
1.6
1.4
1.2
30
40
50
60
70
80
Porosity (%)
Fig. 4 Refractive index versus porosity for freestanding meso-porous silicon obtained from
experiment () and the prediction of the effective medium theory () (Data from Khardani
et al. 2007)
experimental and theoretical values is 9.1 % with a standard deviation of 4.4 % (Pap
et al. 2006). The effective refractive indices of silicon-supported and freestanding
porous silicon layers were evaluated from the transmission spectra by applying the
Goodman method (Khardani et al. 2007). Good agreement between theory and
experiment was found in the case of silicon-supported meso-porous silicon for
all porosities (Fig. 3). However, for freestanding meso-porous silicon (Fig. 4),
238
H. Sohn
the Bruggeman effective medium theory fits the experimental results only for
porosities ranging between 50 % and 70 % (Khardani et al. 2007).
The coherent transfer matrix technique was used to calculate the specular reflection and transmission of porous silicon. In the wavelength range from 500 to 1,500
nm, the refractive index of porous silicon obtained using effective medium theory
and Mie scattering is 1935 % below the value for bulk silicon. Except for the
MaxwellGarnett formula, the measured values agree with the predictions of the
effective medium models for 500 < <1,000 nm. For wavelengths above 1,000 nm,
three models (Bruggeman, Looyenga, and the linear interpolation) overestimate the
refractive index, and the measured data are closer to the predictions of the
MaxwellGarnett mixing rule. In the visible range, the refractive index of porous
silicon agrees with the Looyenga, Bruggeman, and simple linear model, whereas in
the IR, the MaxwellGarnett formula gives a better match (Wolf et al. 2008).
Heavens (Arenas et al. 2010) has established analytical relations between transmittance and reflectance spectra to obtain the complex refractive index and thickness of thin films as functions of wavelength. Based on the Heavens theory, the
complex refractive index of porous silicon on a crystalline silicon substrate at
different wavelengths was determined for the reflectance of an absorbing layer on
an absorbing substrate. The real refractive index values of the porous silicon
samples decrease as their porosity increases. The use of interference fringes gives
similar values of n, only for the near infrared region. The strong absorption of
porous silicon in UVVIS leads to a major deviation (Arenas et al. 2010). The
experimental values of neff using a Fresnel-type relation between reflectivity and
effective linear refractive index were compared with the theoretical predictions
using a semi-analytical formula and the Bruggeman model in the range of 1550 %
porosity (Bazaru et al. 2010).
60%
70%
239
pin
90%
80%
100
pin = 50%
80
60
40%
Si + SiO2
30%
40
20%
20
0
1.0
1.5
2.0
2.5
3.0
Refractive index n
Fig. 5 Calculated curves characterizing the relation between the refractive index of oxidized
porous silicon and the degree of oxidation of the silicon base layer, 632.8 nm. The Si + SiO2
curve corresponds to a film in which no voids are left after oxidation; Pin is the initial porosity of
the unoxidized film (Data from Astrova et al. 1999)
curves relating the degree of oxidation of the silicon base layer to the refractive
index at 632.8 nm for films with various initial porosities are shown in Fig. 5.
Figure 6 shows how the porosity of the layer varies as n decreases because of
oxidation. The refractive index, optical thickness, and extinction coefficient of
porous silicon films decrease monotonically, but film thickness increases as the
degree of oxidation of the silicon base layer increases. The composition of the films
are determined from the measured refractive index at 632.8 nm, by means of
curves calculated on the basis of the three-component Bruggeman model for layers
with different initial porosities. Porous silicon with Pin > 56 % remains porous even
after 100 % oxidation of the silicon, and those with lower Pin become poreless at a
particular value of oxidation degree and form another two-component system:
SiSiO2. As oxidation proceeds, the refractive index and optical thickness of the
film decreases gradually, whereas the film thickness increases (Astrova and
Tolmachev 2000). The dependence of the relative thickness of the porous silicon
layer d/d0 on the degree of oxidation of the silicon base layer is reported (Astrova
et al. 1999; Astrova and Tolmachev 2000).
240
H. Sohn
100
80
Si + V
Porosity p, %
60
40
20
SiO2 + V
0
1.0
1.5
2.0
Refractive index n
2.5
3.0
Fig. 6 The porosity versus the refractive index of oxidized porous silicon, calculated for
various initial porosities pin of the unoxidized film, 632.8 nm. The dot-dashed curves
representing Si + V (porous silicon) and SiO2 + V (porous oxide) bound the region of values
having physical significance; Pin is determined from the point of intersection of the p-n curve with
the Si + V curve (Data from Astrova and Tolmachev 2000)
The refractive index and thickness, as well as the optical constants of the
photoluminescent porous silicon, were determined by measuring the dependence
on the angle of incidence of the reflected light intensity measured for three wavelengths of the visible spectral region (Makara et al. 1999). The relative thickness of
the porous silicon layer, d/d0 1.33, on the degree of oxidation of the silicon base
layer is due to the 98 % oxidation of the silicon base layer in columnar structure of
porous silicon (Astrova and Tolmachev 2000). A serialparallel model for the
porosity and oxidation dependence of dielectrics for porous silicon has thus been
reported. Predictions agree with experimental results, which enable us to measure the
extent of oxidation (Pan et al. 2005). An ab initio quantum mechanical study of the
effects of oxidation process in porous silicon using an interconnected supercell
structure and its complex refractive index was also reported and compared with
experimental data obtained from spectroscopic ellipsometry (Cisneros et al. 2007).
Porosity (%)
80
70
2.5
60
PS
241
50
2.0
40
30
1.5
20
10
0
10
15
20
25
30
2
(mA/cm )
35
40
45
1.0
current density, different refractive indexes of porous silicon layers can be built up,
one after another, on a silicon substrate in the vertical direction by alternating the
applied current densities during the electrochemical etching. The refractive index
contrast between the dielectric materials plays a crucial role on the photonic
properties. The quality of porous silicon multilayers in photonics can be improved
if the refractive index contrast between layers is increased. The bandgap widening
of porous silicon due to quantum confinement effects leads to a decrease of the
extinction coefficient k, making porous silicon transparent in the infrared region.
Berger et al. proved the feasibility of fabrication of high reflectivity porous silicon
mirrors, Bragg reflectors, and rugate filters (Berger et al. 1997). The Bragg reflector
is characterized by its central wavelength 0 (at normal incidence) and by the
reflection bandwidth which is determined mainly by the index contrast. Interference
filters in the IR have been demonstrated with good spectral behavior due to the low
absorption of porous silicon in this wavelength range. To achieve the same degree
of performance in the visible range, the layers of higher porosity are required to
further reduce the value of k, thus blue-shifting the absorption edge. The spectroscopic ellipsometry evaluation of a porous silicon multilayer was reported for the
process design and control for the preparation of porous silicon multilayer stacks
(Volk et al. 2003). A genetic algorithm has been used to precisely determine the
complex refractive index and thickness of thin films from their reflectance spectra
in the visible wavelength range (Torres-Costa et al. 2004). An experimental study
for the effect of the applied current density and the electrolyte composition on the
refractive index contrast of porous silicon multilayers produced at low current was
reported for increasing the refractive index contrast in a multilayer in the visible
range (Nava et al. 2009). In Fig. 7, the refractive index at 600 nm and the porosity
are shown as a function of the current density. There is a sharp drop in the porosity
for current densities below 5 mA/cm that allows to increase the refractive index.
However, the estimated porosities are relatively larger than the expected values for
the corresponding refractive indexes, probably due to inhomogeneities in the border
of the samples (Nava et al. 2009).
242
H. Sohn
The effects of oxidation on the Bragg reflector parameters and the variations in
the refractive index and thickness after oxidation were investigated. An oxidized
porous silicon Bragg reflector, centered at 1,550 nm, was formed by anticipating the
shift of central wavelength during oxidation. As the refractive index values of
porous silicon layers decrease strongly after oxidation, the index contrast decreases.
The reflection bandwidth also decreases after oxidation of the optical structure
(Charrier et al. 2012). The refractive index for a gradient-porosity porous silicon
which is equal to the effective index of a multilayer is also investigated (Shokrollahi
et al. 2012).
References
Arenas MC, Hu H, Nava R, Del Ro JA (2010) Determination of the complex refractive index of
porous silicon layers on crystalline silicon substrates. Int J Mod Phys B 24:48354850
Arrand HF (1997) Optical waveguides and components based on porous silicon. University of
Nottingham, Nottingham, pp 6366
Aspnes DE, Studna AA (1983) Dielectric functions and optical parameters of Si, Ge, GaP, GaAs,
GaSb, InP, InAs, and InSb from 1.5 to 6.0 eV. Phys Rev B 27:9851009
Astrova EV, Tolmachev VA (2000) Effective refractive index and composition of oxidized porous
silicon films. Mater Sci Eng B 6970:142148
Astrova EV, Voronkov VB, Remenyuk AD, Shuman VB, Tolmachev VA (1999) Variation of the
parameters and composition of thin films of porous silicon as a result of oxidation:
ellipsometric studies. Semiconductors 33:11491155
Bazaru T, Vlad VI, Petris A, Miu M (2010) Optical linear and third-order nonlinear properties of
nano-porous Si. J Optoelectron Adv M 12:4347
Berger MG, Arens-Fisher R, Thonissen M, Kr
uger M, Billat S, L
uth H, Hilbrich S, Theiss W,
Grosse P (1997) Dielectric filters made of PS: advanced performance by oxidation and new
layer structures. Thin Solid Films 297:237240
Bisi O, Ossicini S, Pavesi L (2000) Porous silicon: a quantum sponge structure for silicon based
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Bruggeman DAG (1935) Dielectric constant and conductivity of mixtures of isotropic materials.
Ann Phys 24:636679
Charrier J, Pirasteh P, Boucher YG, Gadonna M (2012) Bragg reflector formed on oxidised porous
silicon. Micro Nano Lett 7:105108
Cisneros R, Ramrez C, Wang C (2007) Ellipsometry and ab initio approaches to the refractive
index of porous silicon. J Phys Condens Matter 19:395010
Garnett JCM (1904) Colours in metal glasses and in metallic films. Philos Trans R Soc Lond Ser A
203:385420
He J, Cada M (1992) Combined distributed feedback and Fabry-Perot structures with a phasematching layer for optical bistable devices. Appl Phys Lett 61:21502152
Jackson JD (1975) Classical electrodynamics. Wiley, New York
Jellison GE Jr, Modine FA (1994) Optical functions of silicon at elevated temperatures. J Appl
Phys 76:37583761
Khardani M, Bouacha M, Bessas B (2007) Bruggeman effective medium approach for modelling
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4:19861990
Krzyzanowska H, Kulik M, Zuk J (1999) Ellipsometric study of refractive index anisotropy in
porous silicon. J Lumin 80:183186
Laghla Y, Sched E (1997) Optical study of undoped, B or P-doped polysilicon. Thin Solid Films
306:6773
243
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Structural and Refractive Index Anisotropy of (110) Porous Si . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Phase-Sensitive Detection of Adsorbed Atoms and Molecules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Polarizing Elements Made from (110) Porous Si . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oxidized (110) Porous Si (Porous Silica) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
245
246
248
249
250
251
251
Abstract
Electrochemically etched porous silicon can exhibit pronounced optical anisotropy even though bulk silicon is basically optically isotropic. The origin of this
effect, the most significant parameters, and potential applications in sensing and
micro-optic devices are reviewed.
Introduction
Bulk Si having a high symmetric diamond-type crystal structure is basically
optically isotropic. An alignment of pores, in porous Si preferentially in [100]
directions, induces optical anisotropy. However, even with porous Si having structural sizes smaller than the wavelength of light, the related effects are easily
M. Fujii
Department of Electrical and Electronic Engineering, Graduate School of Engineering, Kobe
University, Kobe, Japan
e-mail: fujii@eedept.kobe-u.ac.jp
J. Diener (*)
Physik-Department, Technische Universitat M
unchen, Garching, Germany
e-mail: jdiener@ph.tum.de
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_26
245
246
247
90
2.0
1.8
1.6
1.4
1.2
1.0
1.2
1.4
1.6
1.8
2.0
60
120
30
150
[110]
180
[001]
Refractive index
Refractive index
2.0
0.16
1.8
0.14
0.12
1.6
0.10
1.4
E
E
330
210
1.2
240
Fig. 1 (a) Cross-sectional TEM image of a (110) porous Si wafer observed from the 112
direction (Ishikura et al. 2008). (b) Plan-view TEM image of (110) porous Si and the electron
diffraction pattern (Shichi et al. 2012)
20
300
40
[110]
[001]
60
0.08
70
80
270
c
size 10-50 nm
0.1
size 6-8 nm
0.01
size 2-3 nm
500
1000
1500
2000
Wavelength (nm)
Fig. 2 (a) Polar plot of the refractive index value of a (110) mesoporous Si as a function of the
polarization direction of incident light at 633 nm. (b) Refractive indices at 633 nmof a (110)
mesoporous Si when the polarization direction of incident light is parallel to the 112 and [001]
directions. The difference of the refractive index values (n) between the two polarization
directions are shown on the right axis (Ishikura et al. 2008). (c) n of (110) porous Si with
different sizes of nanowire skeletons as a function of wavelength of light (K
unzner et al. 2001)
Kochergin et al. 2004, 2005; Ruda and Shik 2011) and is basically understood.
Consistently the structural anisotropy of (110) porous Si also affects the dielectric
properties in general, like the optical absorption coefficient and nonlinear susceptibility (Zabotnov et al. 2005; Timoshenko et al. 2003; Soboleva et al. 2005;
Efimova et al. 2007a, b).
248
[110]
a
lo
Light
source
135
ll
Detector
45
Polarizer
45
[001]
Sample
Analyzer
102
I | / I ||
101
100
101
102
1000
1500
Wavelength (nm)
2000
249
0.5
330
1.0
30
330
300
60
0.5
240
1.0
300
90
0.0 270
60
90
270
240
120
150
210
120
210
180
180
150
E|| [001]
Refractive index
30
E|| [110]
1.8
1.6
1.4
1.2
10
15
20
25
30
35
Thickness (m)
Transmittance (%)
100
80
60
40
20
0
500
1000
1500
Wavelength (nm)
2000
Fig. 4 (a) Polar plots of the intensity of linearly polarized incident (dashed lines) and transmitted
(solid lines) light as a function of the angle of the analyzer. (left) /4, (right) /2 retardation
conditions (Kovalev et al. 2000). (b) Refractive index profiles and transmittance spectra of a
polarization-sensitive rugate filter (Ishikura et al. 2008)
250
2004; Saarinen et al. 2008) can be realized by the modulation of the porosity and thus
the overall refractive index in depth directions. If the etching current is modulated
gradually, a so-called rugate filter characterized by a continuous sinusoidal refractive
index variation in the direction perpendicular to the film plane can be achieved.
Rugate filters provide advantages of suppressed higher-order harmonics and side
lobes if a proper apodization is applied to the index profile and index-matching layers
are added on the surfaces. Figure 4b shows an example of refractive index profiles and
transmittance spectra of a polarization-sensitive rugate filter. The wavelength of the
stop bands depends on the polarization direction (Ishikura et al. 2008). All these
multilayers can be realized with a high degree of freedom in a well-controlled manner.
Fig. 5 (a) Plan-view TEM images of (a) as-prepared and oxidized (900 C) (110) porous
Si. Insets are electron diffraction patterns (Shichi et al. 2011). (b) Oxidation temperature dependence of n of porous Si (@800 nm) and porous silica (@400 nm) (Shichi et al. 2011)
251
Summary
Self-orienting and self-limiting specifics of the etching process of porous Si,
combined with straightforward geometrical approaches, opens a unique way of
three-dimensional nanostructuring of silicon by wet chemistry. It is possible to gain
control of the structural and consequently dielectric properties of Si both parallel
and perpendicular to the wafer surface. In that sense, nanostructuring, here anisotropic dielectric nanostructuring, of semiconductors is an alternative approach to
create artificial materials. In this case, a Si-based material being sensitive to the
polarization state of light, with bulk Si being basically optically isotropic, could be
realized. With structural sizes smaller than the wavelength of light, a
quasiuniform distribution/alignment/elongation of pores and nanocrystals (for
porous silica, the dielectric material) forming the nano-skeleton is sufficient for
optical applications. It is a system which is rather easy to handle and to control.
Moreover, it can serve as basis for other novel metamaterials, for instance, by
controlled manipulation of the nano-skeleton of (110) porous Si by oxidation.
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252
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253
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mesoporous Silicon Layers, Multilayers, and Photonic Crystals . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mesoporous Silicon Membranes and Powders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Black Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Color Matching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
256
256
257
259
260
261
Abstract
The visual color of a material is often not important for many applications but
can be crucial for those that involve consumer acceptance and branded products.
Solid silicon is gray, but porous silicon can have varied colors depending on its
physical form and pore contents. Silicon chip-based layers can exhibit vivid
colors, tunable across the visible spectrum through their lowered refractive index
and optical interference with the underlying bulk silicon. Highly columnar
morphologies, referred to as black silicon, include highly porous forms.
Even white silicon is possible via photonic crystals. Polydisperse mesoporous
silicon microparticle powders are typically dark brown through light tan,
depending on bandgap widening, particle size, and the level of oxidation,
which is useful for matching skin tone in cosmetic products, but disadvantageous
with various foodstuffs, beverages, and oral care products. The color of such
powders can be better tuned chemically by the impregnation of specific food
nutrients that themselves have vivid colors. Some such natural pigments can
themselves benefit with improved fading resistance as a result of UV protection
via oxidized porous silicon impregnation.
L. Canham (*)
pSiMedica Ltd., Malvern Hills Science Park, Malvern, Worcester, UK
e-mail: lcanham@psivida.com
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_27
255
256
L. Canham
Introduction
The color of the semiconductor in your computer chip or the color of your
implanted biomaterial or pharmaceutical tablet is of little consequence. The color
of your toothpaste, face cream, beverage, or food is another matter. Consumers are
used to the manufactured brands of brilliant white toothpaste with blue, red, or
green stripes. Brown is not a popular color for bathroom products (see the handbook
review Porous Silicon for Oral Hygiene and Cosmetics). There are brown and
even black popular foodstuffs think of bread, peanuts, cereals, chocolate, coffee,
and marmite (see handbook chapter Porous Silicon and Functional Foods).
However, these are in the minority, and once again the consumer associates specific
foods with specific colors.
In this review we detail how the color of mesoporous silicon can be tuned, like
many other properties (see handbook chapter Tunable Properties of Porous
Silicon). This has been achieved by both control of the physical structure of silicon
at the nanoscale and chemical means. The physical color of porous silicon films,
membrane flakes, and photonic crystals is much more easily tuned than those of
milled microparticle powders. The latter display various shades of brown, rather
than the gray of solid silicon, and this has to date been an obstacle for applications
in certain high-volume consumer products.
257
Fig. 1 Varied physical colors from ultrathin single layers of stain-etched mesoporous silicon
(LHS- A. Loni unpublished 2009) and anodized mesoporous silicon photonic crystals (RHS
Gooding Group Univ. New South Wales, Australia http://www.rsc.org/Publishing/ChemTech/
Volume/ 2009/02/biosensors.asp)
et al. 2008). For detail on the optics, the reader is referred to the reviews of
Wehrspoon and Schilling (2003), Sailor (2012), Pacholski (2013), and Agarwal
(photonic crystal review in this handbook).
Of particular interest from a sensing perspective is that the color of such
structures can vary reversibly, or non-reversibly, with substances entering and
leaving the mesopores, as first demonstrated by Arwin and co-workers (Bjorkland
1996). Figure 2 shows the reversible effect of a volatile solvent like ethanol entering
the pores. In this regard, mesoporous silicon can truly be described as a silicon
chameleon, not only for its tunable color of electroluminescence under bias
(Canham 1993) but also its changing color upon pore filling (Fig. 2), analyte
binding, or chemical reaction (Bonanno and DeLoiuse 2010).
Multilayers of mesoporous silicon of modulated porosity, when detached from
the wafer, have the typical appearance of metal-based glitter or even gold leaf
(Fig. 3) and yet are pure silicon. Unlike conventional glitter, they can be loaded for
sustained release of actives like fragrance, thereby having a dual cosmetic role (see
handbook chapter Porous Silicon for Oral Hygiene and Cosmetics).
258
L. Canham
Fig. 2 Reversible color changes due to ethanol wetting (LHS) and evaporation from mesopores
(RHS)
Fig. 4 Physical colors of dark gray solid silicon powder and brown porous silicon powders. The
brown hue of mesoporous silicon is tunable via porosity, microparticle size, and oxide content
(Loni A (2008) Unpublished data. Intrinsiq Materials Ltd)
Large batches of multicolor porous silicon powders with defined particle size
distributions (e.g., d50 in the range of 125 m) have not been achieved via
structural color. Instead more progress has been made using pigment impregnation. Figure 5 shows examples of the three primary colors achieved using foodgrade additives. Of particular interest are hydrophobic and light-sensitive nutrients
such as lycopene and beta-carotene that have vivid colors. They can impart a
desired hue to mesoporous structures (Canham et al. 2010), in return be UV
protected (Canham and Aston 2012; Pavlikov et al. 2012), and potentially have
their bioavailability improved as well when ingested (Canham 2007).
259
Control over silicon particle shape, porosity, and polydispersity could provide
structural control of color of powders in the future. Of relevance here are the
so-called silicon colloids made by bottom-up routes. Porous silicon microspheres
of 0.55.5 m diameter scattered yellow, orange, and red colors when under white
light illumination (Fenollosa et al. 2010).
Black Silicon
Porous silicon films of one particular color have recently shown potential in a
number of specific application areas. The so-called black silicon has been etched
into a morphology that almost completely suppresses optical reflectivity over a very
broad spectral range (Koynov et al. 2006). Its visual appearance however does not
directly impact most of the uses currently under development.
The first optically black silicon structures were probably made by anodization as
early as the 19501960s. Koltun studied films generated at lower current densities
than Uhlir and Turner (Uhlir 1956; Turner 1958; Koltun 1964). He described their
persistent black color being due to a high degree of dispersion of silicon.
Interestingly, he also recorded reflectivity from his photocells, but focused on
the infrared rather than the visible range (Koltun 1964).
Sometimes also referred to as silicon nanograss because of its columnar
morphology, black silicon also became an unwanted by-product of reactive ion
etching (Jansen et al. 1995) but has subsequently been deliberately realized using
pulsed laser ablation and metal-assisted etching (Her et al. 1998; Koynov
et al. 2006; Chen et al. 2011). It is now being widely investigated for its
260
L. Canham
Fig. 6 Color matching: porous silicon and instant coffee for burst aroma release. The jar on the left
contains a commercial instant coffee/mesoporous silicon blend after boiling water addition. The jar
on the right shows the mesoporous silicon component trapped in the meniscus of boiling water
low reflectivity in solar cell applications (Ma et al. 2006; Branz et al. 2009;
Yuan et al. 2009; Koynov et al. 2011; Oh et al. 2012): photodetectors
(Su et al. 2013) and photoelectrodes (Ao et al. 2012). Other potential uses are in
microsystems (Roumanie et al. 2008), sensing (Gervinskas et al. 2013), its tunable
wetting (Dorrer and Ruhe 2007; Zhang et al. 2013), and its antibacterial properties
(Ivanova et al. 2013).
Color Matching
Manipulation of color in silicon-based devices and nanostructures can be for a
myriad of technical reasons (Cao et al. 2010; Doan and Sailor 1992; Seo et al. 2011;
Kuznetsov et al. 2012). Highlighted here are very different applications where the
intrinsic color of porous silicon is important for consumer acceptance.
The example chosen in Fig. 6 is from the beverage industry (see handbook
chapter Porous Silicon and Functional Foods). Instant coffee is an example
of a beverage, which in both dried powder and liquid form has the same color as
mesoporous silicon powder. Six properties of mesoporous silicon are important
here for it to be utilized: its ability to entrap coffee aroma under ambient storage
and thermally release it into the headspace above boiling water, its ability to stay
afloat on boiling water due to its hydrophobicity and low density, its taste and
mouthfeel, its low oral toxicity, and, last but not least, its low cost and an appropriate color.
261
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Archer RJ (1960) Stain films on silicon. J Phys Chem Solid 14:104110
Bjorklund RB, Zangooie S, Arwin H (1996) Colour changes in thin porous silicon films caused by
vapor exposure. Appl Phys Lett 69(20):3001
Bonanno LM, DeLoiuse LA (2010) Integration of a chemically responsive hydrogel into a porous
silicon photonic sensor for visual colorimetric readout. Adv Funct Mater 20(4):573578
Branz HM, Yost VE, Ward S, Jones KM, To B, Stradins P (2009) Nanostructured black silicon and
the optical reflectance of graded-density surfaces. Appl Phys Lett 94:231121
Canham LT (1993) The silicon chameleon. Nature 365:695. doi:10.1038/365695a0
Canham LT (2007) Nanoscale semiconducting silicon as a nutritional food additive. Nanotechnology 18:185704, 6 pages
Canham LT, Aston R (2012) Method of protecting skin from UV radiation using a dermatological
composition having porous silicon. US Patent 8128912 B2
Canham LT, Loni A, Godfrey A (2010) Colouring techniques. International Patent WO/2010/
038065
Cao L, Fan P, Barnard ES, Brown AM, Brongersma ML (2010) Tuning the colour of silicon
nanostructures. Nano Lett 10(7):26492654
Chen T, Si J, Hou X, Kanehira S, Miura K, Hirao K (2011) Luminescence of black silicon
fabricated by high-repetition rate femtosecond laser pulses. J Appl Phys 100:073106
Doan V, Sailor MJ (1992) Luminescent color image generation on porous silicon. Science 256
(5065):17911792
Dorrer C, Ruhe J (2007) Wetting of silicon nanograss: from superhydrophilic to superhydrophobic
surfaces. Adv Mater 20(1):159163
Fenollosa R, Ramiro-Manzano F, Tymczenko M, Meseguer F (2010) Porous silicon microspheres:
synthesis, characterization and application to photonic microcavities. J Mater Chem
20:52105214
Gervinskas G et al (2013) Surface-enhanced Raman scattering sensing on black silicon. Ann Phys
525(12):907914
Her TH, Finlay RJ, Wu C, Deliwala S, Mazur E (1998) Microstructuring of silicon with femtosecond laser pulses. Appl Phys Lett 73:1673
Iles PA, Coppen PJ (1958) On the delineation of p-n junctions in silicon. J Appl Phys 29:1514
Ivanova EP et al (2013) Bactericidal activity of black silicon. Nat Commun 4:2838, 7 pages
Jansen H, De Boer M, Legtenberg R, Elwenspoek M (1995) The black silicon method: a universal
method for determining the parameter setting of a fluorine-based reactive ion etcher in deep
silicon trench etching with profile control. J Micromech Microeng 5:115120
Koltun MM (1964) Nature of film on surface of silicon photocell during anodic etching. Russ J
Phys Chem 38(3):381383
Koynov S, Brandt MS, Stutzmann M (2006) Black non-reflecting silicon surface for solar cells.
Appl Phys Lett 88:203107
Koynov S, Brandt MS, Stutzmann M (2011) Black thin film silicon. J Appl Phys 110:043537
Kuznetsov AI, Miroshnichenko AE, Fu YH, Zhang J-B, Lukyanchuk B (2012) Magnetic light. Sci
Rep 2:492
Lazarouk S, Jaguiro P, Katsouba S, Maiello G, La Monica S, Masini G, Proverbio E, Farrari A
(1997) Visual determination of thickness and porosity of porous silicon layers. Thin Solid
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Lublow M, Kubala S, Veyan J-F, Chabal YJ (2012) Colored porous silicon as support for
Plasmonic nanoparticles. J Appl Phys 111:084302
Ma LL, Zhou YC, Jiang N, Lu X, Shao J, Lu W, Ge J, Ding XM, Hou XY (2006) Wide-band
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262
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Transport Characteristics and Mechanisms: General Overview . . . . . . . . . . . . . . . . . . .
Contact Phenomena in Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Characteristics of Current Versus Voltage (IV) Behavior in Porous Silicon Diode . . . . . . . . .
Temperature-Dependent Conduction Behavior in Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Anisotropy in Electrical Transport of Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conductivity Versus Porosity in Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Effective Medium Theory Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Percolation Theory Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Attempts on Classification of Electrical Properties of Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . .
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
264
264
265
268
270
272
273
273
275
275
276
277
Abstract
263
264
S.K. Ram
Introduction
An important attraction of porous silicon (PS) has been its customizable morphology which can be tailored to change its optoelectronic properties to suit the required
application. In case of luminescence, an important property of PS, morphology can
be modified to tune the intensity and the peak position of luminescence over a wide
range of wavelengths (Marsh 2002). However, the versatile microstructural nature
of porous silicon that imparts to it these exciting possibilities is also the main
hindrance in the studies of its electrical properties.
The inhomogeneous microstructure of PS impedes the comparability between
studies of different laboratories (Foll et al. 2002; Bisi et al. 2000). Even within a
sample of the material, the complex and inhomogeneous microstructure and crystallites (Islam et al. 2001, 2005) can result in lack of uniformity in the observed
electrical properties (Dutta et al. 2002). In the past decades, electrical transport
properties of PS have been found to be dependent not only on its microstructure
(Kocka et al. 1996a) but also on several factors like the base c-Si selection (Zimin
and Bragin 2004), anodization method (Dutta et al. 2002), metal contact formation
(Simons et al. 1995; Martin-Palma et al. 2002), annealing (Zimin and Komarov
1998), electrical measurement method (Boarino et al. 2009), etc. In addition, the
electrical properties are strongly influenced by external factors such as ambient
atmosphere (Zhang et al. 1995) and residual electrolyte (Parkutik 1996). Thus, the
understanding of the transport properties of carriers through such a disordered
system is challenging.
The early research on the electrical transport properties of porous silicon carried
out in the 1980s revealed that the resistivity of the porous silicon layer was a few
orders of magnitude higher than the original substrate (Beale et al. 1985). While
quantum confinement model has been successfully used to explain the luminescence properties of PS, applying it to explain the transport properties of PS has been
difficult and less unequivocal. In this chapter, we present an overview of the
electrical properties of porous silicon based on the literature published in the last
three decades.
265
The electrical conductivity of PS can be dependent on voltage and/or temperature. The commonly observed thermally activated temperature dependence of DC
conductivity behavior in PS is expressed by a relation:
T 0 expEa =kB T ,
(1)
where activation energy (Ea) and conductivity prefactor ( 0) are material property
used to explain transport mechanism. In most reports, the value of Ea has been
found to be 0.5 eV. This value is half of the energy of the bandgap deduced by
luminescence and also comparable to the Ea in intrinsic Si 0.5 eV, suggesting that
mechanisms other than quantum confinement are in play as well. All these indicate
the disordered nature of the PS skeleton and its local crystalline structure as they are
expected to have strong geometrical effects on the conductivity (Bisi et al. 2000).
Thus, there has been little consensus on any predominant transport mechanism
in PS. This is evident from Table 1 which shows the reported studies on the
electrical transport characteristics of PS and the different conduction mechanisms
proposed by various workers to explain the observed transport behaviors. In the
electrical measurements of PS samples, an important factor is the direction of the
current flow, that is, whether the measurement is done in sandwich configuration or
in coplanar configuration. Another important consideration is whether the PS
material is freestanding or is still supported by the mother substrate.
266
S.K. Ram
1993
Reference
Mares et al. (1993)
PS physical
form
PS device form
AuCa/PS/cSi/
Al
Al/PS/Al
Nanoporous
Al/PS/c-Si/Al
Poole-Frenkel process
Nanoporous
Al/PS/c-Si/Al
Mesoporous
film (n+)
Mesoporous
membrane
Al/PS/c-Si/Al
Al/PS coplanar
(CP)
Transport in nearly
extended states and
process similar to
multiple trapping model
Two transport channels:
hopping at transport edge
and thermionic emission
across energy barriers
Quantum confinement
model
Tunneling between the Si
nanocrystals (Si-NCs)
Thermionic emission
across spatially varying
bandgaps
Tunneling of carriers to
localized states near band
edges, at high
temperatures and variable
range hopping near Ef at
low temperature
Coulomb blockade
Koyama
et al. (1993)
Ben-Chorin
et al. (1994)
Ben-Chorin
et al. (1995a)
Lehmann
et al. (1995)
Schwarz
et al. (1995)
1996
Kocka
et al. (1996a, b)
Nanoporous
membrane
Au/PS/Au
1996
Al/PS (CP)
1996
Diligenti et al.
(1996)
Ray et al. (1998)
Nanoporous
membrane
Mesoporous
membrane
1994
1995
1995
1995
1998
1998
Mathur
et al. (1998)
1998
Hamilton
et al. (1998)
Balberg (2000)
2000
2001
Mikrajuddin
et al. (2001)
4 probe CP
Al/PS/c-Si/Al
Macroporous
Al/PS/cSi/Al
267
Table 1 (continued)
Year of
study
2002
Reference
Axelrod
et al. (2002)
2002
Dutta
et al. (2002)
2004
Forsch
et al. (2004)
Islam
et al. (2007)
2007
2008
Bouaicha
et al. (2008)
2009
Islam
et al. (2009)
PS physical
form
Nanoporous
PS device form
Al/PS/c-Si/Al
Al/PS/c-Si/
Ag-Al
Nanoporous
membrane
Nanoporous
Al/PS/c-Si/Al
Nanoporous
Al/PS (CP)
(Dutta et al. 2002; Zimin and Komarov 1998; Zimin and Bragin 1999). This topic is
the focus of the dedicated chapter Ohmic and Rectifying Contacts to Porous
Silicon elsewhere in this handbook.
Transition from nonlinear (rectifying) to linear (ohmic) behavior of Al contacts
on PS depending on postdeposition treatments has been reported by many workers
(Dutta et al. 2002; Zimin and Bragin 1999). In some cases, the range of linear part
extends only up to few volts, while a broad range of voltages have also been
reported for linear part of IV characteristics. Surface oxidation has been considered a very efficient way of passivating the defects and improving the stability of PS
to a large extent. Although it helps in coplanar configuration to obtain ohmic
contacts, in sandwich design the contacts may still show improved rectifying
behavior because the Fermi level (Ef) gets pinned at the PS/c-Si interface where a
large number of volume traps and interface states exist (Islam et al. 2007). Zimin
et al. (1995) reported a coplanar Al ohmic contact to n-type PS having a contact
resistivity of the order of 103 to 102 cm for low porosity and low resistivity
samples, but they observed a rectifying behavior for high resistive PS, both n- and
p-type. Martin-Palma et al. (1999) reported the same for the Al/PS/c-Si/Al sandwich structure, where rectifying behavior can be seen even after prolonged exposure to the atmosphere. Use of noble metals (Pd, Pt, and Ru) (Kanungo et al. 2009)
or their ions are also reported to modify and stabilize the surface of PS in order to
obtain reproducible metal contacts thereafter.
268
S.K. Ram
269
p
kT=q
F0 T pq
= 0 r
In this type of conduction, charge carriers are thermally excited from traps to
some transport band, and barrier energy reduction due to the electric field enhances
conduction. Charges will move along special paths with the lowest barrier energies,
those which offer the lowest resistance (Ben-Chorin et al. 1994). Further, based on
their observations that the conductivity scales correctly with the thickness, they
ruled out the possibility of space charge-limited current (SCLC) type of conduction
(Ben-Chorin et al. 1995a).
In another report, a power law behavior, J / Vn/dm with exponent, n 2 typical
of SCLC was observed (Peng et al. 1996). They argued that the total current of the
device is dominated by carrier transport in the high-resistivity PS layer which can
be modeled as sandwiched between two conducting materials and the band bending
at the metal1/PS interface is so small that the Schottky junction can be neglected.
Superlinear behavior of current with rise in voltage (n < 2) (Koyama and Koshida
1993) was also observed by Kocka et al. (1996a, b; Fejfar et al. 1995); however,
behavior was linear at lower voltages. In addition, Ea obtained from temperature
dependence of transport was also found to be field dependent, where Ea decreases at
high voltages as expected from the PF mechanism. However, the initial rise in Ea at
low voltages (Kocka et al. 1996a) is explained either by assuming a parallel
combination of two transport paths with different Ea (through and over the barrier
between nanocrystals) of which one is voltage dependent (e.g., PF-type) or by
assuming a series combination of Schottky contact and of SCLC controlled by traps
inside the nanocrystals. The contacts dominate at low V and the SCLC at high V.
Within this model the Ea represents the thermal generation of carriers from the
Fermi level to the transport paths.
The influence of temperature on the IV characteristics of PS/c-Si structures was
reported by Ref (Theodoropoulou et al. 2004), which also elucidated the mechanisms dominating under different bias conditions. According to this study, for the
reverse bias condition, the ohmic bulk resistance dominates at first, and junctional
resistance comes into play at a later time. On the other hand, under forward bias
conditions, ohmic bulk conduction dominates, but with time gives way to PF-type
conduction in the bulk. The time at which the change of mechanisms occurs is a
function of temperature, with the change occurring later in lower temperatures.
Based on the analyses of reverse IV characteristics, Islam et al. (2007) proposed
that the characteristics of PS/c-Si heterojunctions are found to behave like the
Schottky junctions where transport is governed by carrier generationrecombination in the depletion region formed on the PS side. Fermi level of c-Si
gets pinned to the defect levels at the interface resulting in ln(I) / V1/2.
In addition, there are several reports which attributed observed IV behavior of
metal1/PS diodes to the formation of a Schottky barrier between PS and the metal1
(Canham 1997). In a reported case (Ray et al. 1998) of low value of ideality factor,
n 1 with low series resistance in the low voltage range, it was proposed that
PS/c-Si junction characteristics are controlled by carrier diffusion in the PS and the
where F is electric field and
270
S.K. Ram
observed rectification of electron current is due to the barrier between c-Si and
PS. However, in most of the cases, high values of ideality factor, n (>5) with either
high (Ben-Chorin et al. 1995b; Futagi et al. 1993; Pulsford et al. 1993) or low values
of series resistance due to PS layer (Pulsford et al. 1993), suggest most of the
applied voltage does not drop on the barrier, but rather on the PS layer, which
impedes a determination of reliable junction parameters in PS/c-Si heterojunctions
using the conventional analysis of forward IV characteristics (Koshida and
Koyama 1992; Pulsford et al. 1993). According to the report (Koshida and Koyama
1992), tunneling of carriers dominates at high voltages.
271
(3)
where BMN and EMN are MNR parameters. The relationship between conductivity
prefactor 0 and activation energy Ea as per Eq. 1 of various PS samples shows two
well-separated straight lines suggesting two different mechanisms. One of the lines
is similar to amorphous Si, and most of the PS data falling on this line belong to data
of high temperature thermally activated region, suggesting extended state transport.
The other line, which accumulates most of the data from low temperature regions,
represents intercrystallite hopping-tunneling conduction. It must be noted that most
measurements in the group similar to a-Si behavior were taken from nanosize
porous layers, while the second group obeying the MNR in low temperature regions
were low porosity samples. This means two different conduction mechanisms take
place in different parts of the samples. The amount each of them contributes to
the conductivity depends on the sample and the measurement temperature.
Nevertheless, most of the currently available models suggest that the temperature dependence of electrical conductivity obeys the Arrhenius relationship with a
single activation energy for the entire range of temperatures (Ben-Chorin
et al. 1994; Pulsford et al. 1994; Fejfar et al. 1995; Lubianiker and Balberg 1997;
Diligenti et al. 1996). However, according to Mikrajuddin et al. (2001), Arrheniustype activated conduction behavior may be exhibited in moderate temperature
region if both continuous networks of blocked and unblocked sites appear in a PS
layer. At higher temperatures, continuous networks of unblocked sites and blocked
sites occupying discrete positions can be found in PS site, and conductivity obeys
Vogel-Tammann-Fulcher (VTF) law, which can be expressed as
0 T 1 expB=T T 0 ,
(4)
where 0, B, and T0 are constants. Mikrajuddin et al. (2001) derived the VTF
behavior by using mean-field approximation of Ising model and used the model
to fit published experimental data to validate it.
However, at low temperatures carrier conduction is often found to be assisted by
variable range hopping (VRH):
ln / T x =T m
(5)
where m gives the information about type of carrier conduction and depends on
dimensionality (mainly arising from crystallite sizes) and the temperature region.
Tx is a constant for the material and often x is replaced with the name of transport
mechanisms.
So far Mott hopping transport where a T -0.25 (m 0.25) dependence is followed
at low temperatures was considered for most of the varieties of PS: nanoporous
(Islam et al. 2009), mesoporous (Zimin 2006), and macroporous (Mathur et al. 1998;
272
S.K. Ram
Ben-Chorin et al. 1995a). Berthelot-type conduction (m 1) was also reported and
attributed to the fractal structure of PS (Mares et al. 1993; Mehra et al. 1998), and
variable range hopping has been observed in porous-amorphous Si of different
compositions (Yakimov et al. 1995, 1996). Islam et al. (2009) critically analyzed
their temperature-dependent conductivity data over a wide range of temperatures for
the applicability of various transport mechanisms. Their findings suggest extended
state conduction for T > 300 K, Berthelot-type conduction when 180 < T < 280 K,
Mott hopping in the range 140 < T < 180 K, and Efros-Shklovskii hopping for T <
120 K. A clear cross over from Mott to Efros-Shklovskii VRH transport is observed
at low temperatures. It is interesting to note that Berthelot-type conduction in Ref.
Islam et al. (2009) was also observed in the similar range of temperature (190270
K) as in Ref. Mares et al. (1993). Similarly, the temperature range of Mott hopping
transport observed in various types of PS is 140180 K for nanoporous
(Islam et al. 2009), 110200 K for mesoporous (Zimin 2006), and 100150 K for
macroporous (Mathur et al. 1998).
273
be lower than that in the parallel direction. This will lead to higher values of and
lower values of its (Ea) compared to ||.
Earlier work on both freestanding nanosized PS and mesoporous anodized from
(100) c-Si show almost isotropic behavior (Kocka et al. 1996a). It was argued that
the transport is controlled by the more or less homogeneous (isotropic) tissue part
of PS, in which c-Si islands are embedded. However, in 2006 Borini
et al. demonstrated anisotropic behavior in the conductivity of (100) mesoporous
by measuring temperature-dependent conductivity of their sample using two different electrode configurations (Boarino et al. 2009; Borini et al. 2006). The authors
observed that the electronic transport parallel to the sample surface ( ||) is strongly
inhibited at room temperature but not along the perpendicular direction ( ). This
behavior was well correlated with the typical microstructure of the mesoporous
where, due to the presence of branched columnar morphology, the || pathways are
poorly interconnected, with several bottlenecks in which potential barriers are built
up. Thus, the transport is strongly inhibited in the longitudinal (parallel to the
sample surface direction), while in the transverse direction (perpendicular to the
sample surface) the bottlenecks can be easily bypassed following the alternative
pathways available. It was also shown (Borini et al. 2006) that such electrical
anisotropy can be reversibly removed by heating the samples (increasing temperature from 20 C to 100 C) when || increases almost six orders of magnitude
equaling . The rise of temperature allows the charge carriers to overcome the
nanoconstrictions (Coulomb blockade due to charges trapped in the
nanoconstrictions), opening the longitudinal percolative pathways. The increase
in temperature can remove the Coulomb blockade of a fraction of NCs, until the
percolation threshold is reached and exceeded.
i 2 eff
i
(6)
274
S.K. Ram
According to Dutta et al., up to certain low values of porosity, this theory worked
well but failed to explain the effective conductivities of mid to highly porous layer
(Dutta et al. 2002). The major challenge in the pore shape is the possibilities of
different pore branching formations during PS growth (Saha et al. 1998). PS layers
with identical porosity might have different surface-to-volume ratios, leading to
different effective conductivities. They followed generalized EMA (GEMA),
which accounts for the general form of the shape of the inclusions, where they
included the extent of pore branching by uniformity factor (Saha et al. 1998):
n
X
i
1=t
1=t
i eff
vi
0
p
1=t
1=t
i
2 eff
1 p
(7)
QD=QW eff
ox eff
v eff
vv
vQD=QW
0
ox 2 eff
v 2 eff
QD=QW 2 eff
(8)
where
E
QD=QW Si e4kT
(9)
275
In 2008, however, they further modified their work by considering the Si-NCs as
being formed by multiple-sized crystalline dots (John and Singh 1994) embedded in
silicon dioxide and vacuum (Bouaicha et al. 2008):
vox
N
X
ox eff
v eff
QDi eff
vv
vQDi
0
ox 2 eff
v 2 eff
QDi 2 eff
i1
(10)
As a result, they obtained a good agreement between theory and experiment for
all porosities. In this case (Eq. 9), all values of E are considered including those
< E0. This avoids the tendency of the medium to be an insulator for higher
porosities unlike what happens when the PS medium is considered to have three
phases with single mean-sized QD.
276
S.K. Ram
Summary
The study of electrical properties of porous silicon presents a challenge arising from
the diverse mechanisms that may come into play due to the variegated nature of its
microstructure and the influence of ambient conditions. The literature on PS since the
1990s has elucidated to a large extent the transport properties and mechanisms in PS.
277
In particular the attempts to classify PS has brought out correlations between the
electrical transport properties and microstructural parameters such as porosity that
lead to a better understanding of the material properties and also serve to control the
material better to create devices. The reports reviewed in this chapter, while by no
means exhaustive regarding the electrical transport in PS, aim to present an overview
of the knowledge base gathered on the material till now.
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diamagnetism of Silicon and Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
281
283
284
285
Abstract
Introduction
Diamagnetism is present in all matter, and this diamagnetic behavior is caused
by the modification of the motion of the electrons by an applied magnetic
field resulting in a magnetic moment which is antiparallel to the generating field.
281
282
Table 1 List of selected
diamagnetic materials with Name
their molar susceptibility
Bismuth
values (wm w V m wM
)
Copper
(Landolt-Bornstein 1986)
Carbon
Gallium
Germanium
Gold
Indium
Silver
Silicon
Silicon dioxide
Sulfur
Formula
Bi
Cu
C
Ga
Ge
Au
In
Ag
Si
SiO2
S
Molar susceptibility
m (106 cm3 mol1)
280
5.46
3.96
21.6
11.6
27.97
10.2
20.7
3.65
29.6
15.4
283
Beside electrical investigations of semiconductors, the examination of the magnetic properties has also been of importance to get knowledge of the electronic
structure. Information about the band structure as well as the configuration of
trapping levels could be obtained (Sonder and Stevens 1958).
284
Fig. 1 Comparison of the magnetization curves of bare n+ silicon ( full line), as-etched porous
silicon prepared from the same wafer (dotted line), and aged porous silicon offering a native oxide
layer (dashed line). All three samples show a diamagnetic behavior, whereas the estimated
susceptibility varies between 1.2 106 (Si), 7.5 107 (as-etched), and 2.6 107 (aged).
The measurements have been performed at T 4.2 K. The diamagnetic behavior of porous silicon
decreases if the sample is oxidized (in contrast to hydrogen terminated) which might be caused by
the occurrence of dangling bonds
With increasing porosity these effects become more and more important because
the surface-volume ratio increases. Porous silicon samples with low porosity
(below 30 %) show a similar susceptibility to the bulk silicon substrate.
Conclusion
The magnetic behavior of silicon consists of a diamagnetic and a paramagnetic
term, wherein the diamagnetism predominates. The susceptibility arises from three
contributions, the core electrons, conduction electrons, and trapped electrons. The
paramagnetic term of the susceptibility depends on the temperature and on the
doping density of the substrate. Nanostructuring of silicon results in a modification
of the magnetic behavior with reduced diamagnetic contribution. Further
posttreatment of the porous silicon, e.g., oxidation, leads to a smaller diamagnetic
susceptibility. Porous silicon exhibits predominantly diamagnetic behavior wherein
the paramagnetic term is modified by additional occurring dangling bonds and thus
the magnetic properties also depend on the porosity of the material. In general
silicon as well as porous silicon offers a diamagnetic behavior which is small
compared to materials such as bismuth, gold, or copper (see Table 1). Furthermore,
285
References
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Intrinsic Ferromagnetism of Mesoporous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Deposition of Ferromagnetic Nanostructures into Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Magnetic Properties of the Composite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
288
288
289
292
294
294
Abstract
This chapter reviews first the intrinsic magnetic behavior of empty porous
silicon; next the filling of the pores with ferromagnetic metals (Ni, Co, NiCo,
Fe) by electrodeposition; and finally the adjustability of the magnetic properties
of the nanocomposite due to the modification of the porous silicon, as well as
due to a variation of the geometric characteristics of the metal deposits.
The magnetic characteristics of these hybrid materials strongly depend on
the pore structure of the template as well as the geometry and the spatial
distribution of the embedded metal structures. Besides the shape and size of
the nanostructures, a key factor is the magnetic interaction between metal
structures which determines the properties of the system. The ferromagnetic
behavior of the nanocomposites, which is also present at room temperature,
opens the opportunity for new applications.
287
288
Introduction
The transformation from bulk silicon into nanostructured silicon provokes new
physical and chemical properties compared to the substrate (Canham 1990, 1995;
Ben-Chorin et al. 1994). Besides such optical (Canham 1990; Koshida and Koyama
1992) and transport (Balberg 2000) properties, also the magnetic behavior is changed
due to the modification of the surface (see next chapter Diamagnetic Behavior of
Porous Silicon). Porosity enables the incorporation of magnetic materials alongside
such nanosized silicon structures resulting in a composite material which merges
the electronic properties of the semiconductor and the magnetic behavior of the
embedded nanostructures. The diamagnetic and paramagnetic properties of bare
porous silicon are in general weak and thus after filling the ferromagnetism of
the metal structures predominates.
Due to the fact that porous silicon can be fabricated with different morphologies
(Foll et al. 2002; Lehmann and Gruning 1997; Lehmann et al. 2000), also with
straight and separated pores, it is an adequate host material for various metal fillings
(Jeske et al. 1995; Herino 1997; Fukami et al. 2011). Porous silicon in the mesoporous
range, for example, from a highly n-doped silicon wafer, offers oriented pores
grown along the (100) direction. The metal filling of the pores leads to a system
with a three-dimensional arrangement of ferromagnetic nanostructures with tunable
magnetic properties.
Such composite materials are of interest because the opportunity to manipulate
the spin of electrons by an electric field would give rise to new applications in
microtechnology. This quite new topic of so-called spintronics is currently under
great investigation (Jansen et al. 2012; Jansen 2012). Silicon as base material is a
precondition to be integrable in todays process technology. A further condition is
the successful operation at room temperature, which is not easily reached yet in
case of diluted magnetic semiconductors (Dietl 2010).
In the following review, first the magnetic behavior of bare porous silicon will be
outlined briefly and second the filling of the pores with ferromagnetic metals (Ni, Co,
NiCo, Fe) by electrodeposition will be discussed followed by the adjustability of the
magnetic behavior of the nanocomposite. The magnetic characteristics of these hybrid
materials strongly depend on the morphology of the template (Rumpf et al. 2012) as
well as the geometry (Granitzer et al. 2012a) and the spatial distribution (Rumpf
et al. 2011) of the embedded metal structures. The ferromagnetic behavior which is
also present at room temperature opens the opportunity for new applications.
289
290
Table 1 Various electrolyte compositions used for the deposition of ferromagnetic metals
Metal
Ni
Electrolyte
All chloride NiCl2
Ni
Watts
Co
Sulfate CoSO4
NiCo
Fe
Watts + CoSO4
Sulfate FeSO4
Composition
170 g/l NiCl2
40 g/l H3BO3
45 g/l NiCl2
300 g/l NiSO4
45 g/l H3BO3
120 g/l CoSO4
30 g/l H3BO3
2:1
16 g/l FeSO4
10 g/l H2SO4
200 g/l NiSO4
8 g/l FeSO4
5 g/l NiCl2
25 g/l H3BO3
3 g/l saccharin
(Fang et al. 2007; Fukami et al. 2009) also with the aim for applications in microtechnology (Zacharatos and Nassiopoulou 2008). The deposition of elongated Ni
nanostructures has been carried out to investigate the magnetic properties of the system
(Gusev et al. 1994). The deposition of ferromagnetic materials into the pores of porous
silicon such as Ni, Co, Fe, and their alloys leads to a composite material which offers
ferromagnetic properties at room temperature. With increasing aspect ratio, the filling
of the pores becomes more challenging, and thus the loading of high aspect ratio pores
(>100) is not trivial, and so a continuous homogeneous filling of such pores has not
been achieved yet (Dolgyi et al. 2012). In the case of electrodeposition, an aqueous
metal-salt solution is used as electrolyte. In Table 1 a summary of employed
electrolytes can be found. For a review dedicated to this impregnation technique, see
the chapter in this handbook Porous Silicon and Electrochemical Deposition.
During the process, two kinds of metal deposition are occurring. One possible
reaction is electroless metal deposition:
2M2 Si H2 O ! 2M SiO2 4H ,
and furthermore electrodeposition takes place under cathodic conditions:
M2 2e ! M
Gaseous hydrogen is formed, if the current density exceeds a certain value
(Bandarenka et al. 2012) which can influence and hamper the precipitation of the
metal structures.
2H 2e ! H2
291
In general, the deposition of metals into porous silicon is a cathodic process and
reduces the metal-salt ions to metal (e.g., Ni2+ + 2e Ni). Imperfections and variations of the pore shape such as dendritic branches can also lead to inhomogeneities of
the metal deposits, and thus a homogeneous filling of the pores is extremely difficult
to obtain. In the case of high aspect ratio pores, it is important to ensure that the
exchange of electrolyte is sufficient along the entire pore length. If it is insufficient,
pores can be blocked and a continuous growth of a metal wire along the whole length
is inhibited. The degree of pore filling depends on the applied current density as well
as on the pulse duration of the current (Granitzer et al. 2009). By choosing the
deposition parameters in an adequate way, the geometry and spatial distribution of
the ferromagnetic deposits are tunable, and thus tailoring of the magnetic properties of
the composite is possible. The metal structures can be deposited in a broad size range
(spheres according to the pore diameter, ellipsoids with a long axis of 100500 nm
and needles up to a few micrometers in length). In Fig. 2 an overview of various Ni
fillings within porous silicon can be seen.
292
293
Table 2 Variation of the coercivity and squareness with modification of the pore diameter
Pore diameter
PS 60 nm (Vega et al. 2011)
PS 35 nm (Granitzer et al. 2012b)
AAO 80 nm (Vazquez et al. 2004)
AAO 30 nm (Vazquez et al. 2004)
HC,II (Oe)
280
660
360
600
HC, (Oe)
180
190
250
260
(MR/MS)II
0.48
0.89
0.35
0.70
(MR/MS)
1.5
3.47
1.44
2.3
between 280 Oe (wires) and 500 Oe (spherical particles) and the squareness
(MR/MS) between 0.2 (wires) and 0.52 (particles), MR being the magnetic
remanence and MS the saturation magnetization.
Magnetic remanence, especially the squareness, provides information about
coupling mechanisms between metal nanostructures (Stoner and Wohlfarth 1948).
Ferromagnetic structures with a random distribution of orientations offer a
squareness of 0.5. In comparison structures with the easy axis aligned parallel to
the applied magnetic field exhibit a squareness of 1 whereas with the easy axis
perpendicular to the magnetic field a value of 0 (Coey 2009). A decrease of the
squareness is caused by a diminution of the magnetic remanence. The smaller
values determined from specimens with embedded Ni wires within porous silicon
compared to the ones with Ni particles arise from demagnetizing effects.
If the morphology of the template is modified and the geometry of the deposits is
equivalent (wires), the magnetic characteristics also change as summarized in
Table 2. In all samples the shape anisotropy is the dominating factor because of
the high aspect ratio. The differences in the magnetic behavior are mainly due to
magnetic interactions and the thickness of the Ni wires.
Comparing the magnetization of porous silicon/metal nanocomposites with
oxide heterostructures consisting of CoFe2O4 nanopillars in a BiFeO3 matrix
(Chen et al. 2013), the magnetic moment is about one order of magnitude higher
294
in the case of the porous silicon composite. Other systems with two-dimensional
arrangements of magnetic nanostructures (Enders et al. 2010) need big areas or a
magnetic material with high magnetization. One of the characteristics of the porous
silicon system is the three-dimensional arrangement of the ferromagnetic
nanostructures embedded within high aspect ratio pores which yields to a high
magnetic moment. There is also a report on Ni deposition within porous silicon
which describes the formation of Ni silicide during the electrodeposition process
(Dolgiy et al. 2013) which reduces the magnetic moment of the specimen.
Conclusion
Intrinsic ferromagnetism of nanostructures silicon is very weak, but the
nanocomposites consisting of deposited magnetic nanostructures offer a strong
ferromagnetic behavior. Porous silicon with its tunable morphology is an adequate
template material for metal deposition to gain 3D arrays of deposited
nanostructures. In the case of ferromagnetic metal precipitation, the magnetic
properties of the nanocomposite can be tailored on the one hand by the deposition
procedure and on the other hand by the modification of the template morphology.
The obtained system exhibits a quasi ferromagnetic semiconductor material
which offers its ferromagnetic properties at room temperature. Due to the silicon
substrate, it can be readily integrated in todays microtechnology, and thus the
system is promising for various applications in sensor technology, magneto-optics,
and also the emerging field of spintronics.
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Bertotti G (1998) Hysteresis in magnetism. Academic, San Diego
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and optical properties of porous silicon nanostructures. Gordon and Breach Science Publishers,
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296
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Superparamagnetic Nanoparticles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Infiltration of Iron Oxide Nanoparticles Into Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Magnetic Behavior of the Composite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Biomedical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
298
298
299
299
302
303
303
Abstract
297
298
Introduction
In the case of paramagnetic materials, each atom possesses a permanent dipole
moment due to a remaining electron spin or orbital magnetic moments. Without
external magnetic field, the magnetic moments offer a random orientation resulting in
no net magnetization. If a magnetic field is applied, the free rotating dipoles align
preferentially in field direction, but there is no interaction between individual dipoles.
Silicon, especially with hydrogen-terminated silicon surfaces, is in general
diamagnetic and free of paramagnetic defects (see handbook chapter Diamagnetic
Behavior of Porous Silicon). Oxidation leads to interface defects (Si/SiO2), so-called
dangling bonds. They are paramagnetic in the neutral charge state which corresponds
to a one-electron spin S 1/2 configuration (Bardeleben and Cantin 1997). These
paramagnetic defects (Pb center) are superimposed on the diamagnetic contribution.
Due to the large surface area in nanostructured porous silicon, much higher
concentrations of defects can occur, contrasting with bulk silicon. The interface
between Si/SiO2 has been investigated by many authors according to the dangling
bond of the silicon atom, the Pb center which is the dominant paramagnetic defect in
porous silicon (Cantin et al. 1997). Their concentration depends on the position of
the Fermi level and it can also be modified by the H-termination. Oxidation of the
surface can increase the Pb center defect concentration. Two further paramagnetic
defects in the oxide layer have been observed, the oxygen vacancy defect E
(Pointdexter et al. 1981) and the EX defect in SiO2 (Pointdexter et al. 1981). EPR
studies give information about these defects from analysis of g-tensors (Cantin
et al. 1995) and hyperfine data (von Bardeleben et al. 2005).
A special kind of paramagnetism is the so-called superparamagnetism which is
dedicated to small magnetic particles which fall below a critical radius of single
domain particles. After the incorporation of such particles into the pores of porous
silicon, the composite system offers specific magnetic properties which will be
discussed in the next section of this review.
Superparamagnetic Nanoparticles
If a ferro-/ferrimagnetic material is fabricated in a nanoscopic size range and goes
below a critical value, the particle becomes superparamagnetic (SPM) which means
that the thermal energy dominates over the anisotropy energy and the whole particle
behaves like a paramagnetic spin (Bertotti 1998). Below this so-called superparamagnetic blocking radius, the particles lose their remanence. The transition takes
place at the so-called blocking temperature TB KV/25kB (K is the anisotropy
constant; V is the particle volume).
SPM nanoparticles are of interest for magnetic applications such as high-density
data storage in fabricating particles with high anisotropy constant and thus overcome the superparamagnetic limit (Frey et al. 2009). Due to magnetic interactions
299
between them, new properties arise such as soft magnetic alloys (Suzuki 1999) and
hard magnetic materials with an improved energy product (Skomsky and Coey
1993). In biomedicine SPM nanoparticles are also employed for diagnostics and
therapeutics, e.g., magnetic resonance imaging (Yallapu et al. 2011), hyperthermia
(Lee et al. 2011), and cancer therapy (Lee et al. 2011). Especially iron oxide
nanoparticles play an important role due to their low toxicity.
Such magnetic nanoparticles are often prepared by chemical synthesis, and in
general they are coated with a shell of a few nanometers which often is a metal-oxide
(Wei et al. 2010), a silica (Joo et al. 2009), or an organic surfactant (Shukla
et al. 2009) to prohibit agglomeration and to stabilize them. Thus, magnetic exchange
interaction is excluded and only dipolar coupling can take place.
A further approach to stabilize the particles is their incorporation into a
nonmagnetic or weakly magnetic matrix as, for example, polymers (Munoz-Bonilla
et al. 2012), silica (Lee et al. 2008), zeolites (Lukatskaya et al. 2009), or porous
silicon (Granitzer et al. 2010). Furthermore, the use of a matrix adds another
degree of freedom and allows tuning of the properties, depending on the particle
arrangement within the matrix.
300
Fig. 1 Scanning electron image of magnetite nanoparticles within porous silicon (Granitzer and
Rumpf 2011). The size of the particles is 8 nm and the oleic acid shell is about 2 nm
301
Fig. 2 (a) Shift of the blocking temperature with the particle size in using the same particle
concentration. (b) Change of TB with the concentration of the particle solution. In the latter case the
particle size is 8 nm for all concentrations. In all cases a template with equal morphology has been used
302
Table 1 Shift of the blocking temperature with increasing applied magnetic field to lower
temperatures. The size of the infiltrated particles is 8 nm. The concentration of the magnetite
solution was fixed at 8 mg Fe/ml
Magnetic field [Oe]
5
500
1,000
Biomedical Applications
Due to the low toxicity of both materials (porous silicon and iron oxide particles),
the system is of interest for biomedical applications. The handbook chapter
Biocompatibility of Porous Silicon reviews the important in vivo data on the
former material. Drug delivery with porous silicon is under investigation employing
not only particles but also films, chip implants, and composite materials. Nonetheless,
microparticles play a key role because they are compatible to most existing drug
delivery concepts (Anglin et al. 2008). On the one hand nanostructured PS tablets can
be utilized to carry a cocktail of drugs or nutrients which will be delivered in a
predetermined time within the body and on the other hand percutaneous implants of
PS with radioactive content can provide radiation to tumor cells (Anglin et al. 2008).
Serda et al. reports on a multistage delivery system applicable for biological imaging.
The loading of PS microparticles with superparamagnetic (SPM) iron oxide
nanoparticles (NPs) is presented as well as the examination of their cellular uptake
by macrophages. Furthermore the influence of 3-aminopropyltriethoxysilane on the
PS surface and retention of the iron oxide NPs is investigated (Serda et al. 2010).
For biosensing applications there are various approaches such as the fabrication of
arrays of micro test tubes and microbeakers consisting of macroporous silicon with
incorporated iron oxide nanoparticles (Ghoshal et al. 2011). Furthermore, optical
interferometer biosensors based on porous silicon are used for immunoassaying by
combing superparamagnetic particles with an interferometer porous silicon platform
(Ko et al. 2012). The handbook chapters Porous Silicon Immunoaffinity
Microarrays and Porous Silicon Optical Biosensors provide overviews of
these application areas. The combination of porous silicon with Fe3O4 particles and
additional loading with a molecular payload is of interest for controlled transport in
applying an external magnetic field. The loaded molecules (enzymes) can be
transported and subsequently released in an appropriate solution (Thomas
et al. 2006). The in vitro cytotoxicity of porous silicon particles loaded with magnetite
nanoparticles (see the related handbook chapter Cell Culture on Porous Silicon)
has been investigated in using the cell viability of human liver cancer cells and rat
hepatocytes (Kinsella et al. 2013). In vivo studies have been carried out on a
carcinoma rat model to figure out the biodistribution properties of the composite
material (Kinsella et al. 2013). Furthermore, after in vitro cytotoxicity tests, in vivo
assays have been carried out on New Zealand rabbits showing low inflammatory
303
response and no necrosis effect in the tissues of the treated eyes or in the fibrous
tissue formed around the agglomerated explanted flakes (Munoz Noval et al. 2013).
The composite system has been investigated in relation to the magnetic preconditions
for biomedical applications which means no magnetic remanence at room temperature (Rumpf et al. 2013). The magnetic moment is attempted to be high as possible
due to closely packed particle loading. To date, experiments demonstrating transport
of porous silicon loaded with iron oxide nanoparticles of different size (between 5 and
8 nm) in water have been successful. Size-dependent magnetization measurements
and subsequent cytotoxicity evaluation of Fe3O4/porous silicon showed that the
nanocomposite is an encouraging material for drug delivery (Granitzer et al. 2013).
Conclusions
Porous silicon offers in general a diamagnetic behavior, although due to surface
modification and oxidation, paramagnetic defects occur. The magnetic properties of
the material can be extended, for example, by the infiltration of superparamagnetic
nanoparticles. The achieved nanocomposite shows a transition between superparamagnetic behavior and blocked state, depending on the size of the loaded particles and
their particle-particle distance which allows the tuning of the magnetic properties.
Concerning the applicability the system is of interest not only for magnetic but also
for biomedical applications due to the biocompatibility of both materials.
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Photoluminescence Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Photoluminescence of Individual Nanocrystals from Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . .
Photoluminescence of Porous Silicon Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
307
308
308
309
316
317
Abstract
Introduction
The demonstration in 1990 that porous silicon could emit efficient tunable visible
photoluminescence (PL) at room temperature and attributed to quantum-size effects
in crystalline silicon (Canham 1990) has induced considerable worldwide research
activities in order to (i) identify the various PL bands and their respective properties
and emission mechanisms, (ii) optimize the PL efficiency, (iii) optimize the
PL stability, and (iv) tailor the PL spectrum (peak wavelength and FWHM).
B. Gelloz (*)
School of Engineering, Nagoya University, Nagoya, Japan
e-mail: gelloz@nuap.nagoya-u.ac.jp
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_32
307
308
B. Gelloz
Photoluminescence Measurement
The PL of porous silicon is quite broad (see Fig. 1a for spectra examples) and
inhomogeneous in nature and may involve several phenomena taking place in the
silicon nanostructure as well as in the tissue material surrounding it. The chemistry
of the various interfaces (e.g. Si/air, Si/SiOx) in porous silicon may also play a very
significant role in the luminescence. Thus, extreme care is necessary in the PL
measurement procedure and its interpretation (Pelant and Valenta 2012).
When using a single broadband grating, care should be taken to eliminate
contribution of the short wavelength part to the long wavelength part of the
spectrum due to the second order of grating diffraction.
Fine structures in the PL have sometimes been observed. At room temperature,
these structures (peaks modulating the otherwise generally Gaussian-shaped
PL spectrum) were mostly attributed to thin film interference (Kim et al. 2003;
Hooft et al. 1992). For the visible range, such interference effect can mostly be
observed for layer thicknesses ranging from about 0.5 to 3 m. At low temperature
(<200 K), and for clean, hydrogen-terminated porous silicon, fine structures have
been associated with optical phonon-assisted interband transitions (Calcott
et al. 1993; Elhouichet and Oueslati 2002), even for nonresonant excitation
(Xu and Adachi 2010).
Another specificity of porous silicon, particularly in its as-anodized state
(hydrogen-terminated), is its poor stability in air (Wolkin et al. 1999) or other
chemically active environments. Thus, the PL characteristics (e.g., peak wavelength, intensity) may change very rapidly during the measurement itself. When
precision is crucial, such as in measurement of degree of polarization, it is essential
to ensure good stability during the acquisition time of all spectra.
309
Fig. 1 (a) Room-temperature PL spectra from porous silicon layers with different porosities kept
under Ar atmosphere. (b) Experimental and theoretical PL energies as a function of crystallite size.
The upper line is the free exciton bandgap and the lower line is the lowest transition energy in the
presence of a Si O bond. The solid and open dots are the peak PL energies of PSi samples kept in
Ar and air, respectively (Reprinted figures with permission from Wolkin et al. (1999) as follows:
M. V. Wolkin, J. Jorne, P. M. Fauchet, G. Allan, and C. Delerue, Phys. Rev. Lett., 82, 197200,
1999. Copyright (1999) by the American Physical Society). Image: PL under UV excitation of (c)
a porous silicon layer (initial porosity 68 %) treated by HWA (Gelloz et al. 2005; Gelloz and
Koshida 2005), (d) the same type of porous layer detached from the substrate and then treated by
HWA, and (e) the same type of porous layer heavily thermally oxidized (nanocrystal density
negligible) and then treated by HWA (blue PL) (Gelloz and Koshida 2009b; Gelloz et al. 2009)
310
B. Gelloz
Table 1 Summary of studies and results related to the photoluminescence of single silicon
nanocrystals
System studied
Si nanopillars oxidized to produce
luminescent silicon cores (Valenta
et al. 2002; Sychugov et al. 2005)
Silicon nanodot with oxide shell
prepared by gas phase pyrolysis
(Martin et al. 2008)
Comments
Efficiency: 35 %. FWHM ~ 130 meV (single band).
Emission polarized in arbitrary directions. Blinking
kinetics appear to be different from that of porous
silicon particles (Sychugov et al. 2005)
FWHM ~ 100 meV; satellites at ~150 meV attributed to
coupling to LO or TO SiOSi phonon modes of SiO2.
Strong electronphonon coupling to SiOSi phonons
limiting the tunability of light emission versus size at
high emission energies
Efficiency: 88 % (Credo et al. 1999; Mason et al. 1998);
1020 % for 1 exciton per nanodot; decreases as the
0.7th power of excitation at higher excitation (Valenta
et al. 2008). FWHM ~ 120 meV (Valenta et al. 2008;
Credo et al. 1999; Mason et al. 1998); splitting of
~160 meV (attributed to the stretching vibration of the
SiOSi bridge bond) (Credo et al. 1999; Mason
et al. 1998). Efficiency limited by blinking; in blinking,
OFF state is due to Auger recombinations and
excitonexciton scattering (Valenta et al. 2008).
Blinking obeys a power law statistics (Martin
et al. 2004). Ellipsoid shapes of silicon dots; degree of
polarization strongly anisotropic; depends on
anodization conditions (Gargas et al. 2008)
Efficiency: 20 % (for an ensemble of colloidal
nanodots). FWHM >100 meV; satellite peak at ~150
meV. Decay time: 10 ns at 550 nm
studied as the visible bands. It was observed in both partially oxidized porous silicon
and oxygen-free samples. It has been related to both quantum-size effect and surface
states (Koch et al. 1993). The UV band has been observed only in oxidized porous
silicon. It has been related to oxide luminescence, with the silicon nanocrystals
playing a potential role in the photoexcitation process (Qin et al. 1996).
The F-band, with emission peaks around 415470 nm, FWHM of 0.380.5 eV,
and quantum efficiencies of 0.1 % at best, has been reported in various thermally or
chemically oxidized PSi samples (Koyama and Koshida 1997; Qin et al. 1997;
Cullis et al. 1997; Bisi et al. 2000; Canham 1997). The PL lifetime is in the
nanosecond range. Many reports have attributed this band to oxide-related defects
or contamination (occurring upon storage and prolonged exposure to air) by organic
chromophores (e.g., carbonyl groups) (Loni et al. 1995). Recently, another origin
has been suggested: direct bandgap core luminescence (- transitions) (Prokofiev
et al. 2009). Using layers of oxide-embedded silicon nanocrystals obtained by
sputtering, de Boer et al. (2010) have clearly identified this direct bandgap band
and referred to it as the Hot PL band because it can be observed only under high
excitation. Indeed, getting a reasonable probability of radiative - transitions, a
constant generation of hot carrier at the 15-point (direct gap valley) by Auger
From near-infrared
to yellow
5901,300
surface
including
oxygen atoms
From near-infrared
to blue
4001,300
hydrogenterminated
surface
Hot PL band
Sband
Label
IR band
Spectral range/
typical peak
wavelength (nm)
Near IR
1,1001,500
s range
ps range
Best efficiency
A few ns to
~150 s
Typical
lifetime at RT
10 ns10 s
Yes
Yes
Directly
electrically
excitable
No
(continued)
Long-lived band
UV band
Label
F-band
Table 2 (continued)
UV:
~350 (Qin
et al. 1996)
270290 (Gelloz
et al. 2014)
Blue-green
450540
Spectral range/
typical peak
wavelength (nm)
Blue-green
420 ~ 470
18 s up to ~
200 K; ~1 s at
RT
psns
Typical
lifetime at RT
~10 ns
2 % at 300 K; 8.5 % at 4 K
(Gelloz and Koshida 2012)
(including the F-band emission)
Best efficiency
0.1 %
No
Directly
electrically
excitable
No
312
B. Gelloz
313
314
B. Gelloz
The most studied and technologically interesting band is the so-called S-band
(S for slow; decay times are rather long compared to those of direct bandgap semiconductors). It is electrically excitable and its properties (e.g., emission spectrum,
efficiency, chemical activity) can be in principle engineered. Its main characteristics
are summarized in Table 3. It originates mostly from exciton recombinations in Si
nanocrystals as indicated by polarization memory of PL, PL saturation under high
Table 3 Some characteristics of the S-band at 300 K
Typical values/
characteristics
1,300400 nm
Property
Peak wavelength
FWHM
Bare layer
Porous
silicon
microcavity
Decay
Comments
Porosity dependent;
generally related to
nanocrystal sizes; can be
strongly influenced by
surface states (Wolkin
et al. 1999)
Key factors: nanocrystal
density (related to porosity),
surface passivation (Gelloz
et al. 2005); exciton
localization (Billat 1996;
Bsiesy et al. 1991; Gelloz
and Koshida 2000; Gelloz
et al. 1998a, b)
Inhomogeneous broadening
(mostly size effect) (Cullis
et al. 1997; Bisi et al. 2000)
Photonic crystal effect
(Pavesi et al. 1996; Araki
et al. 1996; Gong et al. 2010;
Squire et al. 1998)
Depends on quantum
confinement strength (effect
on wavelength) and surface
passivation (limited by
non-radiative
recombinations) (Cullis
et al. 1997; Bisi et al. 2000)
Multiexponential shape
attributed to exciton
migration, carrier escape
from Si dots, distribution of
dot shape emitting at the
same energy (Cullis
et al. 1997; Bisi et al. 2000),
or more recently to the
blinking effect (Dunn
et al. 2009)
(continued)
315
Table 3 (continued)
Resonant
excitation
Typical values/
characteristics
0.2; decreases with
increasing detection
wavelength (Cullis
et al. 1997; Bisi et al. 2000)
Phonon replica at 56 and
19 meV
Nonresonant
excitation
Multiple-peak structures;
peak separation ~ 64 meV
Property
Degree of polarization
(nonresonant photoexcitation)
Fine
structure at
low
temperature
Excitation density
Stability/surface chemistry
Improved/SiH bonds
replaced by more stable
SiAg bonds (Sun
et al. 2005)
Good/oxide shell
Comments
Can be anisotropic (effect of
crystallite shape)
316
B. Gelloz
Figure 1a shows the progressive shift of the PL band of porous silicon having its
surface terminated by siliconhydrogen bonds (oxygen-free) across the visible
region obtained by changing the anodization conditions (Wolkin et al. 1999).
Generally, its intensity increases and its peak wavelength decreases when the
porosity increases. The efficiency usually decreases in the order n-type, p-type,
n+-type, and p+-type porous silicon due to differences in nanostructures. However,
surface states, in particular those introduced by oxygen via SiO bonds, can greatly
influence the peak wavelength, as shown in Fig. 1b. In zones II and III, localized
states lie inside the bandgap, setting a limit to the emission blueshift expected from
the size reduction and pinning the emission peak wavelength at about 590 nm for
nanocrystals below ~2.5 nm in size (Wolkin et al. 1999).
White PL can be obtained using partially oxidized porous silicon emitting
two-peak PL spectra resulting from the superposition of the blue-green emission of
the F-band (or of both the F-band and the long-lived band) and the yellow-redemitting S-band (Gelloz and Koshida 2005; Gelloz et al. 2009; Dohnalova et al. 2010).
While most data relate to porous silicon layers, recently a lot of effort was devoted
to the fabrication of porous silicon powders, in particular for bio-imaging purposes.
Some powders were obtained by breaking down anodized porous layers followed by
various types of oxidation steps used to tune the emission spectra and improve the
efficiency and stability (Park et al. 2009; Xia et al. 2012; Tu et al. 2012).
Porous silicon layers have also been made using electroless techniques. The
technique is used with thin films of microcrystalline silicon produced by PECVD
and leads to PL intensities (efficiency 110 %) comparable with that obtained from
anodized crystalline silicon (Solomon et al. 2008).
Surface passivation is essential for high emission quantum efficiency to reduce
the competitive defect-related non-radiative recombinations and good stability.
Silicon nanocrystals can be passivated by an oxide shell (Cullis et al. 1997;
Takazawa et al. 1994; Petrovakoch et al. 1992; Yamada and Kondo 1992; Gelloz
et al. 2005; Gelloz and Koshida 2005, 2007, 2006; Xia et al. 2012; Tu et al. 2012)
(one of best technique is high-pressure water vapor annealing (Gelloz et al. 2005;
Gelloz and Koshida 2005, 2007, 2006)) or by replacing SiH bonds of as-anodized
porous silicon by stronger and more stable bonds, such as SiC bonds (Buriak 2002;
Boukherroub et al. 2000). A striking effect of surface termination has recently been
confirmed by Dohnalova et al. (2013), who reported fast (nanosecond range) direct
bandgap-like blue emission using silicon colloids (prepared via a chemical route,
not from porous silicon) with carbon surface termination. The phonon-less transitions were explained by drastic modifications of electron and hole wavefunctions
(these transitions are not direct bandgap - transitions).
Conclusion
Recent developments such as fast phonon-less transitions from carbon-terminated
nanocrystals (Dohnalova et al. 2013), fast direct bandgap transitions (Prokofiev
et al. 2009; de Boer et al. 2010), and very high values of luminescence quantum
317
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Credo GM, Mason MD, Buratto SK (1999) External quantum efficiency of single porous silicon
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Cullis AG, Canham LT, Calcott PDJ (1997) The structural and luminescence properties of porous
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de Boer WDAM, Timmerman D, Dohnalova K, Yassievich IN, Zhang H, Buma WJ,
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Dohnalova K, Poddubny AN, Prokofiev AA, De Boer WDAM, Umesh CP, Paulusse JMJ,
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Dunn K, Derr J, Johnston T, Chaker M, Rosei F (2009) Multiexponential photoluminescence
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Elhouichet H, Oueslati M (2002) The role of ambient ageing on porous silicon photoluminescence:
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electroluminescence in Electrolytic Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electroluminescence of Solid-State Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
321
322
323
324
329
Abstract
Introduction
Single silicon nanocrystals have been claimed to have very high electroluminescence
(EL) yields (up to 20 % (Valenta et al. 2004)). However, a practical LED requires
nanocrystals either dispersed in a matrix (like a polymer, or a wide-gap material) or as
parts of a silicon nanostructure (such as a porous silicon layer). Because the S-band
(see chapter Photoluminescence of Porous Silicon) is electrically excitable,
B. Gelloz (*)
School of Engineering, Nagoya University, Nagoya, Japan
e-mail: gelloz@nuap.nagoya-u.ac.jp
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_34
321
322
B. Gelloz
Cathodic
polarization.
Photogeneration of
electrons required
for porous silicon
from lightly doped
p-type silicon
(Gelloz and Bsiesy
1998; Peter and
Wielgosz 1996)
Carrier injection
Holes from substrate;
electrons from
oxidation of silicon
(Chazalviel and
Ozanam 1992)
EL properties
EL triggered by injection of holes into
luminescent nanocrystals; blue shift of EL
during oxidation. EL limited in time because
Si nanocrystals are irreversibly oxidized
(Halimaoui et al. 1991; Bsiesy et al. 1991;
Hory et al. 1995; Cantin et al. 1996; Billat
1996)
EL triggered by injection of holes into
luminescent nanocrystals; not stable due to
simultaneous oxidation of silicon under
anodic polarization
323
324
B. Gelloz
Conclusion
The recent data of EL quantum efficiencies (up to 8.6 % (Cheng et al. 2011)) of
devices including silicon nanocrystals from colloidal solutions are very promising
and for now higher than any data obtained from porous silicon (maximum of about
1 % (Gelloz and Koshida 2000)). Also, the size uniformity of silicon nanocrystals
obtained by other methods is generally much better than that obtained in porous
silicon. Stability remains an issue in all types of devices so far, with one exception,
a device including a porous silicon layer treated by HWA, which showed no
degradation in several months, though its efficiency was low (Gelloz et al. 2006).
So far, the best EL devices based on porous silicon, in terms of efficiency, were
those where porous silicon was treated by ECO (optimized PL efficiency and
0.1
n+ (L)
Oxide-free,
from p(D)
L + H2 exposure
for 12 h
n(L)
Au or
ITO
Au
Au
Minutes
>5 h
<210
P(D)
ITO
Stability
EL threshold
V-mA/cm2
450
Structure
p(D)
Contact
Au
Posttreatment
680
430
700
580
Emission peak
(nm)
680
0.05-
Highest efficiency
EQE-EPE (%)
10 3-
References
Koshida and
Koyama (1992)
Namavar
et al. (1992)
Kozlowski
et al. (1992)
Oguro et al. (1997)
Mizuno and Koshida
(1999)
Table 2 EL characteristics of most devices including a single porous silicon layer. D and L mean that anodization was conducted in the dark and under
illumination, respectively. EQE and EPE are external quantum efficiency and external power efficiency, respectively
>1010
51.5 10
p+n(L)
p+n+(L)
Au
ITO
ECO
31
Au
2 min exposure in 10 %
HNO3
5-
p and p+n
(L)
p+n(L)
1 min L
Au
EL threshold
V-mA/cm2
<600
1.70.1
2.310 3
Structure
n+p+p(D)
p+n(L)
p+n(L)
p+n(L)
Contact
Au
Au
ITO
Au
Posttreatment
Hours
Seconds
Stability
>6 h
80 h
Hours
Seconds
650
690
670780
650
Emission peak
(nm)
640
700
600
630
1.10.08
0.80.07
0.2-
0.01-
Highest efficiency
EQE-EPE (%)
0.1810 20.180.160.016
References
Chen et al. (1993)
Steiner et al. (1993)
Loni et al. (1995)
Linnros and Lalic
(1995)
Peng and Fauchet
(1995)
Lalic and Linnros
(1996a, b)
Nishimura
et al. (1998)
Gelloz et al. (1998a)
Table 3 EL characteristics of most devices based on porosified pn junction. D and L mean that anodization was conducted in the dark and under illumination,
respectively. EQE and EPE are external quantum efficiency and external power efficiency, respectively
326
B. Gelloz
ITO
ITO
HWA
ECO + HWA
Anneal in N2 or in
10 % O2 in N2
ECO
ECO
ECO
ECO
p+p(D)
Al-poly
Si
ITO
ITO
Al/n+
ITO
n+(L)
n+(L)
p(L)
n+(D)
n+(L)
n +p
n+
Posttreatment
H2O2 oxidation
Structure
n(UV)
Contact
Au
2.27 10
210
210
3.54 10
310 4
1.52
EL threshold
V-mA/cm2
Hours
> 1 week
Days, EQE
is stable
Stable
Stable
1 month
Stability
>7 h
700
820
680
640
640
620770
Emission
peak (nm)
460550
10 3
1.070.37
0.510.05
0.210.02
0.1-
Highest efficiency
EQE-EPE (%)
References
Fauchet et al. (1997), Tsybeskov
et al. (1995, 1996)
Fauchet et al. (1997), Tsybeskov
et al. (1995, 1996)
Gelloz et al. (1998a)
Gelloz et al. (1998b)
Pavesi et al. (1999)
Gelloz and Koshida (2000,
2004a)
Gelloz and Koshida (2006)
Gelloz et al. (2006)
Table 4 EL characteristics of most devices based on partially oxidized porous silicon. D and L mean that anodization was conducted in the dark and under
illumination, respectively. EQE and EPE are external quantum efficiency and external power efficiency, respectively
Structure
p(D)
n+(D)
n(L)
n(L:UV)
n(L:UV)
n(L:UV)
n(L:UV)
n(L:UV)
Contact
Au
Au
Au
Au
Au
Au
Au
Au
Al electroplating
Sb electroplating
Ga electroplating
Sn electroplating
Posttreatment
Polypyrrole
electrodeposition
PANI chemical
deposition
Polyaniline chemical
deposition
In electroplating
0.1
0.1
500
3400
EL threshold
V-mA/cm2
2<0.01
Hours
Hours
Hours
Hours
Hours
Stability
480
700750
520
550
455480
790
800
Emission
peak (nm)
590
0.005-
0.0001-
0.0005-
0.01-
Highest efficiency
EQE-EPE (%)
References
Koshida et al. (1993, 1994)
Table 5 EL characteristics of most devices based on porous silicon impregnated by another material. D and L mean that anodization was conducted in the
dark and under illumination, respectively. EQE and EPE are external quantum efficiency and external power efficiency, respectively
328
B. Gelloz
329
leakage reduction) (Gelloz and Koshida 2000) and those which had an optimization
of both porous silicon luminescence efficiency and carrier injection from the top
electrode (Loni et al. 1995; Lalic and Linnros 1996a; Tsybeskov et al. 1995;
Hirschman et al. 1996).
Owing to recent advances in PL efficiencies (up to 23 % (Gelloz et al. 2005b;
Gelloz and Koshida 2005)) and EL stability (Gelloz et al. 2006), porous silicon is still
promising for EL purposes. The challenge is now to successfully combine high
efficiency and sufficient stability in one device, as well as getting a better control
of the emission color. Techniques of carrier injection (e.g., hole transport layers;
MOSFET structure (Walters et al. 2005)), photonics (e.g., cavity (Pavesi et al. 1996;
Araki et al. 1996; Chan and Fauchet 1999)), and plasmonics (e.g., enhanced absorption cross section; faster EL switching) (Imakita et al. 2006; Takeda et al. 2006) are
promising approaches to be pursued.
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermoluminescence Measurement for Electronic Trap Detection . . . . . . . . . . . . . . . . . . . . . . . . . . .
Impact of PS Preparation Method on Thermoluminescence Glow Curves . . . . . . . . . . . . . . . . . . .
Possible Use of PS Thermoluminescence for Dosimetry of Ionizing Radiation . . . . . . . . . . . . . .
Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
336
336
337
339
343
343
Abstract
V. Skryshevsky (*)
Institute of High Technologies, Taras Shevchenko National University of Kyiv, Kyiv, Ukraine
e-mail: skrysh@univ.kiev.ua; skryshevsky@yandex.ru
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_35
335
336
V. Skryshevsky
Introduction
Thermally stimulated luminescence or thermoluminescence (TL) is emission that
arises during the heating of the pre-irradiated substance. During the excitation by
light, X, rays, or other radiations at low temperatures, the electrons can be
captured onto electron traps. After ending of excitation followed by heating, the
trapped electrons are released from the trap and recombines with a free holes
(or holes trapped at a recombination centers) causing the light emission. The
probability W per unit time that electron will escape from trap is determined by
the Boltzmann equation:
W S expEa =kT ,
(1)
where S is the frequency factor, depending on the frequency of the number of hits of
an electron in the trap which can be considered as a potential well, Ea is the thermal
activation energy required to liberate a trapped charge carrier, k is Boltzmanns
constant, and T is the absolute temperature (Rivera 2011).
TL is a powerful technique extensively used for dosimetry of ionizing radiations
since the irradiation results in generation of electron-hole pairs in material, followed by
their capture in traps, and contains information about the absorbed dose. The efficiency
of material as dosimeter is characterized by luminescence yield Y, i.e., the number of
photons emitted after exposure to irradiation (in photon/MeV). TL dosimeters are used
in a variety of medical applications including radiation therapy, diagnostic radiology,
and radiotherapy. Among TL dosimetry, the most widespread is radiation monitoring
of personal working around sources of ionizing radiations allowing detection of small
doses (Moscovitch and Horowitz 2007; Kortov 2007).
Another TL application is the analysis of the electronics states in materials, which
are defined by both material and technology of its production. For example, for PS
different contact methods to define the electronics states in metal/PS structures have
been already applied: thermally stimulated depolarization currents (TSDC) and
thermally stimulated current (TSC) (Ciurea et al. 1998;Anastasiadis and Triantis
2000; Brodovoy et al. 2002), optical charging spectroscopy (OCS) (Ciurea
et al. 2000), and deep-level transient spectroscopy (DLTS) (Pincik et al. 1999;
Tretyak et al. 2003). The mentioned methods determine the parameters of traps
related with both PS material and metal/PS interface and often differ from results
obtained from TL experiments. Two advantages of the TL method are that it is
contactless and it can reveal the energy distribution of both bulk and/or surface states.
The obvious drawback of TL is that it can only be applied to luminescent materials.
337
continues up to a temperature at which all the charges have been thermally excited
out of traps and luminescence completely disappears. The intensity of TL emission
does not remain constant at constant temperature but decreases with time and
eventually ceases altogether (Rivera 2011; Chen and McKeever 1997).
To calculate the activation energy of the thermal release of charge carriers from
electron traps, the method of the fractional heating TL technique is applied (Tale
1981). This method allows separating the contributions of two effects to TL
intensity: (i) the reduction of the concentration of the traps filled by the charge
carriers and (ii) the increase of probability of the trap release at the sample heating.
The method is based on cycling with a large number of small temperature oscillations superimposed on a uniform heating ramp during measurement. Only a part of
traps with close energies are released during these temperature oscillations. The
activation energy is determined during each temperature cycle as
ET dln = T =d 1=kT ,
(2)
where I(T) is the intensity of the TL. The frequency factor at the TSL peak, S, is
given by
S Ea = kT m 2 exp Ea =kT ,
(3)
338
V. Skryshevsky
detected in near-surface region (curves 2 and 3, Fig. 3). Conversely, the TL glow
curve only slowly depends on for homogeneous PS powder (Skryshevskii and
Skryshevskii 2001).
In order to identify the nature of photoluminescence (PL) centers, the TL
emission spectra are measured. Figure 4 demonstrates the component of TL
corresponding to different spectral range of PL of highly oxidized PS: the main
680 nm PL band corresponds to the wide high temperature component of TL; the
blue 440 nm PL corresponds to the narrow doublet at 25 K in TL (Blonskyy
et al. 2001, 2003).
Kovalev and coworkers (1998) reported on luminescence hole-burning experiments that provide evidence that luminescence of PS arises from radiative recombination between states insides the nanocrystals. Weak anti-Stokes TL at energies
above the burning energy was observed indicating that part of the carriers were
re-excited via Auger process to crystallites with higher band gaps.
339
High TL signal per units absorbed dose (i.e., high luminescence yield Y )
Wide interval in which the luminescence intensity is linear with absorbed dose
Low dependence of the TL response on the energy of the incident radiation
Low fading (i.e., ability to store dosimetric information for a long time)
Simple TL glow curve (i.e., one isolated peak is observed)
340
V. Skryshevsky
341
Fig. 5 Glow curve of quartz particles different sizes sensitized with 50 Gy of -radiation and heat
treatments at 400 C. The particle size: 300 425 m ( filled square), 75 150 m (open circle),
38 75 m ( filled triangle), and less than 38 m (open rhomb) (de Carvalho et al. 2010)
Fig. 6 TL superposition of the GeD2 optical fiber, TLD500 and TLD700 under the same
conditions of irradiation and readout (Benabdesselam et al. 2013)
342
V. Skryshevsky
8
7
6
5
219C 271C
103C
155C
3
2
1
50
100
150
200
250
300
350
400
Temperature (C)
Fig. 7 TL glow curve of PS irradiated by X-rays at room temperature and heated to 400 C. The
solid line is experimental data, and the dashed lines are fits of the standard TL expression to the
data (Cooke et al. 1997)
during 8 h (Benabdesselam et al. 2013). Clinical applications based on TL properties of Ge-doped optical fibers are also described (Abdul Rahman et al. 2012).
The most sensitive TL material was found to be 4.0 mol% aluminum-doped
silica, providing 3.5 times the luminescence yield of TLD100 and 5.4 times that of
germanium-doped silica with TL peaks at 160 C, 225 C, and 310 C. The photon
dose response of aluminum-doped silica was observed to be linear over the range of
investigated dose, 0.510.0 Gy (Yusoff et al. 2005). For 6-, 9-, and 12-MeV
electron energies, the minimum detectable doses were in the range 35, 3050,
and 8001,400 Gy for TLD-100 chip, Ge-doped, and Al-doped fibers, respectively
(Hashim et al. 2009).
Since PS is easily oxidized, it should be checked as an attractive dosimeter
material. It was found that TL glow curve of PS irradiated by X-rays at Troom and
heated in 50400 C interval exhibits wide curve with peaks at 103 C, 155 C,
220 C, and 270 C (Fig. 7). Each of the peaks emits similar emission of red-orange
PL spectra (Cooke et al. 1997). It is assumed that these high-energy peaks are
associated with radiation-induced defects E0 ( Si ) and nonbridging oxygen hole
centers (NBOHCs) ( Si O ) that generated in insulating SiOx layer which
covers the PS surface.
Another potential application is using PS as a template for various scintillation
materials. For example, the dosimeter based on TL of InxTl1xI nanostructures
synthesized in PS voids and exposed to hard -radiation (60Co) was studied (Franiv
et al. 2004). It was shown that the integrated emission intensity depends on the size
of nanocrystals and luminescence yield of TL linearly increases with the increasing
dose absorbed in the crystal (Fig. 8).
343
Conclusion
Along with alternative methods, TL is a useful tool to study the energy levels of
electron traps in PS, since it is contactless and sensitive to the formation mode of
the luminescent material. Currently, TL in PS has not been developed for radiation
dosimeter applications, due to the low depth of the traps and strong fading.
Nevertheless, with the progress in the creation of a competitive commercial TL
dosimeters based on doped silica, observations of high temperature peaks of TL in
oxidized PS, the biocompatibility, and other properties of PS, it makes sense to
further study this material for dosimetry of ionizing radiations in vivo. Also of
interest is the use of PS as a template for other scintillation materials.
References
Abdul Rahman AT, Hugtenburg RP, Abdul Sani SF, Alalawi AIM, Issa F, Thomas R, Barry MA,
Nisbet A, Bradley DA (2012) An investigation of the thermoluminescence of Ge-doped SiO2
optical fibres for application in interface radiation dosimetry. Appl Radiat Isot 70:14361441
Anastasiadis C, Triantis D (2000) Thermally stimulated detrapping in porous silicon. Mater Sci
Eng B 6970:149151
Benabdesselam M, Mady F, Girard S (2013) Assessment of Ge-doped optical fibre as a TL-mode
detector. J Non-Cryst Solids 360:912
Blonskyy IV, Brodyn MS, Vakhnin AY, Kadan VM, Kadashchuk AK (2001) Thermoluminescent
study of porous silicon. Phys Lett A 279:391394
Blonskyy IV, Kadan VM, Kadashchuk AK, Vakhnin AY, Zhugayevych AY, Crervak IV (2003) New
mechanism of charge carriers localization in silicon nanowires. Phys Low Dimens Struct 7/8:25
Brodovoy OV, Skryshevsky VA, Brodovoy VA (2002) Recombination properties of electronic
states in porous silicon. Solid State Electron 46(1):8387
Chen R, McKeever SWS (1997) Theory of thermoluminescence and related phenomena. World
Scientific, Singapore
Ciurea ML, Baltog I, Lazar M, Iancu V, Lazanu S, Pentia E (1998) Electrical behaviour of fresh
and stored porous silicon films. Thin Solid Films 325(12):271277
344
V. Skryshevsky
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stimulated Emission in Silicon Nanocrystals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Experimental Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Photoluminescence of Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optical Gain in Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
345
346
347
349
350
352
Abstract
Introduction
Realization of an efficient silicon-based light source or laser, integrated with
optical and electronic components on a single chip, remains one of the main
challenges in silicon-based optoelectronic technology. Positive net optical gain
K. Herynkov (*) I. Pelant
Institute of Physics, Academy of Sciences of the Czech Republic, Prague 6, Czech Republic
e-mail: katerina.herynkova@fzu.cz; pelant@fzu.cz
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_36
345
346
In bulk germanium, first attempts to obtain real germanium lasing structure failed too
(Chynoweth AG et al (1963) Bell telephone laboratories technical memorandum no 63-1151-12,
63-1131-8); however, 40 years later J. Michel et al. successfully demonstrated positive optical gain
taking advantage of heavy Ge n-doping along with tensile-strain-induced modification of the
germanium electronic band structure (Liu J et al (2009) Opt Lett 34:1738).
347
Experimental Methods
The direct evidence of stimulated emission and optical gain can be provided either by
pump and probe optical transmission measurements where a weak probe beam is
amplified by the sample in which the population inversion was generated by an
intense pump beam (Pelant and Valenta 2012) or by the so-called variable stripe
length (VSL) technique (Shaklee and Leheny 1971; Shaklee et al. 1973). In the VSL
technique, the photoluminescence propagating in a narrow laser-excited stripe
(playing the role of the probe beam) is amplified by stimulated emission; this is the
so-called amplified spontaneous emission, ASE. Positive optical gain is then
evidenced by i) exponential growth of the luminescence intensity with the stripe
length, ii) an accompanying spectral narrowing for longer stripes, and iii) superlinear
increase of the emission intensity with increasing pump power. The VSL method,
however, is prone to experimental gain-like artefacts (Dal Negro et al. 2004b; Valenta
et al. 2003), e.g., waveguide leaky (substrate) modes may be easily misinterpreted as
the optical gain (Luterov et al. 2006; Valenta et al. 2002). Therefore, extreme care
348
Table 1 Optical gain studies in various kinds of silicon nanostructures (apart from porous
silicon). All data refer to room temperature
Material
Si-ion-implanted
quartz or thermal
SiO2
Si-ncs prepared by
PECVD
Gain
coefficient
100 cm 1
Detection
wavelength
800 nm
52 cm
760 nm
Si-ncs/SiO2
multilayers in SiO2
50 cm
730 nm
Si/SiO2 lattice by
reactive deposition on
fused quartz
Superlattices with
monodispersed Si-ncs
Si-ion-implanted
SiO2 films
Si-ion-implanted
SiO2 films
Si-ion-implanted
SiO2 layers
Nitride-passivated
Si-ncs grown by
PECVD
Si-ncs embedded in
silicon nitride grown
by PECVD
Si-rich silica
waveguides with Er3+
ions
Si-ncs-based laser
cavity
Si-ncs by reactive
deposition on fused
quartz
6 cm
720 nm
26 cm
750 nm
12 cm
760 nm
No value
given
No gain
450 nm
No gain
52 cm
1.12
dB/cm
438
cm/MW
Publication
Pavesi
et al. (2000)
Dal Negro
et al. (2003,
2004a)
Ruan
et al. (2003);
Fauchet
et al. (2005)
Khriachtchev
et al. (2001)
Cazzanelli
et al. (2004a)
Luterova
et al. (2005)
Luterov
et al. (2002)
Elliman
et al. (2003)
Chen
et al. (2007)
700 nm
Monroy
et al. (2011)
1.53 m
Navarro-Urrios
et al. (2006)
1.54 m
Koshel
et al. (2011)
Sirleto
et al. (2012)
Comment
Only fast ns
component having
gain
Only fast ns
component having
gain
Small size dispersion
of Si-ncs
Comparison of
oxygen/nitride
passivation of Si-ncs
cw Raman gain
has to be given to the experiment, and it was suggested to complete the VSL
measurement by the so-called shifted-excitation-spot (SES) measurement (Valenta
et al. 2002) in order to exclude possible experimental artefacts. However, it should be
mentioned that some concerns persist in the research community all the time about
correctness of interpretation of the whole family of experimental results indicating the
presence of optical gain in silicon nanostructures.
349
350
Fig. 2 (a) The S-band: VSL for low (0.4 MW/cm2, black symbols; 10 times magnified) and high
(1.5 MW/cm2, red symbols) excitation laser intensity. Exponential increase of the high excitation
curve yields a net gain coefficient of 41 cm 1. (b) The F-band: Two-dimensional map of the
normalized amplified spontaneous emission (ASE) spectra as a function of the stripe length shows
remarkable narrowing. (c) The F-band: Dependence of the ASE on the excitation density in a
log-log scale for three different stripe lengths, 0.1 mm (red), 1 mm (black), and 4.8 mm (blue),
reveals a superlinear increase. (d) Microscopic mechanism selective absorption scheme
(F, excited state (F-band); S, metastable state (S-band); G, ground state shared by F and S states)
(After Dohnalov et al. (2008, 2009). Reprinted with permission from IOP Publishing)
351
Table 2 Reports on optical gain in porous silicon. If not explicitly stated otherwise, all studies
were done at room temperature
Material
Reconstituted films from
colloidal solution of
ultrasmall silicon
nanoparticles
Dried films from colloidal
solution of ultrasmall
silicon nanoparticles
Heavily oxidized porous
silicon
Gain
coefficient
103105
cm 1
Detection
wavelength
F-band,
390 nm
Publication
Nayfeh
et al. (2001)a
Comment
7 104
cm 1
S-band,
610 nm
Nayfeh
et al. (2002)a
Observation of
laser oscillations
F-band,
450460
nm
S-band,
650 nm
S-band,
620 nm
F-band,
430 nm
Cazzanelli
et al. (2004b)
Polarizationresolved gain
Luterov
et al. (2004)
Dohnalov
et al. (2010)
Dohnalov
et al. (2009,
2010)
Zdek
et al. (2011)
Femtosecond
excitation
Time-resolved
measurements
74 cm
25 cm
100 cm
Dye-impregnated
oxidized porous silicon
waveguides
Nanopatterned Si
9 cm 1
(40 dB/cm)
Carbon-enriched
nanopatterned Si
Porous silicon planar
waveguides co-doped by
Er and Yb ions
5 cm
22 cm
S-band,
590 nm
700 nm
Oton
et al. (2006)
1.278 m
Cloutier
et al. (2005)
No value
given
1.278 m
Rotem
et al. (2007)
6.4 dB/cm
IR, 1.53
m
Najar
et al. (2007,
2009)
260 cm
Femtosecond
excitation,
ultrafast (<1 ps)
transient gain
Pulsed regime,
dye having gain
Low
temperatures:
10 K
Low
temperatures:
25 K
Optically
activated erbium
ions
Reported values of the optical gain are exceptionally high and were not confirmed in subsequent
studies
as small as possible nanocrystals (with the S-band considerably blue shifted) were
extracted from the porous layer in order to minimize losses due to free carrier
absorption (Fig. 2; Dohnalov et al. 2008, 2009). Another way consists in investigating optical gain of colloidal dispersions of a silicon-nanocrystal powder, prepared by pulverizing porous silicon (Zdek et al. 2011). Here, applying an extension
of the commonly used VSL method, short-lived stimulated emission effects (<1 ps)
with transient optical gain of 100 cm 1 were observed. Alternative approaches such
as impregnating porous silicon structure with laser dye or doping with rare-earth
352
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reduction Chemistry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Covalent Bonding to Porous Si Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Silicon Oxides by Thermal Oxidation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Silicon Oxides by Water Oxidation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Silicon Oxides by Chemical Oxidation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Silicon Oxides by Electrochemical Oxidation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aqueous Stability of Porous Silicon Oxides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modification of Oxidized Porous Si Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grafting to Porous Silicon via SiC Bonds: Hydrosilylation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grafting to Porous Silicon via SiC Bonds: Electrochemical Grafting . . . . . . . . . . . . . . . . . . . . . . .
Confirmation of SiC Bond-Forming Reactions: The HF-Resistance Test . . . . . . . . . . . . . . . . . . .
Grafting to Porous Silicon via SiC Bonds: Carbonization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Silicon Nitrides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Attachment of Biomolecules to Functionalized Porous Si . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Comparison of SiC vs. SiO Chemistries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
356
357
358
359
361
362
363
364
365
366
367
369
370
371
372
373
373
Abstract
The chemical reactions of porous Si, involving formation of Si-O, Si-C, Si-N, or
Si-metal surface bonds, is reviewed. The reactivity of as-formed porous Si is
dominated by the chemistries of silicon-hydrogen (Si-H) and silicon-silicon
(Si-Si) bonds, which are strong reducing agents. Depending on the oxidant,
various surface species can be generated in oxidation-reduction reactions of
355
356
M.J. Sailor
Introduction
The chemistry of porous Si is driven by four main features: (1) the strong reducing
power of surface SiH and SiSi bonds; (2) the nanostructure, in particular its high
surface area and fragile nature; (3) the relative stability of SiO, SiN, and SiC
surface bonds; and (4) the photochemical activity of the material, derived from the
semiconducting nature of silicon and quantum confinement effects in its
nanostructures. The main reactions of porous Si involve formation of SiO, SiC,
SiN, or Simetal surface bonds. Much interest in the chemistry of porous Si is
focused on the generation of functional nanostructures; the reactions of SiO or SiC
bonds are most important here, because these chemistries can be used to graft
functional molecules such as drugs, proteins, targeting agents, or biological receptor
molecules to porous Si surfaces. The ability of the porous material to template or host
other species, such as carbon (Kelly et al. 2011), metals (Steiner et al. 1995a, b; Jeske
et al. 1995; Coulthard and Sham 1997; Tsuboi et al. 1998; Ogata et al. 2000, 2006;
Harraz et al. 2001, 2002a; Hamadache et al. 2002; Sasano et al. 2003a, b; Harraz
et al. 2003a, b; Hamm et al. 2004; Presting et al. 2004; Sasano et al. 2005; Kawamura
et al. 2005; Panarin et al. 2007; Fukami et al. 2008, 2009; Fuertes et al. 2009;
Liu et al. 2011), and magnetic nanoparticles (Kinsella et al. 2011; Serda et al. 2010;
Gu et al. 2010; Ferrati et al. 2010; Thomas et al. 2006) is another area of interest
where the chemistry is critical to the properties and performance of the material.
Particularly for applications in sensors (chapters Porous Silicon Gas Sensing,
Porous Silicon Optical Biosensors, Porous Silicon Immunoaffinity
Microarrays), solar cells (chapter Porous Silicon and Solar Cells), lithium ion
batteries (chapter Porous Silicon and Li-Ion Batteries), and therapeutics (chapters
Porous Silicon in Brachytherapy, Drug Delivery with Porous Silicon, and
Porous Silicon in Photodynamic and Photothermal Therapy), the chemistry of
the porous Si surface plays important roles: it provides functionality; it determines
compatibility with the electronic, optical, or living system; and it controls longevity or
357
degradability of the material. The chemistry of porous Si has been reviewed previously (Mescheder 2004; Buriak 2002; Sailor and Lee 1997). The 2002 review by
Buriak (2002) provides a thorough background and places the chemistry of porous Si
in context with flat (nonporous) silicon and germanium.
Reduction Chemistry
The reactivity of as-formed porous Si is dominated by the chemistries of siliconhydrogen (SiH) and siliconsilicon (SiSi) bonds. Both of these species are
competent reducing agents (Eqs. 1 and 2), and both are able to reduce water to
hydrogen (Eqs. 3 and 4). The surface of porous Si contains a mixture of Si-H, SiH2,
and SiH3 species (Gupta et al. 1991), which are represented notionally in the
reactions of Eqs. 2 and 4 by the molecular species silane, SiH4.
Si 2 H2 O ! SiO2 4 e 4 H
(1)
SiH4 2 H2 O ! SiO2 8 e 8 H
(2)
Si 2 H2 O ! SiO2 2 H2
(3)
SiH4 2 H2 O ! SiO2 4 H2
(4)
Oxidation of SiSi bonds by water can also generate new surface SiH species in
addition to oxides of silicon.
Redox reactions involving Si or SiH and small molecules are another important
aspect of the chemistry of porous Si. The strong reducing power of Si and SiH
sometimes leads to undesirable side reactions with drugs or bioassays. For example,
the MTT cellular viability assay (a common means to count live mammalian cells)
yields false positives in the presence of porous Si, due to reduction of the MTT
indicator (3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyltetrazolium bromide) by
porous Si (Laaksonen et al. 2007). This reaction is not surprising, as the assay
chemistry involves reduction of MTT by cellular oxidoreductase enzymes. Indeed,
any assay that functions under (or is interrupted by) mild reducing conditions
should be carefully evaluated when porous Si is present. In addition, small molecule
drugs such as daunorubicin that contain reducible moieties (in this case, a quinone
substructure) are degraded by porous Si (Wu et al. 2011a).
Molecules containing coinage metals are particularly susceptible to reduction by
porous Si. With thermodynamic potentials of 0.9 and 1.04 V versus NHE,
respectively, Si and SiH4 are effective reducing agents for many metals, and the
reaction is more effective with the more noble metals. For example, the anticancer
agent cisplatin (cis-Pt(NH3)2Cl2) is spontaneously reduced to metallic platinum
by porous Si (Park et al. 2011). This ability of porous Si to reduce metals has
been harnessed to spontaneously reduce many metal salts to their elemental
358
M.J. Sailor
forms (Tsuboi et al. 1998; Ogata et al. 2006; chapter Porous Silicon and
Electrochemical Deposition). Commonly referred to as electroless deposition,
immersion plating, or spontaneous deposition, the reaction chemistry involves
one or both of the half-reactions of Eqs. 1 and 2 and a metal ion reduction step
idealized by Eq. 5. Immersion plating provides a route into porous Si/metal
composites of nickel (Harraz et al. 2002a, 2003a, b), palladium (Parbukov
et al. 2001; Lin et al. 2001), platinum (Kawamura et al. 2005; Parbukov
et al. 2001), gold (Fukami et al. 2008; Peng and Zhu 2004), silver (Harraz
et al. 2002a; Panarin et al. 2007; Peng and Zhu 2004; Sakka et al. 2000; Lin
et al. 2004; Yang and Meng 2010), and copper (Ogata et al. 2000; Harraz
et al. 2001, 2002a, b; Sasano et al. 2003b; Hamm et al. 2004; Fukami et al. 2009;
Peng and Zhu 2004). Metal deposition can be augmented or suppressed by light due
to the photovoltaic property of Si-liquid junctions (Sasano et al. 2003a, 2004;
Kawamura et al. 2005). The ability of porous Si to undergo spontaneous electroless
deposition of metals is also important in the metal-assisted chemical etch, or
MACE, process used to prepare porous Si (Li and Bohn 2000) and Si nanowires
(Peng et al. 2005; Mikhael et al. 2011) (see chapters Porous Silicon Formation
by Metal Nanoparticle-Assisted Etching, MACE Silicon Nanostructures). In
the MACE process, a metallic nanoparticle (usually Ag or Au) catalyzes the
decomposition of a chemical oxidant such as peroxide to supply oxidizing equivalents that then drive the etching reaction. The reducing ability of porous Si serves
to maintain the metallic etching catalyst in its active form (Mikhael et al. 2011).
Mn n e ! M
(5)
359
Bond
SiSi
SiC
SiH
SiO
SiF
Enthalpy kcal/mol
79
94
95
123
158
strength plays a role in determining the stability of each of these species on the
porous Si surface, the electronegativity of the elements is much more important.
Highly electronegative elements such as O and F form polar SiX bonds,
which make the silicon atom susceptible to nucleophilic attack. As discussed in
chapter Porous Silicon Formation by Stain Etching, in the context of etching
chemistry, a surface Si atom containing an SiF or SiO bond is preferentially
attacked by F ions (or other nucleophiles), disrupting the SiSi bonds anchoring
it to the surface and resulting in its removal. In contrast, SiH and SiC bonds tend
to passivate the silicon surface in aqueous solutions due to the lower relative
electronegativity of H and C. This is why, even though SiF bonds are the strongest
bonds in silicon chemistry, the surface of a porous Si sample prepared in an
electrolyte containing HF is almost completely terminated with SiH species
(Zhang 2004).
For biosensor or drug delivery applications, the SiO and SiC chemistries
constitute an important means to attach probe molecules, tissue-targeting moieties,
or drugs. As discussed above, SiC bonds are much less polar than SiO bonds, and
reactions that form surface SiC bonds show greater resistance to attack by
nucleophiles such as water or hydroxide leading to slower rates of degradation
in biological fluids.
360
M.J. Sailor
Si
Si
+ O2
Si
Si
Si
25 C
Si
Si
Si
H
O
Si
Si
Si
Si
OH
Si
H
+ O2
Si
Si
Si
H
Si
Si
Si
60-100 C
Si
Si
Si
Si
H
Si
Si
+ O2
Si
200-900 C
O
O
Si
O
Si
O
8
O
361
Thermal oxidation tends to remove the smaller silicon features first, which is
sometimes not desirable. For example, the quantum-confined, luminescent domains
in porous Si are on the order of only a nanometer in thickness (Cullis et al. 1997),
and they can rapidly convert to nonluminescent SiO2 under oxidative conditions.
Rapid thermal oxidation (RTO) (Petrova-Koch et al. 1992) or high-pressure water
vapor annealing (Ghulinyan et al. 2008; Salhi et al. 2007) can better preserve these
fine-grained, crystalline silicon domains in porous Si. Both methods provide a
stable oxide and can generate material with strong fluorescence (Gelloz
et al. 2009; Gelloz and Koshida 2009).
Si
Si
Si
Si
OH H
Si
Si
Si
Si
Si
O
Si
Si
Si
+ H2
Si
Si
Si
Si
+ H+
H
Si
Si
Si
Si
Si
Si
9
SiO2 2 OH aq ! SiO2 OH2 2 aq
(10)
362
M.J. Sailor
H
+ O3
Si
Si
Si
Si
Si
Si
S
H3 C
O
+
Si
Si
Si
H
Si
11
O
O
Si
Si
Si
25 C
Si
CH3
DMSO
Si
Si
Si
Si
+ (CH3)2S
Si
12
363
OH
13
Si
Si
Si
Si
Si
Si
+
Si
Si
Si
Si
Si
Si
Si
Si
H
anodize
Si
Si
Si
Si
1 M H2SO4
O
O
Si
Si
Si
14
364
M.J. Sailor
(15)
(16)
The reaction of Eq. 16 is the chemistry that occurs during the solgel process,
used to prepare colloids, films, or monoliths of porous silica from solution
365
precursors (Brinker and Scherer 1990). This reaction explains why elemental
silicon does not corrode appreciably at pH values <7; the oxide is insoluble at
low pH and so provides a protective, passivating layer. The same is not true in
highly basic solutions; here the solubility of silicon oxide drives silicon dissolution
by Eqs. 9 and 10.
CH2
H2C
H
O
Si
H2C
O
O
Si
25 C
+
Si
Si
17
CH2
H 2C
O
O
Si
Si
EtO
EtO
OEt
+ 3 EtOH
Si
Si
APTES
One of the key limitations of the APTES organosilane reagent is that it can
couple to itself, forming SiOSi links between two or more organosilanes. If too
many organosilane reagents couple to each other rather than to the surface of the
porous Si material, a cross-linked, SiOSi bonded network polymer will result.
These structures can clog the pores of a mesoporous Si sample, leading to low
coverage and blocking of access for additional reagents, drugs, or other intended
payloads. To increase penetration and coverage, the trialkoxysilane can be
introduced from dilute solution or from the gas phase. Alternatively, monoalkoxydimethylsilanes, ROSi(Me)2R0 , can be used (Sailor 2012; Tinsley-Bown
et al. 2000; Husseini et al. 2003). Monoalkoxysilane reagents possess only a single
SiO linkage, and so they cannot form network polymers. For example, the silanol
366
M.J. Sailor
CH2
H2C
H2C
CH2
H2 C
OH
25 C
+
O
O
O
Si
Si
Si
O
+ EtOH
Si
Si
H3C
H3C
APDMES
18
Si
H3C
H3C
Si
OEt
O
O
Si
Si
Si
367
R
H
R
+
Si
Si
Si
Si
19
Si
Si
Si
Si
368
M.J. Sailor
Bansal et al. 1996), or organohalides (Gurtner et al. 1999; Thompson et al. 2010;
Orosco et al. 2006; Lees et al. 2003) to porous Si surfaces. These reactions
generally involve reduction of the species of interest to generate a reactive
carbon-based radical or carbanion, which then replaces a hydride on the SiH
surface. The reaction usually requires electrochemical assistance (Eq. 20). In the
case of methyl-Grignards, nearly complete coverage of methyl species can be
achieved (Dubois et al. 1997). These reactions are performed in nonaqueous
solvents, and they are air- and water sensitive. The Grignard and electrochemical
approaches allow attachment of a methyl group to the porous Si surface, which is
not possible to accomplish by hydrosilylation.
20
As with the hydrosilylation reaction, steric requirements limit the surface coverage of electrochemical grafting reactions. Thus infrared spectra show a significant
quantity of surface SiH groups remaining after these reactions. The electrochemical method allows one to reduce the amount of residual SiH species by
endcapping the surface with small methyl groups following modification with a
functional species, Eq. 21 (Thompson et al. 2010; Lees et al. 2003). The endcapping
reaction can also be performed on a hydrosilylated porous Si surface. Methyl
endcapping of porous Si surfaces can improve their stability in aqueous media
significantly (Lees et al. 2003).
H
H
Si
Si
Si
Si
+e, RI
Si
Si
Si
Si
Si
Si
H
Si
+e, CH3I
Si
Si
Si
Si
Si
Si
CH3
Si
Si
Si
Si
21
The above modification reactions impart good stability to porous Si surfaces for
two reasons: (1) the low polarity of the SiC bond makes it kinetically inert toward
attack by nucleophiles such as water or amines, and (2) the attached organic species
(typically a hydrocarbon chain 8 or more CH2 units long) is sufficiently hydrophobic that water is excluded from the immediate vicinity of the attachment point
(Gorostiza et al. 2006). For example, porous Si modified by hydrosilylation of
dodecene (a 12-carbon aliphatic hydrocarbon) is stable to hydroxide solutions of
pH > 10, whereas unmodified (H-terminated) porous Si dissolves rapidly under
369
such conditions (Buriak and Allen 1998). If the grafted species possesses a shorter
chain or a hydrophilic group such as an ester, the modified porous Si surface is
significantly less stable in water (Lees et al. 2003). In addition, porous Si modified
by SiC grafting is still susceptible to air oxidation due to the small size and lack of
polarity of molecular oxygen (Ruminski et al. 2010).
370
M.J. Sailor
material within the porous matrix. The differences in the FTIR spectrum
between SiC bonded, SiO bonded, and physically trapped surface species
can be difficult to resolve. To test if a species is bonded via SiC bonds, the
sample can be treated with an ethanolic aqueous HF solution. Since SiO
bonds are attacked by HF but SiC species are not, the FTIR spectrum of
a sample containing organic species grafted via SiC bonds will retain the CH
stretching signatures after treatment with HF(aq). Species grafted to the SiO
surface, or trapped within a silicon oxide matrix, will be removed by HF
treatment and thus not be seen in the FTIR spectrum after the sample has been
treated with HF(aq).
371
(Salonen et al. 2005a, b, 2008; Lehto et al. 2005; Limnell et al. 2006; Heikkila
et al. 2007; Kaukonen et al. 2007), and biosensor (Ruminski et al. 2010; Jalkanen
et al. 2009; Tsang et al. 2012; Salonen et al. 2006; Bjorkqvist et al. 2004b, 2005)
applications.
H
Si
Si
Si
Si
Si
H
+H
Si
485 C
Si
C
H
Si
C
22
23
372
M.J. Sailor
silicon oxide for optical devices made from porous Si. The industrial processes
used to prepare silicon nitride involve direct reaction of Si with N2 at
high temperature (for the bulk material) and CVD or plasma-enhanced CVD
deposition from N2, NH3, and silane precursors (for thin films). Similarly, porous
Si can be nitrided by heating in NH3 or N2 ambients (Bjorkqvist et al. 2003;
Morazzani et al. 1996) or by plasma-assisted CVD. A typical thermal preparation
involves heating in pure N2 at 1,100 C for 12 min (Bjorkqvist et al. 2003).
Such high temperatures tend to decrease surface area, pore diameter, and pore
volume in the resulting material (Bjorkqvist et al. 2003). A low temperature
(600 C) process has been developed using a rapid thermal processor in a pure
N2 ambient (James et al. 2010). Although the lower temperature preserves the
pore structure, it introduces a significant quantity of silicon oxide (Lai
et al. 2011). The stability of porous Si samples modified with silicon nitride
is improved compared with as-formed porous Si, though it is comparable to
samples prepared with a thermally grown silicon oxide (Bjorkqvist et al. 2003;
James et al. 2009, 2010; Lai et al. 2011).
373
24
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M.J. Sailor
Contents
Biocompatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Biodegradability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cytotoxicity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fate of Porous Silicon Particles in the Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
In Vivo Behavior of Porous Silicon Implants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Toward In Vitro and In Vivo Biosensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Silicon for Tissue Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Localized Drug Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vaccine Development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
381
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Abstract
Biocompatibility
The term biocompatibility is defined as the ability of a material to perform with an
appropriate host response in a specific situation (Williams 2008). A biocompatible
material can be inert, where it would not induce a host immune response and have
S.P. Low (*) N.H. Voelcker
Mawson Institute, University of South Australia, Adelaide, SA, Australia
e-mail: peng.low@flinders.edu.au; nico.voelcker@unisa.edu.au
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_38
381
382
Biodegradability
A comprehensive review on pSi biodegradability is covered in chapter
Biodegradability of Porous Silicon. We discuss this here as the degradation
rate, and products can influence its biocompatibility in biomedical applications.
Porous silicon is instable in aqueous solutions and degrades into orthosilicic acid
(Si(OH)4) (Allongue et al. 1993) as a result of oxidative hydrolysis (Scheme 1).
Silicic acid is a nontoxic small molecule and the common form of bioavailable
silicon in the human body (Carlisle 1972, 1982). Silicic acid does not accumulate
within the human body and has been shown to be absorbed readily by the
gastrointestinal tract of humans and is rapidly excreted via the urinary pathway
(Reffit et al. 1999). Although silicic acid at concentrations of 2 mM has been
reported to be cytotoxic to fibroblasts and macrophages (Tanaka et al. 1994), high
concentrations of silicic acid up to 100 mM have been tested in vitro on cells with
no apparent affect on their viability (Mayne et al. 2000). The rate of dissolution can be
controlled by the porosity of porous silicon (Anderson et al. 2003) and by its surface
chemistry (Canham et al. 1999, 2000). Silicon with medium porosity (62 % porosity)
Scheme 1 Proposed mechanism for porous silicon degradation in aqueous solutions, adapted
from Allongue et al. (1993). (a) A Si-H-terminated surface immersed in H2O. (b) The Si-H bond
undergoes hydrolytic attack and is converted to Si-OH and produces a hydrogen molecule. (c) The
Si-OH at the surface polarizes and weakens the Si-Si backbonds, which are then attacked by H2O,
producing HSi(OH)3. (d) In solution, the HSi(OH)3 molecule is quickly converted to Si(OH)4
releasing a second hydrogen molecule
383
shows slow degradation, whereas higher porosity silicon (>80 % porosity) showed
exponential release of silicic acid over time (Anderson et al. 2003). Surface modification has been applied to the porous silicon surface to impart protection against
hydrolytic attack and has the dual role of being able to change the surface chemistry
(Low et al. 2006). By applying different surface modifications, porous silicon
degradation rates can be tuned anywhere from minutes to months (Godin et al.
2010). This makes porous silicon as an ideal transient material for localized drug
delivery or cell delivery purposes. The degradation rate of porous silicon increases with
increasing pH (Anderson et al. 2003), and the local tissue pH therefore has to be taken
into consideration when designing porous silicon for a certain biomaterial application.
Different methods for surface modification and subsequent effect on cells
are covered in chapters Functional Coatings of Porous Silicon and SiliconCarbon Bond Formation on Porous Silicon. In brief, the functional groups presented
on the surface of porous silicon allow for the attachment of biological factors and
proteins in culture medium, which in turn influence cell attachment. Several in vitro
culture studies have shown that surface modification of the porous silicon surface can
modulate cell attachment and growth (Low et al. 2006; Yang et al. 2010). Neuroblastoma (Low et al. 2006; Yang et al. 2010; Gentile et al. 2012; Khung et al. 2006),
human embryonic kidney cells (Sweetman et al. 2011), B50 cells (Mayne et al. 2000;
Bayliss et al. 1997, 1999), and primary mesenchymal cells (Clements et al. 2011;
Noval et al. 2012) are a few cell types that have been successfully cultured on porous
silicon surfaces.
Cytotoxicity
As discussed above, the degradation products of porous silicon have been
shown to be relatively harmless and have opened the use of this material in
biological environments. The interaction of porous silicon and cells is covered
in chapter Cell Culture on Porous Silicon, but silicic acid is not the
only degradation product that may induce cytotoxicity. It has been recently
demonstrated that porous silicon is capable of producing reactive oxygen
species (ROS) (Belyakov et al. 2007; Kovalev et al. 2004). ROS have important
physiological roles such as signalling molecules to regulate cell proliferation,
apoptosis, and differentiation (Finkel and Holbrook 2000). ROS generation by
porous silicon is directly related to the surface chemistry (Kovalev et al. 2002,
2004), and therefore, porous silicon particles are more susceptible to generating
ROS. Recent investigations have demonstrated that untreated particles generate
ROS at concentrations that lead to cell death, whereas simple surface stabilization
with oxidation was able to mitigate this effect (Low et al. 2010; Santos
et al. 2010).
The size of porous silicon particles is also an important factor. Particles smaller
than 3 m have been demonstrated to be cytotoxic to monocytes (Ainslie
et al. 2008); loss in Caco-2 cell metabolic activity was seen with particles between
1.2 and 25 m in size (Santos et al. 2010). In contrast, particles below 500 nm were
384
385
experiments showed that the particles were retained within the stomach cavity for a
period of time. However, upon entering the intestinal tract, the particles lost their
adhesive properties and were quickly expelled (Sarparanta et al. 2012). Particle size
can also be used to control the distribution throughout the body and can be a form of
targeted drug delivery. Porous silicon particles larger than 519 nm in diameter are
unable to cross the placenta into a fetus and can help prevent fetal exposure to
administered drugs (Refuerzo et al. 2011).
386
Fig. 1 Thermally oxidized and amino-silanized porous silicon membranes containing cultured
limbal cells were implanted under the conjunctiva of rats. (a) Images of the implant site after 0, 3,
6, and 9 weeks showing gradual dissolution of the membrane. (b) Histological analysis of the
implant site with the porous silicon (PS). Small amount of inflammatory cells (IC) are found and
the formation of a fibrous capsule around the porous silicon membrane (F) (Low et al. 2009)
Outside of the eye, the bioactive properties of pSi implants were investigated in
contact to nerve tissue. Porous silicon films on bulk silicon supports were implanted
into the sciatic nerve of a rat. Nerve tissue could hence grow on the porous region or
the flat region. The authors observed that the formed fibrous capsule formation was
significantly thinner on the porous silicon region in comparison to the flat silicon
region. They postulated that the porous nature allowed for the implant to anchor
strongly to the tissue and thus prevent sheer forces that may influence the formation
of fibrous capsules. They also determined that a greater percentage of axons formed
on the porous silicon, further highlighting the bioactivity of porous silicon in terms
of promoting neural cell formation (Johansson et al. 2009).
387
However, the simplest form of a porous silicon biosensor utilizes thin-film interference effects, resulting in a characteristic Fabry-Perot fringe pattern. Changes in
the position of the fringe pattern indicate the binding or loss of molecules within the
porous layer (Brecht and Gauglitz 1995). This technique has been utilized to detect
down to femtomolar concentrations of proteins and DNA binding to the porous
silicon surface (Lin et al. 1997; Steinem et al. 2004; Szili et al. 2011). Porous silicon
structures with alternating layers of low and high porosity show 1D photonic effects
with sharp stop bands. Depending on the interface between the layers, these
structures are termed Bragg mirrors or rugate filters (Pavesi and Dubos 1997).
The binding to or release of molecules from the porous layer leads to shifts in the
spectral peak (Guillermain et al. 2007).
The photonic properties of porous silicon have been used by the Sailor group for
the in situ monitoring of cell viability. This concept has been coined the smart Petri
dish. A light source is aimed at an incident angle which is reflected away from the
detector. Cells attached to the porous silicon surface scatter some of the light back to
the detector, leading to a small spectral peak. Change in cell morphology as a result of
cell death leads to an increase in light scattering and therefore an increased detector
signal. This allows the label free and in situ monitoring of cell viability without the
need for adding dyes into the cell culture medium (Schwartz et al. 2006).
The described optical effects could also be used for implanted biosensors which
combine the aspects of biocompatibility and biodegradability with the optical effects
which are retained upon implantation. Monitoring of a sensor implanted underneath
the skin can be accomplished by merely irradiating the sensor with a light source and
collecting the reflected spectra. A drawback is the fouling of the sensor when
placed into a complex biological environment which will interfere with the sensor
readout. The Gooding group utilized hydrosilylation and subsequent conjugation of
oligoethylene oxide (OEG) moieties to produce a non-fouling layer, which effectively
prevented the adhesion of proteins while still maintaining reflectivity, even
when placed into human blood plasma (Kilian et al. 2007). This feat bodes well for
the possibility of in situ monitoring in biological fluids and in vivo.
388
389
the thermally oxidized particles, which degraded the fastest, had the greatest release
over a 2-week period both in vitro and in vivo, whereas the more stable thermally
carbonized particles released less peptide (Kovalainen et al. 2012). This was also
demonstrated with a ghrelin antagonist; sustained release was achieved with this
peptide over 17 h when loaded into pSi particles, and without the particles, the
peptide lost its activity within 4 h (Kilpelainen et al. 2009). These studies demonstrate the advantages of using pSi as a carrier vehicle for protein delivery. Bioactivity of proteins can be preserved, and the lifetime of a loaded protein can be
extended, leading to a sustained drug delivery profile.
Vaccine Development
A further application for biocompatible porous silicon relates to vaccination using
antigen-loaded particles. Porous silicon particles were conjugated to antigens that
specifically target the toll-like receptors on dendritic cells (DC). This stimulated
phagocytosis by dendritic cells, maturing the cells to become antigen-presenting cells
(Fig. 2) (Meraz et al. 2012). The activated DCs increased proinflammatory cytokines
IL-1, TNF-, and IL-6, and when the activated DCs were injected into mice, they
migrated into the lymphatic system where they activated T cells by upregulation of cell
surface receptors and presenting the antigen along with major histocompatibility
(MHC), all of which play a role in mediating an active immune response. This study
demonstrated effective stimulation of the immune system with antigen-loaded porous
silicon which is highly relevant to the development of vaccines for various diseases.
Fig. 2 Pseudocolored SEM images of dendritic cells at low (top) and high (below) magnification.
(a) Cells only; (b) dendritic cells phagocytosing porous silicon particles and (c) porous silicon
particles loaded with liposaccharide antigen being taken up by the dendritic cells (Meraz et al. 2012)
390
Summary
Since the discovery that porous silicon can stimulate the formation of HA crystals
in simulated body fluid, the use of porous silicon in biomaterial applications has
soared. Apart from bioactivity, properties such as in vitro and in vivo biocompatibility, biodegradability, high surface area, tunability of pore size and porosity, and
finally ease of surface modification have contributed to this increasing interest.
These properties open exciting avenues for neural, ocular, and bone tissue engineering and also for drug and vaccine delivery. Combining the biocompatibility
with the materials optical properties of porous silicon enables diagnostic applications such as smart tissue cultureware and implantable biosensors.
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanism of Biodegradation and Degradation Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Kinetics of Degradation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
395
396
398
400
400
Abstract
Introduction
There is growing interest and acceptance in replacing permanent prostheses by
temporary ones in the human body. These would in effect help the body to heal
itself and require biomaterials to have biodegradability within physiological
environments (Ratner et al. 2004). Currently four different terms are found in the
literature to signify that a material or device will eventually disappear after having
been introduced into a living organism: biodegradation, bioerosion, bioabsorption,
Q. Shabir (*)
pSiMedica Ltd, Malvern, Worcester, UK
e-mail: qshabir@psivida.com
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_39
395
396
Q. Shabir
POLYMERS
PLGA/PLA
Grafts, sutures,
implants, depots
CERAMICS
Hydroxyapatite/Tri
calcium phosphate
Orthopaedic devices
&tissue engineering
scaffolds
METALS
SEMICONDUCTORS
Mg / Fe alloys
Mesoporous Silicon
Coronary Stents
Paediatric implants
Brachytherapy
Tuneable drug delivery
397
Fig. 3 Molybdenum blue assay for orthosilicic acid released from mesoporous silicon membranes
at different time points
with time (Fig. 3). Both in vitro (Canham 1995) and in vivo studies (Bowditch
et al. 1999; see Fig. 4) have used electron microscopy to reveal mesoporous film
corrosion and disappearance. The first in vivo study (Bowditch et al. 1999) of
implanted discs used a combination of electron microscopy and monitoring of disc
weights (2014).
Porous silicon in aqueous conditions undergoes hydrolysis to form orthosilicic
acid and the reaction is catalyzed by OH-; hence the rate of dissolution increases
398
Q. Shabir
Kinetics of Degradation
The kinetics of biodegradation is affected by physical parameters like degree of
crystallinity, porosity, surface area, and pore size distribution. A striking example is
the difference in solubility between amorphous and polycrystalline silicon (Shabir
et al. 2011).
The kinetics is also tunable by pore wall surface chemistry which affects
wettability by body fluid and resistance to initial hydrolysis. Mesoporous silicon
399
Table 1 Biodegradation kinetics with differing pSi structures, surface chemistries, and biological
environments
Surface
chemistry
Native oxide
(autoclaved)
Biological
fluid/body site
Blood plasma
(subcutaneous
site)
Degradation
kinetics
>3 months
half-life
Native oxide
Multilayer
microparticles (~67 %
porosity)
Multilayer
microparticles (~67 %
porosity)
Multilayer
microparticles (~67 %
porosity)
Microparticles (40 nm
APD)
Microparticles (40 nm
APD)
Nanoparticles (126 nm
diameter, 7.5 nm APD)
Nanoparticles
(80120 nm diameter,
~5 nm APD)
Microparticles (2050
m, 446 m2/g, 1.5 ml/g,
10.7 nm APD)
Microparticles (2050
m, 367 m2/g, 0.84
ml/g, 7.6 nm APD)
Films and
microparticles
Vitreous
humor (eye)
1 week halflife
Reference
Bowditch
et al. (1999)
Canham
(2014)
Cheng
et al. (2008)
Vitreous
humor (eye)
5 weeks
half-life
Cheng
et al. (2008)
Vitreous
humor (eye)
16 weeks
half-life
Cheng
et al. (2008)
Phosphate
buffered saline
Phosphate
buffered saline
Phosphate
buffered saline
Phosphate
buffered saline
100 % after
2 days
100 % after
34 days
100 % after
4h
3 h half-life
Godin
et al. (2010)
Godin
et al. (2010)
Park
et al. (2009)
Hon
et al. (2012)
Phosphate
buffered saline
80 % after
96 h
Tzur-Balter
et al. (2013)
Phosphate
buffered saline
~5 % after
300 h
Tzur-Balter
et al. (2013)
Phosphate
buffered saline
Microparticles
Simulated
body fluids
Difficult to
quantify but
slow kinetics
Difficult to
quantify but
slow kinetics
McInnes
et al. (2009,
2012)
Henstock
et al. (2014)
Thermal
oxidation
Hydrosilylation
Silicon native
oxide
PEGylation
Silicon native
oxide
Rapid thermal
oxidation (800C)
Silicon native
oxide
Hydrosilylation
(dodecyl groups)
Composites with
PLLA
Composites with
polycaprolactone
400
Q. Shabir
Conclusions
There has been growing interest in development of nanostructured porous
silicon-based medical therapy over the past few years. Porous silicon dissolves
in body fluids into orthosilicic acid, a benign bone nutrient bioavailable from the
diet. To make pSi more compatible with loaded drugs and nutrients, various
strategies are used to make the nanostructured surfaces less reactive, resulting
in slower biodegradation in body fluids. As expected, nanoparticles completely
biodegrade much faster than microparticles and films of similar morphology.
Composites of biodegradable polymers and porous silicon are likely to exhibit
much slower biodegradation rates of the semiconductor component. There is
much potential to tailor the silicon surfaces in terms of chemistry, pore size,
pore structure, and porosity making it a versatile carrier system for controlled
release applications.
References
Ahuja G, Pathak K (2009) Porous carriers for controlled/modulated drug delivery. Indian J Pharm
Sci 71(6):599607
Anderson SHC, Elliott H, Wallis DJ, Canham LT, Powell JJ (2000) Dissolution of different forms
of partially porous silicon wafers under simulated physiological conditions. Phys Stat Solidi
(a) 197:331335
Anglin EJ, Cheng L, Freeman WR, Sailor MJ (2008) Porous silicon in drug delivery devices and
materials. Adv Drug Deliv Rev 60(11):12661277
Bowditch AP, Waters K, Gale H, Rice P, Scott EAM, Canham LT, Reeves CL, Loni A, Cox TI
(1999) In-vivo assessment of tissue compatibility and calcification of bulk and porous silicon.
Mat Res Soc Symp Proc 536:149154
Canham LT (1995) Bioactive silicon structure fabrication through nanoetching techniques. Adv
Mater 7:10331037
Canham LT (2007) Nanoscale semiconducting silicon as a nutritional food additive. Nanotechnology 18:185704
Canham LT (2014) Porous silicon for medical use: from conception to clinical use, Chap 1. In:
Santos HA (ed) Biomedical uses of porous silicon. Woodhead publishing, UK. pp 320
401
Canham LT, Reeves CL, Newey JP, Houlton MR, Cox TI, Buriak JM, Stewart MP (1999)
Derivatized mesoporous silicon with dramatically improved stability in simulated human
blood plasma. Adv Mater 11(18):15051507
Cheng L, Anglin E, Cunin F, Kim D, Sailor MJ, Falkenstein I, Tammewar A, Freeman WR (2008)
Intravitreal properties of porous silicon photonic crystals: a potential self-reporting intraocular
drug-delivery vehicle. Br J Ophthalmol 92(5):705711
Chiappini C, Liu X, Fakhoury JR, Ferrari M (2010) Biodegradable porous silicon barcode
nanowires with defined geometry. Adv Funct Mater 20(14):22312239
Finnie KS, Waller DJ, Perret FL, Krause-Heuer AM, Lin HQ, Hanna JV, Barbe CJ (2009)
Biodegradability of solgel silica microparticles for drug delivery. J Sol Gel Sci Technol
49:1218
Godin B, Gu J, Serda RE, Bhavane R, Tasciotti E, Chiapinni C, Lu X, Tanaka T, Decuzzi P, Ferrari
M (2010) Tailoring the degradation kinetics of mesoporous silicon through PEGylation.
J Biomed Mater Res 94(4):12361243
Gu L, Ruff LE, Qin Z, Corr M, Hedrick SM, Sailor MJ (2012) Multivalent porous silicon
nanoparticles enhance the immune activation potency of agonistic CD40 antibody. Adv
Mater. doi:10.1002/adma.201200776
Henstock JR, Ruktanonchai UR, Canham LT, Anderson SI (2014) Porous silicon confers bioactivity to polycaprolactone composites in vitro. J Mater Sci 25(4):10871097
Hon NK, Shaposhnik Z, Diebold ED, Tamanoi F, Jalali B (2012) Tailoring the biodegradability of
porous silicon nanoparticles. J Biomed Mater Res 100(12):34163421
Iler RK (1979) Chemistry of silica: solubility, polymerization, colloid and surface properties and
biochemistry. Wiley, New York
Jugdaohsingh R, Anderson SH, Tucker KL, Elliott H, Kiel DP, Thompson RP, Powell JJ (2002)
Dietary silicon intake and absorption. Am J Clin Nutr 75(5):887893
Li HL, Zhu Y, Xu D, Wan Y, Xia L, Zhao X (2009) Vapour-phase silanization of oxidised porous
silicon for stabilizing composition and photoluminescence. J Appl Phys 105:114307
McInnes SJP, Thissen H, Choudbury NR, Voelcker NH (2009) New biodegradable materials
produced by ring opening polymerisation of poly(L-lactide) on porous silicon substrates. J Coll
Interf Sci 332:336344
McInnes SJ, Irani Y, Williams KA, Voelcker NH (2012) Controlled drug delivery from composites of nanostructured porous silicon and poly(L-lactide). Nanomedicine 7(7):9951016
Park JH, Ye M, Park K (2005) Biodegradable polymers for microencapsulation of drugs. Molecules 10:146161
Park J-H, Gu L, von Maltzahn G, Ruoslahti E, Bhatia SN, Sailor MJ (2009) Biodegradable
luminescent porous silicon nanoparticles for in vivo applications. Nat Mater 8(4):331336
Ratner BD, Hoffman AS, Schoen FJ, Lemons JE (eds) (2004). Biomaterials science: an introduction to materials in medicine, 2nd edn. Elsevier, US. p 851
Refitt DM, Jugdaosingh R, Thompson RPH, Powell JJ (1999) Silicic acid: its gastrointestinal
uptake and urinary excretion in man and effects on aluminium excretion. J Inorg Biochem
76:141147
Sarparanta M, Bimbo LM, Rytkonen J, Makila E, Laaksonen TJ, Laaksonen P, Nyman M,
Salonen J, Linder MB, Hirvonen J, Santos HA, Airaksinen AJ (2012) Intravenous delivery
of hydrophobin-functionalized porous silicon nanoparticles: stability, plasma protein adsorption and biodistribution. Mol Pharm 9:654663
Shabir Q, Pokale A, Loni A, Johnson DR, Canham LT, Fenollosa R, Tymczenko M, Rodrguez I,
Meseguer F, Cros A (2011) Medically biodegradable hydrogenated amorphous silicon microspheres. Silicon 2011:173176
Tzur-Balter A, Rubinskia A, Segal E (2013) Designing porous silicon-based microparticles
as carriers for controlled delivery of mitoxantrone dihydrochloride. J Mater Res
28(2):231239
Part III
Characterization
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Skeleton Dimensionality and Nanostructure Packing Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pore Size Distribution and Morphology: Euclidean or Fractal? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Strength at High Porosity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Metastable Silicon Hydride Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Effects of Very Low Thermal Conductivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Concluding Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
405
406
407
408
409
409
410
410
Abstract
Introduction
High porosity mesoporous silicon is a complex nanostructure whose optoelectronic
properties and morphology have received intense continuous study over the last
25 years, following the publication of its dramatic luminescence properties in 1990.
There are a series of reviews that historically chart progress in understanding and
L. Canham (*)
pSiMedica Ltd., Malvern Hills Science Park, Malvern, Worcester, UK
e-mail: lcanham@psivida.com
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_40
405
406
L. Canham
Densely packed
interconnected
nanostructures
Difficult
microscopy
Inaccurate size
metrology
Hierarchical
porosity
Morphological
complexity
Complex
theoretical
modelling
Low mechanical
strength
Degradation
upon liquid
removal
Properties
change during
processing
Unstable surface
chemistry
Aging during
storage
Properties
change with time
Low thermal
transport
High temperature
rises
Properties
change during
study
exploitation of its luminescent, optical, and electrical properties (Fauchet et al. 1995;
Hamilton 1995; Cullis et al. 1997; Bisi et al. 2000; Boarino et al. 2009; Torres-Costa
and Martin-Palma 2010; Chao 2011; Golovan and Timoshenko 2013; Pacholski 2013).
This review highlights the five problem areas shown in Fig. 1 with regard to
characterization that have often hindered progress in optoelectronic applications.
They also have relevance to the many other application areas under more recent
development (see handbook chapter Porous Silicon Application Survey). The
objective is to alert the reader to some general issues, prior to other handbook
reviews that analyze in detail the insight gained from specific techniques, like gas
adsorption, microscopy, calorimetry, infrared spectroscopy, and so on. In this
regard it is also complementary to the handbook review Effects of Irradiation
on Porous Silicon which focuses on changes that can occur as a result of photon
beam or particle beam irradiation.
407
Fig. 2 Fractal-like pore arrangement in a porous silicon membrane (Lysenko et al. 2004)
408
L. Canham
Fig. 3 LHS: Euclidean macropore array in p-type silicon (Kim et al. 2009); RHS: Fractal-like
oxide replica of the pore volume in n-type silicon (Tondare et al. 2008)
At least with their specific etching conditions (n-substrates with both mesopores
and macropores), macropore walls were clearly also mesoporous at decreasing
length scales (see Fig. 3b).
An increasing number of properties of primarily mesoporous silicon are
now being modeled using a fractal geometry for the porous silicon surface.
Examples include the exterior surface roughness of layers (Happo et al. 1998)
and their hydrophobicity (Cao et al. 2008; Gentile et al. 2011), optical absorption
(Derlet et al. 1995), electrical transport (Ben-Chorin et al. 1995; Axelrod
et al. 2002), gas transport (Lysenko et al. 2004), hydride content (Nychyporuk
et al. 2005), vapor adsorption within pores (Moretti et al. 2007), and low
temperature thermal conductivity (Valalaki and Nassiopoulou 2014). In contrast,
much of the theoretical modeling of the band structure of mesoporous silicon
has been based on idealized nanoscale silicon building blocks (quantum wires
and dots) or Euclidean geometry-based subtractive models which introduce
periodic porosity via supercells (see handbook chapter Electronic Band Struc
ture in Porous Silicon).
409
410
L. Canham
Fig. 4 Temperature of
silicon nanoparticles under
micro Raman analysis, as a
function of gas pressure
(Costa et al. 1998)
15
600
(cm-1)
10
400
5
Temperature (C)
800
200
c-Si
100
101
102
103
104
Pressure (Pa)
A particularly striking example of this is the visible light emission from some porous
silicon and silicon nanoparticle structures originally ascribed to photoluminescence
but later revealed to be blackbody thermal radiation by careful experimentation (Costa
et al. 1998; Roura and Costa 2002). Some very spectrally broad cathodoluminescence spectra published are also likely to be primarily thermal radiation.
Much of the nonlinear optical properties reported for porous silicon over the
period 19922002 may also need reinterpretation accounting for thermal effects, as
discussed by Roura and co-workers (Roura and Costa 2002). This topic does not
have a dedicated review in this handbook, but is an important issue, mentioned at
the end of a recent review on the topic (Golovan and Timoshenko 2013).
Concluding Comments
High porosity mesoporous silicon is a fascinating nanostructure with low dimensionality that has a number of novel properties. It also can possess chemical
instability, mechanical weakness, and low thermal transport. These latter properties
can necessitate very careful characterization in order to avoid data misinterpretation
and unwanted changes to the nanostructured material.
References
Axelrod E, Givant A, Shappir J, Feldman Y, Saar A (2002) Dielectric relaxation and transport in
porous silicon. Phys Rev B 65:165429
Beckmann KH (1965) Investigation of the chemical properties of stain films on silicon by means of
infrared spectroscopy. Surf Sci 3(4):314332
411
412
L. Canham
Roura P, Costa J (2002) Radiative thermal emission from silicon nanoparticles: a reversed story
from quantum to classical theory. Eur J Phys 23:191203
Scherer WG, Smith DM, Stein D (1995) Deformation of silica aerogels during characterisation.
J Non Cryst Solids 186:309315
Smith RL, Collins SD (1992) Porous silicon formation mechanisms. J Appl Phys 71, R1
Tondare VN, Gierhart BC, Howitt DG, Smith RL, Chen SJ, Collins SD (2008) An electron
microscopy investigation of the structure of porous silicon by oxide replication. Nanotechnology 19:225301
Torres-Costa V, Martin-Palma RJ (2010) Application of nanostructured porous silicon in the field
of optics. A review. J Mater Sci 45:28232838
Valalaki K, Nassiopoulou AG (2014) Thermal conductivity of highly porous silicon in the
temperature range 4.2 to 20K. Nano Res Lett 9, 318
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission Electron Microscopy Studies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scanning Electron Microscopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Atomic Force Microscopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Other Microscopies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Concluding Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
413
414
416
417
418
420
420
Abstract
Introduction
The complex structure of porous silicon (PS) provides this material with many interesting physicochemical properties, among which visible luminescence can be highlighted.
Additionally, the possibility of controlling its morphology on the micro- and nanoscales
makes PS a very versatile material for its use in many different applications in a broad
diversity of fields (Canham 1997; Lehmann 2002; Sailor 2011, and many other
413
414
415
Fig. 2 (Left, middle) Interface between PS and bulk Si. (Right) Dislocations are usually found at
the PS/Si interface
Porous Silicon
60 nm
SEI
160 nm
416
100 nm
uam
Bulk Silicon
uam
SEI
5.0kV X13.000
1m
WD 14.0mm
Fig. 3 Cross-sectional TEM (left) and SEM (middle) images of a PS-based optical interference
filter. (Right) Microcavity
transition region between PS and the substrate are generally small. As such, the
PS/Si interface has a very small effect on, for example, the optical behavior in the
visible wavelength regime of PS optical devices. In Fig. 2, a strong strain contrast
between the PS layer and the Si substrate is observed, which is likely caused by high
stress at the PS/Si interface (Martn-Palma et al. 2004). It has been found that the
stress at the PS/Si interface is caused by a high density of dislocations and latticematching occurs through pairs of edge dislocations (Fig. 2).
TEM has also been used to analyze the in-depth porosity profile of PS-based
multilayer stacks. An example is shown in Fig. 3 (left).
417
Fig. 4 SEM top views of a complex PS structure, consisting in a square pattern on the micron
scale and a multilayer stack on the nanometer scale (see the walls of the vertical structures)
(Recio et al. 2012 and chapters Porous Silicon Photonic Crystals and
Porous Silicon Phononic Crystals).
As in the case of TEM/HRTEM, image processing can be applied to the analysis
of images acquired by SEM/HRSEM with the objective of determining several
parameters of interest. These include porosity, specific surface area, pore size, and
pore size distribution (Ludurczak et al. 2009).
120.000 nm
120.000 nm
418
0.2
0.2
0.4
0.4
0.6
0.6
0.8
0.8
Fig. 5 Surface of two very different porous silicon surfaces determined by AFM
mirror and a photomultiplier to the SEM (Bruska et al. 1996), aiming at understanding the relationship between the structural and electronic properties in this
material.
A variation of STM, named scanning tunneling microscopy light emission
(STM-LE), allows the measurement of the visible spectra from individual protrusions on the surface of PS (Ito et al. 1995). Additionally, photoassisted STM has
been used to study the surface of porous silicon (Pavlov and Pavlova 1997). In this
particular case, electron-hole pairs are excited by light and STM is used to measure
the corresponding tunneling current of excited carriers.
Other Microscopies
Although TEM/HRTEM, SEM/HRSEM, and AFM have been widely and routinely
used to analyze its morphology and overall physicochemical behavior, porous
silicon has been studied using a number of other microscopy techniques. Among
them, photoluminescence can be highlighted given that initially the most attracting
property of porous silicon was its light-emitting capabilities in the visible wavelength regime at room temperature. As an example of the myriad of studies in this
area, luminescence from individual Si nanocrystals in PS has been spatially isolated
and detected (Mason et al. 1998). For this study, a combination of single-particle
spectroscopy and shear force microscopy was used. In a subsequent study, the
distribution of individual chromophores in porous silicon was analyzed by combining the previous techniques with fluorescence microscopy (Mason et al. 2001).
The experimental results link the number and size of quantum dots in PS with its
photoluminescence emission. In this line, photoluminescence and reflected light
images of porous silicon can be acquired by means of a confocal scanning beam
macroscope/microscope (Ribes et al. 1995). It is worth noting that confocal imaging allows reconstructing 3D profiles of porous silicon.
Raman microscopy has also been widely used to determine the structure and
overall properties of porous silicon at the nanoscale. In particular, parameters like
crystallite size, temperature, and stress in porous silicon have been studied by a
419
10
15
20
25
30
PL
(a)
1.80
1.78
(c)
0.34
FWHM (eV)
PL Intensity
Energy (eV)
(b)
1.82
0.32
0.30
32
1.6
28
24
20
Dep
16
th (
12
m
)
2.4
-1
0(cm )
1.8
)
eV
2.0 gy (
r
2.2 Ene
0.28
1.4
(d)
0
524
Raman
(e)
522
(f)
-1
r0(cm )
Raman Intensity
520
10
5
(g)
32
28
450
24
16
Dep
12
th (
m
)
550
4
0 600
an
am
-1
500
20
d (nm)
400
sh
if
c
t(
4
0
10
15
20
Depth (m)
25
30
Fig. 6 (Left) 3D view of microphotoluminescence (microPL) (a) and micro-Raman (b) spectra at
different layer depths along the cross section of a 61 %/86 % porous silicon multilayer (10 layers).
(Right) Depth dependence of the most relevant parameters from the microPL (ac) and the Raman
(dg) spectra. Gray vertical stripes mark high porosity layers (Reprinted from Manotas et al. 1999)
420
Concluding Remarks
The complex structure of porous silicon makes it a very versatile material which
can be used in a wide variety of fields. At the same time, characterizing the
morphology of PS is a complex task. Several microscopy techniques have allowed
over the years to precisely determine the morphology and many other properties of
PS, with typical feature sizes spanning the micro- to nanometric length scales.
References
Bruska A, Chernook A, Schulze S, Hietschold M (1996) Cathodoluminescence and writing of
optical patterns on porous silicon by scanning electron microscopy. Appl Phys Lett
68(17):2378
Canham LT (1997) Properties of porous silicon. Institution of Engineering and Technology,
London
Cole MW, Harvey JF (1992) Microstructure of visibly luminescent porous silicon. Appl Phys Lett
60(22):28002802
Cullis AG, Canham LT (1991) Visible light emission due to quantum size effects in highly porous
crystalline silicon. Nature 353:335
Da Fonseca RJM, Saurel JM, Foucaran A, Massone E, Taliercio T, Camassel J (1995) Acoustic
microscopy investigation of porous silicon. Thin Solid Films 255:155
Dumas P, Gu M, Syrykh C, Gimzewski JK, Makarenko I, Halimaoui A, Salvan F (1993) Direct
observation of individual nanometer-sized light-emitting structures on porous silicon surfaces.
Europhys Lett 23(3):197
Eaton P, West P (2010) Atomic force microscopy. Oxford University Press, Oxford
Frohnhoff S, Marso M, Berger MG, Thonissen M, L
uth H, M
under H (1995) An extended quantum
model for porous silicon formation. J Electrochem Soc 142(2):615
Goodhew PJ, Humphreys J, Beanland R (2001) Electron microscopy and analysis, 3rd edn.
Taylor & Francis, New York
Ito K, Ohyama S, Uehara Y, Ushioda S (1995) Visible light emission spectra of individual
microstructures of porous Si. Appl Phys Lett 67(17):2536
Lehmann V (2002) Electrochemistry of silicon: instrumentation, science, materials and applications. Wiley-VCH, Weinheim
421
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analysis of Strain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analysis of pSi Multilayers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analysis of Loaded/Infiltrated pSi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
424
425
426
427
428
428
Abstract
423
424
J.L. Coffer
Introduction
X-ray diffraction (XRD) (Pecharsky and Zavalij 2009) is a complementary tool in
the structural characterization of porous silicon (pSi), providing useful information
not readily available from direct visualization techniques such as electron microscopies. This review outlines key considerations in the use of diffraction techniques
for analyses of this material in thin film form attached to its underlying Si substrate,
along with recent results applied to freestanding porous Si nano or microparticles.
In terms of instrumentation, a typical x-ray powder diffractometer used in the
analysis of pSi is illustrated in Fig. 1. Spectra of pSi in powder form with good
signal-to-noise ratios can be obtained using a Cu K source operating at 2530 kV
on sample sizes of 1025 mg. XRD has been utilized for a diverse range of scientific
content in the analysis of pSi, ranging from formation mechanisms (Chamard
et al. 2001) to layer thickness (Guilinger et al. 1995). Other examples include the
use of XRD as an informative probe of the extent of pSi oxidation (Ogata
et al. 2001; Buttard et al. 1996a; Pap et al. 2005) as well as the degree of
crystallinity (Lehmann et al. 1993); experimental modification of these two parameters strongly influences other unique properties of pSi such as its biodegradability
(Shabir 2014; Shabir et al. 2011). Representative examples of the range of information obtained from XRD on pSi are outlined in Table 1.
425
Porosity gradients/multilayers
Loading/infiltration
Reference
Chamard et al. (2001)
Guilinger et al. (1995)
Ogata et al. (2001), Buttard et al. (1996a), Pap et al. (2005)
Lehmann et al. (1993), Deb et al. (2001)
Faivre et al. (2000)
Bellet and Dolino (1994)
Milita et al. (2001), Buttard et al. (2002), Russo et al. (2011)
Lomov et al. (2000)
Liu et al. (2003)
Barla et al. (1984), Young et al. (1985), Bensaid et al. (1991),
Bellet et al. (1992), Lehmann et al. (1993), Bellet and Dolino
(1996), Lopez-Villegas et al. (1996), Buttard et al. (1999),
Abramof et al. (2006), Wijesinghe et al. (2009)
Buttard et al. (1996b, 1998)
Henschel et al. (2008, 2009), Berwanger et al. (2009),
Henschel et al. (2010), Wang et al. (2010), Ge et al. (2013)
We subsequently focus below on three key properties where XRD has been
particularly informative: (a) strain, (b) the structural analysis of pSi multilayers, and
(c) an analysis of pSi loaded with small molecules of fundamental or therapeutic
interest.
Analysis of Strain
The most detailed scrutiny has emerged from studies of pSi samples obtained from
anodization of p and p+ wafers; traditional high-resolution diffraction (Ogata
et al. 2001; Pap et al. 2005), along with double (Buttard et al. 1996a; Young
et al. 1985; Lopez-Villegas et al. 1996) and triple diffraction measurements
(Wijesinghe et al. 2009), has been evaluated. In the standard diffraction experiments
of this type of pSi, two features are observed in the 2631o region: a sharp peak
associated with the <111> reflection (~28o) and a broad diffuse peak (Ogata
et al. 2001; Young et al. 1985). Experiments to date suggest that the relative contributions of each are a function of HF electrolyte concentration (Ogata et al. 2001) and
wafer resistivity (Ogata et al. 2001; Buttard et al. 1996a). Importantly, with thermal
annealing up to 450 C, the intensity of the sharp feature disappears (Fig. 2) (Ogata
et al. 2001). Subsequent detailed concurrent XRD, transmission electron microscopy
(TEM), and electron diffraction have shown that the broad diffuse peak is not
associated with amorphous material, but likely rather a consequence of a random
distribution of nanopores (Bensaid et al. 1991). This is not without some controversy,
however, as some groups propose the possibilities of strained microcrystallites
(Lehmann et al. 1993) or pSi oxidation contributing to this phenomenon.
426
J.L. Coffer
427
and Porous Silicon Optical Biosensors. Results for this type of pSi sample have
been reported from double diffraction experiments, with data typically presented in
the form of so-called rocking curves. One of the most detailed investigations has
been reported by Bellet and coworkers for a structure of alternating porosities of
36 and 60 % for 10 periods (Buttard et al. 1996b, 1998). The most unique result of
such investigations is the appearance of prominent satellite peaks in the /2 plots
and their analysis by detailed simulations. Excellent agreement between experiment and simulation is found when a linear gradient transition layer (in terms of
both porosity and lattice parameter) is employed between layers, with a width of
14 nm for this layer providing optimal results (Buttard et al. 1996b, 1998).
For pSi superlattice multilayers of high quality, it is also possible to correlate the
observed fringes in the low-order satellite peaks with the total number of periods in
the pSi film (Buttard et al. 1998). This is viewed as strong evidence of lateral
homogeneity of the entire superlattice film thickness overall.
428
J.L. Coffer
a 5000
1400
Triclosan-loaded
mesoporous (81%)Si
Triclosan
1200
X-Ray Intensity
X-Ray Intensity
4000
3000
2000
1000
1000
800
600
400
200
20
22
24
26
2 (degrees)
28
30
20
22
24
26
28
30
2 (degrees)
Fig. 3 X-ray diffraction spectra for (a) crystalline triclosan and (b) triclosan-loaded mesoporous
Si (81 %) (Adapted from Wang et al. 2010)
Conclusions
The above x-ray diffraction studies of pSi clearly demonstrate the level of sensitive
structural information that this technique can provide. Given the increasing importance of this matrix in biosensing and drug delivery, along with emerging areas in
energy relevant to battery technology (e.g., Li storage and cycling (Ge et al. 2013)),
ample motivation for expanded use of XRD is in place.
References
Abramof PG, Beloto AF, Ueta AY, Ferreira NG (2006) X-ray investigation of nanostructured
stain-etched porous silicon. J Appl Phys 99:024304
Anglin EJ, Cheng L, Freeman WR, Sailor MJ (2008) Porous silicon in drug delivery devices and
materials. Adv Drug Deliv Rev 60:12661277
Barla K, Herino R, Bomchil G, Pfister JC, Freund A (1984) Determination of lattice parameter and
elastic properties of porous silicon by X-ray diffraction. J Cryst Growth 68:727732
Bellet D, Dolino G (1994) X-ray observation of porous silicon wetting. Phys Rev B
50:1716217165
Bellet D, Dolino G (1996) Diffraction studies of porous silicon. Thin Solid Films 276:16
Bellet D, Dolino G, Ligeon M (1992) Studies of coherent and diffuse X-ray scattering by porous
silicon. J Appl Phys 71:145149
429
430
J.L. Coffer
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Application to Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Origin of Hysteresis in Non-interconnected Mesopores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Determination of Effects Associated with Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
432
432
433
434
434
436
436
Abstract
Pore volume and surface area of porous silicon are key parameters to consider
when developing applications that rely on the capacity to carry a payload, such
as drug delivery, or that are dependent on the degree of reactivity, such as
sensing or energetics. The ability to define and tune surface areas and pore size
distributions is a necessity for clinical use of the material. Herein, the historical
assessment of these physical parameters by gas adsorption is reviewed, the
methodology behind the measurements is described, the limitations are
highlighted, and data related to its use in determining the effects associated
with different anodization parameters and post-anodization processing is
presented.
A. Loni (*)
pSiMedica Ltd, Malvern, Worcestershire, UK
e-mail: aloni@psivida.com
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_43
431
432
A. Loni
Introduction
Increasingly, porous silicon is being evaluated for the delivery of therapeutic
agents, such as hydrophobic drugs, proteins, and peptides (see chapter Drug
Delivery with Porous Silicon). Surface area is particularly important for the
optimization of large-molecule monolayer adsorption, while pore diameter is
particularly important when loading proteins.
Pore volume is related to porosity (see chapter Pore Volume (Porosity) in
Porous Silicon) and is generally described in terms of open volume (ml) per unit
weight (g) of material, while surface area is defined by the exposed internal surface
(m2) per unit weight of material; these parameters can be measured using gas
adsorption-desorption analysis (Gregg and Sing 1982). As well as surface area
and pore volume, information on pore size and shape can also be surmised.
Main Principles
The gas adsorption-desorption technique relates to the adsorption of nitrogen (or,
less commonly, carbon dioxide, argon, xenon, and krypton), at cryogenic temperatures, via adsorption and capillary condensation from the gas phase, with subsequent desorption occurring after complete pore filling. An adsorption-desorption
isotherm is constructed based upon the relationship between the pressure of the
adsorbate gas and the volume of gas adsorbed/desorbed. Computational analysis of
the isotherms based on the BET (Brunauer-Emmett-Teller) (Brunauer et al. 1938)
and/or BJH (Barrett-Joyner-Halenda) (Barrett et al. 1951) methods, underpinned by
the classical Kelvin equation, facilitates the calculation of surface area, pore
volume, average pore size, and pore size distribution.
A variety of instruments designed specifically for gas adsorption-desorption
analysis are commercially available. Common to all is the sample preparation
and measurement methodology (International Organization for Standardization
2006a): a portion of the porous material to be analyzed (typically > 150 mg) is
placed in a glass sample tube, dried/degassed (taking care to avoid thermal modification of the structure), and weighed; after attaching to the instrument, the sample
tube is evacuated and the free space volume measured by dosing with helium; after
evacuating the helium, the tube is immersed in cryogenic fluid (77 K for nitrogen
adsorbate) and the adsorbate gas dosed to the tube in incremental volumes, with the
pressure (P) being measured in situ relative to the saturation vapor pressure (PSV) of
the gas; multilayer adsorption onto the pore walls occurs initially, followed by
capillary condensation as the relative pressure is increased; dosing continues
until the isotherm reaches a plateau, signifying that the pores are completely filled
(P/PSV 1); thereafter, the pressure is incrementally reduced such that the
liquid starts to desorb, the porous structure eventually becoming empty once
again (P/PSV 0).
Surface area is obtained relatively quickly from the adsorption portion of the
isotherm (in the region of low relative vapor pressure) and follows the complete
H1
H2
433
b
H2
H2
Pore Blocking
Vad
Vad
Cavitation
Amount odsorbed
Delayed
Condensation
0.2
H3
0.4
0.6
H4
0.8
1.0
Delayed
Condensation
0.2
Meniscus
0.4
0.6
0.8
1.0
W>Wc
W<Wc
Meniscus
Relative pressure
Fig. 1 (a) IUPAC classification of hysteresis loops from gas adsorption-desorption; (b) schematic
illustration of pore morphology effects that give rise to type H2 hysteresis curves (From Thommes
2010)
coverage of the pore walls by one monolayer of the adsorbate (knowing the dose
volume and average molecular area); pore volume is obtained after complete filling
(which takes significantly longer, depending on the quantity and porosity of the
sample), the calculation being based on the density of the liquid adsorbate (and
knowing the total quantity adsorbed).
The kinetics of the adsorption and desorption processes are generally dissimilar;
both depend on, among other things, the nature of the pore (diameter, shape, etc.)
and the surface tension of the gas-liquid interface and can therefore give rise to
hysteresis within the isotherm. The width of the hysteresis loop provides a measure
of the pore size distribution and average pore diameter. A classification scheme
(Fig. 1a) exists that describes the various types of isotherm and hysteresis loops
(Gregg and Sing 1982; International Organization for Standardization 2006a; Sing
et al. 1985); the most common loop seen for porous silicon prepared by electrochemical etching is type H2, where effects like cavitation, pore blocking, and
percolation are often invoked (Fig. 1b).
434
A. Loni
435
2.5
1.5
0.5
0
0
100
200
300
400
500
600
700
Average Pore Diameter ()
S2: 86% porosity
800
900
1000
Fig. 2 Pore size distributions for low- and high-porosity porous silicon (also showing the effect of
thermal oxidation)
Table 1 Parameters obtained from gas adsorption-desorption analysis after low- and highcurrent-density anodization and after static thermal oxidation in air (porosity calculated gravimetrically and from total pore volume; authors data)
Description
S1: anodized
(66 % gravimetric)
S2: anodized
(86 % gravimetric)
S2 then oxidized
(800 C, 85 min)
495
18.3
238
20.1
Nitrogen annealing has been shown to increase pore size through coalescence
(Bjorkqvist et al. 2006), similar to oxidation, and also results in an overall reduction
in pore volume (and therefore payload capacity) (Limnell et al. 2007), while
chemical derivatization of pore walls has been shown to have very little effect on
the surface area and average pore size (Buriak et al. 1999). The technique has also
proved useful in the characterization of optical grating-type waveguides (Radzi
et al. 2012) as well as in the study of low-temperature solid-state interactions in
nanoporous silicon (Khokhlov 2008) and in the characterization of other forms of
porous silicon including etched silicon powders (Loni et al. 2011), silicon microassemblies (Bao et al. 2007), and silicon aerogels (Chen et al. 2012).
436
A. Loni
Limitations
Gas adsorption-desorption analysis becomes problematic for materials with low
surface area (Yanazawa et al. 2000; Suzuki and Oosawa 1997) and with pore sizes
>100 nm (Klobes et al. 2006). For mesoporous silicon with porosity less than 50 %
(equivalent pore size <8 nm), the measured surface areas are anomalously high in
comparison with small angle X-ray scattering measurements (Salonen et al. 2000).
In common with other types of microporous material (International Organization
for Standardization 2006b), the adsorption isotherm for microporous silicon (see
chapter Microporous Silicon) is very different to that of mesoporous silicon
(see chapter Mesoporous Silicon); with rapid adsorption of nitrogen at very
low relative pressure and no hysteresis upon desorption, the extraction of an
accurate pore size distribution is difficult (International Organization for Standardization 2006a; Sing et al. 1985) more so if micropores and mesopores are present
simultaneously, since the addition of micropores causes only very small changes in
both the isotherm shape and some of the BET constants (Gregg and Sing 1982).
References
Bao Z, Weatherspoon MR, Shian S, Cai Y, Graham PD, Allan SM, Ahmad G, Dickerson MB,
Church BC, Kang Z, Abernathy HW, Summers CJ, Liu M, Sandhage KH (2007) Chemical
reduction of three-dimensional silica micro-assemblies into microporous silicon replicas.
Nature 446:172175
Barrett EP, Joyner LG, Halenda PH (1951) The determination of pore volume and area distributions in porous substances. I Computations from nitrogen isotherms. J Am Chem Soc
73:373380
Bjorkqvist M, Paski J, Salonen J, Lehto V-P (2006) Studies on hysteresis reduction in thermally
carbonized porous silicon humidity sensor. IEEE Sens J 6:542547
Bomchil G, Herino R, Barla K, Pfister JC (1983) Pore size distribution in porous silicon studied by
adsorption isotherms. J Electrochem Soc 130:16111614
Brunauer S, Emmett PH, Teller E (1938) Adsorption of gases in multi-molecular layers. J Am
Chem Soc 60:309319
Buriak JM, Stewart MP, Geders TW, Allen MJ, Choi HC, Smith J, Raftery D, Canham LT (1999)
Lewis acid mediated hydrosilylation on porous silicon surfaces. J Am Chem Soc
121:1149111502
Chen K, Bao Z, Shen J, Wu G, Zhou B, Sandhage KH (2012) Freestanding monolithic silicon
aerogels. J Mater Chem 22:1619616200
Coasne B, Grosman A, Dupont-Pavlovsky N, Ortega C, Simon M (2001) Adsorption in an ordered
and non-interconnected mesoporous material: single crystal porous silicon. Phys Chem Chem
Phys 3:11961200
Coasne B, Grosman A, Ortega C, Simon M (2002) Adsorption in non-interconnected pores open at
one or at both ends: a reconsideration of the origin of the hysteresis phenomenon. Phys Rev
Lett 88(25):256102
Cohan LH (1938) Sorption hysteresis and the vapor pressure of concave surfaces. J Am Chem Soc
60:433435
Gor GY, Neimark AV (2011) Adsorption-induced deformation of mesoporous solids: macroscopic
approach and density functional theory. Langmuir 27:69266931
Gregg SJ, Sing KSW (1982) Adsorption, surface area and porosity. Academic, New York,
pp 111194
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Grosman A, Ortega C (2008a) Capillary condensation in porous materials: hysteresis and interaction mechanism without pore blocking/percolation process. Langmuir 24:39773986
Grosman A, Ortega C (2008b) Influence of elastic deformation of porous materials in adsorptiondesorption process: a thermodynamic approach. Phys Rev B 78(8):085433
Herino R (1997) Pore size distribution in porous silicon, Chapter 2.2. In: Canham LT
(ed) Properties of porous silicon, vol 18, EMIS datareviews series. INSPEC/IEE, London, pp
8996. ISBN 0 85296 932 5
Herino R, Bomchil G, Barla K, Bertrand C, Ginoux JL (1987) Porosity and pore size distributions
of porous silicon layers. J Electrochem Soc 134(8):19942000
International Organization for Standardization (2006a) Pore size distribution and porosity of solid
materials by mercury porosimetry and gas adsorption Part 2: analysis of mesopores and
macropores by gas adsorption. ISO 15901-2:2006(E)
International Organization for Standardization (2006b) Pore size distribution and porosity of solid
materials by mercury porosimetry and gas adsorption Part 3: analysis of micropores by gas
adsorption, ISO 15901-3:2006(E)
Khokhlov A (2008) Nanoporous silicon: structural characterization using NMR and applications.
Ph.D. thesis, University of Leipzig. Available on-line at http://uni-leipzig.de/~valiu/index.
php?optioncom_content&viewarticle&id30&Itemid28
Klobes P, Meyer K, Munro RG (2006) Porosity and specific surface area measurements for solid
materials, NIST recommended practice guide. Special Publication 960-17 (Sept 2006)
Limnell T, Riikonen J, Salonen J, Kaukonen AM, Laitinen L, Hirvonen J, Lehto VP (2007)
Surface chemistry and pore size affect carrier properties of mesoporous silicon microparticles.
Int J Pharma 343:141147
Loni A, Canham LT (2013) Exothermic phenomena and hazardous gas release during thermal
oxidation of mesoporous silicon powders. J Appl Phys 113:173505
Loni A, Barwick D, Batchelor L, Tunbridge J, Han Y, Li ZY, Canham LT (2011) Extremely high
surface area metallurgical-grade porous silicon powder prepared by metal-assisted etching.
Electrochem Solid State Lett 14(5):K25K27
Naumov S, Khokhlov A, Valiullin R, Karger J, Monson PA (2008) Understanding capillary
condensation and hysteresis in porous silicon: network effects within independent pores.
Phys Rev E 78:060601
Naumov S, Khokhlov A, Valiullin R, Karger J, Monson PA (2009) Understanding adsorption
and desorption processes in mesoporous materials with independent disordered channels. Phys
Rev E 80:031607
Radzi AASM, Yusop SFM, Rusop M, Abdullah S (2012) Structural and nitrogen gas adsorptiondesorption studies of Bragg grating waveguide fabricated on porous silicon nanostructure. IOP
Conf Ser Mater Sci Eng 40:012046
Sailor MJ (2012) Porous silicon in practice: preparation, characterization and applications,
Section 5.4. Wiley, Weinheim, pp 167170. ISBN 978-3-527-31378-5
Salonen J, Bjorkqvist M, Laine E (2000) Comparison of different methods in microstructural
characterization of porous silicon. J Appl Crystallogr 33:504506
Sing KSW, Everett DH, Haul RAW, Moscou L, Piertotti RA, Rouquerol J, Siemieniewska T
(1985) Reporting physisorption data for gas solid systems with special reference to the
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Comparative NMR Cryoporometry and Gas Sorption Studies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multilayered Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
439
441
442
446
Abstract
Nuclear magnetic resonance (NMR) cryoporometry is an experimental technique of structural characterization of mesoporous materials. In this contribution, different aspects of its application to study details of the pore structure in
mesoporous silicon are presented. In particular, the information obtained with
help of NMR cryoporometry is compared to that assessed using more conventional gas sorption techniques. The potentials of NMR cryoporometry to reveal
fine details of the pore structure in intentionally multilayered mesoporous silicon
are demonstrated.
Introduction
Assessing the pore structure information in porous silicon is important not only for
having control over its structure but also for understanding the mechanisms of its
formation. It can be done by a number of techniques operating on the basis of quite
different physical principles. One of the most widely used, powerful methods of
R. Valiullin (*)
Faculty of Physics and Earth Sciences, University of Leipzig, Leipzig, Germany
e-mail: valiullin@uni-leipzig.de
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_44
439
440
R. Valiullin
(1)
where is the surface tension of the liquid, T0 the melting temperature of the bulk
liquid, T(x) the melting temperature of crystals in a pore with a linear dimension x,
Hf the specific heat of fusion, and the density of the frozen crystal. The length
parameter d takes account of the existence of nonfreezing layers (Valiullin and Furo
2002; Dash et al. 2006), adjacent to the pore walls. Assuming that , Hf, and are
temperature independent, they may be combined to the so-called cryoporometry
constant k. Notably, Eq. 1 is obtained under the assumption of perfect wetting of the
pore wall by the liquid.
NMR cryoporometry, one of the technical realizations of thermoporometry,
benefits from the ability of NMR to measure the temperature-dependent relative
fractions of liquid and crystalline phases formed in the pores at low temperatures
(Strange et al. 1993). Typical examples of the probe liquids include water and
cyclohexane, although more bulky molecules can be used to provide better
spatial resolution of the method (Vargas-Florencia et al. 2007; Schulz 2010).
The relative fractions in the liquid and frozen phases are readily determined by
NMR due to a substantial difference in their nuclear spinspin relaxation
times. Thus, by choosing an appropriate NMR protocol, the NMR signal from
the crystalline phase can be suppressed, and alone the signal of the liquid phase
is measured as a function of temperature. Because the NMR signal intensity is
proportional to the number of spins in the respective phases, by assuming that the
liquid density does not change appreciably with changing temperature, the
measured signal may be attributed to the volume occupied by the liquid
phase. By appropriately chosen model assumptions, in close similarity with
the various approaches used for the analysis of gas sorption data, the thus
obtained information can further be translated into pore size distributions
(Mitchell et al. 2008; Petrov and Furo 2009).
441
Doping type
p
n
Resistivity, cm
12
(25) 103
Electrolyte HF:
C2H5OH
3:1
1:1
Etching current
density, mA/cm2
20
40
442
R. Valiullin
443
channel-like pores with the average pore diameter varying along the pore axes.
Such samples can be fabricated by using single-crystalline (100)-oriented p-type Si
wafers with a resistivity of 25 mcm, an electrolyte containing HF (48 %) and
ethanol in a ratio of 1:1, and by applying etching current densities of the order of
tens of mA/cm2. In this particular case, microstructuring was performed by a
temporal modulation of the etching current density j during the fabrication between
three values of j 20, 60, and 120 mA/cm2 (Kondrashova et al. 2011). This sample
will be referred to as PSm1. The time spans during which the current was kept
constant were chosen to yield a pore section length of about 1 m. The porous
silicon film thus fabricated contained many alternating sections etched with different currents, which defined the average pore sizes in the given sections. For a
dedicated review, see the handbook chapter Porous Silicon Multilayers and
Superlattices.
444
R. Valiullin
Figure 4 shows the PSD obtained for this sample using NMR cryoporometry.
First of all, the occurrence of 3 well-resolved peaks in the PSD has to be noted. The
positions of the peak with the smallest pore size is found to coincide with that in the
sample obtained using a constant j 20 mA/cm2. The positions of the other two
peaks are slightly shifted to lower values as compared to the samples obtained with
the respective constant current densities. This finding is in agreement with the
discussion given in the previous section, conforming that melting in pore sections
with larger pore diameter is promoted by the contact with pore sections of smaller
diameter.
It turns out that assessing both melting and freezing branches in samples with
complex pore geometries may provide a more complete picture on the pore
structure. Thus, Fig. 5 shows the relative fractions of the liquid phase in two
complementary model samples determined upon cooling (freezing curve) and
upon subsequent heating (melting branch) (Khokhlov et al. 2007). The first sample
445
Fig. 5 Freezing (rectangles) and melting (circles) transitions in porous silicon with ink-bottle
pore structure (a) and a mixture of two porous silicon materials with different pore sizes
corresponding to that in the ink-bottle system (b)
(PSc) contains a mixture of pieces of two different porous silicon materials etched
with different current densities, i.e., having different average pore diameters. Thus,
this sample represents a system of independent pores. The second sample (PSm2)
was fabricated by modulating the etching current to obtain the ink-bottle
446
R. Valiullin
configuration, i.e., the wider pores had access to the porous film surface only via the
narrower pores. The etching current densities used were j 20 mA/cm2 and j 80
mA/cm2; the other relevant parameters and Si wafer properties resembled those
used for PSm1.
These two samples, PC and PSm2, were designed to have identical PSDs. It is
not surprising, therefore, that the melting behaviors of nitrobenzene obtained with
these materials and shown in Fig. 5 are found to be almost identical. The sole
consideration of the melting curves does thus provide very little information on the
microstructural organization. It may be most significantly complemented, however,
by studying the freezing behavior. In a system of independent channels, freezing is,
in line with melting, found to proceed independently in two steps upon cooling it
first occurs in the pores with the bigger pore size and later in the smaller pores. In
the ink-bottle sample, however, freezing is controlled by pore blocking, i.e.,
freezing of larger pores is delayed to temperatures corresponding to freezing in
the smaller ones. Thus, combined freezing and melting experiments can be used to
get deeper insight in structural organization of nano-patterned porous silicon. An
alternative approach developed recently for the analysis of more complex structures
is referred to as NMR cryodiffusometry (Kondrashova et al. 2011; Perkins
et al. 2008).
References
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University of Leipzig, Leipzig
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Khokhlov AG, Valiullin RR, Karger J, Zubareva NB, Stepovich MA (2008a) Estimation of pore
sizes in porous silicon by scanning electron microscopy and NMR cryoporometry. J Surf
Ingestig X-Ray Synchron 2(6):919922
Khokhlov AG, Valiullin RR, Stepovich MA, Karger J (2008b) Characterization of pore size
distribution in porous silicon by nmr cryoporosimetry and adsorption methods. Colloid J
70(4):507514
Kondrashova D, Valiullin R (2013) Improving structural analysis of disordered mesoporous
materials using NMR cryoporometry. Microporous Mesoporous Mater 178:1519
Kondrashova D, Dvoyashkin M, Valiullin R (2011) Structural characterization of porous solids by
simultaneously monitoring the low-temperature phase equilibria and diffusion of intrapore
fluids using nuclear magnetic resonance. New J Phys 13(1):015008
Mitchell J, Webber JBW, Strange JH (2008) Nuclear magnetic resonance cryoporometry. Phys
Rep 461(1):136
447
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449
Calorimetry in Porous Silicon Research . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453
Abstract
Introduction
The term calorimetry denotes a variety of measurement methods which involve a
measurement of the heat of physical or chemical changes in a sample. One of the
most commonly used calorimetric methods is differential scanning calorimetry in
which the difference in the heat flow rate to a primary sample and a reference
sample is measured, when both are subjected to the similarly alternating temperature. Usually this is done in a specified, controlled atmosphere. In isothermal
calorimetry the measurement temperature is kept as constant as possible, and,
J. Salonen (*)
Department of Physics and Astronomy, Laboratory of Industrial Physics, University of Turku,
Turku, Finland
e-mail: jarno.salonen@utu.fi
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_45
449
450
J. Salonen
451
Fig. 2 DSC measurement with increasing and decreasing temperature scans of the solidliquid
transitions of dodecane confined in (a) A p+-type PSi (porosity 60 %) and (b) A p -type PSi
(porosity 65 %). Dodecane confined in the pores gives rise to a broad peak shifted to lower
temperatures, while a bulk liquid outside the pores gives a narrow intense peak at the bulk
transition temperature (Faivre et al. 1999a) (Reprinted with permission from Springer)
452
J. Salonen
Reactivity in solution
Method
DSC
Isothermal
microcalorimeter
(IMC)
IMC
Modification of
surface chemistry
Thermoporometry
DrugPSi interaction
DSC
Drug load
determination
Heat of wetting
Explosive properties
DSC
DSC
DSC, IMC
Flow calorimetry
DSC, bomb
calorimetry
Study example
Salonen (Salonen et al. 1997b, 1999a, 2002)
Salonen (Salonen et al. 1999b)
453
fraction of the drug in the sample can be calculated relatively accurate (Salonen
et al. 2005a). This makes the combination of TG and DSC a fast and simple method
to estimate the amount and physical state of the drug loaded. Examples of the use of
different calorimetric techniques in PSi research are gathered in Table 1.
References
Baird JA, Taylor LS (2012) Evaluation of amorphous solid dispersion properties using thermal
analysis techniques. Adv Drug Deliv Rev 64(5):396421. doi:10.1016/j.addr.2011.07.009
Becker CR, Currano LJ, Churaman WA, Stoldt CR (2010) Thermal analysis of the exothermic
reaction between galvanic porous silicon and sodium perchlorate. ACS Appl Mater Interfaces
2(11):29983003. doi:10.1021/am100975u
Budaguan BG, Aivazov AA, Sazonov AY (1996) Calorimetric investigation of structural processes in porous silicon. J Non-Cryst Solids 204(2):169171. doi:10.1016/s0022-3093(96)
00403-6
Canham LT, Groszek AJ (1992) Characterization of microporous Si by flow calorimetry
comparison with a hydrophobic SiO2 molecular sieve. J Appl Phys 72(4):15581565
Faivre C, Bellet D, Dolino G (1999a) Phase transitions of fluids confined in porous silicon: a
differential calorimetry investigation. Eur Phys J B 7(1):1936. doi:10.1007/s100510050586
Faivre C, Bellet D, Dolino G (1999b) Phase transitions of fluids confined in porous silicon: a
differential calorimetry investigation. Eur Phys J B Condens Matter Phys 7(1):1936
Garbett NC, Chaires JB (2012) Thermodynamic studies for drug design and screening. Expert
Opin Drug Discov 7(4):299314. doi:10.1517/17460441.2012.666235
Hemminger W, Sarge SM (1998) Chapter 1 Definitions, nomenclature, terms and literature. In:
Michael EB (ed) Handbook of thermal analysis and calorimetry, vol 1. Elsevier Science B.V.,
Burlington, pp 173
Landry MR (2005) Thermoporometry by differential scanning calorimetry: experimental considerations and applications. Thermochim Acta 433(12):2750. doi:10.1016/j.tca.2005.02.015
Lehto VP, Vaha-Heikkila K, Paski J, Salonen J (2005) Use of thermoanalytical methods in
quantification of drug load in mesoporous silicon microparticles. J Therm Anal Calorim
80(2):393397
Plummer A, Cao H, Dawson R, Lowe R, Shapter J, Voelcker NH (2008) The influence of pore size
and oxidising agent on the energetic properties of porous silicon. In: Voelcker NH, Thissen
HW (eds) Smart materials V. Proceedings of SPIE. Spie-international society for optical
engineeringBellingham, vol 7267. 72670 p, doi: 10.1117/12.810453
Riikonen J, Makila E, Salonen J, Lehto VP (2009) Determination of the physical state of drug
molecules in mesoporous silicon with different surface chemistries. Langmuir 25(11):
61376142. doi:10.1021/la804055s
Riikonen J, Salomaki M, van Wonderen J, Kemell M, Xu W, Korhonen O, Ritala M, MacMillan F,
Salonen J, Lehto VP (2012) Surface chemistry, reactivity, and pore structure of porous silicon
oxidized by various methods. Langmuir 28(28):1057310583. doi:10.1021/la301642w
Salonen J, Lehto VP, Laine E (1997a) The room temperature oxidation of porous silicon. Appl
Surf Sci 120(34):191198
Salonen J, Lehto VP, Laine E (1997b) Thermal oxidation of free-standing porous silicon films.
Appl Phys Lett 70(5):637639
Salonen J, Lehto VP, Bjorkqvist M, Laine E (1999a) A role of illumination during etching to
porous silicon oxidation. Appl Phys Lett 75(6):826828
Salonen J, Lehto VP, Laine E (1999b) Photo-oxidation studies of porous silicon using a microcalorimetric method. J Appl Phys 86(10):58885893
Salonen J, Lehto V, Bjorkqvist M, Laine E, Niinisto L (2001) Chemical stability of thermallycarbonized porous silicon. Mat Res Soc Symp Proc F14.19. 638:1116
454
J. Salonen
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Magnetometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MFM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Magneto-optical Microscopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Magnetic Characterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analysis of Magnetization Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
456
456
457
459
459
460
461
461
Abstract
455
456
Introduction
Due to nanostructuring of materials and the ability to fabricate nanosized objects,
the requirements for their characterization are increasing, and the resolution of the
various techniques has to be improved continuously. Concerning the investigation
of the magnetic properties of nanomaterials on the one hand, the employed technique has to be sufficiently sensitive in the case of a small amount of material, and
on the other hand it has to be appropriate to provide information about nanosized
objects, e.g., about the arrangement on surfaces or in 3-D templates. Magnetization
measurements can give evidence about the coupling mechanism, especially in
combination with structural investigations. For the characterization of magnetic
materials, many methods are suitable to gain information about the magnetic status,
wherein magnetometers play a key role, especially concerning the investigation of
nanomaterials. Such instruments enable measurements of magnetization dependence on applied external magnetic field and temperature. In general the magnetic
behavior strongly depends on these parameters, as, for example, superparamagnetic
particles offer a magnetic phase transition, whereas this transition temperature is
correlated with the particle size and the arrangement of the particles (Gubin 2009).
The two most employed types of magnetometer for nanomaterial investigations are
superconducting quantum interference devices (SQUID) and vibrating sample
magnetometers (VSM), but also alternating gradient field magnetometers
(AGFM) are used. Further techniques to get knowledge about the magnetic properties of a sample are, for example, scanning techniques such as scanning probe
microscopy (Hubert and Schafer 1998), magneto-optical methods (Thiaville
et al. 2005), ferromagnetic resonance (Baberschke 2011), scattering methods such
as electron scattering (Zhu 2005) or X-ray scattering (Zhu 2005) or neutron
scattering (Zhu 2005). Porous silicon with embedded magnetic nanostructures,
which have been discussed in the other handbook chapters, has been investigated
magnetically mainly by SQUID and VSM. Further applied methods to get information about the magnetic status of such specimens are magneto-optical or magnetic force microscopy. Thus, in this review, such techniques as SQUID, VSM,
magnetic force microscopy, and magneto-optical microscopy will be introduced.
More details about these techniques can be found elsewhere (Czichos et al. 2006).
Magnetometer
A magnetometer commonly measure samples in an integrative manner, integrating
the magnetic moment over the entire volume in contrast to, e.g., magneto-optical
methods which give more local information about the specimen. The method is in
general noninvasive.
The most sensitive instruments are SQUID magnetometers (Fig. 1) which in
general allow to measure signals down to a range of 10 8 emu. They are equipped
457
Fig. 1 Image of a
Superconducting Quantum
Interference Device (SQUID)
MPMS XL 7, Quantum
Design. Magnetic field range:
7 T, temperature range:
1.7400 K (Institute of
Physics, Karl-FranzensUniversity Graz)
MFM
Further possibilities to investigate magnetic samples are scanning techniques as, for
example, an atomic force microscope equipped with a magnetic tip (Saenz
et al. 1987), a so-called magnetic force microscope which can be used to investigate
especially the domain structure and even the domain walls of magnetic samples
458
(Hsieh et al. 2005). This method utilizes the magnetic interaction between magnetic
tip and sample which is recorded. In general a spatial resolution of about 20 nm can
be achieved. The resolution is determined by the geometry of the tip, the distance
between sample and tip and also the sensitivity of the instrument. By optimizing all
factors, also structures in a lower nanosize regime can be monitored, e.g., magnetic
nanoparticles in the range of 10 nm by using special prepared tips (Koblischka
et al. 2003). To record individual nanoparticles, the distance between the particles
has to be sufficiently large to guarantee an image with excluding a convolution of
the tip with the particle and also the effects of magnetic coupling (e.g., local
ordering) on the image have to be kept in mind. A precondition for porous samples
to be investigated is low surface roughness of the specimens. MFM has been
successfully employed in porous alumina templates with deposited magnetic
nanowires to figure out the direction of magnetization of the individual wires
(Kalska-Szostko et al. 2009) and also to investigate their magnetization reversal
(Sorop et al. 2003). In the latter case, an external magnetic field has to be applied
during the investigations. In the case of porous silicon with embedded magnetic
nanostructures, the investigation of the magnetization of the precipitates with a
MFM is quite difficult. In scanning the surface, the roughness has to be taken into
account, and the pores have to be completely filled up to the surface. The image
depends on the magnetic polarization direction of the tip, out-of-plane or in-plane,
in relation to the scanned surface. Standard tips are polarized out-of-plane. This is
important in scanning cross-sections of porous samples with embedded magnetic
nanostructures because the stray fields of the deposits depend on their geometry
(e.g., spherical particles or elongated structures). An MFM image of a porous
silicon sample filled with quite densely packed spherical Ni particles can be seen
in Fig. 2. All these limitations are often not met, and thus other characterizing
methods are more suitable for porous media.
b 0.5
1 mm
Magnetic Phase ( )
3 m
0.4
0.3
0.2
0.1
0.0
0.1
0
6
8
10
Distance (m)
12
14
Fig. 2 (a) MFM measurements performed in magnetic mode showing the abrupt change between
silicon (right) and Ni-filled porous silicon (left). (b) The sharp contrast of the magnetic phase
between nonmagnetic and magnetic material can be seen (Granitzer et al. 2010)
459
Magneto-optical Microscopy
A further local method to investigate magnetization processes as well as domain
nucleation is the exploitation of the Faraday and Kerr effect. Magneto-optical
techniques are very sensitive and allow the investigation of only monolayer thick
magnetic films and nanostructure arrays (Ganshina et al. 2005; Gonzalez-Diaz
et al. 2007). In layered systems consisting of noble metal/ferromagnetic metal
multilayers, an increase of the magneto-optical effects is observed due to surface
plasmon resonance of noble metals.
In general magneto-optic imaging is based on the rotation of the plane of
polarization of linearly polarized light after interacting with a magnetic sample,
whereas the reflected beam is detected (Kerr microscopy) (Giergiel and Kirschner
1996). The magneto-optical Kerr effect is physically based on the magnetic circular
dichroism. This effect is used for magnetic imaging using an optical microscope
setup. If the diameter of the light beam is larger than the domain size, magnetization
curves can be observed (Beaurepaire et al. 2006). The spatial resolution of this
method is only limited by the optical resolution.
A further optical method to investigate magnetic domains and magnetization
reversal processes is based on transmission electron microscopy whereat the
Lorentz force affecting the electrons is exploited and used for magnetic imaging.
Thus, this technique is called Lorentz microscopy (Petford-Long and Chapman
2005). The direction of the electrons after transmission through a sample is deflected
in different directions depending on the direction of the local magnetization.
Both techniques, which give local information about the magnetic behavior of a
sample, are adequate to investigate porous materials (Pathak and Sharma 2012;
Korolev et al. 2007), whereat in the case of transmission electron microscopy the
sample preparation of porous materials, especially with embedded deposits, is
tricky and can influence and modify the sample. For example, in using focused
ion beam preparation, amorphization of porous silicon at the pore walls or
sputtering of the metal deposits can occur.
Magnetic Characterization
As discussed in a separate handbook chapter Ferromagnetism and Ferromagnetic Silicon Nanocomposites, the ferromagnetic signal of bare porous silicon
samples is very weak and 23 orders of magnitude smaller compared to porous
silicon with magnetic precipitates. The magnetic status of bare porous silicon
depends on the surface treatment and the occurrence of dangling bonds. Due to
the weak and difficult observable magnetic signal, the measurements have to be
carried out with a sufficiently sensitive magnetometer. The ferromagnetic magnetization signal of a bare porous silicon sample is in the range of 10 6 emu, and thus
a VSM is already operating in the upper limit wherefore a SQUID is more suitable
to figure out the magnetization curve which in general is superimposed by a strong
diamagnetic contribution.
460
In the case of porous materials such as porous silicon with embedded ferromagnetic nanostructures, the choice of the magnetometer is not so important due to the
sufficient high magnetization, and thus all types of magnetometer allow the magnetization of the sample to be ascertained. MFM enables the magnetization status of
small regions to be derived, in general in the range of a few 10 nm of the sample and
thus even individual nanostructures. The porous structure and the involved rough
surface, especially caused by the metal deposition process (Granitzer et al. 2009a),
constrain the potential of this method.
Representative magnetization measurements were performed using Ni precipitated in needlelike structures of an aspect ratio up to 100, Co deposited in
almost spherical particles with a maximum length of 100 nm and NiCo incorporated in granular elongated structures with a length up to 500 nm (Rumpf
et al. 2010). MFM investigations of the cross-section of samples, using an outof-plane polarized tip, do not give magnetic information in the case of elongated structures because the magnetic easy axis is along the pores. Spherical
particles and not perfect cylindrical wires offer stray fields which lead to a
usable signal.
461
Conclusion
For magnetic investigations of porous silicon and porous silicon nanocomposites,
various magnetic characterization techniques are available. The choice of technique
depends on the necessary sensitivity and also on the desired magnetic information.
Magnetometers measure in an integrative way over the entire sample, whereas
magnetic force microscopy and magneto-optical methods investigate the magnetic
properties of a local region or even individual nanostructure of the sample. Magnetometers generally allow measurements of dependence on magnetic field and
temperature and from the data, not only the magnetization of the sample but also
indications of, e.g., the structure and magnetic coupling between nanoparticles can
be ascertained. Magneto-optical methods with their local character allow determination of the domain structure of a sample. MFM can be used to figure out
magnetization reversal processes if an external magnetic field is applied and also
to see the direction of the magnetization, e.g., in the case of a nanowire. Using
MFM, also the sample preparation plays an important role because the nature of the
surface can influence the gained results. The abovementioned methods are both
noninvasive and nondestructive to the examined specimen.
References
Baberschke K (2011) Ferromagnetic resonance in nanostructures, rediscovering its roots in
paramagnetic resonance. J Phys Conf Ser 324:012011
Beaurepaire E, Bulou H, Scheurer F, Kappler JP (eds) (2006) Magnetism: a synchrotron radiation
approach. Springer, Berlin
Bertotti G (1998) Hysteresis in magnetism. Academic, San Diego
Czichos H, Saito T, Smith L (2006) Springer handbook of materials, measurement methods.
Springer, Berlin
Ganshina EA, Kochneva MY, Podgornyi DA, Shcherbak PN, Demidovich GB, Kozlov SN (2005)
Structure and magneto-optical properties of porous siliconcobalt granular nanocomposites.
Phys Solid State 47:1383
Giergiel J, Kirschner J (1996) In situ Kerr microscopy for ultrahigh vacuum applications. Rev Sci
Instrum 67:2937
Gonzalez-Diaz JB, Garcia-Martin A, Armelles G, Navas D, Vazquez M, Nielsch K, Wehrspohn
RB, Gosele U (2007) Enhanced magneto-optics and size effects in ferromagnetic nanowire
arrays. Adv Mater 19:2643
Granitzer P, Rumpf K, Poelt P, Albu M, Chernev B (2009a) The interior interfaces of a semiconductor/metal nanocomposite and their influence on its physical properties. Phys Stat Sol C
6(2222)
Granitzer P, Rumpf K, Poelt P, Krenn H (2009b) Porous silicon/metal nanocomposite with tailored
magnetic properties. Phys Stat Sol A 206(1264)
Granitzer P, Rumpf K, Polt P, Plank H, Albu M (2010) Ferromagnetic nanostructure arrays selfassembled in mesoporous silicon. J Phys Conf Ser 200:72037
Granitzer P, Rumpf K, Ohta T, Koshida N, Reissner M, Poelt P (2012) Enhanced magnetic
anisotropy of Ni nanowire arrays fabricated on nano-structured silicon templates. Appl Phys
Lett 101:033110
Gubin SP (ed) (2009) Magnetic nanoparticles. Wiley-VCH, Weinheim
462
Hsieh CT, Liu JQ, Lue JT (2005) Magnetic force microscopy studies of domain walls in nickel and
cobalt films. Appl Surf Sci 252:1899
Hubert A, Schafer R (1998) Magnetic domains: the analysis of magnetic microstructures.
Springer, Berlin
Kalska-Szostko B, Brancewicz E, Mazalski P, Sveklo J, Olszewski W, Szymanski K, Sidor A
(2009) Electrochemical deposition of nanowires in porous alumina. Acta Phys Pol A 115:542
Koblischka MR, Hartmann U, Sulzbach T (2003) Resolving magnetic nanostructures in the 10 nm
range using MFM ambient conditions. Mater Sci Eng C 23:747
Korolev FA, Ganshina EA, Demidovich GB, Kozlov SN (2007) Impedance and magneto-optical
properties of porous silicon-cobalt nanocomposites. Phys Solid State 49:528
Pathak S, Sharma M (2012) Magneto-optical Kerr effect measurements on highly ordered
nanomagnet arrays. J Appl Phys 111:07E331
Petford-Long AK, Chapman JN (2005) Lorentz Microscopy In: Hopster H, Oepen HP (eds)
Magnetic microscopy of nanostructures. Springer, Berlin
Rumpf K, Granitzer P, Polt P (2010) Synthesis and magnetic characterization of metal-filled
double-sided porous silicon samples. Nanoscale Res Lett 5:379
Saenz JJ, Garcia N, Gruetter P, Meyer E, Heinzelmann H, Wiesendanger R, Rosenthaler L, Hidber
HR, Guentherodt HJ (1987) Observation of magnetic forces by the atomic force microscope.
J Appl Phys 62:4293
Skomski R, Coey JMD (1999) Permanent magnetism. Institute of Physics Publishing, Bristol
Sorop TG, Untiedt C, Luis F, de Jongh LJ, Kroll M, Rasa M (2003) Magnetization reversal of
individual Fe nanowires in alumites studied by magnetic force microscopy. J Appl Phys
93:7044
Thiaville A, Miltat J, Garcia JM (2005) Magnetic Force Microscopy: Images of Nanostructures
and Contrast Modeling In: Hopster H, Oepen HP (eds) Magnetic microscopy of nanostructures.
Springer, Berlin
Zhu Y (ed) (2005) Modern techniques for characterizing magnetic materials. Springer/Kluwer,
Boston
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463
Chemical Composition of Electrochemically Etched Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . 468
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468
Abstract
Introduction
The chemical composition of porous silicon (PS) plays an important role in determining its properties (see Part II of this Handbook) and applications (see Part V of
this Handbook). This review surveys five classical techniques used in this regard,
highlighting their general merits and potential issues with porous silicon, their
application to different chemical forms of porous silicon, and their use in development of structures for diverse applications. Both electron and ion spectroscopies
are classic methods of in-depth and surface chemical analysis at the nanoscale.
Therefore, energy-dispersive X-ray spectroscopy (EDX), X-ray photoelectron
M. Kusko (*) I. Mihalache
Laboratory of Nanobiotechnology, National Institute for Research and Development in
Microtechnologies (IMT Bucharest), Bucharest, Romania
e-mail: mihaela.kusko@imt.ro
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_47
463
464
XPS
AES
SIMS
RBS
Advantages
Quantitative without
reference samples
Used in conjunction with
electron microscopy (T)SEM
Chemical binding state ID and
elemental composition
(surface concentrations and
the chemical shifts)
Disadvantages
No chemical state ID
Reference
Garratt Reed and
Bell (2003)
Heide (2011),
Watts and
Wolstenholme
(2003)
Watts and
Wolstenholme
(2003),
Thompson
et al. (1985)
Vickerman
et al. (1989)
No chemical state ID
No chemical structure
No organic analyses
Only a lateral resolution of
~ 1 mm
The chemical composition of
PS can change during ion
beam (RBS) analysis
While it is very sensitive for
heavy elements (ppm), it
has a low sensitivity for light
elements
Kimura (2006)
465
Investigation
techniques
XPS
AES
SIMS
RBS
Passivated
surface PS
EDX
XPS
AES
RBS
Oxidized
PS
XPS
AES
SIMS
RBS
Ref.
Perez
et al. (1992)
Domashevskaya
et al. (1998)
Raz et al. (2010)
Galiy
et al. (1998)
Dorigoni
et al. (1996)
Collins
et al. (1992)
Kotai
et al. (2000)
Torres-Costa
et al. (2004)
Yu et al. (2005)
Xiong
et al. (2001)
Feng
et al. (2006)
Thogersen
et al. (2012)
Salem
et al. (2006)
Cwil
et al. (2006)
Beresna
et al. (2007)
PS modification
RBS
Lanthanide-doped mesoPS
Er, Fe ions incorporated in PS
Infrared PL of Er-doped PS
Impregnation with different
elements (Ni, Cu, Au, Pt, In, Fe)
Compact low resistivity silicide
contacts on Si
SIMS
XPS
Optoelectronics
AES
Analysis
Applications
Reference
Boukherroub et al. (2001), Lin
et al. (2011), Hong et al. (2010), Harraz
et al. (2002)
466
M. Kusko and I. Mihalache
Biomedicine
Energy
Sensors
SIMS
EDX
SIMS
XPS
RBS
EDX
SIMS
EDX
XPS
468
spectroscopy (XPS), Auger electron spectroscopy (AES) on one hand, and secondary
ion mass spectroscopy (SIMS) and Rutherford backscattering spectroscopy (RBS) on
the other hand have been generally used to analyze the porous layers, mainly to
determine their compositional profile. Each of them has advantages and disadvantages which represent critical factors in deciding the most appropriate one for
achieving the information of interest and are briefly presented in Table 1.
References
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Martnez-Duart JM (2003) Biofunctionalization of surfaces of nanostructured porous silicon.
Mater Sci Eng C 23:697
Bahruji H, Bowker M, Davies PR (2009) Photoactivated reaction of water with silicon
nanoparticles. Int J Hydrog Energy 34:85048510
469
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Jia P, Yan Chun T, Ning X, Wei L, ShouJun X, JianNing L (2010) Covalently derivatized NTA
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471
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sample Preparation and Instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydrogen-Terminated Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oxidation of Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IR Measurement Using Methods Other Than the Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
474
474
474
475
476
478
478
Abstract
The surface of electrochemically etched porous silicon is passivated with hydrogen just after preparation. The surface is gradually oxidized under ambient
atmosphere, and the rate depends upon the ambient condition. The chemical
and physical changes affect the properties of porous silicon-based devices.
Proper understanding of the surface is important, and infrared (IR) spectroscopy
is an effective and easy tool for monitoring and/or characterizing the surface
state. Silicon is almost transparent to IR light, and hence the convenient transmission measurement is applicable to films and membranes of porous silicon.
The measurement technique is first described, and then assignments of absorption bands in the spectra are given for the hydrogen-terminated and oxidized
surface. The prevention of oxidation and the functionalization of porous silicon
surface are important for many practical uses, where IR measurements can be
used to monitor the surface. In addition, methods other than the transmission
mode are briefly introduced.
473
474
Y.H. Ogata
Introduction
A silicon surface is stabilized with hydrogen termination with the hydrofluoric acid
(HF) treatment or during the porosification in solution containing fluoride (Trucks
et al. 1990; Searson and Zhang 1990; Gerischer et al. 1993). The surface states,
SiHx, influence the properties. The passivated surface undergoes oxidation on putting
it in an environment, where some oxidants are present; the oxidation rate depends
upon the type of oxidant or the oxidizing ability. The oxidation also affects the
properties. Silicon surface is often modified with organic species in order to stabilize
the surface against its oxidation and more to give new functionality (Sailor 2011).
Understanding of these chemical states of the silicon surface is indispensable for the
study on porous silicon. There are many analytical methods to access the chemical
information. Among them, infrared spectroscopy (IR) is a powerful tool to analyze
the atomic bonding in a molecule (Gunzler and Gremlich 2002; Tolstoy et al. 2003;
Settle 1997; Stuart 2004) and is widely used. In this chapter, only basic IR response of
porous silicon itself is described, but the technique is widely utilized in such as
characterization/quantification of materials loaded in pores like proteins or drug
molecules, special inhomogeneity, oxide nature, free carrier concentrations, and
degree of derivatization. The reader may find some examples in the other chapters.
b
p-Si (100) PS oxidized
SiHxstr
Absorbance
SiH2, SiH
deform
Absorbance
475
SiH2 scis
Meas.
Si-O-Si
Si-O-Si
OnSi-Hx
Cal.
2500
2000
1500
1000
Wavenumber / cm1
500
2500
2000
1500
1000
500
Wavenumber / cm1
Fig. 1 IR spectra of porous silicon prepared from p-type silicon (100): (a) as prepared and the
results of vibrational analysis by the molecular orbital calculation, (b) oxidized in dry air at 333 K
for 50 days
bands are clearly observed in three frequency regions: 2,0902,150 cm1, ~920
cm1, and 620700 cm1. A broad band in the 1,0001,300 cm1 region is
sometimes found in some spectra. This is caused by post-oxidation during the
sample drying procedure. The peak assignment had been performed comparing
with the spectra of the related materials, amorphous hydrogenated silicon (a-Si:H)
(Lucovsky et al. 1979; Knights et al. 1978) and HF-treated silicon (Burrows
et al. 1988; Chabal and Raghavachari 1984). Porous silicon and a-Si:H resemble
with each other except the crystallinity. Their FTIR spectra are basically similar.
HF-treated silicon is of course monocrystalline and measured by the reflection method.
The spectrum is exactly that of porous silicon. The only difference between them is the
azimuth. The monocrystalline surface is uni-oriented, and the orientation gives different
spectra between p and s polarizations when the incident beam is polarized. Pores in
microporous silicon are randomly oriented, and the polarized beam gives similar spectra.
On the one hand, mesoporous silicon with a few branching and macroporous silicon are
expected to show the difference when using differently polarized incident beam.
The assignment of the absorption bands appearing in porous silicon is investigated experimentally and theoretically (Unagami 1980a; Gupta et al. 1988; Kato
et al. 1988; Ito et al. 1990; Ogata et al. 1995a, 1998; Gupta et al. 1991). The
theoretical or computational analyses such as ab initio molecular orbital calculation
can be the powerful tool for the assignment. An assignment of the vibration modes
is given in Table 1. The exact values of wavenumbers vary depending upon the
measurements, and hence, the small variations should not be reproachable.
476
Y.H. Ogata
Assignment
SiH3
stretching
SiH2
stretching
SiH stretching
SiH2 scissors
bending
SiH2 wagging
SiH bending
Remark
References
Kato et al. (1988), Ogata
et al. (1995a)
Kato et al. (1988), Ogata
et al. (1995a)
Kato et al. (1988), Ogata
et al. (1995a)
Gupta et al. (1988), Ogata
et al. (1995a)
Ogata et al. (1998)
Ogata et al. (1998)
477
Table 2 Absorption bands appearing in oxidized porous silicon (except SiHx relating vibrations)
Wavenumber
(cm1)
3,660
3,600
2,256
Assignment
O-H
stretching
O-H
stretching
O3Si-H
stretching
2,200
O2Si-H2
stretching
2,160
OSi-H3
stretching
1,050
Si-O-Si
stretching
OnSiHx
deformation
870
800
708
470
OnSiHx
deformation
OnSiHx
deformation
Si-O-Si outof-plane
rocking
Remark
Sharp peak from an isolated
hydroxyl group
Broad absorption from
physisorbed water
References
with the transmission mode and also the pulverized sample. For the latter, the
pulverized sample is mixed with KBr and then pressurized to make a pellet. The
diffused light is analyzed (diffuse reflectance FTIR). The absorption bands appear
in the same frequencies as the transmission spectroscopy, but the intensity is
different because of the difference in the optical path. The qualitative comparison
with the transmission spectroscopy needs the conversion with the use of the
Kubelka-Munk function.
The attenuated total reflection (ATR) is used to analyze the state of the very
surface collecting the evanescent light. This method uses a tight contact of the
sample with a prism with high refractive index such as ZnSe and KRS-5 (mixed
crystal of TlI and TlBr). The use of silicon replacing the prism for the ATR enables
the multiple internal reflection infrared spectroscopy (MIR-FTIR) (Rao et al. 1991;
Kimura et al. 2001). Two edges of a silicon sample are beveled with 45 and
polished. IR beam comes into the sample from the beveled edge and goes out to an
FTIR analyzer from the other edge after multiple reflections at the both surfaces.
The top surface is exposed to an electrolyte, and the spectrum provides the in situ
and almost instantaneous information of the surface. The method has been effectively utilized for the investigation of temporal change on silicon or porous silicon,
478
Y.H. Ogata
Table 3 Porous silicon-related absorption bands other than Si-H and Si-O
Wavenumber
(cm1)
2,8502,950
870
Assignment
Adventitious carbon
contamination from ambient
air
Si-Nx bending
812
770
Si-Fx stretching
Si-CHx stretching or rocking
680
610
Si-C stretching
Si-Si lattice vibration
Remark
Appearing in
aged sample
References
Ogata et al. (1995b)
Observed
using
ATR-FTIR
Very weak
TO + TA
combination
such as the early stage of the porosification (Kimura et al. 2001) and the surface
change during the potential or current oscillation during anodic polarization
(Chazalviel et al. 1998; Kimura et al. 2003).
Finally, it may be useful to give some IR absorption bands found in porous
silicon other than listed in Tables 1 and 2 (Table 3).
Conclusion
IR is a powerful and easy-to-use technique to obtain the surface chemical state of
porous silicon. The convenience results from the transparency of silicon for IR light
and the high surface area. The basic features begin from the knowledge of the
bondings to hydrogen, Si-H, and to oxygen Si-O. The model calculations sometimes provide useful information in the assignment. It is true for the stretching
vibrations, which are isolated and appear in the frequency region of 2,0502,300
cm1, while vibrational modes appearing at the low frequencies attributed to the
deformational modes are often coupled and crowded, and hence the theoretical
analysis is often difficult. Additional experimental work often helps the assignment.
The assignment still remains some discussion, but the major understanding had
been achieved in the last century.
References
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in porous silicon. Solid State Commun 89:615618
Boukherroub R, Wojtyk J, Wayner D et al (2002) Thermal hydrosilylation of undecylenic acid
with porous silicon. J Electrochem Soc 149:H59H63
479
Buriak J (2002) Organometallic chemistry on silicon and germanium surfaces. Chem Rev
102:12711308
Burrows V, Chabal Y, Higashi G et al (1988) Infrared-spectroscopy of Si(111) surfaces after HF
treatment hydrogen termination and surface-morphology. Appl Phys Lett 53:9981000
Canaria C, Lees I, Wun A et al (2002) Characterization of the carbon-silicon stretch in methylated
porous silicon observation of an anomalous isotope shift in the FTIR spectrum. Inorg Chem
Commun 5:560564
Chabal Y, Raghavachari K (1984) Surface infrared study of Si(100)-(2x1)H. Phys Rev Lett
53:282285
Chazalviel J, da Fonseca C, Ozanam F (1998) In situ infrared study of the oscillating anodic
dissolution of silicon in fluoride electrolytes. J Electrochem Soc 145:964973
Gerischer H, Allongue P, Kieling V (1993) The mechanism of the anodic-oxidation of silicon in
acidic fluoride solutions revisited. Ber Bunsen-Ges Phys Chem 97:753756
Gunzler H, Gremlich H-U (2002) IR spectroscopy: an introduction. Wiley-VCH, Weinheim
Gupta P, Colvin V, George S (1988) Hydrogen desorption-kinetics from monohydride and
dihydride species on silicon surfaces. Phys Rev B 37:82348243
Gupta P, Dillon A, Bracker A et al (1991) FTIR studies of H2O and D2O decomposition on porous
silicon surfaces. Surf Sci 245:360372
Herino R, Bomchil G, Barla K et al (1987) Porosity and pore-size distributions of porous silicon
layers. J Electrochem Soc 134:19942000
Ito T, Yasumatsu T, Watabe H et al (1990) Effects of hydrogen-atoms on passivation and growth
of microcrystalline Si. MRS Symp Proc 164:205210
James TD, Parish G, Musca CA et al (2010) N2-Based thermal passivation of porous silicon to
achieve long-term optical stability. Electrochem Solid-State Lett 13:H428H431
Johnson F, Loudon R (1964) Critical-point analysis of phonon spectra of diamond silicon and
germanium. Proc R Soc Lond A 281:274290
Kato Y, Ito T, Hiraki A (1988) Initial oxidation process of anodized porous silicon with hydrogenatoms chemisorbed on the inner surface. Jpn J Appl Phys 27:L1406L1409
Kimura Y, Kondo Y, Niwano M (2001) Initial stages of porous Si formation on Si surfaces
investigated by infrared spectroscopy. Appl Surf Sci 175:157162
Kimura Y, Nemoto J, Shinohara M et al (2003) In-situ observation of chemical states of a Si
electrode surface during a galvanostatic oscillation in fluoride electrolytes using infrared
absorption spectroscopy. Phys Status Solidi A 197:577581
Knights J, Lucovsky G, Nemanich R (1978) Hydrogen-bonding in silicon-hydrogen alloys. Phil
Mag B 37:467475
Lucovsky G (1979) Chemical effects on the frequencies of Si-H vibrations in amorphous solids.
Solid State Commun 29:571576
Lucovsky G, Nemanich R, Knights J (1979) Structural interpretation of the vibrational-spectra of
a-Si:H alloys. Phys Rev B 19:20642073
Lucovsky G, Yang J, Chao S et al (1983) Oxygen-bonding environments in glow-discharge
deposited amorphous silicon-hydrogen alloy-films. Phys Rev B 28:32253233
Ogata Y, Niki H, Sakka T et al (1995a) Hydrogen in porous silicon - vibrational analysis of SiHx
species. J Electrochem Soc 142:195201
Ogata Y, Niki H, Sakka T et al (1995b) Oxidation of porous silicon under water-vapor environment. J Electrochem Soc 142:15951601
Ogata Y, Kato F, Tsuboi T et al (1998) Changes in the environment of hydrogen in porous silicon
with thermal annealing. J Electrochem Soc 145:24392444
Rao A, Ozanam F, Chazalviel J (1991) Insitu Fourier-transform electromodulated infrared study of
porous silicon formation - evidence for solvent effects on the vibrational linewidths.
J Electrochem Soc 138:153159
Sailor MJ (2011) Porous silicon in practice. Wiley-VCH, Weinheim
Salonen J, Laine E, Niinisto L (2002) Thermal carbonization of porous silicon surface by
acetylene. J Appl Phys 91:456461
480
Y.H. Ogata
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Early Studies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Surface Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Topography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gradients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
481
482
483
488
490
493
493
Abstract
Introduction
Cell culture is often utilized to determine the biocompatibility of materials and
precedes or even replaces in vivo animal and human testing. The behaviour of cells
such as attachment, proliferation, morphological changes, metabolic changes, cytotoxicity, protein expression, and RNA expression are all important factors that have
to be taken into account when designing a biomaterial (Freshney 2005; Masters
2000). In this regard, many materials are being investigated for their suitability for
481
482
Fig. 1 Cells being cultured on porous silicon particles that have been compressed into a disk form
as part of a cell delivery platform (Low 2008)
the culture of cells or even to study cellular interactions. Porous silicon is a popular
choice for biosensor, bio-microelectromechanical systems (bioMEMS), biomaterials and tissue engineering applications. The porous structure, degradability, electrical conductivity, overall biocompatibility (see chapter Biocompatibility of
Porous Silicon), and ease of surface modification make this a fascinating platform
to investigate cell culture interactions. For example, porous silicon disks are being
developed for delivery of therapeutic ocular cells (Fig. 1).
Early Studies
A variety of mammalian cells have been successfully cultured onto porous silicon
surfaces. The first publications on this topic by Bayliss et al. demonstrated that
attachment of Chinese hamster ovary (CHO) cells proceeded on porous silicon
surfaces to a similar extent as on bulk silicon (Bayliss et al. 1997a, b). This was also
confirmed with the neuronal cell line B50 (Bayliss et al. 2000). Cell viability in
these studies was determined using two colorimetric assays, the MTT based on
enzymatic reduction of a tetrazolium salt to a purple formazan and the neutral red
uptake assay. B50 and CHO cells were cultured on bulk silicon, porous silicon,
glass, and polycrystalline silicon. Both viability assays suggested that the neuronal
cells showed preference for porous silicon above the other surfaces, while CHO
cells showed the lowest viability on the porous silicon surface (Bayliss et al. 1999,
2000). The surfaces of the porous silicon used in these early studies were not
modified post-etching, and it was not until a study utilized porous silicon surfaces
with an oxide layer for cell culture that surface chemistry was found to play a
crucial factor (Chin et al. 2001). Rat hepatocytes were cultured onto ozone-oxidized
porous silicon that was further modified by fetal bovine serum and collagen type I
coating. Here, the hepatocytes showed a preference for the collagen-coated surface
(Chin et al. 2001).
Viability assays such as MTT, XTT, MTS, or Alamar Blue are commonly used
to determine the suitability of a material as a support for the attachment and growth
of cells. These assays are based on the reduction of the tetrazolium dyes by cellular
enzymes to formazan dyes with characteristic color. In 2006, it has come to light
483
that porous silicon, even with an oxide layer, interferes with these assays by
reducing tetrazolium dyes (Laaksonen et al. 2007; Low et al. 2006). Passivating
the surface against hydrolytic attack reduces but does not completely remove the
interfering behavior (Laaksonen et al. 2007). Dye uptake viability assays such as
neutral red which make use of the ability of viable cells to incorporate the dye in the
lysosomes were found to be not compatible with porous silicon either, since the
neutral red dye can also ingress into the porous layer (Low et al. 2006). These
findings suggest that viability assays for cells in contact with porous silicon need to
be carefully evaluated for compatibility.
Surface Modification
Surface modification of porous silicon has been used to protect the surface against
hydrolytic attack in aqueous medium and stabilize or slow down surface degradation. It can also be used to promote or prevent mammalian cell adhesion (Low
et al. 2006; Faucheux et al. 2004). The changes in surface chemistry have long been
known to affect the attachment and proliferation of anchorage-dependent mammalian cells on materials featuring otherwise almost identical topography, where cell
attachment can be inhibited on very hydrophobic or hydrophilic surfaces (Groth
and Altankov 1996; Yanagisawa et al. 1989). This has been mainly attributed to the
amount of serum proteins (containing attachment factors) that is pre-adsorbed to the
surface (Faucheux et al. 2004), which in turn can mediate cell attachment (Webb
et al. 2000).
Freshly etched porous silicon (SiH) is rather hydrophobic, whereas ozoneoxidized surface (SiOH) is very hydrophilic. Attachment of proteins in cell culture
medium has been known to bind to moderately hydrophilic surfaces, leading to
greater cell attachment on those surfaces (Webb et al. 1998). Water contact angles,
qualitatively describing surface wettability for freshly etched and surface-modified
porous silicon surfaces, are shown in the table below (Table 1).
Arguably, the simplest method to stabilize the porous silicon surface is oxidation. A popular technique is to use ozone to rapidly generate a SiOH capped
surface with a thin oxide layer. Alternatively, thermal treatment in air (400800 C)
is used to generate thicker oxide layers (Pap et al. 2004). Surface hydroxyl groups
Table 1 Sessile drop water contact angle measurements for unmodified and surface-modified
porous silicon etched under the same conditions (Low et al. 2006)
Surface modification of porous silicon
Freshly etched
Amino silanized
Collagen coated
Polyethylene glycol silanized
Fetal bovine serum coated
Ozone oxidized
Contact angle
>99
56
32
26
10
<5
SD
3
3
8
2
1
1
484
can be further reacted with silanes, which can further stabilize the surface against
hydrolytic attack, as well as provide a means of attaching functional groups to the
surface. Alternatively, in hydrosilylation initiated through thermal or UV pathways,
the SiH moieties on the freshly etched surface are reacted with alkenes and
alkynes to generate SiC bonds (Buriak and Allen (1998) and chapter SiliconCarbon Bond Formation on Porous Silicon). To provide a high degree of protection against hydrolytic attack, thermal carbonization of the porous silicon surface to
form SiC has shown to offer considerable stability (Salonen et al. 2004, 2000).
Electrografting has emerged as a new method for porous silicon surface modification where organohalides or alkynes are electrochemically reduced on the freshly
etched porous silicon surface generating SiC bonds (Thompson et al. 2010). This
technique has proven particularly useful in the generation of chemical gradients, as
will be discussed later (Thompson et al. 2010; Clements et al. 2011).
Comparing different surface treatments in cell culture, we have studied the
attachment of rat pheochromocytoma (PC12) cells and human lens epithelial cells
(HLE) onto freshly etched, ozone-oxidized, amino-silanized, fetal bovine serumcoated, collagen-coated, and polyethylene glycol-silanized porous silicon surfaces
(Low et al. 2006). In the case of PC12 cells (Fig. 2), the greatest extend of cell
attachment was recorded on the collagen-coated porous silicon, followed by the
amino-silanized surface after 24 h in culture. In contrast, a greater number of HLE
cells were found on the amino-silanized surface. Both cell lines gave low cell
attachment on the ozone-oxidized and polyethylene glycol-silanized surface.
These results indicate that wettability alone is not the sole determinant of
Fig. 2 Difference in the morphology of cells cultured on various surface-modified porous silicon.
Top panel: PC12 cells cultured on (A) freshly etched porous silicon, (B) oxidized porous silicon,
and (C) amino-silanized surface (Low et al. 2006). Bottom panel: CHO cells cultured on (a)
oxidized porous silicon, (b) fluoro-silanized surface, and (c) amino-silanized surface (Yang
et al. 2010)
485
486
Table 2 List of cells cultured on porous silicon with different surface modifications and a
summary of the findings of these studies
Surface
modification
Untreated
Cell types
B50 hippocampal cells
(rat)
Primary mesenchymal
stromal cells (mouse)
Thermally
oxidized
Oxidized by
aging in
aqueous medium
Outcome
Cells attached
preferentially to porous
surfaces
Porous silicon generated
by dry etching in XeF2.
Cells show good viability
on the porous silicon
surface
Implanted into the sciatic
nerve, neuronal tissue grew
preferentially on the
porous silicon in
comparison to flat silicon.
Especially when pore sizes
were within the diameter
range of 150500 nm
Cancer cell lines
proliferate and remain
viable on porous silicon
with pore sizes of <30 nm,
50 nm, 80 nm, and 110 nm.
Viability and growth
comparable to TCPS
Attachment of HUVEC
and 3 T3 to the porous
silicon membranes was
comparable to TCPS and
glass. Neutrophils
successfully used in
coculture using the porous
silicon membrane as a
divider
Porous silicon patterned
stripes were aged in PBS
to form SiOH surface.
rMSC preferentially attach
to flat Si, but straddled
20 m wide porous silicon
stripes with focal adhesion
sites on the flat silicon,
while nuclei remained over
porous area
Sapelkin
et al. (2006)
Hajj-Hassan
et al. (2011)
Johansson
et al. (2008,
2009)
Zeidman
et al. (2011)
Agrawal
et al. (2010)
Noval
et al. (2012)
(continued)
487
Table 2 (continued)
Surface
modification
Ozone oxidized
Silanized
Cell types
Neuronal aplysia (sea
hare)
Thermally
hydrosilylated
UV-induced
polymer grafting
Outcome
Neurons survived on
porous silicon surface and
were able to retain their
action potential properties
Toll-like receptor ligand
conjugated to porous
silicon particles to promote
their cellular uptake.
Higher concentrations of
particles led to lower cell
viability due to increased
number of particles taken
up per cell
The study used plasmaoxidized porous silicon and
porous silicon silanized to
present amine or fluorine
groups and plasmaoxidized porous silicon.
CHO cells attached to the
amine and oxidized
surfaces but not the surface
containing fluorine groups.
Cells displayed rounded
morphology on the
oxidized and fluorinated
surface, but spread and
adhered well on the amine
surface
PEGsilane used to
prevent cell attachment.
UV laser ablation
generated cell-adhesive
regions
Fibronectin covalently
bound to the surface
allowed for cell adhesion
in the absence of serum.
Surface with no bound
protein showed low cell
attachment
Acrylic acid grafted onto
SiH terminated porous
silicon particles via UV
irradiation generated a
hydrophilic surface.
MCF-7 cells took up the
particles with no apparent
morphological changes
Ben-Tabou
de Leon
et al. (2004)
Meraz
et al. (2012)
Yang
et al. (2010)
Khung
et al. (2006)
Sweetman
et al. (2011)
Wang
et al. (2011)
(continued)
488
Table 2 (continued)
Surface
modification
Encapsulated into
polycaprolactone
(PCL)
Encapsulated into
polylactic-coglycolic acid
(PLGA) matrix
Thermally
carbonized
Cell types
Human embryonic kidney
cells (HEK293)
HUVEC
Human epithelial
colorectal
adenocarcinoma cell lines:
Caco-2, HT-29
Human gastric
adenocarcinoma cell line
(CRL-1739)
Macrophage (RAW
264.7) and HepG2 liver
cells
Outcome
Cells remained viable
when cultured with the
PCL sponge
Encapsulated porous
silicon particles not taken
up by cells when
encapsulated in PLGA.
Released drug is taken up
by cells
Hydrophobin Class II
protein conjugated to
porous silicon particles.
Cell viability maintained
and still able to allow drug
permeation from the porous
silicon particle to the cells
Hydrophobin Class II
protein conjugated to
porous silicon particles.
Stable in gastric fluid and
hydrophobin coating
allows it to attach to the
gastric cells
Hydrophobin Class II
protein conjugated to
porous silicon particles.
Protein-conjugated
particles showed better
biocompatibility with
RAW 264.7 cells than just
thermally hydrocarbonized
particles
Coffer
et al. (2005)
Fan
et al. (2012)
Bimbo
et al. (2012)
Sarparanta
et al. (2012a)
Sarparanta
et al. (2012b)
Topography
The topography of a surface is an influential parameter for the performance of a
biomaterial, particularly in the case of tissue engineering. Cells attach to a surface
via focal adhesion sites that are based on the presence of cellular attachment
proteins and factors (Curtis and Wilkinson 1997). Cell behavior will be heavily
influenced by the dimensions of a surface upon which attachment sites can be
formed and thus dictate the cell shape and migration (Von Recum and Van Kooten
1996). Topographical cues can therefore mediate cell orientation and migration
(Clark et al. 1991), cell differentiation (Schwartz et al. 1996), proliferation (Ito
1999), and protein expression (Chou et al. 1995). For porous silicon, pore size and
porosity are variables that affect topography at the micro- to nanoscale.
489
Meso- and macroporous silicon (Bisi et al. 2000) have been compared in their
ability to support cell attachment and growth. Osteoblasts were found to grow
preferentially on the macroporous surface, which had pore sizes of 1 m. This was
attributed to the wide areas of flat silicon in between the pores for the cells to attach
to. In contrast, the two types of mesoporous silicon, which had pore sizes between
50 nm and 15 nm, respectively, both gave low cell attachment (Sun et al. 2007).
In another study, neuroblastoma, human cortical neuronal cells, 3T3, and human
umbilical vein endothelial (HUVEC) cells were cultured onto two types of
mesoporous silicon with average pore sizes of 5 and 20 nm. Here, the porous
silicon was thermally oxidized but not pretreated to promote cell adhesion. The
four cell types proliferated and grew on the 5 nm porous silicon at a greater rate than
on the 20 nm porous silicon and flat silicon. The cells also displayed rounder
morphology on the silicon control in comparison to the porous silicon surfaces.
Confocal microscopy and Western blots confirmed that vinculin, the protein
involved in cellsurface interactions, was upregulated in cells cultured on the
5 nm porous silicon substrates, but not on the 20 nm porous silicon or the flat
silicon control (Gentile et al. 2012). This study demonstrated that even at the 5 nm
scale, cell behavior is influenced by topography.
The influence of porosity on cell behavior was also highlighted effectively in a
study using patterned porous silicon substrates (Johansson et al. 2005). Two types
of macroporous silicon with pore diameters around 1 m and 300 nm, respectively,
were patterned alongside flat silicon. Primary neurons from rat dorsal root ganglia
were cultured onto the surfaces, and it was observed that on large pore samples, the
neuronal axonal growth remained disordered, and there was no discernable difference
in the growth on both the porous or flat regions. In contrast, when the neurons were
cultured on the samples with smaller pores, the neurons preferentially adhered to the
porous region and showed guided axonal growth (Fig. 3). This strongly suggests that
porous silicon can be utilized to influence neuronal cell behavior, with many potential
applications for neurological-based devices.
A variant of porous silicon, nanoporous membranes, which are generated by
inducing crystal growth from an amorphous layer, has also demonstrated good cell
Fig. 3 Left: Nonspecific attachment and disordered axonal growth on large pores (1 m). Right:
Guided axonal growth on macroporous (300 nm) silicon (Johansson et al. 2005)
490
attachment with endothelial and fibroblast cells (Agrawal et al. 2010). Renal tubule
cells cultured on this platform were able to retain tight junction formation and
indicated the suitability of this material for the construction of a renal assist device
(Fissell et al. 2006). Although not a typical porous silicon assembly, it is porous and
has similar degradation properties to porous silicon, and its method of manufacture
has advantages over thickness and porosity control.
Gradients
Recently, the development of surface-bound gradients as a tool to screen cell
behavior on materials has generated significant interest (Genzer and Bhat 2008).
Chemical gradients of different functional groups can help establish the relationship
between surface chemistry and cell attachment and growth. While it has been
demonstrated that pore size can have different affects on cell adhesion with
different cells, a pore size gradient could help optimize pore size for certain desired
cell behaviors.
In the case of porous silicon, gradient of pore sizes can be generated using
variation of the standard anodization process which involves placement of the
platinum counter electrode at a 90 angle to the silicon surface during anodization
(Collins et al. 2002). In one study, gradients with pore sizes ranging from 5 to
3,000 nm were prepared and the surface was oxidized for increased stability in cell
culture medium. Neuroblastoma cells cultured on these surfaces revealed that these
cells did not attach well to a surface with a pore diameter between 50 and 100 nm
(Fig. 4). Higher densities of cells often featuring neuritic processes were observed
on the larger pore size (1,0003,000 nm) with numbers and their process length
decreasing as the pore size decreased until the pore diameter reached approximately
100 nm. This seemed to be a pore diameter where cells were unable to effectively
attach. When the pore size dropped beyond this range, cell attachment recovered
(Khung et al. 2008). Once again, cells were sensitive to nanoscale surface topography with feature sizes of <20 nm. The results of this study provide interesting
design principles for low-fouling surfaces. The authors also found that on the
porous surface, the cells were ovoid to ellipsoid in shape and were raised conspicuously above the substrate surface, in stark contrast to the flattened morphology on
nonporous silicon. Another study obtained similar results and suggested that this
may be due to the reduced surface area (essentially the top of the pores) to which
cells can establish adhesion contacts (Janshoff et al. 2010).
A report using primary mesenchymal cells (MSC) contradicted to some extent
the above results. A gradient of thermally oxidized porous silicon with pore sizes
ranging from 30 nm on one end to 300 nm at the other end of the gradient was
prepared. MCS adhered poorly on areas with small pore diameters with cell
attachment greatest at the pore region with pore sizes of around 300 nm (Fig. 5).
The large pore region, which featured lower ridge roughness values than the small
pore diameter region also encouraged differentiation of the MSC into bone-like
cells (osteogenesis). In contrast, pore size did not play a significant role in the
491
Fig. 4 SEM images of neuroblastoma cells cultured on a porous silicon porosity gradient. The
cells display different morphology dependent upon the pore size. (a) 1,0003,000 nm pores.
(b) 3001,000 nm. (c) 50100 nm and (d) 520 nm (Khung et al. 2008)
Fig. 5 MSC growth on a porous silicon gradient, starting from small pores (around 30 nm in size) at the 0 mm position to large pores (around 300 nm in size)
at the 12 mm position of the gradient. Cell attachment to flat silicon is shown on the right (Wang et al. 2012a)
492
N.H. Voelcker and S.P. Low
493
plasma polymerization has been used to form plasma polymer gradients from a
hydrocarbon-like surface on one end to a carboxylic acid functional surface on the
opposite end of the gradient. These gradients were then used to investigate osteoblast cell attachment across the surface. Osteoblast MG63 cells attached and grew
on surfaces with a carboxylic acid concentration of 23 % (Michelmore et al. 2012).
Electrochemical grafting has also been used to generate chemical gradients on
porous silicon (Collins et al. 2002), and this approach was applied recently to
form a gradient of the cell-binding peptide (RGD) on porous silicon. The attachment propensity of rat mesenchymal cells (rMSC) correlated with increased RGD
concentrations (Clements et al. 2012).
With the ability to generate porous and chemical gradients, the next logical step
would be development of two-directional or two-dimensional (2D) gradients,
where each spot of the sample is characterized by two independent variables
often running perpendicular to each other. These variables can of course include
chemistry and topography. The use of the 2D gradient format facilitates the
investigation of the cooperative effect on the cell response. Recently, a porous
silicon pore size gradient (from 900 to 20 nm in diameter) was combined with a
cyclic RGD peptide ligand density gradient running perpendicularly. The fabrication of both surface gradients relied on a graded electrical field established during
electrochemical reactions (anodization and electrografting, respectively). A combinatorial study of mesenchymal stem cell attachment investigated the cooperative
effects of pore size and cyclic RGD ligand density. Surprisingly, the study revealed
that the cyclic RGD ligand density dominated the cell response (Clements
et al. 2012), suggesting that chemistry rather than topography is the main influence
in cell attachment behavior.
Summary
In conclusion, porous silicon can support the growth and proliferation of cells, but
this can be modulated through the use of various surface modification techniques.
Pore dimensions also play a crucial role in cell attachment and differentiation, and
individual cell types show different responses to surface features. Gradients of pore
sizes and surface chemistries can help assess the optimal pore dimensions and
surface feature to achieve a certain cell behavior. Finally, researchers studying cell
viability on porous silicon should pay careful attention to possible interferences
from the porous silicon substrate.
References
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Alvarez SD, Derfus AM, Schwartz MP, Bhatia SN, Sailor MJ (2009) The compatibility of
hepatocytes with chemically modified porous silicon with reference to in vitro biosensors.
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Bayliss SC, Buckberry LD, Harris P, Rousseau C (1997a) Nanostructured semiconductors:
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Bayliss SC, Harris P, Buckberry LD, Rousseau C (1997b) Phosphate and cell growth on nanostructured semiconductors. J Mat Sci Lett 16:737740
Bayliss SC, Heald R, Fletcher DI, Buckberry LD (1999) The culture of mammalian cells on
nanostructured silicon. Adv Mater 11(4):318321
Bayliss SC, Buckberry LD, Harris P, Tobin M (2000) Nature of the silicon-animal cell interface.
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Ben-Tabou de Leon S, Saar A, Oren R, Spira ME, Yitzchaik S (2004) Neurons culturing and
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Bimbo LM, Sarparanta M, Makila E, Laaksonen T, Laaksonen P, Salonen J, Linder MB,
Hirvonen J, Airaksinen AJ, Santos HA (2012) Cellular interactions of surface modified
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Bisi O, Ossicinib S, Pavesi L (2000) Porous silicon: a quantum sponge structure for silicon based
optoelectronics. Surf Sci Rep 38:1126
Buriak JM, Allen MJ (1998) Lewis acid mediated functionalization of porous silicon with
substituted alkenes and alkynes. J Am Chem Soc 120:13391340
Chin V, Collins BE, Sailor MJ, Bhatia SN (2001) Compatibility of primary hepatocytes with
oxidized nanoporous silicon. Adv Mater 13(24):18771880
Chou L, Firth JD, Uitto VJ, Brunette DM (1995) Substratum surface topography alters cell shape
and regulates fibronectin mRNA level, mRNA stability. Secretion and assembly in human
fibroblasts. J Cell Sci 108(4):15631573
Clark P, Connolly P, Curtis AS, Dow JA, Wilkinson CD (1991) Cell guidance by ultrafine
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Clements LR, Wang P-Y, Harding F, Tsai W-B, Thissen H, Voelcker NH (2011) Mesenchymal
stem cell attachment to peptide density gradients on porous silicon generated by
electrografting. Phys Status Solidi A 208(6):14401445
Clements LR, Wang P-Y, Tsai W-B, Thissen H, Voelcker NH (2012) Electrochemistry-enabled
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Coffer JL, Whitehead MA, Nagasha DK, Mukherjee P, Akkaraju G, Totolici M, Saffie RS,
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Cole MA, Voelcker NH, Thissen H (2007) Electro-induced protein deposition on low-fouling
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Collins BE, Dancil KPS, Abbi G, Sailor MJ (2002) Determining protein size using an electrochemically machined pore gradient in silicon. Adv Funct Mater 12(3):187191
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Faucheux N, Schweiss R, Lutzow K, Werner C, Groth T (2004) Self-assembled monolayers with
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Fissell WH, Manley S, Westover A, Humes HD, Fleischman AJ, Roy S (2006) Differentiated
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495
496
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Theoretical Methods: For and Against . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Strain, Doping, and Surface Chemistry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Future Perspectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
498
499
501
502
502
Abstract
This chapter summarizes the main theoretical approaches to model the porous
silicon electronic band structure, comparing effective mass theory, semiempirical, and first-principles methods. In order to model its complex porous
morphology, supercell, nanowire, and nanocrystal approaches are widely used.
In particular, calculations of strain, doping, and surface chemistry effects on the
band structure are discussed. Finally, the combined use of ab initio and tightbinding approaches to predict the band structure and properties of electronic
devices based on porous silicon is put forward.
J. Taguena-Martnez (*)
Instituto de Energas Renovables, Universidad Nacional Autonoma de Mexico, Temixco, Morelos,
Mexico
e-mail: jtag@unam.mx
C. Wang
Instituto de Investigaciones en Materiales, Universidad Nacional Autonoma de Mexico, Mexico,
Mexico
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_51
497
498
J. Tag
uena-Martnez and C. Wang
Introduction
Porous silicon (pSi) at atomic scale is a crystalline material; however, it presents a
random porous distribution with branches of different morphologies and sizes, as
discussed along this book. The description of this disordered porous structure is one
of the main theoretical challenges. Due to the fabrication process, pSi presents
different surface saturations and internal structural strains, both should be adequately simulated. In addition, the inhomogeneity of pSi produces broadening of
the photoluminescence response that could be caused by a spread of local bandgaps
if there is only a partial interconnection between the nanostructures (Calcott 1977).
In order to attack this complex problem, it is necessary to make reasonable
simplifications. From a structural point of view, one approach is to create columnar
holes in a crystalline silicon matrix. Another possibility is to model pSi with
interacting silicon nanowires or with the presence of silicon quantum dots embedded in porous silicon. In other words, there are essentially two possible lines of
action: one is to study idealized Si nanowires (SiNW) (Ossicini 1997) and Si
nanocrystals (Delerue et al. 1997) to extend their results to pSi, and the second
one is to introduce an artificial periodicity usually by means of the supercell
technique (Cruz et al. 1999). In fact, in the freshly etched samples, the Si skeleton
shows undulating wire morphology, while aged samples present Si dots suggesting
a dimensionality transition from one to zero (Degoli et al. 2000). As an example of
nanocrystal modeling, Fig. 1 shows the size dependence of optical gaps calculated
Fig. 1 Size dependence of optical gaps of silicon nanocrystals calculated using quantum Monte
Carlo (QMC), time-dependent local-density approximation (TD-LDA), Hartree-Fock configuration
interactions (HF-CI), and semiempirical tight binding (TB). The inset shows schematically the
bandgap enlargement due to reducing the nanocrystal size
499
J. Tag
uena-Martnez and C. Wang
500
4 2 e2 X 2
p v,k 2 Ec k Ev k ,
c
,
k
m 2 2 v , c, k V
where x, y, z, Ev and Ec denote the energies of the valence v,k and conduction
c,k band states at a k point, and V is a unit cell volume. This equation can be
written in terms of so-called oscillator strength, which is proportional to |hc,k|
p|v,ki|2 and increases as the system size reduces (Koga et al. 2002). One way to
introduce the structural disorder could be to include the vertical transitions in
k-space (Cruz et al. 1999). Another improvement on the e2 calculations can be
achieved by considering excitonic (Bruno et al. 2007) and local field effects (Onida
et al. 2002).
501
502
J. Tag
uena-Martnez and C. Wang
Future Perspectives
As can be seen, most of the theoretical studies of pSi are carried out in SiNW and Si
nanocrystals, ignoring its topological complexity. However, with the advance of
nanolithography an ordered mesoscopic pSi should be available in the near future.
Regarding theoretical methods, there is an important effort to combine the advantages of first-principles and tight-binding techniques (Koskinen and Makinen
2009), which has been applied to large SiNW of different cross-section geometries
(Yao et al. 2008). This kind of approaches by matching methods usually applied to
different scales can make possible the design of new materials and devices.
References
Baierle RJ, Caldas MJ, Molinari E, Ossicini S (1997) Optical emission from small Si particles.
Solid State Commun 102(7):545549
Bruno M, Palummo M, Marini A, del Sole R, Ossicini S (2007) From Si nano wires to porous
silicon: the role of excitonic effects. Phys Rev Lett 98:036807
Buttard D, Bellet D, Dolino G, Baumbach T (1998) Thin layers and multilayers of porous silicon:
X-ray diffraction investigation. J Appl Phys 83(11):58145822
Calcott PDJ (1977) Experimental estimates of porous silicon bandgap. In: Canham L (ed)
Properties of porous silicon. INSPEC, London, p 202
Cruz M, Wang C, Beltrn MR, Tag
uena-Martnez J (1996) Morphological effects on the electronic
band structure of porous silicon. Phys Rev B 53(7):38273832
503
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J. Tag
uena-Martnez and C. Wang
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Characterization Techniques Using Irradiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Irradiation Effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Photoirradiation Effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ion Irradiation Effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
505
506
507
507
511
513
513
Abstract
Introduction
Electrons and ion beams, as well as photons with different energies, are usually
employed as probe in characterization techniques for the study of porous silicon
(PS) properties. The interaction between the different beams and PS is also present
in a variety of sensing devices and filters. These devices usually exploit the energy
R. Koropecki (*) R. Arce
Grupo de Semiconductores Nanoestructurados, Instituto de Fsica del Litoral, IFIS Litoral
(UNL-CONICET), Santa Fe, Argentina
e-mail: roberto.koropecki@ifis.santafe-conicet.gov.ar; rkoropecki@gmail.com
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_52
505
506
exchange between the incident beam and the porous silicon. As a result, some
structural or electronic changes occur, which may be reversible, metastable, or
irreversible. So it is important to know these effects in order to properly design the
devices and also to properly interpret the results of the analysis techniques. A
general textbook on the effects of radiation in solids can be found in reference
(Sickafus et al. 2007).
In this review, we deal with the effects of irradiation on porous silicon.
507
Electrons
Associated
characterization
techniques
Raman, UPS, XAS,
EXAFS, XANES, IR,
PL, XR
AES, EELS, EDX,
RHEED
CL, SEM, TEM, etc.
ERDA, RBS, SIMS,
DIOS-MS
PAS, SR
(Lee et al. 2005; Martn-Palma et al. 2006; Song et al. 2000; Li et al. 2000; Chiboub
et al. 2010), and reflection electron diffraction. PS has also been investigated by using
ion spectroscopies, such as elastic recoil detection analysis (ERDA) (Jarvis
et al. 2012), Rutherford backscattering spectroscopy (RBS) (Jarvis et al. 2012),
secondary ion mass spectroscopy (SIMS) (Aprelev et al. 1997; Kanungo
et al. 2010; Zanoni et al. 1999; Thompson et al. 1998; Kempson et al. 2010;
Torchinskaya et al. 1997, 1998; Torchynska et al. 1999; Kleps et al. 1997, 1998;
Banerjee et al. 2008; Cwil et al. 2006; Fried et al. 1999), and desorption/ionization on
porous silicon mass spectrometry (DIOS-MS) (Wei et al. 1999; Li et al. 2005).
Subatomic particles as positive muons have been irradiated on porous silicon to
perform muon spin spectroscopy (SR) (Harris et al. 1997) and positrons to perform
positron and positronium annihilation spectroscopies (PAS) (Itoh et al. 1996;
Knights et al. 1995; Suzuki et al. 1994). The different characterization techniques,
and the link with the different chapters of this handbook, are resumed in Table 1.
In the following, we will review the main consequences produced by different
irradiation processes.
Irradiation Effects
Figure 1 shows a general scheme of different effects occurring in porous silicon
under irradiation.
Photoirradiation Effects
Many properties can be altered by irradiating porous silicon with photons. Photooxidation (Frohnhoff et al. 1995; Salonen et al. 1999; Fu et al. 1993; Tamura and
508
Adachi 2009; Koropecki et al. 2004a, b, 2006, 2007; Aouida et al. 2006; Kovalev
et al. 2004; Zhang et al. 1995), generation of electronic defects associated to
dangling bond (Koropecki et al. 2007; Aouida et al. 2006; Arce et al. 2006) or
weak bonds, and photo-diffusion or loss of hydrogen from the PS surface
(Koropecki et al. 2007; Aouida et al. 2006; Collins et al. 1992; Frello and Veje
1997) are some of the photoinduced effects. Photoinduced changes manifest themselves in effects such as changes in energy or intensity of the photoluminescence
spectra (Koropecki et al. 2004a, b, 2006, 2007; Aouida et al. 2006; Arce et al. 2006;
Collins et al. 1992; Frello and Veje 1997; Xu and Adachi 2010; Fauchet 1996;
Mandal et al. 2004; Choi et al. 1995), changes in the electron paramagnetic
resonance signal (Koropecki et al. 2004a, 2007; Aouida et al. 2006; Collins
et al. 1992; Mandal et al. 2004; Timoshenko 2009a) mainly associated with
dangling bonds, changes in the effective dielectric function, changes in hydrophilicity (Tamura and Adachi 2009), and generation of singlet oxygen (Kovalev
et al. 2002, 2004, 2005; Timoshenko 2009a; Gross et al. 2003; Loponov
et al. 2010; Fujii et al. 2005, 2007; Gongalsky et al. 2011; Pikulev et al. 2006;
Konstantinova et al. 2007; Lee et al. 2007; Timoshenko 2009b), among others.
Depending on the preparation conditions, on the PL excitation characteristics,
and on the PL spectral region, the luminescence intensity increases or decays during
the photon exposure or multiple peaks with different behaviors (Koropecki
et al. 2004b; Fauchet 1996; Choi et al. 1995; El Houichet et al. 1997). The
enhancement and spectral shift of the PL spectra were reported for samples
irradiated with 60Co rays (Bhave et al. 1997). The behavior of the photoinduced
509
evolution may depend on the atmosphere in which the porous silicon is embedded
(Salonen and Laine 1996) and on the preparation conditions (Koropecki et al. 2007;
Aouida et al. 2006; Collins et al. 1992). It has been reported that irradiation with
60
Co rays also produces enhancement of the PL and radiation-induced recrystallization (Bhave et al. 1997). On the other side, there are reports of the degradation
of the photoluminescence signal induced by ray irradiation (Astrova et al. 1995;
Agekyan et al. 1999).
Many authors report on the photoinduced degradation of PL in porous silicon.
The nature of the degradation mechanisms is complex and involves different
processes (Cullis et al. 1997). Tischler et al. report that there are physicochemical
effects (Tischler et al. 1992) related with photooxidation which are mostly irreversible and partially recovered by immersion (Tischler et al. 1992) in hydrofluoric
acid. Illumination under nonoxidizing atmosphere produces a little although not
negligible degradation effect (Koropecki et al. 2007; Collins et al. 1992). Photoinduced loss of hydrogen from fresh PS in vacuum has been reported (Koropecki
et al. 2007). Non-radiative recombination paths are created and associated to
unsaturated dangling bonds (DB), which can be responsible for the luminescence
decay. A photoinduced increase of the DB density has been measured by electron
paramagnetic resonance (EPR) both for exposed (Koropecki et al. 2006, 2007;
Collins et al. 1992; Tischler et al. 1992) and for nonexposed samples to an oxidizing
atmosphere. Electron beam-induced hydrogen effusion was also reported with a
consequent increase of the DB density and decay of the cathodoluminescence
(Ruano et al. 2011).
Thermal effects might be responsible for hydrogen loss. However, there are
experimental evidences showing that the kinetics of the photoinduced decay of
luminescence and the decay of the cathodoluminescence as well as the kinetics of
hydrogen desorption during electron beam irradiation are not compatible with
thermal effects or direct exchange of energy between the radiation and the
hydrogen atoms. Instead, these kinetics are compatible with short-lived high-energy
fluctuations (SLEFs) occurring during bimolecular recombination of carriers
(Koropecki et al. 2007; Arce et al. 2006; Ruano et al. 2011). Whatever the
excitation be, which creates electron hole pairs, the densities of carriers within
the bands will be the result of the balance between generation and recombination.
The main recombination processes are non-radiative and occur mediated by defects
located in the hydrogenated surface layer of the nanostructure. The model considers
that during SLEFs some structural changes occur, involving diffusion of hydrogen
atoms and creation of dangling bonds, which act as recombination centers. As a
result, the carrier densities in the conduction and valence band change, and so the
bimolecular recombination rate. This process is self-limited resulting in a decay of
the luminescence following approximately a power law (Koropecki et al. 2006,
2007; Arce et al. 2006; Ruano et al. 2011) with exponent approximately 1/3. The
cumulative density of dangling bonds created during this process also follows a
power law (Koropecki et al. 2006) with exponent 1/3. In agreement, hydrogen
release with a rate which follows a power law (Ruano et al. 2011) with exponent
approximately 2/3 also occurs. Samples prepared under high level of
510
illumination, starting from high-resistivity silicon either n type (Arce et al. 2006) or
p type (Koropecki et al. 2006), show this behavior. However, there is experimental
evidence that this is only one of the irradiation-induced effects. In fact, there is
radiation-induced evolution of the luminescence related to photoinduced oxidation
of nanostructures. It has been reported that samples prepared in darkness or under
low illumination level using high-resistivity silicon have greater DB densities than
samples prepared under illumination (Koropecki et al. 2007). The PL spectra of
these samples show the increase of a high-energy band at the expenses of the
decrease of a low-energy band (Koropecki et al. 2004a, b, 2006, 2007; Arce
et al. 2006). There are experimental evidences supporting that these effects are
related to oxidation of the nanostructure and that also take place for samples
prepared under high level of illumination, although the intensity of the luminescence associated to this effect is negligible compared to that associated to the one
associated to the photoinduced quenching (Koropecki et al. 2007). For samples
prepared under high level of illumination, the PL photoinduced quenching in
vacuum shows the same time dependence as in air atmosphere, although the latter
is faster than the former. One of the photoinduced effects of porous silicon exposed
to molecular oxygen is the generation of reactive species. Molecular oxygen has the
triplet state 3 as ground state and two singlet excited states 1 and 1. The singlet
oxygen 1O2 is very reactive and has a lot of applications, mainly in photodynamic
therapy of cancer.
Direct optical excitations of O2 to its singlet excited states are forbidden by
selection rules of spin and parity conservation. However, 1O2 can be effectively
created in chemical reactions or under electrical discharges or by a process of
photosensitization in which a photoexcited molecule transfers its energy and spins
to a triplet ground state O2 molecule, which is then promoted to its singlet state
(Timoshenko 2009a). Porous silicon is an efficient photosensitizer due to its large
specific surface combined with the long radiative lifetime of excitons confined in
nanocrystalline silicon (Kovalev et al. 2002; Gross et al. 2003; Fujii et al. 2005).
See handbook chapter Porous Silicon in Photodynamic and Photothermal
Therapy for more details of its use.
Although direct photoinduced transitions in free molecular oxygen from the
triplet to the singlet states are forbidden by selection rules, these transitions occur
due to perturbations. Absorption and emission bands related to 3 and 1 transitions, which occur at 7,882 cm1 and 13,121 cm1, have been observed in the upper
atmosphere spectrum (Kearns 1971). The radiative lifetimes of 1 and 1 states are
2.7 103 s and 7.1 s (Kearns 1971; Huie and Neta 2002). The 1 state quenches
very rapidly to the 1 state (Timoshenko 2009b). As an example, the estimated
lifetime in water is about 1011 s so that it is not relevant in physiology. The 1
state has larger lifetimes; it goes from 2 s in water to 1 ms in CFCl3, so that it has
enough time to interact with other species in the solution (Huie and Neta 2002).
The photo-generation of singlet oxygen by photosensitization usually involves
photoexcitation of a light-absorbing substance, usually a die-like organic molecule,
named photosensitizer. The excitation of this energy donor to its first excited
singlet state initiates the energy transfer process to the energy acceptor
511
512
Energy/
characteristics
10 MeV
16 MeV
Effects
Increasing PL
Stabilization
O ions
14 MeV
Increasing PL
H+, He+,
Ne2+
35109 keV
Fluence-dependent damage
PL reduction, recovery in air
He+
30 keV
Fluence-dependent PL reduction
C+
10 keV
Ar, N ions
O ions
800 eV
800 eV
Ne
250 keV
O ions
10 eV (plasma)
CF4
(plasma)
Au7+
100 MeV
Ni ions
85 MeV
PL enhancement, fatigue
suppression
Gap expansion, dielectric function
reduction
PL enhancement, stabilization
PL degradation for high doses
PL suppression
He ions
2 MeV (prior to
porosification)
524 MeV (prior to
porosification)
2 MeV (prior to
porosification)
2 MeV (previous to
porosification)
Si ions
He ions
Protons
References
Bhave
et al. (1996,
1997)
Bhave
et al. (1999)
Jacobsohn
et al. (2005,
2006)
Baratta
et al. (2004)
Liu et al. (2001)
Du et al. (2008)
Du et al. (2008)
Barbour
et al. (1992)
OKeeffe
et al. (1996)
Pan et al. (2004)
Sehrawat
et al. (2004)
Mehta
et al. (1996)
Teo et al. (2004)
Punzon-Quijorna
et al. (2012)
Teo et al. (2007)
Mangaiyarkarasi
et al. (2007)
oxygen ions were compared with that of silicon ions (Bhave et al. 1999). Au+7
(Sehrawat et al. 2004) and Ni ion (Mehta et al. 1996) effects in the PL spectra of
porous silicon samples have been also studied.
Irradiation with ions was used on monocrystalline substrates prior to anodization, in order to manage the porous silicon properties. This allows technique of 3D
micromachining of silicon (Teo et al. 2004; Punzon-Quijorna et al. 2012). Tunable
color contrast of the emission of PS has been achieved by varying the dose of He+
ion irradiation (Teo et al. 2007). Images with different reflected colors have been
also obtained by irradiation of optical microcavities with 2 MeV protons
(Mangaiyarkarasi et al. 2007).
513
Conclusions
Summarizing, photoinduced and ion or electron beam effects include oxidation,
hydrogen release, dangling bond creation, and creation of reactive molecular
species. Ion bombardment can in addition introduce a variety of point defects in
the silicon skeleton. Highly focused beams, such as used in micro-Raman, can
cause thermally induced hydrogen exodiffusion, sintering, defect creation, etc. An
awareness of potential irradiation effects is important in both the characterization
and processing of porous silicon.
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Part IV
Processing
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Process Flows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Microwave Processing of Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supercritical Fluid Processing of Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control of Porous Silicon Particle Size and Shape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Silicon Suspensions and Colloids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Concluding Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Abstract
Introduction
This section of the handbook contains many reviews dedicated to particular
processing techniques for porous silicon. The primary objective of this short
introductory chapter is to show how each process links to others, as part of an
L. Canham (*)
pSiMedica Ltd., Malvern Hills Science Park, Malvern, Worcester, UK
e-mail: lcanham@psivida.com
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_53
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overall fabrication route toward realizing either porous silicon substrates, membranes, powders, or composites. Another objective is to highlight processing topics
that did not receive dedicated reviews but which nonetheless are likely to receive
more study in the future. Most of the individual reviews that follow relate primarily
to mesoporous silicon processing, so there are also two handbook reviews
(see Processing of Macroporous Silicon and Oxidation of Macroporous
Silicon) which deal exclusively and comprehensively with macroporous material.
Process Flows
Figure 1 shows typical processing sequences for electrochemically etched silicon
wafers. Similar diagrams can be assembled for porous silicon made by other routes,
such as through silica reduction, but there is less literature on these currently. A
number of general points will be made, highlighting how resulting properties of
mesoporous silicon can sometimes be improved by not only optimizing each
process step (see individual reviews) but also the ordering of those steps.
If we take drying of the wet-etched structure as a first example, then as shown in
Fig. 1, if one can impregnate the pores of the structure before the drying step, one
can sometimes process ultrahigh porosity silicon without having to resort to specialized drying techniques (see handbook chapter Drying Techniques Applied
Fig. 1 Common process flows for electrochemically etched (porosified) silicon wafers
525
to Porous Silicon). This can occur when the impregnating material improves
the mechanical strength and thereby reduces the effects of capillary forces. There
are dedicated reviews in the handbook on three methods of pore impregnation:
chemical, electrochemical, and thermal (see Porous silicon and electrochemical
deposition, Porous silicon and conductive polymer nanostructures via
templating, and Melt intrusion in porous silicon). A further important impregnation technique, reviewed elsewhere very recently (Lehto and Riikonen 2014), is
solvent-assisted loading. For some particle-based applications where suspensions
are required, one can also completely avoid the drying step by the use of pore liquid
exchange combined with sonication or wet milling, provided the resulting suspension has sufficient physical and chemical stability for long-term storage.
A second example concerns another common processing step chemical passivation of porous silicon surfaces, in particles or patterned wafers. There are three
dedicated reviews in the handbook that deal with this: Oxidation of mesoporous
silicon, Silicon-Carbon Bond Formation on Porous Silicon, and
Photoluminescent Nanoparticle Derivatization Via Porous Silicon. It can be
important to perform these passivation treatments after the particle sizing or
patterning process; otherwise freshly fractured or patterned porous silicon surfaces
will not be passivated. Note that for some applications one can also choose to
derivatize the pore walls during anodization (Mattei and Valentini 2003) rather than
the more common sequence to derivatize after, or even both during and after
anodization to get specific surface chemistries and spatially selective functionalization (Valentini et al. 2007).
A third example concerns choosing the optimum process route for a given target
structure and application area. Let us first consider porous silicon membranes (see
Fig. 1 and handbook chapter Porous Silicon Membranes). Depending on target
membrane thickness and handling requirements, one can choose to prethin all or
part of the silicon wafer to the desired membrane thickness, prior to porosifying
right through, or use the anodization-based lift-off technique to detach an already
porous layer from the underlying bulk silicon. Considering porous silicon composites (see Fig. 1 and handbook chapter Polymer - Porous Silicon Composites),
there are a multitude of processing routes, depending on whether the additional
material is inside or around the porous structure and on whether porous silicon
remains as a chip-based layer or is in membrane or particulate form.
A fourth example is patterning. Two comprehensive reviews of lithographybased patterning are provided: Photolithography on Porous Silicon and
Colloidal Lithography. The former is an established technique for porous
silicon where one can choose to pattern before or after etching; the latter is an
emerging, higher-resolution technique, where one tries to control pore nucleation
sites and thereby improve the regularity of the mesopore network. In contrast again,
the third review on patterning in the handbook ( Imprinting Porous Silicon) is a
new method where patterning is always performed after etching.
With the exception of most porous silicon membrane applications, external
coatings, caps, and microencapsulation are very often required for diverse uses.
There are two dedicated reviews on this topic within the handbook: a very
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L. Canham
527
Are there high-throughput top-down techniques that can be used to improve the
monodispersity for both microparticles and nanoparticles? Are there techniques
to control particle shape at large batch size? Photolithography has been elegantly
used to generate monodisperse porous silicon microparticles of highly defined size
and shape, but throughput is once again limited (Chiappini et al. 2010). This could
hinder clinical and commercial development, even in low-volume, high-value
areas, such as cancer therapy (see handbook chapter Porous Silicon Application
Survey). Silicon is a difficult material to spheroidize due to its thermal properties
it expands as it solidifies, so standard industrial melting techniques for metals do not
work so well with silicon (Omae et al. 2006).
Concluding Comments
A variety of processing steps have been utilized to achieve the desired physical
forms and surface properties with porous silicon. Judicious choice of their order and
overall process route can assist in optimization of properties for a specific use.
Further improvements in maximum surface areas and porosities are likely to come
from a combination of optimized etching, drying, and passivation steps. Improvements in chemical and mechanical stability are anticipated from optimized
528
L. Canham
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Photolithographic Methods to Pattern PS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
531
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Abstract
Methods to transfer a pattern into porous silicon using light are reviewed. These
methods can be applied before, during, or after the anodization processes. The
advantages and disadvantages of each method are noted and technical performance compared using the aspect ratio of the pattern transferred into the porous
silicon as a key metric. Based on this comparison, it is possible to group the
various methods in a manner that allows specific applications to use the most
appropriate patterning method.
Introduction
Patterning of porous silicon (PS) has been largely based on patterning before or
during anodization to avoid exposure to aggressive chemical processes after the
films have been formed. However, only macroporous silicon can achieve both highresolution and uniform porosity in thick layers using such techniques. Recently,
A. Keating (*)
The Microelectronics Research Group, School of Mechanical and Chemical Engineering,
The University of Western Australia, Crawley, WA, Australia
e-mail: adrian.keating@uwa.edu.au
# Springer International Publishing Switzerland 2014
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DOI 10.1007/978-3-319-05744-6_54
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SiO2 masks, with a density of 15,000 holes/mm2 (Lehmann and Foll 1990).
Extremely high aspect ratio features were obtained, with holes 42 m deep and 0.6
m in diameter. Similarly patterned silicon nitride masks have also been used to
create PS particles to improve the delivery of insulin (Foraker et al. 2003).
Polysilicon does not have issues with stress fractures during anodization and has a
very high etch selectivity compared to PS (Kaltsas and Nassiopoulou 1998). However, any small current passing through this semiconducting material leads to pore
formation under the mask. By depositing a thin layer of SiO2 with the polysilicon
layer, high electrical insulation and chemical robustness can be achieved allowing
thick PS layers to be created (Kaltsas and Nassiopoulos 1997, 1998). Amorphous
silicon carbide is inert in HF but requires patterning using CF4 plasma etching, which
also etches silicon (Steiner and Lang 1995; Wang et al. 1995).
Some compromise exists with all these methods. Wide undercutting is observed
on insulating masks during anodization of n-type silicon (Steiner and Lang 1995),
more than expected from an isotropic etch associated with the same masking on
p-type substrates (Ohmukai et al. 2005). This is due to an inversion layer formed on
n-type substrates under the mask resulting in a large number of holes that significantly increase the etch rate in this region. Metal masks on either n- or p-type
substrates prevent the inversion layer from forming and result in an undercut
equivalent to the etch depth. Silicon oxide masks are removed during anodization,
while removal of silicon carbide and silicon nitride masks is difficult without
degrading the porous layer formed (Defforge et al. 2012).
In situ patterning: In situ photolithography is a mask-less approach, illuminating
the surface either via holographic (Dalisa et al. 1970) or image projection
(Doan and Sailor 1992a), and can include both photo-electrodissolution and
photo-dissolution mechanisms. Dalisa et al. fabricated the earliest reported PS
device, a grating with 0.4 m pitch created using holographic photoelectrodissolution, combining both electrical bias and illumination (Dalisa
et al. 1970). Several groups later used this holographic illumination technique to
photolithographically pattern gratings. Doan et al. demonstrated pattern definition
by projection through a mask achieving a lateral resolution down to 20 m (Doan
and Sailor 1992a, b). Image projection during anodization was strongly dependent
on light intensity and wavelength, with lower wavelengths providing high resolutions but shallower patterns. Noguchi et al. subsequently observed that by using
light above the bandgap ( > 600 nm), optically induced porosity in n-type silicon
could be induced without externally applied current (Noguchi and Suemune 1993).
Wang et al. demonstrated an alternative in situ masking method, by demonstrating
that a uniformly deposited layer of SiC or Si3N4 could be made to form
photostrictive-induced microcracks by illumination of the layer/Si interface during
anodization (Wang et al. 1995). These cracks allowed electrolyte penetration to the
silicon layer, allowing 100 m features to be formed when an image was projected
onto the surface.
Achieving high resolution by photo-electrodissolution requires short wavelengths (UV) which have very short absorption depths (~0.4 m (Doan and Sailor
535
1992a)). In addition diffraction effects can lead to nonuniform depth profiles, and
Jia et al. (2007) found that bubble formation during photo-electrodissolution
limited the maximum porosity that could be achieved. However, Setzu
et al. proposed that 2D patterning of deep PS structures could be achieved by first
initiating pit formation using holographic projection during anodization for n-type
substrates (with the current off for PS on p-type substrates) and subsequently
performing photo-dissolution while the films remained unbiased in the HF electrolyte (Setzu et al. 2002). Light at 515 nm of intensity 4.4 mW/cm2 was used to form
an interferometric pattern on the surface, forming features of 4 m in n + type
substrates, 2.5 m in macroporous silicon (n-type).
Post-patterning: Post-patterning methods use light either to chemically alter the
PS surface or to transfer a photoresist pattern into the surface of the film. The key
advantage of these methods is that patterning is performed on highly uniform or
multilayered PS films, allowing well-engineered structures to be created. Methods
to achieve photoresist-free patterning of PS can avoid many of the chemical
incompatibilities and process typically associated with microelectronic photolithographic processes. Rea et al. patterned PS by using a laser to oxidize regions of PS,
which could then be removed in HF (Rea et al. 2009), achieving a resolution of
10 m. Using a similar method, Diesinger et al. achieved a high resolution of
200 nm using a tapered fiber tip to focus light at 632 nm, but the induced oxidation/
dissolution only achieved features 6 nm deep (Diesinger et al. 2003).
Patterning of PS using standard microelectronic photolithography based on
photoresist is difficult because the photoresists seep into the pores during/after
spin coating and depending on the photoresist polarity :
(1) For positive photoresists, the UV light does not penetrate deeply into the film
causing no change to the solubility of the photoresist deep in the layer (Ottow
et al. 1996). Unexposed positive resist is not removed by developer. It can be
removed by a stripper or solvent, but this also removes the patterned photoresist
layer. This restricts processes to only thin PS films or requires long exposure
times which leads to poor feature resolution.
(2) For negative photoresists, soft and hard bakes are required to ensure the films
are robust enough for subsequent processing. During baking the resist binds
strongly to the PS pore walls and cannot be easily removed by developer (Ottow
et al. 1996).
Photoresist seepage into the pores can be prevented by using passivating layer on
the PS film. Macroporous photolithographic processing with both positive and
negative resists was achieved using a 100 nm Si3N4 layer (Ottow et al. 1996)
followed by a polysilicon or Al capping layer. Astrova et al. simplified this patterning
process by defining the PS pattern on the backside of a thinned substrate followed by
wet etching (Astrova et al. 2004). Instead of Si3N4 a thick SiO2 passivation was used
to protect the macroporous silicon from alkaline (KOH) developers. More recently a
40 nm titanium layer was used to prevent photoresist seeping into mesoporous silicon
536
A. Keating
having pores ranging from 20 to 45 nm (Zhu et al. 2013). The patterned photoresist
layer could be transferred into the thin titanium layer by a short, 2 s HF dip, allowing
subsequent chemical functionalization of the exposed PS to a depth to 10 m. To
avoid the need for hard capping layers, Lai et al. first backfilled the pores with a
polymer (polyimide) which prevented photoresist seepage but was easily removed
after photolithography (Lai et al. 2011).
Couillard and Craighead (1994) showed that direct application of positive
photoresist could be achieved on a thick layer of macroporous silicon and that the
photoresist pattern could subsequently be transferred via an O2 plasma etch. The
photoresist was developed in a basic solvent (tetramethylammonium hydroxide or
TMAH). These developers rapidly dissolve high-porosity microporous silicon
features; however, PS formed from lightly doped n-type Si can survive this treatment. Positive photoresists and alkaline developers (typically containing metal ions
such as potassium borate) can be used directly on PS if the surface is first partially
oxidized by exposure to ozone. Features of 500 m diameter were fabricated in this
manner on a 60-cycle ruggate filter on p-type silicon (1 m.cm) (Sweetman and
Voelcker 2012). Similarly, a micro-hotplate was made by patterning photoresist
directly on oxidized porous silicon (Tsamis et al. 2003). The oxidized PS allows UV
penetration deeper into the PS films, allowing the positive photoresist in the pores to
be completely exposed. However, oxidation lowers the refractive index of the PS
which is unacceptable in many optical applications. Lai et al. demonstrated a
positive resist process on high-porosity mesoporous silicon by forming a thin
SiOxNy layer protecting the nanoscale pores (Lai et al. 2011). The protective
layer resulted in negligible change in the optical properties but enabled the use of
developers containing 1 % KOH.
Summary
The simplest methods to pattern PS photolithographically are those based on
pre-patterning, where standard microelectronic processing techniques can be
leveraged. However, the mask design and materials must be carefully chosen to
achieve the desired porosity in very small features due to the complex electric field
during anodization that can result. In situ patterning requires both the wavelength
and intensity of the light to be chosen carefully to achieve the desired porosity,
resolution, and depth of patterning. Highly uniform films can be achieved by postpatterning; however, passivation methods are required to protect the film from
aggressive developers, and backfilling/capping layers are required to prevent photoresist seepage into the pores.
Figure 2 summarizes the work on photolithography on PS, showing the relation
between the depth (d) and feature resolution (w) which define the aspect ratio (d/w) of
a patterning process. Quadrants (shaded regions) are loosely identified based on
technologies requiring different aspect ratios. While PS sensors currently have some
of the lowest requirements of feature size and layer thickness, this trend will shift as
patterning technologies for PS mature. An isotropic etch line is included results
537
Fig. 2 Comparison of the resolution (w) and PS depth (d ) resulting from photolithographic
patterning of PS. (a) Chronological reference list; (b) reported resolution/depth overlaid on loosely
assigned applicable fields along with a comparative 1:1 isotropic etch line (dashed line)
above this line suggest significant under etch of the mask or other mechanisms
limiting the aspect ratio. The challenges which remain for photolithographic
patterning of porous silicon are the ability to apply multiple photolithographic
masking steps to porous silicon films, to be able to independently pattern and define
the porosity of multiple layers, to achieve high-resolution patterning of thick microporous silicon layers, to maintain compatibility with CMOS processing (allowing
large-scale manufacturing of PS devices), and to maintain the optical, electrical,
chemical, and mechanical properties of the films throughout these patterning processes. Achieving these goals would significantly advance PS in sensing, photonic,
microelectronic, and micromachining applications.
References
Astrova EV, Borovinskaya TN, Tolmachev VA, Perova TS (2004) Technique for patterning
macroporous silicon and the fabrication of bars of 2D photonic crystals with vertical walls.
Semiconductors 38(9):10881091
Barillaro G, Strambini LM (2008) An integrated CMOS sensing chip for NO2 detection. Sens
Actuators B-Chem 134(2):585590
Barillaro G, Bruschi P, Lazzerini GM, Strambini LM (2010) Validation of the compatibility
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IEEE Sens J 10(4):893899
Borini S, Rossi AM, Boarino L, Amato G (2003) Patterning of porous silicon by electron-beam
lithography. J Electrochem Soc 150(5):G311G313
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screening with encoded porous-silicon photonic crystals. Nat Mater 1(1):3941
Dalisa AL, Zwicker WK, Debitett DJ, Harnack P (1970) Photoanodic engraving of holograms on
silicon. Appl Phys Lett 17(5):208
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Shapley JDL, Barrow DA (2001) Novel patterning method for the electrochemical production of
etched silicon. Thin Solid Films 388(12):134137
Steiner P, Lang W (1995) Micromachining applications of porous silicon. Thin Solid Films 255
(12):5258
Sweetman MJ, Voelcker NH (2012) Chemically patterned porous silicon photonic crystals
towards internally referenced organic vapour sensors. RSC Adv 2(11):46204622
Tsamis C, Tserepi A, Nassiopoulou AG (2003) Fabrication of suspended porous silicon microhotplates for thermal sensor applications. Phys Status Solidi A-Appl Res 197(2):539543
Wang H, Welker B, Gao Y, Federici JF, Levy RA (1995) Photolithographic patterning of porous
silicon using silicon nitride and silicon carbide masks. Mater Lett 23(46):209214
Zhu Y, Gupta B, Guan B, Ciampi S, Reece PJ, Gooding JJ (2013) Photolithographic strategy for
patterning preformed, chemically modified, porous silicon photonic crystal using click chemistry. ACS Appl Mater Interfaces 5(14):65146521
Colloidal Lithography
Luca Boarino and Michele Laus
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Self-Assembly of Nanospheres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supramolecular Self-Assembly: Formation of 2D Arrays of Colloidal Spheres . . . . . . . . . . . . .
Nanostructuration of Thin Films and Surfaces by Colloidal Lithography . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
542
542
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Abstract
L. Boarino (*)
Nanofacility Piemonte, Istituto Nazionale di Ricerca Metrologica, Torino, Italy
e-mail: l.boarino@inrim.it
M. Laus
Dipartimento di Scienze e Innovazione Tecnologica (DISIT), Universit del Piemonte Orientale
A. Avogadro, INSTM, UdR Alessandria, Alessandria, Italy
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_55
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Introduction
Micro- and nanospheres were used in the past for phase separation processes,
cosmetics, electronics, calibration, microfluidics, environment applications, biotechnology, and life science applications including, among others, immunoassays,
cell isolation, biocatalysis, and nucleic acid technology. In recent years, thanks to
the pioneering work of (Deckman and Dunsmir 1982; Hulteen and Van Duyne
1995), micro- and nanospheres as well as nano-objects were employed as building
blocks to form self-assembled masks suitable for large area nanolithography
and nanostructuration of thin films and surfaces. This novel technique, colloidal
lithography, combines the supramolecular self-assembly of single nano-objects,
with thin film deposition, reactive ion etching, epitaxial growth, and
metal-assisted chemical etching. The term polymer colloid (Ottewill 1990)
refers to a dispersion of polymeric spheres in water of nonaqueous solutions
with diameters ranging from hundreds of nanometers to several micrometers.
The first material employed for nanosphere lithography was polystyrene, but a
fine tuning of the polymerization conditions allows for the synthesis of
different monodisperse polymer colloids such as poly(methyl methacrylate) and
other polyacrylates. The synthetic techniques for the preparation of colloids are
known as heterophase polymerizations (Antonietti and Tauer 2003) and include a
variety of different processes including suspension, dispersion, emulsion, as well
as seeded emulsion (Chern 2006) and nanoemulsion polymerizations (Solans
et al. 2005; Asua 2002).
Colloidal systems like silica and polystyrene nanospheres are available in
commerce as aqueous solutions typ. 510 % in volume, with a good control of
size and surface characteristics and functionalization.
Self-Assembly of Nanospheres
The word self-assembly means to build or putting together, without an external
contribution, small building blocks into a periodic structure in which these individual elements are arranged into regular registry. This process is one of the primordial
phenomena happening in nature during the parallel assembly of organic and
inorganic structures at different scales. Despite this remote origin, the interest of
scientists towards this mechanism is rather recent, mainly driven by the fundamental studies of Langmuir and Blodgett on the closed packed arrangements of amphiphilic molecules on liquids and solids (Langmuir and Blodgett 1935). In 1946,
Bigelow and coworkers (Bigelow et al. 1946) observed the dense packing of
monolayers of long chain alkylamines on platinum surfaces. In these systems,
even if it was not recognized at that time, self-assembly was clearly the core
mechanism. More recently, in 1983, Nuzzo and Allara (1983) introduced the
concept of self-assembled monolayers with close packing chemisorbed
alkanethiolate on gold surfaces. Today, it is clear that many driving forces
Colloidal Lithography
543
are able to lead to the self-assembly of atoms, molecules, polymers, particles, and
nano-objects. These forces include ionic, covalent, metallic, hydrogen, and coordination bonds but also weak interactions, like van der Waals, - and hydrophobic,
colloidal and capillary, convective and shear, magnetic, electrical, Casimir, and
optical forces. Nevertheless, at the base of the self-assembly, there is the selfrecognition mechanism that was fundamentally summarized by the medieval
alchemists in the sentence similia similibus solvuntur.
544
Requirements
Spreading agent
(ethanol,
methanol),
control of particle
surface charge,
control of the
particle
immersion,
addition of
surfactant for
packing, control
of water Ph
Advantages
Large ordered
areas, applicable
to any surface,
no need of
surface
functionalization
Drawbacks
Only
floating
nanospheres
Slow
evaporation
Piranha
functionalization
of substrates, use
of different
solvents like F-oil
or mercury
Good packing,
large ordered
domains
Applicable
only to
idrophilic
surfaces,
presence of
double
layers
Spinning
Substrate
treatment with
wetting agent or
surfactant,
Piranha
functionalization
Solid electrodes,
polarization
50100 V/cm
Good packing,
reduced double
layers, large
ordered
domains, highly
industrializable
Assembly of
small metal
particles (under
50 nm)
Applicable
only to
hydrophilic
surfaces, no
order under
50 nm
Complexity
of setup,
limited
ordered
domains
Electrophoretic
Capillarity
Optical forces
Capillary setup,
micrometric slits
Laser-based
optical standing
wave pattern
Arbitrary 2D or
3D patterns
Complexity
of setup
Complexity
of setup
References
Hurd and
Schaefer (1985),
Horvolgyi et al.
(1994), Wickman
and Korley
(1998), Kondo
et al. (1995),
Deckman et al.
(1989),
Lenzmann et al.
(1994), Fulda and
Tieke (1994),
Burmeister et al.
(1997), Siroktin
et al. (2010)
Nagayama
(Denkov et al.
(1992, 1993),
Dimitrov and
Nagayama
(1996), Velev
et al. (1993),
Dimitrov et al.
(1999), Lazarov
et al. (1994))
Deckman et al.
(1988), Hulteen
and Van Duyne
(1995)
Richetti et al.
(1984), Trau et al.
(1996, 1997), Yeh
et al. (1997),
Solomentsev et al.
(1997)
Sun and Yang
(2006)
Misawa et al.
(1992), Mio and
Marr (1999)
Scheme
Material
Silicon
Silicon dioxide,
silicon
Graphene
Metals, silicon
Building block
Carboxylate
polystyrene
nanospheres
Polystyrene
nanospheres
Polystyrene
nanospheres
Polystyrene
nanospheres
Table 2 Widely used techniques of colloidal lithography and relative literature references
Thermal evaporation,
tilted thermal
evaporation, e-gun,
sputtering
RIE
DRIE
Method
RIE
(continued)
Reference
Chau and Melvin (2008)
Colloidal Lithography
545
Scheme
Table 2 (continued)
Glass
GaN
Polystyrene
nanospheres,
CdSe QDots
Polystyrene
nanospheres
GaN, ZnO
Polystyrene
nanospheres
Polystyrene
nanospheres
Si
Material
Silver, silicon
Building block
Polystyrene
nanospheres
RIE, thermal
evaporation, e-gun,
sputtering, ion
milling
Vapor-liquid-solid
MBE
Evaporation
templating
Method
Metal-assisted
etching
Bengoechea-Encabo et al.
(2012)
Fuhrmann et al. (2005)
Reference
Huang et al. (2007);
Boarino et al. (2009, 2011)
546
L. Boarino and M. Laus
N-type silicon
<111>, SiO2
Silicon, SiO2,
optical
photoresist
Polystyrene
nanospheres,
Fe, Ni, carbon
nanotubes
Silica
nanospheres
Polystyrene
and silica
nanospheres
UV exposure, UV
laser ablation
Heating of substrate
above polymer Tg
(glass transition
temperature)
Plasma-enhanced hot
filament chemical
vapor deposition
Colloidal Lithography
547
548
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Substrate Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Achievable Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
552
552
554
557
Abstract
This chapter describes the capabilities of the direct imprinting of porous substrates (DIPS) technique for patterning and modifying the physical properties of
porous silicon films. DIPS can achieve very high-resolution two-dimensional
and three-dimensional patterning with feature sizes below 100 nm while
eliminating the need for intermediate masking materials and etch recipes that
complicate and increase the expense of other patterning techniques. The DIPS
process utilizes a reusable master stamp to imprint the desired pattern into
porous silicon by directly applying the stamp to the porous substrate with a
pressure on the order of 100 MPa. This process is performed in a matter of
seconds at room temperature. In addition to enabling the fabrication of patterned
porous silicon structures, DIPS also enables morphological control over material
properties including porosity, pore size, and refractive index. Examples of
designs fabricated by DIPS include grating-coupled wave guides, free-standing
particles, and curvilinear structures such as lenses.
551
552
Introduction
While several imprinting techniques have been established for polymers and other
soft materials (Sotomayor Torres 2003), imprinting has only recently been demonstrated as a high-fidelity, low-cost, and straightforward method for patterning
porous silicon and other porous materials including nanoporous gold, porous
titania, and porous alumina (Ryckman et al. 2011a). This process, referred to as
direct imprinting of porous substrates (DIPS), overcomes several key challenges
associated with applying conventional lithographic techniques to porous media.
First, traditional lithography strategies (e.g., electron-beam lithography (EBL) or
photolithography) are often expensive and limited by a trade-off between resolution
and throughput. Second, resists and thermoplastics are likely to infiltrate the pores,
potentially modifying the internal porous structure and often proving very difficult
to remove, especially in deep porous networks. Third, wet etching is not always an
option due to chemical incompatibilities, and dry-etching techniques can be expensive and require specific chemistries that must be appropriately characterized and
tailored for each unique porous material. As an imprinting process, DIPS can
achieve very high-resolution patterning while overcoming many of the aforementioned challenges through eliminating the need for intermediate masking materials
and etch recipes.
Figure 1a illustrates the DIPS process. Similar to nanoimprint lithography (Chou
et al. 1996), DIPS first relies on the fabrication of a reusable stamp. Silicon is a
convenient stamp material owing to its large material hardness (~10 GPa) and to the
large variety of imprintable patterns that can be readily fabricated through conventional lithographic techniques. Moreover, for patterning porous silicon films, using
a silicon stamp minimizes contamination issues, which is especially important for
nanoparticles designed for biomedical applications. After preparing the reusable
stamp, the porous material must be prepared on a solid substrate support, for
example, silicon, glass, or metal. For porous silicon, the parent silicon wafer is an
excellent natural support, although it is possible to lift-off porous layers for
anchoring to alterative substrates prior to or after performing DIPS. Imprinting is
then performed by directly applying the stamp to the porous substrate at a pressure
on the order of 100 N/mm2 (100 MPa). The straightforward process can be
performed in a matter of seconds at room temperature without the need for any
curing, developing, baking, or etching processes (which are often required in
nanoimprint lithography or soft lithographic techniques).
Substrate Characteristics
As a heterogeneous material, porous silicon offers unique and tunable mechanical
characteristics that can deviate quite dramatically from homogenous bulk solids
(see the other chapters in this handbook Tunable Properties of Porous Silicon
and Mechanical Properties of Porous Silicon). For mid- to high-porosity
mesoporous films (~5080 %), imprinting results in localized and permanent
553
1.
2.
Reusable stamp
Lithography
RIE
Substrate support
(glass, Si, or metal)
Porous nanomaterial
(pSi, np-Au, etc.)
Porous nanomaterial
prepared on support
Bring stamp
into contact
3.
Apply
pressure
Remove
stamp
b
c
(nm)
100
5
0.75m
10
15
(m)
Fig. 1 (a) Illustration of the direct imprinting of porous substrates (DIPS) process. (b) Crosssectional SEM images (45 tilt) of unstamped and stamped regions of a 1-m-thick mesoporous
silicon film (the white arrows indicate highlighted typical pores). Following DIPS, a second layer
could be uniformly etched into the substrate. (c) AFM height image of a typical porous silicon
substrate film after performing DIPS (Adapted with permission from Ryckman et al. (2011a).
Copyright 2011, American Chemical Society)
554
Achievable Structures
Figure 2 illustrates the variety of porous silicon structures that can be fabricated
using DIPS. By imprinting a pattern into a single layer of porous silicon and then
reinserting the sample into the etch cell for subsequent layer formation, as
discussed above, multilayer structures such as grating-coupled wave guides
(Fig. 2a) and 3D ridge wave guides (Fig. 2b) can be realized (see other chapter
555
Fig. 2 Example structures fabricated by imprinting porous silicon: (a) grating-coupled waveguide.
(b) Ridge waveguide operating at 1550 nm, (c) Vanderbilt text, (d) nanoscale grating, (e)
individual microparticle, (f) monodisperse photoluminescent particles, (g) gradient sloped blazed
grating, (h) AFM images of 3D digital Mario, and (i) curvilinear gradient refractive index bowl (af:
Adapted with permission from Ryckman et al. (2011a). Copyright 2011, American Chemical Society.
gi: Courtesy Judson D. Ryckman, adapted from work described in Ryckman et al. (2013))
556
557
References
Blau PJ, Lawn BR (1986) Microindentation techniques in materials science and engineering: a
symposium sponsored by ASTM Committee E-4 on Metallography and by the International
Metallographic Society. American Society for Testing & Materials. Ann Arbor, MI
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(6):41294133
Fang Z-Q, Hu M, Zhang W, Zhang X-R, Yang H-B (2009) Mechanical properties of porous silicon
by depth-sensing nanoindentation techniques. Thin Solid Films 517(9):29302935
Ryckman JD, Liscidini M, Sipe JE, Weiss SM (2010) Porous silicon structures for low-cost
diffraction-based biosensing. Appl Phys Lett 96:171103
Ryckman JD, Liscidini M, Sipe JE, Weiss SM (2011a) Direct imprinting of porous substrates: a
rapid and low-cost approach for patterning porous nanomaterials. Nano Lett 11(5):18571862
Ryckman JD, Liscidini M, Sipe JE, Weiss SM (2011b) Direct imprinting of porous substrates.
CLEO:2011 OSA Technical Digest (CD), CMEE3
Ryckman JD, Jiao Y, Weiss SM (2013) Three-dimensional patterning and morphological control
of porous nanomaterials by gray-scale direct imprinting. Sci Rep 3:1502
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Wei X, Weiss SM (2011) Grating coupled waveguide biosensor based on porous silicon. MRS
Proc 1301:219224
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air-Drying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Survey of Drying Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supercritical Drying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Concluding Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
559
560
561
561
564
564
Abstract
Wet-etched mesoporous silicon is normally dried in air, but this limits the range
of porosities and surface areas achievable, due to capillary force-induced collapse of the silicon skeleton. The various alternative drying techniques are
reviewed with particular attention paid to supercritical drying, a powerful
technique applicable to all physical forms of porous silicon.
Introduction
When porous silicon is fabricated via any route that uses liquids (see handbook
chapter Routes of Formation for Porous Silicon), it requires careful drying.
Drying stresses due to liquid surface tension are primarily responsible for the
changes that occur. Drying science and technology has at least two dedicated
journals, emphasizing its importance in materials science in general and
nanomaterials in particular (Wang et al. 2005; Pakowski 2007). The seminal
work of Scherer in the drying of highly porous silica from gels (Scherer 1990)
L. Canham (*)
pSiMedica Ltd., Malvern Hills Science Park, Malvern, Worcester, UK
e-mail: lcanham@psivida.com
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_57
559
560
L. Canham
clarified the interplay of fluid flow and differential shrinkage of the solid network
that can occur as a result of capillary stresses. This chapter first describes the
degradation of porous silicon films during air-drying that has been revealed and
then surveys the different methods of drying applied to date. Most attention is given
to pentane drying and critical point (supercritical) drying. The former technique
is easiest to implement and can significantly reduce but not eliminate dryinginduced changes. The latter technique has been shown to be the most powerful
technique for mesoporous silicon and is also now utilized by the silicon
micromachining community.
Air-Drying
An electrochemically etched mesoporous silicon film on a wafer can visually have
good macroscale uniformity when still wet (see handbook chapter Color of
Porous Silicon), but become crazed and sometimes even disintegrates as it dries in
air. Normal air-drying of films leads to progressively increasing and often dramatic
shrinkage, cracking, and peeling of the layer as the porosity and/or thickness is
increased (see Fig. 1 example). This is caused by the buildup of capillary forces that
arise from pore liquid evaporation. The maximum amplitude of the associated
stresses occurs when the menisci enter the pores. A variety of different dryinginduced morphologies can result (Wang et al. 2009; Xu and Wang 2009;
Skryshevsky et al. 2011; Wang et al. 2013). Bellet and co-workers have shown
that the Laplace equation can be used to quantify those stresses which are directly
Fig. 1 Shrinkage and crack development in a highly porous silicon film during air-drying,
as revealed by sequential wide-field photoluminescence imaging (Mason et al. 2002)
561
proportional to the surface tension of the fluid and inversely proportional to the
radius of the meniscus and hence increase with decreasing pore size (Belmont
et al. 1996; Bellet 1997; Bellet and Canham 1998).
Whether or not a given porous silicon structure is degraded by those stresses
depends on its mechanical properties (see handbook chapter Mechanical Properties of Porous Silicon). Experimentally, for layers of fixed porosity and pore size
distribution, the onset of cracking and macroscopic deformation has been shown to
be strongly related to layer thickness. Below a critical value hcrit., cracking of the
air-dried film can be completely absent, as monitored by electron microscopy.
Drying-induced damage is thus much more prevalent for thick films and for
microporous and mesoporous films than for macroporous ones.
Air-drying effects on morphology and properties have received continuous study
(Gruning and Yelon 1995; Amato et al. 1996; DiFrancia et al. 2000; Lerondel
et al. 2000; Chamard et al. 2001; Lei et al. 2006; Qiu et al. 2008; Wang et al. 2009;
Gaev and Rekhviashvili 2012). In order to maintain the delicate nanostructures
created by wet etching, a number of drying techniques have been investigated and
these are surveyed in the next section.
Supercritical Drying
Of the techniques listed in Table 1, supercritical drying appears the most powerful for achieving very high porosity or very high surface area silicon structures
(see handbook chapter Pore Volume (Porosity) in Porous Silicon). The fluid
562
L. Canham
Freeze-drying
(lyophilization)
Supercritical
drying (critical
point drying)
Derivatization
and subcritical
drying
Pentane drying
Basis of technique
Pore fluid evaporates
into air
Transfer of wet
structure into
evacuated chamber
Pore fluid is frozen
then sublimed in
evacuated chamber
Pore fluid is removed
after conversion into a
supercritical state
Slow controlled
drying
Chemical surface
modification prior to
atmospheric drying
Pore fluid is replaced
by liquid pentane
which is then allowed
to evaporate in air
Evaporation rate is
controlled and lowered
Microwave
drying
Evaporation rate is
increased
Spray drying
Advantage
Convenience
Avoids exposure
to air (oxygen)
Industrial process
in widespread use
Avoids capillary
stresses
Industrial process
Mechanical
strengthening of
network
Minimizes
capillary stresses
More
reproducibility of
capillary stress
effects
Industrial process
Lower drying
times
Industrial process
in widespread use
Bellet 1997
Oton et al. 2002
563
10,000
solid
supercritical
fluid
pressure
P (bsi)
1,000
liquid
100
critical point
10
triple point
gas
1
200
250
300
350
400
temperature
T (K)
Fig. 3 The phase diagram of carbon dioxide, the most popular supercritical solvent
564
L. Canham
Fig. 4 Supercritical dryers, (a) benchtop system (Quorum Technologies Ltd, UK) for processing
stain-etched porous Si powders, (b) benchtop system (Quorum Technologies Ltd, UK) for
processing an anodized 150 mm diameter silicon wafer, (c) cleanroom-compatible automated
multiwafer system (Tousimis Corp., USA)
Namatsu et al. 1999). There are now commercially available systems for both
silicon powder and wafer batch processing (Fig. 4). Supercritical fluids could also
be utilized in the purification of porous silicon (Koynov et al. 2011).
Concluding Remarks
The uniformity and properties of wet-etched mesoporous silicon can be adversely
affected by how it is dried. Air-drying can lead to substantial loss of porosity and
surface area.
In a number of applications, the benefits of porous silicon scale with its surface
area, pore volume, or a combination of the two. In drug delivery, for example,
small molecule API payload can be increased by increasing pore volume; large
biomolecule payload can rely on large internal surface areas accessible by large
pores. Supercritical drying, rather than air-drying, adds expense to manufacture
but is likely to be important for material optimization in many high-value
applications.
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Amato G, Brunetto N, Parisini A (1997) Characterization of freeze-dried porous silicon. Thin
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Bellet D (1997) Chapter 1.5: Drying of porous silicon. In: Canham LT (ed) Properties of porous
silicon. IEE, London, pp 3843
Bellet D, Canham LT (1998) Controlled drying: the key to better quality porous semiconductors.
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Belmont O, Bellet D, Brechet Y (1996) Study of the cracking of highly porous p+ type silicon
during drying. J Appl Phys 79:7588
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Canham LT, Cullis AG, Pickering C, Dosser OD, Cox TI, Lynch TP (1994) Luminescent silicon
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Chamard V, Pichat C, Dolino G (2001) Rinsing and drying studies of porous silicon by high
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DiFrancia G, Ferrara V, Lancellotti L, Quercia L (2000) Stress measurement technique to monitor
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Epitaxy on A Sintered Porous Si Surface Layer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Homoepitaxy with Atmospheric or Reduced Pressure Chemical Vapor
Deposition (APCVD, RPCVD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Homoepitaxy Applying LPCVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Homoepitaxy Applying Liquid Phase Epitaxy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Epitaxy on Non-Sintered Porous Si . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Experiments of Homoepitaxy on Non-reorganized Porous Si . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Simulations of Homoepitaxy on Non-reorganized Porous Si . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Homoepitaxy Applying Ion-Assisted Deposition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
568
569
570
572
573
574
574
575
575
576
576
Abstract
Homoepitaxy on porous Si aims at producing monocrystalline thin silicon-oninsulator wafers or monocrystalline thin Si solar cells. There are two methods of
preparation of the porous Si layer for homoepitaxy: on the one hand, the porous
Si is reorganized at elevated temperatures to close the surface as a seed layer for
epitaxy, and on the other hand, the reorganization of the porous Si is avoided to
keep the open pore structure. For homoepitaxy on the porous Si layers, most
research has been reported on the usage of atmospheric pressure chemical vapor
deposition (APCVD). The quality of epitaxially grown Si layers, using different
deposition techniques and various types of porous silicon, was assessed by etch
pit density, minority carrier lifetime, Hall mobility, microscopy, and device
B. Terheiden (*)
Department of Physics, University of Konstanz, Constance, Germany
e-mail: barbara.terheiden@uni-konstanz.de
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_58
567
568
B. Terheiden
Introduction
Homoepitaxy on porous Si aims at producing monocrystalline thin silicon-oninsulator (SOI) wafers or monocrystalline thin Si solar cells. While Si epitaxial
layers for SOI wafers are in a thickness range of 100 nm, Si solar cells show mainly
layer thicknesses of 2050 m (see related application chapter in handbook
Porous Silicon and Solar Cells). Thin epitaxial solar cells based on
multicrystalline porous Si substrates have not been reported up to now.
There are two methods of preparation of the porous Si layer for homoepitaxy: on
the one hand, the porous Si is reorganized at elevated temperatures to close the
surface as a seed layer for epitaxy, and on the other hand, the reorganization of the
porous Si is avoided to keep the open pore structure. Therefore, thermodynamics
that drives a system to minimize its surface energy is the one mans meat but is
another mans poison. Historically epitaxy on non-reorganized porous Si was
demonstrated before epitaxy on closed Si surfaces (Unagami and Seki 1978).
These two approaches put very different constraints on the epitaxy process.
While the closed surface of the porous Si layer allows for high temperatures for
epitaxy to achieve a high-quality epitaxial layer, in contrast lower temperatures are
beneficial in case of the open structure of the porous Si layer. Both approaches are
able to generate monocrystalline Si epitaxial Si layers on the porous Si layer with
the same crystal orientation as the substrate wafer (Unagami and Seki 1978;
Brendel 1997).
All but one of the reported epitaxial layers was grown on porous Si that was
electrochemically etched. Terheiden et al. (2011) showed that an epitaxial Si layer
can be detached from chemically etched porous Si on a 150 mm wafer.
For homoepitaxy on the porous Si layers, the usual Si epitaxy methods are
applied. Most research has been reported on the usage of atmospheric pressure
chemical vapor deposition (APCVD). But also low-pressure CVD (LPCVD),
molecular (MBE) or electron beam epitaxy (EBE), liquid phase epitaxy (LPE),
and ion-assisted deposition (IAD) were applied.
A very different approach of combining an epitaxial Si layer and porous Si is the
engineering of tensile stress in thinnest Si layers by first epitaxially depositing a
very thin Si layer on a Si wafer and subsequently porosifying the Si wafer
(Boucherif et al. 2010).
In the following, the quality of epitaxial Si layers deposited either on an annealed
porous Si layer or on a non-annealed porous Si layer is discussed. The epitaxial
layer quality is evaluated by etch pit densities, defect densities, minority carrier
lifetimes, or solar cell efficiencies. Table 1 gives an overview on the main characteristics of the epitaxial Si layers on the different types of porous silicon layers, i.e.,
single or double layers.
569
Table 1 The main characteristics of the epitaxial Si layers on various types of porous silicon
layers
Double layer
Single layer
Annealed
Stacking faults 4,105/cm2
Point defects 6,230/cm2 (Tayanaka
et al. 2001) Etch pit density (100) Si
5 103/cm2 (Van Nieuwenhuysen
et al. 2012)
eff 100 s (10 m Si thickness)
(Tayanaka et al. 1999)
Leff 232 m (Petermann et al. 2012b)
Layer transfer successfully
demonstrated (chemically etched)
(Terheiden et al. 2011)
Non-annealed
Density of stacking faults (111) Si
9 109 cm2 to 4 107 cm2;
Etch pit density (100) Si 103104 cm2
(Krinke et al. 1999)
570
B. Terheiden
reactor is indispensible. Both topics may influence the crystal quality of the
epitaxial layers on porous Si: for the reuse of the substrate, the surface conditioning
after the liftoff of the epitaxial layer has to be considered, while a high-throughput
reactor might imply some constraints to process conditions and thus to the crystal
quality of the epitaxial Si layer. In case of using epitaxially grown layers for siliconon-insulator (SOI) processes, the throughput of the epitaxial reactor is not of that
great importance, but the reuse of the Si substrate is also desirable (Sakaguchi
et al. 1997). In addition, the constraints on the crystal quality are higher for SOI
wafers than for solar cells. Also any kind of dopant out-diffusion out of the highly
doped porosified Si substrate during epitaxy is for SOI wafer unwanted, but in
contrast it can be used to generate, for example, a pn-junction or a p+/p or n+/n
junction (Wolf et al. 2007) in solar cells.
571
the thin pore-free Si layer (Labunov et al. 1986) as a seed layer for homoepitaxy and
a high-porosity layer for separation of the epitaxial film from the substrate. Different Si deposition methods as APCVD (Brendel et al. 1998; Tayanaka et al. 1998),
LPCVD (Poortmans et al. 2000), and LPE (Nishida et al. 2001; Berger et al. 2001)
were investigated to grow the epitaxial Si layer on top of the pore-free surface layer.
The most reliable technique in terms of crystal and electronic quality of the
epitaxial layers is APCVD in reactors established in microelectronics (Hitchman
and Jensen 1993a). All techniques were applied on planar porous Si substrate.
However, Kuchler et al. applied APCVD for the first time also on porous Si surfaces
which were textured with random upright pyramids (Kuchler et al. 2000). The Si
film did not grow conformal to the surface but had a planar surface. After detaching
the film from the growth substrate, the surface of the epitaxial layer shows a replica
of the texture from the Si substrate wafer.
The quality of p-type B-doped epitaxial Si layer deposited by using APCVD
was investigated by Tayanaka et al. (2001) in detail in 2001. Epitaxial layers of
10 10 cm2 were defined on a 6 in. Si substrate after sintering the porous Si layers
for closing the porous Si surface. The epitaxy was carried out in an APCVD reactor
at 1,100 C using SiCl4 and B2H6 gas. Forty-eight solar cells were made on this
layer to directly correlate crystal quality with solar cell efficiency. The defects were
detected by optical microscopy. Stacking faults, point defects as well as small and
large circle defects were identified. The latter two were only found on the epitaxial
layers. It was assumed that those circle defects originate from particles lying on the
porous Si layer when the epitaxy started. Depending on where they were in the
porous layer, the deeper the particle in the porous Si layer, the larger the circle
defect radius. The particle lying on the porous Si layer led to a disturbed reorganization of the porous Si during hydrogen anneal that drives the particle deeper into
the porous Si layer. Depending on the exact position in depth either only the growth
of the epitaxial Si layer is hindered or if the particle dissolves into the porous silicon
layer below the high-porosity separation layer, the epitaxial Si layer cannot
be detached from the Si substrate wafer. In that solar cell batch, an average of
4,105/cm2 stacking faults and 6,230/cm2 point defects were measured. An average
of 3.9/cm2 small circle defects and 2.4/cm2 large circle defects were counted. Solar
cell efficiencies of up to 14.0 % on an area of 0.16 1 cm2 were achieved.
Tayanaka et al. (1999) also determined a minority carrier lifetime of up to 100 s
on a 10 m thick p-type Si layer.
As proven by Petermann et al. (2012b), the electronic and crystal quality of the
p-type B-doped Si layer is high enough to achieve a conversion efficiency of above
19 % applying an appropriate solar cell process. The effective diffusion length of the
minority charge carriers is above 232 m as determined from internal quantum
efficiency while from this a lower limit for the bulk diffusion length L > 100 m
and an upper limit for the effective surface recombination velocity Seff < 1,200 cm/s
results. The epitaxy deposition was carried out in an APCVD reactor at 1,100 C
at a rate of 1 m/min (Petermann et al. 2012a). An even higher efficiency of
(20.1 0.4)% on an area of 242.6 cm2 was published by (Moslehi et al. 2012;
Green et al. 2013).
572
B. Terheiden
573
574
B. Terheiden
575
layers that were grown on Si wafers without a porous Si layer for porosities up to
50 % (Oules et al. 1992). The wafers did neither get a preoxidation nor an explicit
heating step. On lowly doped Si substrates, the porosity was limited to values of
above 60 %, and thus the defect density was as high as 107108 cm2 (Oules
et al. 1992).
576
B. Terheiden
Summary
The quality of epitaxially grown Si layer, using different deposition techniques and
various types of porous silicon, was assessed by etch pit density, minority carrier
lifetime, Hall mobility, microscopy, and device performance.
From this review, it can be concluded that APCVD is in combination with a
closed porous Si surface layer as a seed layer, the most promising approach to
produce high-quality epitaxial layers.
In particular for the industrial production of thin solar cells, a high-throughput
reactor needs to be developed. Recently two companies started to set up production
lines for producing solar cells from epitaxial layers grown on porous Si. Both
companies developed their own CVD reactor for a throughput between 300 and
440 wafer per hour in pilot production scale (Hering and Martinez 2012). Another
approach was realized by Reber et al. (2009, 2012) developing the ConCVD (continuous CVD) and subsequently the ProConCVD reactor a high-throughput prototype
CVD reactor capable of a throughput of more than 1,000 wafers/h. However, the
ProConCVD has not been applied for epitaxy on porous silicon up to now.
References
Berger S, Quoizola S, Fave A, Ouldabbes A, Kaminski A, Perichon S, Chabane-Sari N-E,
Barbier D, Laugier A (2001) Liquid phase epitaxial growth of silicon on porous silicon for
photovoltaic applications. Crystal Res Technol 36(810):10051010
Boucherif A, Blanchard NP, Regreny P, Marty O, Guillot G, Grenet G, Lysenko V (2010) Tensile
strain engineering of Si thin films using porous Si substrates. Thin Solid Films 518(9):
24662469
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Brendel R (1997) A novel process for ultrathin monocrystalline silicon solar cells on glass. In: 14th
European photovoltaic solar energy conference and exhibition, Barcelona, July 1997. H. S.
Stephens & Associates, Bedford, pp 13541358
Brendel R (2003) Thin-film crystalline silicon solar cells physics and technology. Weinheim,
Wiley, pp 126131
Brendel R, Scholten D, Schulz M (1998a) Waffle cells fabricated by the perforated silicon process
PSI. In: 2nd WCPVSEC, Vienna, 1998. Joint Research Centre European Commission, Ispra,
pp 14421447
Brendel R, Artmann H, Oelting S, Frey W, Werner JH, Queisser HJ (1998b) Monocrystalline Si
waffles for thin solar cells fabricated by the novel perforated-silicon process. Appl Phys A
Mater Sci Process, 67(2):151154
Cai H, Shen H, Zhang L, Huang H, Lu L, Tang Z, Shen J (2010) Silicon epitaxy on textured double
layer porous silicon by LPCVD. Phys B Condens Mater 405:38523856
Celler GK, Cristoloveanu S (2003) Frontiers of silicon-on-insulator. J Appl Phys 93(9):4955
Chemakin AV, Neizvestny IG, Shwartz NL, Yanovitskaya ZS, Zverev AV (2002) Evolution of
prous Si(111) and Si(001) surfaces during epitaxy: simulation. Phys Low-Dim Struct
910:721
Fave A, Quoizola S, Kraiem J, Kaminski A, Lemiti M, Laugier A (2004) Comparative study of
LPE and VPE silicon thin film on porous sacrificial layer. Thin Solid Films 451452:308311
Green M, Emery K, Hishikawa Y, Warta W, Dunlop ED (2013) Solar cell efficiency tables
(version 41). Progr Photovoltaics Res Appl 21:111
Guoliang Z, Chi S, Yongliang F, Xiangiju Z, Mingren Y, Yiping H (1991) SOI structure formed by
molecular beam epitaxial growth of single crystalline Si on porous-Si substrates. Chinese J
Semiconductors 12(5):289293
Halimaoui A, Campidelli Y, Badoz PA, Bensahel D (1995) Covering and filling of porous silicon
pores with Ge and Si using chemical vapor deposition. J Appl Phys 78(5):3428
Hering G, Martinez G (2012) Zum Abheben. Photon 11:2832
Hitchman ML, Jensen KF (1993a) Chemical vapor deposition principles and applications. Academic, London, pp 221227
Hitchman ML, Jensen KF (1993b) Chemical vapor deposition Principles and applications. Academic, London, pp 159162
Huang Y-P, Zhu S-Y, Li A-Z, Wang J, Huang J-Y, Ye Z-Z (2001) Epitaxial growth of high-quality
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Ito T, Yasumatsu T, Hiraki A (1990) Homoepitaxial growth of silicon on anodized porous silicon.
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Jin S, Bender H, Stalmans L, Bilyalov R, Poortmans J, Loo R, Caymax M (2000) Transmission
electron microscopy investigation of the crystallographic quality of silicon films grown
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Kraiem J, Nichiporuk O, Tranvouez E, Quoizola S, Fave A, Descamps A, Bremond G, Lemiti M
(2005) Adaptation of lpe process to silicon thin film epitaxial growth on porous silicon for
photovoltaic applications. In: 20th European photovoltaic solar energy conference and exhibition, Barcelona, June 2005. WIP-Renewable Energy, Munich, pp 14231426
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Microstructure and electrical properties of epitaxial layers deposited on silicon by ion assisted
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Kuchler G, Scholten D, M
uller G, Krinke J, Auer R, Brendel R (2000) Fabrication of textured
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579
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Material Epitaxy on Porous Silicon: A Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Merits and Uses of a Porous Silicon Substrate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Silicon as a Compliant Substrate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
581
582
582
585
585
Abstract
Introduction
There exists tremendous interest in the possibility of growing high-quality epitaxial
layers of foreign materials on lattice-mismatched semiconductor substrates. In
pursuing this direction, the objective is to enhance the range of useful devices
available with a given substrate. However, the difference in lattice constant (lattice
mismatch) between different semiconductors results in the existence of a critical
film thickness (hc). A heteroepitaxial film can be grown nearly free of misfit
R. Sabet Dariani (*)
Department of Physics, Alzahra University, Tehran, Iran
e-mail: dariani@alzahra.ac.ir
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_59
581
582
R. Sabet Dariani
dislocations provided the thickness is kept below hc. Such an hc restriction greatly
limits the device application because its value can be very small. When utilization
of the hetero-interface is not required, one is willing to tolerate various intermediate
layers, so long as the top working layers are of desired device quality. Of the many
pitfalls in the path of this development, some, such as the possible chemical
incompatibility of the two materials, are not directly related to the lattice mismatch.
The latter however manifests itself adversely by generating misfit dislocations,
which thread the epitaxial layers, thus degrading their quality.
The start of heteroepitaxy on porous silicon was initiated by a Luryi and Suhir
paper in 1986 (Luryi and Suhir 1986). They theoretically predicted a possible
approach for growing dislocation-free lattice-mismatched heteroepitaxial layers
on small seed pads of lateral dimension L, having a uniform crystal orientation
over the entire substrate wafer. It was proposed that when L is smaller than a
specific length Lmin, which depends on the lattice misfit as well as the dislocation
energy, the entire elastic stress in the epitaxial films will be accommodated without
dislocations. Porous Si, studied at that time for dielectric isolation purposes (Imai
1981), was named as a suitable substrate.
583
Epitaxial
material
SiGe alloys
SiC
Ge
IIIV
semiconductors
IIVI
semiconductors
Others
Epitaxy technique(s)
CVD, HFCVD
APCVD reactor,
SSMBE,
carbonization
SME
Diamond
CVD, HFCVD,
MPCVD
Carbon
nanotubes
GaAs
CVD
MOCVD, MOVPE
GaN
MOVPE, MOCVD,
CVD, RF-sputtering,
magnetron sputtering
InP
InN
MOCVD
Reactive magnetron
sputtering
MOVPE
CBD
AlN
CdS
ZnO
PbS, PbTe
ZnSe
Cobalt
silicide
BST
Epitaxial
CVD
MBE
Tin oxide
Protein
crystallization
Pulsed laser
deposition
Atomic layer epitaxy
Vapor diffusion
hanging drops
References
Halimaoui (1995), Novikov
(2003)
DArrigo (2006), Vasin (2007)
584
R. Sabet Dariani
Fig. 1 SEM pictures of different materials grown on porous silicon: (a) GaAs layer (Wiesner
et al. 2009); (b) ZnO rods (Rajabi et al. 2011); (c) GeSi layer (Xie and Bean 1990a); (d) barium
strontium titanate (BST) film (Liu et al. 2004)
585
GaAs films have been grown on porous Si substrates by molecular beam epitaxy
(MBE) in anticipation that the total defect density of the films would be reduced.
Porous Si layers were considered to be a deformable material, so the stress due to
the large misfit could be relaxed by straining small crystalline columns in porous Si
layers, instead of by formation of misfit dislocations in GaAs films, resulting in
GaAs films with improved crystalline quality (Hasegawa et al. 1989).
The stress due to the thermal expansion coefficient difference between Si and
GaAs could also be accommodated via a porous Si layer (see handbook chapter
Thermal Properties of Porous Silicon). GaAs layers of higher quality were
achieved on PS in comparison with the GaAs layers on single Si (100) substrates.
To optimize thick epilayer quality, a two-step growth process was used, where the
first layer, which plays an important role in determining the epilayer quality,
is grown at a relatively low temperature, followed by high-temperature growth
(Kang et al. 1992).
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Aouassa M, Escoubas S, Ronda A, Favre L, Gouder S, Mahamdi R, Arbaoui E, Halimaoui A,
Berbezier I (2012) Ultra-thin planar fully relaxed Ge pseudo-substrate on compliant porous
silicon template layer. Appl Phys Lett 101:233105
Baranauskas V, Peterlevitz AC, Chang DC, Durrant SF (2001) Method of porous diamond
deposition on porous silicon. Appl Surf Sci 185:108113
Belyakov LV, Zakharova IB, Zubkova TI, Musikhin SF, Rykov SA (1997) Study of Pb Te
photodiodes on a buffer sublayer of porous silicon. Semiconductors 31(1):76
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Bergaoui MS, Boufaden T, Guermazi S, Agnel S, Toureille A, El Jani B (2008) Study of the
thermal step signal of GaN grown on porous silicon substrate by MOVPE. J Mater Sci Mater
Electron 19(12):11561159
Blanchard NP, Boucherif A, Regreny PH, Danescu A, Magoariec H, Penuelas J, Lysenko V, Bluet
JM, Marty O, Guillot G, Grenet G (2011) Engineering pseudosubstrates with porous silicon
technology. In: Nazarov A et al (eds) Semiconductor on insulator materials for
nanoelectronics. Springer-Verlag Berlin Heidelberg
Boufaden T, Matoussi A, Guermazi S, Juillaguet S, Toureille A, Mlik Y, El Jani B (2004) Optical
properties of GaN grown on porous silicon substrate. Physica Status Solidi (a) 201(3):582587
Buzynin YN, Drozdov YN, Drozdov MN, Lukyanov AY, Khrykin OL, Buzynin AN, Lukyanov
AE, Rau EI, Lukyanov FA (2008) Heteroepitaxial GaN films on silicon substrates with porous
silicon buffer layers. Bull Rus Acad Sci Phys 72(11):14991503
Cai H, Shen H, Yin Y, Lu L, Shen J, Tang Z (2009) The effect of porous silicon on the crystalline
properties of ZnO thin films. J Phys Chem Solid 70(6):967971
Carvajal JJ, Bilousov OV, Drouin D, Aguilo M, Daiaz F, Rojo JC (2012) Chemical vapor
deposition of porous GaN particles on silicon. Microsc Microanal 18(4):905911
Chaaben N, Boufaden T, Christophersen M, El Jani B (2004) Structural and optical characterization of GaN grown on porous silicon substrate by MOVPE. Microelectron J 35(11):
891895
Chaaben N, Yahyaoui J, Christophersen M, Boufaden T, El Jani B (2006) Morphological properties of AlN and GaN grown by MOVPE on porous Si (111) and Si (111) substrates.
Superlattices Microstruct 40:483489
Chang CC, Lee CH (2000) Characterization and fabrication of ZnSe epilayer on porous silicon
substrate. Thin Solid Films 379:287291
Chayen NE, Saridakis E, El-Bahar R, Nemirovsky Y (2001) Porous silicon: an effective
nucleation-inducing material for protein crystallization. J Mol Biol 312(4):591595
Cheng K, Degroote S, Leys M, Van Dacie B, Germain M, Van Tendeloo G, Borghs G (2007)
Single crystalline GaN grown on porous Si (111) by MOVPE. Physicia Status Solidi (c)
4(9):19081912
Christiansen S, Albrecht M, Michler J, Strunk HP (1996) Elastic and plastic relaxation in slightly
undulated misfitting epitaxial layers a quantitative approach by three-dimensional finite
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Chuah LS, Hassan Z, Ng SS, Abu Hassan H (2009) Porous Si (111) and Si (100) as an intermediate
buffer layer for nanocrystalline InN films. J Alloys Compd 479(12):L54L58
Chuah LS, Hassan Z, Tneh SS, Abu Hassan H (2010) Porous silicon as an intermediate buffer layer
for zinc oxide nanorods. Compos Interf 17(8):733742
DArrigo G, Severino A, Leone S, Mauceri M, Abbondanza G, Buongiorno C, Terrasi A, La Via F
(2006) Heteroepitaxial growth of 3C-SiC on silicon-porous silicon-silicon (SPS) substrates.
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Dong Z, Xue C, Zhuang H, Gao H, Tian D, Wu Y (2006) Synthesis of GaN films on porous silicon
substrates. Rare Metals 25(1):9698
Dusco C, Khanh NQ, Horvath Z, Basony I, Utrianen M, Lehto S, Nieminen M, Niinisto L (1996)
Deposition of tin oxide into porous silicon by atomic layer epitaxy. J Electrochem Soc
143(2):683
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arrays of carbon nanotubes and their field emission properties. Science 283:512513
Gouder S, Mahamdi R, Aouassa M, Escoubas S, Favre L, Ronda A, Berbezier I (2014) Investigation of microstructure and morphology for the Ge on porous silicon/Si substrate heterostructure obtained by molecular beam epitaxy. Thin Solid Films 550:233238
Halimaoui A, Campidelli Y, Badoz PA, Bensahel D (1995) Covering and filling of porous silicon
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587
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Kinetics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Anisotropy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Deformations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Microstructures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
589
590
591
592
594
597
Abstract
Introduction
The thermal oxidation of macroporous silicon (see handbook chapter
Macroporous Silicon for detail on its prior fabrication) is the most frequently
employed posttreatment procedure. This procedure is commonly performed, as also
in the microelectronics technology, at a high temperature T 8001,200 C in
oxygen or water vapor (dry or wet oxidation, respectively) (Burger and Donovan
1967). The process of SiO2 formation is accompanied by an increase in volume. It
follows from the relationship between the gram-atomic weight of Si (28 g) and its
E.V. Astrova (*)
Ioffe Physical Technical Institute, St. Petersburg, Russia
e-mail: east@mail.ioffe.ru
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_60
589
590
E.V. Astrova
density (2.33 g/cm3) that one gram-atom of Si occupies a volume of 12 cm3. One
gram-molecule of SiO2 with a gram-molecular weight of 60 g and density of
2.2 g/cm3 occupies a volume of 2.27 times that of silicon from which this SiO2
was formed. The arising compressive stresses in a silicon dioxide film
and tensile stresses in silicon itself relax via viscous flow of the oxide at
T > 960 C. Thus, the main factor leading to the appearance of stresses in
oxidized silicon after cooling to room temperature is the difference between the
thermal expansion coefficients: (2.54.5) 106 K1 for Si and 5 107 K1
for SiO2 (Hu 1991).
Kinetics
On the planar surface of silicon, the increase in the volume of the oxide is
accommodated via free expansion of the film in the direction perpendicular to
the Si/SiO2 interface. Residual stresses due to the mismatch between the thermal
expansion coefficients are concentrated in the oxide and directed in parallel to the
plane (biaxial compressive stress). Their magnitude is estimated at 0.3 GPa for
a 1-m-thick film (Jaccodine and Schlegel 1966). In oxidation of a profiled
Si surface, there appear additional stresses directed perpendicular to the
silicon/oxide interface. These stresses strongly affect the oxidation kinetics of
2D structures (macropores, pillars, trenches, etc.) (Uematsu et al. 2002; Liu
et al. 1992). The results obtained in studies of oxidation of nonplanar surfaces
are also applicable to macroporous silicon. One fundamental feature of 2D
oxidation (Kao et al. 1987, 1988) is that the oxidation rate of convex and concave
silicon surfaces decreases. This retardation is more pronounced for concave
surfaces. The oxide thickness strongly depends on the radius of curvature of the
silicon surface: the smaller the radius, the thinner the oxide. Figure 1 shows an
oxidized Si pillar where the oxide thickness is strongly reduced in the area of
maximal curvature.
The effect also depends on other factors: the lower the oxidation temperature,
the stronger the retardation. The phenomenon is observed in both dry and wet
oxidation, being more pronounced in the case of oxidation in dry oxygen. Presence
of a phosphorussilicate glass film on the surface of heavily doped Si reduces the
retardation of oxidation. The main reason for the retardation is the nonuniform
deformation of the oxide film. Arising stresses reduce diffusivity of oxygen in the
oxide and change the kinetics of reaction on Si-SiO2 interface. The stresses normal
to the Si/SiO2 interface retard the oxidation reaction for curvilinear surfaces of both
signs. Additional compressive stresses in the bulk of the oxide on concave surfaces
enhance the retardation effect. According to some evidence, the oxidation process
of thin Si wires is self-limiting (Liu et al. 1993); according to other data, their
complete oxidation is possible (Kim et al. 2011). Anyway, the effect in which
oxidation of nonplanar Si surfaces is retarded is a generally recognized fact. For
small wires (<35 nm) oxidation rate is reduced by factor of two compared to bulk
silicon (B
uttner and Zacharias 2006).
591
Anisotropy
At high temperatures, the oxidation process can be considered nearly isotropic,
whereas at low temperatures, the dependence of the oxidation rate on the crystallographic direction becomes noticeable. The (111) plane is oxidized at the highest
rate and the (100) plane at the lowest. Table 1 lists the wet-oxidation rate ratios for
planar (100) and (110) silicon surfaces in relation to temperature.
The anisotropy of the oxide formation rate was used to convert the crosssectional shape of macropores in (100)-oriented Si wafers from rounded square to
circular upon an increase in their diameter via removal of the sacrificial SiO2 layers
(Trifonov et al. 2007). Figure 2 presents the results for a sample subjected to
11 cycles of oxidation in dry oxygen at 1,100 C for 1 h. Note that the tendency
toward pore rounding due to the oxidation rate anisotropy is enhanced by the
oxidation retardation on the concave surface at square corners.
592
E.V. Astrova
800 C
1,440
5,027
1.29
900 C
300
4,575
1.25
1,000 C
96
4,735
1.18
1,100 C
40
4,880
1.05
1,200 C
24
5,554
1.03
Fig. 2 Change of the macropore shape in oxidation/oxide-removal cycles (scale bar 4 m):
(ac) SEM micrographs (bottom views) of a macroporous silicon membrane after (a) 1st, (b) 6th,
and (c) 11th oxidation step; (d) pore shape extracted from SEM micrographs taken after selected
oxidation steps indicated by numbers (Trifonov et al. 2007)
Deformations
The increase in the diameter of straight macropores, to the point of disappearance of
walls between neighboring pores, enables fabrication of silicon pillars. Figure 3a
and b show a structure with through-oxidized walls, from which pillars with a
triangular cross-section are produced after the oxide is dissolved. The stresses due
to the presence of the oxide lead to distortion of the round pores, making these pores
593
Fig. 3 Macroporous Si with triangular pore arrangement: (a, b) front view images of oxidized
initially round pores under (a) optical and (b) electron microscopes, (c) front view of roundedsquare-shaped pores after removal of the oxide, scale bar is 10 m (Astrova et al. 2011) (With kind
permission from Springer Science+Business Media), (d) broadening of symmetrically modulated
pores upon their merging along the square corners, scale bar is 6 m (Trifonov et al. 2008) (With
permission from Elsevier, 2008)
hexagonal in accordance with the symmetry of the pore array. The pattern
symmetry and the cross-section of the pores predetermine the shape of the pillars
being formed. A structure with pillars having a butterfly cross-section, produced by
merging of pores with cross-sections in the form of rounded squares, is shown in
Fig. 3c. A structure formed from macropores with a diameter varying along their
length is presented in Fig. 3d.
The stresses and deformations appearing in macroporous silicon samples in
oxidation/oxide-removal cycles were studied by means of X-ray diffraction
analysis, topography (Astrova et al. 2002, 2003; Shulpina et al. 2001), and
micro-Raman spectroscopy (Perova et al. 2003). It was found that oxidation leads
to deformation of the crystal lattice, with a strain of 104. The lattice deformation is
mostly due to misorientation of the planes that are perpendicular to the wafer
surface. After the oxide is removed, the strain decreases by an order of magnitude
(Astrova et al. 2001). Being combined, the residual stress fields can lead, as also in
the case of oxidized mesoporous silicon (Barla et al. 1986), to a strong bending of
wafers. Figure 4 shows the shape of a sample with a diameter of 25 mm and a
porous region (20 mm in diameter) in the middle of the sample after six oxidation/
594
E.V. Astrova
Microstructures
The thermal oxide on the surface of macropores is successfully used as a mask in
etching of silicon in alkaline solutions. The minimal thickness of SiO2 that protects
Si surface depends on KOH concentration and temperature (Kendall 1979). Figure 6
shows the standard scheme for substrate removal to obtain through macropores (the
initial wafer is oriented in (100) plane).
The pore opening process was precisely controlled in (Mathwig et al. 2011) by
means of bias-assisted KOH etching. If the dissolution of silicon is continued after
stage (c) in Fig. 6, silica arrays can be obtained (Schilling et al. 2004; Trifonov
et al. 2005; Astrova et al. 2005; Rodriguez et al. 2005; Zhao et al. 2007). An
example of these arrays is shown in Fig. 7. Careful removal of bottoms of these test
595
Fig. 6 Schematic of membrane fabrication: The etched macroporous silicon (a) is oxidized
(b) and subsequently etched in KOH (c). The angle between the (100) surface and the remaining
(111) pore wall is 54.7 . Silicon dioxide can be removed by dipping in an HF solution to
obtain a porous membrane (d) (Langner et al. 2011) (With kind permission from Springer
Science+Business Media)
596
E.V. Astrova
Fig. 9 Macroporous Si
annealed in the presence of
LiNbO3 at 1,200 C for
24 h. SiO2 (cristobalite)
appears as a bright contrast
(Zhao et al. 2007)
The thermal oxidation can be utilized to determine the inner surface area of
macropores by weighing (Nechitailov et al. 2007). It is assumed here that the
thickness of the oxide covering a 2D structure is the same everywhere. This
technique is applicable to macroporous silicon with both regular and random
pores and is compatible with gravimetric determination of porosity.
597
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Astrova EV, Ratnikov VV, Remenyuk AD, Tkachenko AG, Shulpina IL (2001) Real structure of
a microchannel silicon studied by X-ray diffraction. Tech Phys Lett 27:4144
Astrova EV, Ratnikov VV, Remenyuk AD, Shulpina IL (2002) Strains and crystal lattice defects
arising in macroporous silicon under oxidation. Semiconductors 36:10331042
Astrova EV, Ratnikov VV, Remenyuk AD, Shulpina IL (2003) Strains in macroporous silicon
introduced by cyclic oxidation. Phys Stat Sol (a) 197:1621
Astrova EV, Borovinskaya TN, Zamoryanskaya MV, Perova TS (2005) Silica micro tubes formed
during the patterning of oxidized macroporous silicon. Phys Stat Sol (C) 2:32133217
Astrova EV, Fedulova GV, Smirnova IA, Remenyuk AD, Kulova TL, Skundin AM (2011) Porous
silicon based negative electrodes for lithium ion batteries. Tech Phys Lett 37:731734
Barillaro G, Diligenti A, Nannini A, Pennelli G (2003) A thick silicon dioxide fabrication process
based on electrochemical trenching of silicon. Sensors Actuators A 107:279284
Barla K, Herino R, Bomchil G (1986) Stress in oxidized porous silicon layers. J Appl Phys 59
(2):439441
Burger RM, Donovan RP (1967) Fundamentals of silicon integrated device technology,
v. 1 Oxidation, diffusion and epitaxy. Prentice-Hall, Englewood
Buttner C, Zacharias M (2006) Retarded oxidation of Si nanowires. Appl Phys Lett 89:263106
Hu SM (1991) Stress-related problems in silicon technology. J Appl Phys 70:R53
Jaccodine JRJ, Schlegel WA (1966) Measurement of strains at Si-SiO2 interface. J Appl Phys
37:2429
Kan PYY, Finstad TG (2005) Oxidation of macroporous silicon for thick thermal insulation. Mater
Sci Eng B 118:289292
Kao D-B, McVittie JP, Nix WD, Saraswat KC (1987) Two-dimensional thermal oxidation of
silicon. I. Experiments. IEEE Trans Electron Devices ED-34:10081017
Kao D-B, McVittie JP, Nix WD, Saraswat KC (1988) Two-dimensional thermal oxidation of
silicon. II. Modeling stress effects in wet oxides. IEEE Trans Electron Devices ED 35:2537
Kendall DL (1979) Vertical etching of silicon at very high aspect ratios. Ann Rev Mater Sci 9:373
Kim B-H, Pamungkas MA, Park M, Kim G, Lee K-R, Chung YC (2011) Stress evolution during
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Langner A, Muller F, Gosele U (2011) Macroporous silicon, Chapter 13. In: Hayden O, Nielsch K
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Mathwig K, Geilhufe M, Muller F, Gosele U (2011) Bias-assisted, KOH etching of macroporous
silicon membranes. J Micromech Microeng 21:035015
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of macroporous silicon membranes. Phys Stat Sol (c) 4:19231927
Perova TS, Astrova EV, Maurice R, Potapova D, Vasunkina TN, Moore RA (2003) Characterisation of macro-porous silicon for electronic applications. Proce SPIE 4876:396403
Rodriguez A, Molinero D, Valera E, Trifonov T, Marsal LF, Pallare`s J, Alcubilla R (2005)
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Schilling J, Scherer A, Gosele U, Kolbe M (2004) Macroporous silicon membranes as electron and
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sintering Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sintering Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Silicon Sintering: Device Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
599
601
602
604
607
607
Abstract
High surface area mesoporous silicon is prone to sintering, which can be an issue
for some applications and be exploited for others. The mechanisms of silicon
sintering, conditions that promote it, methods of characterizing, effects on
properties, and potential uses are reviewed.
Introduction
Since the porous silicon surface is hydrogen terminated, its functionalization is easy
to tailor (Song and Sailor 1999; Stewart et al. 2000; Gao et al. 2002). Depending on
the pore size and porosity, bioactive, biodegradable, or bioinert Psi can be realized
(Canham et al. 1997). Although tailoring of the porous silicon can occur during the
anodization process itself, the size of the pores could be changed reliably only with
a certain degree of freedom and often on an expense of widening of the pore size
distribution (Herino et al. 1997; Labunov et al. 1986) or using chemically aggres-
I. Kuzma-Filipek (*)
IMEC, Heverlee, Belgium
e-mail: kuzma@imec.be
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_62
599
600
I. Kuzma-Filipek
sive electrolytes (Canham et al. 2000). However, enlargement of the pores with
uniform pore size distribution can occur by means of thermal annealing (Herino
et al. 1984; Ogata et al. 2001; Muller et al. 2003).
There are specific areas of application where controlled enlargement of pores is a
must, and this is, e.g., as a carrier for controlled release of large biomolecules
(Salonen et al. 2008). Salonen et al. has studied porous silicon annealing for this
particular application (Salonen et al. 2009). Layer transfer techniques and buried
Bragg reflectors are other examples where sintering of porous silicon is an essential
step to obtain specific function of porous structure (Brendel 2001). In principle the
porous silicon annealing phenomena can occur, wanted or unwanted in all applications which require surface conditioning at temperatures as low as 400 C as for
those temperatures the very first structural changes in porous silicon were already
observed (Ogata et al. 2001). Intentional temperature treatment of porous silicon is
typically applied for the following purposes: (i) surface passivation and reduction
of surface defects; (ii) gettering functionality; (iii) enhancement of optical properties; (iv) enhancement of electrical properties by conductivity enhancement;
(v) fabrication of separation layers, tailoring mechanical strength; and
(vi) enhancement of trapping and controlled release of large molecules. On the
other hand unintentional structural changes can lead to non-beneficial losses as
well, which are related to losses in surface area for sensing devices and nonbiodegradability for medical use.
Example of high-temperature treatment of mesoporous silicon into reorganized
macropore-size voids can be seen in Fig. 1 (Kim et al. 2006). In this case porous
silicon free-standing film serves as a template layer for epitaxial silicon growth,
where reorganization controls surface closure of pores and reduction of stacking
faults. Sintering controls also electrical properties of the porous layer and the actual
distribution of voids which is expected to play a role in the mechanical properties of
porous silicon (Martini et al. 2012).
601
Sintering Mechanism
Sintering is defined as the thermal treatment of porous or powder materials below
their melting point (for silicon it is 1,412 C) accompanied by structural changes.
Sintering can often occur during processing of porous silicon (see, e.g., handbook
chapter Homoepitaxy on Porous Silicon). Silicon itself is a model material
for studying the sintering of covalently bonded nonoxide ceramics; therefore,
significant amount of literature database exists, with good understanding of
physics and chemistry of the sintering of silicon (Greskovich and Rosolowksi
1976; Moller and Welsch 1985; Coblenz 1990). The microstructural changes in
porous silicon single layers during high-temperature annealing under various
conditions can be explained with the aid of the classical theory of sintering
(Geguzin et al. 1984). Sintering starts at temperatures higher than Tammans
temperature which for silicon is at 572 C. The main driving force of this
phenomenon is the minimization of the inner surface energy responsible for
morphological changes in Psi, as in this investigated case, during the annealing
(M
uller et al. 2000, 2003; Eaglesham et al. 1993). The temperature is a trigger to
activate both volume and surface transport mechanisms; the later one was experimentally proven to be the dominant mechanism during porous silicon sintering
(M
uller et al. 2003). All diffusion mechanisms can be seen by its graphic
representation in Fig. 2.
Non-morphological changes of p-type porous silicon were observed for the
temperatures as low as 350400 C using X-ray diffraction and were attributed to
desorption of hydrogen and changes in the density of dangling bonds (Ogata
et al. 2001). As it was shown by Ott et al. (2003, 2004) and earlier by Labunov
et al. (1986, 1987); at first stage bridges are being formed at the places of local
narrowing of the pore channels, leading to the closing of the pore capillaries and to
the formation of a chain of individual cavities (from the columnar nanometer-sized
spongy kind of pores, through elongated but closed pores, and to spherical and
Fig. 2 Graphical illustration of the basic diffusion mechanisms responsible for the
reconfiguration during sintering on monocrystalline solids (Wolf 2007; Muller et al. 2002)
602
I. Kuzma-Filipek
closed pores). The open dendritical structure closes to form isolated pores and the
adjacent pores merge into larger voids. The second stage defines the evolution of
the frequency, size, and shape of the closed pores (Muller et al. 2003). It was shown
by the group of Ott et al. (2004) that the pore size distribution reveals an increasing
median with the annealing temperature and annealing time. Annealing the samples
at a constant temperature for times from 30 min up to 120 min leads to a similar
evolution of the pore structure, as during increase of the annealing temperature
from 880 C to 1,050 C.
The surface energy of a spherical-shaped void with a constant volume can be
reduced further by faceting (Ott et al. 2004; Eaglesham et al. 1993). The surfaces
{111} and {100} are the ones with the lowest observed surface energy in silicon
(Eaglesham et al. 1993), with the angle of 54.73 between (100) and (111) oriented
facets. According to (Eaglesham et al. 1993), the pore with the facetted shape is the
equilibrium shape of pores in silicon (see Fig. 3f). Another observed phenomenon is
the formation of the void-free thin capping layer during sintering process first
reported by (Sato et al. 1995). This capping layer is formed as a result of the porous
macroscopic surface acting as a vacancy sink. Pores initially located close to the
surface dissolve into the gas phase, leaving behind a several 10 nm thick monocrystalline layer free of pores (Sato et al. 1995). The TEM images presented in
Fig. 3a, d (Kuzma-Filipek 2010) demonstrate such dense layer, in a multilayer
system where same effect is observed at the interfaces between adjacent layers
exposed to sintering in H2 at >1,100 C.
Sintering Conditions
Figure 3 shows TEM images of the multilayer structures consisting of 15 layers of
alternating porous silicon prepared in the same way. The layers were (A) as grown,
(B) exposed to argonoxygen mixture, (C) exposed to argon and subsequently to
hydrogen at low pressure, and (D, E, F) hydrogen at atmospheric pressure. They all
revealed completely different reorganization morphologies for the same multilayer
stack. After argonoxygen, as well as nitrogen anneal, no clear sintering of porous
material is seen (Kuzma-Filipek et al. 2007). It is known that for the reorganization
of Psi, the internal surface must be free of native oxide, since the presence of an
oxide suppresses the mobility of silicon atoms (Herino et al. 1984). It was found
that argon annealing was causing a 2030 nm oxide layer on a macroporous
structure, not present while annealing in hydrogen (Depauw et al. 2008, 2009).
Lack of oxide while annealing in hydrogen is due to the chemical affinity of
hydrogen to oxide, hydrogen being a strong reducing agent.
The mechanism of pore reorganization in argon is similar to the one in hydrogen
ambient but is slower and less effective due to the absence of H2 species which
accelerate formation and degassing of SiO (Claassen and Bloem 1980). Possible
scenario of reorganization of pores in Ar and H2 was given by Depauw et al. (2008,
2009), proposing that (i) at the initial stage a thin oxide layer is formed by aging on
the pore walls after anodization and (ii) in Ar at high temperature, the oxide is
603
Fig. 3 Different reorganized microstructures for the multilayer porous silicon reflector structure:
(a) as etched, (b) treated in argonoxygen (14slm Ar, 1,000 C), (c) after treatment in argon and in
hydrogen under low pressure (14slm Ar, 1,000 C + H2 reduced pressure 1,000 C), and (d, e, and
f) after treatment in hydrogen at atmospheric pressure (1,130 C, 25slm H2, atmospheric pressure)
(Kuzma-Filipek 2010)
604
I. Kuzma-Filipek
etched into gaseous SiO. Part of it is escaping the pores during the heat treatment
and part may stay inside the pores trapped during the progressive closure of the
pores due to surface energy minimization. During cooling down the inner SiO
converts back into SiO2. In hydrogen, this situation is different since the etch rate of
SiO2 is much faster than pore closure allowing most of the SiO to escape from the
pore. In case of mesoporous multilayer structure annealed in argon, the SiO etching
is most likely prevented due to confinement of the layers (See Fig. 3b).
Due to low-pressure conditions, like in Fig. 3c, reorganization is inhomogeneous
and does not start simultaneously for each layer until spherical closed voids are
formed, but rather the maturity of voids is reached much faster at the surface than in
the regions located away from the surface. This is the reason why the layers below
are not transforming homogeneously and reveal still the intermediate elongated
types of pores, while the top layer consist of overgrown voids which are merging
into large cavities. Figure 3df presents the fully reorganized complex multilayer
structure under condition of atmospheric pressure and hydrogen treatment which is
used as a preconditioning in silicon epitaxy to avoid oxide formation.
Table 1 gathers literature results about porous silicon sinter processes under
various conditions and the effect of sintering.
605
Mesoporous and
macroporous mono-/
multilayer, low-level
porosities 20/40 %
Sintering process
100800 C,
vacuum furnace
(10 610 9 Torr)
8801,130 C H2
(100750 Torr)
Effect
Observed desorption
of hydrogen from
Psi layer at 400 C
or lower causes the
strain variation
Dangling bond
density starting to
increase at 350 C
up to 500 C and
plays a significant
role in the structural
changes
Lattice contraction
of Psi after thermal
treatment
(at 350 C)
Psi under tension
after annealing
Structural changes
start at temperatures
>450 C. Thin
oxide layer formed
on pore surfaces can
suppress the surface
migration of Si
atoms
H desorption
responsible for
strain variation in
Psi, ends at 550 C
Pore coarsening
observed at 600 C
Structural
reorganization until
facetted shape voids,
pore size
distribution reveals
an increasing
median with the
annealing
temperature
and time
880 C, 30 min
H2- isolated
elongated pores;
972 C, 30 min
H2- isolated
spherical
pores;1,070 1,130
C facetted pores
Authors
Ogata et al. (2001)
Buttard et al. (1999)
Sugiyama and
Nittono (1989)
Labunov
et al. (1987)
Ogata et al. (2001)
Buttard et al. (1999)
Ogata et al. (2001)
Herino et al. (1984)
Halimaoui
et al. (1995)
Buttard et al. (1999)
Gardelis
et al. (1995)
Kuzma-Filipek
(2010)
Depauw et al.
(2008)
Ott et al.
(2003, 2004)
Sugiyama and
Nittono (1989)
(continued)
606
I. Kuzma-Filipek
Table 1 (continued)
Porous silicon system
Sintering process
Effect
1,000 C,
atmospheric
pressure, ArO2,
N2, and forming gas
(100750 Torr)
Lattice spacing of
the Psi layer
decreases with
increasing annealing
temperature
No clear sintering
effect due to SiO,
SiOH, and SiN
bonds blocking the
surface diffusion
Macroporous
monolayer
1,0001,100 C,
atmospheric
pressure, Ar, H2
anneal (<100 Torr)
Mesoporous multi-/
monolayer,
low-level porosities
20/40 %
1,000 C reduced
pressure conditions
Mesoporous multi-/
monolayer, high-level
porosities > 40 %
>1,000 C
(100750 Torr), H2
and vacuum
Structural
reorganization
present with thin
oxide layer
Transformation of
pores into
completely empty
spheres resembling
SOI, called ESS
(empty space in
silicon)
Enhanced surface
diffusion, enhanced
structural changes
close to the top
surface in reduced
pressure conditions
and preconditioning
with H2
Dendritic
microstructure with
higher initial
porosity shows
slower restructuring
during heat
treatment
Authors
Kuzma-Filipek
(2010)
Kuribayashi
et al. (2004)
Sato et al. (2000)
(Depauw et al. 2008, 2009; Brendel et al. 2010). Similar studies of void shape
evolution and SON (silicon-on-nothing) structure formation from masked
anisotropic reactive ion etching resulting in square arrays of holes during H2 anneal
were shown in Sudoh et al. (2009). Other less costly techniques using purely
electrochemical macroporous silicon were also proposed (Lehmann et al. 1992;
Solanki et al. 2004).
Sintered porous silicon is also known to improve optical properties by scattering
light at the 10100 nm voids, which was investigated by numerous of authors
607
(Wolf et al. 2008; Ghannam et al. 2006). Additionally while constructing multilayer
porous designs, these promote constructive interference by multiple reflections at
the layer interfaces, which are preserved after high-temperature treatment. For
those reasons it is incorporated in thin film solar cells as optical boosters (Zettner
et al. 1998; Duerinckx et al. 2006; Kuzma-Filipek et al. 2008; Krichen et al. 2009).
Authors in Duerinckx et al. (2006) and Kuzma-Filipek et al. (2007) additionally
emphasize that the high-temperature driven reorganization of the nm-sized pores
into voids surrounded with silicon matrix preserves the conductivity of the majority
of carriers in the devices (Kuzma-Filipek et al. 2007, 2008; Duerinckx et al. 2006).
It was shown in Kuzma-Filipek et al. (2007) that the reorganization of porous
silicon by sintering at 1,130 C in pure H2 is assuring no resistive losses for the
current flow.
Conclusions
Numerous applications in, e.g., biomedical or microelectronics require application of sintered porous silicon, and this is for either controlled molecule release,
enhancement of mobility, conductivity, or optical properties of porous silicon. In
the layer transfer processes (LTP), sintering is a critical step to form a sacrificial
porous layer used for active layer detachment. Sintering process of porous silicon
is well described by classical theory of sintering and is driven by the minimization
of the surface energy, linked to the internal surface area. The annealing temperature and annealing ambient atmosphere are triggers to activate both volume and
surface transport mechanisms, with the emphasis to the later one. Elongated
annealing time can lead to similar evolution of the pore structure as increasing
temperature.
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Brendel R, Auer R, Artmann H (2001) Textured monocrystalline thin-film Si cells from the porous
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Buttard D, Dolino G, Faivre C (1999) Porous silicon strain during in situ ultrahigh vacuum thermal
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Canham LT (1997) Porous silicon formation by anodisation. In: Canham LT (ed) Properties of
porous silicon. INSPEC, London, pp 1222
Canham LT, Reeves C, Anderson M, Cox TI, Tinsley-Bown AM, Perkins EA, Squirrell DJ,
Hollings M, Hutchinson A, Nicklin S, Wun A, Sailor MJ (2000) Tuning the morphology of
porous silicon for immunoassays. In: Conference proceedings 2nd international conference on
porous semiconductors- science and technology, Madrid, pp 547554
Claassen WAP, Bloem J (1980) The nucleation of CVD silicon on SiO2 and Si3N4 substrates.
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Coblenz WS (1990) The physics and chemistry of the sintering of silicon. J Mater Sci 25:
27542764
Depauw V, Richard O, Bender H, Gordon I, Beaucarne G, Poortmans J, Mertens R, Celis J-P
(2008) Study of pore reorganisation during annealing of macroporous silicon structures for
solar cell application. Thin Solid Films 516:69346938
Depauw V, Gordon I, Beaucarne G, Poortmans J, Mertens R, Celis J-P (2009) Large-area
monocrystalline silicon thin films by annealing of macroporous arrays: Understanding and
tackling defects in the material. J Appl Phys 106:033516
Duerinckx F, Kuzma-Filipek I, Van Nieuwenhuysen K, Beaucarne G, Poortmans J (2006)
Reorganized porous silicon Bragg reflectors for thin-film silicon solar cells. IEEE Electr Dev
Lett 27:837839
Eaglesham DJ, White WE, Feldman LC, Moriya N, Jacobson DC (1993) Equilibrium shape of
Si. Phys Rev Lett 70:1643
Gao T, Gao J, Sailor M (2002) Tuning the response and stability of thin film mesoporous silicon
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Gardelis S, Bangert U, Harvey AJ, Hamilton B (1995) Double-crystal X-ray diffraction, electron
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J Electrochem Soc 142:2094
Geguzin Ya, E (1984) The Physics of sintering (in Russian), Nauka, Moscow, pp 307. 2nd edition.
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Various Classes of Porous Silicon Templates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filling Porous Silicon Templates with Various Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selective Dissolution of Porous Silicon Templates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
612
613
614
618
619
620
Abstract
Conductive polymer nanostructures synthesized using porous silicon (PSi) templates are described, with an emphasis on PSi template advantages, pore-filling
phenomenon, mechanism of polymerization, and selective removal of PSi to
release the polymeric structures. The interaction of pyrrole monomers, as a case
study, on the entire surface of PSi under both galvanostatic and potentiostatic
deposition modes is presented with discussion on the processing issues associated with the electrochemical deposition process inside the pores. Additionally,
various materials infiltrated into PSi templates are briefly described. Examples
of free-standing conductive polymer structures formed by selective dissolution
of PSi are provided.
611
612
F.A. Harraz
Introduction
Template synthesis is a commonly used tool for the preparation of nanomaterials
and has been developed independently in various fields of nanotechnology.
Several studies and reviews on various template syntheses are well documented
(Hulteen and Martin 1997; Johnson et al. 1999; Whitney et al. 1993; Martin 1996;
Moller and Bein 1998; Tian et al. 2003; Raman et al. 1996; Bhushan 2004; Yang
et al. 1999). Compared to other sophisticated methods such as molecular beam
epitaxy and nanolithography, the template synthesis is an elegant, cost-effective
with a high-yield alternative technique (Martin 1994; Hu et al. 1999;
Aravamudhan et al. 2007; Chen et al. 2006). Prefabricated nanostructured materials with cylindrical nanopores are often used as shape-defining molds. For the
fabrication of one-dimensional polymer nanostructures, three main strategies
have been defined including self-assembly (Shimizu 2008), electrospinning
(Greiner and Wendorff 2008), and template synthesis. However, significant drawbacks are associated with the former two techniques as the number of materials
that could be self-assembled is limited, in addition to the difficulty to achieve
diameters below 100 nm with good degree of organization using electrospinning.
However, template synthesis is advantageous and has become one of the interesting and active synthetic approach in that field. It acts to direct the growth or
organization of nanostructures under conditions that preserve the original shape
or symmetry of template. The most common templates are track-etch polymeric
membranes (Chakarvarti and Vetter 1998) and porous alumina (Masuda and
Fukuda 1995). However, PSi (Lehmann 1993) template has significant advantages
over the traditional templates in fabrication of one-dimensional nanostructured
arrays with high aspect ratios and narrow diameter distributions. One of the unique
properties of PSi is the ability to precisely tune the pore diameter and surface
morphology via varying the Si dopant type and level and controlling the applied
current and time during the electrochemical etching. The compatibility of PSi with
conventional silicon processing technology adds another advantage. A variety of
materials including metals, conductive polymers, carbons, oxides, and semiconductors can be deposited within the cylindrical pores of PSi templates by different
methods such as electrochemical deposition, solgel, and chemical vapor deposition, leading to different morphologies including nanotubes, nanowires or
nanorods, nanorings, nanodots and heterogeneous nanostructures, etc. The dimensions of as-formed nanostructures can be easily controlled by regulating the
template pores and shapes and the deposition conditions. We focus on conducting
polymers; the process flow for fabrication of polymeric nanostructures using PSi
templates is depicted in Fig. 1.
Since the main objective of this handbook is dedicated to the fabrication,
characterization, processing, and applications of PSi, this chapter focuses on
utilizing PSi as a template-directing synthesis of polymeric nanostructures.
We begin with the preparation of various shapes and morphologies of PSi
templates. This is followed by a brief summary and tabulation of the main studies
613
on polymer and other materials incorporation into PSi templates. We then focus on
the electrochemical polymerization of pyrrole into PSi templates as a case study
and discuss the processing issues associated with its deposition inside the nanoscale
pores under both potentiostatic and galvanostatic deposition modes. Selective
dissolution of PSi templates to release the deposited polymers is consequently
presented. Finally, a summary of the chapter is given.
614
F.A. Harraz
Fig. 2 SEM top views (-1) and cross-sectional views (-2) of porous silicon templates with
different pore diameters. (a) Ordered macropores: 5 m. (b) Medium-sized pores: 120 nm. (c)
Mesopores: 20 nm (Fukami et al. 2008)
Poly( pphenylenevinylene)
Polyaniline
Polypyrrole, polyaniline,
polythiophene
Poly-vinyl-carbazole
MEH-PPV
PMMA
Mesopores
Mesopores
Mesopores, medium-sized
pores, ordered macropores
Medium-sized pores
Macropores
Macropores
Mesopores
Macropores
Mesopores
Deposited polymer
Poly(bithiophene), poly
(3-dodecylthiophene)
Polypyrrole
Solution cast
Wetting in
solutions or
melts
Solution cast
Electrochemical
Spin coating
Spin-on coating,
immersion
Electrochemical
Chemical
Electrochemical
Deposition
method
Electrochemical
Improve rectifying
performance
Pore filling, tuning
surface morphology
Photovoltaic device
Improve
photoluminescence
Pore filling
Improve electrical
contact, gas sensing
Light-emitting device
Objectives
Pore filling
Table 1 List of the main studies on polymer impregnation into porous silicon templates
Li et al. (2003)
References
Schultze and Jung (1995),
Errien et al. (2005)
Moreno et al. (1999), Vrkoslav
et al. (2006)
Nguyen et al. (2003)
616
F.A. Harraz
Deposited
material
LiNbO3
Micropores
Macropores
NaNO2
SnSe, Sn,
SnO2
Macropores
Ni, Cu,
Mesomacropores
Mediumsized pores
Mediumsized pores
Au, NiCo
CoPt
alloy
Fe3O4
Deposition
method
Impregnation in
solution
Infiltration
Chemical
reduction or
oxidation
Electroless,
electrochemical,
immersion
plating
Electrochemical
Electrochemical
Infiltration
Objectives
Silicon photonics
References
Zhao et al. (2005a)
Template filling
617
Fig. 4 SEM images of cross-sectional views of porous silicon templates after deposition of
polypyrrole into (a) macropores, (b) medium-sized pores, (c) mesopores, and deposition of
polyaniline into (d) macropores with inhomogeneous pore filling
618
F.A. Harraz
Fig. 5 SEM images of polypyrrole nano- and microstructures after selective removal of porous
silicon templates. Images (ae) are related to polypyrrole, image (f) is for polyaniline. (d) is a
magnified image of (b). Image (e) corresponds to partially filled pores. Templates used are (a)
ordered macropores and (c) mesopores while (b, d, e, f) medium-sized pores
619
pore bottom and grows toward the outer surface. The different pore sizes of
templates do not appear to hinder the polymerization process. Furthermore, no
pore blockage with polymer was observed by applying such electrochemical
techniques. Some of the nanowires are oriented in different directions; this
observation was not a result of imperfections in either the PSi template or
polymerization behavior as the original pores were almost aligned in parallel
(Fig. 2). Instead, this bundling is most likely an artifact of mechanical forces on
the nanowires incurred during the dissolution and drying processes (see handbook
chapter Drying Techniques Applied to Porous Silicon).
It appears now that surface morphology of polymeric micro- and nanostructures
could be tuned via the tuning of PSi templates, which is considered a unique
property of PSi compared to other porous templates. Additionally, due to the
semiconducting behavior of PSi layer as well as the silicon pore walls, one expects
that the polymerization proceeds homogeneously from the pore bottom or preferentially at the pore walls, depending on the dopant type of the starting silicon
substrate and the mode of electropolymerization process. This facilitates the preparation of different shapes, like wires, rods, or tubes. However, this is not possible
in case of porous alumina, for instance. Furthermore, due to the insulating character
of porous alumina, one should create an electrical contact on the backside before
inserting the template in the electrolytic solution. However, this step is not needed
in case of PSi, particularly the case of porous layers prepared using heavily doped
substrates. Finally, such hybrid nanostructures of PSi and conducting polymers
could be beneficial to current and future technologies based on conducting polymers, including photovoltaic devices and sensing applications.
Conclusions
To summarize this chapter, a variety of porous silicon layers (mesoporous,
medium-sized pores and macroporous regimes) could offer a versatile approach
as a template-directing synthesis of polymeric micro- and nanostructures. The
pores are filled homogeneously with polymer using the electrochemical technique. Selective dissolution of the silicon template is possible using an alkaline
solution, thereby releasing well-ordered polymeric nanostructures having the
same architectures of that of host PSi templates. The current template synthesis
technique is advantageous compared to other conventional porous templates,
especially the frequently used porous alumina template, since the surface
morphology of deposited material could be carefully tuned. Such combined
approach (porous silicon template electrochemistry) is expected to demonstrate
a broad range of utility for fabricating various micro- and nanostructured materials. Finally, one further expected benefit of PSi template synthesis which is
challenging with other approaches is the ability to infiltrate dissimilar materials
into a single nanostructure. This actually would allow for coupling between
materials that have, for instance, complementary optical and magnetic properties
that can interact in a novel way.
620
F.A. Harraz
References
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calculation of Payload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loading of Freestanding Flakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loading of Powders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
623
624
625
626
627
627
Abstract
Introduction
Many applications of porous silicon make use of the available void fraction,
whereby the pores are filled with some substance of interest, for example, a
beneficial active compound (see, e.g., the handbook chapters Drug Delivery
with Porous Silicon and Porous Silicon and Functional Foods). The loading
methodology depends, to some extent, on the properties of the active material to be
loaded. If the active can be dissolved in a suitable solvent, and assuming the solvent
does not interact with the porous silicon, then high payloads can be achieved by
A. Loni (*)
pSiMedica Ltd, Malvern, Worcestershire, UK
e-mail: aloni@psivida.com
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_64
623
624
A. Loni
Table 1 Actives loaded into porous silicon by melt intrusion (authors data, except where
indicated)
D-Panthenol
Function
Humectant/moisturizer
Triclosan
Ciprofloxacin (Wang et al. 2012)
Ethyl butyrate
Camellia
Peppermint
Erythritol
Antibacterial
Antibiotic
Flavoring/fragrance
Fragrance
Flavoring
Sweetener
Cosmetics additive
Supplement
Active
sequential dosing and drying. For an active with intrinsically low solubility, and
that possesses good thermal stability up to its melting point, an alternative loading
technique is melt intrusion. Used originally for impregnating porous glass with
metal oxide (Bartholomew and Garfinkel 1969) and semiconductor (Huber and
Huber 1988) materials and, more recently, to produce metal-porous silica
nanocomposite structures (Charnaya et al. 2011) and polymer composites from
porous silicon (Steinhart et al. 2002; Li et al. 2003), the melt intrusion technique
facilitates, in principle, complete pore filling in a single dose.
Melt intrusion can be used in situations where the active to be loaded is either in
a concentrated liquidus phase at room temperature or can be rendered molten from a
solid at elevated temperature. Some actives can be too viscous at room temperature
although the application of heat (while avoiding thermal decomposition) can
facilitate pore intrusion. Examples of active compounds that have been loaded
into mesoporous silicon by melt intrusion are listed in Table 1.
Calculation of Payload
The payload, as determined experimentally, is typically calculated in weight percent, following the formula:
Weight% WA = WA WpSi 100
625
(1)
where WA and WpSi refer to the weights of active (in the pores) and porous silicon,
respectively. The maximum theoretical payload corresponding to completely filled
pores can be calculated if the porosity of the porous silicon (pSi) and the density of
the active (A) are known; in terms of density (), Eq. 1 can be rewritten to give a
maximum predicted payload:
h
i
Weight% A = A pSi 100 P =P 100,
where P is the porosity (% void) and pSi 2.33 g/cm3. Porosity and pore volume
are, of course, related. Pore volume is usually defined in terms of unitary weight
of material (ml/g, cm3/g); for porous silicon, therefore, multiplying the measured
pore volume by the density of the active gives an upper limit for the weight of
active that will completely fill the pores, and the theoretical payload can be
written as
Weight% VA A =VA A 1 100,
where VA is the available pore volume (in ml/g) that can be completely filled with
active.
626
A. Loni
Loading of Powders
While knowledge of the available pore volume is useful to know, in practice it is not
strictly necessary. If the porous silicon is in powder form, the active can be slowly
added to the porous silicon and mixed the mixing action homogenizes the blend
and allows empty particles to make contact with residual molten active that has not
yet been adsorbed; with subsequent addition and mixing, all of the porous particles
eventually become filled by capillary action. Alternatively, the porous silicon
powder can be added to the molten active a slurry is formed, initially, which
gradually thickens and dries as more powder is added. The end of either process
is defined as the wet point, where the powder is on the verge of being freeflowing.
The wet point is an inherently variable state that depends on individual judgment. Without prior knowledge of the maximum permissible weight of active, and
depending on the skill of the formulator, the loading will usually be taken slightly
beyond the wet point, leaving residual surface active; in this situation, additional
porous silicon powder can be added to effectively adsorb the residue the downside
then is that there will be a small fraction of material that is not fully loaded,
although this will be homogenized within the overall blend.
Another method for loading powders is to blend and melt. If the active
compound is in a solid powder form, this can be blended with the porous silicon
powder the composite blend is then heated to beyond the melting point of the
active, where it starts to be adsorbed within the porous silicon. Careful manipulation of the ratios (together with uniform blending) can facilitate loading to just
before the wet point, such that residual active on the surface of the porous silicon
can be minimized. The blend and melt technique has been applied to the loading
of Ciprofloxacin (Wang et al. 2012), Triclosan (Wang et al. 2010), and Ketoconazole (Tang et al. 2013).
627
Discussion
As with solution loading, the surface passivation of the porous silicon is important
when loading by melt intrusion if the active is hydrophilic, for example, then the
payload is likely to be small for hydride-passivated porous silicon. Some actives
can, during loading, chemically oxidize or etch the porous silicon at elevated
temperature, while some actives can degrade when in contact with the internally
passivated silicon hydride surface. For the majority of applications, the highly
reactive hydride surface will be modified before loading, more often than not
by thermal oxidation (with, of course, subsequent reductions in pore volume
and payload).
Payloads achievable through melt intrusion are dependent on the viscosity of the
active as well as loading time. The loading time will also be dependent on pore
morphology and either layer thickness or particle sizes. Experimental values for
payload tend to be lower than theoretical estimates, Fig. 1; this is likely to be related
to both the pore morphology whereby it is more difficult for intrusion to occur
within smaller interconnecting pores or branches and pore depth, if pores become
blocked before being filled to the pore tip, for example, (Salonen et al. 2005); for
very high-porosity material, there may also be some degree of pore collapse on
air-drying, and this would also contribute to different experimental payloads.
If the active reverts to a solid while confined in the pores (e.g., after cooling), its
physical properties are likely to be determined by the nanostructure the freezing
and melting points of pore-confined solids, for example, have been shown to
be dependent on pore size and geometry (Charnaya et al. 2011; Jackson and
McKenna 1990), and, depending on pore size, the active may remain amorphous
or recrystallize.
Residual active on the surface of loaded powders is difficult to avoid if the pores
are to be completely filled and will depend on the particle size distribution smaller
particles will become fully loaded before larger ones, for example. Residual surface
active will not be in a nanostructured form and, if solid at room temperature,
will cool to a crystalline state rather than remain amorphous (as it could be in
small mesopores). This dual physical nature of the active can be characterized
(see X-ray Diffraction in Porous Silicon) and should be taken into consideration for any proposed application.
References
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628
A. Loni
Jackson CL, McKenna GB (1990) The melting behaviour of organic materials confined in porous
solids. J Chem Phys 93(12):90029011
Li YY, Cunin F, Link JR, Gao T, Betts RE, Reiver SH, Chin V, Bhatia SN, Sailor MJ (2003)
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299:20452047
Saffie R, Canham L Composite material comprising a porous semiconductor impregnated with an
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Tang L, Saharay A, Fleischer W, Hartman PS, Loni A, Canham LT, Coffer JL (2013) Sustained
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Wang M, Coffer JL, Doraj K, Hartman PS, Loni A, Canham LT (2010) Sustained antibacterial
activity from triclosan-loaded nanostructured mesoporous silicon. Mol Pharm 7(6):22322239
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porous semiconductors science & technology, 2530 March 2012, pp 452453
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrodeposition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Displacement Deposition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Micro- and Nanostructure Formation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
630
630
631
632
632
636
Abstract
629
630
Introduction
Metal deposition on porous silicon has been studied since the early period of porous
silicon research. The major target started from the improvement of the luminescent
properties (Canham 1997), the formation of an effective heterojunction between
semiconductor and metal for applying the junction to various types of electronic
devices at the time. Afterwards, the target spreads to versatile fields such as optical
diagnostics/plasmonics, fabrication of metalsilicon hybrid materials for catalyst,
microstructure formation of a metalsilicon hybrid material, and low-dimensional
structure formation. These applications utilize the characteristic structure of porous
silicon: (a) fine porous structure with high aspect ratio; (b) easily oxidizable nature;
and (c) neither conductive nor nonconductive, but semiconductive material. Basic
understanding on the deposition behavior on a porous silicon surface is indispensable for meeting a variety of requirements depending upon the application (Hyde
and Compton 2003; Oskam et al. 1998; Zhang 2001).
Since application of a wet process for copper wiring was demonstrated by the
IBM group in 1997 (Andrecacos et al. 1998), applicability of the electrochemical
deposition to fine structure formation has been widely recognized. Electrochemical
deposition enables to prepare various types of porous silicon modified with metal as
illustrated in Fig. 1. We confine the topic in this section to the wet processes here.
The processes consist of electrodeposition and displacement or electroless
deposition.
Electrodeposition
Silicon is a semiconductor and it causes specific characteristics which are not
expected in the deposition on a conductive substrate. Metal deposition or reduction
reaction requires the supply of electrons at the conductive band or the hole injection
to the valence band.
Men ne ! Me
or
631
Men ! Me nh
(1)
where Me stands for metal. The hole-injection process is only possible when the
redox potential or the Fermi level of metal/metal-ion system stays below the energy
level of the valence band. It happens in some noble metal systems. Otherwise
electrons at the conduction band are required for the progress of metal deposition
reaction. n-type silicon meets this requirement, whereas p-type silicon lacks this
condition. Illumination helps the progress of deposition on p-type porous silicon.
Deposition becomes possible even on p-type silicon when breakdown occurs under
very high polarization. Heavily doped silicon or degenerate silicon, n+ or p+ silicon,
behaves like conductor, where illumination is not the requirement even it is p-type
silicon. It must be noted that cathodic reaction proceeds on a semiconductor surface
following its kinetics at the beginning of deposition, but the surface covered with
deposited metal behaves as a metal electrode. The two kinetics are usually very
different from each other.
Displacement Deposition
Silicon is a less-noble material. The redox potential (2) is difficult to measure
directly in aqueous solution since silicon is easy to be oxidized and cannot stay as
silicon itself. The value estimated from thermodynamic data (Bard et al. 1985) is as
follows:
Si 2H2 O ! SiO2 4H 4e
(2)
632
(Harraz et al. 2002). The deposition ceases after the silicon surface exposing to
electrolyte is completely oxidized.
There are competitive reactions to metal deposition. The most influential
reaction is hydrogen evolution reaction. The reaction competes with metal deposition reaction. As a result, noble metal is deposited, but less-noble metal is
difficult to be deposited. The potential of hydrogen evolution reaction shifts
toward negative with increasing solution pH. One can deposit less-noble metals
in solution of high pH (Takano et al. 2000; Harraz et al. 2003). Solution
containing fluorides is also used for the displacement solution. Presence of
fluorides reduces it to a binary system eliminating the oxides (Harraz
et al. 2003). The oxidized silicon dissolves or silicon directly dissolves away
into the solution.
Conclusions
Electrochemical deposition enables wide applications of porous silicon in many
fields such as optics, sensing, microfabrication, and catalysis. Fine tuning in
morphology of deposits, which is crucial for applications, has been desired. As
reviewed in this chapter, control of metal electrodeposition has greatly improved in
the recent decades. However, there still exist many open questions, such as nucleation and growth and mass transfer for 3D structure formation. They are doubtlessly
important and seem to be future issues.
633
Physical
Deposit
Ni, Cu
Technique
DP, 532 nm laser
irradiation
Ni, Cu
Au
Laser heating
with its
interference
pattern, alloying
Au, Cu
Ag, Cu
DP, porous
Al2O3 or
polystyrene
colloidal crystal
as mask
DP, inkjet
printing
Ag
Mechanical
Pd
Au, Ag
Co
Electrochemical
ED,
AFM-scratching
through the SiO2
layer
DP, nanoindentation
Cu
ED,
electrochemical
machining with
ultrashort
voltage pulses
Cu
ED,
electrochemical
scanning
capillary
microscope
Remarks
Smallest diam.
5 m with P ion
implantation
Metal patterning
without mask or
resist.
Suppression of
DP is necessary
for Cu. 20 m
Laser heating
after uniform Au
deposition. Etch
pattern
formation: pit,
ring, line
High deposition
rate at the
defected sites.
Patterning
Natural
lithography,
50100 nm size,
starting from flat
Si
Direct patterning
on porous silicon.
SERS
applications
Defects,
sub-100 nm
width
Defects,
3050 nm
resolution
Roughened
surface accept
the nucleation,
500 nm size.
Starting from flat
Si
Pure
electrochemical,
200 nm size,
using a flat Si
References
Kordas et al. (2001),
Scheck et al. (2004)
Sasano et al. (2003;
2004)
Santinacci
et al. (2003)
Staemmler
et al. (2004)
Mesoporous (normal:
550 nm in diameter)
Porous silicon
Mesoporous (fine: 35 nm in
diameter)
DP
ED
ED
ED
ED
ED
Fe
Fe
Ni-Fe/Au
Co-Fe
Ni, Co,
NiCo, Fe
ED, DP
Pt
Cu
DP
Au
DP
DP
Pt
Ag, Au
Technique
DP
Deposit
Pt
Remarks
n-Si, micro and meso, catalyst for fuel
cells
(continued)
Bandarenka
et al. (2012; 2013)
Renaux et al. (2000)
Ronkel et al. (1996)
Aravamudhan
et al. (2007)
Kashkarov
et al. (2009)
References
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et al. (2006), Hayase
et al. (2004)
Polisski et al. (2008)
634
Y.H. Ogata and K. Fukami
ED
Cu
Au
Electroless deposition
ED
Cu
Cu, Ni-B
ED
Cu, Ni
Ni
Au
Technique
DP, pore widening of with oxidation
and dissolution in HF
Deposit
Ni
Others
Porous silicon
Macroporous
Table 2 (continued)
Remarks
p-Si, complete replication of pores.
Freestanding arrays of high-aspect-ratio
Ni pillars
n-Si, microneedles with 10 m diam
Munoz-Noval
et al. (2013)
Kobayashi
et al. (2006), Fang
et al. (2007)
Foell et al. (2010)
References
Zhang et al. (2006)
636
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Direct Charge Injection and Passive Impurity Reactivation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reduced Dielectric Mismatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
639
640
641
642
643
Abstract
Introduction
Since the early years, porous Si (p-Si) attracted great interest for possible applications in the field of sensors, from the former IBM Patent including p-Si into a
C-MOS device (Burkhardt and Poponiak 1977) to the first studies on p-Si reactivity
to vapors and moistures (Anderson et al. 1990; Schechter et al. 1995; Motohashi
et al. 1996; OHalloran et al. 1999; Foucaran et al. 1997) to the evidence of p-Si
luminescence quenching in interaction with nitrogen dioxide (Harper and Sailor
1996). The high surface-to-bulk ratio and the porous structure itself seemed ideally
R. Rurali (*)
Institut de Cie`ncia de Materials de Barcelona (ICMAB-CSIC), Campus de Bellaterra,
Bellaterra, Spain
e-mail: rrurali@icmab.es
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_66
639
640
R. Rurali
suited for the efficient detection of molecules in the liquid or in the gas phase. More
recently, though, porous Si has emerged as an effective playground to test in a
simple and cost-effective way several ideas applied to the rising field of semiconducting nanowires (Bruno et al. 2007; Rurali 2010). Although chemical sensing is
an interesting field per se also for the nanowires community, the similarity between
these two materials naturally reoriented the research in porous Si toward applications that naturally lay in realm of (nano)electronics. Molecular doping, after all, is
nothing else that a special class of gas sensing, that is, the capability to tune the
electronic properties of the material, namely, its carrier density, in a controlled way.
This approach is in principle very appealing for nanowires, as the efficiency of
conventional impurity doping has been shown to decrease as a result of several
mechanisms, such as quantum confinement (Niquet et al. 2010), dielectric
mismatch (Bjork et al. 2009), and surface segregation (Fukata et al. 2011).
641
Fig. 1 Adsorption of (a) NH3 and (b) NO2 at a Si dangling bond. NH3 adsorption results in n-type
doping, pinning the Fermi level close to the conduction band (c), while the NO2 adsorbed system
remains intrinsic, with no half-filled level next to any of the bands (d). The projected DOS of the
side panels illustrates the contribution of the atomic species. N and O are shown in blue and red
spheres, respectively, while yellow and white spheres represent Si and H atoms (Reprinted with
permission from . Miranda-Durn et al. (2010) Nano Lett. 10 (9), 3590. Copyright 2010
American Chemical Society)
does is not providing itself a hole, but rather reactivating the passive subsurface
boron atoms. It can be said that NO2 is electronegative enough to take the electron
of the dangling bond, but not enough to create a hole in the valence band.
Clearly, this looks like a less reliable doping mechanism, as it ultimately relies
on the concentration of the preexisting doping impurities and on how many of them
were passivated at subsurface locations, then amenable to reactivation.
642
R. Rurali
responsible for the increase in the conductivity were already present in the material,
but deactivated. Let us see how.
Before quantum confinement effects can be observed, there is a regime often
referred to as dielectric confinement or dielectric mismatch. There, the average
thickness of the Si instances that make up the spider web that results from the
electrochemical etching process is around 512 nm. At these sizes quantum confinement cannot effectively deactivate dopants by making their electronic levels
deep, but dielectric confinement can. In a nutshell, when the host material tries to
screen an ionized impurity, image charges accumulate at the nanostructured Si
surface and change the dielectric problem (Diarra et al. 2007). This new situation is
easily shown to lead to deeper, thus electrically inactive, impurity levels. This is
going to be the situation of those boron atoms that have not ended up at passive
subsurface locations discussed above.
Upon pore condensation with, say, ethanol, the effective dielectric constant of
the medium surrounding the nanostructured Si changes and increases from 1 (vacuum) to 25 (ethanol). A simple model based on dielectric mismatch is discussed by
Timoshenko et al. (2001) shows that in such conditions the activation energy of a B
acceptor decreases from 105 to 30 eV. It should be kept in mind that B impurities
are present in large concentrations in porous Si samples.
Again, like in the case of NO2 adsorption, this is not a genuine doping mechanism where the molecule injects a charge in the host material. Here the concentration and the doping type (n- or p-type) depend on the chemical nature of the
impurities that are reactivated.
Liquid doping can feature considerably subtler effects and is more difficult to
capture with simple model as the adsorption of a few gas molecules (Canham 1986;
Beale et al. 1992; Gelloz et al. 1996, 2000). For instance, Canham (1986) observed
that the near-infrared PL of bulk n-type silicon was reversibly lowered upon
exposure to oxygen and reversibly increased upon exposure to water, but in
p-type silicon water had the opposite effect, lowering the PL efficiency. This was
interpreted within the Stevenson-Keyes theory as surface potential changes due to
adsorbed surface states. Water vapor can be effective in pushing the surface Fermi
level toward the conduction band edge, while oxygen is known to induce negative
charging on etched Si surfaces. Non-radiative surface recombination velocity was
thereby affected and hence PL efficiency. Although these observations were made
on bulk and not nanostructured Si, they give a hint of the possible intertwined new
effects that can come into play. In the same line, cross-sectional imaging of EL
suggested that the conductivity of wet porous silicon could be dramatically higher
than that of the same structure dried (Beale et al. 1992).
Conclusions
Gas and liquid doping has been reported in porous Si, including porous Si-related
systems such as nanowires that hold great promises for the next generation of
(nano)electronic devices. In this chapter we have given an overview of the most
pyridine
643
ethanol
e-
e-
h+
h+
h+
h+
e-
Fig. 2 Cartoon illustrating the two doping mechanisms: charge transfer from the adsorbates (left)
and dopant reactivation upon adsorption (right).
References
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Bjork MT, Schmid H, Knoch J, Riel H, Riess W (2009) Donor deactivation in silicon
nanostructures. Nat Nanotechnol 4:103
644
R. Rurali
Boarino L, Geobaldo F, Borini S, Rossi AM, Rivolo P, Rocchia M, Garrone E, Amato G (2001)
Local environment of Boron impurities in porous silicon and their interaction with NO2
molecules. Phys Rev B 64:205308
Bruno M, Palummo M, Marini A, Del Sole R, Ossicini S (2007) From Si nanowires to porous
silicon: the role of excitonic effects. Phys Rev Lett 98:036807
Burkhardt PJ, Poponiak MR (1977) Porous silicon dioxide moisture sensor and method for
manufacture of a moisture sensor. US Patent 4,057,823
Canham LT (1986) Room temperature photoluminescence from etched silicon surfaces: the
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Chiesa M, Amato G, Boarino L, Garrone E, Geobaldo F, Giamello E (2003) Reversible insulatorto-metal transition in p+-type mesoporous silicon induced by the adsorption of ammonia.
Angew Chem Int Edit 42:5032
Chiesa M, Amato G, Boarino L, Garrone E, Geobaldo F, Giamello E (2005) ESR study of
conduction electrons in B-doped porous silicon generated by the adsorption of Lewis bases.
J Electrochem Soc 152:G329
Cultrera A, Boarino L, Amato G, Bordiga S, Mercuri F, Cartoix X, Rurali R (2013) Molecular
doping and gas sensing in Si nanowires: from charge injection to reduced dielectric mismatch.
J Appl Phys 114:204302
Diarra M, Niquet Y-M, Delerue C, Allan G (2007) Ionization energy of donor and acceptor
impurities in semiconductor nanowires: importance of dielectric confinement. Phys Rev B
75:045301
Foucaran A, Pascalk-Delannoy F, Giani A, Sackda A, Comette P, Boyer A (1997) Porous silicon
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Gaburro Z, Oton CJ, Pavesi L, Pancheri L (2004) Opposite effects of NO2 on electrical injection in
porous silicon gas sensors. Appl Phys Lett 84:4388
Garrone E, Borini S, Rivolo P, Boarino L, Geobaldo F, Amato G (2003) Porous silicon in NO2: a
chemisorption mechanism for enhanced electrical conductivity. Phys Status Solidi A 197(103)
Garrone E, Geobaldo F, Rivolo P, Amato G, Boarino L, Chiesa M, Giamello E, Gobetto R,
Ugliengo P, Viale A (2005) A nanostructured porous silicon near insulator becomes either a por an n-type semiconductor upon gas adsorption. Adv Mater 17:528
Gelloz B, Bsiesy A, Gaspard F, Muller F (1996) Conduction in porous silicon contacted by a liquid
phase. Thin Solid Films 276:175
Gelloz B, Bsiesy A, Koshida N (2000) Conduction and luminescent properties of wet porous
silicon. J Porous Mater 7:103
Geobaldo F, Onida B, Rivolo P, Borini S, Boarino L, Rossi A, Amato G, Garrone E (2001) IR
detection of NO2 using p+ porous silicon as a high sensitivity sensor. Chem Commun 21:2196
Geobaldo F, Rivolo P, Rocchia M, Rossi AM, Garrone E (2003) Free carriers reactivation in
mesoporous p+-type silicon by ammonia condensation: an FTIR study. Phys Status Solidi A
197(458)
Geobaldo F, Rivolo P, Salvador GP, Amato G, Boarino L, Garrone E (2004) Free carriers
reactivation on p+-mesoporous silicon through ammonia adsorption: a FTIR study. Sens
Actuators B 100:205
Harper J, Sailor M (1996) Detection of nitric oxide and nitrogen dioxide with photoluminescent
porous silicon. Anal Chem 68:3713
Konstantinova E, Pavlikov A, Vorontsov A, Efimova A, Timoshenko V, Kashkarov P (2009) IR
and EPR study of ammonia adsorption effect on silicon nanocrystals. Phys Status Solidi A
206:1330
Miranda , Cartoix X, Canadell E, Rurali R (2012) NH3 molecular doping of silicon nanowires
grown along the [112], [110], [001] and [111] orientations. Nanoscale Res Lett 7:308
Miranda-Durn , Cartoix X, Cruz Irisson M, Rurali R (2010) Molecular doping and subsurface
dopant reactivation in Si nanowires. Nano Lett 10:3590
645
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Functional Coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Characterization Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Functionalities and Application Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
647
648
648
649
649
656
Abstract
This chapter reports on the variety of functional coatings for porous silicon
structures, and reviews the methods developed for their respective deposition,
the spectroscopic and analytical techniques used for their characterization, and
the functionalities imparted to porous silicon related with their specific domains
of application.
Introduction
Functional coating refers to thin layer or covering of functional material that is
applied to a substrate in order to create additional function on the substrate and
specifically design its surface properties for a practical application. Functional
coatings are developed for applications in various areas: soft functional biocoatings
F. Cunin (*)
Institut Charles Gerhardt Montpellier, Montpellier, France
e-mail: frederique.cunin@enscm.fr
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_67
647
648
F. Cunin
are designed for medical and biosensing uses (chapters Drug Delivery with
Porous Silicon, Porous Silicon Immunoaffinity Microarrays, and
Porous Silicon in Brachytherapy), carbon coatings for stable battery anodes
(chapter Porous Silicon and Li-Ion Batteries), and metals for electrical contact
(chapter Ohmic and Rectifying Contacts to Porous Silicon) or gas detection
(chapter Porous Silicon Gas Sensing). They play a key role in improving/
controlling the mechanical and chemical stability of the substrate, which is
crucial for sensing applications (chapters Porous Silicon Diffraction Gratings,
Porous Silicon Photonic Crystals, and Porous Silicon Optical Biosensors),
for the development of micro-optic devices (chapters Porous Silicon
Functionalities for BioMEMS, Porous Silicon for Microdevices and
Microsystems, and Porous Silicon Photonic Crystals) or for tuning the
biodegradability of a medical nano-tool (chapter Chemical Reactivity and
Surface Chemistry of Porous Silicon). Functional coating appears as continuous
or discontinuous film of variable thickness depending on its chemical nature and
way of deposition, which covers the outer and/or the inner surface of the porous
substrate. Coatings variety with the different deposition techniques attempted are
first summarized. Classical and specific characterization techniques for coating
layers and composites are reported. Finally, selected useful functionalities and
their domain of application are presented.
Figure 1 illustrates the variety of functional coatings on structures of porous
silicon including films, membranes, and micro- and nanoparticles. The outer and/or
the inner surface of the pores can be layered or fully embedded.
Functional Coatings
Table 1 lists various coatings on porous silicon structures (chip based, microand nanoparticles), and the methods are developed for their respective deposition.
Characterization Techniques
Commonly used spectroscopic or analytical techniques for characterizing surfaces
and coating layers on porous silicon are Fourier transform infrared spectroscopy
(FTIR), X-ray photoelectron spectroscopy (XPS), Auger electron spectroscopy,
energy dispersive X-ray spectrometry, fluorescence spectroscopy, UVVis absorption/reflectance spectroscopy, thin film optical interference spectroscopy, impedance spectroscopy, optical microscopy, scanning electron microscopy, transmission
electron microscopy, atomic force microscopy, ellipsometry, nitrogen adsorption/
desorption analysis, and water contact angle.
Spectroscopic and analytical techniques specifically used to characterize coatings on porous silicon are secondary ion mass spectrometry (SIMS) (polymer
coatings), cyclic voltammetry and electrochemical measurements (conductive
649
Fig. 1 Various functional coatings onto porous silicon surfaces: (a) thermally responsive polymer/porous silicon hybrid for biosensing (Perelman et al. 2010), (b) porous silicon/polymer
nanocomposite for biosensing (Li et al. 2005), (c) BSA protein-adsorbed porous silicon surface
(Tay et al. 2004), (d) diamond-capped porous silicon film for optical devices (Fernandes
et al. 1999), (e) biocompatible polymer/porous silicon composite fiber (Kashanian et al. 2010),
(f) block copolymer-coated surface for templating (Qiao et al. 2007), (g) ZnO-deposited porous
silicon (Kayahan 2010), (h) SERS active silver-coated porous silicon (Virga et al. 2012)
(Reproduced, with permission, from Perelman et al. (2010), Li et al. (2005), Tay et al. (2004),
Fernandes et al. (1999), Kashanian et al. (2010), Qiao et al. (2007), Kayahan (2010),
Virga et al. (2012))
polymer, metals and metal oxides coatings), magnetic measurements (metals and
metal oxides coatings), Raman spectroscopy (carbon coatings), surface plasmon
resonance (SPR), and nuclear magnetic resonance (NMR) (lipid coatings and
organic layers).
Conclusion
Surface coating/capping is an essential step when designing porous silicon-based
systems. Initially developed for surface passivation purposes in the early 1990s for
stabilizing photoluminescence or refractive index, for example (Loni 1997), surface
coating has greatly evolved from passive to much more active duty. Nowadays
functional coatings not only passivate the surface but also impart specific
Coating nature
Polymers
Organization of the
composite (thickness
when relevant)
Coating in and
outside pores
Coating outside pores
(m to hundreds of
m)
Coating outside pores
(tens of m)
Coating outside pores
(tens of nm)
Coating in and
outside pores
Coating in and
outside pores
Deposition technique
Impregnation/drop
coating/contact
lamination
Spin coating/dip
coating/spray coating
Chemical vapor
deposition
Electropolymerization
Surface-initiated
polymerization
Microemulsion
Self-assembly
Covalent grafting of
polymers and oligomers
onto porous silicon
Responsive polymers
and copolymers
Biocompatible or
biodegradable
Biodegradable
copolymers
Copolymers
Responsive and
biocompatible
Polymers
Conducting polymers
Study examples
Responsive polymers
and hydrogels
Biocompatible or
biodegradable
polymers
Copolymers
Industrial synthetic
polymers
Copolymers
Copolymers
650
F. Cunin
Biomolecules
Carbonb
In situ polymerization
of precursors and
thermal
decomposition
Deposition/
adsorption/selfassembly
Thermal
decomposition of
acetylene
Chemical vapor
deposition
Impregnation of
precursors and thermal
decomposition/
annealing
Sputtering/magnetron
sputtering
Immersion plating
Carbon
Proteins, peptides,
antibodies, DNA, lipid
layers, etc.
Coating in and
outside pores
Carbon
Diamond, diamondlike carbon
Carbon
Functionalized carbon
(continued)
Organic and
inorganic
monolayers
Coating nature
Table 1 (continued)
Lipid bilayers
Fusion of lipid
vesicles (SUV, MLV,
giant, etc.)
Covalent grafting
(electro, UV, thermo,
catalyst, microwave
assisted)
Proteins, gelatin
Proteins, antibodies,
DNA, etc.
Study examples
Spin coating
Covalent grafting
Deposition technique
Organization of the
composite (thickness
when relevant)
Use with porous silicon
652
F. Cunin
Spin coating
Impregnation of
precursors and thermal
treatment
Electrochemical
anodization
Coating on top of
porous silicon
Coating in and
outside pores
Coating in and
outside pores
Coating inside pores
Porous silica
Silica gel
Dense silica
Porous silica
Buriak (1999)
The surface of porous silicon was oxidized or chemically modified prior to the coating step
Si-C (silicon carbide) coatings on porous silicon are not reviewed in this chapter
c
Silicon dioxide functional coatings are obtained by deposition of additional SiO2 material on the porous silicon substrates. Silicon dioxide layers obtainable
by direct controlled oxidation of the porous silicon films (by chemical, thermal, ozone, or aging treatments) are not reviewed in this chapter. Thermal oxidation
is reviewed elsewhere in handbook (chapters Oxidation of Macroporous Silicon)
MP
functional coating is realized on porous silicon microparticles
NP
functional coating is realized on porous silicon nanoparticles
Silicon dioxidec
Chemical vapor
deposition
Chemical vapor
deposition
Ultrahigh vacuum
654
F. Cunin
Coating nature
Silicon dioxide
Carbon/diamond
Polymers
Biomolecules/
organic monolayers
Metals
Application area
Optical devices
Gas sensors
Surface hydrophilicity/
hydrophobicity
Biomolecules/
polymers/organic
layers
Carbon
Gas sensors,
biosensors,
controlled drug
delivery
Biomimetic surface/
artificial membrane
Lipid bilayers
Biosensors, drug
characterization,
diagnosis
Biocompatible surface;
bioactive surface, cell
adhesion promoting
surface; cell targeting;
biofouling surface;
furtivity
Polymers (natural,
biocompatible,
conductive, etc.)
Cell culture/
bioassays
Bioimaging/
biosensing/drug
delivery
Tissue
engineering/
implants
Biomolecules
(antibodies,
proteins, etc.)
Organic layers
Controlled drug
delivery
Membrane/
separation
Study examples
Posada et al. (2006),
Fernandes et al. (1999),
Fang et al. (2010),
Bimbo et al. (2012), Tay
et al. (2004), Salonen
et al. (2004), Bjorkqvist
et al. (2003, 2004, 2009),
Torres-Costa
et al. (2008, 2009),
Buriak (2002)
Buriak (2002), Pace
et al. (2009, 2010),
Sweetman and Voelcker
(2012), Salonen
et al. (2004), TorresCosta et al. (2008,
2009), Bimbo
et al. (2011, 2012),
Kovalainen et al. (2013),
Liu et al. (2012)
Worsfold et al. (2006),
Kilian et al. (2007b),
Cunin et al. (2007), Pace
et al. (2012b), Mey
et al. (2012)
DeLouise et al. (2005),
Schwartz et al. (2005),
Low et al. (2006),
Whitehead et al. (2008),
Park et al. (2009),
Alvarez et al. (2009),
McInnes et al. (2009),
Wu et al. (2009), Godin
et al. (2010), Sweetman
et al. (2011a, b, 2012,
Secret et al. (2012),
Flavel et al. (2011),
Guan et al. (2011),
Sarparanta et al. (2012)
(continued)
655
Table 2 (continued)
Functionality
Sensing active surface
(enhanced sensitivity,
specificity)
Stimuli responsive
surface
Coating nature
Silicon dioxide
Polymers
(responsive,
natural,
biocompatible,
conductive, etc.)
Application area
Optical devices
Sensors,
biosensors
Controlled drug
delivery
Biomolecules
(DNA, antibodies,
bacteria, peptides,
etc.)
Metal/metal oxides
Carbon/diamond/
functionalized
carbon
Surfaceenhanced Raman
spectroscopy
(SERS)
Polymers
(responsive,
biocompatible,
conductive, etc.)
Biomolecules
(antibodies, etc.)
Silicon dioxide
Smart responsive
surfaces and
scaffolds
Controlled drug
delivery/
nanovalves
Study examples
Corban et al. (2003),
Posada et al. (2006),
Urbach et al. (2007),
Belhousse et al. (2010),
Bonanno and
DeLouise (2010),
Sciacca et al. (2011),
Gongalsky et al. (2012)
Dancil et al. (1999),
Tinsley-Bown et al.
(2000), Steinem et al.
(2004),
Voicu et al. (2004),
Kilian et al. (2007c),
Wu et al. (2009),
Jane et al. (2009),
Sam et al. (2010, 2011),
Chan et al. (2003),
Lin et al. (2004),
Gabouze et al. (2007),
Giorgis et al. (2009),
Jiao et al. (2010),
Virga et al. (2012),
Moshnikov et al. (2012),
Fernandes et al. (1999),
Kaukonen et al. (2007),
Kelly et al. (2011),
Makila et al. (2012)
Batra et al. (2006),
Wu and Sailor (2009),
Fan et al. (2009),
Segal et al. (2009),
Kashanian et al. (2010),
Perelman et al. (2010),
Vasani et al. (2011),
Pastor et al. (2011),
De Rosa et al. (2011),
McInnes et al. (2012),
Pace et al. (2012a),
Xue et al. (2011),
Anglin et al. (2008)
(continued)
656
F. Cunin
Table 2 (continued)
Functionality
Conductive/magnetic/
superconductive
surface
Coating nature
Carbon
Iron oxide, mixed
oxide, niobium
Polyaniline
Application area
Li batteries
Optoelectronic
Sensors
Optical and
optoelectrical
devices
Solar cells
Luminescence
enhancement/
modification/
stabilization
Silicon dioxide,
metals/metal
oxides, diamond,
polymers
(conductive,
bioresorbable)
Optical devices
Sensors,
bioimaging
Study examples
Kim et al. (2008),
Cho (2010), Mattei et al.
(2007), Park et al.
(2006), Chiboub et al.
(2010a, b), Abalyaeva
and Efimov (2000),
Thakur et al. (2012),
Trezza et al. (2008),
Dai et al. (2007)
Schirone et al. (1997),
Lipinski et al. (2003),
Panek (2004),
Aroutiounian
et al. (2007)
Posada et al. (2006),
Kim et al. (2009),
Kim et al. (2012),
Wang et al. (2000),
Gongalsky et al. (2012),
Chen et al. (2013),
Halliday et al. (1996)
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrospraying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electroencapsulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Process Development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Abstract
M. Murtomaa (*)
Department of Physics and Astronomy, University of Turku, Turku, Finland
e-mail: matti.murtomaa@utu.fi
J. Salonen
Department of Physics and Astronomy, Laboratory of Industrial Physics, University of Turku,
Turku, Finland
e-mail: jarno.salonen@utu.fi
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_68
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Introduction
Recently, mesoporous silicon (PSi) has proven to be an appealing candidate as
a drug carrier (Salonen et al. 2008 and Handbook Chapter Drug
Delivery with Porous Silicon). However, there are some issues which hinder
its use in oral delivery. Firstly, nanoparticles have a strong tendency to
form aggregates because of forces such as van der Waals attractive force
(Parsegian 2006; Peng et al. 2010). This makes the handling, processing, and
dosing very challenging. Secondly, certain combinations of the loaded drug, PSi
porosity, and surface chemistry may encourage premature dissolution of the
drug in stomach (Salonen et al. 2001). For optimal drug absorption in the
body, it is often best that the dissolution of the drug takes place as the drug
carriers arrive to the small intestine (Kimura and Higaki 2002; Masaoka
et al. 2006). To avoid unwanted metabolism and degradation, and to increase
bioavailability, drug carriers need to be protected with a shell which dissolves
at the optimal delivery site. One possible method for achieving both
improved mechanical properties and targeted delivery is electroencapsulation,
which allows better controllability of the capsulation process than, e.g., spray
drying.
Electrospraying
Electroencapsulation is an application of electrospraying (electrohydrodynamic
spraying). In electrospraying, liquid is atomized into micro- or even nanosized
droplets using electrostatic forces alone (Bailey 1989). As high electric field is
applied to the tip of a capillary containing the liquid, high charge density is
induced on the liquid surface. The highly charged surface of the droplet experiences strong coulombic force due to applied external electric field and also due to
high unipolar charge density within the liquid. These forces cause elongation of
the meniscus. As electric field is increased, the diameter of droplets decreases and
the dropping frequency increases. This regime is called micro-dripping, and the
size of the droplets can be precisely controlled. When the electric field is high
enough, the liquid in the tip of capillary forms a so-called Taylor cone and the
surface disrupts into small droplets emitting from the tip. The formed droplets
have very narrow size and charge distribution. This mode of electrospray is called
cone-jet mode (Cloupeau and Prunetfoch 1994; Grace and Marijnissen 1994;
Jaworek 2007; Jaworek and Sobczyk 2008). The narrow size distribution is
enhanced by coulombic forces which tend to keep the uniformly charged droplets
apart (Brandenberger et al. 1999). Also, monodispersity can be enhanced using
pulsed or ac voltage superimposed in excitation (dc) voltage (Sample and Bollini
1972; Sato 1984).
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Electroencapsulation
In electroencapsulation, two immiscible liquids are atomized simultaneously using two
nozzles maintained at opposite polarities (Langer and Yamate 1969). Thus, emitted
droplets have opposite polarities and will be attracted by coulombic forces. As droplets
collide, they form a capsule where liquid with higher surface tension is covered with
liquid having lower surface tension. Simultaneously, the opposite charges cancel each
other resulting in electrically neutral structure which can be further processed. Another
method for electroencapsulation involves only one nozzle but there are two concentric
capillaries carrying immiscible liquids (Loscertales et al. 2002; Lopez-Herrera
et al. 2003). If this geometry, electro-coextrusion, is used, the resulting droplets remain
highly charged. The core capillary may contain PSi particles in a drug solution and the
surrounding capillary polymer solution, for example. In general, the core liquid
contains a drug solution or a suspension to be shielded. If a solid capsule is desired,
the solution used as shell liquid is chosen so that it can be solidified by, for example,
evaporation of solvent or by using anti-solvent method.
Electroencapsulation of PSi has been recently reported for the first time by Roine
et al. In their work, two oppositely charged sprays were used (Roine et al. 2012). Core
liquid contained drug-loaded PSi micro- or nanoparticles immersed in glycerol
(particles size <25 m and <1 m, respectively). Shell liquid consisted of Eudragit
E 100 in chloroform. Schematic diagram of two nozzle electroencapsulation system
is presented in Fig. 1a. The simplified diagram shows the collision of oppositely
charged droplets. More realistically, droplets are emitted as a conical spray and the
velocity of the droplets is quickly reduced below the grounded plate. Because the
droplets are small and carry high electric charge, they tend to quickly follow electric
field lines onto nearby grounded objects and spraying chamber walls. But as oppositely charged clouds mix, some droplets drift to close proximity and coulombic force
merges the droplets. Simultaneously, opposite charges cancel out, collisions come to
an end, and the neutral droplets fall due to gravity. As the formed capsule falls down,
solvent evaporates and a hard shell is formed. Evaporation can be further enhanced
by heating or by reducing the air pressure (Nystrom et al. 2010). Figure 1b shows a
photograph taken during the spraying. Fine mist of droplets is emitted from both
capillaries. As oppositely charged droplets merge, larger capsules are formed and
these can be seen at the lower end of the picture. Produced capsules have been studied
with different methods. X-ray microtomography pictures proved that the capsules
were spherical and the shell had relatively uniform thickness (Fig. 1c).
Process Development
It has been presented that it is possible to prepare free flowing powder of electroencapsulated PSi particles with uniform and narrow size distribution. However, the
technique suffers from several issues which need to be addressed before the method
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Fig. 1 From left to right: (a) Schematic diagram of a two-nozzle electroencapsulation setup; (b)
Photograph showing oppositely charged sprays mixing and the formation of larger droplets
(capsules); (c) X-ray microtomography image of a spherical 25 m capsule containing PSi
nanoparticles (<1 m). Thickness of Eudragit shell was 4 m
can be applied in larger scale. Firstly, yield of the process is strongly dependent on
the concentration of the dissolution, but usually lower than in spray drying. It is not
possible to increase the yield by increasing the liquid flow rate, since stable
electrospraying can be achieved at flow rates of approx. < 10 ml/h only. On the
other hand, electroencapsulation is an efficient method which provides much more
accurate possibilities to adjust the composition of the final particles than spray
drying.
Several methods have been presented to increase throughput of electrohydrodynamic spraying and these involve, for example, using multiple nozzles slits,
wires, or plates instead of a single capillary (Rulison and Flagan 1993; Bocanegra
et al. 2005; Deng et al. 2006). Some of these methods might not be applicable to
electroencapsulation. Secondly, the choice of used solutions can be challenging,
especially if pharmaceutical applications are considered. Core and shell liquids
need to be immiscible but mutually wettable and they must have different surface
tensions. Also, the conductivity of the solution should be in the range of 104 to
108 S/m in order to obtain a steady cone-jet mode (Jaworek 2007).
References
Bailey AG (1989) Electrostatic spraying of liquids. Physik in unserer Zeit 20:160
Bocanegra R, Galan D, Marquez M, Loscertales IG, Barrero A (2005) Multiple electrosprays
emitted from an array of holes. J Aerosol Sci 36:13871399
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Photoluminescent Nanoparticle
Derivatization Via Porous Silicon
Benjamin R. Horrocks
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Free-Standing Silicon Nanocrystals from Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Derivatization of Silicon Nanocrystals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Silicon Nanoparticle Encapsulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Abstract
Introduction
Room temperature photoluminescence of porous silicon was observed in 1990 and
interpreted in terms of quantum confinement within the nanoscale structures in the
material (Canham 1990). Shortly afterwards, sonication was used to break up the
porous silicon layer and produce free-standing silicon nanocrystals with bright
orange luminescence (Heinrich et al. 1992). The nature and origin of the photoluminescence from these structures has been debated with interpretations based on
quantum confinement (Wilson et al. 1993) and on siloxene species being proposed
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light even at rather small particle sizes; and (iv) the overall size of an SiNC quantum
dot label is typically much smaller than the corresponding CdSe/ZnS label. Set
against these advantages are the following considerations: (i) the absorption and
emission spectra of SiNCs are not usually as sharp or well-defined as for CdSe;
(ii) the size control of synthetic methods for SiNCs is not yet as good as for CdSe/
ZnS quantum dots (Mastronardi et al. 2011); and (iii) the chemistry for preparation
of porous Si requires harsh conditions (aqueous HF, high currents/powerful
oxidants).
Although silicon nanocrystals are now more commonly prepared by a variety of
means which are easier to scale up, e.g., pyrolysis of silanes (Xuegeng et al. 2004),
thermal treatment of silsesquioxanes (Hessel et al. 2006, 2010), and from reactions
of molecular silicon compounds (Wilcoxon et al. 1999; Bley and Kauzlarich 1996),
this review will concentrate on routes which proceed via the formation of porous
silicon. More general reviews of silicon nanocrystals from physics and chemistry
perspectives are available (Shirahata 2011; Kang et al. 2011; Heitmann et al. 2005).
Derivatization of porous silicon and SiNCs usually relies on the chemistry of the
hydrogen-terminated silicon surface, which shares some of the organic reactivity of
hydrosilanes (Buriak 2002). Reaction with alcohols results in Si-O-C bonded
monolayers (Sweryda-Krawiec et al. 1999), but these are susceptible to hydrolysis
under ambient conditions. Alternately, addition of surface Si-H across a C C
double bond produces Si-C bonded monolayers, which are very stable, and the
resulting SiNCs are much less susceptible to oxidation or corrosion in air or water
(Shirahata 2011). The hydrosilation of 1-alkenes at the SiNC surface can be driven
photochemically (Kusov et al. 2010), thermally (Lie et al. 2002; Rytkonen
et al. 2012; Rogozhina et al. 2006), or using catalysts such as chloroplatinic acid
(Ahire et al. 2012). Bromination of the SiNCs and reaction with butyllithium to
produce butyl-capped SiNCs has also been demonstrated (Carter et al. 2005). A
common technical issue with derivatization of nanoparticles prepared from porous
silicon is the difficulty in carrying out organic reactions on small amounts of
material and purifying the derivatized nanoparticles from underivatized
nanoparticles and excess reagents (Fig. 1). This makes multistep derivatization
reactions hard to accomplish and limits the types of functional groups which are
accessible, e.g., 1, -functionalized alkenes with strongly polar groups may not be
compatible with the hydrocarbon solvents employed. The preparation of waterdispersible SiNCs is of particular interest for bioimaging and cellular uptake
studies; it was first achieved by grafting of polyacrylic acid onto SiNCs prepared
in a different way (Li and Ruckenstein 2004). SiNCs prepared from porous silicon
have also been dispersed in aqueous media by grafting polyacrylic acid (Wang
et al. 2011, 2012), by hydrosilation of an alkene bearing a terminal amine group
(Ahire et al. 2012) or undecylenic acid (Rytkonen et al. 2012), or by hydrosilation
of methyl pentenoate followed by base hydrolysis to form carboxyl-terminated
SiNCs (Rogozhina et al. 2006). Alternately, simple alkyl capping layers from
1-alkenes can be used to produce very hydrophobic SiNCs which are soluble in
organic solvents, e.g., tetrahydrofuran, and which can be rapidly mixed with excess
water to produce a metastable lyophobic sol (Dickinson et al. 2008).
675
Fig. 1 Schematic illustrations of two classes of method for the derivatization of porous silicon
nanoparticle surfaces. (i) Porous silicon prepared by a high-current density electrochemical etch is
broken up into free-standing nanoparticles by sonication or other means, and the hydrogenterminated silicon surface is reacted with 1, -functionalized alkenes to form an Si-C bonded
capping layer on the particles. The SiNCs must typically be separated from the excess alkene.
(ii) The hydrosilation chemistry is carried out on the porous silicon layer first, which is then
disrupted to form monolayer-capped free-standing nanoparticles. Excess alkene is easily removed
before the disruption of the porous silicon, but surfaces that are only exposed in the last step will
not be capped
Purification can be particularly difficult because the amount of material produced by breaking up porous silicon chips prepared on the laboratory scale is
typically small (<1 mg) and chemical separation techniques such as chromatography may not work as well with NPs as for molecular species. Although multiwafer
anodizing kits have allowed some scaling-up, with the order of kgs of porous silicon
powder being produced (Porous Silicon Formation by Anodization by Author,
and Porous Silicon and Electrochemical Deposition), the technology is not
readily available to many chemistry-oriented laboratories. It is however possible
to solve this problem by carrying out the derivatization on the porous silicon
before breaking up the layer. Excess reagents can be easily washed away from
high-surface area porous silicon. In fact, porous silicon is a satisfactory substrate
for solid-phase synthesis and complex chemical procedures can be carried
out ( Silicon-Carbon Bond Formation on Porous Silicon by L. A. Huck and
J. M. Buriak, and Drug Delivery with Porous Silicon). DNA oligosynthesis
of 24 base-pair sequences, involving a total of 168 chemical steps, is possible
(Lie et al. 2004). One of the major constraints of the method is that phosphoramidite
reagents must be selected with protecting groups that can be removed under mild,
nonaqueous conditions to avoid corroding the porous Si in the final deprotection step.
UltramildTM reagents and deprotection with methylamine vapor are a convenient
choice. Nevertheless, there are some disadvantages to functionalization prior to
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breaking up the porous Si: (i) bare (uncapped) surfaces are exposed during the
disintegration step and the final NPs may not be as stable as those with a more
complete capping layer; (ii) in the case of oligosynthesis, there is an oxidation step to
convert the P(III) phosphorus reagents to P(V) phosphate, and this leads to some
oxide formation on the SiNCs; and (iii) the choice of current density to prepare the
porous silicon is constrained by the requirement for the porous layer to remain intact
during the functionalization chemistry (Coxon et al. 2012). SiNCs have also been
conjugated to DNA after the NPs were formed. This procedure avoids the issues
related to the mechanical stability of porous silicon, but it did require high-energy
carbene species to functionalize the alkyl capping layer and, depending on the
application, one may have to separate the free DNA molecules from the SiNCDNA conjugates (Wang et al. 2004).
677
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Zdek K, Pelant I, Trojnek F, Maly P, Gilliot P, Honerlage B, Oberle J, Siller L, Little R, Horrocks
BR (2011) Ultrafast stimulated emission due to quasidirect transitions in silicon nanocrystals.
Phys Rev B 84:085321
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Concluding Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
683
684
691
691
Abstract
Introduction
Since the first report on the properties of porous silicon (porSi) by Canham (1990),
this morphologically complex form of hydrogen-terminated silicon has been extensively studied because of its photoluminescence, high surface area, and
L.A. Huck (*) J.M. Buriak
Department of Chemistry, University of Alberta, Edmonton, AB, Canada
e-mail: jburiak@ualberta.ca
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_70
683
684
biocompatibility (Sailor 2012). Applications that have been explored with the goal
of taking advantage of this nanoscale architecture include drug delivery (Anglin
et al. (2008) and chapter Drug Delivery with Porous Silicon), chemical/biological sensors (Kilian et al. (2009) and chapter Porous Silicon Optical Biosensors), solar cells (Singh et al. (2010) and chapter Porous Silicon and Solar
Cells), and mass spectrometry (chapter Porous Silicon-Based Mass
Spectrometry).
One useful characteristic of freshly etched porSi is the metastable siliconhydrogen bond termination of its surface. While the SiH bonds render the surface
susceptible to hydrolysis and oxidation, these groups can act as chemical handles
through which a variety of organic molecules can be attached. Organic molecules
covalently grafted onto the surface not only impart additional functionality to the
porSi, but they can also inhibit hydrolysis and oxidation (Buriak et al. 1999;
Canham et al. 1999), thus extending the useful lifetime of the material. Typically
these molecules are linked to the surface through a SiC bond, or with a silyl ether
bridge (e.g., SiOC). While the bond strength of SiO is greater than SiC (Cotton
et al. 1999), the larger difference in electronegativity () between Si and O is
problematic with respect to hydrolysis because it increases the susceptibility of
nucleophilic attack at the silicon surface [ C,Si 0.65; O,Si 1.54 (CRC
Handbook of Chemistry and Physics 2013)], leading to oxidation and etching
(Linford and Chidsey 1993).
Using a SiC bond forming approach, it is possible to attach a wide variety of
organic functional groups to the porSi surface. Porous silicon can be rapidly
analyzed by transmission infrared spectroscopy (see Fig. 1 and chapter Characterization of Porous Silicon by Infrared Spectroscopy), thus making it possible
to easily track the progress of surface reactions. As will be shown below, reactions
often consume the surface Si-H bonds, so monitoring the decrease in area of (SiHx)
is a convenient method that permits the yield of the reaction to be calculated. Often
this is referred to as the efficiency (E) of the reaction (Buriak et al. 1999) and can be
calculated according to Eq. 1:
%E
ASiH, 0 ASiH, t
ASiH 100
ASiH, 0
ASiH, 0
(1)
Methods
As shown in the tables below, the value of %E varies considerably between the
different techniques used to functional porSi, but for absolute quantification, the
numbers require careful consideration due to potential competing oxidation reactions. It has been experimentally established that for hydrogen-terminated flat Si
(111) surfaces, the maximum coverage that can be obtained is ~5055 % of all
surface silicon atoms due the steric hindrance between alkyl chains bonded to the
surface (Scheres et al. 2010). Space-filling calculations substantiate the experimental evidence by showing that higher packing densities (>55 % of surface silicon
685
Fig. 1 Transmission FTIR spectrum of (a) freshly prepared porSi and (b) the same porSi sample
with a dodecyl chain grafted to the surface. Note the loss in (SiHx) intensity
atoms with an alkyl chain) are energetically unacceptable because the required
atomic positions are smaller than the van der Waals radii of the atoms in the chain
(Scheres et al. 2011). While porous silicon differs from Si(111), steric hindrance is
also expected to limit the packing density of the alkyl chains, and so 100 %
substitution is highly unlikely. In addition, depending upon the specific etching
conditions, the resulting morphology of the porous silicon may have inaccessible
crevices and regions that cannot be reached for hydrosilylation, and so these Si-H
bonds remain intact, further lowering the percent substitution. The size of the
reagent is also a consideration because larger molecules are less able to effectively
migrate within the porous framework.
Because some internal SiH bonds can only be accessed by very small molecules (Pietrass et al. 1995; Knagge et al. 2006), air and water should always be
excluded regardless of the chosen functionalization method (Ogata et al. 1995).
Whenever possible, procedures should be performed with dry and deoxygenated
reagents under an inert atmosphere. Working in a glove box is typically easiest
because it provides for more rapid throughput of samples; however, if a glove box is
not available, Schlenk techniques or other methods that exclude air are acceptable.
Thermal functionalization methods make up the majority of methods reported in
the literature for SiC bond formation on porSi (Tables 1, 2, 3, 4, 5, and 6). The
procedures are quite straightforward: samples can be placed in small flask or vial
(Fig. 2a), immersed in or coated with the reactant, and heated (if required). If a vial
is used, the cap should be lined with material that is inert to the vapors from the
liquid. For electrochemical functionalization methods (Table 7), use of the same
etching cell setup used originally to prepare the porSi works well (Fig. 2b). The
electrolyte/reactant and electrode (usually Pt) are placed within the well above the
porSi wafer. The wafer sits on a rectangular aluminum electrode, which in Fig. 2b
was cut from a weighing dish.
686
Reactant
R (CH2)nCH3
R (CH2)nCHCH2
R (CH2)nCO2Et
R (CH2)nCO2H
R (CH2)nCO2Et*
R (CH2)nCO2H*
R C6H5
R ferrocene
R (CH2)nCH3
Reference
Bateman
et al. (1998,
2000),
Boukherroub
et al. (2000,
2001)
Boukherroub
et al. (2000)
Boukherroub
et al. (2000)
Boukherroub
et al. (2002)
Boukherroub
et al. (2003),
Petit
et al. (2008)
Smet
et al. (2005)
Bateman
et al. (1998)
Bateman
et al. (1998)
Comments
E 3070 %
T 80180 C
t 1620 h
Alkene/alkyne often
used neat, although
high-boiling aromatic
solvents such as
mesitylene or toluene
can be used to dilute
the reactant
* microwaves used
to heat the system
(170 C, 30 min)
Reactant
n 2, 10
Reference
Guo
et al. (2005)
R (CH2)nCH3
Wang and
Buriak
(2006)
R (CH2)6CHCH2
R C6H5
R (CH2)nCO2H
cyclohexene
R (CH2)nCH3
R (CH2)nOH
R C6H5
R (CH2)4CCH
Comments
Initiator: benzoyl
peroxide
microwave heating
~10 min
Initiator:
diazonium salt
T room temp
t 3060 min
E 60 %
687
Reactant
R (CH2)nCH3
R Ph
Reference
Buriak et al. (1999),
Buriak and Allen (1998),
Allen and Buriak (1999)
2-Me-2-butene
2,3-Me2-2-butene
-pinene
R (CH2)nCH3
R (CH2)nCO2Me
R (CH2)nOH
R (CH2)nCN
R C6H4R0
Comments
E 30 %,
T room
temp
t < 12 h
(alkenes)
t<2h
(alkynes)
R0 H,
Me, Cl
Reactant
R (CH2)nCH3
R C6H5
2-Me-2-butene
-pinene
R (CH2)nCH3
R (CH2)nCO2Me
R (CH2)nOH
R
R
R
R
R
R
(CH2)nCN
C(CH3)3
C6H4R0
(CH2)nCH3
C6H5
C6H4F
R OEt
R NHR0
Reference
Holland
et al. (1999)
Comments
RhCl(PPh3)3
Wilkinsons catalyst
E 15 %
T room temp
t 24 h
Residual Rh results in
photoluminescence
quenching
Li and
Buriak
(2006)
Saghatelian
et al. (2001)
R0 Me, Cl
Zr(Cp)2Cl2 + BuLi
E 19 %
(R C6H5), less for
aliphatic substituents
T room temp
t4h
Rh2(OAc)4; difficult
to remove Rh from
surface
R0 benzyl, butyl,
morpholine, dodecyl.
Reaction heated until
N2 evolution ceases
(<10 min)
688
Reactant
R (CH2)nCH3
R C6H4F
Reference
Kim and
Laibinis
(1998)
R C6H5
R CCC6H5
Song and
Sailor
(1998)
Comments
SiSi bond cleavage; no
consumption of SiH
bonds
T room temp
t2h
SiSi bond cleavage; no
consumption of SiH
bonds
T room temp
t<3h
Reactant
R (CH2)nCH3
R
R
R
R
R
R
(CF2)nCF3
(CH2)4CHCH2
C6H5
(CH2)nCH3
(CH2)4CCH
(CH2)3Cl
Reference
Schmeltzer
et al. (2002)
Comments
Reagent:
CPh3BF4
E < 30 %
E < 20 %
T room
temp
t3h
Fig. 2 (a) A sealed vial used for the thermal functionalization of porSi. (b) A cell used for the
electrochemical functionalization of porSi
689
Table 7 Electrochemical
Reaction
Reactant
R (CH2)nCH3
R (CH2)6CHCH2
R (CH2)5CN
R (CH2)5CO2R0
R C6H4R00
R (CH2)nCH3
R (CH2)4CCH
R C6H4R0
(R0 H, Br)
R C6H4CCH
Reference
Gurtner
et al. (1999),
Lees
et al. (2003)
Robins
et al. (1999)
R C6H4PPh2
R (CH2)nCH3
R C6H5
Wang and
Buriak
(2005)
Comments
X Br, I. porSi is
cathode
T room temp,
t < 5 min
R0 Et, tBu
R00 H, CN
Cathodic
electrografting
(CEG). Only SiHconsuming reaction
able to preserve
triple bond. Anodic
electrografting
reduces triple bond
T room temp,
t < 2 min
E < 17 %
T room temp,
t < 5 min
Table 8 Photochemical
Reaction
Reactant
R (CH2)nCH3
R (CF2)nCF3
R (CH2)4CH CH2
Reference
Stewart and
Buriak
(2001)
Comments
E < 20 %; can be
increased to >60 %
in the presence of
electron acceptors
(Huck and Buriak
2012)
T room temp
t minutes (varies
with intensity)
Guan
et al. (2012)
Because UV light
does not penetrate
porSi, this is an
effective method for
functionalization of
the outer surface,
leaving the inner
surface unaltered
R C6H5
1,5-cyclooctadiene
R (CH2)nCH3
R (CH2)4CH CH2
R (CH2)8CO2H
690
Fig. 3 Photochemical
reaction apparatus for visible
light-initiated hydrosilylation
691
purchased from Edmund Optics. If a glove box is not practicable for photolyses, the
sample can be enclosed in an air-free chamber (Fig. 4) and irradiated using the same
apparatus.
The following tables provide a brief summary of the methods that lead to
formation of a SiC bond on the porSi surface. The reported functional group
tolerance of each method is given, along with some of the key references that
should be consulted for more details on the scope of the reaction and experimental
procedures. For a more general overview of the functionalization of porSi and other
forms of silicon, several reviews are available [e.g., references Bent (2002), Buriak
(2002), Hamers (2008), Ciampi et al. (2010)].
Concluding Comments
The reactions shown in the tables above are often just the first step in the functionalization of porSi. Subsequent modification using simple organic chemistry permits
limitless options for the covalent attachment of more complex molecules to the
surface. Examples of larger molecules grafted to porSi include DNA (Pike
et al. 2002), proteins (Li et al. 2010), fullerenes (Dattilo et al. 2006), poly(ethylene
glycol) (Schwartz et al. 2005), and anthracyclines (Hartmann et al. 2013).
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Dattilo D, Armelao L, Maggini M, Fois G, Mistura G (2006) Wetting behavior of porous silicon
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de Smet LCPM, Zuilhof H, Sudholter EJR, Lie LH, Houlton A, Horrocks BR (2005) Mechanism
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hand-Milling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotor-Milling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ball-Milling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jet-Milling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
695
696
696
698
701
702
704
Abstract
The production of microparticles from anodized silicon wafers requires a topdown approach in that, after anodization, the porous silicon is in the form of a
layer that is detached from the silicon wafer as whole intact membranes or large
flakes. Such macroscale layers can then be milled into powder using either of four
main comminution techniques hand-milling, rotor-milling, ball-milling, and
jet-milling each described in detail herein. The choice of technique governs the
particle size distribution achievable. It is shown that the physical properties and
purity of porous silicon powders are significantly influenced by the milling technique and conditions used an important consideration for practical applications.
Introduction
Many of the current and foreseen practical applications of porous silicon require the
material to be in a powdered form, with a well-defined particle size distribution and
comprised of either nanoparticles or, more suitably, microparticles. A key
A. Loni (*)
pSiMedica Ltd, Malvern, Worcestershire, UK
e-mail: aloni@psivida.com
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_71
695
696
A. Loni
Hand-Milling
The most basic way of creating powder is to manually grind the membranes using a
mortar and pestle (e.g., of the agate or quartz type). Hand-milling relies upon forced
contact between the two grinding surfaces with the particulates momentarily held
between the two. Generally applicable for small batch sizes of around 1 g in weight
(possibly more, depending on vessel size), effective size reduction to beyond a
course powder can only really be achieved with very much smaller amounts of
material. The degree of size reduction is generally limited, and the nature of the
method itself can lead to irreproducibility; for example, the variables include
weight of starting material, the degree of force used to grind, the grinding time,
and the grinding technique (which differs from person to person), and these make it
difficult to obtain a reproducible size distribution on a batch-to-batch basis. Given
the relatively mild physical nature of the procedure, the effects on the properties of
the resultant powder are hardly noticeable (with the exception, perhaps, of very
high porosity material).
Rotor-Milling
Milling of much larger batches requires equipment with high throughput. A rotor
mill is a convenient tool for achieving particle size reduction with throughput up to
20 g/min and typical D90s of tens of microns (possibly lower, depending on the
nature of the material). A typical laboratory-scale unit is the Fritsch Pulverisette
P14 (Fig. 1). Material fed into the mill drops onto a stainless steel rotor that is preset
to spin at very high speed (typically a maximum of 20,000 rpm). The very high
angular momentum of the rotor acts in combination with the centrifugal forces that
throw the flakes against the fingers of the rotor, thereby breaking them down into
powder. Once the powder reaches the outside perimeter of the rotor, it passes
through a sieve ring a stainless steel cylindrical foil mesh with, typically,
80 m holes (trapezoidal in shape and therefore directional) into a stainless
steel circular collection plate. The nature of the process is such that feed rate has
little effect on the degree of size reduction, as the process is essentially
instantaneous.
697
698
A. Loni
Table 1 Typical 30 g batch processing of 6575 % mesoporous silicon (values for single-pass
milling, only based on authors sample database)
Technique
Rotor-milling
Ball-milling
Jet-milling (of rotor-/
ball-milled pSi)
Typical
conditions
20,000 rpm
300 rpm, 3 min
3 Bar grind, 2 Bar
injector
D10
(m)
26
34
<1
D50
(m)
1520
1825
35
D90
(m)
3850
5090
911
Pore volume
reduction
58 %
10 %
1118 %
Ball-Milling
Ball-milling is an alternative to rotor-milling and can facilitate much smaller
particle sizes. Being more energetic in nature compared with rotor-milling, ballmilling can have a significant effect on the properties of the resulting powder (e.g.,
loss of pore volume).
A typical laboratory-scale planetary ball mill, the Fritsch Pulverisette P6, is
shown in Fig. 2. The two key components are the grinding bowl and grinding balls,
commonly manufactured from stainless steel. The grinding bowl is first charged
with the balls and then a known volume of flakes added a general recommendation is that the quantity of flakes should occupy around half of the working volume
of the bowl (excluding balls). The lid is clamped onto the bowl (with a PTFE gasket
between the mating surfaces) and the assembly held in place on a rotating platform.
As the platform rotates, the bowl rotates in the same direction about the central
platform axis and simultaneously contra-rotates about the vertical axis through the
center of the bowl a pseudo planetary motion, hence the name. Centrifugal forces
act in such a way that the flakes are ground to a fine powder between the internal
surfaces of the bowl and the grinding balls.
699
The main process variables are platform rotation speed (typically up to 600 rpm)
and time. Other parameters include the volume of material to be milled, the
grinding bowl volume, and the number and size of grinding balls used. As the
process relies on the transfer of kinetic energy, the density of the grinding ball
material is also important and can have some effect on the size distribution. Typical
D10/D50/D90 values, for single-pass mild conditions, are listed in Table 1, with
typical parameter dependencies being shown in Figs. 3ac and 4 all for porous
silicon with porosities in the range 6575 %, prepared from p+ wafers (520
mcm).
The atmosphere within the bowl has an effect on the resulting powder ambient
air will oxidize the porous silicon to some extent, for example. Special bowls can be
designed that facilitate the use of inert gas and internal temperature measurement.
Ball-milling can also be carried out in a wet environment by the inclusion of a
suitable solvent (e.g., isopropyl alcohol or water), although, as will be discussed
further on, the solvent can affect the resultant passivation.
The use of all stainless steel grinding media presents the very likely possibility of
metal contamination of the powder, more so than rotor-milling. Metal
700
A. Loni
contamination can be avoided by using either zirconia or agate grinding media. The
density of zirconia is lower than stainless steel similar diameter balls will
therefore yield totally different size distributions, under fixed conditions, since
the kinetic energy transfer will be different.
701
Jet-Milling
A process that facilitates size reduction beyond that achieved with either rotormilling or ball-milling is jet-milling. A typical laboratory-scale spiral jet mill, the
Hosokawa Alpine Aeroplex 50AS, is shown in Fig. 5. The process uses a highpressure jet of gas to draw the particles into the main body of the mill, via the
hopper. The particles are then injected into the grinding chamber, through nozzles,
where they are accelerated by a grinding gas jet. Comminution results when the
particles impact against each other. The milled product is discharged into a filter
element, where it can be collected.
Jet-milling is done with powder, rather than flakes, and the size distribution of
the feedstock powder is one factor that can affect the final size distribution
obtained. Additional factors include the gas pressures used and the pressure difference between the injector gas and grind gas. The process is essentially instantaneous, although the volume of the grinding chamber and the size of the injector and
accelerating nozzles limit the feed rate to around 3 g/min for the 50AS mill
anything higher can result in clogging of the mill and blowback. Frequent
emptying of the filter bag is required to avoid loss of fines and blowback.
Jet-milling can be carried out using compressed air as the grinding gas, although
the use of an inert gas such as nitrogen is recommended, primarily to avoid potential
combustion of the highly reactive porous silicon.
The size distribution achieved after jet-milling either rotor-milled or ball-milled
feedstock is shifted towards the finer end (Fig. 6) with typical D90s less than 15 m
702
A. Loni
Fig. 6 Particle size distribution overlay for rotor-milled porous silicon (R998-R1015-D/W/RM)
and the same feedstock after jet-milling (R998-R1015-D/W/RM/JM) (Prepared from p+ wafers;
size in micron)
after a single pass (Table 1). Further size reductions are possible by multi-pass
jet-milling this comes at the expense of subsequent pore volume reduction as well
as further reducing the process yield.
Discussion
The yield associated with each milling technique can vary somewhat, but is
typically around 7090 %, and depends on how carefully the powder is collected
from the mill and how much wastage occurs as discharge of fines. The overall size
703
distribution achieved after milling need not necessarily be single population in type
(Fig. 6) and ultimately depends on the initial feedstock and the milling conditions
used. It is possible to cut or tighten the distribution to a specific size range by
incorporating a classifier or by the use of graded sieves after milling.
When using the optical scattering method (Mastersizer instrument), how the
sizing is carried out can affect the size distribution achieved. For example, a broad
size distribution or peaks at larger sizes can be associated with agglomeration the
use of an appropriate dispersant with added surfactant will minimize agglomeration. While sonication during measurement can break up the agglomerates, under
certain conditions it can also break up individual particles this will also affect the
measured size distribution.
Milling, in essence, breaks up and fractures the porous silicon to reveal fresh
surfaces that instantaneously passivate according to the environment under which it
has been carried out, more often than not ambient air. Even if milled under inert
conditions, once exposed to ambient air, the material will begin to oxidize. The
passivation of milled porous silicon powder will therefore be comprised of a
combination of hydride and oxide, the extent of each being dependent on the nature
and conditions of the process used. More importantly, perhaps, the loss of pore
volume due to mechanical breakup and potential sintering of the structure, as well
as through milling-induced oxidation, is an effect that should be taken into consideration when developing processes for applications that rely on this particular
characteristic. Example application areas are covered in the chapters Drug
Delivery with Porous Silicon, Porous Silicon and Functional Foods, and
Porous Silicon for Oral Hygiene and Cosmetics, elsewhere in this handbook.
In addition to porosity, the pore morphology is likely also to play some part in
how the material is fractured by milling (Bevilacqua and Ferrara 1996). Lower
porosity, for example, equates to a physically harder material that would require
additional energy to achieve the same size distribution as a higher porosity material,
while particles with a columnar pore structure will fracture differently to those with
a more spongelike pore structure under identical conditions. While changes in
shape have been reported for porous silica particles after ball-milling, transforming
from either modular or acicular to spherical (depending on the size range), milled
porous silicon microparticles retain the acicular shape to some degree; being more
brittle and mechanically softer, less aggressive milling conditions are required to
achieve comparable sizes (Heikkila et al. 2009); the use of prolonged, more severe
milling could, however, yield non-acicular shapes.
Rotor-milling and ball-milling are energy-intensive processes. Ball-milling, in
particular, can induce changes in the crystalline structure of a material, rendering
even bulk silicon amorphous (Stevulova et al. 1997). Mechanochemical processes
based on ball-milling have been used to produce functionalized powders from bulk
silicon (Stevulova et al. 1997; Heintz et al. 2010; Verdoni et al. 2011; Stephen and
Riley 1989) and porous silicon (Russo et al. 2011). When such methods are applied
to highly reactive, high surface area porous silicon feedstock, great care must be
taken to minimize pressure (and temperature) buildup within the sealed bowl
particularly important during aqueous wet-milling, where gaseous hydrogen can
704
A. Loni
evolve (Stephen and Riley 1989) as well as subsequent sintering and agglomeration of the powder.
One final noteworthy point relates to health and safety. Appropriate risk mitigation should always be in place before any type of milling and powder handling is
carried out, with personal protective equipment and properly extracted work areas
being imperative such precautions are particularly important in the case of
jet-milling and for jet-milled powders, where the size distribution contains a
significant quantity of fines.
References
Bevilacqua P, Ferrara G (1996) Comminution of porous materials. Int J Min Proc 4445:117131
Heikkila T, Makila E, Ojanen S, Qu H, Louhi-Kultanen M, Riikonen J, Salonen J, Kumar N,
Yu Murzin D, Santos HA, Laaksonen T, Peltonen L, Hirvonen J, Lehto V-P (2009) Effect
of comminution on microparticle properties of mesoporous silicon and silica materials.
In: Proceedings of the 12th European symposium on comminution and classification, Espoo,
pp 117
Heintz AS, Fink MJ, Mitchell BS (2010) Silicon nanoparticles with chemically tailored surfaces.
Appl Organometal Chem 24:236240
Russo L, Colangelo F, Cioffi R, Rea I, De Stefano L (2011) A mechano-chemical approach to
porous silicon nanoparticles fabrication. Materials 4:10231033
Stephen RG, Riley FL (1989) Oxidation of silicon by water. J Eur Ceram Soc 5:219222
Stevulova N, Suzuki T, Senna M, Balintova M, Sepelak V, Tkacova K (1997) Mechanochemical
oxidation of silicon and selectivity of oxide superficial layer dissolution in aqueous solutions of
HF and KOH. Solid State Ion 101103(2):681686
Verdoni LP, Fink MJ, Mitchell BS (2011) A fractionation process of mechanochemically synthesized blue-green luminescent alkyl-passivated silicon nanoparticles. Chem Eng J 172:591600
Further Reading
Salman AD, Ghadiri M, Hounslow MH (eds) (2007) Handbook of powder technology: particle
breakage, vol 12. Elsevier, Amsterdam, pp 11227. ISBN 978-0-444-53080-6
Wang Y, Forssberg E (2003) International overview and outlook on comminution technology.
Downloadable working paper published by the Swedish Mineral Processing Research Association, Stockholm
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Contacts to PS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Surface Stabilization and Stable Metal Contacts to PS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
705
706
707
711
712
Abstract
Porous silicon (PS) is a promising material for photonic, optoelectronic, and sensor
devices. However, achieving stable metallic contacts to porous silicon has been a
challenge. Oxidation of the Si-Hx bond on porous silicon surface on exposure to
aerial atmosphere is the main reason of the instability. This review highlights the
attempts made to modify the PS surface and make stable ohmic and rectifying
contacts. Data on different metals, alloys, and conducting polymers utilized to treat
the surface of porous silicon prior to the formation of ohmic and rectifying contacts
are provided in tabular form. The methods deployed to deposit the contact materials
on porous silicon are also summarized. The performance of noble metal treatment
of porous silicon surface by electroless deposition is highlighted.
Introduction
Porous silicon (PS) has gained an important platform as a potential material for
scientific and technological applications for sensors, solar cells, and photonic devices
(Canham 1997; Sze 1985; Dimitrov 1995; Neamen 2003; Archer and Fauchet 2003;
J. Kanungo (*) S. Basu
IC Design & Fabrication Center, Department of Electronics &
Telecommunication Engineering, Jadavpur University, Kolkata, India
e-mail: jayita_kanungo@yahoo.co.in
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_72
705
706
Barillaro et al. 2003). The appreciably large surface to volume ratio, the ease of
formation, the tailored surface morphology, and compatibility to silicon IC technology make use of PS for the development of smart systems-on-chip sensors.
However, a major problem of PS is the instability because of its native interface
with a metastable SiHx termination (Tsai et al. 1991). The degradation of PS
surface structure is mainly due to spontaneous oxidation of the metastable hydrogenated silicon in ambient atmosphere. This creates a genuine problem for PS to
obtain a stable ohmic and rectifying contacts (Deresmes et al. 1995; Stievenard and
Deresmes 1995) that are essential for the applications of PS-based electronic and
optoelectronic devices. To achieve the low-resistance stable ohmic contact or to
obtain a good rectifying contact with low leakage current, the passivation of
porous silicon surface is necessary. The passivation of PS surface by different
methods has been reported in the literature. Some of the successful attempts are
surface oxidation both thermally and anodically, plasma treatment, and modification by noble metal ions reported recently.
Electrical Contacts to PS
Different metals, like Al, Ag, Au, Ni, Cu, and Pd, metal alloys, and conducting
polymers are reported to have been used as the contact materials to porous silicon.
But only a very few reports are available on Al (Zimin et al. 1995; Zimin and
Komarov 1998; Simons et al. 1995; Kanungo et al. 2009a; Maji et al. 2010; Dhar
and Chakrabarti 1996), Ag (Vinod 2005, 2009, 2013), Ni (Dhar and Chakrabarti
1996; Kanungo et al. 2006; Andersson et al. 2008), and porous alloyed PtSi
(Ichinohe et al. 1996) as ohmic contact to PS. Most of the reports available on
gold (Simons et al. 1995; Ichinohe et al. 1996; Angelescu and Kleps 1998;
Matsumoto et al. 1998; Lue et al. 1999; Bhattacharya et al. 2000; Rabinal and
Mulimani 2007; Han et al. 1994; Gallach et al. 2012; Jeske et al. 1995; Diligenti
et al. 1996), copper (Jeske et al. 1995; Ghosh et al. 2002), palladium (Slobodchikov
et al. 1998; Vikulov et al. 2000; Slobodchikov et al. 1999), indium (Angelescu and
Kleps 1998; Diligenti et al. 1996), and titanium (Skryshevsky et al. 1998) as contact
metals were found rectifying to PS. The other reports on metallic contacts to porous
silicon using Al (Deresmes et al. 1995; Stievenard and Deresmes 1995; Zimin
et al. 1995; Angelescu and Kleps 1998; Rabinal and Mulimani 2007; Diligenti
et al. 1996; Skryshevsky et al. 1998; Martin-Palma et al. 1999; Anderson
et al. 1991; Zimin and Bragin 1999; Cherif et al. 2013), Ag (Lin et al. 2006), Ni
(Dhar and Chakrabarti 1996; Andersson et al. 2008; Jeske et al. 1995), AuIn
(Angelescu and Kleps 1998), In-Sn (Angelescu and Kleps 1998), etc., showed
rectifying behavior. Banihashemian et al. (2010) showed a nonlinear relation for
carrier transport by IV curve measured with PtSi/PS/PtSi structure. Conducting
polymers like polyaniline (PANI) (Li et al. 1994; Halliday et al. 1996; Fan
et al. 1998) and polypyrrole (Arenas et al. 2006; Shen and Wan 1998) were also
reported for rectifying contact to PS. However, Giebel and Pavesi worked with
different metals for contact to PS and reported the rectifying nature of p-PS/Si
707
708
Table 1 Ohmic and rectifying contacts to porous silicon by different metals, metal alloys, and
polymer materials
Metal on
PS
Al
Type of
crystalline
Si for PS
formation
p
Type of
contact
Rectifying
Sputtering
Ohmic
Evaporation
Rectifying
Evaporation
Au
Metallization
technique
Evaporation
Sputtering
Ohmic
Evaporation
Rectifying
Evaporation
Sputtering
Rectifying
Electroless
Evaporation
Ag
Ni
Rectifying
Ohmic
Rectifying
Co2 SCF
Screen printing
Electroless
Ohmic
Electroless
Ohmic
Rectifying
Electroless
Electroless
Sputtering
Cu
n
p
References
Deresmes et al. 1995;
Stievenard and Deresmes
1995; Zimin et al. 1995;
Angelescu and Kleps 1998;
Rabinal and Mulimani 2007;
Skryshevsky et al. 1998;
Martin-Palma et al. 1999;
Cherif et al. 2013
Anderson et al. 1991;
Zimin and Bragin 1999
Zimin and Komarov 1998;
Kanungo et al. 2009a;
Maji et al. 2010; Dhar and
Chakrabarti 1996
Zimin et al. 1995;
Diligenti et al. 1996
Anderson et al. 1991;
Zimin and Bragin 1999
Zimin et al. 1995; Zimin and
Komarov 1998;
Simons et al. 1995
Angelescu and Kleps 1998;
Matsumoto et al. 1998; Lue
et al. 1999; Bhattacharya
et al. 2000; Rabinal and
Mulimani 2007
Ichinohe et al. 1996;
Han et al. 1994; Gallach
et al. 2012
Jeske et al. 1995
Simons et al. 1995;
Diligenti et al. 1996
Lin et al. 2006
Vinod 2005, 2009, 2013
Dhar and Chakrabarti 1996;
Andersson et al. 2008;
Jeske et al. 1995
Kanungo et al. 2006;
Andersson et al. 2008
Dhar and Chakrabarti 1996
Jeske et al. 1995
Ghosh et al. 2002
(continued)
709
Table 1 (continued)
Metal on
PS
Pd
In
Ti
Porous PtSi
Type of
crystalline
Si for PS
formation
p
n
p
n
p
p
p
Type of
contact
Rectifying
Metallization
technique
Evaporation
Rectifying
Rectifying
Rectifying
Rectifying
Rectifying
Ohmic
Rectifying
Electroless
Evaporation
Evaporation
Evaporation
Evaporation
Sputtering
Evaporation
References
Slobodchikov et al. 1998;
Vikulov et al. 2000
Slobodchikov et al. 1999
Angelescu and Kleps 1998
Diligenti et al. 1996
Skryshevsky et al. 1998
Banihashemian et al. 2010
Ichinohe et al. 1996
Angelescu and Kleps 1998
Au-In,
In-Sn
Au/
polyaniline
(PANI)
p/n
junction
n
Rectifying
spun cast
Li et al. 1994
Rectifying
Au/
polypyrrole
p
n
Rectifying
Rectifying
Immersion under
ultrasonication
Spin coating
Electrodeposition
Spin coating
(~1,400 h) to the atmosphere, although the current decayed with time. They also
showed that the surface of PS layer, chemically etched with HNO3, gives more
stable current reading compared to the untreated samples. Maji et al. (2010)
reported that controlled pre-annealing treatment before metallization induces
growth and coalescence of the shallow nanocrystallites, thereby removing the
nanopores on macroporous silicon surface and yields ohmic contact. Table 3
presents the reported results of the surface modification of porous silicon to
improve the electrical contact.
Kanungo et al. (2009a) modified porous silicon surface by electroless dispersion
of the noble metals like palladium (Pd), ruthenium (Ru), and platinum (Pt) using the
corresponding chlorides in acidic aqueous solutions at room temperature (Kanungo
et al. 2009b). Metal ions formed are reduced to metal islands by a chemical
reduction process (Jeske et al. 1995; Porter et al. 2002), and h+ is released, which
oxidizes PS surface to an ultrathin layer of SiO2.
Figure 1a demonstrates that Fermi-level pinning of unmodified PS due to large
density of surface states creates a barrier against the current flow and so a
rectifying behavior is shown with Al (inset) that should have given ohmic junction
with PS following the work function concept. But after modifications, the PS
surface states are largely reduced by surface oxidation and Al contact shows
ohmic for the lateral structure (Fig. 1a). On the other hand, the sandwich structure
(Fig. 1b) exhibits a rectifying behavior with the same metal due to the presence of
710
Type
of PS
n
Metallization
technique
Evaporation
Metal
used
Al
Type
of contact
Ohmic
n and
p
Evaporation
Al
Ohmic
Evaporation
Al
Ohmic
Evaporation
Al
Ohmic
Screen printing
Ag
Ohmic
Screen printing !
firing at 800 C in air
! annealing at
450 C in N2 ! Ag
electroplating
Screen printing !
baking at 240 C in
inert ambient !
firing at 725 C in air
! annealing at
450 C in N2 ! Ag
electroless
Ag
Ohmic
Ag
Ohmic
Electroless
deposition
Ni
Ohmic
Specific contact
resistance/transitionspecific resistivity
( cm2)
Transition specific
resistivity 8
1031.2 102
Transition resistivity
0.618 (PS on n-Si)
0.61.3 k (PS on p-Si)
Specific contact
resistance 1.51 101
Specific contact
resistance 0.57
(unannealed sample)
0.1 (annealed sample)
Specific contact
resistance 0.0736
Specific contact
resistance 1.01 106
Specific contact
resistance 1.025
104 (before
electroless Ag
deposition) 3.25
105 (After
electroless Ag
deposition)
Specific contact
resistance 1.76 102
References
Zimin
et al. 1995
Zimin and
Komarov
1998
Kanungo
et al. 2009a
Maji
et al. 2010
Vinod 2005
Vinod 2009
Vinod 2013
Kanungo
et al. 2006
PS/Si heterojunction, and after modification, the rectification becomes much better
due to the effective passivation of the recombination states. Therefore, the surface
passivation improves both the ohmic and rectifying contacts.
In order to verify the stability of Al contact to modified porous silicon, the IV
measurements were repeated at different intervals of time for a period of 28 days.
Pd-modified samples showed much better consistency and stability compared to
Ru- and Pt-modified samples. In Fig. 2 the IV curves practically overlap signifying
a stable Al contact to PS when the surface was modified with PdCl2 solution
(Kanungo et al. 2009a, 2010). Specific contact resistance of Al- to Pd-modified
PS, determined by TLM method, was 1.51 101 cm2.
711
Table 3 Different ways of porous silicon surface modifications before metal contact formation
Type of Si
for PS
formation
p
Modification
procedure
Simultaneous
oxidation during
metallization
Hydrogen plasma
modification
Surface modification
using 1-dodecyne
organic molecule
HNO3 treatment
Electroless dispersion
of Pd
Heat treatment
Metal
on PS
Au,
Cu, Ni
Metallization
technique
Electroless
deposition
Type of
contact
Rectifying
Au
Evaporation
Rectifying
Au,
Al
Evaporation
Rectifying
Al
Evaporation
Rectifying
Al
Evaporation
Ohmic
Al
Evaporation
Ohmic
b
200
100
Current (A)
500
150
1000
0
50
sandwich structure
Al contact
Temp 27C
Unmodified
250 PS
200
50
1.0 0.5
Bhattacharya
et al. 2000
Rabinal and
Mulimani
2007
MartinPalma
et al. 1999
Kanungo
et al. 2009a
Maji
et al. 2010
1500
300
0.0
0.5
1.0
Pd modified PS
Ru modified PS
Pt modified PS
500
1000
Current (A)
1000
Lateral structure
Al contact
Temp 27C
Unmodified
150 PS
References
Jeske
et al. 1995
100
50
0
50
1.0
0.5
0.0
0.5
1.0
500
Pd modified PS
Ru modified PS
Pt modified PS
0
1.0
0.5
0.0
Voltage (V)
0.5
1.0
1.0
0.5
0.0
0.5
1.0
Voltage (V)
Fig. 1 IV characteristics of unmodified (inset) and Pd-, Ru-, and Pt-modified PS for (a) lateral
and (b) sandwich structure using Al contact. (Unit is same for both the graphs.) (Taken from Basu
and Kanungo 2011)
Conclusion
Ohmic and rectifying contacts to porous silicon are important and challenging for the
commercial applications of PS-based electronic, optoelectronic, and sensor devices.
The choice of contact materials and the nature of PS surface (including porosity) are
the prime factors for the successful achievement in the contact formation with the
712
1500
Lateral structure
Pd modification
0.01M for 5 sec
Sandwich structure
Pd modification
0.01M for 5 sec
1000
500
Current (A)
Current (A)
1000
0
day-7
500
day-7
day-14
500
day-21
day-14
day-28
day-21
1000
day-28
1.0
0.5
0.0
Voltage(V)
0.5
1.0
1.0
0.5
0.0
0.5
1.0
Voltage(V)
Fig. 2 IV characteristics of Pd-modified PS surface with Al contacts for (a) lateral and (b)
sandwich structures, measured for 28 days at different intervals of time
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Global Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Local Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
715
716
721
726
Abstract
Introduction
Methods for electrochemical, catalytic (metal assisted), and deep reactive ion
etching (DRIE) of silicon have been developed, which enable fabrication of arrays
of deep cylindrical or modulated pores, walls, tubes, combinations of these, and
other forms with vertical walls (Wu et al. 2010). As a rule, the regular arrays
produced by electrochemical etching are characterized by constant porosity and
pore depths (up to 500 m) and form a planar front propagating into the substrate.
Various devices and functional elements for micromechanics, photonics, chemical
power sources, microfluidics, photovoltaics, etc. (see Porous Silicon Application Survey chapter), are commonly fabricated on the basis of these arrays by
E.V. Astrova (*)
Ioffe Physical Technical Institute, St. Petersburg, Russia
e-mail: east@mail.ioffe.ru
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_73
715
716
E.V. Astrova
Global Processing
Let us consider in more detail various processes for posttreatment of macroporous
silicon, listed in Table 1.
1. The simplest way to open up pores is by mechanical removal of the substrate by
grinding and polishing. A disadvantage of this method is that a sample is
contaminated with wax used to glue a sample (its removal is no difficulty),
and abrasive particles and silicon fines are introduced (can hardly be removed).
A widely used way to fabricate membranes is by chemical dissolution of the
substrate in hot alkaline etchants. For this purpose, the inner surface of
macropores is preliminarily protected by thermal silicon oxide or by silicon
nitride, which is stable in alkalis and prevents dissolution of porous silicon. The
rate of SiO2 etching is approximately three orders of magnitude lower than that
of silicon (Kendall 1979). Also, the porous layer is frequently separated from the
substrate in the final stage of anodization, which is, strictly speaking, not related
to posttreatment. However, a combined variant is possible, in which rather thin
silicon walls are obtained at the end of the electrochemical etching due to the
increase in the pore diameter in the lower part of the porous layer. These walls
are oxidized across their entire thickness in the course of the subsequent thermal
717
Purpose of
posttreatment
Through pores
(membrane)
Pore
coalescence and
closing
Porosity
increase,
formation of
pillars and
wires, change of
pore shape
Conformal
treatment
Basis of technique
Substrate removal
Surface diffusion
of Si
Isotropic treatment
Technique
Mechanical grinding
Thermal
oxidation + substrate
etching (alkaline or
reactive ion)
Annealing in H2
Sacrificial thermal
oxidation
Chemical etching
Anisotropic
treatment
Chemical etching in
alkaline solutions
Smoothing
Anisotropic sacrificial
thermal oxidation
Sacrificial SiO2
p-n or
heterojunction
formation
Coating
Wet etching
Shallow diffusion
doping
CVD, ALD
Altering of surface
functionality
Chemical liquid or
vapor treatment
References
Astrova et al. (2003)
Langner et al. (2011)
718
E.V. Astrova
Table 1 (continued)
N
5
Purpose of
posttreatment
Thick modified
layer
Pore filling
Basis of technique
Through doping of
Si walls
Through oxidation
of Si walls
Fluidity of
filler + wettability
of Si
Technique
Gas phase diffusion
References
Astrova et al. (2000)
High-temperature
heat treatment in
oxidizing atmosphere
Liquid or melt
infiltration
Electrical
conductivity
Galvanic deposition
Chemical deposition
Inverted
structures
Catalyst
pretreatment
Macroporous Si as
a template
Silicon
particulates
Fracture of
macroporous Si
Pore filling or
covering + removal
of Si mold
Sonication
Lehmann and
Ronnebeck (2001),
Matthias et al. (2002),
Palacios et al. (2008),
Chen et al. (2006),
Langner et al. (2008),
Trifonov et al. (2005),
Astrova et al. (2005a),
Schilling et al. (2004),
Rodriguez
et al. (2005), Zhao
et al. (2005),
Bharadwaja
et al. (2006)
Thakur et al. (2012)
oxidation, and the substrate is removed under dissolution of SiO2 in HF. For a
general review of both mesoporous and macroporous membranes, see Porous
Silicon Membranes chapter in this handbook.
2. The macroporous structure is radically transformed in high-temperature
annealing in hydrogen, when porous channels are converted to closed spherical
voids capable of merging under proper conditions to give, at a certain depth in
the sample, a plate-shaped empty space parallel to the surface, the so-called
silicon-on-nothing structures (Sato et al. 2000; Mizushima et al. 2000) (for
more detail, see Sintering of Porous Silicon chapter in this handbook).
3. The porosity can be made more pronounced, and a columnar structure can be
formed via repeated thermal oxidation, followed by dissolution of the oxide
in HF (Lau et al. 1996; Matthias et al. 2004, 2005a; Trifonov et al. 2008)
719
Fig. 2 Shaping of macropores at room temperature (Chernienko et al. 2013) (With kind permission from Springer Science + Business Media B.V): (a) schematic of anisotropic transformation
of an initially round macropore when etch rate for <100> exceeds rate for <110> crystallographic direction. Structures obtained from macroporous Si organized in a triangular lattice upon
chemical shaping in 12 % aq. KOH + IPA (2:3): (b) squares when the initial pore rows are aligned
along <110> direction, (c) zigzag Si walls when the pore rows are aligned along <100> axis
720
E.V. Astrova
4. Conformal treatment presumes that surface characteristics (roughness, wettability, thin-film coating, etc.) are changed. Upon anodization, pore walls may be
covered with a mesoporous layer. This layer can be removed with a weak
alkaline solution. The hydrogen-terminated hydrophobic surface is converted
to hydrophilic via chemical oxidation or formation of hydroxy (OH) groups on
the surface. The surface of macropores can be coated with thin films of metals,
insulators, and semiconductors and be functionalized by various methods, such
as oxidation, electroplating, chemical vapor deposition (CVD), and atomic layer
deposition (ALD). These may be chemical processes, both involving silicon and
not. The coating of macropore inner surface can serve as a mask for subsequent
treatment or to prevent denaturation of protein-based probes on silicon
microarrays (Steinhauer et al. 2005). The main difficulty is in obtaining a
uniform coating of the 3D surface. The deposition of thin doped films and
formation of p-n junctions can be attributed to a separate group. These junctions
are formed as a result of high-temperature diffusion from the gas phase.
5. If the walls of a porous structure are subjected to a through diffusion saturation,
thick (tens and hundreds of micrometers) quasi-homogeneous diffusion layers
are obtained, and this method can replace epitaxy (Astrova et al. 2000). Similarly, full thermal oxidation of silicon walls makes it possible to obtain thick
oxide layers, which are used, e.g., for thermal insulation purposes (Kan and
Finstad 2005; Barillaro et al. 2003). The increasing volume of the oxide leads to
filling of pores, which enables, at a correct choice of the porosity (56 %),
formation of a thick monolithic SiO2 layer. For more details, see Thermal
Isolation with Porous Silicon chapter in this handbook.
6. The chemical inertness of silicon and its high thermal stability enable filling of
macropores with various fillers in the liquid state, including those in the form of
melts and gels. The rather high electrical conductivity of macroporous silicon
enables electroplating (see Porous Silicon and Electrochemical Deposition
721
Local Processing
In the procedures considered above, the structure is subjected to a global treatment.
A local transformation of the macroporous structure requires that a pattern should
be created in it. The simplest operation is local pore opening. For this purpose, a
mask is created on the backside of an oxidized (or Si3N4-coated) structure by
photolithography, the silicon substrate is anisotropically etched to a depth required
for reaching the pore tips, and the oxide protecting the macropore walls is removed
(Langner et al. 2011; Trifonov et al. 2005). A general review on Photolithography
on Porous Silicon is available elsewhere in this handbook. The thus opened-up
pores have been used to create anodes with a reinforcing skeleton for fuel cells
(Astrova et al. 2007) and to perform a local infiltration of macropores in fabrication
of heterojunctions and defects in a photonic crystal (Fig. 4).
Other methods for local infiltration of macropores have also been reported
(Intonti et al. 2006; Nolte et al. 2009), e.g., global closure of pores, followed by
their opening up by direct writing with a focused ion beam (FIB).
The flow of the latter of these is shown in Fig. 5: (a) macroporous silicon with
edges inclined in the process of etching, (b) global infiltration of the pores with wax
for their stabilization in the subsequent polishing step, (c) polishing of the samples,
(d) deposition of a seed layer of gold by sputtering, (e) removal of the previously
introduced wax and of the seed layer deposited over the pores, (f) selective removal
of the seed layer by FIB, (g) electrochemical extension of the gold layer by
722
E.V. Astrova
Fig. 4 Local opening and infiltration of pores: (a) example of a structure with locally opened
pores (back side view), (b) front view with a pore row infiltrated with a liquid crystal (LC) from the
back side (Zharova et al. 2011) (With kind permission from Springer Science + Business Media B.V);
(c) scheme of the infiltration
Fig. 5 Process steps during the local infiltration (Nolte et al. 2009) (Permission granted by SPIE)
723
Fig. 6 Scheme of the Ottow microstructuring process (Muller et al. 2002) (With kind permission
from Springer Science + Business Media B.V)
724
E.V. Astrova
Fig. 7 Microstructures
obtained after pore filling
with polysilicon (Ottow
et al. 1996b) (With kind
permission from Springer
Science + Business Media B.V)
Fig. 8 SEM images of macroporous silicon bars with vertical walls: (a) a bar of about 3.5 pore
layers or 5 m, obtained by Ottow process (Muller et al. 2000) (With kind permission from
Springer Science + Business Media B.V); (b) stripes fabricated by photolithography on the back
side of the substrate (Astrova et al. 2005b) (With permission from Elsevier, 2005)
725
Fig. 9 Schematic for patterning of 2D structure: (1) removed square area, (2) bar of a 2D structure
constituted by six rows of macropores, (3) macropores, (4) trenches, (5) n+-layer, and (6) substrate
removed in opening of trenches and pores (Astrova et al. 2010b) (With kind permission from
Springer Science + Business Media B.V); (b) Scanning electron microscope (SEM) image of a
two-dimensional photonic crystal bar obtained by this technique (Reprinted figure with permission
from (Dyakov et al. 2012). Copyright 2012 by the American Physical Society)
holes (Wang et al. 2000, 2003; Chelnokov et al. 2000; Fig. 10). Authors of paper
(Schilling et al. 2005) obtained 3D photonic crystal of orthorhombic structure with
large photonic band gap by utilization of only one orthogonal set of FIB-drilled
holes interpenetrating with photoelectrochemically etched macropores.
Methods suggested in Kleimann et al. (2001, 2005) and Bassu et al. (2012)
enable fabrication of high-aspect-ratio microstructures directly in the course of
electrochemical etching without any additional posttreatment. In the Kleimanns
method (Kleimann et al. 2001, 2005), n-Si is first etched through a mask in the
726
E.V. Astrova
isotropic mode, and then the etching is continued in the anisotropic mode. In
contrast, the Barillaros technique (Bassu et al. 2012) involves deep anisotropic
etching in the first phase and isotropic etching in the second, so that the diameter of
the pores grows in the lower part of the structure and they, being connected with the
neighboring pores, merge into a single void. In the isotropic-etching phase, freestanding and sacrificial parts of the wafer are detached from the substrate. Similar
approach was used in Bobo et al. (2012) for separating macroporous arrays from
p-type silicon substrate. Other micromachining methods have also been suggested.
For example, selective photoelectrochemical etching of macropores in highresistivity n-Si was performed in Tao and Esashi (2005), with a mask on the
electrolyte side and a mask on the side opposite to the illuminated surface. Then,
porous regions were dissolved in KOH to leave prescribed figures with vertical
walls. The walls are not very even because of the underetching and pore branching
at the mask edge.
Thus, various high-aspect-ratio structures can be fabricated by combination of
deep anodization with subsequent processing of macroporous silicon.
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729
Part V
Applications
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Domains of Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product or Function Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Silicon Application Survey by Reviews . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
734
734
735
736
738
Abstract
All current applications of mesoporous and macroporous silicon under investigation are briefly surveyed, and more than 50 reviews over the period
19852014 are collated. Applications are grouped into twelve domains: electronics, optoelectronics, optics, diagnostics, energy conversion, catalysis, filtration, adsorbents, medical, food, cosmetics, and consumer care. Targeted
product/function examples are given for each domain, together with the current
level of industrial and academic activity. Comparisons are made with the major
industrial uses of silica, comparing high-value and low-value product areas.
Although porous silicon uses in electronics have the longest history of development, the most active R&D domains currently, as gauged by volume of literature, are energy conversion (lithium batteries), medical (drug delivery), and
diagnostics (chip-based biosensing and mass spectrometry).
L. Canham (*)
pSiMedica Ltd., Malvern Hills Science Park, Malvern, Worcester, UK
e-mail: lcanham@psivida.com
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_74
733
734
L. Canham
Introduction
This section of the handbook contains a series of reviews dedicated to specific
applications of porous silicon. Indeed, a wide variety of potential uses have been
explored since the 1980s. The objective of this survey is to provide the reader with a
broad overview of all applications considered to date and provide in one location a
published literature database on application reviews. There are some listed application domains which, while common for porous materials in general, have not
received sufficient study in the case of porous silicon to warrant a review in the
handbook. Many are however updates of previous reviews, and many others are
reviewed for the first time in this handbook.
Domains of Application
Twelve application domains are shown schematically in Fig. 1. Of these the four
porosified chip-based application areas on the right hand column are historically the
most developed. Those on the left-hand side utilize primarily porous silicon powders, and it is the medical domain that is currently receiving the most academic and
industrial attention. In the central column lie many of the traditional applications
for porous materials. Two of these domains, catalysis and adsorbents, have received
little attention with regard to porous silicon and so are not the subject of any
dedicated reviews in this handbook.
MEDICAL
ENERGY CONVERSION
ELECTRONICS
CATALYSIS
COSMETICS
FILTRATION
OPTICS
ADSORBENT
DIAGNOSTICS
CONSUMER
CARE
OPTOELECTRONICS
Fig. 1 Current broad application areas of porous silicon under evaluation. Applications are
arranged by the dominant physical form of porous silicon required. On the left-hand column,
applications require primarily powders, on the right-hand column primarily chip-based layers. The
central column applications utilize all three dominant forms: powders, membranes, and films
735
Food and
nutrition
Cosmetics
Consumer care
Energy
conversion
Catalysis
Product/function examples
Brachytherapy, drug
delivery, orthopedics,
tissue engineering,
imaging
Nutrient protection, gum
additive, functional foods
Sunscreen, foundation
excipient, drug delivery
Oral hygiene, shampoo,
antibacterial surfaces
Batteries, solar cells, fuel
cells, thermoelectrics,
acoustics, explosives,
photoelectrodes
Organic pollutant removal,
noble metal salt reduction
Filtration
Biomolecule separation
Adsorbent
Microfluidic
preconcentrator, toxin
removal, heavy metal
remediation
RF isolation, thermal
isolation, micromachining,
gettering
LEDs, lasers, waveguides,
modulators
Photonic crystals, mirrors,
diffraction gratings
Gas sensing, mass
spectrometry, biosensors,
chemical sensors
Electronics
Optoelectronics
Micro-optics
Diagnostics
Academic
activity
level
++++
Industrial
activity
level
++
Microparticles
Microparticles
Nanoparticles
Microparticles
Microparticles
Nanoparticles
Chips
+++++
+++
Membranes
Powders
Membranes
Chips
Membranes
Powders
Chips
Chips
++
Chips
++
Chips
+++
Chips
++++
Dominant
physical form(s)
Microparticles
Nanoparticles
Chips
++
736
L. Canham
Aeronautics
& Space
Electronics
Medical
Agriculture
Construction
Consumer Care
Foundry
Foods & beverages
Pharmaceutics
Cosmetics
Paper &
printing
Diagnostics
Chromatography
Optics
Environmental
Optoelectronics
Energyconversion
Fig. 2 Application domains of silica, porous silica, silicon, and potentially porous silicon,
arranged by typical product values. High-value sectors are to the left; low-value sectors to the
right. Sectors with well-defined and regulated grades of material (silica in most cases) are in light
red circles. Sectors which dominate industrial silica supply are in white circles; those that
dominate industrial silicon supply are in light gray
As silicon is derived from silica and porous silicon can now be derived directly
from porous silica (see handbook chapter Routes of Formation for Porous
Silicon), it is instructive to compare and contrast the application domains of
these specific materials (see Fig. 2). Since solid silica and porous silica are less
expensive than solid silicon and porous silicon respectively, silica-based materials
have penetrated many more low-value application domains than silicon. In the
future, porous silicon will only be utilized in these additional areas if its
manufacturing costs are significantly reduced and additionally it offers compelling
performance improvements (so-called unique selling points).
737
Table 2 Application domains reviewed in the past and featured in this handbook
Application
Adsorbent
Consumer care
Cosmetics
Diagnostics
Electronics
Energy
conversion
Filtration
Food and
nutrition
Medical
Micro-optics
Microsystems
Optoelectronics
2014 handbook
application reviews
1
1
4
3
5
1
1
Canham 1997; Stewart and Buriak 2000; Prestidge
et al. 2007; Anglin et al. 2008; Salonen et al. 2008;
Martin-Palma 2010; Haidary et al. 2012; Kotkovskiy
et al. 2012; Shahbazi et al. 2012; Santos et al. 2012,
2014; Barnes et al. 2013; Ksenofontova et al. 2013;
Savage et al. 2013; Coffer 2014; Santos 2014; Cheng
et al. 2013; Martin-Palma et al. 2014
Thonissen et al. 1997; Pavesi 1997; Arrand
et al. 1998; Wehrspoon and Schilling 2003; TorresCosta and Martin-Palma 2010; Golovan and
Timoshenko 2013
Steiner and Lang 1995; Bell et al. 1996; Lang 1997;
Muller et al. 2010
Hamilton 1995; Fauchet et al. 1995; Kanemitsu 1995;
Canham et al. 1996; Fauchet 1996; Pavesi 1996; Cullis
et al. 1997; Bisi et al. 2000; Khriachtchev 2012
and fall in interest, and which were chosen for new reviews in this handbook. The
regulated consumer-based domains of cosmetics, food, and medicine have received
industrial development as well as academic research over the last decade, and thus a
number of new uses therein were chosen to be highlighted in the handbook. The
medical area in particular is very active currently, with many reviews in the last
2 years and a dedicated textbook (Santos 2014).
Within the energy conversion domain, the most active field currently for porous
silicon research is its use as an anode in lithium batteries. Various solar cell
applications have been explored since 1982 and are reviewed in this handbook,
both from a device performance perspective ( Porous Silicon and Solar Cells)
and from a processing one ( Homoepitaxy on Porous Silicon). More recently
emerged areas include fuel cells, phononics, and hydrogen storage, and each of
these are covered.
738
L. Canham
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coplanar Waveguides (CPW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Planar Inductors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Other RF Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
742
744
744
749
749
Abstract
The increasing expansion of telecommunication applications leads to the integration of complete system on chip associating various processing units mixing
passive and active elements. Nevertheless, passive component performances are
limited by the underlying lossy silicon wafer. Then, obviously, the use of
innovative substrates becomes crucial for monolithic RF systems to reach high
performances. So, looking for IC compatible processes, porous silicon seems to
be a promising candidate as it can provide localized isolating regions from
various silicon substrates. In this chapter, we propose a synthesis of RF device
technologies that use porous silicon for reducing losses into the substrate. The
state-of-the-art performances of widespread RF devices, that is to say, inductors
or coplanar waveguides, are then presented. Other RF devices which use porous
silicon as a substrate are also described.
G. Gautier (*)
Universite de Tours, GREMAN, Tours, France
e-mail: gael.gautier@univ-tours.fr
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_76
741
742
G. Gautier
Introduction
The increasing expansion of telecommunication applications leads to the integration of complete system on chip (SOC) associating analog and digital circuits.
These mixed-signal systems integrate active devices, mainly transistors, as well as
key passive components (inductors and/or capacitors), required in many applications as amplifiers, mixers, voltage-controlled oscillators, filters, or resonators.
Nevertheless, passive components performances are limited by the proximity of
the lossy Si substrate. For instance, it is well known that the quality of integrated
spiral inductors is clearly reduced by capacitive effects and eddy current losses into
silicon substrates at high frequencies (Yue and Wong 1998). These limitations can
be partially overcome by design means (Burghartz and Rejaei 2003), but the
development of innovative substrates stays crucial. To have a recent overview of
the challenges related to RF semiconductor devices, one can see the reference
Emam et al. (2013). Looking for IC compatible processes, porous silicon
(PS) seems to be a promising material as it can provide localized isolating regions
from various silicon substrates (Gautier et al. 2012). As a consequence, as
illustrated in Fig. 1, this technique can provide hybrid substrates for highperformance integrated circuits (IC) involving active devices (e.g., diodes or
transistors) as well as passive components (inductors and/or capacitors), required
in many applications.
Fig. 1 Schematic illustration of the hybrid pSi/Si substrate concept and picture of a copper
inductor performed on a localized pSi region
743
To reduce losses into the substrate at high frequencies, the dielectric permittivity
() and the AC conductivity (AC) have to be minimized. Numerous workers
reported studies on mesoporous silicon permittivity measurements generally
made from p-type substrates (for a review, see Canham, 1997). If the material is
not oxidized, a Vegards law between silicon (r 11.7) and air (r 1) can give a
good approximation of the dielectric constant value for a given porosity (p%). In
addition, concerning high porosity samples (6080 %), the measured DC electrical
conductivity varies generally between 1014 and 108 S/cm (Fejfar et al. 1995; Lee
et al. 1996). In the case of mesoporous silicon, with low porosities around 30 %,
values around 107 S/cm have also been measured (Lubianicker and Balberg 1996).
For this material the electrical conductivity decreases with the frequency but stays
up to 103 S/cm even around 1 GHz (Kim et al. 2003).
The first step in the fabrication process of RF circuits, such as coplanar waveguides (CPW) or inductors, consists in anodising silicon on restricted areas. Most of
the time, an efficient substrate isolation is performed using high thickness
mesoporous silicon layers (>10 m) to reduce the couplings with the underlying
silicon substrate. Nevertheless, the mechanical stability of such materials is often
challenging, mainly for large area wafers. Indeed, the stress generated during
porous silicon drying can produce cracks or warpage of the wafers (Ayvazyan
1999). Kim and coworkers reported an effective annealing process to reduce
significantly stress in thick pSi films (Kim et al. 2002). But this technique
requires a precise control of the temperature and annealing ambient (N2 and O2).
In all cases, a compromise must be done to optimize the porosity, the pSi thickness,
the etching area, and the final device electrical performance. Moreover, the localization of the pSi etching is also challenging as the employed mask must be
resistant against HF and must be removed after the anodization process.
Fluoropolymer-based thin films seem to be promising candidates to achieve this
purpose (Defforge et al. 2012).
One alternative solution to obtain very thick porous silicon layers without any
damaging stress of the wafer is to perform the electrical isolation with localized
macroporous silicon. Unfortunately, the surface of such material is inappropriate
for successive layer deposition processes. So, Li et al. (2007) propose a silicon
anodization process of the sample backside and the realization of an RF device on
the remaining crystalline silicon. This layer must be as thinner as possible, i.e.,
less than 10 m, to be efficient. Capelle et al. proposed also a mesoporous/
macroporous bilayer to achieve RF inductors on high thickness pSi (Capelle
et al. 2011).
After the anodization process, most of the time, a stabilization annealing at low
temperature (below 500 C) is performed in an O2 or in a N2 ambient. In some
cases, an oxidation annealing is performed at higher temperature. Afterwards, a thin
oxide cap layer is generally deposited to seal the pores and to ensure a complete DC
isolation between the substrate and the device. Various metal layers can be used for
the strips. To reduce the ohmic losses, low-resistivity metals must be used (Au, Cu,
Al). The thickness of the line must be high enough (some microns) in order to limit
744
G. Gautier
the influence of the skin effect at high frequencies. If a second metal strip is
required, in the case of an inductor under-pass, for example, a BCB layer is an
appropriate candidate to perform the isolation.
The performances of typical RF devices on various porous silicon substrates are
presented in the next sections.
Planar Inductors
The main geometrical parameters of a coplanar spiral inductor are the strip width
(W), the spacing between adjacent turns (S), the internal radius (Rint), the number of
turns (Nt), the spacing to the surrounding coplanar ground plane (Sg), and the metal
thickness (tmetal). A relevant frequency-dependent parameter to measure the
overall electrical quality of an inductor is the Q factor obtained when one port is
shorted: the higher the Q factor is, the better the device electrically behaves. The
second parameter, often measured to evaluate inductors, is the self-resonance
frequency. A self-resonance occurs when the inductive reactance of the device is
equal to the parasitic capacitive reactance between the inductor and the substrate,
i.e., if Q 0.
Table 2 summarizes the electrical performances measured for spiral inductors
performed on various porous silicon layers. One can notice that the effect of the
Si substrate removal was clearly demonstrated by Kim et al. (2001). Indeed, for a
5.7 nH inductance and a PS thickness around 100 m, Qmax increases by 50 %, and
the resonant frequency is higher than 17 GHz if the remaining bulk Si under Ps is
fully etched.
70
20
34
20
56
51
85
0.81.2
0.01
1025
10
50
10
66
110
tPS
(m)
25
Porosity
(%)
Si substrate resistivity (
cm)
110
Post-anodization
processes
300 C, 3 h, dry N2
420 C, 1 h, dry N2
47/12/-
15/30/2000
Line geometry
(W/L/G)
80/35/5000
10
135
20
30
30
10
20
10
20
IL 0.4
dB/mm
IL 7 dB/cm
IL 20 dB/cm
2.7 dB/cm
4.1 dB/cm
1.8 dB/cm
2.8 dB/cm
F
(GHz)
10
PL 30 %
28
dB/cm
Losses
PL 80 %
(continued)
References
Contopanagos
et al. (2008a)
Table 1 RF electrical characteristics of various coplanar waveguides (CPW) on p-type OPS or mesoporous silicon. All the CPW are made of gold, except for
(Contopanagos et al. 2008a) aluminum. F is the loss measurement frequency and tPS is the PS thickness
Porosity
(%)
56
7080
Si substrate resistivity (
cm)
1421
810
13
0.0010.005
Table 1 (continued)
200
1
7
15
Bulk
25
tPS
(m)
26
300 C, 1 h, dry O2
Post-anodization
processes
350 C, 30 min, dry
O2
350 C, 30 min, dry
O2
1,100 C, 5 min, wet
O2
20/80002146/100
5/1000/2.5
100/2000/20
Line geometry
(W/L/G)
94/15000/53
4
10
40
40
40
40
2.9 dB/cm
4.5 dB/cm
7 dB/mm
3 dB/mm
2 dB/mm
13.5
dB/mm
0.19
dB/mm
40
F
(GHz)
4
IL 0.11
dB/mm
Losses
5.1 dB/cm
References
Peterson et al. (2001)
746
G. Gautier
0 (bulk)
5
50
100
0 (bulk)
200
3050
0.010.05
0.015
tPS
(m)
Bulk
20
50
65
80
100
Si substrate resistivity
( cm)
0.02
60
60
60
60
60
60
30
120
80
78
130
30
150
175
150
75
Rint
180
12
12
6
24
12
12
12
12
30
50
10
50
10
50
50
30
W
30
4
4
4
4
4
4
4
4
10
10
S
10
5.5
5.5
5.5
5.5
2.5
11.5
5.5
5.5
1.5
1.5
3.5
3.5
4.5
5.5
6.5
2.5
Nt
5.5
60
60
50
50
Sg
50
3 (TiAl)
3 (Cu)
1 (1Al)
tmetal
3 (Cu)
4.52
4.52
4.27
5.4
0.89
28.52
3.09
7.91
1
1
7
3.5
12.5
22
28
14
L
(nH)
20
Qmax at f
(GHz)
7.7 (0.2)
9 (0.3)
10.7 (0.4)
11 (0.47)
11.5 (0.5)
6 (4.5)
5.1 (2.5)
2.5 (1.7)
3.6 (1.3)
2 (1)
1.6 (0.25)
1.6 (0.25)
19.92 (3)
21.2 (3.2)
25.5 (4.2)
28 (4.7)
4.2 (1.9)
11.4 (4.86)
10.2 (9)
9.6 (3.1)
16.5 (15.9)
8.7 (1.6)
11 (8)
11.9 (4)
fr
(GHz)
1.2
2.2
2.7
2.9
3
14
14.2
14.4
15.2
5.4
513.4
18.4
8.1
>20
3.4
17.7
8.6
Chong et al. (2005)
References
Gautier et al. (2012)
(continued)
Table 2 Electrical performances, i.e., maximum Q factor (Qmax) and resonance frequency (fr) of coplanar spiral inductors on p-type mesoporous silicon
(except for Capelle et al. 2011). All the dimensions are in microns. The inductance value L is determined for low frequencies (f ! 0)
0.008
57
510
0.07
Si substrate resistivity
( cm)
0.01
0.015
Table 2 (continued)
tPS
(m)
100a
150
300
54
109
200
0 (bulk)
1
2
50250
25a
50
Rint
150
25
100
W
80
100
25
10
S
80
50
4.5
2
1.5
Nt
4
3.5
Sg
1.5 (Al)
2.3 (Au)
1 (Al)
1 (Cu)
6 (Au)
4 (Al)
tmetal
2 (Au)
3 (Cu)
1.3
1.3
1.3
8
6.3
3.7
7.6
L
(nH)
11.4
Qmax at f
(GHz)
5(2)
6 (0.59)
16 (1)
3.5 (0.57)
6 (1.29)
14 (1.74)
3.4 (3)
3.9 (3)
4.8 (3)
6.5(3)
13.3 (4.6)
15 (3.9)
32 (3.9)
6.5
13.8
4
fr
(GHz)
2.95
3.6
3.7
>10
Yu et al. (2000)
References
Populaire et al. (2004)
Royet et al. (2003)
748
G. Gautier
749
Other RF Applications
Some complex filter structures have been achieved and characterized on porous
silicon substrates. For instance, Fang et al. (2005) presented a planar integrated LC
filter performed on silicon substrate, which is locally modified using the OPS
technology. The filter consists of two inductors and an MIM (metal-insulatormetal) capacitor on a 30 m thick OPS layer. Measuring the S21 parameter, it can
be found that the 3 dB bandwidth is 2.925 GHz and the midband insertion loss is
0.874 dB at 500 MHz. Billoue et al. (2011) measured also the characteristics of
notch filters on different mesoporous silicon layer thicknesses. The use of PS layers
clearly improves the filter characteristics. The insertion loss is significantly reduced
from 1.05 dB for bulk silicon (3050 cm) to 0.4 dB for a 100 m PSi layer. In
addition, an improvement ratio of 2.5 on the bandwidth was measured. Finally,
Chong and Xie (2005) demonstrated an efficient reduction of capacitive couplings
under bond pads using PS layers.
One can notice that the coherent porous silicon etching technique producing
well-defined macropores arrays can be used as a substrate for 3D capacitors
(Lehmann et al. 1996; Roozeboom et al. 2001). These devices can be for RF
decoupling applications.
References
Ayvazyan GE (1999) Anisotropic warpage of wafers with anodized porous silicon layers. Phys
Stat Sol (a) 175:R7R10
Billoue J, Gautier G, Ventura L (2011) Integration of RF inductors and filters on mesoporous
silicon isolation layers. Phys Stat Sol (a) 208:14491452
Burghartz JN, Rejaei B (2003) On the design of RF spiral inductors on silicon. IEEE Trans Electr
Dev 50:718728
Canham L (1997) Properties of porous silicon. INSPEC, London
Capelle M, Billoue J, Poveda P, Gautier G (2011) N-type porous silicon substrates for integrated
RF inductors. IEEE Trans Electr Dev 58:41114114
Capelle M, Billoue J, Poveda P, Gautier G (2012) RF performances of inductors integrated on
localized p+ type porous silicon regions. Nanoscale Res Lett 7:523529
Chong K, Xie Y (2005) Low capacitance and high isolation bond pas for high-frequency RFICs.
IEEE Electr Dev Lett 26:746748
Chong K, Xie Y, Yu K, Huang D, Chang F (2005) High performance inductors integrated on
porous silicon. IEEE Elec Dev Lett 26:9395
Contopanagos H, Nassiopoulou AG (2007) Integrated inductors on porous silicon. Phys Stat Sol
(a) 204:14541458
Contopanagos H, Zacharatos F, Nassiopoulou AG (2008a) RF characterization and isolation
properties of mesoporous Si by on-chip waveguide measurements. Solid State Electron
52:17301734
750
G. Gautier
751
Xie Y, Frei MR, Becker AJ, King CA, Kossives D, Gomez LT (1998) An approach for fabricating
high-performance inductors on low resistivity substrates. IEEE J Sol-Stat Circ 33:14331438
You SZ, Long YF, Xu YS, Shi YL, Lai ZS, Li ZF, Lu W, Li AZ (2003) Fabrication and
characterization of thick porous silicon layers for RF circuits. Sensors Actuator A 108:117120
Yu M, Chan Y, Laih L, Hong J (2000) Improved microwave performance of spiral inductors on Si
substrates by chemically anodizing a porous silicon layer. Microw Opt Technol Lett
26:232234
Yue C, Wong SS (1998) On-chip spiral inductors with patterned ground shields for Si-based RF
ICs. IEEE J Sol-Stat Circ 33:743751
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermal Conductivity of Porous Si at Room Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temperature Dependence of Porous Si Thermal Conductivity . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Theoretical Determination of Porous Si Thermal Conductivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Si Platform for Applications in Si Thermal Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
753
754
754
755
758
759
763
763
Abstract
The exceptionally low thermal conductivity of highly porous silicon has led to
its use as a thermal insulator within microsystems. A comprehensive review of
thermal conductivity literature is provided, together with examples of its use in
microsensing and microphotonic systems.
Introduction
One of the most important physical parameters of any material is its thermal
conductivity (see handbook chapter Thermal Properties of Porous Silicon).
Bulk crystalline Si, the material that is widely used in todays electronics and
sensors, shows moderate thermal conductivity at room temperature (Slack 1964).
753
754
A.G. Nassiopoulou
On the other hand, highly porous Si, which is a complex nanostructured Si material,
composed of interconnected nanowires and nanocrystals, shows a much lower
thermal conductivity than that of bulk crystalline Si, which depends strongly on
its structure and morphology. The voids within the porous Si layer and the low
dimensionality of the highly porous Si skeleton serve to inhibit thermal transport
within the layer.
The temperature dependence of thermal conductivity of bulk crystalline Si
follows that of single crystal dielectric materials. It is in general governed by
scattering of phonons with other phonons, the Si isotopes, and crystal boundaries.
At low temperatures, it increases with temperature following a T3 law up to a
maximum situated at around 20 K. Above this maximum, it decreases with
increasing temperature due to the increased phonon-phonon scattering. On the
other hand, nanostructured porous Si shows significantly lower thermal conductivity than bulk crystalline Si due to phonon confinement in the Si nanostructures
composing the Si skeleton. Data available in the literature cover the temperature
range from ~40 K to room temperature. A material with ~60 % porosity shows
more than two orders of magnitude lower thermal conductivity at room temperature than bulk crystalline Si, while this difference increases significantly at
cryogenic temperatures.
Due to its low thermal conductivity, nanostructured porous Si is appropriate for
use as a local substrate for thermal isolation on the Si wafer. It constitutes an
excellent platform for the integration on Si of thermal devices.
In this chapter, we will first review the existing results in the literature on
thermal conductivity measurements on different types of porous Si at room and
low temperatures, and we will then give examples of existing Si devices using
porous Si thermal isolation.
755
other hand, for porous Si from (100) p+-type Si wafers with resistivity in the range
of 1020 m cm, the reported values of RT thermal conductivity range from 0.3
to 20.8 W/m K for the grown material, depending on material porosity, the
thickness of the studied porous Si layer, and the measurement technique. For
the slightly oxidized material, the corresponding values are in general slightly
lower. The above values were measured using different techniques, including
the 3 method, micro-Raman scattering, the photoacoustic method, the optical
pump and probe method, scanning thermal probe microscopy, and lock-in
thermography.
Table 1 summarizes the experimental results of RT thermal conductivity of
porous Si, obtained using the abovementioned experimental techniques. The table
is organized per year of publication and the corresponding reference is given.
756
A.G. Nassiopoulou
Reference
Original Si
wafer (type,
resistivity)
Porosity (%)
Porous Si
layer
thickness (m)
Benedetto
et al. (1997)
p+-type,
0.01 cm
60
23
p+-type,
0.01 cm
50
10
Gesele
et al. (1997)
p-type (100),
0.2 cm
64
3146
3 method
0.8
Lysenko
et al. (1999)
p+-type,
0.01 cm
62
100
Micro-Raman
0.9
Perichon
et al. (1999)
p+-type,
0.02 cm
50
50
Micro-Raman
Bernini
et al. (1999)
n-type, 1 cm
40
Photoacoustic
method
1.03
Amato
et al. (2000)
p+-type, 0.02
cm
55
p+-type,
0.02 cm
75
Perichon
et al. (2000)
p+-type,
0.02 cm
50
50
70
100
Bernini
et al. (2001)
p-type,
(0.71.3) cm
61
19
66
27
73
38
Shen and
Toyoda
(2003)
p (100),
515 cm
23
26.6
3,7
28.2
52
28.3
61
30
40
45 and 170
57
60 and 250
72
40 and 100
27.5
3.2 (free
standing)
37.2
20.8
44.2
20.7
48.4
25.1
8.7
51.7
26.8
6.1
58.8
26.9
4.5
66.2
25.5
2.3
Measurement
technique
Photoacoustic
Method
0.3
72
n-type, 1 cm
Wolf and
Brendel
(2006)
p-type (100),
0.01 cm
2.5
3.9
74
57
Lettieri
et al. (2005)
Thermal
conductivity
(W/m K)
2.93
0.29
26
Photoacoustic
method
1.93
0.74
Micro-Raman
0.7
0.3
0.15
0.13
0.17
Photoacoustic
method
1.2
0.3
0.2
0.18
Photoacoustic
method
2.93
1.03
0.29
Lock-in
thermography
measurement
technique
20.8
12.7
11.3
(continued)
757
Table 1 (continued)
Porous Si thermal conductivity at room temperature
Reference
Original Si
wafer (type,
resistivity)
Porosity (%)
Porous Si
layer
thickness (m)
Gomes
et al. (2007)
p+-type (100),
0.01 cm
30
54
80
30
80
Submicrometer
thickness
20
100
54
Siegert
et al. (2012)
n+-type,
10 m cm
Measurement
technique
Scanning
thermal
microscopy
Thermal
conductivity
(W/m K)
3.6
2.2
1.41
3.8
2.8
1.7
Raman
technique
Electrothermal
finite element
simulation
4.2
Fig. 1 Comparison of the thermal conductivity of porous Si (Valalaki and Nassiopoulou 2013)
with that of bulk crystalline silicon (Glassbrenner and Slack 1964)
758
A.G. Nassiopoulou
759
that the thermal conductivity of porous Si depends not only on porosity but also on
pore radius. It is lower for higher porosity and for smaller pore radius. This was
attributed to phonon ballistic effects.
760
A.G. Nassiopoulou
761
Fig. 3 (a) Plane-view SEM image of a gas flow sensor using porous Si thermal isolation. (b)
Temperature increase on the resistor on porous Si compared to a similar resistor on bulk crystalline
Si. The rate of temperature increase is 2.16 /mW for the resistor on porous Si and 0.16 /mW for
the resistor on bulk crystalline Si
isolation by the porous Si layer, the resistor on porous Si shows a resistance increase
with power of 2.16 /mW, while this is only 0.16 /mW on bulk Si. This is
indicative of the effectiveness of thermal isolation provided by the thick porous Si
layer. In addition to its small size and low fabrication cost, the above sensor
exhibited high sensitivity and fast response (Kaltsas et al. 2002). This flow sensor
was used in a high-performance flowmeter for respiration control (Kaltsas and
Nassiopoulou 2004) and in an air flowmeter for use at the air inlet of a vehicle
engine (Hourdakis et al. 2012). Figure 4a shows an optical image of the sensor used
in the air flowmeter for car engine, while Fig. 4b shows the corresponding flow tube
with a bias in it, in which the sensor was mounted. Figure 4c shows the air
flowmeter output as a function of flow.
A thermal flow sensor using porous Si thermal isolation as the one described
above was also used in a Si thermal accelerometer without solid proof mass
(Goustouridis et al. 2007) and in a Si thermoelectric generator (Hourdakis and
Nassiopoulou 2013).
A different device using a thick highly porous Si layer for thermal isolation from
the Si wafer was a Nb film bolometer. In reference (Benedetto et al. 1997), a film
bolometer using an 8 m-thick highly porous Si layer was reported that demonstrated also good sensitivity and fast response.
A photonic device is also found in the literature (Wang et al. 2007) using the
thermal insulation properties of porous Si in a photonic crystal reflector for
mid-infrared applications. It uses an alternate high-porosity/low-porosity multilayer structure with the high-porosity layers fully oxidized and the low-porosity
layers partially oxidized in order to achieve good thermal insulation properties and
at the same time enough contrast of the refractive index.
In order to further improve the thermal isolation provided by the porous Si layer,
freestanding porous Si membranes were used instead of the thick layer directly in
contact with the Si substrate. Two different techniques were employed for their
762
A.G. Nassiopoulou
Fig. 4 (a) Optical image of a flow sensor used in the air flowmeter for car engine developed at
NCSR Demokritos/IMEL, (b) flow tube with a bias in it in which the sensor was mounted, (c) air
flowmeter output as a function of flow
fabrication: In the first one (Tserepi et al. 2003; Tsamis et al. 2003a), the porous Si
membrane is first formed on bulk crystalline Si following a predefined pattern. The
bulk Si underneath the membrane is then etched using selective reactive ion etching
through openings in the patterned film, so as to release the porous Si membrane
from the substrate. Based on this kind of open-type micro-hotplate, a low-power
gas sensor for the detection of hydrogen-containing gases in an explosive environment was designed and realized (Tsamis et al. 2003b; Tsamis and Nassiopoulou
2003). A second type of freestanding porous Si membranes is the close-type
membrane, fabricated in a single two-step electrochemical etching process (Pagonis
et al. 2004a; Nassiopoulou et al. 2003). In the first step, the current density used is
chosen so as to form highly porous Si, while in the second step, the current density
is increased so as to exceed the critical value that leads to electropolishing. In this
way, a porous Si layer is formed on top of an air cavity. An example of freestanding
porous Si membrane, fabricated using this second technique, is illustrated in the
cross-sectional SEM image of Fig. 2b. This second process was used to design and
realize a very sensitive micro-flow sensor (Pagonis et al. 2004b, 2007).
763
Conclusion
Porous Si shows a much lower thermal conductivity than bulk crystalline Si. The
measured difference is more than two orders of magnitude at room temperature,
while it exceeds four orders of magnitude at cryogenic temperatures. This makes
porous Si very appropriate for use as a local thermal isolation platform on the Si
wafer for the integration of sensitive thermal and other devices. Existing devices to
date include flow sensors, accelerometers, bolometers, gas sensors, thermoelectric
generators, and photonic crystal reflectors. Related handbook chapters include
Photolithography on Porous Silicon, Porous Silicon for Microdevices and
Microsystems, Porous Silicon Phononic Crystals, and Porous Silicon
Gas Sensing.
Acknowledgements This work was supported by the EU Network of Excellence FP7
Nanofunction, Contract No 257375.
References
Alvarez FX, Jou D, Sellitto A (2010) Pore-size dependence of the thermal conductivity of porous
silicon: A phonon hydrodynamic approach. Appl Phys Lett 97:033103
Amato G, Angelucci R, Benedetto G, Boarino L, Dori L, Maccagnani P, Rossi AM, Spagnolo R
(2000) Thermal Characterisation of Porous Silicon Membranes. J Porous Mater 7:183
Benedetto G, Boarino L, Spagnolo R (1997) Evaluation of thermal conductivity of porous silicon
layers by a photoacoustic method. Appl Phys A 64:155
Bernini U, Maddalena P, Massena E, Ramaglia A (1999) Photo-acoustic characterization of
porous silicon samples. J Opt A: Pure Appl Opt 1:210
Bernini U, Lettieri S, Maddalena P, Vitiello R, Di Francia G (2001) Evaluation of the thermal
conductivity of porous silicon layers by an optical pumpprobe method. J Phys Condens
Matter 13:1141
Canham L (ed) (1997) Properties of porous Si. EMIS datareviews series no 18. IEE, an INSPEC
Publication, London, UK
Chung JD, Kaviany M (2000) Effects of phonon pore scattering and pore randomness on effective
conductivity of porous silicon. Int J Heat Mass Transf 43:521
De Boor J, Kim DS, Ao X, Hagen D, Cojocaru A, Foll H, Schmidt V (2011) Temperature and
structure size dependence of the thermal conductivity of porous silicon. EPL 96:16001
Drost A, Steiner P, Moser H, Lang W (1995) Thermal conductivity of porous silicon. Sens Mater
7:111
Fang J, Pilon L (2011) Scaling laws for thermal conductivity of crystalline nanoporous silicon
based on molecular dynamics simulations. J Appl Phys 110:064305
Gesele G, Linsmeier J, Drach V, Fricke J, Arens-Fischer R (1997) Temperature-dependent thermal
conductivity of porous silicon. J Phys D Appl Phys 30(21):2911
Gomes S, David L, Lysenko V, Descamps A, Nychyporuk T, Raynaud M (2007) Application of
scanning thermal microscopy for thermal conductivity measurements on meso-porous silicon
thin films. J Phys D Appl Phys 40:6677
Glassbrenner C, Slack G (1964) Thermal Conductivity of Silicon and Germanium from 3K to the
Melting Point. Phys. Rev. 134:A1058
Goustouridis D, Kaltsas G, Nassiopoulou AG (2007) A silicon thermal accelerometer without
solid proof mass using porous silicon thermal isolation. IEEE Sens J 7(7):983
764
A.G. Nassiopoulou
765
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Silicon Gettering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
767
771
775
775
Abstract
Introduction
Gettering is the process of reducing recombination sites, particularly impurities
from the active regions of the electrical devices into locations where they do not
deteriorate the device performance. It depends on the number of sinks for absorbing
impurities, on segregation coefficients indicating the ability of the getter sites to
adsorb the impurities, as well as on the diffusion coefficients of the impurities in the
bulk and in the getter medium (Perevostchikov and Skoupov 2005; Schroter
et al. 1991; Smith et al. 2000). Temperature is another factor that directly impacts,
e.g., the diffusion coefficients. Gettering can be used to reduce the detrimental
effects of transition metals on the crystal quality. An extensive review on the
I. Kuzma-Filipek (*) H.S. Radhakrishnan
IMEC, Heverlee, Belgium
e-mail: kuzma@imec.be
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_78
767
768
Application
Integrated circuits
(ICs), PV
Microelectronics
Microelectronics,
PV
PV,
microelectronics
Mechanism
Precipitation
Atomic trapping of
defects
Atomic trapping of
defect
P-diffusion gettering
Gettering method
PG
P-gettering (EG)
Reference
Martinuzzi (1996)
(continued)
Schindler (1994)
Wong-Leung
et al. (1995)
Follstaedt
et al. (1996)
Sumino (2003)
Application
PV,
microelectronics
PV,
microelectronics
PV,
microelectronics
Mechanism
Segregation into
second phases
Atomic trapping of
defects
Atomic trapping of
defects
Gettering method
Stain-/vapor-etched porous Si
(EG/PG)
Table 1 (continued)
Analysis
Reference
Jaballah and
Ezzaouia (2007)
Radhakrishnan
et al. (2012)
Kuzma-Filipek
et al. (2009)
Borisenko and
Dorofeev (1983)
Borisenko
et al. (1984)
Lamedica
et al. (2002)
Vinod (2007)
Thompson and Tu
(1982)
Martinuzzi
et al. (1995)
770
I. Kuzma-Filipek and H.S. Radhakrishnan
771
772
Other records are dealing with porous silicon as a gettering method based on its
atomic trapping ability (McHugo et al. 1997; Tsuo et al. 1996b). The group of
Y. Ogata reports that the formation of the dangling bonds in porous silicon starts
after desorption of trihydrides and dihydrides and their presence makes it possible
to reorganize the surface structure and therefore trap contaminants even at temperatures as low as 350 C (Ogata et al. 2001).
The group of Y.S. Tsuo has demonstrated that porous silicon stain-etched layers
formed by simple double-side etching can act as gettering sites, which are very
effective gettering techniques for Fe, Cu, and Cr impurities (Tsuo et al. 1996a, b;
Menna et al. 1998; Lotfi and Hatem 2012). Also the findings of Khedher
et al. (2004, 2005) had proven the gettering ability of stain-etched porous silicon,
where a clear enhancement of the mobility and the minority carrier diffusion length
were measured in comparison to the reference untreated substrate. Also improved
performance of the MOS devices was reported by Khedher et al. (2009) due to
porous silicon gettering.
Electrochemically etched porous silicon is known to introduce lattice distortion
and strain (Lei et al. 2004) as well as dangling bonds and as such was already
demonstrated to be used as an effective gettering side (Poponiak 1975; Borisenko
and Dorofeev 1983; Shieh and Evans 1993). Multilayers of porous silicon etched
into low-cost and low-quality Si substrate were reported to be a good diffusion
barrier for contaminants from the bulk (Bilyalov et al. 2001). Several examples of
such porous silicon multilayer structure, used not as a sacrificial layer but rather
embedded in between low-quality, highly doped p+, electrically inactive substrates
and higher-quality active Si layer grown epitaxially on top, are reported (Bilyalov
et al. 2001; Kuzma-Filipek et al. 2009; Radhakrishnan et al. 2012).
Substrates used in the above examples are highly B-doped silicon considered as
out of spec by microelectronic industry, reclaim, or (upgraded) metallurgical-grade
silicon (UMG), therefore potentially containing high levels of transition metal
impurities (Istratov et al. 2003a; Ciszek 1996). In such monolithic architecture
with porous silicon located between low-quality substrates and high-quality epitaxial layer (see Fig. 2 left), porous silicon has twofold functions: enhancing optical
reflection (while used in thin film epitaxial silicon solar cells, epicell) and
gettering metals with high diffusivity and solubility within the substrate, which
can out-diffuse into the active epitaxial layer being formed during subsequent hightemperature step. Transition metal impurities are minority carrier lifetime killers
(Rohatgi et al. 1983; Davis et al. 1980; Weber 1983), and thus, their out-diffusion
must be restricted to minimum.
In Kuzma-Filipek et al. (2009), the authors show an example of effective
gettering by means of electrochemically fabricated multilayer of porous silicon
etched into UMG Si substrates, intrinsically contaminated with transition metals
impurities. The test structures consisted of a 15-layer stack of a total thickness of
1,300 nm on top of which 300 nm epitaxial silicon was grown by CVD. The
structure was exposed to high-temperature treatment and the metal trapping effect
was monitored by SIMS depth profiling of Cu. The data revealed no trapping effect
of Cu in the case of a reference sample where no porous silicon barrier was
773
Analysis technique
PCD pulsed MOS capacitor for active layer
quality, defect etching
Cu, Cr, Fe
SIMS
Cu, Fe
SIMS, TXRF
Reference
Borisenko and
Dorofeev (1983)
Lamedica
et al. (2002)
Borisenko
et al. (1984)
Bilyalov
et al. (2001)
Kuzma-Filipek
et al. (2009)
Radhakrishnan
et al. (2012)
Tsuo et al. (1996a)
Menna et al. (1998)
774
Fig. 2 Left: Schematic of an epicell-like test structure, contaminated by spin coating and metal
drive-in after epitaxy, depicting the distribution of metals in cross section as well as on the top
surface (drawing not to scale). Right: Map of the surface concentration of Cu obtained by TXRF
measurement on a sample that was back surface-contaminated to a concentration of 1015/cm2
and annealed at 950 C for 15 min (Radhakrishnan et al. 2012)
relax the disturbed atomic structure on the void surface. Such large binding energies
allow porous silicon to have large gettering coefficients of 104 at 1,000 C.
The experimental vehicles to prove this consisted of a 2-m-thick epitaxial Si
layer grown at 1,130 C for 1020 min on top of a square-like 8.5 8.5 cm2 area of
PSi multilayer with alternating porosity of 28/41 %, etched into the middle of an
800 circular Cz, p+ wafer (see Fig. 2). These wafers were back surface-contaminated
with metals (Fe, Ni, Cu) to 10141015/cm2 and annealed at high temperatures
(9501,000 C) for up to 15 min. This allowed the metals to be distributed
throughout the wafer and getter to preferential sites.
Direct TXRF mapping of Cu on the front side showed that the embedded PSi
reduced the amount of Cu reaching the top surface by 103 times, compared to the
periphery areas without PSi (see Fig. 2 right). A control wafer without porous
silicon showed no such pattern with uniform and high Cu surface concentrations,
confirming barrier properties of porous silicon. Similar TXRF maps were obtained
for Ni and Fe.
The authors (Radhakrishnan et al. 2012) present also the SIMS depth profiling
revealing large metal concentrations (1018 1019 at/cm3) in the depth associated
with PSi, while the metal concentrations were below detection limits in the surrounding area (1015 1017 at/cm3), suggesting a gettering coefficient (defined as the
ratio between the concentration of gettered metal, CMT, and the concentration of
mobile metal, CMi) of 103 104 for all investigated metals (Fe, Ni, Cu). SIMS
profiles presented in Radhakrishnan et al. (2012) additionally confirmed results
obtained by Sumino and Nippon Steel Corporation (1996) showing more Fe atoms
lost from Si matrix in the slow cooled crystal than in the fast cooled crystal. Also
higher metal concentration was measured in the low porosity (28 %) layer compared to the high porosity (41 %) layer due to much higher average metal-void
surface-binding energy present in the pores with smaller radii.
775
Conclusions
In this chapter, porous silicon is reviewed as one of the gettering agents effectively
used in microelectronics. Its gettering abilities result from increased surface area,
formation of the dangling bonds on the internal surface of the nanometer-scale
voids, as well as mismatched lattice parameter. Mainly the external/extrinsic use of
porous silicon as a getter center is reported either for porous silicon used as a
sacrificial layer which is removed after gettering step or embedded in electrically
inactive device regions as mono- or multilayer. The mechanism in all applications
is based on atomic trapping.
The gettering efficiency of cavity gettering (proximity gettering), example of
which is gettering by incorporation of controlled porous silicon single or multilayer
diffusion barrier, is comparable to Al- gettering or phosphorus diffusion gettering.
While the latest will remain dominant in PV industry for the next several years,
proximity gettering could increase its role in the field due to its ability to effectively
getter low impurity concentration substrates with slow diffusing metals (Hull
1999). Such external gettering is effective not only for fast diffusing metals such
as Cu and Ni but also slower diffusing metals such as Fe. This could be also an
advantage over low-cost gettering techniques such as HCl wet or gaseous gettering
as these are less effective to Fe, Au, and Cr (Ohsawa et al. 1984; Honda et al. 1995).
Porous silicon gettering is proven to effectively getter Cr and Fe (Tsuo et al. 1996a;
Radhakrishnan et al. 2012), as well as fast diffusing metals as can be seen in the
given examples in Table 2.
References
Bentzen A et al (2006) Gettering of transition metal impurities during phosphorous emitter
diffusion in multicrystalline silicon solar cell processing. J Appl Phys 99:093509
Bilyalov B, Stalmans L, Beaucarne G, Loo R, Caymax M, Poortmans J, Nijs J (2001) Porous
silicon as an intermediate layer for thin-film solar cell. Sol Energy Mater Sol Cells 65:477485
Borisenko VE, Dorofeev AM (1983) Gettering of impurities by incoherent light annealed porous
silicon. In: MRS symposium proceedings. Material Research Society, Pittsburg, pp 375379
Borisenko VE, Gorskaya LF, Dutov AG, Dorofeev AM (1984) Redistribution of gold in singlecrystal silicon during brief annealing by incoherent light. Sov Phys Tech Phys 29
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Buonassisi T, Istratov AA, Marcus MA, Heuer M, Pickett MD, Lai B, Cai Z, Heald SM, Weber ER
(2005) Local measurements of diffusion length and chemical character of metal clusters in
multicrystalline silicon. Solid State Phenom 108109:577584
Chason E, Picraux ST, Poate JM, Borland JO, Current MI, de la Rubia TD, Eaglesham DJ, Holland
OW, Law ME, Magee CW, Mayer JW, Melngailis J, Tasch AF (1997) B and N ion implantation into carbon nanotubes: insight from atomistic simulation. J Appl Phys 81:6513
Ciszek TF, NREL (1996) Redistribution of impurities during silicon solidification. In: Sixth
workshop on the role of impurities and defects in silicon device processing, NREL, Snowmass
Cuevas A, Stocks M, Armand S, Stuckings M, Blakers A, Ferrazza F (1997) High minority carrier
lifetime in phosphorous-gettered multicrystalline silicon. Appl Phys Lett 70:1017
Davis JR, Rohatgi A, Hopkins RH, Blais PD, Rai-Choudhury P, Mccormick JR, Mollenkopf HC
(1980) Impurities in silicon solar cells. IEEE Trans Electron Devices 27(4):677687
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Dimassi W, Bouaicha M, Saadoun M, Bessais B, Ezzaouia H, Bennaceur R (2002) Porous siliconbased passivation and gettering in polycrystalline silicon solar cells. Nucl Instrum Methods
Phys Res B 186:441445
Falster R, Fisher GR, Ferrero G (1991) Gettering thresholds for transition metals by oxygenrelated defects in silicon. Appl Phys Lett 59:809
Falster R, Laczik Z, Booker GR, Bhatti AR, Torok P (1992) Gettering and gettering stability of
metals at oxide particles in silicon. Mater Res Soc Symp Proc 262:945
Follstaedt DM, Myers SM, Petersen GA, Medernach JW (1996) Cavity formation and impurity
gettering in He-Implanted Si. J Electr Mater 25:157164
Hampel J, Ehrenreich P, Wiehl N, Kratz JV, Reber S (2013) HCl gas gettering of low-cost silicon.
Phys Status Solidi A, 210:767770
Hilali M, Damiani B, Rohatgi A (2001) Lifetime enhancement during processing of porous silicon
cells. In: 11th workshop on crystalline silicon solar cell materials and processes, Estes Park,
Colorado, pp 1922
Honda K, Ohsawa A, Nakanishi T (1995) Behavior of Fe impurity during HCI oxidation. J
Electrochem Soc (USA) 142:3486
Hull R (1999) Properties of crystalline silicon, chapter 15. In: Weber ER (ed) Gettering. INSPEC,
London, University of Virginia, USA
Istratov AA, Buonassisi T, McDonald RJ, Smith AR et al (2003a) Metal content of multicrystalline
silicon for solar cells and its impact on minority carrier diffusion length. J Appl Phys
94:65526559
Istratov AA, Huber W, Weber ER (2003b) Modeling of competitive gettering of iron in silicon
integrated circuit technology. J Electrochem Soc 150(4):G244G252
Jaballah AB, Ezzaouia H (2007) Large enhancement of the hall mobility of the majority carrier in
p-type Czochralski silicon after porous silicon damage: solutions for gettering efficiency
improvement. Semicond Sci Technol 22:399403
Joshi SM, Gosele UM, Tan TY (1995) Improvement of minority carrier diffusion length in Si by
Al gettering. J Appl Phys 77:3858
Kang JS, Schroder DK (1989) Gettering in silicon. J Appl Phys 65(8):2974
Khedher N, Ben Jaballah A, Hassen M, Hajji M, Ezzaouia H, Bessais B, Selmi A, Bennaceur R
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Sci Semicond Process 7:439442
Khedher N, Hajji M, Hassen M, Ben Jaballah A, Ouertani B, Ezzaouia H, Bessais B, Selmi A,
Bennaceur R (2005) Gettering impurities from crystalline silicon by phosphorus diffusion
using porous silicon layer. Solar Energy Mater Solar Cells 87:605611
Khedher N, Jaballah AB, Bouaicha M, Ezzaouia H, Bennnaceur R (2009) Effect of external
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Kuzma-Filipek I, Duerinckx F, Van Nieuwenhuysen K, Beaucarne G, Poortmans J, Mertens R
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gettering site of impurities. Phys Status Solidi C 6:1745
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Weber ER (1983) Transition metals in silicon. Appl Phys A 30:122
Wong-Leung J, Ascheron CE, Petravic M, Elliman RG, Williams JS (1995) Gettering of copper to
hydrogen-induced cavities in silicon. Appl Phys Lett 66(10):12311233
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrochemical Micromachining of Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
779
780
783
784
Abstract
Introduction
Silicon micromachining tools (Kohler 1999) have been developed for over 50 years
with the ambition of sculpting silicon wafers at the microscale, continuously paving
the way toward novel research/market devices and applications. In the 1960s, the
G. Barillaro (*)
Dipartimento di Ingegneria dellInformazione, Universit di Pisa, Pisa, Italy
e-mail: g.barillaro@iet.unipi.it
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_79
779
780
G. Barillaro
781
Fig. 1 (a) Example (SEM image) of a silicon microgripper fabricated by ECM technology; (b)
main technological steps for advanced silicon microstructuring by ECM technology, with specific
reference to the part highlighted (see circle) of the silicon microgripper in (a).
et al. 2011; Merlo et al. 2012a, b, 2013; Strambini et al. 2012; Surdo et al. 2012,
2013; Carpignano et al. 2012; Polito et al. 2013).
Fabrication of microstructures and microsystems by ECM technology (Bassu
et al. 2012; Surdo et al. 2012, 2013; Polito et al. 2013) is carried out according to the
following main technological steps, which are sketched in Fig. 1b with specific
reference to the microgripper of Fig. 1a. The starting material is n-type silicon,
orientation (100), with a thin silicon dioxide layer on top. The pattern of the
microstructure to be fabricated is defined on a photoresist layer by standard
lithography, transferred to the silicon dioxide layer by buffered HF (BHF) etching
through the photoresist mask (Fig. 1b-1), replicated (seed point formation) into the
silicon surface by potassium hydroxide (KOH) etching through the silicon dioxide
mask (Fig. 1b-2), and finally grooved into the bulk material by BIEE. The BIEE
consists of a single-etching step with an initial anisotropic phase (Fig. 1b-3), used to
etch the seed pattern deep in the substrate and create high-aspect-ratio microstructures, and a final isotropic phase (Fig. 1b-4), used to release part of the etched
microstructures from the substrate and, eventually, yield them freestanding. A
dynamic control of the electrochemical etching anisotropy, which is used to switch
the silicon dissolution in real time from the anisotropic to the isotropic regime, is
synergically combined with the use of both functional and sacrificial structures.
Functional (sacrificial) structures are, by definition, parts of the microsystem that
are anchored (not anchored) to the silicon substrate after the isotropic phase of
electrochemical etching step (and are, hence, removed). The former are indeed
functional to the microsystem operation, while the latter are sacrificed for the
accurate microsystem fabrication. All the microsystem parts visible in the SEM
image of Fig. 1a are functional structures, which are still connected to the substrate
through anchor structures properly designed to withstand the isotropic phase of the
BIEE. Sacrificial structures are removed after the isotropic phase of the BIEE and
hence not visible in Fig. 1a. If needed, a further thermal oxidation step can also be
performed to grow a 100-nm-thick conformal silicon dioxide layer, to be used as an
insulation layer, on which a metal contact for actuation of the microgripper (or, in
782
G. Barillaro
783
Fig. 2 Examples (SEM images) of two microsystems fabricated by ECM technology: (a) MEMS
structures consisting of freestanding inertial masses suspended from the substrate by folded
springs and featuring comb fingers for actuation; (b) magnification of a folded spring of the
MEMS structures in (a); (c) optofluidic platform featuring a one-dimensional photonic crystal as
sensing transducer; (d) magnification of the photonic crystal transducer of the platform in (c)
Summary
ECM technology enables the low-cost fabrication of high-complexity silicon
microstructures and microsystems with sub-micrometer accuracy at aspect-ratio
values (about 100) that are well beyond up-to-date, both wet and dry,
micromachining technologies. Among ECM main features there are
(i) fabrication of microstructure with very high aspect ratio, which can be three
times higher than that of state-of-the-art deep etching techniques employed for
microsystem fabrication; (ii) tunability of the etching anisotropy (from zero to one)
in real-time as the etching progresses, which enables 3D freestanding microstructure fabrication by one-step etching; (iii) fine control of the etching features at the
sub-micrometer scale, for both small (features down to 1 m in size) and large
784
G. Barillaro
(length over 1 mm) areas; and (iv) high quality of etched structures in terms of both
verticality (percentage error over a depth of 100 m of about 0.04 %) and surface
roughness (about 20 nm). In the near future, ECM technology is expected to be
greatly exploited at the lab scale, although not limited to, for silicon
microstructuring, with potential impact on both microdevices and applications in
different research fields.
References
Astrova EV, Nechitalov AA (2008) Electrochemical etching of macropores in silicon with
grooved etch seeds. Semiconductor 42:746751
Astrova EV, Nechitailov AA, Tolmachev VA, Melnikov VA, Perova TS (2009) Photoelectrochemical etching of macro-pores in silicon with grooves as etch seeds. Phys Stat
Solid A 206(6):12351239
Astrova EV, Tolmachev VA, Fedulova GV, Melnikov VA, Ankudinov AV, Perova TS (2010)
Optical properties of one-dimensional photonic crystals fabricated by photo-electrochemical
etching of silicon. Appl Phys A 98:571581
Barillaro G, Pieri F (2005) A self-consistent theoretical model for macropore growth in n-type
silicon. J Appl Phys 97:116105
Barillaro G, Strambini LM (2010) Controlling macropore formation in patterned n-type silicon:
existence of a pitch-dependent etching current density lower bound. Electrochem Commun
12:13141317
Barillaro G, Nannini A, Pieri F (2002a) Dimensional constraints on high aspect ratio silicon
microstructures fabricated by HF photoelectrochemical etching. J Electrochem Soc 149:
C180C185
Barillaro G, Nannini A, Piotto M (2002b) Electrochemical etching in HF solution for silicon
micromachining. Sens Actuator A 102:195201
Barillaro G, Diligenti A, Nannini A, Pennelli G (2003) A thick silicon dioxide fabrication process
based on electrochemical trenching of silicon. Sens Actuator A 107:279284
Barillaro G, Bruschi P, Diligenti A, Nannini A (2005a) Fabrication of regular silicon microstructures by photo-electrochemical etching of silicon. Phys Stat Solid (c) 2(9):31983202
Barillaro G, DAngelo F, Pennelli G, Pieri F (2005b) Fabrication of self-aligned gated silicon
microtip array using electrochemical silicon etching. Phys Stat Solid (a) 202(8):14271431
Barillaro G, Diligenti A, Benedetti M, Merlo S (2006) Silicon micromachined periodic structures
for optical applications at 1.55 m. Appl Phys Lett 89(15):151110/1-3
Barillaro G, Nannini A, Piotto M (2007a) Electrochemical fabrication of buried folded
microchannels into silicon substrates. Phys Stat Solid (a) 204(5):14641468
Barillaro G, Annovazzi-Lodi V, Benedetti M, Merlo S (2007b) Reflection properties of hybrid
quarter-wavelength silicon microstructures. Appl Phys Lett 90(12):121110/1121110/3
Barillaro G, Merlo S, Strambini L (2008) Band gap tuning of silicon micromachined 1D photonic
crystals by thermal oxidation. IEEE J Sel Topic Quantum Electron 14(4):10741081
Barillaro G, Strambini LM, Annovazzi-lodi V, Merlo S (2009a) Optical characterization of highorder 1-D silicon photonic crystals. IEEE J Sel Topic Quantum Electron 15(5):13591367
Barillaro G, Merlo S, Strambini LM (2009b) Optical characterization of alcohol-infiltrated
one-dimensional silicon photonic crystals. Opt Lett 34(12):19121914
Barillaro G, Merlo S, Surdo S, Strambini LM, Carpignano F (2011) Integrated optofluidic
microsystem based on vertical high-order one-dimensional silicon photonic crystals.
Microfluid Nanofluid 12:545552
Bassu M, Surdo S, Strambini LM, Barillaro G (2012) Electrochemical micromachining as an
enabling technology for advanced silicon microstructuring. Adv Funct Mater 22(6):12221228
785
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Silicon Functionalities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Silicon in Chip-Based Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
788
788
788
788
793
Abstract
J. Schweicher (*)
Department of Chemistry, Universite Libre de Bruxelles, Bruxelles, Belgium
e-mail: julien.schweicher@gmail.com; julien.schweicher@ulb.ac.be
T.A. Desai
Department of Bioengineering and Therapeutic Sciences, University of California, San Francisco,
CA, USA
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_80
787
788
Introduction
Microelectromechanical systems have gained considerable interest in the biological
and biomedical fields (BioMEMS) due to the precise control of their chemical and
physical characteristics combined with suitable biocompatibility. They can be
found in many different applications such as biosensors, lab-on-a-chip devices for
diagnostics, microfluidics, immunoisolation capsules, drug delivery, minimally
invasive surgery tools, pacemakers, stents, NeuroProbes, regenerative electrodes,
and retinal prosthesis (Richards Grayson et al. 2004; James et al. 2008). Other
application chapters in this handbook of direct relevance to such specific topics
include Porous Silicon Optical Biosensors, Porous Silicon Immunoaffinity
Microarrays, Porous Silicon in Immunoisolation and Bio-filtration, and
Drug Delivery with Porous Silicon.
Conclusion
As can be seen in both tables, pSi presents numerous applications in the BioMEMS
field due to properties particularly suitable for biomedical purposes (Salonen and
Lehto 2008): biocompatibility, biodegradability, photoluminescence (Canham
1990), ability to precisely control the pore size and shape, and possibility to easily
modify the surface chemistry. It is expected that the number of BioMEMS applications incorporating pSi will continue to increase in the future with the further
development of lab-on-a-chip devices.
Thin film
Microparticles
Microparticles
Microparticles
Encoded microcarrier
Thin film
Thin film
Thin film
Thin film
Thin film
Thin film
Thin film
Microparticles
Thin film
Microparticles
Electrochemical etch
Electrochemical etch
Thin film
Thin film
Electrochemical etch
Photolithography + electrochemical
etch
Electrochemical etch +
ultrasonication
Electrochemical etch +
ultrasonication
Photolithography + electrochemical
etch
Photolithography + micromachining
Electrochemical etch
Electrochemical etch
Electrochemical etch
Gas etch
Electrochemical etch
Electrochemical etch
Electrochemical etch
Fabrication method
Electrochemical etch
pSi
morphology
Thin film
pSi function
Sensor for DNA oligomers, streptavidin, and
immunoglobulin G
Sensor for immunoglobulin G
Sensor for DNA and viral DNA
(continued)
References
Lin et al. 1997
pSi function
Delivery of doxorubicin
Delivery of ghrelin antagonist
Delivery of melanotan II
Delivery of daunorubicin
Table 1 (continued)
Membrane
Membrane
Thin film
Nanoparticles
Microparticles
Thin film
Thin film
Microparticles
Microparticles
Microparticles
Microparticles
Membrane
pSi
morphology
Thin film
Microparticles
Microparticles
Microparticles
Photolithography + micromachining
Photolithography + micromachining
Electrochemical etch
Electrochemical
etch + ultrasonication
Fabrication method
Electrochemical etch
Electrochemical etch + ball milling
Electrochemical etch + ball milling
Electrochemical
etch + ultrasonication
Electrochemical etch + milling
Electrochemical etch
Electrochemical etch
Electrochemical etch + ball milling
Electrochemical etch + ball milling
Electrochemical etch + ball milling
Electrochemical etch
Photolithography + micromachining
References
Vaccari et al. 2006
Kilpelainen et al. 2009
Kilpelainen et al. 2011
Wu et al. 2011
790
J. Schweicher and T.A. Desai
791
Microreactor for
heterogeneous and
enzymatic catalysis
reactions
Bioreactor within a
microfluidic chip
Transdermal drug
delivery with Si
microneedle arrays
Integration of pSi
pSi is fabricated on high
aspect ratio Si
microstructures of the
reactor by
electrochemical etch
Nanostructured peaks
are created in Si
substrate by deep
reactive ion etching
(black silicon)
pSi is fabricated on
microchannels by
cryogenic deep reactive
ion etching
pSi is fabricated on
micromachined
channels of Si substrate
by electrochemical etch
Lateral pSi membranes
are fabricated within
microchannels by
anodization with local
electrodes
Uniform conical pores
of 100 nm or smaller are
created in Si by
interferometric
lithography
Si interface layer
(in between the skin and
MEMS) is
micromachined and
electrochemically
etched to produce pSi
pSi is fabricated on top
of Si microneedles by
electrochemical etch
(the rest of the
microneedles being
protected)
pSi is used as drugcontaining structure in
the reservoir and/or as
membrane covering the
reservoir
References
Drott
et al. 1998
Roumanie
et al. 2008
Various applications
possible (sensing,
actuation, study of
biological reactions),
fabrication technique
amenable to scale-up
Increased surface area
for DNA extraction
Retterer
et al. 2010
Chen
et al. 2006,
2007
Facile integration of
membranes in fluidic
devices
Dubosc
et al. 2012
Enhanced transport of
pyridine as compared to
commercial filters
Ileri
et al. 2009
Minimally invasive
sampling from the skin
Bhansali
et al. 2002
Biodegradability: useful
in case top of
microneedles breaks off
and remains in the skin.
Enhanced drug loading
capability
Electrically adjustable
release via pH
modulation inducing
pSi erosion
Ji
et al. 2006
Leong
et al. 2007
(continued)
792
Table 2 (continued)
Application
Microelectrodes for
recording neuronal
activity
Microcantilever
biosensor
Biomolecular analysis
(peptides,
carbohydrates,
glycolipids, etc.) by
laser desorptionionization mass
spectrometry on pSi
Determination of
enzyme kinetics by laser
desorption-ionization
mass spectrometry on
pSi
Manipulation of liquid
droplets using photonic
crystal chaperones
Stationary phase in
liquid chromatography
chips
Electroosmotic pump
fabricated from pSi
membrane
Electrical insulation
within on-chipelectrophoresis
separation systems
Integration of pSi
pSi is fabricated by
electrochemical etch of
the Si microelectrode
surface
pSi is fabricated on the
surface of crystalline Si
microcantilevers by
vapor phase stain etch
pSi is fabricated on
crystalline Si by
electrochemical etch
and is used to trap the
analyte molecules
pSi microfluidic
channels are fabricated
by electrochemical etch,
and after reaction
between enzyme and
substrate, a droplet
residue is deposited on
the channel walls before
analysis
Nanoparticles of Fe3O4
are incorporated into
microparticles of pSi,
allowing pSi to
chaperone liquid
droplets under
application of a
magnetic field
pSi is fabricated around
Si micropillars by
electrochemical etch
pSi membrane is
integrated into a
custom-built acrylic
housing with Pt wire
electrodes wound into a
spiral
pSi is fabricated on top
of Si substrate by
electrochemical etch
and subsequently
covered by Pyrex by
anodic bonding
References
Moxon
et al. 2007
Stolyarova
et al. 2008
In comparison with
MALDI-TOF:
simplified sample
preparation, no matrix
background ions
Wei
et al. 1999
Same advantages as
above and no need for
an internal standard
Nichols
et al. 2008
Possibility to
manipulate and monitor
small volumes of liquids
without the use of
pumps, valves, or a
microfluidic container
Dorvee
et al. 2004
Significant increase of
the retention factors in
comparison with
nonporous Si
micropillar arrays
Increased maximum
flow rate as compared to
porous glass pumps
Tiggelaar
et al. 2009
Enhanced insulation
properties after
silanization of pSi
Yao
et al. 2006
Mery
et al. 2007
793
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sacrificial Use of Porous Silicon in Microsystems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Silicon-Based Sensing Microsystems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Microdevices and Microsystems Incorporating Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
797
798
799
800
801
Abstract
Introduction
The incredible explosion of solid-state technologies in the last 30 years has made
the consumer electronics as we know it nowadays: sophisticated electronic equipment are largely available in entertainment, communications, and office productiv-
797
798
ity. The ability of material science in fabricating, and also mixing together, very
different materials, both organic and inorganic, has launched what is expected to be
the next technology revolution: the integrated microsystems. Micro (or even nano)opto-electro-mechanical systems, M(N)OEMS, or micro total analysis systems,
micro-TAS, are the acronyms that can be found so often in scientific production
(Gad-el-Hak 2010). These devices will combine sensing, processing, actuation, and
power management functions in order to achieve multispectral functionality, adaptability in response to a changing environment, and real-time data analysis. Beyond
its peculiar and exciting electrooptical and chemical properties, porous silicon has
shown, from the beginning of its discovery, very interesting features for integrated
microsystems fabrication and applications. Both macroporous structures from
n-type silicon and mesoporous layers created from heavily doped silicon are
currently used in a wide set of devices, from chemical and biological analytical
sensors to micro fuel cell, and many other microsystems can be found in academic
literature and industrial patents. In the following, main experiences about porous
silicon structures as functional elements in microsystems are grouped; porous
silicon-based optical or electrical transducers as sensing part of microsystems
devoted to biological and chemical monitoring are then presented, and finally a
miscellaneous of devices is summarized.
799
Functionality
Flow channels
Flow sensor
Bolometer, anemometer
Micromachining
Wall of heat pipe
Accelerometer
MEMS
Microelectrodes
MEMS
MEMS
Microphone
MEMS
Microcoils
Transducers
Microphone
MEMS
Microneedles
Micro turbine
Microresonator
Reference
Lang et al. 1994
Lang et al. 1995
Steiner and Lang 1995
Bischoff et al. 1997
Holke et al. 1998
Sim et al. 1998
Lammel and Renaud 2000
Kalinowski et al. 2000
Lee et al. 2000
Benecke and Splinter 2001
Kronast et al. 2001
Dantas et al. 2008
Liu et al. 2003
Mescheder 2004
Ning et al. 2004
Valera et al. 2005
Rajaraman and Henderson 2005
Rajta et al. 2009
Olivares et al. 2010
800
Sensing application
Humidity
Bacteria
Volatile compounds
Liquids/gases
DNA
Liquids/gases
Gases
Gases
DNA
DNA
Gases
Liquids/gases
Gases
Protein/ligand
DNA
Antibody/antigen
NO2
DNA
Gases
DNA
Liquids
Liquids
Liquids
Reference
Rittersma et al. 2000
Misra et al. 2001
De Stefano et al. 2004
De Stefano et al. 2006a
De Stefano et al. 2006b
De Stefano et al. 2006c
Barillaro et al. 2007
Zellers et al. 2007
Rendina et al. 2007
De Stefano et al. 2007a
De Stefano et al. 2007b
De Stefano et al. 2007c
De Stefano et al. 2007d
De Stefano et al. 2007e
Chen et al. 2007
Stolyarova et al. 2008
Barillaro and Strambini 2008
Rea et al. 2010
Barillaro et al. 2010
Rea et al. 2011
Surdo et al. 2012
Strambini et al. 2012
Barillaro et al. 2012
for substances monitoring: Table 2 reports many successful applications of chemical and biological sensing that can be found in literature together with the method
of transduction exploited in the device. Chapters in this handbook of particular
relevance include Porous Silicon Gas Sensing, Porous Silicon
Immunoaffinity Microarrays, and Porous Silicon Optical Biosensors.
801
Application
LED
MALDI-TOF-MS
MEMS spectrometer
Electro-catalysis
Ultrasounds
Particles filter
Micro-propulsion
Gas concentration
Field emission device
H2 storage
Micro fuel cell
Chromatography
Solar cells
Reference
Hirschman et al. 1996
Ekstrom et al. 2000
Lammel et al. 2002
DArrigo et al. 2003
Hirota et al. 2005
Wallner and Bergstrom 2007
Lazaruk et al. 2007
Camara et al. 2007
Dantas et al. 2008
Nagayama et al. 2008
Torres et al. 2009
Mery et al. 2009
Vitanov et al. 2009
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Barillaro G, Merlo S, Surdo S, Strambini LM, Carpignano F (2012) Integrated optofluidic
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Benecke W, Splinter A (2001) MEMS applications of porous silicon. In: Chiao JC (ed) Device and
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802
803
Lee CS, Lee JD, Han CH (2000) A new wide-dimensional freestanding microstructure fabrication
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Liu Z, Ding Y, Liu L, Li Z (2003) Fabrication planar coil on oxide membrane hollowed with
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804
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1D Photonic Crystals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2D Photonic Crystals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3D Photonic Crystals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
810
810
811
811
811
812
Abstract
Porous silicon based one, two and three dimensional photonic crystals (PCs) have
been reviewed. Apropriate selection of the fabrication parameters can be used to
form a photonic band gap of tunable width in the required spectral region. Due to
the ease of fabrication of 1D PCs, it has been shown to be useful for the
demonstration of some physical phenomenon and numerous works have been
dedicated to photonic and sensing applications. The fabrication of 2D PCs requires
the prestructuring of the silicon surface and the structures with the defects for the
incorporation of different materials have opened a wide range of applications.
Although the fabrication of 3D PCs, needs the combination of more than two
tehniques, the fabrication of perfect mirrors in the infrared region has been shown.
J.O. Estevez
CIICAp-UAEM, Av. Universidad, Col. Chamilpa, Cuernavaca, Morelos, Mexico
e-mail: jestevez@ifuap.buap.mx
V. Agarwal (*)
Centro de Investigacion en Ingenieria y Ciencias Aplicadads, Universidad Autonoma del Estado
de Morelos, Col. Chamilpa, Cuernavaca, Mexico
e-mail: vagarwal@uaem.mx
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_82
805
Photonic system
Typical Scanning
electron microscopy
images
1D PSi structures
Omnidirectional mirror,
chirped DBR, Gaussian
profiles
Distributed Bragg
reflector (AB)N
Relevant characteristics
Superposition of PBGs
Application areas
Optical properties
Visible,
IR
UV,
visible,
IR
Far-IR
VisNIR
Optical
range
(David Ariza-Flores
et al. 2012; Pavesi and
Turan 2010)
Reference
806
J.O. Estevez and V. Agarwal
Microcavity ((AB)NB
(AB)N); coupled
microcavities, ((AB)NB
(AB)N)n
Dual period
Interference filters;
sensing; mutliplexing;
switching; second- and
third-harmonicgeneration using
birefringence; tunable
ferroelectric PCs; giant
second and third
harmonic generation
Visible,
IR
Vis
Visible,
IR
Vis
(continued)
Photonic system
Typical Scanning
electron microscopy
images
2D PSi structure
Table 1 (continued)
Relevant characteristics
Strong confinement,
control of light
propagation; tunable
optical properties on
incorporation of
QDs/LCs into the
microcavity or free
carrier injection optically
or electrically
2D transverse magnetic
or transverse electric
PBG effect for the
in-plane direction
Application areas
Optical properties
Mid IR
Mid IR
Mid IR
Mid IR
Optical
range
Reference
808
J.O. Estevez and V. Agarwal
3D PSi structure
High-resolution 3D
fabrication technique and
high-dielectric-constant
materials are required
Partial PBG PCs;
periodic refractive index
in 3D (n-type
macroporous silicon +
alkaline etching + etching
with HF modulation of
light intensity)
Microcavity, periodic
refractive index in 3D;
Waveguides
Complete confinement of
light; strong confinement
(or control) of photons
due to defects in 3D
system; planar defects
3D interference filters;
p-n diode for betavoltaics
and photovoltaics
Mid IR
NIR
810
Introduction
Porous silicon (PSi)-based photonic crystals (PC) are attractive optical structures to
control the propagation of light with the possibility to design many new siliconbased optical devices compatible with standard industry processes by relatively
economical technique compared with other fabrication methods (Wehrspohn
et al. 2008; Prasad 2004; Wehrspohn 1995). A periodic dielectric multilayered
system, typically consisting of two alternated dielectric materials with periodic
variation in refractive indices, is the simplest PC (Joannopoulos et al. 1995). The
propagation of electromagnetic (EM) radiation in PCs is forbidden in specific
wavelength ranges (photonic bandgaps or PBGs) due to the scattering of the light
wave at the interfaces of the layers, so the multiple-scattered waves interfere
destructively in the material (Prather et al. 2009). The behavior of light in a periodic
scattering media can be described by Bloch states. In addition, localized modes can
appear into the PBGs by breaking the periodicity of the dielectric multilayer, i.e., by
introducing a defect within a PC (Joannopoulos et al. 1995) that allows a narrow
range of light wave frequencies to propagate through the whole structure. Other
interesting features of PCs are the local field enhancement, anomalous group
velocity dispersion, and anomalous refractive index dispersion (Prasad 2004).
Selecting appropriately the fabrication parameters, PSi-based photonic structures
can be designed to form PCs with a required width and location of the PBGs with
one-dimensional (1D), two-dimensional (2D), and three-dimensional (3D) periodic
dielectric lattices, as illustrated in Table 1. The size scale and geometry of the
refractive index periodicity determine the region of the EM spectrum where the
PBGs exist.
1D Photonic Crystals
PSi-based 1D photonic superlattices have allowed the demonstration of interesting
optical analogs of electronic phenomena, such as photonic Bloch oscillations, Zener
tunneling, Anderson localization, and optical switch (Sapienza et al. 2003; Agarwal
et al. 2004; Octavio Estevez et al. 2012; Ghulinyan et al. 2005; Bertolotti
et al. 2005; Barthelemy et al. 2007). Besides periodic photonic multilayers
(Zheng et al. 2004; MIAO et al. 2009; de la Mora et al. 2009; Palestino
et al. 2007; Ghulinyan et al. 2003; Dolgova et al. 2001, 2002; Ouyang
et al. 2006; Li et al. 2011; Pacholski 2013; Murzina et al. 2007; Weiss
et al. 2005a; Perez et al. 2012; Estevez et al. 2008; David Ariza-Flores
et al. 2012; Ishikura et al. 2010; Ciampi et al. 2008; Cunin et al. 2002; Ruminski
et al. 2013; Li et al. 2003; Kilian et al. 2007; Pacholski et al. 2006; Pavesi and Turan
2010), quasiperiodic and aperiodic structures have been analyzed (Dal Negro
et al. 2003; Moretti et al. 2006; Estevez et al. 2012). Considering the light propagation close to the bandgaps in PS multilayers, an interesting effect like negative
refraction has also been reported (Lugo et al. 2009; de la Mora et al. 2010).
811
2D Photonic Crystals
Fabrication of 2D PSi PBG structures requires prestructuring of the silicon surface
prior to electrochemical etching, i.e., using interferometric lithography to define a
square or triangular lattice of nucleation pits on the surface of moderately doped
silicon. 2D PBG structures can be also obtained using a variation of applied
potential on the backside of the sample during electrochemical formation of the
multilayers. This technique allows a fabrication of spatially distributed filters on the
millimeter size scale (Wehrspohn et al. 2008; Prasad 2004; Wehrspohn 1995;
Leonard et al. 1999; Wehrspohn and Schilling 2003; Weiss et al. 2005b; RecioSnchez et al. 2012a; Dang et al. 2012; Haurylau et al. 2006; Genereux et al. 2001;
Martn-Palma et al. 2006; Muller et al. 2000; Birnera et al. 2000; Lee and Fauchet
2007; Mertens et al. 2003; Recio-Snchez et al. 2012b; Birner et al. 2001).
3D Photonic Crystals
As high-resolution 3D fabrication technique and high-dielectric-constant materials
are prerequisites for a complete PBG in visible region, 3D PCs are more complicated
to fabricate. Hence, 3D photonic structures have been realized using a combination of
different techniques. Several processing routes to form partial or complete PBG
materials and defects in 3D structures have been identified. Designing 3D systems
with defined defect structures for the incorporation of materials with advanced
functionalities has been realized (Weiss et al. 2005b). Although lithographic
approaches have a number of shortcomings, from cost and practical limitations to
the number of layers, the infrastructure for lithographic approaches is extraordinarily
well developed and, for some device applications, will probably be the method of
choice for integrating 3D PCs with microelectronics (Wehrspohn et al. 2008; Prasad
2004; Wehrspohn 1995; Wang et al. 2000; Aristov et al. 2000; Hillebrand et al. 2003;
Schilling et al. 2001, 2005; Braun et al. 2006; Matthias et al. 2005a, b). The handbook
chapters Porous Silicon Multilayers and Superlattices and Photolithography
on Porous Silicon provide more details on fabrication and such processing.
Conclusions
In conclusion, high-optical-quality PSi PCs have been fabricated and found to
exhibit several optical properties resulting in many applications, such as dielectric
mirrors, FabryPerot optical microcavities, rugate filters, corrugated freestanding
PSi multilayers, and several other devices that have been particularly effective in
various types of optical processing and biosensing. Other promising applications
such as secondary reflectors for solar concentration systems, dielectric reflectors for
far infrared image detectors, giant second- and third-harmonic-generation devices,
large birefringence, photonic devices for producing terahertz modulation frequencies, optical switches based on capillary condensation, and structures with defects
812
for the incorporation of materials with advanced functionalities have also been
realized, opening a wide range of applications of silicon technology. Apart from
that, many composite photonic crystals have also been demonstrated for tunable/
enhanced optical properties (Murzina et al. 2007; Weiss et al. 2005a; Li et al. 2005;
Gutman et al. 2008; Leonard et al. 2000). For related application chapters in this
handbook, see Porous Silicon Optical Biosensors, Porous Silicon and Solar
Cells, Porous Silicon Phononic Crystals, and Porous Silicon for
Microdevices and Microsystems.
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Waveguide Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Silicon Waveguide Geometries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
816
816
817
818
820
Abstract
815
816
Introduction
Waveguides are one of the many multilayer thin film optical structures that can be
fabricated in a straightforward manner using porous silicon. Unlike many other
multilayer structures, such as the Bragg mirror, rugate filter, and microcavity (see
handbook chapters Porous Silicon Multilayers and Superlattices and
Porous Silicon Photonic Crystals), light incident on a waveguide can couple
into a propagating in-plane mode under the proper excitation conditions. In this
section, waveguide theory is first briefly reviewed. Next, various porous silicon
waveguide geometries are introduced. Finally, applications ranging from optoelectronics to sensors are discussed.
Waveguide Theory
A waveguide structure consists of a high refractive index layer surrounded by
lower refractive index media. In porous silicon, waveguides can be achieved by
fabricating single-layer, double-layer, or triple-layer structures (Rong
et al. 2008a, b; Loni et al. 1996; Takahashi and Koshida 1999), as illustrated in
Fig. 1; graded-index profile waveguides are also achievable. Conceptually, in
traditional step index waveguides, light remains trapped in the high refractive
index (low porosity) layer due to total internal reflection at the interfaces with the
adjacent lower refractive index materials. Photonic crystal mirrors have also been
utilized to provide light confinement in a porous silicon waveguide (Xifre-Perez
et al. 2006). Very recently, three-layer porous silicon antiresonant reflecting
optical waveguides (ARROW) have been demonstrated (Haji et al. 2012). A
waveguide structure can support a discrete number of modes, each with a characteristic effective index (neff), based on the thickness and refractive index of each
layer of the waveguide (Pollock 1995). While light is only guided in the
low-porosity waveguide layer, an exponentially decaying field does exist in the
regions directly above and below the low-porosity waveguide layer. This evanescent field is critical for allowing light to be efficiently coupled into and out of the
waveguide, as discussed in the following section, and is also important to consider
for sensing applications, as discussed later in the Applications section. Scanning near-field optical microscopy has been used to directly probe the evanescent
field and measure the propagation constant of a porous silicon waveguide
(Bruyant et al. 2005). If a secondary material is incorporated into one or more
of the porous silicon layers constituting the waveguide structure, then the field
distribution, neff of each mode, and possibly the number of modes is changed.
Note that while porous silicon double-layer structures, in general, have been
intensively investigated over the past few years for size-selective and environmentally robust sensing applications (Pacholski et al. 2005, 2006; Orosco
et al. 2009), many of these structures are not waveguides because the appropriate
refractive index profile is not achieved and only the reflectance spectrum is
interrogated.
817
c
a
Fig. 1 Schematics of porous silicon waveguides consisting of (a) one, (b) two, or (c) three porous
silicon layers. Light is confined in a high refractive index (low porosity) porous silicon layer when
surrounded by lower refractive index media, which can include a higher porosity porous silicon
layer, air, or another low index solid, liquid, or gaseous substance
Silicon substrate
Silicon substrate
Fig. 2 Common porous silicon waveguide configurations: (a) grating-coupled two-layer waveguide, (b) prism-coupled two-layer waveguide in the Otto configuration with an air gap between
the waveguide and the prism, and (c) prism-coupled single-layer waveguide in the Kretschmann
configuration using a low index polymer layer or low index fluid to attach the porous silicon
membrane to the prism. End-fire coupling using a microscope objective and butt coupling using an
optical fiber (not shown) have also been employed
818
element, such as a prism or diffraction grating, may be used to couple light into the
waveguide from above or below via an evanescent wave.
Important considerations for achieving efficient coupling include the mode
mismatch between a butt-coupled fiber and the porous silicon waveguide, the
numerical aperture of a lens used for end-fire coupling, the distance between a
prism and the porous silicon waveguide, and the grating pitch of a diffraction
grating coupler. The efficiency of grating coupling also depends on the grating
shape, fill factor, and refractive index. Grating couplers on porous silicon waveguides have been fabricated by standard lithographic techniques (Wei and Weiss
2011a; Wei et al. 2008; Rea et al. 2009) as well as by the direct imprinting of porous
substrates (DIPS) technique (Wei and Weiss 2011b). The handbook chapters
Photolithography on Porous Silicon and Imprinting Porous Silicon provide more detail on these two routes.
Applications
In the early years, porous silicon waveguides held great promise for becoming the
necessary link between porous silicon light-emitting diodes and traditional silicon
electronic components on chip (Loni et al. 1996; Arrand et al. 1997, 1998a; Bondarenko
et al. 1995; Canham et al. 1996; Araki et al. 1996; Mihalcescu et al. 1997; Balucani
et al. 2000, 2001; Oton et al. 2006; Najar et al. 2007; Chouket et al. 2009). While the
dream of monolithic optoelectronic functionality on silicon endures, porous silicon
waveguides are no longer considered the most attractive option; moreover, the necessary efficiency of light emission from porous silicon for integrated applications has not
been realized (see handbook chapter Electroluminescence of Porous Silicon).
Losses in porous silicon waveguides are typically between 10 and 20 dB/cm, while
traditional silicon waveguides using standard CMOS lithography and etching techniques have been demonstrated with losses below 0.3 dB/cm near 1550 nm (Vorozov
et al. 2000; Charrier et al. 2000a, b; Dong et al. 2010; Rossi et al. 2001). Several studies
have been performed examining the origin of the losses in porous silicon and oxidized
porous silicon waveguides with the following sources considered to be the most
significant origins of loss: (1) scattering due to interface roughness and porosity
fluctuations on micron length scales and (2) absorption (Takahashi and Koshida
1999; Pirasteh et al. 2007; Ferrand and Romestain 2000). In general, oxidized porous
silicon waveguides experience reduced losses, with losses of 0.5 dB/cm reported near
1550 nm and losses as low as 0.2 dB/cm reported in the visible for fully oxidized
waveguides (Pirasteh et al. 2007; Balucani et al. 2005; Charrier et al. 2012).
More recently, porous silicon waveguides have attracted a great deal of attention
for their potential applications in chemical and biomolecular sensing. Arrand
et al. first recognized that porous silicon waveguides may be advantageous for
sensing applications, showing that the waveguide interfacial scattering losses were
reduced significantly when solvents were infiltrated in the pores (Arrand et al.
1998b). Detection of various chemicals was later demonstrated with reported
sensitivities typically on the order of 104/RIU, but with sensitivities as low as
819
Fig. 3 (a) SEM image of grating-coupled porous silicon waveguide (scale bar 200 nm) and (b)
measured reflectance spectra during operation as a sensor. The waveguide resonance shifts in
response to the addition of various molecules. Detection of a 16mer nucleic acid sequence is
demonstrated (Adapted with permission from Wei and Weiss (2011a). Copyright 2011, Optical
Society of America)
106/RIU achievable (Xia et al. 2012; Rea et al. 2009; Arrand et al. 1998c; Rivolo
et al. 2004). For the specific detection of molecules, care must be taken to passivate
the surface and functionalize (see handbook chapter Silicon-Carbon Bond
Formation on Porous Silicon) the waveguide with the appropriate receptor molecules to ensure that the waveguide does not corrode during exposure to various
solutions and only the desired target molecule is captured by the sensor. Label-free
detection of nucleic acid molecules (Rong et al. 2008a, b; Wei and Weiss 2011a;
Lawrie et al. 2010; Wei et al. 2012; De Tommasi et al. 2008), proteins (Hiraoui
et al. 2012b), and toxins (Lawrie 2012) has been demonstrated. Figure 3 shows an
example of nucleic acid detection in a two-layer, grating-coupled porous silicon
waveguide. When light is incident on the waveguide at the proper angle to allow
coupling of diffracted light into the waveguide, a resonant feature is observed in the
reflectance spectrum (Wei and Weiss 2011a). This resonance angle depends
directly on neff. Hence, when molecules are attached inside the waveguide, neff
increases and the resonance position shifts to higher angle. Quantification of the
molecules attached in the waveguide can be performed by considering the magnitude of the resonance angle shift. DNA detection limits for porous silicon waveguides are typically in the micromolar range with limits in the nanomolar range
achievable. Increasing the probe DNA molecule density inside the porous silicon
waveguide by in situ DNA synthesis using sequential phosphoramidite reactions
was found to be an effective approach for achieving low detection limits (Lawrie
2012; Lawrie et al. 2009). Moreover, for multimode waveguides, lower-order
modes at higher resonant angles were shown to give a slightly higher detection
sensitivity (Jiao and Weiss 2010). Theoretical calculations suggest that based on the
figure of merit of resonance shift divided by full-width at half-maximum of the
resonance, porous silicon waveguides have the potential to outperform traditional
surface plasmon resonance sensors by a factor of 60 (Saarinen et al. 2005).
820
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silicon structures. Opt Express 13(10):37543764
Takahashi M, Koshida N (1999) Fabrication and characteristics of three-dimensionally buried
porous silicon optical waveguides. J Appl Phys 86(9):52745278
Teo EJ, Xiong BQ (2013) Three dimensional integration of waveguides in bulk silicon.
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Vitrant G, Broquin JE, Benson TM, Arrand HF, Sewell P (2000) Self-aligned oxidised porous
silicon optical waveguides with reduced loss. Electron Lett 36(8):722723
Wei X, Weiss SM (2011a) Guided mode biosensor based on grating coupled porous silicon
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Wei X, Mares JW, Gao Y, Li D, Weiss SM (2012) Biomolecule kinetics measurements in flow cell
integrated porous silicon waveguides. Biomed Opt Express 3(9):19932003
Xia JA, Rossi AM, Murphy TE (2012) Laser-written nanoporous silicon ridge waveguide for
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grating Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diffraction Gratings on PS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fabrication Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
823
824
825
826
830
831
831
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Abstract
Introduction
Porous silicon (PS) diffraction gratings were reported in 1970 and remain the first
devices ever to be made from PS, even before its nanoscale porosity and luminescent properties were realized. This work reviews progress since then toward highA. Keating (*)
The Microelectronics Research Group, School of Mechanical and Chemical Engineering,
The University of Western Australia, Crawley, WA, Australia
e-mail: adrian.keating@uwa.edu.au
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_84
823
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A. Keating
Grating Theory
Diffraction of light from a grating is caused by periodic changes in the amplitude or
phase of the incident light Kress and Meyrueis (2000). The incident light interacts
coherently with the grating to create regions of constructive or destructive interference in the spatial far field of the reflected and transmitted light. When monochromatic light of wavelength is incident on the grating, the angular diffraction of light
can be described by the diffraction equation given by:
nin sin nout sin
(1)
where is the grating pitch; m is the diffraction order (m 0,1,2,. . .); nin, are
the medium index and angle of the incident beam, respectively; and nout, are the
medium index and angles of the mth-order diffracted beam, respectively (Palmer
and Loewen 2000). Figure 1a illustrates the general structure of diffraction gratings
formed on multilayer PS films. The refractive index (n) and height (h) of the grating
and underlying layers strongly affect the operation of the device. For instance,
where gratings are formed over a waveguide (Wei et al. 2008; Wei and Weiss 2011;
Sipe et al. 2010; Liscidini et al. 2009; Rea et al. 2008a, b, Rea et al. 2009; Marino
et al. 2008; Wei et al. 2009), (n1,h1) defines the grating index and height, while (n2,
h2) and (n3 < n2, h3 >> h2) define the waveguide core and cladding layers,
respectively. Simple diffraction gratings may be formed on silicon (h2 h3 0)
(Lerondel et al. 1997; Sirbuly et al. 2003; Gargas et al. 2006; Lai et al. 2012) or in
the top layer of a porous film (n1 n2, h3 0) (Ryckman et al. 2010a, 2011a).
Relevant grating configurations to consider are:
Reflection or transmission diffraction gratings which diffract light into angles
defined by the grating equation (Eq. 1) where these angle are defined by the
wavelength-to-pitch ratio (/). The diffraction efficiency is the intensity of the
mth-diffracted mode normalized to the incident intensity. The diffraction efficiency of PS gratings has been measured and shown to be a function of the
grating height (h1) and index (n1) (Jia et al. 2007; Mangaiyarkarasi et al. 2008)
and / (Jia et al. 2007; Dalisa et al. 1970), consistent with grating theory
(Palmer and Loewen 2000).
Grating couplers which are designed to maximize the diffracted light into a
waveguide or plane. High-diffraction-order (m 17) grating couplers as demonstrated by Rea et al. (Rea et al. 2008b) are easier to fabricate than lowdiffraction-order grating couplers (m ! 1) but have very low coupling
825
Fig. 1 (a) Definition of parameters (angles, mode numbers, layers, and indices) for a porous
silicon (in-plane) diffraction grating and (b) comparison with Bragg gratings
efficiency. By extending the length of the grating over the entire waveguide, a
resonant waveguide grating is formed (Rosenblatt et al. 1997). Both PS (Wei
et al. 2008; Wei and Weiss 2011; Sipe et al. 2010; Liscidini et al. 2009; Wei
et al. 2009) and oxidized PS (Rea et al. 2008a, b, 2009; Marino et al. 2008)
resonant waveguide gratings have been reported. The Weiss group showed that
forming both the grating and waveguide from PS contributes to a high sensitivity
(Wei and Weiss 2011).
Littrow gratings reflect light back along the direction of the incident light so that
. The Littrow configuration is typically used as a retroreflector but has also
been investigated as a PS sensor (Golub et al. 2010).
Bragg gratings: The Bragg equation can be obtained directly from the general
grating equation. Bragg gratings illustrated in Fig. 1b use specular reflection
defined by in Eq. 1. The Sailor group combined both (surface relief)
diffraction gratings and a multilayer ruggate mirror stack (Ruminski et al. 2008),
combining elements of both to investigate the effect on detection sensitivity.
Diffraction Gratings on PS
Figure 2 shows the progress in PS gratings using the metric of wavelength-to-pitch
ratio (/). A large ratio of / indicates a move to smaller pitch () and/or longer
wavelength () and is a key parameter of the grating equation (Eq. 1). The earliest
reported grating in porous silicon was reported by Dalisa et al.(Dalisa et al. 1970)
who achieved a pitch of 0.4 m using holographic photoelectrodissolution.
Some 22 years later, the Sailor group renewed interest in PS gratings by using
photoelectrodissolution to create gratings with a 50 m pitch. Progress on PS
diffraction gratings remained slow and largely stopped in the 6 years between
1997 and 2003. In 2005, the Weiss group began an investigation into PS grating
waveguides as sensors based on photoresist gratings and so they cannot be
826
A. Keating
Fig. 2 Published PS grating research using the metric of /, a key parameter in the grating
equation (Eq. 1). The highest reported results are circled; however, the data indicated by the
squares ( ) used photoresist to form the gratings on PS rather PS itself
Fabrication Methods
Prepatterning of Silicon: Several authors have reported the fabrication of gratings
by first patterning silicon followed by subsequent anodization to form PS (Golub
et al. 2010; Ruminski et al. 2008; Ruminski 2009; Mangaiyarkarasi et al. 2008;
Volk et al. 2005). Ruminski et al. (Ruminski 2009) showed that multilayer Bragg
gratings could be fabricated under a grating fabricated by first patterning silicon and
that the layers could be lifted off by electropolishing. The remaining silicon
substrate retained the shape of the grating (with some loss of fidelity) allowing
repeated anodization. Mangaiyarkarasi et al. (Mangaiyarkarasi et al. 2008) has used
this concept of repeated anodization and PS removal (through dissolution) to
control the shape of the underlying silicon features which had been previously
implanted with high-energy protons. The color and contrast of the images patterned
into multilayer stacks of porous silicon changed dramatically with viewing angle
due to the PS grating ( 6 m) whose features range from nearly square to
triangular. A major advantage of prepatterning of the silicon wafer is that standard
microelectronic photolithography and etching processes can be leveraged to produce high-quality PS gratings (Golub et al. 2010). Further, by combining microelectronic etching and doping processes to implant both n-type (phosphorous) and
827
Table 1 Review of grating fabrication methods, institutions, and key grating parameters
Fabrication
method
Prepatterning
of silicon
Stamping
Photo-assisted
dissolution
Laser writing
First author
institution
UC, San Diego,
USA
Period
(m)
8
Index
(n1)
Depth
(d1)
(nm)
0
Research Institute
for Technical
Physics and
Materials Science
MFA, Hungary
National
University of
Singapore
Tel Aviv
University, Israel
UC Santa
Barbara, USA
Vanderbilt
University, USA
0.375,
1
Philips
Laboratories, NY,
USA
UC, San Diego,
USA
Universite Joseph
Fourier CRNS,
France
Xinjiang
University, China
National Institute
for Laser, Plasma
and Radiation
Physics, Romania
Odessa State
University,
Ukraine
Istituto
Elettrotecnico
Nazionale
Galileo
Ferraris, Italy
University of
Naples Federico
II, Italy
Institute for
Microelectronics
and Microsystems,
Italy
8.5
200
1.59,
1.682
1.81
132,
325, 340
0.48
50
0.67,
22.71
2,500
References
(Ruminski
et al. 2008; Ruminski
2009)
(Volk et al. 2005;
Nagy et al. 2005)
(Mangaiyarkarasi
et al. 2008; Breese
et al. 2006)
(Golub et al. 2010)
(Sirbuly et al. 2003;
Gargas et al. 2006)
(Ryckman
et al. 2010a, b, 2011a,
b)
(Dalisa et al. 1970)
5.9
1.6
1,000
20
(Alexeev-Popov
et al. 1996)
0.05
10
1,000
2,500,
4,000
10
(continued)
828
A. Keating
Table 1 (continued)
Fabrication
method
Lithographic
First author
institution
Vanderbilt
University, USA
Period
(m)
Index
(n1)
Depth
(d1)
(nm)
The University of
Western
Australia,
Australia
1.78
500, 890
References
(Wei et al. 2008; Wei
and Weiss 2011; Sipe
et al. 2010; Liscidini
et al. 2009; Wei
et al. 2009)
(Lai et al. 2012)
p-type (boron) regions, Volk et al. (2005) demonstrated that PS could be formed
laterally (in-plane) to various depths in p-type silicon. Modulation of the current
during anodization allowed nearly pure phase gratings to be formed in PS; however,
the uniformity of the gratings was poor and the lateral extent of gratings formed was
limited.
Stamping: Two stamping methods have been applied to produce PS gratings
based on either hard or soft stamps. Imprinting of PS using a hard Si stamp has been
investigated by Ryckman et al. to produce diffraction gratings with various pitches
as short as 1.5 m and grating heights (controlled by the applied pressure)
ranging 29615 nm (Ryckman et al. 2010a, b, 2011a, b and handbook chapter
Imprinting Porous Silicon). Imprinting of gratings provides a simple, fast, and
effective method to produce gratings, and the stamps can be reused many times.
However, in addition to the PS/air grating formed, the PS is crushed where the
stamp contacts the PS, densifying the material, introducing a periodic increase in
the refractive index of the layer under the grating. This densified layer may affect
analyte infiltration as well as the optical performance of the grating. Stamps of
PDMS have been used for dry-removal soft lithography on PS films (Sirbuly
et al. 2003; Gargas et al. 2006). When the PDMS contacts a thin layer of PS, the
weak adhesion to the substrate allows the PS to be lifted off where it contacts the
soft stamp. Both the stamped (patterned) PS layer and the lifted off PS layer are
functional gratings. However, thick films (>1 m) cannot easily be removed
through dry-removal soft lithography, preventing the use of this approach to pattern
multilayer DBRs or waveguides with thick cladding.
Photo-assisted Dissolution: Gratings in PS can be formed either using a combination of light and electric current during the anodization of silicon (photoelectrodissolution) or by illumination of a uniform film of PS in an HF electrolyte
(photodissolution). The latter technique has a dedicated review in this handbook
Porous Silicon Formation by Photoetching. In this work,both photodissolution
and photoelectrodissolution are referred to by the more general term photo-assisted
dissolution. Sailors initial work on n-type photoelectrodissolution of Si (Doan and
Sailor 1992) was followed by Lerondel et al. (Lerondel et al. 1997) who studied
829
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A. Keating
silicon gratings with one of the highest report ratios of / ~ 1 (Wei and Weiss
2011). E-beam techniques required PMMA (positive) resist which could be
removed in acetone; however, UV photolithography using standard positive UV
photoresists requires an alkaline developer which has previously prevented direct
photolithography on PS. Lai et al. demonstrated that passivated PS could be directly
patterned using standard microelectronics photolithography (Lai et al. 2011), demonstrating multilayer PS gratings with a pitch of 4 m (Lai et al. 2012). More
information can be found in the handbook chapter Photolithography on Porous
Silicon.
Sensing
There has been limited quantitative evaluation of PS gratings for sensing applications. Rea et al. (Rea et al. 2009) characterized the sensing capability of a grating
coupler over a slab waveguide by measuring the spectrum of the transmission
through the waveguide. The transmission null at 1,540 nm was shifted slightly in
response to solvent vapor penetrating the waveguide. Based on a wavelength
resolution of 0.1 nm, the best estimate for the limit of detection (LOD) was
4.8 103 RIU (refractive index units). Wei et al. (Wei and Weiss 2011) measured
the reflection from a grating coupler over a slab waveguide as a function of the
incident angle of the light and found an LOD in the order of 104 RIU, requiring
either an angular resolution of 0.13 mrad or an optical resolution of 0.1 nm for a
spectral measurement. Measurements of the change in the diffraction efficiency due
to solvent vapor penetrating the diffraction grating have been reported (Ruminski
2009) which suggest an LOD of 1.2 104 RIU can be achieved. For application in
biological testing, the size of the molecule has a large impact on the sensitivity. Wei
et al. (Wei and Weiss 2011) showed good sensitivity and agreement with models for
small, 0.8 nm 3-APTES molecules; however, low sensitivity was achieved for
larger 3.5 nm probe DNA into the 20 nm pores.
Analyte index changes around the grating can significantly alter the power in
each diffraction order, providing a simple means of signal detection compared with
spectral measurements of film optical thickness (Dancil et al. 1999), resonance dips
in microcavity reflectance (Wu et al. 2011), or angular resolved measurements (Wei
and Weiss 2011). Ruminski et al. (2008) found the relative diffraction efficiency
changed by 100 % in the presence of ~40 g/m3 of solvent, suggesting highly
efficient and simple detection is possible from such gratings. Similar measurements
by Lai et al. (2012) demonstrated the complementary change in the 0th-order and
1st-order diffraction efficiency can be used to enhance detection. The temperature
variation and aging characteristics of PS diffraction gratings have not been studied;
however, it has been shown that even when fully oxidized, the DE can still change
over 10 weeks from 1.3 % to 1.1 % (Jia et al. 2007).
831
Modeling
Finite-difference time-domain (FDTD) models and beam propagation methods
(Chung and Dagli 1990) provide insight into the field distribution in 2D or 3D,
while computation models based on solving rigorous coupled wave analysis
(RCWA) (Lai et al. 2012; Breese et al. 2006) enable rapid calculation of diffraction
angles and efficiencies. Wei et al. used COMSOL models to determine that an
all-PS waveguide grating could enhance detection sensitivity by optimizing the
confinement of the electric field and RCWA to quantify the reflectivity variation
with angle and wavelength (Wei and Weiss 2011). While a number of commercial
modeling tools exist, there are also a variety of open-source FDTD tools such as
MEEP (Oskooi et al. 2010) and code segments to implement an RCWA (Wei and
Weiss 2011; Harper 2003) based on published computational models. A systems
level approach to developing PS grating-based sensors offers significant opportunity to improve performance by leveraging models to explore and optimize designs.
Summary
A selection of grating fabrication techniques has been reviewed and the performance of each discussed. For sensing applications, a small number of diffraction
orders and low scattering are desirable to prevent crosstalk and achieve a high
diffraction efficiency. Processes to achieve low roughness, high resolution, and a
large wavelength-to-pitch ratio are desirable for such applications. Long-term aging
studies and designs optimized through modeling are opportunities for investigation
in the next generation of PS-based diffraction sensors.
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Theoretical Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Historical Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Experiment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
836
836
839
839
839
840
842
Abstract
Work on phononic crystals in porous silicon is first put in context of the more
general interest in controlling wave behavior in periodic media in both photonic
and phononic crystals. The condition for a stop band for acoustic waves is
derived by analogy with the Bragg condition with optical multilayers and then
also obtained from the Rytov theory of layered acoustic media. The modeled
acoustic bandgap in porous silicon is then defined and examined with the
parameters used to model acoustic velocities in the material. A historical overview of papers covering theory and experiments on acoustic bandgaps in porous
silicon is then given with an emphasis on their hypersonic nature and phoxonic
properties. Finally, applications of acoustic distributed Bragg reflectors
(ADBRs) with integrated transducers for high-performance bulk acoustic resonators (BAW) and possible applications for thermoelectric devices are
presented.
P. Snow (*)
Department of Physics, University of Bath, Bath, UK
e-mail: p.a.snow@bath.ac.uk
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_85
835
836
P. Snow
Introduction
During the 1990s, the investigation of photonic crystals, three-dimensional periodic
dielectric media demonstrating a full band structure with a complete bandgap for
light, was an active research field (Joannopoulos et al. 2008). In parallel with this,
work was resuming on modeling band structure for elastic and acoustic waves in
periodic inhomogeneous media (Sigalas and Economou 1992). In analogy, these
became known as phononic crystals. The early review of Kushwaha is comprehensive and contrasts the origin and details of the bandgaps in electronic, photonic, and
phononic crystals (Kushwaha 1996), while a later overview gives good comparisons of phononic theory and experiment (Sigalas et al. 2005).
In porous silicon, work has focused on one-dimensional periodic systems, which
are normally referred to as acoustic Bragg mirrors or acoustic distributed Bragg
reflectors (ADBRs) in comparison to optical Bragg mirrors that have been extensively studied (Bjork et al. 1995) and exploited in porous silicon (see chapter
Porous Silicon Photonic Crystals). Equivalent acoustic systems were extensively studied in the 1980s to examine the folding of acoustic phonon branches in
semiconductor superlattices (Colvard et al. 1980) and analyzed using the Rytov
model (Rytov 1956), which is carefully reviewed in Jusserand and Cardona (1989).
Additionally, acoustic multilayers have a well-established history of use in piezoelectric resonators (Newell 1965), an application which has been resurgent in recent
years (Lakin et al. 1995; Satoh et al. 2005) for hypersonic devices, i.e., those
operating at frequencies greater than 1 GHz.
In this chapter, theories used to model bandgaps and dispersion relations in
porous silicon ADBRs are discussed and recent experimental results are reviewed
in anticipation of future applications.
Theoretical Overview
In a distributed Bragg reflector, as shown in Fig. 1a, multiple alternating layers
of material with contrasting physical properties give a high reflectivity for
certain wavelengths due to the net effect of the multiple partial reflections at
the interfaces between layers. The reflector consists of N repeats of an [a, b]
layer pair.
Some insight into physics can be obtained by considering, at normal incidence,
the net phase delay for a partially reflected plane wave executing a round trip
around a layer pair. By requiring this delay to be an integer multiple of 2 radians,
the condition for a reflectivity stop band can be deduced. For light, this gives the
relation that
m B 2na da nb db ,
(1)
where m is the order of the stop band, B is the Bragg wavelength and the center of
the bandgap, and da and db are the thickness of layers a and b in the repeating
N =1
N =2
837
N =3
Pa
Pb
Pa
Pb
Pa
Pb
da
db
da
db
da
db
ra
rb
ra
rb
ra
rb
na
nb
na
nb
na
nb
Va
Vb
Va
Vb
Va
Vb
Transmittance (dB)
20
40
60
80
100
Transmittance (dB)
0.5
20
1.5
Frequency (GHz)
2.5
40
60
80
160
0.5
1.5
Frequency (GHz)
2.5
Fig. 1 Bragg mirror structure and spectra. (a) Schematic diagram of layers [a, b] repeating
N times. Physical parameters depending on the porosity, P, are identified in the text. (b) Acoustic
transmission spectra for pSi Bragg mirror (darker line experimental data, lighter line transfer
matrix model). (c) Modeled and measured transmission data for pSi rugate filter. (b, c) (From
Thomas et al. (2010) reprinted with permission from Applied physics letters by American Institute
of Physics, Copyright (2010), American Physical Society)
layers with refractive indices na and nb, respectively. For elastic waves in a solid,
the same phase considerations lead to stop band frequencies given by
m da d b 1
fB
2 Va Vb
(2)
where fB is the stop band frequency and Va, Vb are the elastic wave velocities in the
layers.
The Rytov theory (Rytov 1956) gives the dispersion relation for waves in an
infinite Bragg mirror
da db
e2
da
db
cos qD cos
sin
sin
Va Vb
2
Va
Vb
(3)
838
P. Snow
wave of the periodic system, and is the angular frequency. e is the gap parameter
which represents the mismatch of the acoustic impedance, V, at the interfaces in the
multilayer and controls the size of the bandgaps. It is given by
b V b a V a
:
e p
b V b a V a
(4)
The theory is valid if each layer is an elastic continuum with a given mass
density and a sound velocity V, which does not depend on frequency but which
can represent either longitudinal or transverse acoustic waves. For porous silicon, it
is assumed that thickness of any layer and the wavelengths involved are much
greater than the pore size so that the elastic properties can be considered as an
effective elastic continuum (for the typical variation of elastic properties with
porosity, see chapter Mechanical Properties of Porous Silicon).
Solving Eq. 3 in the limit of small mismatches in acoustic impedance, hence
negligible e, shows the effect of the periodicity of the mirror. Considering the
wavevectors for which q m/D, representing the boundaries of the Brillouin
zone for a system with the periodicity of the Bragg mirror, more formally yields
Eq. 2 for the frequencies at which bandgaps will be observed.
For porous silicon, Si (1 P) for any layer with a porosity P. Assuming
the standard form of semiempirical formula for the dependence of velocity of
porosity used for porous silicon, V VSi (1 P) where depends on the micromorphology of the porous layers, gives a gap parameter that depends only on the
porosities and ,
e
1
1
1 Pb 2
1 Pa 2
,
1 Pa
1 Pb
(5)
where Pa and Pb are the porosities of the layers. Using typical values for pSi Bragg
mirrors gives values for e much larger than those obtained in other crystalline
semiconductor systems such as GaAs/AlGaAs or Si/Ge. Furthermore, Eq. 5 shows
that the ratio of porosities in the layers determines the band splitting rather than the
absolute difference of impedances suggested by Eq. 4, as is also shown in the
version of the Rytov equation used for porous silicon in Parsons and Andrews
(2012). Calculation shows that although porous silicon has a relatively low absolute
value for acoustic impedance, the porosity ratios available can theoretically match
the bandwidths available in commercial acoustic mirrors using layers such as
Mo/SiO2 or W/SiO2 (Satoh et al. 2005).
Moving away from the dispersion relation for infinite layers, the transmissivity
or reflectivity of an N-repeat ADBR can be calculated using the theory of Mizuno
and Tamura (Mizuno and Tamura 1992) which extracts the net transmission from
transfer matrix theory for waves passing from a mirror substrate to a detector. For a
fuller model that can include the details of transducer layers and coupling fluids
used to couple acoustic waves into an ADBR, the matrix model of Mitsas and
839
Siapkas has been used (Mitsas and Siapkas 1995). At normal incidence for acoustic
waves and when only pure longitudinal waves exist, as when waves are coupled
into a sample through a liquid, the same matrix method can be used for both optic
and acoustic waves by replacing the refractive index, n, with the acoustic admittance, 1/V.
Historical Overview
Theory
The possibility that porous silicon multilayers could be used to observe acoustic
stop bands was first proposed by Kiuchi et al. (2005), who used the Rytov equation
to investigate the bandgaps available by varying bilayer thicknesses and varying
average porosity. Independently, Reinhardt and Snow (2007) used a scattering
matrix method (Reinhardt et al. 2003) to study acoustic bandgap structures. They
demonstrated that the transmission coefficient will fall more rapidly with the number
of layer repeats for acoustic stop bands compared to optical stop bands because of the
higher impedance ratio between high and low porosity layers and investigated the
effect of drift of porosity with etch time that can occur with the etching of thick
multilayers. Additionally, they presented the first analysis of apodized acoustic rugate
filters (Lorenzo et al. 2005) that are possible with porous silicon because it permits
the smooth modulation of acoustic impedance with depth. More recently, work has
looked at broadening bandgaps by combining mirrors with different porosities and
indicated that a bandgap could be obtained for both longitudinal and transverse waves
at up to 62 GHz (Moctezuma-Enriquez et al. 2011).
Experiment
The first evidence for hypersonic phononic crystal effects was observed in porous
silicon superlattices using Brillouin light-scattering experiments (Parsons and
Andrews 2009). Comparison between experiment and theory using the Rytov
model indicated that the bulk longitudinal phonon branch had been folded. One
of the samples exhibited a spectrum consistent with a bandgap of 3.3 GHz for a first
gap located at 13.4 GHz.
Aliev et al. (2010) used acoustic transmission spectroscopy to measure directly
the bandgap of an ADBR showing a first-order bandgap at 0.65 GHz with a stop
band depth of at least 50 dB and a weaker second-order gap at 1.3 GHz. The sample
was also characterized using both its photonic and phononic stop band properties,
i.e., consistently using Eqs. 1 and 2, which demonstrates the phoxonic nature
(Sadat-Saleh et al. 2009) of porous silicon superlattices.
Other work with acoustic multilayers has demonstrated that rugate filters can
successfully be fabricated with the anticipated suppression of higher-order stop
bands in the transmission spectrum (Thomas et al. 2010). This also demonstrates
840
P. Snow
Fig. 2 Normalized dispersion relation for pSi superlattices showing composite data from large set
of superlattice samples obtained by Brillouin scattering experiments. The solid (dashed) curves are
theoretical longitudinal (transverse) modes obtained from the Rytov model. The horizontal line
identifies a localized surface mode lying within the phononic bandgap of the bulk longitudinal
mode, trapped at the surface of the phononic crystal. Full details of the samples and acoustic
branch identification in Parsons and Andrews (2012) (Reprinted with permission from Journal of
applied physics by American Institute of Physics, Copyright 2012, American Institute of Physics)
that it is possible to create other porous silicon acoustic devices with smoothly
varying acoustic impedance profiles to be used, for example, as antireflection coatings for transducers, index-matching layers, or filters that have apodization functions.
Figure 1b, c shows the predicted and measured difference between an acoustic Bragg
and rugate filter, where the rugate filter has a half-period sinusoidal impedance profile
replacing the constant impedance for layers [a, b] in the Bragg structure.
For the ADBR, four bandgaps are visible with the highest at 2.8 GHz. The rugate
filter shows only the fundamental bandgap associated with the period of the
sinusoidal modulation of the acoustic impedance.
Parsons and Andrews (2012), building on their earlier work (Parsons and Andrews
2009), have presented a comprehensive analysis of the complex phononic structure
observable in porous silicon superlattices. This fully integrates the modeling of the
photonic and phonic nature of the ADBRs including a consideration of off-axis
propagation through the layers. Figure 2 shows the effective dispersion relation
obtained from their samples with data showing agreement with the model up to
~40 GHz.
Applications
Porous silicon structures can be successfully combined with integrated transducers
produced by thin-film deposition methods to create high-performance bulk acoustic
841
Fig. 3 TEM cross section of BAW transducer stack showing the metallic layers of the electrodes
and the SiO2 coupling layer above a single layer of 75 % porous silicon of thickness 1,950 nm. The
bars show the scale with the inset showing more details of the pore structure and interface with the
Si substrate (Micrographs by H. Heinrich and B. Yuan of AMPAC, University of Central Florida)
wave (BAW) resonators. This has been used to demonstrate an integrated Bragg
reflector at a frequency of 2 GHz (Aliev et al. 2012a) and has shown that pSi has
potential for application as a low-impedance low-loss acoustic material in hypersonic acoustic devices (Aliev et al. 2012b). Figure 3 shows a TEM image of a
transducer (AlCu/W electrodes sandwiching an AlN piezo layer) produced to
generate bulk acoustic waves resonating between the upper surface and the Si
substrate. Analysis estimates the acoustic attenuation in the pSi to be less than
75 dB/cm/GHz2 (Aliev et al. 2012b). This value places the propagation loss in the
same range as metals such as copper and supports earlier preliminary values
(Thomas 2011). The ability to produce smooth porosity gradients in pSi means
that it could be applied for impedance matching between acoustic devices, and the
capability to produce short-period structures, demonstrated and already optimized
for photonic Bragg mirrors, shows that all-pSi ADBRS could be produced at
frequencies of ~30 GHz for niche application microwave BAW-devices.
BAW filters for wireless communication applications require the tight confinement of acoustic energy by the ADBR isolating the resonator from the substrate.
For a slab layer, as shown in Fig. 3, the electrical reflectivity of the device (the S11
scattering parameter) shows sharp modes associated with waves resonating across
the whole pSi layer. This offers the opportunity for sensing applications where an
interaction with the pSi in a slab or microcavity changes the acoustic impedance of
the layer by means of mass loading or altering the elastic properties of the material.
Recently, there has been a surge of interest in thermoelectric applications for
phononic crystals based on the control of thermal conductivity in phononic devices
(Hopkins et al. 2011) including periodically porous silicon nanodevices (Marconnet
et al. 2012, 2013). These porous silicon devices are arrays of large ~200 nm pores,
thus being a designed macroporous structure, in the form of a porous nanobridge.
The phononic bandgap in such a device alters the phonon dispersion in addition to
size effects in the 200 nm thick bridge. This can be used to reduce the thermal
conductivity, with thermal conductivities predicted (Hopkins et al. 2011) and
842
P. Snow
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porous silicon. Appl Phys Lett 96:124101
Aliev GN, Goller B, Snow PA, Heinrich H, Yuan B, Aigner R (2012a) Porous silicon bulk acoustic
wave resonator with integrated transducer. Nanoscale Res Lett 7:378
Aliev GN, Goller B, Snow PA, Heinrich H, Yuan B, Menendez O, Aigner R (2012) Porous silicon
as an acoustic material for BAW. IEEE Int Ultrason Symp Proc. doi: 10.1109/
ULTSYM.2012.0553
Bjork G, Yamamoto Y, Heitman H (1995) Spontaneous emission control in semiconductor
microcavities, 5: a Bragg mirror primer. In: Burstein E, Weisbuch C (eds) Confined electrons
and photons new physics and applications. NATO Advanced Study Institute, Erice. July
1993. Plenum, London, pp 481487
Colvard C, Merlin R, Klein MV, Gossard AC (1980) Observation of folded acoustic phonons in a
semiconductor superlattice. Phys Rev Lett 45:298301
Esfarjani K, Chen G, Stokes HT (2011) Heat transport in silicon from first principle calculations.
Phys Rev B 84:085204
Hopkins PE, Phinney LM, Rakich PT, Olsson RH III, El-Kady I (2011) Phonon considerations in
the reduction of thermal conductivity in phononic crystals. Appl Phys A 103:575579
Joannopoulos JD, Johnson SG, Winn JN, Meade RD (2008) Photonic crystals: molding the flow of
light, 2nd edn. Princeton University Press, Princeton
Jusserand B, Cardona M (1989) Raman spectroscopy of vibrations in superlattices. In:
Cardaona M, Guntherod G (eds) Light scattering in solids V. Springer, Berlin, pp 49152
Kiuchi A, Gelloz B, Kojima A, Koshida N (2005) Possible operation of periodically layered
nanocrystalline porous silicon as an acoustic band crystal device. Mater Res Symp Proc 832:
F3.7.1F3.7.6
Kushwaha MS (1996) Classical band structure of periodic elastic composites. Int J Mod Phys
10(9):9771094
Lakin KM, Kline GR, McCarron KT (1995) Development of miniature filters for wireless
applications. IEEE Trans Microwave Theory Tech 43(12):29332939
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Lorenzo E, Oton CJ, Capuj NE, Ghulinyan M, Navarro-Urrios D, Gaburro Z, Pavesi L (2005)
Porous silicon-based rugate filters. Appl Opt 44(26):54155421
Ma J, Prajuli BR, Ghossoub MG, Mihi A, Sadhu J, Braun PV (2013) Coherent phonon-grain
boundary scattering in silicon inverse opals. Nano Lett 13:618624
Marconnet AM, Kodama T, Asheghi M, Goodson KE (2012) Phonon conduction in periodically
porous silicon nanobridges. Nanoscale Microscale Thermophys Eng 16(4):199219
Marconnet AM, Asheghi M, Goodson KE (2013) From the Casimir limit to phononic crystals:
20 years of phonon transport studies using silicon-on-insulator technology. J Heat Transf
135:061601
Mitsas CL, Siapkas DI (1995) Generalized matrix method for analysis of coherent and incoherent
reflectance and transmittance of multilayer structures with rough surfaces, interfaces and finite
substrates. Appl Opt 34(10):16781683
Mizuno S, Tamura S (1992) Theory of acoustic-phonon transmission in finite-size superlattice
systems. Phys Rev B 45(2):734741
Moctezuma-Enriquez D, Rodriguez-Viveros YJ, Manzanares-Martinez MB, Castro-Garay P,
Urrutia-Banuelos E, Manzanares-Martinez J (2011) Existence of a giant hypersonic elastic
mirror in porous silicon superlattices. Appl Phys Lett 99:171901
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Parsons LC, Andrews GT (2009) Observation of hypersonic phononic crystal effects in porous
silicon superlattices. Appl Phys Lett 95:241909
Parsons LC, Andrews GT (2012) Brillouin scattering from porous silicon-based optical Bragg
mirrors. J Appl Phys 111:123521
Reinhardt A, Snow PA (2007) Theoretical study of acoustic band-gap structures made of porous
silicon. Phys Stat Solid (a) 204(5):15281535
Reinhardt A, Pastureaud T, Ballandas S, Laude V (2003) Scattering matrix method for modeling
acoustic waves in piezoelectric, fluid, and metallic multilayers. J Appl Phys 94(10):69236931
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Therm Eng 23:913935
Rytov SM (1956) Acoustical properties of a thinly laminated medium. Sov Phys Acoust 2:6880
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photonic and phononic band gaps. J Appl Phys 106:074912
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Sensing with Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensing Platforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
846
846
847
850
851
Abstract
In this chapter, the state of the art on porous silicon gas sensors, both electrical
and optical, is reviewed by paying special emphasis on the advancement of gas
sensor architectures that has occurred over the two last decades, as well as on the
different functionalization approaches implemented in and chemical species
sensed with such architectures. Ten main architectures, five for the electrical
domain (capacitor, Schottky-like diode, resistor, FET-like transistor, and
junction-like diode) and five for the optical domain (single layer, waveguide,
Bragg mirror, resonant cavity, and rugate filter), have been proposed so far for
improving gas sensor features. Several functionalization schemes have been
integrated in such architectures to improve sensor performance, and more than
50 different chemical species have been sensed using porous silicon gas sensors.
The latest trends on multiparametric sensing on single devices as well as on
multisensor integration in a single chip, for both optical and electrical domains,
are also discussed.
G. Barillaro (*)
Dipartimento di Ingegneria dellInformazione, Universit di Pisa, Pisa, Italy
e-mail: g.barillaro@iet.unipi.it
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_86
845
846
G. Barillaro
Introduction
Gas sensors, which are a subset of the broader family of chemical sensors, allow
inferring on the chemical species present in the surrounding environment. An ideal
gas sensor should have high sensitivity, high specificity, small limit of detection,
high resolution, high accuracy, high precision, large dynamic range, null offset,
high linearity, null hysteresis, short response time, and long operation life (see
Korotcenkov (2013)). Of course, no current gas sensors meet all these requirements
simultaneously, which are, on the other hand, neither achievable nor necessary at
the same time in real-world applications.
The analysis of the state of the art of porous silicon gas sensors highlights how
the early studies were mostly focused on the development of suitable readout
approaches with the aim of investigating the sensing properties of porous silicon
layers in sensor structures featuring both basic architecture (e.g., capacitor, monolayer) and simple surface chemistry (e.g., native surface or oxidized surface). On
the other hand, the latest studies are mostly focused on the integration of porous
silicon layers in sensor structures featuring advanced architectures (e.g., FET-like
transistors, stacked rugate filters, etc.) and sophisticated surface chemistry
(e.g., silanization, carbonization, metallization, etc.) with the aim of improving
sensitivity, selectivity, and reliability performance. Finally, optical and electrical
sensing platforms integrating array of porous silicon sensors with advanced features
on the same chip are envisaged in the near future, though still in their infancy today
(see handbook chapter Porous Silicon for Microdevices and Microsystems)
(Fig. 1).
Fig. 1 Sketch of a
multilayered optical device
(on the left) and a FET-like
electrical device (on the right)
representative of the
last-generation architecture of
porous silicon gas sensors
847
surface and gas molecules and allows high sensitivity and good limit of detection to
be achieved for a large number of gaseous species (e.g., NOx and other inorganic
gases, organic compounds, among which explosives, hydrocarbons, alcohols,
halides, amines, ketones, etc.). Optical, electrical, and electrochemical approaches
have been established to be valuable for the detection of a multitude of different gas
species (both inorganic and organic). Changes in optical (e.g., refractive index,
radiative recombination processes, etc.) and electrical (e.g., dielectric constant,
conductivity, etc.) properties of the porous silicon material upon interaction
(adsorption and/or condensation processes) with the specific gas species have
been demonstrated through quantitative monitoring of the variation of different
parameters (e.g., photoluminescence spectrum; reflected, transmitted, and
diffracted optical power; capacitance; current; resistance; etc.) as a function of
the gas concentration. A number of architectures have been proposed for both
electrical (e.g., metal-based devices, among which capacitor, resistor, and Schottky
diode, and pn junction-based devices, among which diode, transistor, etc.) and
optical (e.g., monolayer-based devices, among which waveguide, and multilayerbased devices among which Bragg mirror, resonant cavity, rugate filter, etc.) gas
sensors with the aim of improving sensor performance (e.g., improve sensitivity,
limit of detection and selectivity, compensate for baseline drift, compensate for
measurement angles, etc.). An equivalent large number of readout approaches (e.g.,
spectrometry, interferometry, ellipsometry, birefringence, conductometry, impedance spectroscopy, etc.) have been reported for monitoring the sensor parameters,
by using both single-parameter and multiparameter approaches. Besides, a number
of functionalization schemes (e.g., oxidation, hydrosilylation, carbonization, metallization, etc.) of the porous silicon surface have been proposed with the aim of
reducing aging and interfering effects while improving reliability, sensitivity, and
selectivity. See, for example, the handbook chapter Silicon-Carbon Bond
Formation on Porous Silicon. Tables 1 and 2 provide the main architectures of
porous silicon electrical and optical gas sensors, respectively, since 1990. The
porous silicon physical parameters that mainly account for the variation of the
sensed quantity for the specific sensor architecture are also indicated along with
the gas species sensed (Table 3).
Sensing Platforms
More recently, in addition to mere sensor devices exploiting either single-parameter
or multiparameter monitoring, miniaturized sensing platforms integrating a number
of porous silicon optical sensors featuring different surface chemistry on the same
chip, as well an array of porous silicon electrical sensors together with CMOS
electronic driving/readout circuits on the same chip, have been demonstrated to be
feasible, thus envisaging the realization of a new class of electronic and photonic
system-on-chips with gas sensing capability.
Table 4 provides study examples on up-to-date sensing platforms exploiting
porous silicon either electrical or optical gas sensors.
Timeline
Inorganic gases
(Andersson
et al. 1990;
Ben-Chorin and Kux
1994; Rittersma
et al. 2000; Foucaran
et al. 2000; Belhousse
et al. 2004;
Bjorkqvist
et al. 2004a, b, 2009;
Gabouze et al. 2005)
Aliphatic and
aromatic organic
substances
(Ben-Chorin
et al. 1994; Schechter
and Ben-Chorin 1995;
Mares et al. 1995;
Stievenard and
Deresmes 1995;
Bilenko et al. 1997;
Foucaran et al. 1997;
Zhang et al. 2000;
Pancheri et al. 2003;
Gaburro et al. 2004a,
2006; Razi et al. 2010;
Kanungo et al. 2010)
Aliphatic organic
substances
Study
examples
Inorganic gases
Inorganic gases
Sensed
species
Resistance
Conductivity
Current
Capacitance
Resistor
Conductivity
Schottky-like diode
Energy barrier
Sensed
quantity
Electrical Sensors
Metal-based devices
Sensor
architecture Capacitor
Physical
Dielectric constant
parameter
Table 1 Main architectures of porous silicon electrical gas sensors since 1990
Aliphatic organic
substances
Dielectric constant
Current
Impedance
Inorganic gases
FET-like transistor
Conductivity
Junction-based devices
Inorganic
gases
Aliphatic
organic
substances
(Barillaro
et al. 2007a,
2008;
Prabakaran
et al. 2008)
Junction-like
diode
Energy
barrier
Conductivity
Current
848
G. Barillaro
Timeline
Study
examples
Sensed
species
Sensed
quantity
Sensor
architecture
Physical
parameter
Optical sensors
Monolayer-based device
Multilayer-based devices
Single layer
Waveguide
Bragg mirror
Resonant cavity
Radiative recombination efficiency
Refractive
Refractive index
Refractive index
index
Refractive index
Photoluminescence spectrum/intensity
Transmission
Reflectance spectrum
Resonance peak
losses
position
Reflectance spectrum
Inorganic gases
Aliphatic
Aliphatic and aromatic
Aliphatic and
organic
organic substances
aromatic organic
Aliphatic and aromatic organic
compounds
substances
substances
(Ben-Chorin et al. 1994; Baratto
(Arrand
(Zangooie et al. 1998;
(Mulloni et al. 2000;
et al. 2000; Lauerhaas et al. 1992;
et al. 1999;
Snow et al. 1999;
Zangooie et al. 1999;
Lauerhaas and Sailor 1993; Coffer et al. Rea
Allcock and Snow 2001;
De Stefano
1993; Lee et al. 1995; Rehm et al. 1995; et al. 2009)
Torres-Costa et al. 2005;
et al. 2003, 2004a, b)
Rehm et al. 1996; Harper and Sailor
Moretti et al. 2007;
1996; Kelly et al. 1996; Song and Sailor
Descrovi et al. 2007;
1997; Kelly and Bocarsly 1998; Content
Kim et al. 2010, 2011;
et al. 2000; Holec et al. 2002; Chvojka
Jalkanen et al. 2010)
et al. 2004; Salcedo et al. 2004; Dian
et al. 2005, 2010; Vrkoslav et al. 2006,
2007; Jelnek et al. 2007; Bjorklund
et al. 1996; Zangooie et al. 1997; Gao
et al. 2000, 2002a, b; Letant and Sailor
2000; Letant et al. 2000; Wang and
Arwin 2002; Liua et al. 2002; Lin
et al. 2004; Geobaldo et al. 2004;
Torres-Costa et al. 2009)
Chronological order of exploitation of the different architectures for gas sensing since 1990
Table 2 Main architectures of porous silicon optical gas sensors since 1990
Inorganic gases
Aliphatic and aromatic
organic substances
(Li et al. 2003; King
et al. 2007; Ruminski
et al. 2008, 2010;
Chapron et al. 2007;
Shang et al. 2011a;
Kelly et al. 2011a, b)
Reflectance peak
position
Rugate filter
Refractive index
850
G. Barillaro
Table 3 Sensed species with electrical and optical porous silicon gas sensor architectures of
Tables 1 and 2
Substances sensed with electrical and optical porous silicon gas sensors
Inorganic gases
Hydrogen, oxygen, water, carbon monoxide (CO), nitric oxide (NO),
nitrogen dioxide (NO2), halogens (F2, Cl2, Br2, I2), hydrofluoric acid
(HF), hydrochloric acid (HCl), ammonia (NH3), hydrogen sulfide
(H2S), sulfur dioxide (SO2), phosphine (PH3)
Aliphatic organic
Methane, ethane, propane, butane, pentane, hexane, heptane, liquified
substances
petroleum gas (LPG), cyclohexane, ethylene, methanol, ethanol,
1-propanol, 2-propanol, 1-butanol, 1-pentanol, 1-hexanol, glycerol
(1,2,3-propanetriol), diethyl ether, tetrahydrofuran, acetone,
metylethylketone (2-butanone), n-propylamine, n-butylamine,
n-pentyamine, triethylamine, tri-n-propylamine, ethyl acetate,
acetonitrile, dimethylformamide, chloroform (trichloromethane),
methylene chloride (dichloromethane), trichloroethylene (C2HCl3),
cyclohexyltrichloroethylene
Aromatic organic
Benzene, toluene, chlorobenzene, nitrobenzene, 1,4-dinitrobenzene,
substances
dinitrotoluene (DNT), trinitrotoluene (TNT)
NO2 detection
Study examples
(Barillaro et al. 2007b;
Barillaro and Strambini
2008)
HF, HCl,
aliphatic organic
substance
detection
Summary
Over the last two decades, electrical and optical gas sensors based on porous silicon
have been tremendously improved, in terms of architectures, performance, and
sensed species. On the one hand, single devices with high sensitivity, low limit of
detection, and good selectivity have been achieved for different analytes, although
reliability and lifetime still remain among the major challenges for both electrical
and optical sensors. On the other hand, multiparametric sensing on single devices
and multisensor integration in a single chip have been very recently reported for
both optical and electrical approaches, thus pushing porous silicon gas sensors to a
new generation of miniaturized sensing platforms. As to the latter, tremendous
improvement due to simultaneous integration of sensors with electronic and photonic silicon circuits is expected for both approaches, respectively, in the next
future.
851
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Photoluminescence-Based Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reflectance-Based Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Targeting of Small Molecules (Short Peptides, Low Molecular Weight Drugs) . . . . . . . . . .
Detection and Recognition of Moderate-Size Biomolecules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensing of Complex Samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusions and Future Outlook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
858
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Abstract
G. Shtenberg
The interdepartmental Program of Biotechnology, Department of Biotechnology and Food
Engineering, Technion Israel Institute of Technology, Haifa, Israel
e-mail: giorgi3@gmail.com
E. Segal (*)
Department of Biotechnology and Food Engineering, The Russell Berrie Nanotechnology
Institute, Technion Israel Institute of Technology, Haifa, Israel
e-mail: esegal@tx.technion.ac.il
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_87
857
858
Introduction
Biosensors are analytical devices that incorporate a biological or a biomimetic
recognition element (e.g., enzyme, antibody, antigen, nucleic acid, imprinted polymers, etc.) with a physiochemical transducer (Vo-Dinh and Cullum 2000; Borisov
and Wolfbeis 2008). Thus, the major function of a biosensor is to convert the
biological recognition event into a measurable and quantifiable signal (Lim 2003).
Biosensors are generally classified into subgroups according to the signal transduction mode such as optical, electrochemical, and mass-sensitive measurements
(Vo-Dinh and Cullum 2000; Mello and Kubota 2002; Nirschl et al. 2011). Optical
biosensors offer significant advantages over both conventional analytical
techniques (Nirschl et al. 2011) and other types of sensors for multi-target sensing
and continuous monitoring (Ligler 2008). Thus, these powerful detection
and analysis tools have vast applications in biomedical research, healthcare,
pharmaceuticals, food safety, environmental monitoring, and homeland security
(Ligler 2008).
The application of porous Si (PSi) substrates for biosensing was first described
by Thust et al. (Thust et al. 1996; Schoning et al. 1997), demonstrating a
potentiometric biosensor for the detection of penicillin. However, it is the
pioneering work of Sailor and co-workers on PSi-based optical biosensors (Lin
et al. 1997; Janshoff et al. 1998; Dancil et al. 1999) that has inspired the extensive
research in the field (Kilian et al. 2009a; Weiss et al. 2009; Jane et al. 2009;
Pacholski 2013). Indeed, over the past decade, PSi has emerged as a promising
nanomaterial for label-free optical biosensing applications as its optical properties, i.e., photoluminescence (PL) and reflectance, are highly sensitive to the
presence of chemical and biological species inside the pores (Kilian
et al. 2009a; Cullis et al. 1997; Massad-Ivanir et al. 2011; Sailor and Wu 2009).
PSi offers a unique combination of versatile photonic architectures with large
volume and surface area, which can be easily functionalized with a wide repertoire surface chemistries, allowing the design of sophisticated biosensing platforms (Jane et al. 2009; DeLouise et al. 2005; Orosco et al. 2009; Miller 2010;
Bonanno and DeLouise 2010; Bonanno and Segal 2011; Massad-Ivanir
et al. 2010; Dhanekar and Jain 2013).
This chapter reviews the work on PSi nanomaterials for optical
biosensing application. We discuss the basic sensing concepts and describe
different strategies for detecting a wide dynamic range targets from small
molecules to whole cells. Other handbook chapters of most relevance
include Porous Silicon Multilayers and Superlattices, Photolithography on Porous Silicon, Refractive Index of Porous Silicon,
Photoluminescence of Porous Silicon, Functional Coatings of
Porous Silicon, and Porous Silicon for Microdevices and
Microsystems.
859
Photoluminescence-Based Transducers
The seminal discovery of visible light emission from PSi has sparked innovative
research toward PSi-based optical sensing methodologies (Jane et al. 2009). Both
theoretical and experimental works have demonstrated the versatility of PSi
nanostructures as biosensing platform for a multitude of biologically relevant
targets (Cullis et al. 1997; Chan et al. 2001a; Reardon et al. 2009; Saar 2009;
Singh et al. 2009; Dian et al. 2010).
The photoluminescent properties of PSi may be employed for sensing or
biosensing by exciting a sample and directly looking for the PL spectrum of the
analyte or by indirectly observing changes in the PL of PSi as affected by the
analyte (Sailor and Wu 2009). For example, it has been observed by a number of
different groups that the PL emission from PSi is quenched upon exposure to
specific solvent vapors and/or biomolecules (Cullis et al. 1997; Sailor and Wu
2009; Lauerhaas et al. 1992). Quenching of the PL may be due to binding of the
molecule (i.e., DNA, protein, enzyme, antibody) to the surface of the PSi nanostructure (Starodub et al. 1999, 2009; Di Francia et al. 2005; Chaudhari et al. 2005),
which introduces a site for non-radiative recombination of excitons, interfacial
charge, energy transfer, or modification of the dielectric constant of the surrounding
medium (Cullis et al. 1997; Sailor and Wu 2009). Chan et al. have shown that a
luminescent porous silicon layer (inserted between two Bragg reflectors in order to
alter the broad luminescence band into multiple narrow peaks) allows the detection
of short oligonucleotides of DNA as well as full-length viral DNA (Chan
et al. 2001a). Recognition and binding of the viral DNA to a partial complementary
DNA sequence, which is immobilized in the porous matrix, is confirmed through
PL spectral shifts. Thus, DNA hybridization produces a change in the effective
refractive of the PSi film, inducing a redshift in the PL spectra. The same group has
also introduced the first Si analogue of the Gram stain by using the same PSi
optical structure (Chan et al. 2001b; Pal et al. 2012). By functionalizing the inner
surface of the PSi layer with highly selective synthetic receptor molecules aimed at
the target bacteria lipid A, a redshift in the PL spectrum was observed only in the
presence of Gram ( ) bacteria. In recent years, PL-based biosensors are less studied
in comparison to sensors relying on reflectance-based interferometry (Bonanno and
Segal 2011). This is related to the comparative greater error associated with
measuring photoluminescence intensity changes (Sailor and Wu 2009).
Reflectance-Based Transducers
Biosensors relying on reflectance-based interferometry have become a widespread
technique for the detection of a variety of target analytes, e.g., small molecules
(Orosco et al. 2009; Sciacca et al. 2009, 2011), DNA (Borisov and Wolfbeis 2008;
860
Lin et al. 1997; De Stefano et al. 2007; Rong et al. 2008; Rea et al. 2010), proteins
(Dancil et al. 1999; Pacholski et al. 2005, 2006; Ouyang et al. 2005; Latterich and
Corbeil 2008), enzyme activity (DeLouise et al. 2005; Orosco et al. 2009; Starodub
et al. 1999; Kilian et al. 2007, 2009b; Sailor 2007; Shang et al. 2010, 2012; Qiao
et al. 2010; Shtenberg et al. 2012), bacteria (Massad-Ivanir et al. 2010, 2011, 2012;
Alvarez et al. 2007), and mammalian cells (Schwartz et al. 2006). The simplest
structure for reflectivity-based sensing measurements consists of a single-layer PSi
film. Under perpendicular white light illumination, reflectance interference fringes
are observed in the visible and near infrared, and the fringe maxima are determined
by the effective optical thickness (EOT) of the film; see Fig. 1. Upon penetration of
molecules into the pores, the average refractive index of the film changes accordingly, resulting in a shift of the spectral position of the fringes (Fig. 1). More
complicated photonic structures, e.g., rugate filters (Lorenzo et al. 2005), dielectric
mirrors (Pacholski 2013; Allcock and Snow 2001), and microcavities (DeLouise
et al. 2005; Bonanno and DeLouise 2007a), have been utilized for biosensing,
providing sharp spectral features for improved spectral sensitivity. However, the
basic principle of sensing in each of these structures remains the same. One of the
main advantages of PSi in comparison to planar optical transducers is the ability of
the nanostructure to separate the analytes based on their intrinsic characteristics
(physical dimensions). The concept is schematically illustrated in Fig. 2, while
861
Fig. 2 A schematic illustration of the PSi nanostructure-sensing concept. The PSi nanostructure
physically separates a variety of target analytes and specific detection is facilitated by the
incorporation of appropriate capture pores on the surface. Whole cells and microorganisms are
excluded from the pores and may be immobilized onto the PSi surface (a), while moderate- (b) and
small-size (c) molecules are captured within the pores
862
oxidation and dissolution in aqueous environments lead to significant signal baseline drifts and signal loss (Kilian et al. 2009a; Tsang et al. 2012; Gupta et al. 2013;
Jalkanen et al. 2012). This step is crucial for the detection of small analytes, where
the produced signal is low. Sciacca et al. have demonstrated the use of PSi/chitosan
hybrids, in which chitosan oligomers are covalently attached to the PSi surface.
Exploiting polymer intrinsic properties resulted in improved baseline signal stability during the detection of small carboxylic acid-containing drugs in aqueous
solutions (caffeine, ibuprofen, and -hydroxybutyric acid, a model molecule for
gamma hydroxybutyrate, which is illegal drug known as a date rape drug) (Bonanno
and Segal 2011; Sciacca et al. 2011). Responsive PSi/hydrogel hybrids can also be
employed for amplifying the original detection signal, to increase the sensitivity of
the biosensor (Bonanno and Segal 2011). To demonstrate this concept, Krepker and
Segal have fabricated a bifunctional nanostructured platform for label-free optical
detection and quantification of organophosphorus compounds (OPCs) in aqueous
solutions (Krepker and Segal 2013). The biosensor is constructed from two
conjugated interacting compartments, i.e., the pH-responsive oxidized PSi (PSiO2)/
hydrogel hybrid, used as the optical transducer element, and organophosphorus
hydrolase-modified PSiO2 region, which functions as an array of nanoreactors for
the hydrolysis of OPCs. Exposure to the target analyte results in a rapid and
reproducible change in the optical reflectivity spectrum of the hybrid, allowing for
a label-free detection and quantification of OPCs in a simple and reliable manner.
863
DNA
Antibody
Analyte type
Horseradish
peroxidase
Trypsin inhibitor
Bioreceptor
DNA
Glutathione-Stransferase
Subtilisin
Organic
substrate
Gelatin
Lectins: Con A,
RCA60, UEA I,
LTL
25
oligonucleotides
24
oligonucleotides
24
oligonucleotides
Human IgG
Glycan
Human, rabbit,
goat IgG
Rabbit IgG
Human IgG
Trypsin
ssDNA
ssDNA
ssDNA
Antihuman
IgG
Protein A
Biotinstreptavidin
Organic
substrate
Limit of
detection
2.6 M
Transducer
Single PSi
layer
Double
layer
Microcavity
10 ng
mL 1
2 M
Bloch
surface
Waveguide
0.01 mg
mL 1
0.5 M
Single PSi
layer
Bragg
reflector
Waveguide
6 M
0.26 M
0.05 M
Single PSi
layer
Double
layer
Microcavity
0.2 g
mL 1
0.17 M
Waveguide
0.67 M
70 g
mL 1
References
Shtenberg
et al. (2012)
Shang
et al. (2010)
DeLouise
et al. (2005)
Qiao
et al. (2010)
Shang
et al. (2012)
De Stefano
et al. (2007)
Rea
et al. (2010)
Rong
et al. (2008)
Szili
et al. (2011)
Schwartz
et al. (2007)
Bonanno and
DeLouise
(2007b)
Pal et al. (2011)
arises from cross-reactivity of interfering species present in the sample (Byrne and
Diamond 2006). By exploiting the size-exclusion filtering capabilities of the PSi,
we can enhance the optical signal differentiation. Cells and proteins larger than the
nanoscale pores are size-excluded from penetrating the pores, resulting in minuscule interaction with the transducer surface (Fig. 2a). Bonanno et al. have developed label-free optical biosensors for the detection of rabbit IgG in whole blood
samples using PSi microcavity (Bonanno and DeLouise 2007a). Biotin-streptavidin
chemistry is utilized for antibody (anti-rabbit IgG) immobilization onto the porous
scaffold. Several whole blood and serum samples are tested for quantification of
target analyte via wavelength shift of the optical reflectance spectrum. The sensor
exhibits high target binding specificity, minimal cross-reactivity, and linear detection range <10 mg mL 1. Massad-Ivanir et al. have recently demonstrated a
biosensor design for direct cell capture (Escherichia coli) via intensity changes
with no prior sample processing (Massad-Ivanir et al. 2011). The real-time observation of bacteria attachment and detection of low concentrations (the current limit
of detection 103 cells mL 1, within a few minutes) may be used for rapid identification and quantification of food- and waterborne pathogens (Massad-Ivanir
864
et al. 2010, 2012). Pace et al. have also used intensity changes for monitoring the
formation of a planar phospholipid bilayer on PSiO2 thin film (Pace et al. 2012). A
double-layer Fabry-Perot interference model is used to validate the experimental
measurements performed in situ. The experimental data indicate a two-step reaction: the vesicles initially adsorb to PSiO2 surface as a monolayer, followed by
vesicle fusion and conversion to a lipid bilayer. This simple, nondestructive, realtime method can be extended for screening and characterizing more complex
biological reactions based on solid support (e.g., liposome, proteasome, mammalian cancer cells proliferation, and tissue culturing).
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Desorption/Ionization Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mass Spectrometry Detection of Proteins on PSi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Atmospheric Pressure Mass Spectrometry on PSi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nanostructure-Initiator Mass Spectrometry (NIMS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mass Spectrometry Imaging (MSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Measuring Enzymatic Activities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Affinity Mass Spectrometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Abstract
The literature on the use of porous silicon as a matrix to capture and assist in
mass spectroscopy of molecular species is comprehensively reviewed. The
different analytical techniques are first described; then the range of compounds
analyzed and the different application areas that utilize such mass spectrometry
are covered.
Keywords
869
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Introduction
Invention of matrix-assisted laser desorption ionization (MALDI) for high molecular weight compound analyses by Karas and Hillenkamp (1988) was concomitant
with the development of a similar mass spectrometry method by Tanaka and
co-workers (Tanaka et al. 1988), which relies on metal nanoparticles mixed with
glycerol instead of organic UV-absorbing molecules, to promote ion formation.
This technique has been considered as the forerunner of laser desorption ionization
(LDI) methods that are now based on the single use of inert substrates. The
application of micro- and nanostructured materials as inorganic matrix was proposed to overcome problems encountered with classical MALDI analysis. Particularly, co-crystallization of the sample with an appropriate organic matrix is not
required, and subsequently, intense matrix peaks responsible for strong background
in the low-mass range of the spectra hampering sensitive detection of small
molecules are suppressed (Okuno et al. 2005; Peterson 2007; Walker et al. 2009).
One of the most significant development in this area has certainly been desorption/
ionization on porous silicon (DIOS), achieved by Siuzdak and co-workers (see
Fig. 1) (Wei et al. 1999). At least for certain classes of analytes, DIOS and related
techniques, the so-called surface-assisted laser desorption/ionization (SALDI),
amounted or even exceeded the sensitivity of conventional MALDI-MS and constituted a promising strategy for analyzing compounds in the low-mass range
(Trauger et al. 2004). Since such organic matrix-free LDI methods afford several
advantages, such as easy sample preparation, low background level, high salt
tolerance, and fast data collection, many laboratories have investigated this strategy
as an innovative analytical tool in chemistry and biology. Although a buoyant
literature is available on the development of a vast array of LDI-promoting substrates with very different physicochemical properties, only a very few ready-to-use
LDI target plates are present on the market. Among them, DIOS chips, which are
based on chemically modified porous silicon (MassPREPTM-DIOS targetTM from
Waters), and more recently nonporous germanium thin films (QuickMassTM from
Shimadzu) and nanowires silicon-based surfaces (NALDITM from Bruker
Daltonics), have been made available to the scientific community.
LDI-MS plate
Etched
Photopatterned
Spots
Porous Silicon
Laser Pulse
Mass Analysis
LDI-MS Cocaine
MH+
304
CH3 O
N
O CH3
O
O
182
Smalll Molecules
50
m/z
1000
871
Desorption/Ionization Mechanism
Although elucidation of ion production is possibly the most controversial and
elusive area of LDI mass spectrometry, the mechanism can be subdivided into
absorption, retention, radiation coupling and transfer, desorption, and ionization
reactions. Optical properties (UV-absorption, anti-reflective properties) as well as
thermal conductivity are very important features to take into account for the design
and synthesis of efficient LDI surfaces displaying high surface area/volume ratios.
It was reported that pore size and depth, surface porosity and roughness, could
affect LDI efficiencies (Wei et al. 1999; Shen et al. 2001; Lewis et al. 2003; Shenar
et al. 2008; Xiao et al. 2009; Piret et al. 2010, 2012; Chen et al. 2011; Dupre
et al. 2012).
Indeed, to perform LDI-MS analyses, the interfaces should primarily be able to
absorb photons from the pulsed laser, and the length of the porous layer should be
high enough to correctly absorb photons from pulsed laser irradiation. For example,
the laser penetration depth in silicon nanowires at the wavelength of 355 nm is
lower than 100 nm, considering the nanostructure optical absorption and reflection
in this energy range (Street et al. 2008). Secondly, analytes have to be correctly and
uniformly distributed inside the nanostructured layer to be efficiently desorbed and
ionized. Indeed, it was shown that the electrowetting process can be performed to
force analytes to penetrate inside porous silicon and silicon nanofilament surfaces
(Tsao et al. 2008). Applying higher voltages caused different degree of penetration
of analytes inside the nanostructured layer, thus increasing the signal to noise (S/N)
ratio of the MS detection. However, when the thickness of the layer was too high,
analytes could also be trapped deeply inside the nanostructured layer. Then,
although the energy was appropriately transferred to analytes, the desorption
stage (plume formation and expansion) could be less efficient and thus led to a
decrease of the detection sensitivity (Kang et al. 2005). Finally, the surface porosity
is known to contribute to a change in thermal conductivity of silicon and that
surface thermal conductivity decreased rapidly with an increasing porosity (Xiao
et al. 2009; Benedetto et al. 1997; Attaf et al. 2001; Shen and Toyoda 2003). Indeed,
the introduction of additional dangling bonds at defect sites ultimately leads to
disruption of continuous single crystalline structure and slows down phonon propagation and thermal electron movement. Then, thanks to a thermal mechanism
relaxation via non-radiative recombination (phonons) of electrons and holes,
desorption/ionization of analytes can occur.
872
873
ionization by charge exchange (DICE) (Chan et al. 2010), have been developed for
improving the ionization efficiency for nonpolar compounds. DESI-MS has been
used in many bioanalytical applications, including direct analysis of urine (Chen
et al. 2006; Chan et al. 2010; Manicke et al. 2009; Lin et al. 2008), blood (Wiseman
et al. 2010), skin (Zhao et al. 2008), hair, plants (Takts et al. 2004), and bacteria
(Song et al. 2007).
The electrocharged aerosol particles interact with the surface, and as a result of
their impact, the analyte is desorbed from the surface and ionized. Then, ions are
transferred to the mass spectrometer by an ambient pressure sample transfer line,
and mass spectra are recorded using an unmodified commercial mass spectrometer
equipped with an atmospheric pressure interface (see Fig. 2). DESI ionize both
small and large molecules (up to small proteins), and the efficiency of the desorption/ionization depends mainly on three factors: (i) physicochemical properties of
the analytes; (ii) the spray mixture, i.e., the solvent composition, pH, viscosity,
volatility, etc.; and finally (iii) DESI surface on which the analyte is deposited.
Indeed, the chemical composition, roughness, surface energy, and conductivity of
the surface are all factors that determine the behavior of a DESI surface.
DESI analyses can be routinely performed directly from the surface to be analyzed
within a few seconds without any sample pretreatment. These features make DESI of
potential interest as a method for in situ analyses in a wide variety of particular
instances. One such application is the analysis of explosives from surfaces that can
commonly be in the possession of airline passengers or can be used in airport security
inspections (plastics, floppy discs, glass, paper, metal, cotton swabs, etc.) (Takts
et al. 2005; Cotte-Rodriguez et al. 2005). However, if the sample exists in a form of
solution, analyte should be first deposited on dedicated surface. Among them we can
find etched glass, smooth glass, PTFE, PMMA, ITO, filter paper, TLC, PSi, and
874
silicon nanowires (Pol et al. 2008). It has been shown that the large surface area of PSi
allows application of a larger amount of sample than the other common surfaces.
Another ambient method, called AP-DIOS-MS, was also used for the identification of amphetamines and fentanyls in forensic samples. The principle is similar to
that of DIOS, but occurs at atmospheric pressure. The use of tandem mass spectrometry (MS/MS) allowed unambiguous identification of the amphetamines and
fentanyls (Pihlainen et al. 2005). AP-DIOS-MS/MS was also successfully applied
to the identification of authentic compounds from drug seizures. Common diluents
and tablet materials did not disturb the analysis and compounds were unequivocally
identified. The limits of detection (LODs) for amphetamines and fentanyls with
AP-DIOS-MS/MS were 13 pmol, indicating excellent sensitivity of the method
(Pihlainen et al. 2005). Protein digest analysis (250 fmol of bovine serum albumin) by
AP-DIOS-MS was also performed and gave better peptide coverage than the
AP-DIOS-MS method in the 2001,000 Da mass range (Laiko et al. 2002).
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Applications
In Tables 1 and 2, some of the main applications of porous silicon as inorganic
target for LDI-MS analysis, detection, and imaging of different classes of
compounds are summarized.
DIOS
Enzymatic
activities/
inhibitors
screening
NIMS
(Nimzyme)
DIOS
AP-DIOS
NIMS
Forensics
Inhibitor screening
Enzymatic Kinetics
Immobilized enzyme or
substrate on PSi
Co-deposition enzyme/
substrate/inhibitors
Immobilization of
substrate
Microfluidic
Immobilized anti-cocaine
antibody
Fluoro-tagged compounds
and fluorinated PSi
Tissues imaging
Disease diagnosis
Biomarkers discovery
Pharmaceutical tissue distribution
Immuno-specific capture
References
Greving et al. (2011), Patti et al. (2010), Hutchens
and Yip (1993), Vaidyanathan et al. (2005), Fuchs
et al. (2010), Liu et al. (2007), Law and Larkin
(2011), Prenni et al. (2003), Miura et al. (2012)
Remarks
Details see Table 2
Principle
Small compounds detection
878
Y. Coffinier and R. Boukherroub
Lipidsfatty
acids
NIMS
DIOS
DESI
DIOS
NIMS
DESI
DIOS
Amino acids
Steroids
DIOS
AP-DIOS
NIMS
DESI
Ionization mode
DIOS
NIMS
Drugs,
xenobiotics,
pharmaceuticals
Class of
compounds
Carbohydrates
Molecules
Mannose
Borate complexed : xylose, arabinose, ribose, lyxose
Sucrose
Raffinose
Maltotriose
Glucose (Fluoro-tag)
Amphetamines, fentanyls, midazolam, diazepam,
tetrahydrocannabinol (THC), dobutamine,
benzodiazepines, cocaine, raclopride, nicotine, cotinine
(metabolite of nicotine), ketamine, norketamine, clozapine
(antipsychotic), propafenone, verapamil, Sutent, reserpine,
paracetamol, naphthoquinone, propranolol, dopamine,
VitB12, caffeine, etc.
Various (histidine, arginine, tryptophan, methionine,
phenylalanine, etc.)
Fluoro-tagged amino acids
Pregnenolone, Pregnenolone sulfate
Testosterone
Acetylcholine (ACh), choline (hydrolysis of Ach),
cholesterol, 1-palmitoyllysophosphatidylcholine,
phosphatidylethanolamine, lysophosphatidyl,
phosphocholine (DPPC)
(continued)
References
Trauger et al. (2004), Thomas et al. (2001a), Patti
et al. (2010), Compton and Siuzdak (2003), Li et al. (2005),
Law (2010)
DIOS
Polymers,
chemicals
Explosive
NIMS
Nucleotides
DIOS (Ion
Mobility S)
AP-DIOS
DIOS;
NIMS
Ionization mode
DIOS
AP-DIOS
NIMS
Proteins
Class of
compounds
Peptidesprotein
mass fingerprint
(digests)
Table 2 (continued)
Molecules
BSA, casein, cytochrome C,
Adenovirus penton protein
Flock house virus protein
Hemagglutinin (influenza virus type A)
B-Lactoglobulin
Numerous peptides (bradykinin, neurotensin,
fibrinopeptide, etc.)
Thymopoietin
Leucine-enkephalin, angiotensin
Phosphopeptides (fluoro-tag)
Beta lactoglobulin
Cytochrome C
Myoglobine
Bovine serum albumin (BSA)
Membrane protein bacteriorhodopsin
XDP (U, A, G)
XTP (U, A, G)
PEGs, spermicides (nonoxynol-9, octoxynol-9),
terephthalate (dye)
Dodecyltrimethylammonium chloride
Propidium iodide, brominated indoles
Pyrazole, fluorescein, naphthalene, etc.
Polystyrenes
Organic dyes (rhodamine B, methylene blue, etc.)
Putrescine, pyruvate, malate, etc.
TNT
Martynov et al. (2011)
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880
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Surface Fabrication and Fluid Interaction Properties of Microarrays . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Silicon Antibody Microarrays for Prostate-Specific Antigen (PSA) . . . . . . . . . . . . . . . . . .
Immunoaffinity Extraction on Porous Silicon Microarrays and MALDI MS Readout . . . . . . .
Fluorescence Quenching Assay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Silicon as Substrate for Sol-Gel Aptamer Microarrays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Abstract
Porous silicon with immobilized recognition biomolecules is an attractive platform for many microfluidic chip-based bioanalytical applications. We review
the progress in the field since its earliest developments in the 1990s. An
improved assay for early detection of prostate cancer has reached clinical
evaluation, but there are also exciting developments in both aptamer-based
biosensing and mass spectrometry-based biosensing.
Introduction
Protein microarray technology has emerged as excellent high-throughput method
(Kambhampati 2004; Schena 2004; Korf 2011). Porous silicon has gained attention
as an attractive substrate for immobilization of proteins on microchip surfaces in
microarray applications (Ressine et al. 2007). Its inherently large surface area
yields a high loading capacity of macromolecules when integrating microchip
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was optimized for fluorescence microarray applications. The assay was initially
developed in a direct labeling format, i.e., PSA was fluorescently labeled with FITC
and captured by the anti-PSA antibody 2E9 that was microarrayed and immobilized
by physical adsorption on the porous silicon. The PSA-FITC was spiked into human
serum to investigate the assay performance in a complex and clinically relevant
sample. The detection limit for PSA was 0.7 ng/ml, which corresponded well to the
reference limit of 34 ng/ml where decisions on clinical actions may be taken. This
work was later followed up by Jaras et al. who demonstrated that a PSA sandwich
microarray assay had increased sensitivity compared to the assay performance of
reverse assay format (the antigen is spotted onto the surface and detected with an
antibody) (Jaras et al. 2007). The sandwich assay, consisting of one capture and one
detector antibody, displayed a five-orders-of-magnitude lower limit of detection,
0.7 ng/ml, as compared to 70,000 ng/ml (reverse assay) for PSA in buffer. The
better limit of detection was explained by the enrichment of PSA on the capture
antibody that was highly specific with a high affinity constant. To even further
increase the sensitivity, Jaras et al. used europium nanoparticles for signal enhancement (Jaras et al. 2008). The capture antibody was arrayed onto the porous silicon,
capturing biotin-labeled PSA in serum. The detection was done using polystyrene
nanoparticles loaded with europium for amplified detection and labeled with
streptavidin as the coupling functionality to the bound PSA. This signal enhancement protocol yielded a tenfold enhancement compared to europium-labeled
streptavidin; limit of detection 0.070.14 ng/ml for the nanoparticles and compared
favorably to 0.480.70 ng/ml for conventional europium-labeled streptavidin.
To further validate the PSA sandwich microarray assay, a study on patient
samples was performed. Jaras et al. (2012) successfully measured PSA quantitatively (dynamic range, 0.1444 ng/ml) in a cohort of 80 patients undergoing clinical
PSA testing (Fig. 2). To better discriminate prostate cancer from benign disease,
both total PSA and free PSA need to be quantitated. Therefore, Jaras et al. (2012)
also developed a sandwich duplex setup measuring total PSA and free PSA on the
same chip. The duplex was verified on 16 patient samples with the dynamic range
of total PSA 0.87295 ng/ml and free PSA 0.4074.9 ng/ml. Further developments
of this microarray format toward a multiplex diagnostic chip with the goal of a
triplex assay that measures total, free, and intact PSA on the same chip have also
been shown (Adler 2009). These experiments were carried out on a patient sample
diluted into four different concentrations and seemed to correspond well to the
clinically measured values.
The previously mentioned developments were all carried out on serum samples,
and in an effort to develop a diagnostic system with an outlook toward a point-ofcare application, it would be favorable to offer a diagnostic chip that operates with
whole blood as the input sample. In view of this Lenshof et al. (2009) and Tajudin
et al. (2013) coupled an acoustically driven plasmapheresis chip to the porous
silicon PSA sandwich microarray assay. The plasmapheresis chip eliminated erythrocytes and leukocytes from whole blood at a rate of 5080 l/min, by means of
acoustic forces in a continuous laminar flow system. The obtained plasma (1020
l/min) was subsequently routed to and assayed on the PSA microarray. Low
891
Fig. 2 Schematic of the assay sequence performed in the testing of the PSA assay on 80 patient
samples (Jaras et al. 2012) (Reprinted from Clinica Chimica Acta, 414, Jaras, Adler, Tojo, Malm,
Marko-Varga, Lilja, Laurell, Porous silicon antibody microarrays for quantitative analysis: Measurement of free and total PSA in clinical plasma samples, 7684. Copyright 2012, with permission from Elsevier)
abundant PSA with the concentration range of 0.19100 ng/ml was successfully
measured from whole blood in this integrated system.
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capture using DIOS has also been shown using biotinylation schemes (Mengistu
et al. 2005) and antibodies (Lowe et al. 2010; Chen et al. 2008). The application of
DIOS surfaces for pharmaceutical screening has been shown by using surfaces with
BSA or hemoglobin (Hu et al. 2007), where protein-bound drugs could be detected
by mass spectrometry (MS). A promising development of the DIOS is the
nanostructure-initiator mass spectrometry (NIMS) principle (Woo et al. 2008),
whereby addition of a fluoroorganic layer on the porous silicon material
fluorotagged substrates could be subjected to enzymatic screening on chip (Northen
et al. 2008). Due to the difficulties associated with retaining the ionization/desorption properties and achieving high reproducibility of the surface, no laser desorption/ionization (LDI)-based method to date has been able to consistently
outperform the standard matrix-assisted laser desorption/ionization (MALDI)
matrixes in affinity applications. An alternative approach to affinity porous silicon
microarrays for MS applications is therefore to focus on the surface enlargement
and low background binding characteristics of porous silicon and avoid use of the
porous silicon for the actual desorption/ionization step.
Porous silicon surfaces with various functional groups and biomolecules have
been developed to capture analytes for direct analysis by matrix-assisted laser
desorption/ionization mass spectrometry (MALDI) (Chen et al. 2009; Xu
et al. 2006; Zou et al. 2002). The combination of immunocapture and MALDI
(iMALDI MS) is highly desirable since the immunocapture reduces the complexity
of the sample to be analyzed at the same time as the target species is enriched,
thereby increasing the possibility of detecting the analyte of interest at lower
abundant levels (Sparbier et al. 2009). Compared with fluorescence readout, the
mass spectrometry analysis of an immunoassay can also serve to provide unequivocal identification of the captured antigens and be used to pinpoint different
structural variants of an antigen that may be linked to a disease state (Nedelkov
2008; Nedelkov et al. 2007). Along this line a chemical derivative-based
immunocapture strategy amenable for MALDI MS was developed in Xiaos
group (Chen et al. 2008), where N-hydroxysuccinimide (NHS)-ester-terminated
monolayers on porous silicon were used for covalent conjugation with antibodies
and then for the antigen capture. B-type natriuretic peptide (BNP) and BNP
derivatives with the concentration of 10 pg/mL were successfully detected by
MALDI with the matrix added onto the surface.
An earlier and analogous step along this line employed a porous silicon trypsinimmobilized enzyme reactor (IMER) that was operated in flow-through mode for
protein digestion prior to MALDI MS identification of the resulting peptide map
(Ekstrom et al. 2000; Bengtsson et al. 2002). Another example is the dual-readout
concept based on both fluorescence and MALDI MS presented by Finnskog
et al. (2004). Using this approach, antibody-captured FITC-labeled angiotensins
and IgG were first analyzed by fluorescence, and then the MALDI matrix was added
to the porous silicon chip for subsequent analysis by MALDI MS. A difficulty with
the dual-readout method was the confinement of the MALDI spot as the entire
surface was porous. In an effort to improve the spot confinement, porous silicon
nanovials (300 m in diameter and 25 m deep) were employed. The porous silicon
893
nanovials were prefilled with trypsin solution, which was allowed to dry, after
which proteins and buffers were added by microdispensing. Porosified and
nonporosified nanovial arrays were compared for trypsin digestion and subsequent
MS identification of three model proteins: lysozyme, alcohol dehydrogenase, and
serum albumin at levels of 20 and 100 fmol. In an effort to assess the rapid digestion
platform in a context of putative clinical applications, two prostate cancer biomarkers, PSA and human glandular kallikrein 2 (hK2), were also digested at levels
of 100 fmol (PSA), 20 fmol (PSA), and 8 fmol (hK2). All biomarker digestions
were completed in less than 30 s, with resulting improvements in MS identification
using the porous nanovials (Finnskog et al. 2006).
In many immunoaffinity-capture assays, the analyte of interest is an intact
protein. When mass spectroscopy is to be used as final readout, the highest
sensitivity is obtained if the intact protein is digested into peptides. If this is done
on the antibody carrying surface, the drawback is that digested fragments of the
antibody also generate a large background. Therefore, a promising approach is to
elute the intact immunocaptured proteins by acid shock and transfer them to another
sample preparation platform for the digestion step. A key aspect in immunoaffinity
MALDI assays is the sample preparation step after the immunocapture, removing
buffer adducts, yet enabling reconcentration of the captured and displaced analytes
onto well-defined MALDI spots. In an earlier work, we have reported a chipintegrated microarray-based solid-phase extraction platform for MALDI MS sample preparation, the integrated selective enrichment target (ISET) (Ekstrom
et al. 2004, 2006, 2007), which allows multiple sample processing steps directly
on a MALDI target. Using reverse-phase (RP) ISET, sample preparation
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Fig. 4 Schematic for the aptamer affinity-specific assay for adenosine based on the fluorescence
quenching properties of macroporous silicon as presented by Yoo et al. (Yoo et al. 2012)
(Reprinted from Biosensors and Bioelectronics, 41, Yoo, Ahn, Ahn, Laurell, Lee, Yoo, Lee, A
simple one-step assay platform based on fluorescence quenching of macroporous silicon, 477483.
Copyright 2012, with permission from Elsevier)
895
detector aptamer. As long as the detector aptamer was bound to the surfaceimmobilized capture aptamer, the fluorescent label was quenched by the proximity
to the porous silicon surface (<30 nm). When adenosine was added to the sample
solution, competitive binding of adenosine to the capture aptamer released the
detector aptamer, which now became fluorescent as it diffused away from the
quenching porous silicon surface. When compared to the conventional fluorescence
quenching assay surfaces as polystyrene and ZnO nanorods, at least two orders of
improved limit of detection were obtained (from 10 M to 100 nM). The improved
assay sensitivity was attributed to both the excellent fluorescence quenching properties of porous silicon and the vast surface area for coupling the capture aptamer
complex.
Fig. 5 A sol-gel microarray on a macroporous silicon chip. Insert images show the morphology of
the sol-gel matrix and the actual anchoring of the sol-gel spot to the porous silicon surface (Ahn
et al. 2012) (Reprinted with permission from Analytical Chemistry, 84, Ahn, Lee, Jo, Kang, Kim,
Jeong, Laurell, Kim, Sol-gel derived nanoporous compositions for entrapping small molecules and
their outlook toward aptamer screening, 26472653. Copyright 2012 American Chemical Society)
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dimensional network that offers a very high sensitivity (LOD in the range of fg/ml)
in assaying antibodies against diseases such as hepatitis virus C (Kwon et al. 2008)
and HIV (Kim et al. 2006). Most importantly, aptamers can be immobilized in a
sol-gel matrix with retained binding specificity and activity (Lee et al. 2007). When
designing sol-gels for aptamers that are specific against small molecules, the assay
protocols commonly involve organic solvent-washing steps which cause the sol-gel
to detach from the assay surface. In order to alleviate this macroporous silicon
proven to be an inert substrate that retains the sol-gel spots independent of washing
conditions can be utilized (Ahn et al. 2012) (Fig. 5). Also, and most importantly, the
intrinsically low background signal obtained on porous silicon is of value in the
development of these assays.
References
Adler B (2009) Miniaturized multiplex approaches for prostate cancer diagnostics - detection of
hK2 and various forms of PSA. Masters Thesis, Lund University, 2009-16
Ahn JY, Lee S, Jo M, Kang J, Kim E, Jeong OC, Laurell T, Kim S (2012) Sol-gel derived
nanoporous compositions for entrapping small molecules and their outlook toward aptamer
screening. Anal Chem 84:26472653
Arakawa R, Shimomae Y, Morikawa H, Ohara K, Okuno S (2004) Mass spectrometric analysis of
low molecular mass polyesters by laser desorption/ionization on porous silicon. J Mass
Spectrom: JMS 39:961965
Bengtsson M, Ekstrom S, Marko-Varga G, Laurell T (2002) Improved performance in silicon
enzyme microreactors obtained by homogeneous porous silicon carrier matrix. Talanta
56:341353
Cassie ABD, Baxter S (1944) Wettability of porous surfaces. Trans Faraday Soc 40:05460550
Chen YQ, Bi F, Wang SQ, Xiao SJ, Liu JN (2008) Porous silicon affinity chips for biomarker
detection by MALDI-TOF-MS. J Chromatogr B Anal Technol Biomed Life Sci 875:502508
Chen L, Chen ZT, Wang J, Xiao SJ, Lu ZH, Gu ZZ, Kang L, Chen J, Wu PH, Tang YC, Liu JN
(2009) Gel-pad microarrays templated by patterned porous silicon for dual-mode detection of
proteins. Lab Chip 9:756760
Drott J, Lindstrom K, Rosengren L, Laurell T (1997) Porous silicon as the carrier matrix in
microstructured enzyme reactors yielding high enzyme activities. J Micromech Microeng
7:1423
Ekstrom S, Onnerfjord P, Nilsson J, Bengtsson M, Laurell T, Marko-Varga G (2000) Integrated
microanalytical technology enabling rapid and automated protein identification. Anal Chem
72:286293
Ekstrom S, Wallman L, Malm J, Becker C, Lilja H, Laurell T, Marko-Varga G (2004) Integrated
selective enrichment targeta microtechnology platform for matrix-assisted laser desorption/
ionization-mass spectrometry applied on protein biomarkers in prostate diseases. Electrophoresis 25:37693777
Ekstrom S, Wallman L, Hok D, Marko-Varga G, Laurell T (2006) Miniaturized solid-phase
extraction and sample preparation for MALDI MS using a microfabricated integrated selective
enrichment target. J Proteome Res 5:10711081
Ekstrom S, Wallman L, Helldin G, Nilsson J, Marko-Varga G, Laurell T (2007) Polymeric
integrated selective enrichment target (ISET) for solid-phase-based sample preparation in
MALDI-TOF MS. J Mass Spectrom: JMS 42:14451452
Finnskog D, Ressine A, Laurell T, Marko-Varga G (2004) Integrated protein microchip assay with
dual fluorescent- and MALDI read-out. J Proteome Res 3:988994
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Medical Isotope 32P and BrachySil TM Manufacture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
In Vitro Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preclinical Studies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clinical Trials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ongoing Studies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
901
902
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Abstract
Introduction
Brachytherapy refers to forms of highly targeted radiotherapy where the radioactive
source is placed near or in the target tissue area. For interstitial therapy where the
source is placed within the tumor itself, high radiation doses can be applied with
L. Canham (*)
pSiMedica Ltd., Malvern Hills Science Park, Malvern, Worcester, UK
e-mail: lcanham@psivida.com
D. Ferguson
OncoSil Medical Ltd, Malvern Hills Science Park, Malvern, Worcestershire, UK
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_90
901
902
minimal radiation of surrounding healthy tissue and minimal side effects (Devlin
2007; Venselaar et al. 2012). It has been successfully used for treating cervical,
prostate, primary liver, pancreatic, and breast cancer but also has potential in many
other sites (Fig. 1). The first nanostructured porous silicon product chosen for
clinical assessment by pSiMedica Ltd UK was a brachytherapy product:
BrachySilTM. Targeted indications were unresectable hepatocellular and pancreatic
carcinomas. The prognosis for patients diagnosed with pancreatic cancer in particular, regardless of stage, is generally poor. The World Cancer Research Fund
estimated in 2010 that 280,000 people globally were diagnosed and that the relative
5-year survival rate for all stages combined was approximately 6 %. Patients
present late because most signs and symptoms of pancreatic cancer are nonspecific.
At diagnosis, more than 95 % of patients have excessive local invasion and/or
distant metastases, making their cancers unresectable. We briefly review here the
manufacturing process, in vitro testing, and preclinical and clinical data accumulated to date.
Si: P alloy
PATIENT
903
Solid
particles
Formulation
&
packaging
Partial
etching
Neutron
transmutation
This isotope has been used in colloidal chromic form for brachytherapy for many
years (Order et al. 1996; Gao et al. 2010; Kickingereder et al. 2012; Zubilliaga
et al. 1996; Rosemurgy et al. 2008), but in some preclinical studies there were
issues with tumor retainment (Zubilliaga et al. 1996), and in a recent randomized
trial for pancreatic cancer, results were very disappointing (Rosemurgy et al. 2008).
During the period 20042006, the company developed the five-stage GMP
process for manufacture shown in Fig. 2. Extremely pure, highly phosphorus
doped (>1 at%) Si microparticles are engineered from ultrapure polycrystalline
Si using a foundry technique and water atomization. After size classification to a
D50 of 30 microns, these are then acid washed and stain etched (see Porous
Silicon Formation by Stain Etching). The powder then undergoes irradiation by
neutron bombardment to transmute the natural phosphorus isotope 31P to the
radioactive medical isotope 32P. This isotope is an excellent choice for brachytherapy due to its pure beta-emitting properties and moderate half-life. It has
high-energy emission with a maximum tissue range of about 8 mm and a half-life
of about 2 weeks (343.2 h).
In Vitro Testing
A critical technical, clinical, and regulatory challenge in the successful development of the product was to ensure that the product behaved in a similar manner to
approved brachytherapy sealed sources such as titanium seeds containing a
radioisotope. The phosphorus isotope in BrachySilTM distributed within the silicon
matrix has to be retained during its phase of activity, with minimal leakage into
surrounding tissue. The particles must also not migrate from their point of implantation while still radioactive. To confirm this key attribute, a series of in vitro tests
were undertaken in line with the ISO standards 2919 (Radiation protection-Sealed
radioactive sources-General requirements and classification) and 9978 (Radiation
protection-Sealed radioactive sources-Leakage test methods). These ISO standards
define that a sealed source is considered leak tight if the activity released in
immersion tests is below 0.2KBq (~5nCi). Tests confirmed that a series of full-scale
904
Preclinical Studies
Preclinical studies also quantified the efficacy of intratumoral implantation on
human tumor xenografts in rodents and the safety of intrahepatic delivery using a
coaxial needle system in a large animal model. BrachySilTM suppressed the growth
of both human hepatocellular and pancreatic carcinoma xenografts and at higher
activities caused complete response (Zhang et al. 2006). Autoradiography and
histology demonstrated confinement of the microparticles to the implantation site,
effecting localized cytocidal radioactivity without measurable systemic response.
Clinical Trials
Following very encouraging preclinical studies (Zhang et al. 2006), the first-in-man
clinical safety trial of BrachySilTM was carried out in 2006 and published a year
later (Goh et al. 2007). Eight patients with unresectable hepatocellular carcinoma
received single percutaneous and transperitoneal implantations. BrachySilTM was
injected using ultrasound guidance and computed tomography (CT) directly into
liver tumors to an activity level of 4 MBq/cc of tumor (Fig. 3). Toxicity was
assessed by the nature, incidence, and severity of adverse events and by hematology
905
Fig. 4 BrachySilTM: human liver tumor regression after administration in a clinical safety trial
and clinical chemistry parameters. Target tumor response was assessed with CT
scans (Fig. 4) at 12 and 24 weeks postimplantation using WHO (World Health
Organization) criteria. Implantations were successfully carried out in all eight
conscious patients under local anesthesia (1374 MBq, mean 40 MBq per tumor).
Six of the 8 patients reported 19 adverse events, but no serious events were
attributable to the study device. Changes in hematology and clinical chemistry
were similarly minimal and reflected progressive underlying hepatic disease. All
targeted tumors were responding at 12 weeks, with complete response (100 %
regression) in three lesions. At the end of the study, there were two complete
responses, two partial responses, three stable diseases, and one progressive disease.
The overall conclusion was that percutaneous implantation of BrachySilTM into
hepatocellular tumors is a safe and well-tolerated procedure. The significant degree
of antitumor efficacy seen at this low dose warranted further investigation at
higher doses.
The results of a Phase IIa clinical trial of BrachySilTM for the treatment of
advanced inoperable pancreatic cancer were published in 2008 (Meenan et al. 2007;
Ross et al. 2008). Designed as a second safety study, BrachySilTM radiotherapy was
combined with standard chemotherapy (gemcitabine) with 17 patients at three
centers for cancer therapy: Guys and St Thomas NHS Foundation Trust,
London, UK; University of Birmingham NHS Foundation Trust, UK; and Singapore General Hospital, Singapore. BrachySilTM was found to be easily deliverable
to tumors in a minimally invasive manner using ultrasound-guided endoscopy (Yan
and Van Dam 2008). CT assessments of response were performed at weeks 8, 16,
and 24. The treatment was well tolerated with disease control in 82 % of patients.
The preliminary data therefore suggested efficacy, with (albeit in small numbers
of patients) a doubling of overall survival (OS) compared to standard of care at that
time (gemcitabine chemotherapy), with a median OS of greater than 10 months.
Approximately half of the patients were still alive at 18 months, whereas typically
80+ percent of patients are dead within 1 year.
906
Ongoing Studies
In 2012 the BrachySilTM technology was acquired from pSiMedica by Enigma
Therapeutics who subsequently changed their name to OncoSil Medical Limited
and replaced the BrachySilTM trademark with the OncoSilTM one. OncoSil Medical
plans to conduct a clinical study of OncoSil versus standard of care chemotherapy to provide data to regulators and clinicians to achieve regulatory approval of the
medical device. The trial aims to recruit 150 patients in a number of centers across
the world. The study design adopted will be a 2:1 randomization of 150 patients
with locally advanced pancreatic cancer to receive OncoSil in addition to standard chemotherapy (e.g., gemcitabine plus nab-paclitaxel) versus chemotherapy
alone. The primary outcome measure of success will be overall survival, and
secondary outcome measures will include progression-free survival, quality of
life, and pain scores. A clinically meaningful benefit as defined by the statistical
criteria in the trial protocol is to extend overall survival by at least 30 % or better
than the comparator arm in the study.
Concurrently a CE Mark application is being submitted for OncoSil and is
expected to be granted in 2014. This will allow for earlier commercialization of
OncoSil in the EU, Canadian, Singaporean, and Australian markets.
Conclusions
OncoSil is a localized radiation therapy for the treatment of inoperable solid
tumors administered using endoscopic-guided ultrasound. The device, given as a
single dose, is radioactive phosphorus (32P) which uses inert 30um diameter silicon
particles as the carrier, with the microparticles being delivered directly into the
center of the tumor. Radioactive phosphorus has a half-life of 14.3 days, meaning
that local radiation therapy (extending approximately one centimeter from the
radiation source) is produced over approximately a 3-month period. This radiation
therapy is synergistic with chemotherapy to control tumors and symptoms associated with them including pain and advancement of the disease.
As such, OncoSil offers an alternative to external beam radiation therapy, a
course of treatment requiring 30 treatments over a 6-week period, with substantial
collateral damage to healthy tissues, and a number of unpleasant treatment-related
side effects.
References
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Meenan J, Mesenas S, Douglas N et al (2007) EUS-delivered therapy for pancreatic cancer: initial
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delivery via endoscopic ultrasound of a 32P brachytherapy device in addition to gemcitabine in
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pancreatic cancer : a randomized trial. J Gastrointest Surg 12:682688
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Zhang K, Loong SLE, Connor S, Yu SWK, Tan SY, Ng RTH, Lee KM, Canham L, Chow PKH
et al (2006) Complete tumor response following intratumoral 32P BioSilicon on human
hepatocellular and pancreatic xenografts in nude mice. Clin Cancer Res 11(20):75327537
Zubilliaga MB et al (1996) Use of colloids of chromic (32P) phosphate in treatment of solid tumors.
Nucl Med Biol 23:907910
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oral Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Subcutaneous Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Intravenous Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Intravitreal Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Functionalities of Porous Silicon Delivery System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
909
910
911
912
913
914
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916
Abstract
Introduction
Any chemical substance used for medical therapy can be considered a drug. Today
many thousands of synthetic drugs are available and drug delivery is a multibillion
euro market with hundreds of companies developing formulations that improve
efficacy and safety (Ranade and Cannon 2011). The use of nanotechnology and
nanostructured materials is also being increasingly investigated in this field (Kumar
et al. 2013).
J. Salonen (*)
Department of Physics and Astronomy, Laboratory of Industrial Physics, University of Turku,
Turku, Finland
e-mail: jarno.salonen@utu.fi
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_91
909
910
J. Salonen
The first report about bioactivity in 1995 (Canham 1995) made PSi an attractive
choice when considering the utilization of it in biomedical applications. In the
following 2 years, several reports related to biocompatibility of PSi (see chapter
Biocompatibility of Porous Silicon) were published, e.g., the paper describing
bioresorbable property of PSi (Canham et al. 1996a, b, 1997; Canham 1997;
Canham and Reeves 1996). The tunable biocompatibility of PSi makes it a very
fascinating material. While the medium porosity Si (p < 60 %) is bioactive, high
porosity Si is bioresorbable and its dissolution rate in body fluids, excluding gastric
fluid, is dependent on the porosity, varying from hours to days. That is an important
advantage considering drug delivery applications, where the dissolution of a carrier
material is an essential factor and strongly dependent on the administration route.
The tunable pore size and volume together with a number of methods to modify the
surface chemistry are also important factors for drug delivery applications. These
factors enable high drug loads and tunable release properties. In addition, the possibility to produce all kinds of particle sizes from large microparticles to nanoparticles
below 100 nm makes PSi applicable to all the drug administration routes from enteral
to parenteral (Fig. 1). This is very promising because of the increasing number of new
challenges the pharmaceutical industry is currently facing, in order to increase
bioavailability of new drug candidates (Ranade and Cannon 2011; Lehto et al. 2013).
Oral Delivery
Although there were biomedical studies of PSi published in the late 1990s and early
2000s (Bayliss et al. 1999; Desai et al. 1999), the first paper about PSi in oral drug
delivery was published in 2003 (Foraker et al. 2003). In the paper, Foraker
et al. used microfabricated porous silicon particles to enhance insulin permeability
across Caco-2 cell monolayer, which is commonly used in vitro model of the human
small intestinal mucosa to predict the absorption of orally administrated drugs.
They observed that the flux of insulin across the cell monolayer was approximately
911
50-fold compared with liquid formulations and nearly 10-fold higher compared
with liquid formulations with permeation enhancer, if insulin was loaded in PSi.
In 1994, Anglin et al. showed for the first time that the surface chemistry has a clear
effect on the release rate of drug loaded in PSi (Anglin et al. 2004). They used a steroid
dexamethasone as a model drug. The mechanism of drug release is thought to involve
a combination of leaching and matrix dissolution. A year later, Salonen et al. published
a paper in which they studied the effect of PSi on oral delivery of five different model
drugs (Salonen et al. 2005). They found that the release rate of a loaded drug was
dependent on the characteristic dissolution behavior of the drug. When the dissolution
rate of the unloaded drug was high, the loading of the drug in the PSi microparticles
caused slightly delayed release. However, with clearly poorly soluble drugs, the
loading remarkably improved dissolution. They also found that pH dependency of
the dissolution was reduced when the drug was loaded into the PSi. In addition, it was
possible to load a relatively high amount of drugs, up to 45 wt%, into PSi.
These observations were interesting because many potential drug candidates
cannot be delivered orally due to their poor pharmacokinetics. This includes the
poor solubility and dissolution of the drug in the intestinal lumen, poor permeation
properties in the gastrointestinal (GI) tract, as well as high intestinal or hepatic firstpass metabolism. It is estimated that more than 95 % of new drug molecules suffer
from these kinds of problems in bioavailability (Brayden 2003).
The improved solubility and dissolution behavior is based on the fact that the
formation of crystalline material is restricted by the confined space of the pores. It is
well known that in their amorphous state, many drugs exhibit higher dissolution
rates than their crystalline counterparts, especially when solubility is limited by
high lattice energies (Yu 2001). The dissolution rates from the porous materials will
also be improved by their very high surface areas.
Despite the improved solubility behavior of loaded drugs observed in vitro, it is
not obvious to gain an improved bioavailability also in vivo. There are also other
obstacles to overcome before a drug reaches the systemic circulation than solubility
issues, such as permeation across a gut wall and first-pass metabolism. In 2010,
Wang et al. reported important results about in vitroin vivo correlation (IVIVC)
(Wang et al. 2010a). They observed that all the pharmacokinetic parameters of
indomethacin were significantly improved when PSi was used as a drug carrier.
Using a fasted rat model, they found out that the maximum plasma concentration
was 2.6-fold when PSi was used and the time to reach it reduced from 2.75 h down
to 0.56 h. In addition, the bioavailability of indomethacin increased from 53.54 %
up to 100 %. All the parameters were better compared to commercially available
formulation (Indocid) and the IVIVC was found to be high (level A).
Subcutaneous Delivery
There are a number of different peptides with promising therapeutic effects, but
which cannot be used practically. Peptide and protein delivery is a rather challenging
task and typically conventional drug delivery systems are not useful. In general,
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J. Salonen
Intravenous Delivery
The highly sophisticated immune system of the human body makes intravenous
delivery of inorganic particles problematic. Despite the challenges related to the
intravenous route, the high hopes for rapidly developing nanotechnology have
initiated an intensive research of targeted drug delivery. One of the main aims of
this research is focused on the development of novel cancer therapies and this has
been the major research field of PSi nanoparticles too.
913
Due to the versatile properties of PSi, it can be used as a simple drug carrier but
also as a multifunctional material for therapeutic and imaging purposes. Tasciotti
et al. introduced this kind of multifunctional multistage delivery system in 2008
(Tasciotti et al. 2008). They used PSi as a first-stage carrier in which the secondstage nanoparticles, quantum dots or single-walled carbon nanotubes, were loaded.
In 2009, Park et al. reported the first in vivo results of PSi nanoparticles (Park
et al. 2009). They used PSi intrinsic photoluminescence properties for near-infrared
monitoring the nanoparticles in vivo. With a dextran coating, the particles manage
to avoid rapid clearance and the blood circulation time of nanoparticles increased
significantly. Even more importantly, they observed a passive accumulation of
nanoparticles in the tumor tissue (enhanced permeability and retention effect,
EPR). In 2012, also Godin et al. observed enhanced accumulation in the tumor
tissue, although they used large discoidal particles instead of nanoparticles (Godin
et al. 2012). In addition to passive accumulation, PSi can be used in active targeting
also. Several other groups have published their work on actively targeted delivery
recently (Secret et al. 2013; Mann et al. 2011; Shen et al. 2013; Rytkonen
et al. 2012).
Unfortunately, in the other in vivo studies only rapid clearance of the PSi
nanoparticles in the spleen or liver has been observed without any controlled
accumulation or homing, although many different surface chemistries have been
tested (Kovalainen et al. 2013; Tanaka et al. 2010a; Bimbo et al. 2010; Sarparanta
et al. 2012; Rytkonen et al. 2012). However, a promising release of siRNA from
particles cleared to spleen and liver for at least 3 weeks has been reported (Tanaka
et al. 2010b). The results indicate that particles may be able to release their payload
even after they have been captured in the spleen or liver. This may be used as a new
potential delivery system for compounds which suffer from fast renal clearance or
need to be delivered to metabolic tissues (e.g., type IB prodrugs).
Intravitreal Delivery
Continuously increasing life expectancy and prevalence of diabetes in developed
countries have increased an incidence of retinal diseases like age-related macular
degeneration and diabetic retinopathy rapidly. Unfortunately, intravitreal delivery
is a challenging task. There are obstacles like the bloodretina barrier and the tight
junctions of the retinal pigment epithelium which lower the effectiveness of dosed
drugs and complicate the administration (Cheng et al. 2008). Since the introduction
of anti-VEGF medications, the need of intravitreal injections has significantly
increased. Due to the short half-life of most injectable intravitreal drugs, frequent
administrations are necessary. To overcome these problems, new delivery systems
are continuously studied to obtain prolonged sustained release of drugs and reduce
the frequency of injections.
Despite having promising relevant properties, the use of PSi in intravitreal drug
delivery has not been extensively studied. Low et al. implanted PSi membranes into
rat eye at superior, temporal, and inferior locations and the rats were observed over
914
J. Salonen
a period of 9 weeks until the pieces were no longer visible with a microscope
(Low et al. 2009). Implanted PSi did not erode the underlying or overlying tissue,
did not cause a marked accumulation of inflammatory cells, and did not become
vascularized. The results indicated that PSi is nontoxic, noninflammatory, and
biodegradable material and suitable for intravitreal drug delivery.
Chhablani et al. showed that in oxidized PSi covalently loaded daunorubicin
demonstrated sustained intravitreal release for 3 months without any evidence of
toxicity, while physisorbed daunorubicin was released within 2 weeks and localized
retinal toxicity were observed due to high daunorubicin concentration. Wu
et al. added a new functionality to PSi drug delivery system (Wu et al. 2011).
They used 1-dimensional porous silicon photonic crystal in intravitreal delivery.
The reflectance spectrum of the crystal (i.e., color) changed from red to green as
daunorubicin was releasing enabling real-time monitoring of the drug release
process. These types of multifunctional delivery systems based on versatile properties of PSi are expected to be published much more in future.
Summary
There are a number of potential drug administration routes in which PSi can be used
(Table 1). Some of the routes are not even explored yet. In biomedical applications,
in addition to the nontoxic behavior of the carrier material and bioresorbability, it is
Subcutaneous
Oral
Oral
Oral
Parenteral
Intravitreal
Intravenous
Intravenous
Several
Griseofulvin
Indomethacin
Ethionamide
Triclosan
Daunorubicin
siRNA
Mitoxantrone
Ketoconazole
X
In
vivo
Subcutaneous
Oral
Oral
Oral
Parenteral
Administration
route
Oral
Ghrelin antagonist,
melanotan II
Peptide YY
Compound
Furosemide, griseofulvin,
ibuprofen
Ranitidine, antipyrine
Ibuprofen
Furosemide
Doxorubicin
Gramicidin A, papain
Permeability
Bioavailability
Dissolution,
permeability
Release, antibacterial
activity
Dissolution
Gene silencing
Release
Release, antifungal
activity
Pharmacological
activity
Bioavailability
Dissolution
Dissolution
Permeability
Release
Loading, release
Study type
Dissolution
Table 1 Examples of drug delivery studies using PSi as a drug carrier material
Enhanced permeation
Enhanced bioavailability
Enhanced permeation and metabolic
activity
Sustained release
Sustained release
Sustained release
Effect
Improved dissolution rate
References
(Salonen et al. 2005)
916
J. Salonen
important that the degradation products are also nontoxic. PSi degradates into
monomeric silicic acid, which is the most natural form of silicon and an important
nutrient for humans (Jugdaohsingh et al. 2004).
Despite the very positive results published about PSi, there still exists one big
stumbling block which hinders the commercialization. This is the cost of PSi
production for drug delivery applications. The cost of silicon wafers used in
microelectronics is high because of the strict demands for high purity. These
demands are well beyond that what would be needed for biomedical applications,
and although it is possible to produce low-cost PSi from metallurgical grade silicon
(Loni et al. 2011; Chadwick et al. 2012), it is not yet clear if this type of PSi can be
used for biomedical purposes. Quite recently, a new promising approach to produce
low-cost PSi has been started to explore, namely, magnesium-induced reduction of
silicon dioxide to silicon (Bao et al. 2007 and chapter Porous Silicon Formation
by Porous Silica Reduction), which may open a way to produce low-cost PSi with
an environmentally friendly process (Batchelor et al. 2012).
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Sarparanta M, Bimbo LM, Rytkonen J, Makila E, Laaksonen TJ, Laaksonen P, Nyman M,
Salonen J, Linder MB, Hirvonen J, Santos HA, Airaksinen AJ (2012) Intravenous delivery
of hydrophobin-functionalized porous silicon nanoparticles: stability, plasma protein adsorption and biodistribution. Mol Pharm 9(3):654663. doi:10.1021/mp200611d
Secret E, Smith K, Dubljevic V, Moore E, Macardle P, Delalat B, Rogers ML, Johns TG,
Durand JO, Cunin F, Voelcker NH (2013) Antibody-functionalized porous silicon
nanoparticles for vectorisation of hydrophobic drugs. Adv Healthc Mater 2(5):718727.
doi:10.1002/adhm.201200335
Shen HF, Rodriguez-Aguayo C, Xu R, Gonzalez-Villasana V, Mai JH, Huang Y, Zhang GD, Guo
XJ, Bai LT, Qin GT, Deng XY, Li QP, Erm DR, Aslan B, Liu XW, Sakamoto J, ChavezReyes A, Han HD, Sood AK, Ferrari M, Lopez-Berestein G (2013) Enhancing chemotherapy
response with sustained EphA2 silencing using multistage vector delivery. Clin Cancer Res
19(7):18061815. doi:10.1158/1078-0432.ccr-12-2764
919
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Representative Porous Silicon Scaffolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Milestones for Use of Porous Silicon in Tissue Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Silicon/Polymer Composites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
921
922
922
923
926
Abstract
Introduction
The field of regenerative medicine centers on the concept that the human body can
heal itself, beginning at the cellular level with the assistance of a temporary
synthetic three-dimensional scaffold (Lanza et al. 2007). In order to (re)create a
J.L. Coffer (*)
Department of Chemistry, Texas Christian University, Fort Worth, TX, USA
e-mail: j.coffer@tcu.edu
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_92
921
922
J.L. Coffer
healthy tissue, several key requirements must be met: eventual scaffold dissolution with appropriate kinetics under physiological conditions, along with
cellular attachment, proliferation, and differentiation onto the scaffold. The
scaffold also needs to possess a three-dimensional macrostructure that ensures
proper vasculature and neural ingrowth to the extent of the native tissue. The
ability to easily process such materials also provides strong motivation for
widespread adaptation.
The genesis of the idea that porous silicon (pSi) could be exploited as a
biomaterial for such applications is attributed to the 1995 publication that exposure
of a mesoporous silicon layer to a solution of simulated body fluid at physiological
temperature results in calcification, an early signature of bioactivity (Canham
1995). Subsequent in vivo experiments using a guinea pig model demonstrated
another crucial result that mesoporous Si will resorb in a living system with a
negligible inflammatory response (Bowditch et al. 1999). Such results triggered
subsequent investigations of additional fundamental properties of relevance to its
ultimate function as a tissue engineering scaffold.
Pure silicon-containing scaffolds have been fabricated by a number of techniques, including anodization (Canham 1995), metal-assisted chemical etching
(Yang et al. 2010), dry etching (Hajj-Hassan et al. 2011), localized irradiation
(Punzon-Quijorna et al. 2012), and micromachining (Aston and Canham 2001).
Illustrations of selected formulations of porous Si relevant to scaffold evaluation
are shown in Fig. 1. Studies that demonstrate completion of many of the above
requirements by porous silicon are listed in Table 1. An overview of pSi/polymer
constructs that have been investigated in vitro and, in some cases, in vivo is listed in
Table 2, along with selected images of these composites (Fig. 2). Finally, brief
comments regarding studies of porous silicon-containing materials with relevance
to specific therapies are provided.
923
Fig. 1 Representative pSi scaffolds: (a) micromachined Si cube (Aston and Canham 2001),
(b) macroporous Si film (Sun et al. 2007), and (c) free-standing mesoporous Si microparticles
924
J.L. Coffer
Cytocompatibility
Cell attachment
Cell
differentiation
Property evaluated
Bioactivity
In vivo resorption
Quantitation of pSi dissolution as a function of
porosity
Neuronal B50 and CHO cell proliferation in
the presence of pSi
HEK 293 cell proliferation in the presence of
pSi
Neuronal B50 attachment on anodized and
stain etch pSi
Primary hepatocyte attachment on oxidized
pSi
Effect of thermal treatment and surface carbon
layers on attachment of HREC cells, MAEC
cells, murine melanoma cells on pSi surface
attachment
Aplysia (primary) neurons
PC12 and human lens epithelial cell
attachment on as prepared and surfacemodified pSi
Osteoblast attachment as a function of pSi
porosity
Vascular endothelial cell attachment to porous
nanocrystalline Si membranes
CHO cell attachment to Si nanosponges/
nanowires formed by metal chemical etching,
including effects of surface treatment with
different organosilanes
Murine bone marrow-derived mesenchymal
stem cell attachment to pSi formed by dry
etching
Neuroblastoma (N2A) and cortical neuronal
cells (HCN1A) attachment on two different
mesoporous Si types
3 T3 fibroblast attachment on pSi prepared by
laser ablation
Human mesenchymal stem cell (hMSC)
attachment onto pSi patterns formed by
localized irradiation
Mesenchymal stem cell (MSC) differentiation
(osteogenic) on pSi/polymer composites
Mesenchymal stem cell differentiation
(osteogenic) and in vitro calcification on
pSi/PCL composites
MSC differentiation on pSi gradients
Reference
Canham (1995)
Bowditch et al. (1999)
Anderson et al. (2003)
Bayliss et al. (1997,
1999)
Coffer et al. (2005)
Mayne et al. (2000);
Sapelkin et al. (2006)
Chin, 2001 (Chin
et al. 2001)
Angelescu et al. (2003)
Ben-Tabou de Leon
et al. (2004)
Low et al. (2006)
Hajj-Hassan
et al. (2011)
Gentile et al. (2012)
925
Target
tissue
Bone
Bone
Bone;
eye
Bone
Bone
pSi/PLGA microspheres
pSi/PCL composites containing platelet-rich plasma,
peptide amphiphiles, bone morphogenetic protein-2,
and mesenchymal stem cells
Reference
Aston and Canham (2001);
Mukherjee et al. (2006)
Coffer et al. (2005);
Whitehead et al. (2008)
Fan et al. (2011); Kashanian
et al. (2010)
Fan et al. (2012)
Murphy et al. (2011)
Fig. 2 Selected pSi/polymer scaffolds. (a) Solid PCL cube (3 mm) with mesoporous Si (67 %
porosity) on opposite faces (Mukherjee et al. 2006), (b) pSi/porous PCL sponge (Whitehead
et al. 2008), (c) pSi/PCL microfibers (Fan et al. 2011), and (d) pSi/PLGA microspheres (Fan
et al. 2012)
926
J.L. Coffer
In terms of long-term clinical targets, it is clear that much of the effort directed in
the use of porous Si for tissue engineering has been with respect to the bone. This is
likely a consequence of the observation that the pSi dissolution product silicic acid,
Si(OH)4, stimulates calcification in the form of spherulite deposit formation
(Canham et al. 1996a, b), as well as osteogenic differentiation (Reffitt
et al. 2003). The second therapeutic target identified for several studies has been
the eye, where human lens epithelial cell attachment (Low et al. 2006), along with a
negligible inflammatory response in a rat-eye model (Kashanian et al. 2010), has
been secured for pSi and pSi/PCL fiber composites. Other candidates will likely
emerge in due course.
References
Agrawal AA, Nehilla BJ, Reisig KV, Gaborski TR, Fang DZ, Striemer CC, Fauchet PM, McGrath
JL (2010) Porous nanocrystalline silicon membranes as highly permeable and molecularly thin
substrates for cell culture. Biomaterials 31:54085417
Anderson S, Elliott H, Wallis D, Canham LT, Powell JJ (2003) Dissolution different forms of
silicon of partially porous silicon Wafers under simulated physiological conditions. Phys Stat
Sol (a) 197:331
Angelescu A, Kleps I, Mihaela M, Simion M, Neghina T, Petrescu S, Moldovan N, Paduraru C,
Raducanu A (2003) Porous silicon matrix for applications in biology. Rev Adv Mater Sci
5:440449
Aston R, Canham LT (2001) A porous and/or polycrystalline silicon orthopaedic implant. International Patent WO 01/95952 A1
Bayliss SC, Buckberry LD, Harris P, Rousseau C (1997) Nanostructured semiconductors: compatibility with biomaterials. Thin Solid Films 297:308310
Bayliss SC, Heald R, Fletcher DI, Buckberry LD (1999) The culture of mammalian cells on
nanostructured silicon. Adv Mater 11:318321
Ben-Tabou de Leon S, Saar A, Oren R, Spira ME, Yitzchaik S (2004) Neurons culturing and
biophotonic sensing using porous silicon. Appl Phys Lett 84:43614363
Bowditch A, Waters K, Gale H, Rice P, Scott E, Canham LT, Reeves C, Loni A, Cox T (1999) In
vivo assessment of tissue compatibility and calcification of bulk and porous silicon. Mater Res
Soc Symp Proc 536:149
Canham LT (1995) Bioactive silicon structure fabrication through nanoetching techniques. Adv
Mater 7:10331037
Canham LT, Reeves CL, King DO, Branfield PJ, Crabb JG, Ward MCL (1996a) Bioactive
polycrystalline silicon. Adv Mater 8:850852
Canham LT, Newey JP, Reeves CL, Houlton MR, Loni A, Simons AJ, Cox TI (1996b) The effects
of DC electric currents on the in-vitro calcification of bioactive silicon wafers. Adv Mater
8:847849
Chin V, Collins BE, Sailor MJ, Bhatia SN (2001) Compatibility of primary hepatocytes with
oxidized nanoporous silicon. Adv Mater 13:18871880
Coffer J, Whitehead MA, Nagesha D, Mukherjee P, Akkaraju G, Totolici M, Saffie R, Canham L
(2005) Porous silicon-based scaffolds for tissue engineering and other biomedical applications.
Phys Stat Sol (a) 202:1451
Fan D, Akkaraju GR, Couch EF, Canham LT, Coffer JL (2011) The role of silicon in discriminating in vitro calcification for electrospun porous silicon-biopolymer orthopedic scaffolds.
Nanoscale 3:354361
Fan D, De Rosa E, Murphy MB, Yang Peng CA, Smid C, Chiappini X, Liu P, Simmons BK,
Weiner M, Ferrari ET (2012) Mesoporous silicon-PLGA composite microspheres for the
927
double controlled release of biomolecules for orthopedic tissue engineering. Adv Funct Mater
22:282293
Gentile F, La Rocca R, Marinaro G, Nicastri A, Toma A, Paonessa F, Cojoc G, Liberale C,
Benfenati F, di Fabrizio E, Decuzzi P (2012) Differential cell adhesion on mesoporous silicon
substrates. ACS Appl Mater Interfaces 4:29032911
Hajj-Hassan M, Khayyat-Kholghi M, Wang H, Chodavarapu V, Janet E (2011) Henderson
response of murine bone marrow-derived mesenchymal stromal cells to dry-etched porous
silicon scaffolds. J Biomed Mater Res A 99A:269274
Kashanian S, Harding F, Irani Y, Klebe S, Marshall K, Loni A, Canham L, Fan D, Williams KA,
Voelcker NH, Coffer JL (2010) Evaluation of mesoporous silicon/polycaprolactone composites as ophthalmic implants. Acta Biomater 6:35663572
Lanza R, Langer R, Vacanti J (2007) Principles of tissue engineering, 3rd edn. Academic,
New York
Low SP, Williams KA, Canham LT, Voelcker NH (2006) Evaluation of mammalian cell adhesion
on surface-modified porous silicon. Biomaterials 27:45384546
Mayne AH, Bayliss SC, Barr P, Tobin M, Buckberry LD (2000) Biologically interfaced porous
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Mukherjee P, Whitehead MA, Senter RA, Fan D, Canham LT, Coffer JL (2006) Biorelevant
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Murphy MB, Blashki D, Buchanan RM, Fan D, De Rosa E, Shah RN, Stupp S, Weiner BK,
Simmons PJ, Ferrari M, Tasciotti E (2011) Rich plasma, nanoporous silicon enclosures, and
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Photosensitization Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
In Vitro Testing of PSi for PDT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PSi as Photothermal Agent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
929
931
933
935
935
Abstract
Introduction
Photodynamic therapy (PDT) is a kind of phototherapy which is used for minimally
invasive treatment of malignant tumors and other tissue pathology (Moser 1998).
Usually PDT combines three steps (see Fig. 1a) such as a drug (photosensitizer)
injection (step I), the drug accumulation (step II), and its activation by illumination
(step III) in order to photosensitize molecular oxygen in the tissue. The photosensitization results in formation of singlet oxygen (SO) and/or other reactive oxygen
species (ROS) as superoxide and peroxide (Moser 1998). SO is the most reactive
V.Y. Timoshenko (*)
Physics Department, M.V. Lomonosov Moscow State University, Moscow, Russia
e-mail: timoshen@physics.msu.ru
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_93
929
930
V.Y. Timoshenko
II
III
Fig. 1 (a) Scheme of PDT, which indicates three main steps (I, II, III), and (b) the energy level
diagram of molecular oxygen (electron spins in the upper singlet, lower singlet, and ground triplet
states are schematically marked by blue, red, and black arrows, respectively
form of molecular oxygen, which reacts with many organic compounds (Arnold
et al. 1968). The relaxation of SO back to the ground (triplet) state is not allowed by
the spin-selection rule, and thus, SO is characterized by rather long radiative
lifetimes (see Fig. 1b) which are favorable for transferring the excess energy to
other molecules (Turro 1991).
PDT is used clinically for over a decade now, but there are some important
limitations with the all-organic systems (Moser 1998). Luminescent porous silicon
(PSi) was found to be a photosensitizer of the SO generation in gases (Kovalev
et al. 2002; Gross et al. 2003; Fujii et al. 2005) and liquids (Fujii et al. 2004a, b,
2005). While the low-temperature (LT) experiments on the SO generation revealed
the basic mechanism of photosensitization properties of PSi (Kovalev et al. 2002;
Gross et al. 2003; Fujii et al. 2005), the room temperature (RT) studies demonstrated practically important features of PSi as photosensitizer for PDT applications
(Fujii et al. 2004a, b; Ryabchikov et al. 2007; Kovalev et al. 2004; Gongalsky
et al. 2010, 2011; Konstantinova et al. 2006, 2007, 2008; Xiao et al. 2011;
Timoshenko et al. 2006, 2007; Low et al. 2010; Osminkina et al. 2011, 2012).
Besides the numerous investigations of bare PSi for the ROS generation, a couple of
the studies were devoted to composites of PSi with another photosensitizer
(porphyrins, fullerenes) where PSi particles are considered as a carrier for
molecular photosensitizer (Parkhutik et al. 2007; Chirvony et al. 2007;
Pikulev et al. 2007; Kuznetsov et al. 2009; Secret et al. 2013).
Photothermal therapy (PTT) is another kind of phototherapy, which is based on
the light-induced overheating (hyperthermia) of tumors above 4041 C. The
treatment with tissue temperature above 46 C is particularly termed
thermoablation, and it is characterized by direct cytotoxic effects. Photoexcited
PSi nanoparticles were explored as a therapeutic agent, which generated sufficient
heat to kill cancer cells without chemical toxicity (Lee et al. 2007). PSi
nanoparticles under irradiation with NIR light were used to destroy cancer cells
selectively without damaging the surrounding healthy cells (Lee et al. 2008). Both
931
in vitro and in vivo studies confirmed the required photothermal properties of PSi
for PTT application (Lee et al. 2012; Hong et al. 2011; Hong and Lee 2013).
Photosensitization Properties
The photosensitization of SO generation by PSi is explained by considering the
energy transfer from excitons confined in silicon nanocrystals (nc-Si) to oxygen
molecules (O2) adsorbed on nc-Si surface (Gross et al. 2003). This process is
favorable in mesoporous and (meso-PSi) and microporous PSi (micro-PSi) because
of large specific surface area (102 103 m2/g) and rather long radiative lifetimes
(ex 105 103 s) of the excitons (see chapter Photoluminescence of
Porous Silicon). The strong quenching of the exciton photoluminescence (PL) of
PSi with adsorbed O2 molecules was used to clarify the energy transfer mechanism,
and the following value was evaluated: Q IPLvac/IPLox, where IPLvac and IPLox are
the PL intensities of PSi in vacuum and in oxygen ambient, respectively (Kovalev
et al. 2002). The PL quenching by O2 is accompanied by a significant decrease of
the PL decay time, PL, because the adsorbed O2 molecules on the nc-Si surface
represent a channel for the nonradiative recombination of the excitons. The spectral
dependence of PL follows the spectrum of Q (Gross et al. 2003). The average time
of the energy transfer from excitons in nc-Si assembly to O2 molecules can be
calculated from the following expression: ET1 PL1 ex1 (Fujii
et al. 2004b). The values of ET for the energy transfer to the 1 and 1 states of
O2 (see Fig. 1b) are about of 50100 s and <3 s, respectively (Gross et al. 2003;
Fujii et al. 2005). The spectra of Q and PL for PSi at LT demonstrate the main
maximum at photon energy of 1.63 eV (13 transition between the upper singlet
and ground triplet states in O2), additional maximum at ~57 meV below the main
maximum, and numerous maxima separated by energy of ~63 meV. These additional maxima correspond to the energy transfer from nc-Si with bandgaps, which
do not match resonantly the excitation energies of the singlet states of O2, and then
the momentum conserving TO phonon with energy of 57 meV, and TO/LO
phonons near the center of the Brillouin zone with energy of 63 eV are required
to maintain the energy balance (Gross et al. 2003).
The efficiency of energy transfer from excitons in nc-Si to O2 molecules can be
defined as ET 1 Q1 (Ryabchikov et al. 2007). The quantum yield of SO
generation can be expressed as SO ETPL, where PL is the quantum efficiency
of the exciton PL of nc-Si without interaction with O2 molecules. It is worth to note
that the interaction of photosensitized SO with nc-Si surface can result in
photodegradation of the exciton PL efficiency (Kovalev et al. 2004) and then the
SO efficiency decreases (Gongalsky et al. 2010, 2011).
Simultaneous measurements of the exciton PL and infrared emission from the
1
-state of O2 molecules at 1,270 nm (0.98 eV) were used to estimate SO ~ 1 %
and SO lifetime, SO 5 ms, in microporous PSi at RT and normal atmospheric
pressure of O2 (Gongalsky et al. 2010, 2011). The interaction of photosensitized SO
with internal surface of PSi was recognized to be the main limiting factor for the SO
932
V.Y. Timoshenko
generation efficiency and lifetime. PSi can be more efficient photosensitizer if the
spatial separation between individual nc-Si is large enough to minimize the exciton
PL photodegradation and SO quenching due to the interaction with PSi surface
(Gongalsky et al. 2011).
X-band electron paramagnetic resonance (EPR) spectroscopy of Si dangling
bonds in photoexcited micro-PSi revealed the concentration of photosensitized SO
of the order of 1019 cm3 at RT and normal pressure of gaseous O2 (Konstantinova
et al. 2006, 2007). Results of the Q-band EPR spectroscopy demonstrated that ~30 %
of O2 molecules could be converted into SO under photoexcitation of micro-PSi
powder in O2 atmosphere at RT (Konstantinova et al. 2008).
Meso-PSi nanoparticles, prepared from electrochemically etched c-Si wafers,
were tested as photosensitizers of the SO generation in ethanol or in aqueous media
by using the DPBF decomposition analysis (Xiao et al. 2011). The optimal formulation was consisted of PSi nanoparticles 146 nm in diameter, with nominal pore sizes
of 12 nm. The quantum yield for SO production was reported to be 10 % in ethanol
and 17 % in water, while the possibility of such highly efficient SO photosensitization
by meso-PSi in liquids was not explained (Xiao et al. 2011; Table 1).
Table 1 Summary of the experimental evidences for PSi as a photosensitizer
Sensitization
efficiency and SO
concentration
Q > 103(T 5 K)
Q < 1.5 (RT)
Photoexcitation
and ambient
conditions
488 nm, 514.5 nm;
adsorbed and
gaseous O2
514.5 nm,
632.8 nm;
40 mW, 1060
min, organic
liquids with
dissolved O2, RT
488 nm, 514.5 nm;
organic liquids,
water, RT
High-pressure
Hg-lamp with
infrared filtering,
100 W; gaseous
O2, RT
532 nm, 20 mW;
gaseous O2, RT
Type of PSi
Microporous
films
Diagnostic
methods
Quenching of the
exciton PL
Microporous
particles
DPBF
decomposition
Relative change of
the optical
absorbance ~1.5
Microporous
particles
ET ~ 0.8
Microporous
powder
Quenching of the
exciton PL; PL at
1.27 m of SO
EPR of Si
dangling bonds
Microporous Si
powder
SO luminescence
at 1.27 m
SO ~ 1 %
Mesoporous
Si nanoparticles
DPBF
decomposition
SO ~ 10 % in
ethanol,
SO ~ 17 % in
water
SO concentration
~1019 cm3
White light
(infrared filtered),
100 mW/cm2,
10 min; liquids
with dissolved O2,
RT
References
Kovalev et al.
2002
Gross et al.
2003
Fujii
et al. 2004a
Fujii et al.
2004, 2005
Konstantinova
et al. 2006
Gongalsky
et al. 2010,
2011
Xiao
et al. 2011
933
934
V.Y. Timoshenko
Table 2 Summary of in vitro and in vivo testing of PSi for PDT and PTT
Si nanomaterial
Microporous Si
flakes, 0.52.5 g/L
BioSiliconTM
microparticles and
membranes
Microporous Si
nanoparticles,
0.52.5 g/L
Mesoporous Si
nanoparticles,
0.1 g/L
Microporous Si
nanoparticles,
0.05 g/L
Mesoporous Si
nanoparticles with
porphyrin, 0.02 g/L
Microporous Si
with cylindrical
macropores; PSi
suspension filtered
with 200 nm
membrane
Mesoporous SiEtOH-PEG
suspension with
nanoparticles
~140 nm, 0.7 g/L
DMSO: porous Si
colloid with
particles ~67 nm
Bio-object
Mouse
fibroblasts
(NIH-3 T3
cells)
Human
lens
epithelial
cells (SRA
01/04)
NIH-3 T3
cells
HeLa and
NIH-3 T3
cells
NIH-3 T3
cells
MCF-7
breast
cancer
cells
Breast
cancer
SK-BR-3
cells
Murine
colon
carcinoma
CT-26
cells and
tumors of
mice
Pancreatic
cancer
BXPC-3
cells
Photoexcitation
360600 nm,
1 mW/cm2 for
1h
PDT/PTT effect
PDT effect: 80 % cell
death due to apoptosis
Study
examples
Timoshenko
et al. 2006,
2007
Native
illumination,
24 h
PDT effect:
cytotoxicity
Low
et al. 2010
360600 nm,
1 mW/cm2 for
20 min
White (infrared
filtered) light
100 mW/cm2
for 10 min
360600 nm,
1 mW/cm2 for
1.5 h
650 nm,
14 J/cm2,
40 min
PDT effect:
>80 % cell death
Osminkina
et al. 2011
PDT effect:
~45 % cell death
Xiao
et al. 2011
PDT effect:
70 % cell death
Osminkina
et al. 2012
PDT effect:
42 % cell death
Secret
et al. 2013
PTT effect:
cell viability of 2.6 %
Lee
et al. 2008
PTT effect:
cell viability of
2.6 %;
tumors were
completely resorbed
Hong
et al. 2011
PTT effect:
cell viability of 5.7 %
Hong and
Lee 2013
935
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Fujii M, Usui M, Hayashi S, Gross E, Kovalev D, K
unzner N, Diener J, Timoshenko VY (2004a)
Chemical reaction mediated by excited states of Si nanocrystals singlet oxygen formation in
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Fujii M, Minobe S, Usui M, Hayashi S, Gross E, Diener J, Kovalev D (2004b) Generation of
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Fujii M, Kovalev D, Goller B, Minobe S, Hayashi S, Timoshenko VY (2005) Time-resolved
photoluminescence studies of the energy transfer from excitons confined in Si nanocrystals to
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Gongalsky MB, Konstantinova EA, Osminkina LA, Timoshenko VY (2010) Detection of singlet
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Semiconductors 44:8992
Gongalsky MB, Kharin AY, Zagorodskikh SA, Osminkina LA, Timoshenko VY (2011)
Photosensitized generation of singlet oxygen in porous silicon studied by simultaneous measurements of luminescence of nanocrystals and oxygen molecules. J Appl Phys 110:013707
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unzner N, Koch F, Timoshenko VV, Fujii M (2003) Spectrally resolved
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Hong C, Lee C (2013) In vitro cell tests of pancreatic malignant tumor cells by photothermal therapy
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Materials for Immunoisolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Microfabricated Porous Silicon as Immunoisolation Membrane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Microfabricated Porous Silicon for Bio-filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
937
938
940
941
942
Abstract
Introduction
Transplantation of healthy pancreatic islet cells represents a potential cure for type
1 diabetes. However, dangerous immunosuppressive drugs have to be used to
prevent rejection of these cells. An alternative method consists in encapsulating
J. Schweicher (*)
Department of Chemistry, Universite Libre de Bruxelles, Bruxelles, Belgium
e-mail: julien.schweicher@gmail.com; julien.schweicher@ulb.ac.be
T.A. Desai
Department of Bioengineering and Therapeutic Sciences, University of California,
San Francisco, CA, USA
e-mail: tejal.desai@ucsf.edu
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_94
937
938
Fig. 1 Size of different biomolecules and biological entities versus pore size classification
939
Micromachined
Si
++
+++
Anodized Al2O3
+/
++
Anodized
TiO2
+++
++
Polymers
+++
+/
+/
+++
+++
+++
+++
+
Leoni and Desai
(2004), Desai
et al. (1998,
2000a, b, 2004)
+++
++
+++
+++
Gong et al. (2003),
Popat et al. (2004),
Swan et al. (2005),
La Flamme et al.
(2005, 2007),
Cho et al. (2013)
++
+
+++
Albu et al.
(2007,
2010),
Paulose et al.
(2007,
2008),
Schweicher
and Desai
(2014)
+
+++
++
Wilson and
Chaikof
(2008), Basta
and Calafiore
(2011), Nafea
et al. (2011),
Li (1998),
Dunleavy
(1996), de Vos
et al. (2006)
(Li 1998) (polyurethane, polysulfone, polytetrafluoroethylene, etc.). Despite excellent biocompatibility, polymeric membranes cannot be produced with very tight
pore size distributions (Dunleavy 1996). This parameter is obviously of utmost
importance for immunoisolation applications since it is estimated that rejection will
occur if only 1 % of the pores are larger than the size cutoff goal (Colton 1995).
This explains the more recent development of inorganic membranes with very
controlled pore sizes and distributions (Mendelsohn and Desai 2010; Schweicher
et al. 2014): micromachined porous silicon (Si), anodized porous alumina (Al2O3),
and anodized nanotubular titania (TiO2). These membrane materials are compared
with polymers in Table 1. The inorganic membranes that are presented display
straight pores, which is ideal for diffusion of nutrients and therapeutic products. On
the other hand, fabrication techniques such as powder sintering or solgel methods
produce tortuous pores (Adiga et al. 2009). Solgel procedures have nonetheless
been investigated to encapsulate islets: Pope et al. used silica gel to protect mouse
islet cells (Pope et al. 1997; Peterson et al. 1998); Carturan et al. deposited a solgel
silica layer on rat islet cells using silica precursors in the gas phase (Carturan
et al. 1997) and later used the same technique over alginate microencapsulated
cells (Boninsegna et al. 2003; Carturan et al. 2004); Sakai et al. developed another
silicate coating procedure for alginate microbeads containing mouse insulinoma
cells (Sakai et al. 2003, 2004).
940
Fig. 2 Picture of a Si mesoporous membrane with support (left), SEM micrograph showing
mesopores in a membrane cross section (right) (Leoni et al. 2002)
941
Lanza et al. 1996), and therefore, it may be good enough to hinder IgG diffusion in
the first days after implantation rather than totally block it.
One interesting feature of porous Si membranes is the possibility to easily
modify their surface chemistry (Stewart and Buriak 2000). The handbook chapter
Silicon-Carbon Bond Formation on Porous Silicon reviews the techniques and
surface chemistries available. In order to prevent undesired adsorption of proteins
on the membranes (ultimately clogging the pores), it is also possible to coat them
with a thin layer of polyethylene glycol (PEG) (Zhang et al. 1998; Sharma
et al. 2003). PEG chains covalently linked to Si decrease the adsorption of albumin,
IgG, and fibrinogen by 76, 82, and 64 %, respectively, as compared to untreated Si.
942
(Agrawal et al. 2010). Indeed, these Si membranes dissolve in cell culture media
over only 1 day. A postproduction annealing procedure has been developed to
extend their stability to 4 days, but this is still extremely short as compared to the
requirements for immunoisolation (desired stability of at least several months or
years). However, a special coating procedure may be able to resolve that longevity
issue in the future. The handbook chapter Functional Coatings of Porous
Silicon reviews the wide range of surface modifications studied to date.
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reflectance of Porous Silicon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Silicon in Solar Cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Silicon Transfer of the Thin Silicon Films . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
946
946
949
952
953
Abstract
Today over 90 % of all photovoltaic solar cells produced worldwide are composed of the silicon (single crystal, multicrystalline, amorphous, etc.). Despite
this, the relatively high cost of silicon solar cells remains the main obstacle for
their even wider applications. Physical principles of working of photovoltaic
solar cell and action of antireflecting coating have been briefly presented. This
chapter reviews investigations carried out over the last 1015 years concerning
the use of porous silicon layers in silicon solar cells. Data on photovoltaic
parameters of silicon solar cells with thin porous silicon layer as antireflecting
coating and also reflectance data of PS layers have been summarized. Advantages of nanostructured PS use in silicon solar cells, concerning increase of the
cell effective surface area, lowering of the reflectance, broadening of the effective band gap of near-surface region of cell, etc., which finally promote
improved silicon cell efficiency and simplify the technology, have been
presented.
T. Dzhafarov (*)
Department of Solar and Hydrogen Energy Converters, Institute of Physics,
Azerbaijan National Academy of Sciences, Baku, Azerbaijan
e-mail: caferov@physics.ab.az
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_95
945
946
T. Dzhafarov
Introduction
The first observation of visible photoluminescence in nanostructured porous silicon
(PS) at room temperature opened the possibilities of a wide range photovoltaic and
photonic applications due to tunable refractive index and band gap, large surface/
volume ratio, simplicity of fabrication technology, etc. (Canham 1997). Today
porous silicon has become a very interesting and versatile material for future silicon
solar cell technology.
Photovoltaic solar cells convert sunlight energy into electricity directly. Most of
the cells are based on homojunction and heterojunction semiconductor structures
(Wurfel 2009; Nelson 2003). Homojunction presents a contact of two different type
regions (p-type and n-type) in same semiconducting material. When the materials of
n-type and p-type are different, the cell is called heterojunction. Both types of
junctions are characterized by presence of strong electric field (about 103107
V/cm) in thin junction region (about thickness of 104106 cm). Solar cell operation
consists in (a) absorption of sunlight and creating of carriers of charges (electronhole
pairs), (b) diffusion of carriers to junction, (c) separation of electrons and holes in the
electric field of junction, and (d) their moving in opposite directions, i.e., creation of
electricity on load connected to solar cell. Solar cells are characterized with an opencircuit voltage (Voc), short-circuit current density (Jsc), maximum power point
voltage and current density (Vm and Jm, respectively), conversion efficiency
or performance (), fill factor (FF), and series and parallel (shunt) resistance
(Rs and Rp). The conversion efficiency of solar cell is defined as the percentage of
incident of sunlight power which can convert in electric power. The fill factor defines
a portion of electric power produced in load connected with cell.
The main requirements for ideal solar cell material are (a) high absorption coefficient
with direct band gap of 1.21.5 eV, (b) high conversion efficiency, (c) long diffusion
length and low recombination velocity of carriers, (d) abundant, cheap, and eco-friendly
material, (e) high stability and long life (more than 25 years), and (f) integrated
processing and manufacturability, etc. Si, GaAs, CdTe, CuInGaSe (CIGS), etc., semiconducting materials meet most of the abovementioned demands. Over 95 % of all
solar cells produced worldwide are composed of silicon, and domination of siliconbased cell market probably will continue in the immediate future. Conversion efficiency
as high as 2224 % was reached today with monocrystalline silicon cells and 1821 %
with multicrystalline silicon cells. The limited conversion efficiency and cost of silicon
and other solar cells reached today are main problems which must be solved.
The reduction of different energy losses related with high reflectance, narrow band
gap, etc., is very important for the increase of silicon solar cell efficiency.
947
Fig. 1 Schematic illustration of the light reflection decrease in PS/(n-p)Si solar cell
948
T. Dzhafarov
Reflectance (%)
7.3
(nm)
4001,000
References
Strehlke et al. (1999)
3.7
2.4
5.8
11.4
23.4
5.3
33.9
9.4
6.6
12.6
3.4
4001,000
5001,000
500900
5001,000
5001,000
500800
5001,100
550900
5001,000
6001,000
500900
3.1
500900
9.7
500900
5
3.8
500900
6001,000
9.0
5
7
6
3
1.4
5001,000
4001,000
4001,100
4501,100
4001,100
4001,100
4
0.1
4001,000
949
and n2 (n1nSi) (Jayakrishnan 2009). For air/layer 1/layer 2/Si system, the ideal
values n for top layer are n1 1.57 and d1 102 nm, whereas the bottom layer
parameters are n2 2.46 and d2 65 nm. Experimental investigation of doublelayer PS ARC on silicon substrate showed that minimal effective reflectance about
2.4 % at wavelength 600 nm is achieved when PS layers of 78 % porosity
(n 1.404) and 38 % porosity (n 2.793) were used as top and bottom ARC
(Strehlke et al. 2000).
Data on reflectance of single-layer PS, double-layer PS, and combined layers
used in silicon solar cell fabrication are given in Table 1.
Layer of porous silicon nano-wires (PSNW) with pore size of 1050 nm is the
best ARC with record reflectance (R 0.1 %) (Najar et al. 2012). Good ARC effect
showed the PS layer with graded porosity (3.7 %), PS layer on textured surface of
silicon (about 3 %), double-layer PS (about 2.4 %), and combined double-layer
ARCs (SiNx, SiO2, or Al2O3/PS) with R 47 %.
950
T. Dzhafarov
4. Possibility of the conversion of high-energy ultraviolet and blue part of the solar
spectrum into long-wavelength radiations due to photoluminescence in nanocrystalline porous silicon (Svrcek et al. 2004)
5. Surface passivation and gettering role of porous silicon (Weiying et al. 2011;
Ben Rabna et al. 2013; Solanki et al. 2004; Khedher et al. 2005)
6. Simplicity and lower cost of fabrication technology of nanoporous silicon due to
electrochemical modification of silicon
There are two types of technology of formation of porous silicon layer on silicon
solar cells: (1) the thin porous silicon is formed in the final step on the surface of
ready Si solar cell with metal contacts and (2) the relatively thick porous silicon
layer is formed prior to emitter diffusion and metal contact deposition. In the first
case, which is more applied, the thickness of porous layer (70150 nm) must be less
than the depth of n+-p (or p+-n)-junction (300800 nm), and the duration of
electrochemical etching is short (about 515 s).
Data of photovoltaic parameters of silicon solar cells (under AM1.5) with and
without porous silicon is presented in Table 2.
The review of investigations of use of the porous silicon in silicon solar cells
showed that the increase in the conversion efficiency (about of 2530 %) is
achieved for PS/Si solar cell compared to a cell without a PS layer. At the same
time, the performance of silicon solar cells with PS layer is more than that of silicon
solar cells with conventional ARC. Ag-induced chemical etching of
multicrystalline silicon solar cells producing nanoporous black silicon (see handbook chapter Color of Porous Silicon) with low surface reflectance (<5 %)
results in significant efficiency enhancement of 26 % (Shi et al. 2013). Fabrication
of nanoporous structure on screen-printed silicon solar cells using wet chemical
etching by size-controlled silver nanoparticles demonstrates reflectance less than
5 % and 15.7 % efficiency (Dan et al. 2013). The low value of effective reflectance
951
Table 2 Photovoltaic parameters of silicon solar cells with and without porous silicon layer
Jsc (mA/cm2)
or I (mA)
23.1
34.2
21.5
28.4
95 mA
137 mA
17.2
20.1
23.3
25.5
Voc
(mV)
500
520
580
585
580
570
598
606
592
595
FF
0.74
0.75
0.55
0.74
0.74
0.75
0.70
0.74
Eff.
(%)
12.1
14.5
7.5
12.5
10.3
13.5
7.6
9.5
9.6
11.2
R(%) (
650 nm)
28
4
12
3
7
12
3
18.5
27.2
580
601
0.73
0.77
7.85
12.54
7
PS/(n+-p) Si
SiOx/(n+-p) Si
(p+-n)PS/Si (100)
(p+-n)PS/Si (111)
(n+-p)PS/Si (111)
SiO2/(n+-p)
Si (111)
(ZnO-TiO2)/
(n+-p)Si
(p+-n)PS/Si
PS on one side
(p+-n)PS/Si/PS
PS on both sides
(n+-p)PS/Si
33.4
34.8
15.9 mA
12.4 mA
12.4 mA
5.1 mA
460
530
480
440
440
340
0.81
0.82
0.82
0.77
15.4
11.2
11.2
3.3
9
3.8
7
16
15
6.0 mA
370
0.79
4.4
8.8 mA
430
0.78
7.4
16
12.4 mA
490
0.84
12.75
28.9
627
0.76
13.8
PS/(n+-p) Si
SiN/(n+-p) Si
(n+-p) mc-Si
PS/(n+-p) mc-Si
(n+-p) mc-Si
(n+-p)PS/mc-Si
(n+-p) Si
PS/(n +-p) Si
PS/(n+-p) mc-Si
(n+-p) mc-Si
PS/(n+-p)Si (100)
(n+-p) Si (100)
26.3
28.4
26.6
28.9
29.8
30.2
12.5 mA
21.2 mA
27.2
22.4
30.1
23.8
602
606
572
582
577
587
480
530
592
588
571
573
0.76
0.75
0.75
0.76
0.75
0.76
0.61
0.65
0.75
0.69
0.70
0.69
12
13
11.3
12.7
12.9
13.5
12.1
9.0
12.1
9.4
10
15
5
8
12
6
3.1
12.6
Solar cell
(n+- p) Si
PS/(n+- p) Si
(n+-p) Si
PS/(n +-p) Si
(n+-p) Si
PS/(n +-p) Si
(n+-p) Si
PS/(n +-p) Si
Textured (n+-p) Si
PS/textured (n+-p)
Si
(n+-p) Si
PS/(n +-p) Si
References
Dzhafarov
et al. (2012)
Saadoun
et al. (1999)
Yerokhov
et al. (2000)
Panek
et al. (2000)
Chaoui and
Messaoud
(2007)
Remache
et al. (2010)
Aziz
et al. (2009)
Aziz
et al. (2011)
Ramizy
et al. (2001)
Ludemann
et al. (2000)
Hilali
et al. (2010)
Panek (2004)
Lipinski
et al. (2003)
Vitanov
et al. (1997)
Bilyalov
et al. (1999)
Lipinski
et al. (2000)
(continued)
952
T. Dzhafarov
Table 2 (continued)
Solar cell
(n+-p) Si (100)
textured
PS/(n+-p) Si (100)
PS/(n+-p) Si (100)
textured
PS/(n+-p) mc-Si
PS/(n+-p)Si
(n+-p) Si
M/SnO2/nSi
M/SnO2/PS/nSi
M/TiO2/nSi
M/TiO2/nSi
PS/(n+-p) pc-Si
(n+-p) pc-Si
PS/Si thin film
(30 m, 79.2 cm2)
ZnO/PS/(n+-p)Si
PS/(n+-p)Si
(n+-p)Si
Jsc (mA/cm2)
or I (mA)
130 mA
Voc
(mV)
560
FF
0.55
Eff.
(%)
9.55
R(%) (
650 nm)
14
150 mA
160 mA
560
570
0.64
0.66
10.52
11.28
5
4
720 mA
560
0.69
10.6
8.2
26.3
20.9
29
31.5
29
31.5
27
22
28.7
580
578
550
580
590
670
550
540
633
0.74
0.74
0.57
0.67
0.61
0.71
0.78
0.68
0.74
11.3
9.1
9.1
12.1
10.4
14.8
11.5
8
13.5
68
35
35.5
33.9
14.5
627
595
367
0.82
0.76
0.69
18.2
15.5
3.6
4
8
36
References
Kwon
et al. (2007)
Drabczyk
et al. (2003)
Chakravarty
et al. (2007)
Badawy (2008)
Ben Rabha
et al. (2009)
Hasse
et al. (2009)
Salman
et al. (2012)
(about 13 %) for nanoporous silicon layer that significantly reduces the optical
losses is one of the main reasons for improving the performance of PS/Si solar cell.
A wide-band gap nanoporous silicon (up to 1.9 eV) results in widening of the
spectral region of photosensitivity of the cell to the ultraviolet part of solar spectrum
and promotes the increase in the efficiency of silicon solar cells with PS layer.
Moreover, the PS layer serves as luminescence down converter (see handbook
chapter Photoluminescence of Porous Silicon) transforming the blue solar
light to red-orange light which generates additional electronhole pairs (Svrcek
et al. 2004). Application of porous silicon Bragg mirrors on backside of silicon solar
cells can improve the efficiency (Ivanov et al. 2013). It is also important to consider
the passivation and gettering properties of SiH and SiO bonds on pore surfaces
(see handbook chapter Porous Silicon Gettering) which can increase the
lifetime of minority carriers (Remache et al. 2010; Weiying et al. 2011).
953
silicon solar cell prepared by PSTP (about 550 m) is significantly lower than that
of crystalline silicon cell fabricated by standard technology (250300 m). The
PSTP process consists of four steps. First, double layers of porous silicon are
fabricated by electrochemical etching on surface of monocrystalline silicon: the
12 m-thickness low-porosity layer (20 %) at the top and 350 nm-thickness highporosity layer (5060 %) beneath. Second, the thin monocrystalline epitaxial silicon
layer (about 550 m thickness) is growing on the top (low-porosity) layer. The
low-porosity layer is of monocrystalline quality which allows the growth of a highquality epitaxial layer of silicon (see handbook chapter Homoepitaxy on Porous
Silicon). At the third step, the epitaxial silicon layer is detached from the silicon
substrate through a high-porosity layer by liftoff technique and then it is transferred
onto a foreign substrate. At the final step, the thin-film silicon solar cell is fabricated
by a standard technology. Shortly after using PSTP, cell efficiency gradually
increased from 12.5 % (in 1997) to 16.9 (in 2009). Today the record value of
efficiency of 19.1 % (S 4 cm2, Voc 650 mV, Jsc 37.8 mA/cm2, FF 77.6) for
monocrystalline silicon solar cell of 43 m thickness prepared by porous silicon
transfer technique was demonstrated (Petermann et al. 2012). It should be noted that
this porous silicon transfer process is certainly complex for industrial application;
nevertheless it still shows high-efficiency potential.
References
Aziz W, Ramizy A, Ibrahim K, Omar K, Hassan Z (2009) Effect of the orientation of porous
silicon on solar cell performance. Optoelectr Adv Mat 3:13681370
Aziz W, Ramizy A, Ibragim K, Hassan Z, Omar K (2011) The effect of anti-reflection coating on
porous silicon efficiency. Optik 122:14621465
Badawy WA (2008) Effect of porous silicon layer on the performance of Si/oxide photovoltaic and
photoelectrical cells. J Alloys Comp 464:347351
Ben Rabha M, Dimassi W, Bonaicha M, Ezzaoia H, Bessais B (2009) Laser-beam-induced current
mapping evolution of porous silicon-based passivation in polycrystalline silicon solar cells. Sol
Energy 83:721725
Ben Rabna M, Salem M, El Khakani MA, Bessais B, Gaadi M (2013) Monocrystalline silicon
surface passivation by Al2O3/porous silicon combined treatment. Mat Sci Eng B178:695697
Bilyalov R, Stalmans L, Schirone L, Levy-Clement C (1999) Use of porous silicon antireflection
coating in multicrystalline silicon solar cell processing. IEEE Trans Electron Dev
46:20352040
Canham L (ed) (1997) Properties of porous silicon. IEE-Inspec, London
Chakravarty BC, Tripathi J, Sharma AK, Kuman R (2007) The growth kinetics and optical
confinement studies of porous Si coating. Sol Energy Mater Sol Cells 91:701706
Chaoui R, Messaoud A (2007) Screen-printed solar cells with simultaneous formation of porous
silicon selective emitter and antireflection coating. Desalination 209:118121
Dan L, Wang L, Dongsheng L et al (2013) Formation of nanostructured emitter for silicon solar
cells using catalytic silver nanoparticles. Appl Surf Sci 264:621624
Drabczyk K, Panek P, Lipinski M (2003) The influence of porous silicon on junction formation in
silicon solar cells. Sol Energy Mat Sol Cells 76:545555
Dzhafarov TD (2013) Silicon solar cells with nanoporous silicon layer. In: Morales-Acevedo A
(ed) Solar cells research and application perspectives. Intech, Rijeka, pp 2757
954
T. Dzhafarov
Dzhafarov TD, Aydin Yuksel S (2009) Nano-porous silicon for gas sensor and fuel cell applications. J Gafqaz Univ 25:2035
Dzhafarov TD, Aslanov SS, Ragimov SH, Sadigov MS, Aydin Yuksel S (2012) Effect of
nanoporous silicon coating on silicon solar cell performance. Vacuum 86:18751879
Hasse F, Horbelt R, Terheiden B, Plagwitz H, Brendel R (2009) Back contact monocrystalline thin
film silicon solar cells from the porous silicon process. In: Proceedings of photovoltaic
specialist conference 34th IEEE, 712 June 2009, Philadelphia
Hilali M, Damiani B, Rohatgi A (2010) Lifetime enhancement during processing of porous silicon
cells. http://smartech.gatech.edu/jspui/bitstream
Ivanov I, Skryshevsky VA, Nychyporuk T, Lemiti M, Makarov AV, Klyui NI, Tretyak OV (2013)
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Energy 55:7984
Jayakrishnan R (2009) Dielectric coating agents for passivation and anti- reflection. Photovolt
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955
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Silicon Membranes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Silicon as Gas Diffusion Layers and Catalyst Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Silicon Electrochemical Etching to Achieve Flow Fields in FC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Other Applications of Porous Silicon in FC Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
957
962
962
962
962
962
Abstract
Miniaturization of fuel cells (FC) can offer a possibility in the field of small
energy sources. Many silicon-based technologies can be used to perform microfuel cells and, in particular, porous silicon. In this chapter, after general consideration on fuel cells, we describe the state of the art of porous silicon integration
in micro-fuel cells. In particular, we show how porous silicon has arisen as a
promising material to perform many functions necessary to the core fuel cell
such as proton exchange membrane, gas diffusion layer and catalyst support or
flow fields. The performances of the several final devices reported in the
literature are discussed.
Introduction
The last decade has seen an explosion of the number of portable devices integrating
more complex and energy-consuming functions. These functions require more
electrical power even if a tremendous effort is done to lower application power
G. Gautier (*)
Universite de Tours, GREMAN, Tours, France
e-mail: gael.gautier@univ-tours.fr
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_96
957
958
G. Gautier
needs. Therefore, miniaturization of fuel cells (FC) can offer a possibility for more
long-lasting small energy sources, as it can reach up to 530 Wh/kg (Dyer 2002), for
replacement of the current battery technologies: NiMH (3080 Wh/kg) or Li-ion/
LiPo (100200 Wh/kg). For a more extensive review focused on miniaturized fuel
cells, one can see (Sundarrajan et al. 2012; Stolten and Emonts 2012; Zhao 2009;
Nguyen and Chan 2006; Morse 2007; Kundu et al. 2007).
When dealing with miniaturization of systems, MEMS (microelectromechanical
systems) technology has permitted many silicon-based microsystems production
and, in particular, micro-fuel cells. Some authors report silicon etching using
reactive ion etching (RIE) technique (see, for instance, (Yen et al. 2003; Kundu
et al. 2006) or RIE combined with silicon wet etching techniques (Lee et al. 2009;
Zhu et al. 2008). Porous silicon (PS) has already been used to realize successful
MEMS devices (see handbook chapter Porous Silicon for Microdevices and
Microsystems). Moreover, considering PS properties, this material has been therefore a natural candidate for miniaturization of fuel cells when starting from a silicon
substrate. Reported works in this chapter will concern PEMFC (proton exchange
membrane fuel cells) with direct hydrogen fuel cells (DHFC) and other direct fuel
sources like methanol fuel cells (DMFC) or direct ethanol fuel cells (DEFC).
In the case of a DHFC, when hydrogen is delivered at the anode side, the gas has
to reach the catalyst site, generally Pt. There, the gas is adsorbed on the catalyst
surface in contact with a proton-exchanging membrane. When this condition is
fulfilled, hydrogen is protonated to form an ion that can diffuse through the
membrane. This protonation involves a loss of electron. If a conducting material
is placed at the reaction site, all the released electrons can be collected with the
conductor and driven through an external circuit to a load. The protons go through
Fig. 1 Schematic of a typical micro-fuel cell structure with a solid electrolyte membrane,
catalysts, and gas diffusion layers on both sides. The structure is sandwiched by the two current
collector bipolar plates acting also as the flow fields (After Morse 2007)
959
Table 1 PEM micro-fuel cell prototypes, incorporating mesoporous silicon as the proton
exchange membrane in the core system, are reported in the literature. The performance of the
membranes (proton conductivity) and the FC, i.e., the open circuit voltage (OCV) and the power
density peak during the test, is reported
PEMFC
DHFC
DHFC
DHFC
PEMFC
DMFC
PEMFC
Membrane
technology
Filling by
Nafion
Sulfuric acid
(8 M)-loaded
membrane
Filling by
Nafion
Sulfuric acid
(20 %) loaded
membrane
Pore surface
grafting by
silane
molecules
Acid-loaded
membrane
Filling by
Nafion
Filling by
Nafion
Sulfonated
pore surface
Membrane
proton
conductivity
(mS/cm)
40
Fuel cell
performance: OCV
(V)/power density
(mW/cm2)
0.8/20 (H2,
ambient air)
7330
References
(Pichonat and
Gauthier-Manuel
2006a, b)
(Gold et al. 2004)
0.89/1.27 (H2,
ambient air)
0.97/12.75 (H2,
ambient air)
(Nagayama
et al. 2005)
(Nagayama
et al. 2005)
0.47/17 (H2/
ambient air)
(Pichonat and
Gauthier-Manuel
2006c)
44
2030
110
1/332 (H2,
ambient air)
the membrane to the cathode side where they are consumed in a catalyzed reaction
with oxygen if electrons coming through the external circuit can reach the anode.
A schematic view of a typical micro-fuel cell structure is given on Fig. 1
illustrating the different parts of the system. This figure points out the necessary
parts to carry out a fuel cell stack. Flow fields are necessary for fuel delivery to the
reaction sites and current collection. The gas diffusion layer (GDL) allows a good
distribution of the fuel on the catalyst layers. The membrane conducts the ions
(protons) from the anode to the cathode when generated during the fuel cell
operation. This membrane must also be impermeable to fuel and electrically
isolating. Considering its intrinsic properties, PS can act as the membrane of the
fuel cell (see handbook chapter Porous Silicon Membranes for a review of
fabrication routes). This function can be achieved only if the porous membrane is
functionalized by molecule grafting or by Nafion filling, for example. PS can be
also integrated in the core system (i.e., the MEA, membrane electrode assembly).
There, it can act as the membrane support of the fuel cell performing the gas
0.16
0.6
Au/PS structure
Au/PS structure
Borohydride FC
Direct hydrogen
sulfide FC
DMFC
DMFC
0.64
DMFC
1
1
0.63
0.75
0.25
0.25
Aactive (cm2)
FC PART
MEA support
(CC/GDL/FF)
MEA support (GDL)
MEA support (GDL)
MEA support(GDL)
DHFC
DHFC/DMFC
DHFC
DMFC
0.7
0.55
0.4
0.45
0.9
1
0.15
0.7
0.8
0.30.45
OCV (V)
0.9
13
13
28
37
145
0.016
0.009
1.5
0.045
PP (mW/cm2)
60
H2 and O2
H2 and air
MeOH 1 M
and air
MeOH 1 M
and air
MeOH 2 M
and air
NaBH4 and air
H2S 80 M
and air
MeOH 2 M
and air
Fuel (A and K)
H2 and O2
RT
RT
RT
RT
40
600
80
T ( C)
RT
(Yamazaki 2004)
Reference
(Meyers and Maynard
2002)
(Min et al. 2003; 2006)
(Darrigo et al. 2003)
(Hayase et al. 2004)
Table 2 Micro-FC prototypes, incorporating mesoporous silicon in the core system, reported in the literature for DHFC (direct hydrogen fuel cell), DMFC
(direct methanol fuel cell), and RHFC (reformed hydrogen fuel cell). Aactive is the active surface, OCV the open circuit voltage of the cell, PP the power peak
during the test, fuel A and K are the fuels provided at anode (A) and cathode (K), T is the temperature during the test, RT is the room temperature, MeOH is
methanol and EtOH is ethanol
960
G. Gautier
PS type
Localized electropolishing
CPS
CPS
CPS
CPS
Macropores
Macropores
Fuel cell
type
DHFC
DEFC
DMFC
DHFC
PEMFC
DHFC
DHFC (3D)
1.82
Aactive (cm2)
0.9
0.85
0.9
OCV (V)
0.9
0.26
90
9.5
250
100200
PP (mW)
60
8
H2 and air
GAS A & K
H2 and O2
EtOH 8.5 M
and O2
MeOH and
HNO3
H2 and air
H2 and air
RT
RT
RT
RT-60
T ( C)
RT
RT
References
(Meyers and Maynard 2002)
(Aravamudhan et al. 2005)
Table 3 Micro-FC prototypes, incorporating macroporous silicon in the core system, reviewed from the literature. See Table 2 for abbreviations. CPS
designates coherent macroporous silicon
962
G. Gautier
diffusion layer and catalyst support function. Macroporous silicon can be also used
to perform the cell flow fields.
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Si Anodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
965
966
971
972
Abstract
Research for advanced Li-ion batteries (LIBs) has been following the direction
toward higher energy and power densities. As an anode active material for LIBs, Si
has a maximum theoretical capacity far greater than that of the currently commercial graphite anode. However, Si lithiation/de-lithiation is accompanied by large
volume expansion/contraction, leading to mechanical instability and hence fast
capacity fading. Significant advancement in overcoming this problem has been
demonstrated by adopting nanostructured porous Si anode materials, which contain
preset voids to accommodate volume expansion of the Si particles so that the
dimensional variations of the entire electrode layer can be mitigated. This chapter
reviews reports of porous Si anode materials synthesized by different methods,
including etching, magnesiothermic reaction, templating, and electro-spraying, and
the electrochemical performance of the resulting Si anode materials.
Introduction
Lithium-ion batteries (LIBs) (Wakihara and Yamamoto 1998) continue to be the
predominant energy storage devices in the foreseeable future in meeting the need of
mobile communication devices and electric vehicle (EV) and renewable energy
N.-L. Wu (*)
Department of Chemical Engineering, National Taiwan University, Taipei, Taiwan
e-mail: nlw001@ntu.edu.tw
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_98
965
966
N.-L. Wu
Fig. 1 Schematics of two methods to introduce preset voids into the electrode structure for
accommodating volume expansion of the Si component in the electrode during lithiation
Porous Si Anodes
Table 1 summarizes some microstructural and electrochemical properties of porous
Si anode materials, as pertaining to the second approach mentioned above,
collected from the literature published since 2005. Several synthesis methods
Reference
Li et al. (2012)
Lee et al. (2012)
Zhao et al. (2012)
Ge et al. (2012)
Lin et al. (2012)
Bang et al. (2012)
Liu et al. (2012)
Bang et al. (2011)
Thakur et al. (2012b)
Chen et al. (2012b)
Shen et al. (2012)
Tao et al. (2012b)
Xin et al. (2012)
Tao et al. (2012a)
Yu et al. (2010)
Chen et al. (2011)
Methoda
E
E
E
E
E
E
E
E
E
M
M
M
M
M
M
M
Morphologyb
P
P
P
NW
P
P
P
P
P
P
P
P
P
P
P
P
1st-cycle: de-lithiation
capacity (mAh/g)/
Coulombic efficiency (%)c/
Currentd
770/55/0.1C
1600/83/0.1C
1215/81/
3038/91/0.1C
800/80/0.05C
2050/94/0.2C
2278/80/0.2C
2420/91/0.1C
1000//f
3160/84/0.03C
1818/73/
913/51/0.06C
850/50/0.04C
850/61/0.07C
2903/81/0.2C
3000/61/0.01C
1300/2.4C
2500/3C
2234/3C
2000/0.1C
504/0.6C
530/3C
400/2C
1500/2C
(continued)
(24 %)g
14/
4.5/
46.85/
103/
96/
124/0.13
181.5/0.54
437/0.26
162/
Method
M
M
M
T
T
T
T
AE
AE
AE
AE
ES
Morphology
P
P
P
P
P
F
P
F
F
W
W
P
1st-cycle: de-lithiation
capacity (mAh/g)/
Coulombic efficiency (%)c/
Currentd
1155/67/0.2C
2790/93/0.02C
2462/72/0.03C
2353/64/0.1C
2729/77/0.1C
1689/78/0.1C
2760/88/0.2 C
1280/79/0.05C
980/70/1.5C
(40 mC/cm2)
1134/81/0.03C
1615/65/0.02C
Capacity
retentione (%)/
cycle #
86/200
55/300
50/100
69/100
40/700
88/145
99/100
198/35
122/20
35.7/19
62/50
Reference
Gao et al. (2011)
Liu et al. (2013)
Xing et al. (2013)
Chen et al. (2012a)
Yao et al. (2011)
Esmanski & Ozin (2009)
Kim et al. (2008)
Thakur et al. (2012a)
Nishio et al. (2012)
Kang et al. (2008)
Sun et al. (2012)
Yin et al. (2011)
Table 1 (continued)
Rate performance
(mAh/g)/Current
680/2C
644/2C
1150/0.3C
900/2.5C
2060/2C
866/1C
2471/2C
800/0.1C
158/
(70 %)g
57/
968
N.-L. Wu
969
have been identified for preparing the porous Si anode materials (column
1, Table 1). One of the two most adopted methods is known as the metal-assisted
chemical etching (MACE; denoted as E in Table 1). The fundamental principle of
this method can be found in the handbook chapter Porous Silicon Formation by
Metal Nanoparticle-Assisted Etching. Figure 2 shows an example of the MACEderived porous Si particle. The other most adopted method is magnesiothermic
reduction (denoted as M in Table 1). In this method (see handbook chapter
Porous Silicon Formation by Porous Silica Reduction), porous Si oxide materials are reduced by magnesium vapor under high-temperature thermal treatment.
The porous Si oxide precursors may be synthesized via the conventional solgel
processes. Porous Si particles with unique pore structures, such as hollow interior
and ordered mesoporosity, may be obtained from Si oxides having the same pore
structures which are achieved by using proper templates.
The third method is the template process (T), where Si is deposited, by either
chemical vapor deposition or solution chemistry, on SiO2 or other template materials, and the templates are subsequently removed to produce porous Si (see
handbook chapter Routes of Formation for Porous Silicon). Anodic etching
method (AE) has been adopted to produce porous Si surface layers/film on Si wafer
(chapter Porous Silicon Formation by Anodization). Finally, electro-spraying
(ES) is used for making SiC porous composite particles.
To form the LIB anode from Si or Si-containing particles, the particles along
with conductive additives, typically acetylene black and graphite flakes, and
polymer binder are dispersed in an solvent to make slurry mixture. The slurry is
then casted on to a metal (Cu for anode) foil, which serves as current collector, and
finally dried to form the active layer. The charge storage capacity, expressed in
terms of mAh/g, of the electrochemical active material, is measured in a half-cell
configuration, where the Si-containing electrode is subjected to electrochemical
970
N.-L. Wu
1.2
1.0
0.8
0.6
de-lithiation
0.4
lithiation
0.2
0.0
200
400
600
800
Capacity (mAh/g)
1000
971
Conclusions
Significant advancement in overcoming the volume expansion problem of Si anode
has been demonstrated in recent years by adopting nanostructured porous Si
materials. Porous Si particulate materials can easily be incorporated into existing
slurry-based coating process for making thick (a few tens m) electrodes for
practical applications. This is an important advantage over the Si nanotube/
wire-type electrodes (Cui et al. 2009), where the Si nanotube/wires are grown
972
N.-L. Wu
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Porous Silicon Layers for Explosive Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Types of Oxidants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Explosive Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Long-Term Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
New Developments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
976
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Abstract
975
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M. duPlessis
Introduction
With the scaling down of silicon technology feature sizes, more functionality can be
integrated onto a silicon chip, leading to the More than Moore concept. The
porous silicon technology opened the door to a number of new novel applications,
one of which is porous silicon being used as an energetic material. The importance
of particle technology as an integral part of energetic materials design is well
documented (Teipel and Mikonsaari 2004), as well as the influence of particle
size on reactions of energetic materials. Using porous silicon significantly increases
the oxidation reaction rates which are crucial for explosive reactions, since the
spacing between silicon and oxidizing atoms is at the atomic scale (Clement
et al. 2005). Nanoporous silicon filled with an oxidizer is a promising energetic
material which is compatible with silicon process technology, especially for incorporation into semiconductor circuitry. The first reference to porous silicon explosive behavior was in 1992 when it was reported (McCord et al. 1992) that a flash of
light and an audible pop could be observed when concentrated HNO3 was dropped
on the surface of dry porous silicon. Microscale silicon dimensions were studied in
1998 as an integral part of pyrotechnic compositions which burn mainly via solidsolid reactions (Brown et al. 1998). It was found that for silicon particles ranging
from 1 to 2.6 m radius, the maximum burning rate scales inversely with the silicon
particle radius in the Si/Pb3O4 system, reaching a value of 260 mm/s at 1 m silicon
particle radius. It was shown that at the smaller particle sizes, there are more contact
points between the silicon and the oxidant, thus increasing the burning rates. In
2001, nano-explosions were accomplished at cryogenic temperatures after filling
the pores of hydrogen-terminated porous silicon with condensed or liquid oxygen
(Kovalev et al. 2001). A major breakthrough was reported in 2002 of a nanoexplosion in porous silicon filled with a solid-state oxidant at room temperature
(Mikulec et al. 2002). Applying heat to the device resulted in a strong exothermic
reaction.
977
Type
p-type
p-type
p-type
p-type
p-type
Resistivity
(-cm)
10 310
0.20.3
110
36
120
Current density
2070 mA/cm2
76.5 mA/cm2
20 mA/cm2
22.5 mA/cm2
Galvanic
Electrolyte HF/ethanol
1:1 (50 % HF)
1.5:1 (50 % HF)
1:1 (25 % HF)
1:1 (40 % HF)
3:1 (49 % HF) and
2.4 % vol 30 % H2O2
Porosity (%)
4070
65
55.9
6269
Thickness (m)
57
40
15
6595
applications. It is evident that a wide range of etch parameters can be used, with
silicon resistivities ranging from 1 m-cm to 20 -cm and current densities
ranging from 20 to 76.5 mA/cm2. The porosities are generally higher than 60 %,
and the pore sizes vary for most applications between 2 and 15 nm. It was reported
(Clement et al. 2005) that the highest energy yield of the explosive reaction was
assured when a stoichiometric ratio of SiX2, where X is oxygen or sulfur, for
example, could be realized. This was only possible for porous layer porosities in
the range of 70 % for most oxidizers.
In Table 1, mention is made of a very interesting development of late, namely,
fabricating porous silicon layers using a galvanic etching approach that does not
require an external power supply (Becker et al. 2010). In the presence of a chemical
oxidant such as hydrogen peroxide (H2O2) in the HF/ethanol electrolyte, a noble
metal such as platinum or gold directly deposited on silicon can serve as a cathode,
while the silicon itself acts as the anode to form a galvanic cell that enables Si
etching without the need for an external current source. Chapter Porous Silicon
Formation by Galvanic Etching of this handbook reviews this approach. In an
effort to produce low-cost nanostructured porous silicon, a process has also been
developed where porous silicon can be formed from metallurgical grade silicon
powders through a chemical stain etching process (Subramanian et al. 2008). The
etching of the silicon powder, with silicon particles ranging in size from 4 to 11 m,
in a nitric acid-hydrofluoric acid mixture creates a network of nanocrystals only
45 nm in size. Chapter Porous Silicon Formation by Stain Etching of this
handbook covers this fabrication route.
978
M. duPlessis
Types of Oxidants
Several types of oxidants have been utilized in nano-explosive devices. Detailed
investigation into the properties of a range of oxidants (Clement et al. 2005)
showed that the perchlorates were much more efficient for energetic explosions
than the nitrates. Most of the oxidizers in use are available in a powder format,
and the simplest technique to impregnate the pores is to fill the pores from a
solution containing the oxidizer. Due to the organophilic surface nature of the
porous silicon, water does not penetrate the pores, and another solvent has to be
used. Methanol and ethanol are good solvents, and acetone can also be used in
some instances. A problem to overcome is the fact that oxidizers solvable in
organic liquids are always hygroscopic. Some of the oxidizers investigated are
summarized in Table 3, and the most promising for explosive interaction are
marked in bold.
A typical procedure to fill the pores with an oxidant was described (Becker
et al. 2010) as follows: The oxidizer (preferably NaClO4) was dissolved in either
methanol or anhydrous ethanol. The oxidizers were applied by dropping a few
NaClO41H2O
KClO4
Nitrates
Ca(NO3)24H2O
NH4NO3
KNO3
Others
Sulfur
Solvent
(solubility)
Me (237 g/100 g)
Et (166 g/100 g)
Me (6 g/100 g)
Ac (>6 g/100 g)
Me (182 g/100 g)
Et (152 g/100 g)
Ac (137 g/100 g)
Me (~181 g/100 g)
Et (<181 g/100 g)
Me (<1.7 g/100 g)
Et (<1.7 g/100 g)
Ac (<1.7 g/100 g)
Me (>54 g/100 g)
Et (54 g/100 g)
Me (17 g/100 g)
Et (4 g/100 g)
Remarks
Strongly hygroscopic, but very efficient
Does not stay in pores; weaker reaction, lesser
oxygen yield due to water production
Does not stay in the pores, takes a while to come to
the surface
Less hygroscopic and stays inside the pores
Not solvable in any common solvent
Strongly hygroscopic
Does not stay inside the pores
Bad solubility, therefore no reaction
CS2 (good)
979
drops of the oxidizer solution with a pipette directly on the porous silicon surface.
The solution was dried in a humidity-controlled box flooded with N2 gas.
Explosive Properties
The explosive responses shown in Fig. 1 are indicative of the relative energies
released by three different oxidants, with the sodium perchlorate explosion significantly more energetic than the oxidants gadolinium nitrate and sulfur (du Plessis
2007). It was demonstrated that a pore size in the region of 34 nm was optimal for
devices using sodium perchlorate as oxidant (du Plessis and Conradie 2006).
Another study concluded that a pore size of 11.8 nm was optimal for the oxidant
aluminum nitrate (Plummer et al. 2008).
Oxidants can be ignited thermally, electrically, or optically. In Table 4, the
experimentally determined initiation temperatures for some common oxidizers
are given.
Electrical ignition utilizes a hot wire or heating bridge element in close contact
with the oxidizer. Hot wires deposited directly on the porous silicon make use of the
much lower thermal conductance of the porous silicon. The first monolithically
integrated electronic initiator was reported in 2009 (Currano and Churaman 2009).
NaCLO4
Gd(NO3)3
10 cm
Sulphur
Ca(ClO4)2 ( C)
185210
NaClO4 ( C)
308337
313
Sulfur ( C)
239267
261
Gd
(NO3)3 ( C)
243
225
980
M. duPlessis
981
Long-Term Stability
A relationship has been demonstrated between the decrease in the energy intensity
of the explosion of porous silicon layers after storage and the loss of hydrogen in the
course of storage (Lazaruk et al. 2007). To achieve long-term stability, the porous
silicon surfaces must be stabilized. This can be achieved by thermal annealing of
the porous silicon sample in an oxygen atmosphere below 250 C (Clement
et al. 2005), when the oxygen is mainly back bonded to surface silicon atoms,
while the hydrogen atoms covering the surface silicon atoms remain unaffected. A
process step to ensure a complete coverage of hydrogen atoms at the silicon surface
was proposed (Koch and Clement 2007), namely, that the freshly electrochemically
etched porous silicon be dipped in a solution of HF and ethanol. This will remove
the thin oxygen layer formed after exposure to air and re-saturate the dangling
bonds at the surface with hydrogen. The closed hydrogen cover was stable and the
oxygen back bonded during the low-temperature oxygen anneal.
In recent studies on the combustion performance of silicon-based nanoenergetic
composites (Thiruvengadathan et al. 2012) and the explosive composite of porous
silicon and sodium perchlorate (Becker et al. 2010), the need to passivate the silicon
surface with hydrogen was clearly demonstrated.
New Developments
In an effort to analyze the explosion and combustion of nanostructured silicon in the
presence and absence of hydrogen on its surface, special attention was paid to the
behavior of spherical plasma structures formed during these processes (Lazarouk
et al. 2006). The explosion and combustion of porous silicon were observed to be
accompanied by the formation of a luminous ball with a diameter up to several tens
of centimeters. The size of the luminous flash was maximal for samples with a high
content of hydrogen on the surface of the porous silicon. This study led to a
hypothesis to explain the appearance and development of the natural phenomenon
of ball lightning caused by small silicon particles covered with hydrogen atoms. A
subsequent study (Ito and Cappelli 2012) confirmed the presence of a silicon
nanoparticle network of high porosity within the fireballs. Since the mechanism
responsible for the creation of ball lightning during atmospheric lightning strikes in
nature is still the subject of ongoing debate, the effects observed during the
combustion of porous silicon devices may lead to new insights.
Applications
The emerging technology of porous silicon explosives may find a number of
applications. An initial application proposed was using gadolinium nitrate porous
silicon devices as the excitation source, but also as the matrix for the analyte, in
atomic emission spectroscopy analysis (Mikulec et al. 2002). An airbag initiator for
982
M. duPlessis
the automotive industry was also developed (Clement et al. 2005), and nanoexplosive devices as fully integrated electronic detonators to be used as a primer
for secondary explosives in the mining industry were also envisaged (du Plessis and
Conradie 2006). Nano-explosive devices can also be used as a source of energy for
silicon micro actuators (Lazaruk et al. 2007). The integration of nano-explosive
porous silicon devices with a MEMS sensor has been demonstrated (Currano and
Churaman 2009), and the first report of nano-explosive devices propelling miniature mechanical devices, for example, microrobots, was reported in 2012
(Churaman et al. 2012).
Conclusion
Since the 2002 discovery of nano-explosive devices using solid-state oxidants in
porous silicon at room temperature, the technology has reached the stage where
several applications are considered. Issues of interest are the cost-effectiveness of
fabrication, future integration with CMOS technology, the long-term stability, and
the sensitivity to electrostatic discharge.
References
Becker CR, Currano LJ, Churaman WA, Stoldt CR (2010) Thermal analysis of the exothermic
reaction between galvanic porous silicon and sodium perchlorate. Appl Mater Interfaces 2
(11):29983003
Becker CR, Apperson S, Morris CJ, Gangopadhyay S, Currano LJ, Churaman WA, Stoldt CR
(2011) Galvanic porous silicon composites for high-velocity nanoenergetics. Nano Lett
11:803807
Brown ME, Taylor SJ, Tribelhorn MJ (1998) Fuel-oxidant particle contact in binary pyrotechnic
reactions. Propell Explos Pyrotech 23:320327
Churaman W, Currano L, Singh AK, Rai US, Dubey M, Amirtharaj P, Ray PC (2008) Understanding the high energetic behavior of nano-energetic porous silicon. Chem Phys Lett
464:198201
Churaman WA, Becker CR, Metcalfe GD, Hanrahan BM, Currano LJ, Stoldt CR (2010a) Optical
initiation of nanoporous energetic silicon for safing and arming technologies. Proc SPIE
7795:779506(19)
Churaman W, Currano L, Becker C (2010b) Initiation and reaction tuning of nanoporous energetic
silicon. J Phys Chem Solid 71(2):6974
Churaman WA, Currano LJ, Morris CJ, Rajkowski JE, Bergbreiter S (2012) The first launch of an
autonomous thrust-driven microrobot using nanoporous energetic silicon. IEEE J
Microelectromech Syst 21(1):198205
Clement D, Diener J, Kovalev D (2004) Explosive porous silicon from laboratory accident to
industrial application. In: Proceedings of the 35th international conference of Institut
Chemische Technologie (ICT), Energetic materials structure and properties, Karlsruhe,
29 Jun2 Jul 2004, pp 5.15.11
Clement D, Diener J, Gross E, K
unzner N, Timoshenko VY, Kovalev D (2005) Highly explosive
nanosilicon-based composite materials. Phys Status Solidi A 202(8):13571364
Currano LJ, Churaman WA (2009) Energetic nanoporous silicon devices. IEEE J
Microelectromech Syst 18(4):799807
983
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Silicon in the Environment and as a Trace Human Nutrient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Silicon Levels in Food, Common Dietary Intake, and Excretion . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Silicon Compounds as Food Additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Silicic Acid and Osteoporosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Development of Porous Silicon as a Food Additive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nutrient Protection and Controlled Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Concluding Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
986
987
987
988
989
990
992
994
994
Abstract
Functional foods are often described as those that can have a positive effect on
health beyond basic nutrition. Examples include cholesterol-lowering oatmeal,
bacteria-loaded yogurt for gut health, and iodine-fortified bread for prevention of
thyroid disease. There is growing evidence that orthosilicic acid, the biodegradation product of porous silicon, can have a positive contribution to optimizing
bone health. The relevant nutritional literature on silicic acid and trials related to
osteoporosis are collated and discussed. Silica microparticles (and inadvertently
nanoparticles) have been used for decades as an approved food additive.
Preliminary studies have shown that porous silicon has high chemical stability
in many stored foodstuffs and dissolves in intestinal fluid faster than in gastric
fluid and that the taste and mouthfeel of oxidized porous silicon microparticles
can be acceptable. The potential uses of mesoporous silicon or silica particles in
both protecting and raising bioavailability of ingested high-value nutrients are
L. Canham (*)
pSiMedica Ltd., Malvern Hills Science Park, Malvern, Worcester, UK
e-mail: lcanham@psivida.com
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_101
985
986
L. Canham
analyzed. Despite its technical potential, inexpensive and very scalable fabrication routes are required if porous silicon is to have significant uptake by the food
industry.
Introduction
Let food be thy medicine and let medicine be thy food (Hippocrates 431 BC).
Some 2,500 years later, many would agree with this tenet, provided that the food
remains tasty. It is established that a varied and healthy diet can considerably
reduce the risk of disease, and the 1970s saw the upsurge of natural and organic
produce (examples in Fig. 1). From the 1980s onwards, we have had low and
light foods with less calories, salt, sugar, or fat. However, many consumers today
struggle to meet dietary guidelines with regard vegetable, fruit, fish, and unrefined
grains. Instead they have opted for healthier versions of their favorite products to
help prevent specific nutrient deficiency or lower cholesterol, for example. This is
why there are also a growing range of new products called functional foods
(Salminen et al. 1998; Katan and de Roos 2004; Siro et al. 2008), nutraceuticals,
or novel foods (examples in Fig. 1). This review attempts to justify why, and in
what ways, porous silicon could play a role in this area. It starts by discussing how
much silicon is in the human body, in what form, and its potential roles as a trace
element. The long-term use of silica by the food industry is then highlighted,
commenting on relevant chronic oral toxicity studies. Preliminary studies on the
viability of porous silicon to become a novel food additive are then reviewed.
Finally, the role of both mesoporous silica and silicon in protecting key nutrients
during food processing and storage is compared and contrasted. Both carrier
matrices could also improve the oral bioavailability of hydrophobic nutrients, in
Fig. 1 Natural organic food and synthetic functional food. According to many definitions, some
unmodified fruit and vegetables represent the simplest form of functional foods as they are already
rich in physiologically active components
987
988
L. Canham
levels. Of the beverages studied, beer, a macerated whole-grain cereal product, had
the highest levels, while drinking water was a variable source with some mineral
waters relatively high in silicon.
Orthosilicic acid is the most readily absorbed form of silicon/silicate in humans
(Jugdaosingh et al. 2002). Plants take up orthosilicic acid from the soil, which is
transported through the plant in this form and is then mostly deposited in cell
lumina and walls as solid amorphous silica deposits often known as phytoliths.
Therefore, in plants and plant-based foods, silicon is present as fairly insoluble
phytolithic silica, but intestinal uptake proceeds following luminal hydrolysis to
orthosilicic acid.
There is also a paucity of data on the dietary silicon intake of humans, but
estimates typically lie in the 2050 mg/day range for Western populations
(Bowen and Peggs 1984; Pennington 1991) and 140204 mg/day in China and
India where plant-based foods predominate in the diet (Jugdaosingh 2007).
Bioavailability of this dietary silicon will depend on its chemical form and
probably also the food matrix (Van Dyck et al. 1999; Sripanyakorn et al. 2009).
The main route of excretion for silicon is in urine via the kidneys, but feces also
contribute (Pruksa et al. 2014). Silicic acid removal is very efficient: with surplus
blood levels falling back to equilibrium within a few hours (Popplewell
et al. 1998). Only for dialysis patients is there evidence of systemic accumulation
(Gitelman et al. 1992).
Bulking agent
Clarifying agent in beverages
Anticaking agent in powders
Antifoaming agent
Enzyme substrate
Volatile retention
Flavor microencapsulate
Barrier layer for packaging
Viscosity control
989
Formula
a-SiO2
CaSiO3
MgSiO3
Mg2Si3O8.2H2O
Mg3(Si2O5)2(OH)2
E number
551
552
553a
Function(s)
Numerous
Optical scattering
Stabilizing
553b
Clarifying
NaAlSi2O8
CaAl2Si2O8
Al2SiO5
(CH3)3-Si-(OSi(CH3)2-)n- CH3
554
556
559
900
Glossing
Fluffing
Filtration
Antifoaming
990
L. Canham
The 2007 comprehensive review concluded that both the mechanisms of action
and essentiality for humans remain to be established (Jugdaosingh 2007). Both
2013 reviews concluded that more attention to this important nutrient by the
medical community was warranted (Price et al. 2013; Jurkic et al. 2013). Certainly,
if stronger evidence and understanding for essentiality does appear in the coming
years, it will provide a large impetus for a wide range of soluble silicon supplements
to be developed, including mesoporous silicon, optimized to deliver orthosilicic
acid at high bioavailability via the GI tract (Anderson et al. 2003).
991
Fig. 2 Silicon incorporation of foodstuffs for taste and mouthfeel trials: chocolate and chewing
gum. Milk chocolate impregnated with micronized metallurgical silicon using an industrial
process. The two darker brown slabs, with a hue similar to dark chocolate, contained 12 wt%
silicon. Chewing gum pellets blended with 10 wt% silica and 10 wt% silicon
employed to determine the taste threshold and taste descriptors in both water and
chewing gum base (Shabir et al. 2012). A variety of different food matrices can
generally be used for such testing (see Fig. 2). The gum-based experiments, for
example, found acceptable mouthfeel with d90 value of <12 um at 10 wt% loading.
Triangle testing (where the task is to identify (blind) one sample that is different
from the other two) of taste in water found that porous silicon particles were
detectable by 85 % of the panel at 1 mg/ml concentrations. In comparison, almost
98 % could detect copper at 0.2 mg/ml (Shabir et al. 2012). High concentrations of
porous silica gave a chalky taste; copper salt had a very strong metallic taste.
Solid silicon was also perceived as metallic by the supertasters of the panel but
not oxidized porous silicon. These preliminary findings are encouraging with regard
likely consumer acceptability of silicon supplemented foods and beverages.
Aside from shelf life issues, oral toxicology, taste, and mouthfeel, a further topic
to consider for porous silicon usage in food is its brown powder color (see handbook
chapter Color of Porous Silicon). Silicon incorporation in a foodstuff should
ideally not change its color significantly. One can choose foodstuffs that are already
brown (e.g., chocolate, bread, coffee, cereals, soup powder, pasta, etc.) but often,
992
L. Canham
the color of the porous silicon may have to be modified. This has been achieved
using impregnation of a variety of nutrient pigments (Canham et al 2010). An
example is beta-carotene for color matching in orange juice suspensions.
A final key issue for the food industry is the cost of any new additive (Canham
2007; Batchelor et al. 2012). Although metallurgical grade silicon is available at
99 % purity and the ton level at a few $/kg, stain etching it to 80 % porosity can still
be too expensive a process for many food uses. In this regard, biogenic silica
reduction looks a much more viable process here. Conceptually, the ability to
convert a food waste product such as rice husk, into a functional food additive,
appears very attractive (see handbook chapter Porous Silicon Formation by
Porous Silica Reduction). If the desired powder hue can then also be achieved
with vegetable or fruit extract impregnation, then a near natural additive is
achieved.
The next topic addressed here is the current prime food manufacturer motivation
for exploring the use of mesoporous silicon in food: protection of established
nutrients. This remains a prevailing issue for functional foods, irrespective of
whether or not the degradation product of porous silicon becomes accepted as an
essential nutrient in its own right.
993
Table 2 External factors influencing vitamin stability (Adapted from Hoffmann (2005))
Vitamin
A (retinol)
B2 (riboflavin)
B6 (pyridoxine)
B9 (folic acid)
B12 (cobalamin)
C (ascorbic acid)
E (tocopherol)
K (phylloquinone)
Heat
xx
0
0
0
0
0
x
0
Oxidizing
agent
xx
0
0
xx
0
xx
0
0
Reducing
agent
0
x
0
xx
xx
0
0
xx
Humidity
0
0
0
0
x
xx
x
x
Light
xx
xx
x
x
x
0
x
x
pH
(acid)
x
0
x
x
xx
0
x
xx
pH
(alkali)
0
xx
x
x
xx
x
x
xx
Theoretical
loading (wt%)
20
22
41
73
Experimental loading
(wt%) (gravimetric data)
14
17
38
70
Experimental
loading (wt%)
(extraction & HPLC data)
10
13
31
65
Rabute 1997; Morris et al. 2001). Why use porous silicon rather than porous silica?
Porous silicon has very different mechanical and optical properties. One key
differentiator, for example, is the much higher degree of UV light protection offered
by a silicon matrix compared to a silica one. Table 2 entries for light sensitivity
would then suggest that retinol and riboflavin would be the most promising vitamins for mesoporous silicon entrapment in this regard. Vitamin A is a particularly
challenging nutrient with regard stabilization (Loveday and Singh 2008).
With mesoporous materials (both silica and silicon), one can provide
nanoentrapment of nutrients, as opposed to microencapsulation. This can provide
not only protection from environmental parameters (see Table 2) but also bioavailability improvements for hydrophobic nutrients (Canham 2007). Nutrients loaded
to date in mesoporous silicon include vitamin A, beta-carotene, vitamin E, fish oils,
lycopene, coenzyme Q10, and curcumin. Table 3 presents an example of loading
data for vitamin E, with analysis by two techniques. Very high nutrient loading
levels are achievable (6570 wt%) for high porosity material, and the pore volume
fill factors peaked around 90 % or higher for the highest porosity.
Table 4 summarizes controlled release studies of nutrients, virtually all of which
have utilized silica to date. Future studies using mesoporous silicon should use
mesoporous silica as controls.
Research activity on drug delivery using mesoporous materials currently far
exceeds that on nutrient delivery (Bernardos and Kourimska 2013). The widespread
994
L. Canham
Table 4 Nutrient entrapment and release studies in mesoporous silica and mesoporous silicon
Nutrient
Vitamin E
Carrier matrix
Silica
Vitamin E
Vitamin B1
Vitamin B2
Curcumin
Vitamin B3
Menthol
Vitamin C
Vitamin B9
Silica
Silica
Silica
Silica
Silica
Silica
Silica
Silicon
Motivation
Protection & controlled
migration in packaging
Optimizing adsorption
Controlled release
pH-gated release
Controlled release
pH-gated release
Sustained release
Controlled release
Controlled release
Example publication
Heirlings et al. (2004)
Chandrasekar et al. (2005)
Wu et al. (2007)
Bernados (2008)
Clifford et al. (2008)
Kapoor (2010)
Zhang (2012)
Rashidi (2013)
Haidary et al. (2013)
Concluding Remarks
Research on the uses of porous silicon as a food additive is in its infancy, whereas
nanostructured silica is both approved and heavily utilized by the food industry.
Preliminary work described here on mesoporous silicon has briefly covered issues
such as material stability in food, oral toxicology, taste, mouthfeel, color, and cost.
Opportunities exist for both high-value nutrient protection and bioavailability
enhancement. In contrast, the use of mesoporous silicon as a filtration adsorbent
for functional food ingredients does not look viable. Continued studies on the
biological role of orthosilicic acid in humans are very important to this nutritional
field. If silicon becomes an approved essential nutrient, with an RDA, then a major
expansion of the silicon supplement market would seem inevitable.
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of partially porous silicon wafers under simulated physiological conditions. Phys Stat Solidi A
197(2):331335
Arumugam MQ, Ireland DC, Brooks RA, Rushton N, Bonfield W (2006) The effect of orthosilicic
acid on collagen type 1, alkaline phosphatase and osteocalcin mRNA expression in human
bone-derived osteoblasts in vitro. Bioceramics 18 (12) Key Engn Mater 309311: 121124
995
Batchelor L, Loni A, Canham LT, Hasan M, Coffer JL (2012) Manufacture of mesoporous silicon
from living plants and agricultural waste: an environmentally friendly and scalable process.
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Bernados A, Aznar E, Coll C, Martinez-Menez R, Barat JM, Marcos MD, Sancenon F, Benito A,
Soto J (2008) Controlled release of vitamin B using mesoporous materials functionalized with
amine-bearing gate-like scaffoldings. J Control Release 131:181189
Bernardos A, Kourimska L (2013) Applications of mesoporous silica materials in food a review.
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Bowen HJM, Peggs A (1984) Determination of the silicon content of foods. J Sci Food Agr
35:12251229
Brady R, Woonton B, Gee ML, OConnor AJ (2007) Hierarchical mesoporous silica materials for
separation of functional food ingredients a review. Innov Food Sci Emer Technol 9(2):
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multifunctional Dentifrice (Toothpaste) Abrasive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sunscreens and Bronzers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foundation and Makeup Additive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Anti-aging Formulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Concluding Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1000
1001
1003
1004
1005
1006
1006
Abstract
Porous silicon particles could be utilized in a variety of consumer care applications if their cost of manufacture becomes low enough. Silica and porous silica
are already widely used by the toothpaste and cosmetic industries, and porous
silicon offers superior mechanical properties for teeth cleaning and very different optical properties for cosmetics. Partial thermal oxidation has been used
to improve shelf life in liquid formulations and to match brown skin tones.
Preliminary mouthfeel testing for oral hygiene products has been carried out,
but formalized skin-feel testing and optimization is required for numerous
dermatological products. Product examples discussed include multifunctional
dentifrice abrasives, sunscreens, bronzers, foundation and makeup additive, and
anti-aging formulations.
L. Canham (*)
pSiMedica Ltd., Malvern Hills Science Park, Malvern, Worcester, UK
e-mail: lcanham@psivida.com
# Springer International Publishing Switzerland 2014
L. Canham (ed.), Handbook of Porous Silicon,
DOI 10.1007/978-3-319-05744-6_102
999
1000
L. Canham
Introduction
Poor oral health may have a profound effect on general health but also a major
impact on peoples daily lives and well-being. Dental caries remains the most
common disease worldwide and more than 500 million people utilize fluoride
toothpaste worldwide (Peterson et al. 2005; Goldman et al. 2008). Modern toothpaste formulations are surprisingly complex with abrasives, fluoride, detergent,
humectant, thickener, preservative, flavoring agent, sweetener, and pigments,
among other ingredients.
Cosmetics can have a profound effect on peoples well-being and self-esteem.
The growth of cosmeceuticals (Bissett 2009), oral cosmetics such as tooth whitening (Joiner 2004, 2006; Goldberg et al. 2010), and novel oral delivery forms for
APIs has blurred the boundaries between oral hygiene, cosmetics, and pharmaceutical science (see Fig. 1). It is in these interfacial regions where there could be most
potential for porous silicon.
Experiments with model porous silicon powders and membranes prepared by
anodization are summarized in this review. Although such studies have shown the
potential of porosified silicon in selected applications, these cosmetic tests will
need to be repeated with less expensive forms, such as those derived from biogenic
silicas (Batchelor et al. 2012), if the promising technical effects seen are to be
translated into commercial products. The creation of cosmetic-grade porous silicon
from plants looks particularly attractive, since there is great consumer interest in
botanically derived actives and formulations.
PHARMACEUTICS
ORAL HYGIENE
Cf. Toothpaste, mouthwash,
dental floss, tooth whiteners.....
COSMETICS
Cf. Foundation, make-up, lipstick
bronzer, sunscreen, nail varnish,
mascara, moisturiser, face scrub,
aftershave, shampoo....
Fig. 1 Potential application areas for multifunctional porous silicon at the interfaces between oral
hygiene, cosmetics, and pharmaceutics
1001
Table 1 Comparison of
the relative hardness of
tooth components with
selected inorganic
materials including
nonporous silicon
Material
Diamond
Alumina
Silica (nonporous)
Silicon (nonporous)
Apatite (tooth enamel)
Dentin
Kaolin
Talc
1002
L. Canham
Table 2 Commercial toothpaste formulations pH variation. All brands shown with the exception of Original Coolmint contain silica powders for their thickening and abrasive properties
Toothpaste brand
Roche P&J (children)
Colgate Total, Sensodyne Total, Crest Complete, Macleans Milk Teeth (children)
Original Coolmint
Clinomyn (smokers)
pH (paste)
6.1
6.66.8
8.9
9.1
1003
A second example are the antibacterial and antifungal agents like triclosan (see
Wang et al. 2010 and the handbook chapter Melt Intrusion in Porous Silicon).
Another would be flavoring agents. For all these uses, efficient retention of porous
silicon in the mouth is perhaps the major challenge to achieving sustained delivery.
Its apatite-inducing bioactivity (Canham et al. 1997; Pietak et al. 2007) could be
very relevant here in enabling durable adhesion of nanoparticles or microparticles to
teeth. Another option would be to apply mucoadhesive coatings to the fluoride-loaded
particles (see handbook chapter Functional Coatings of Porous Silicon).
Titania
White
4.3
2.9
3.2
106
103
Zinc oxide
White
5.6
2.0
3.3
106
105
Silicon
Dark gray
2.3
3.5
1.1
106
105
1004
L. Canham
Fig. 2 Bronzer product examples. Increasingly, such self-tan formulations are incorporating
sunscreens
1005
Fig. 3 Artificial sebum (Stefaniak and Harvey 2006) uptake capacity in mesoporous silicon (Lee
et al., 2009, Preliminary study of mesoporous silicon capacity to adsorb skin sebum, Intrinsiq
Materials Ltd TM0902, unpublished report). From left to right: dry mesoporous silicon
(80 % porosity), sebum volume that can be adsorbed prior to wet point, sebum adsorbed powder.
Note how the volume of powder has not reduced appreciably that would signify skeleton collapse
Anti-aging Formulations
The anti-aging market sector of facial cosmetics is a very large and dynamic one
with high value products (Mintel 2011). There are a number of light-sensitive
ingredients that could be protected when entrapped within mesoporous silicon,
and formulations are applied to the skin. Some data showing protection of retinol
is provided as an example.
Retinol, the dermatologically active form of vitamin A, is extensively used by
the cosmetic industry for anti-aging formulations but is very sensitive to ultraviolet
radiation, thereby drastically reducing its shelf life. Over the past several years,
various carriers or formulations have been developed to improve the stability and
bioavailability of the retinoids and have included entrapment in silica particles (Lee
et al. 2001; Hwang et al. 2005), chitosan nanoparticles (Kim et al. 2006), and solid
lipid nanoparticles (Jenning et al. 2000). Most of these methods however have not
been that successful, and the long-term stability of retinoids against light, oxygen,
and heat is often still compromised.
A model porous silicon membrane structure was utilized to study the extent of light
protection for this active. The retinol-loaded silicon membrane was placed under a
long-wave UV lamp (7 W cm 2 365 nm light at 15 cm in air at 40 5 C for 1 h).
The control sample (covered with aluminum foil) served to protect the membrane
from UV light and to a limited extent reflected the heat away. The absorbance scans
are shown in Fig. 4. It is evident that the impregnated retinol has avoided the drastic
UV-induced degradation that the free retinol has undergone. A comparison of
curves A with C and D shows that the reduction in peak height still observed is
1006
L. Canham
Fig. 4 UV Absorption scans of free retinol and retinol entrapped within mesoporous silicon
(Skaria, 2009, Photoprotection of retinol in porous silicon, Intrinsiq Materials Ltd report,
unpublished). (A) Undegraded, (B) free retinol degraded by long-wave UV light, (C) retinolloaded pSi membrane exposed to UV light, (D) retinol-loaded pSi membrane covered with
aluminum foil and exposed to UV light
dominated by thermal and oxidative effects, not light. Porous silicon would appear
to have significant potential in protecting light-sensitive cosmetic ingredients.
In addition, photoluminescent particles are utilized in anti-ageing formulations as
optical brightness (Cassin and Simonnet 2006; Gelloz et al. 2012).
Concluding Remarks
Use of mesoporous silicon as an effective toothpaste abrasive exploits its highly
tunable hardness and relatively high strength compared to silica. Remaining challenges are its cost of manufacture and color manipulation. Controlled delivery
opportunities exist in oral hygiene, but particle adhesion to teeth or other oral
surfaces needs to be quantified and optimized.
A number of potential cosmetic application examples have also been presented.
These use primarily the UV absorption, adsorption capacity, and/or controlled
release via biodegradability on the skin.
References
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1007
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from living plants and agricultural waste: an environmentally friendly and scalable process.
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Canham LT (2006) Oral hygiene compositions. International Patent Application WO2006111761
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20030170280 A1
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Patent Application WO 2010/038068
Canham LT et al (1997) Calcium phosphate nucleation on porous silicon: factors influencing
kinetics in acellular body fluids. Thin Solid Films 297:304307
Cassin G, Simonnet JT (2006) Cosmetic compostions comprising photoluminesent nano particles
and atleast one rare earth metal. LOreal International Patent W02006/054202
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glass ionomer cement used for orthodontic bonding. J Dent 26(56):533538
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Pietak AM, Reid JW, Stott MJ, Sayer M (2007) Silicon substitution in the calcium phosphate
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11(4):576579
Index
A
Ab initio molecular orbital calculation, 475
Ablation, 526
Acoustic distributed Bragg reflectors
(ADBRs), 840
Acoustic microscopy, 215, 420
Administration route, 910
Adsorbents, 734, 735
Affinity mass spectrometry, 876877
Ag-induced chemical etching, 950
Air drying, 560561
Alcohol, 180181
Alcohol-based surfactant, 17
Aluminium, 89
Amorphous drug, 452
Amplified spontaneous emission (ASE), 347
Anisotropy, 217218
Annealing, 264, 265
Anode etching (AE), 25, 949, 969
Anodization, 4, 1213, 130, 164, 165, 168,
264, 562
Anodization cells, 1314
Anti-ageing formulations, 1006
Antibacterial agents, 1003
Antifungal agents, 1003
Applications, 981982
of porosity, 139
Aqueous stability, 364365
Atmospheric pressure mass spectrometry,
872874
Atomic force microscopy (AFM), 417418
Attenuated total reflection (ATR), 477
Auger electron spectroscopy (AES), 464
B
Back-bond oxidation, 476
Back-side-illumination electrochemical
etching (BIEE), 781
1009
1010
Catalysis, 734735
Cell culture, 481
Centrifugation/filtration, 527
Characterization, 406, 409
Chemical colors, 259
Chemical composition, 463
Chemical etching, 2324, 36
Chemical instability, 410
Chemical oxidation, 362363
Chemical oxidizer, 17
Clinical trials, 904905
Colloidal lithography, 543, 545547
Colorimetric sensors, 256
Color matching, 260, 992
Composites, 203
structures, 914
Concentrated hydrofluoric acid, 129
Consumer care, 735
Controlled release, 992994
Coplanar waveguides (CPW), 744
Cosmetics, 735, 737
Coulomb blockade, 266, 273, 276
Coulombic efficiency, 970
Coulombic forces, 666667
Covalent chemistry, 358
Crystalline drug, 452
Crystallography, 104
Curie-paramagnetism, 283
Cytotoxicity, 383384
D
2D arrays of colloidal spheres formation, 543
Data evaluation, 232236
DC conductivity, 265, 271
Dealloying, 6
Defects, 265, 267268
Degradation products, 916
Degree of anodisation, 12
Density-functional theory (DFT), 500, 640
Dental caries, 1000
Dentifrice (Toothpaste) abrasive, 10011003
Dermatological formulations, 1003
Desorption/ionization mechanism, 871
Desorption/ionization on silicon, (DIOS),
891892
Diagnostics, 735, 737738
Diamagnetic materials, 282
Diamagnetism, 281283
of silicon and porous silicon, 283284
Dielectric mismatch effect, 641
Dietary intake and excretion, 987988
Differential scanning calorimetry (DSC), 450
Index
Differential thermal analysis (DTA), 450
Diffraction, 825826
Diffusion, 222224
Direct hydrogen fuel cells (DHFC), 958
Direct imprinting of porous substrates (DIPS),
552, 554, 556
Disordered layer, 451
Dispersibility, 527
Dispersions, 191
Displacement deposition, 631632
Doping, 179, 501502
Dosimetry, 339343
Double electrochemical cell, 14
2D oxidation, 590
Droplets, 666
Drug delivery, 388389, 909
Drug load, 452
Drying, 1415
techniques, 561
2D structure formation
of deposits, 633
and deposition control, 634
3D view of microphotoluminescence
(microPL) 419
E
Effective mass theory (EMT), 499
Effective medium approximation (EMA),
267, 273
Effective optical thickness (EOT), 860861
Effective reflectance, 948
Effect of metal, 176178
Effect of oxidizers, 174176
Effect of substrate, 179180
Efficiency, 684
Electrical contacts to PS, 706707
Electrical ignition, 979
Electrical sensors, 848
Electrical transport properties, 264265,
268, 270, 272273
anisotrophy, 272273
contact dependence, 265267
porosity dependence, 273274
temperature dependence, 265, 270272
voltage dependence, 265, 268270
Electric field, 180
Electrochemical etching (EE) technique,
25, 78, 948, 950
Electrochemical functionalization methods, 685
Electrochemical grafting, 367369
Electrochemical micromachining (ECM),
780783
Index
Electrochemical oxidation, 363
Electrochemical reaction, 689
Electro-coextrusion, 667
Electrode material, 19
Electrodeposition, 6, 290, 630
Electroencapsulation, 666668
Electrografting, 484
Electroless deposition (ELD), 178
Electroless etching, 2527
Electroless method deposition (EMD), 50
Electroless techniques, 316
Electroluminescence, 321329
Electrolyte resistivity, 109
Electron affinity, 68
Electronics, 735, 737
Electronic trap detection, 336337
Electron paramagnetic resonance (EPR)
spectroscopy, 932
Electron spin resonance (ESR), 640
Electrospinning, 191
Electrospraying (ES), 666, 969
Electrostatic forces, 666
1011
Ferromagnetic nanostructures, 289291
Ferromagnetism, 288289
Filtration, 735, 737
First-principles studies (FP), 500
Flavoring agents, 1003
Fluorescence quenching assay, 894895
Fluoride toothpaste, 1000
Food, 735, 737
additive, 992
Foundation, 10041005
Fourier transform infrared (FTIR)
spectroscopy, 369, 474
Fractal porosity, 407408
Fracture toughness, 217
Free carrier absorption (FCA), 346
Free-standing silicon nanocrystals, 673
Free-standing structures, 164
Freeze drying, 561
Fresh porous silicon, 236238
Full isolation by porous oxidized silicon
(FIPOS) technique, 574
Functional coatings, 647649
definiton, 647
functionalities and application, 649
methods, 648
spectroscopic and analytical techniques, 648
types, 649
Functional foods, 986
G
GaAs films, 584
Galvanic etching, 4, 2627, 129
GaN films, 584
Gas adsorption analysis, 436
Gas diffusion layers (GDL), 959, 962
Gas flow sensor, 760761
Gas and liquid doping, 639643
Gas sensors, 845
Ge epitaxy, 585
Gettering, 767, 950, 952
Glancing angle deposition, 6
Glitter, 257
Global processing, 716721
GMP manufacturing, 903
Gradient refractive index, 948
Grafting, 191
Gratings, 823
H
Hand-milling, 696
Hardness, 216217
1012
Health and safety, 1920
Hepatocellular carcinoma, 904
Heteroepitaxial film, 581
Heteroepitaxy, 582
Heterojunction, 268269, 946
Hierarchical porosity, 407
High-energy ball-milling (HEBM), 9697
High-performance bulk acoustic wave (BAW)
resonators, 840841
High resolution TEM (HRTEM), 414
High surface area, 129
High-value product, 4
High-volume products, 4
HNO3/HF vapor-etching, 76
Holographic methods, 829
Homoepitaxy, 572576, 585
applying ion assisted deposition, 575576
applying liquid phase epitaxy, 573
applying LPCVD, 572573
on non-reorganized porous Si, 574575
Homojunction, 946
Hopping, 266, 270271
Hot isostatic pressing (HIP) process, 98
Hydrofluoric acid (HF)-resistance test,
369370
Hydrogen peroxide, 174176
Hydrogen termination, 474
Hydrosilylation, 366, 485
Hydrothermal etching, 6
Hydrothermal treatment, 38
Hysteresis, 433
I
Ideality factor, 269
Immunocapture and MALDI
(iMALDI MS), 892
Immunoisolation, 938939
Impregnation, 203
Imprintable film fraction, 554
Imprintable patterns, 552
Imprint(ing), 552
Imprint depths, 554
Imprinted regions, 554
Industrial and academic activity, 735, 737
Infrared spectroscopy (IR), 474
Interface roughness, 148
Interferometric lithography, 810
Intravenous delivery, 912913
Intravitreal delivery, 913914
Intrinsic gettering (IG), 768
In vitro biodegradation, 396397
In vitro drug, 911
Index
In vitro testing, 933934
In vivo biodegradation, 397398
In vivo drug, 911
In vivo tests, 940
Ion irradiation, 511513
Iron oxide nanoparticles, 299
Irradiation, 506
J
Jet-milling, 701702
K
Kleimanns method, 725
L
Lactate dehydrogenase (LDH), 384
Lamor diamagnetism, 282
Landau diamagnetism, 282
Langevin diamagnetism, 282
Laser, 345
Layer transfer processes (LTP), 604
Lehmanns model, 108
Light-emitting diodes (LED), 323324
Liquid electrolyte, 322
Lithium, 89
Lithium-ion batteries (LIBs), 965
Lithography, 552, 556
Loaded/infiltrated porous Si, 427428
Local processing, 721726
Long term stability, 981
Lorentz microscopy, 459
Losses, 818
Low strength, 409
Low thermal conductivity, 409410
Luminescence, 418, 952
M
MACE porous nanowires properties, 182183
Macropore formation, 104
Macroporous, 266
silicon, 103110, 524, 590, 592, 594, 716
silicon deformations, 592594
silicon kinetics, 590591
silicon microstructures, 594596
Magnesiothermic fabrication, 86
Magnesiothermic reduction, 89, 969
Magnesium vapor, 88
Magnetic force microscope (MFM), 457458
Magnetic properties, 292294
Index
Magnetic remanence, 293
Magnetization, 460
Magneto-optical Kerr effect, 459
Magnetostatic energy, 292
Make-up additive, 10041005
Mask, 533
Mass-spectrometry detection, 871872
Mass spectrometry imaging (MSI), 874875
Matrix assisted laser desorption/ionization
mass spectrometry (MALDI), 892893
Mechanical properties, 214, 218, 561
Mechanochemical reduction, 6
Medical domain, 734735, 737
Melt gasification, 6
Melting, 452
Melt intrusion, 623626
calculation of payload, 624625
loading of free-standing flakes, 625626
loading of powders, 626
Mesenchymal cells (MSC), 490
Mesoporous, 130, 266, 272273
silicon, 116, 395, 405, 441, 524, 799
silicon film, 560
silicon layers, 258
silicon membranes, 259
structures, 165166
transport, 222
Metal-assisted chemical etching (MACE), 969
Metal-assisted etching (MAE), 27, 49, 58
applications, 58
Metal contacts, 950
Metal deposition, 632
Metal-insulator-metal (MIM) capacitor, 749
Metal particles, 50
Meyer-Neldel rule (MNR), 271
Micro-and nanostructure formation, 632
Microdevices, 800801
Micro-electro mechanical sytems (MEMS),
28, 958
Microencapsulation, 992
Micro-fuel cells, 958
Micro-hotplates, 759760
Micromachining, 165, 168
Micro-optics, 738
Microparticles, 556, 910
Microporous silicon, 133
Microsystems, 738, 798
Micro-total-analysis-systems
(micro-TAS), 798
Microwave processing, 526
Moderate-size biomolecules, detection and
recognition, 862
Modes, 816819
1013
Molecular beam epitaxy (MBE), 585
Molecular doping, 640
Molecular dynamics approach, 758
Monocrystalline, 512
Monte Carlo simulation, 758
Morphology of nanostructures, 173181
Multilayer porous silicon, 240242
Multiphoton microscopy, 420
Multiple internal reflection infrared
spectroscopy (MIR-FTIR), 477
N
Nanocrystals, 308
Nanoexplosions, 979980
Nanoindentation, 215
Nanomembranes, 164
Nanoparticles, 552, 910
Nanoporous, 266267, 271272, 274
Nanostructuration of thin films and surfaces,
543, 545547
Nanostructure-initiator mass spectrometry
(NIMS), 874
Near-field scanning optical microscopy
(NSOM), 419
Neuroblastoma cells, 490
Non-aqueous electrolytes, 16
Noncontact optical probing, 208
Non-imprinted regions, 554
Nuclear magnetic resonance (NMR), 222,
224, 227
cryoporometry, 116, 117, 123, 440442
Nutrient protection, 992994
O
OncoSilTM 906
3 method, 208
Optical gain, 346347, 350
in porous silicon, 350352
in silicone nanocrystals, 347
Optical microscopy, 816
Optical sensors, 849
Optical structures, 816
Optical waveguides, 816
Optics, 738
Optoelectronic functionality, 818
Optoelectronics, 738, 816
Optofluidic platform, 782
Oral delivery, 665, 910911
Oral health, 1000
Organophosphorus compounds (OPCs), 862
Oscillator strength, 500
1014
Osteoporosis, silicic acid and, 989990
Ottow process, 722, 724
Oxidants, 40
Oxidation, 483
Oxidation rate, 591
Oxidized porous Si (porous silicon), 238240,
250251
Oxidizers, 978
P
32
P, 902903
Pancreatic cancer, 902
Paramagnetic materials, 298299
Particles, 556
Passivation, 535
Patterned boundaries, 556
Patterned stamp, 554
Patterned structures, 556
Patterning, 157, 552, 554, 556
Pattern transfer, 532533
Pellicle cleaning ratio (PCR), 1001
Pentane, 561
Peptide, 911
Percolation, 272275
Phase-sensitive detection, 248
Phase state, 225227
Phase transitions, 449
Phonon transport, 209
Photochemical functionalization methods, 686
Photochemical reaction, 690
Photo-dissolution, 534535
Photodynamic therapy (PDT), 929, 933934
Photoelectrochemical etching, 25
Photo-electrodissolution, 533534
Photoetching, 4, 68
Photo-excitation process, 310
Photoirradiation, 507511
Photolithography, 532, 552
Photoluminescence (PL), 308, 338, 418, 950
Photoluminescence-based transducers, 859
Photoluminescence of porous silicon, 349
Photonic crystals, 256257
Photonic device, 761
Photooxidation, 509
Photoresist, 532
Photosensitization properties, 931932
Photothermal therapy (PTT), 930931, 935
Photovoltaics, 570572
pH-triggered delivery systems, 914
Planar inductors, 744, 747749
Index
Plastic deformation, 218
Polarizing elements, 249250
Polymer colloid, 542
Polymer composites for tissue engineering, 923
Polypyrrole (PPy), 614
Poole-Frenkel (PF) transport, 266270, 272
Poorly soluble drugs, 911
Pore diameter distribution, 202
Pore geometry, 116
Pore morphology, 449
Pore size, 118, 439446
Pore structure, 439
Pore volume, 135139, 432
Porosity, 1718, 135139, 147, 214, 216217
Porous multilayer, 154, 157159
depth homogeneity, 159160
fabrication, 154157
functionalization and stabilization, 158
problems in fabricating thick, 159
types, 157
Porous silicon (PSi), 15, 68, 208210,
263277, 288, 381, 435, 463468,
506, 582, 672, 788
in chip-based systems, 788
diode, 268270
formation, 8589
functionalities, 788
material epitaxy, 582
nanostructures-sensing concept, 860861
in brachytherapy, 901906
reduction, 89
scaffolds, 922923
substrates, 582, 584585
Porous silicon (PSi) templates, 613616,
618619
classes of, 613
dissolution of, 618619
filling, 614
materials infiltrated into, 616
polymer impregnation into, 615
Porous silicon based mass spectrometry,
869880
Porous silicon nanocomposites, 297303
biomedical applications, 302303
iron oxide nanoparticles, 299
magnetic behavior, 299302
paramagnetic materials, 298299
Porous silicon powders, 96100
compacting and consolidation of, 98100
mechanical synthesis of, 9698
positive aspects of, 100
Index
Porous Si-polymer composites, 188189
Post-anodization treatment, 717
Process variation, 18
Property, 204205
Property survey, 204
Prostate specific antigen (PSA), 889891
Protein, 911
Proximity gettering (PG), 768
Q
Quantum confinement, 264266, 274, 276
Quantum dot (QD), 274275
Quantum efficiency, 308
Quantum wells, 270
Quantum wire (QW), 274
Quasimonocrystalline silicon process
(QMS), 604
R
Radioactive dentin abrasion (RDA), 1001
Raman microscopy studies, 418
Reaction propagation velocity, 980
Reactive ion etching (RIE) technique, 958
Reactive oxygen species (ROS), 933
Rectifying behavior, 265, 267
Reduction chemistries, 85
Reflectance, 946, 949950
Reflectance-based transducers, 859861
Reflection, 947
Refractive index, 947, 949
anisotropy of porous Si, 246247
of porous silicon, 232
Residual stress, 590
Resistivity, 264, 267, 269
Retinol, 1005
RF electrical isolation, 741749
Rinsing, 1415
Room temperature, 754757
Rotor-milling, 696698, 703
Rugate filter(s), 250, 839
Rutherford backscattering spectroscopy
(RBS), 464
Rytov theory, 837
S
S-band, 314
Scanning electron microscopy (SEM),
291, 416417, 724725
1015
Scanning tunneling microscopy (STM), 417
Scanning tunneling microscopy light emission
(STM-LE), 418
Schottky, 265, 269
behavior, 265
junction, 269
Sebum, 1004
adsorption, 1004
Secondary ion mass spectroscopy (SIMS), 464
Sedimentation, 527
Self-assembly of nanospheres, 542
Semi-empirical methods (SE), 499500
Sensing, 816, 818, 830
Sensing of complex samples, 862864
Sensor(s), 819
Separation by ion implantation of oxygen
(SIMOX), 771
Shifted-excitation-spot (SES) measurement,
348
Short-lived high-energy fluctuations (SLEFs),
509
Si-C vs. Si-O chemistries, 373
SiGe epitaxy, 585
Si-H and Si-O bonds on pore surfaces, 952
Silica feedstocks, 87
silica reduction, 129
Silicic acid, 382, 916
Silicon-carbon bond formation, 683691
Silicon colloids, 1003
Silicon electrochemical etching, 962
Silicon nanocrystals (SiNCs), 672
Silicon nanoparticles, 1003
Silicon nitride (Si3N4), 371
Silicon-on-insulator (SOI) wafers, 570
Silicon-on-nothing (SON), 606
structures, 718
Silicon wafer, 1213
Sintering, 95, 98, 409, 599607
Size metrology, 407
Skeleton size distribution, 202
Skin-feel assessment, 1004
Skin tones, 1003
Small mesopore, 132
Sodium, 89
Solar cell, 946
Sol-gel aptamer microarrays, 895896
Solid-electrolyte interphase (SEI) layer,
970971
Solid/fluid interaction, 888889
Solid-state porous silicon, 323324
Solution casting, 189191
1016
Sonication, 526
Space charge limited current (SCLC), 269
Spark plasma sintering (SPS), 100
Spectroscopic ellipsometry, 147
Spintronics, 288
Spray drying, 666, 668
SQUID-magnetometer, 456
Stable metal contacts to PS, 707
Stain etching, 4, 35, 903, 949
Stain films, 256
Stamp, 552, 554, 556
Step-and-repeat imprinting, 554
Stimulated emission, 346347
in silicon nanocrystals, 346
Stoichiometry, 39
Storage time, 409
Strain, 501502
analysis, 426
Structural color, 256
Structural parameters, 202203
Structure characterization, 116
Subcutaneous delivery, 911912
Substrate orientation, 179
Sun protection factor (SPF), 1003
Sunscreens, 1003
Supercritical carbon dioxide, 526
Supercritical dryers/drying, 564
Superlattice multilayers, 427
Supermicropore, 133
Superparamagnetic (SPM) nanoparticles,
298299
Superparamagnetism, 298
Supramolecular self-assembly methods, 543
Surface area, 432
Surface-based chemical parameters, 203
Surface chemistry, 218, 501502
Surface energy, 602
Surface modification, 365366
Surface stabilization, 707711
Surfactant, 1617
Suspensions/colloids, 527
Sustained fluoride delivery, 1002
T
Taste and mouthfeel, 990
Techniques, 136
for meaning porosity, 137
Temperature dependence, 755757
Temperature in MACE, 180
Template synthesis, 612
Index
Thermal analysis, 449
Thermal conductivity, 207, 209, 753, 757
Thermal constants, 208210
Thermal flow sensor, 761
Thermal functionalization methods, 685
Thermal-Grignard and organolithium
reagents, 688
Thermal-heat reaction, 686
Thermal-hydride abstraction, 688
Thermal-Lewis acid catalysis, 687
Thermally isolating substrate, 759
Thermal oxidation, 359
Thermal-radical initiators, 686
Thermal-transition metal catalysis, 687
Thermionic emission, 266
Thermogravimetry (TG), 450
Thermoluminescence, 335343
Thermoporometry, 440442
Tight binding approach (TB), 499
Tissue engineering milestones for PSi, 922
Tissue reengineering, 387388
Titanium dioxide, 1003
Top-down techniques, 3
Topography, 488490
Transmission electron microscopy (TEM), 414
Trapping, 264, 266, 273
Triclosan, 1003
Tunability, 201, 203
Tunneling, 266, 270, 271, 276
U
UV band, 310
V
Vaccination, 389
Variable stripe length (VSL) technique, 347
Viability assays, 482
Visual color, 256
Vitamins, 992
W
Waffle solar cells, 575
Water oxidation, 361362
Waveguide, 816818
applications, 818819
geometries, 817818
theory, 816817
Wet etching, 76, 117
Index
1017
Wet-milling, 96
Wet point method, 1004
Work-function, 265
Y
Yield strength, 215216
Youngs modulus, 214215
X
X-ray diffraction (XRD), 424
X-ray photoelectron spectroscopy (XPS), 468
X-ray powder diffractometer, 424
X-ray reflectivity (XRR), 144
Z
Zinc oxide, 1003
ZnO films, 584