instruction manual:

,-.,/-/01234/3546/70.31384264923:.;.-4<.=074>10?40?.4/15426
018-2701@4794ABA4/354018-2701@4794ACC4/5?.71:.74

CONTENTS

4
B"47D$&*&()4%E#4*+(F#G#H4I#$%4
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C"49+$J4KD$&*&()4%E#4*+(F#G#H4I#$%4
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444444L"B"42I$&MN#4KD$&*&()4
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444444L"L"45+NI$#4KO)&%%O$4KD$&*&()4
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P"49O$*N$O%&+(4+Q4%E#4$#()%E4+Q4KD$&*&()4
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R"49+(F#G#H4I#$%4KD$&*&()4DH#DOHO%&+(4
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S"4.MN&D'#(%4O(J4%++$K4Q+H4KD$&*&()4
4
T"47D$&*#4'OU&()4
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444444T"B"444=+!#H4DOH%4*+(F#G#H4I#$%4'OHU&()4
444444T"C"444VDD#H4DOH%4*+(F#G#H4I#$%4'OHU&()4
444444T"L"4449+(F#G#H4I#$%4+D#(&()4
444444T"P"4449+(F#G#H4I#$%4)H&(J&()4
444444T"R"444WOHU&()4*+(%H+$4
444444T"S"4449+(F#G#H4I#$%4JHG&()4
444444T"T"4449+(F#G#H4I#$%4*$#O(&()4I#Q+H#4K$&*&()4
444444T"X"444/JE#K&F#4DH#DOHO%&+(4
444444T"Y"444/JE#K&F#4ODD$&*O%&+(4
444444T"BA"49+(F#G#H4I#$%4*#(%H&()4
444444T"BB"47D$&*&()4%E#4$+!#H4O(J4NDD#H4DOH%4+Q4*+(F#G#H4I#$%K4
444444T"BC"49+(F#G#H4I#$%4KD$&*&()4NK&()4J+NI$#4H+$$#HK4
444444T"BL"46&(O$4%H#O%'#(%4+Q4%E#4*+(F#G#H4I#$%

instruction manual:

,-.,/-/01234/3546/70.31384264923:.;.-4<.=074>10?40?.4/15426
018-2701@4794ABA4/354018-2701@4794ACC4/5?.71:.74

1. SPLICING THE CONVEYORT BELT4

4
-DEE#F4*+(G#H#F4E#$%I4JF#4+K%#(4%L#4EJI&*4#$#'#(%I4+K4%FJ(IM+F%J%&+(4IHI%#'I"4
2(#4+K4%L#4'+I%4&'M+F%J(%4*+(N&%&+(I4K+F4IJ%&IKJ*%+FH4%FJ(IM+F%J%&+(4%LF+D)L4
%L#4DI#4+K4*+(G#H#F4E#$%I4&I4EH4*+FF#*%$H4IM$&*&()4*+(G#H#F4E#$%I"40L#4*+FF#*%4
MF+*#NDF#4K+F4%L#4IM$&*&()4+K4*+(G#H#F4E#$%I4&I4N#M&*%#N4&(4&$$DI%FJ%&+(4B4E#$+!"4
4
4

1==O70-/01234B4
4
4
9+(G#H#F4E#$%I4JF#4#PM+I#N4%+4*+'M$#P4%#(I&+(I4QIL#JF&()R4#P%#(I&+(R4
E#(N&()S4NDF&()4DI#"49+FF#*%4MF#MJFJ%&+(4J(N4IM$&*&()4JF#4%L#4'+I%44&'M+F%J(%4
*+(N&%&+(I4K+F4*+(G#H#F4E#$%4NDFJE&$&%H"4
4

2. COLD SPLICING THE CONVEYOR BELT

4
1%4&I4M+II&E$#4%+4IM$&*#4*+(G#H#F4E#$%I4EH4DI&()4#&%L#F4*+$N4+F4L+%4E+(N&()"4
0L#4JNGJ(%J)#I4+K4*+$N4+G#F4L+%4E+(N&()4JF#4JI4K+$$+!IT4
4
!"#$%&'(&")&()*&*'+%,"'+-(",((.(."
!"/(00")%1(&234"(4(5'&+5")%1(&"0%3&5("&(63+&(."
!"#-*44(&"1(+7$'"%2"(63+)-(,'"*,."'%%40"
4
1%4&I4(#*#IIJFH4%+4#(IDF#4%L#4K+$$+!&()4&(4+FN#F4%+4*+FF#*%$H4J(N4ID**#IIKD$$H4
IM$&*#4%L#4*+(G#H#F4E#$%T4

instruction manual:

,-.,/-/01234/3546/70.31384264923:.;.-4<.=074>10?40?.4/15426
018-2701@4794ABA4/354018-2701@4794ACC4/5?.71:.74

!"#$%&'(")*+)")*(",-$.(/('"0(1)"2+'34$5"4%",-''(,)1/"6-$("
!"#$%&'(")*+)")*(")(7)41("4$%(')%"4$")*(",-$.(/('"0(1)"+'($8)"6+2+5(6"
"""6&'4$5")*("9'(9+'+)4-$"
!"#$%&'(")*+)")*("&99('"+$6")*("1-:('"9+')"-;")*(",-$.(/('"0(1)"+'("6'/"
"""+$6",1(+$"
!"#$%&'(")*+)")*("9'(9+'+)4-$<""+9914,+)4-$""+$6""6'/4$5""-;"")*(""+6*(%4.(""
"""+'(";-11-:(6"+%"&$6('")*("2+$&;+,)&'('8%"'(,-22($6+)4-$%"
4

3. SPLICING TYPES

4
=*('("+'(")*(")*'((")/9(%"-;"%914,4$5>"
4
!"-014?&("%914,4$5"
!"%+554)+1"%914,4$5"
!"6-&01("%+554)+1"%914,4$5"
4

3.1. OBLIQUE SPLICING

4
@":46)*"-;")*(",-$.(/('"0(1)"
A"+664)4-$+1"1($5)*";-'"%1-9("
B"1($5)*"-;"%)+4'"
A%"1($5)*"-;"%914,4$5"
A"C<D"@"
4
444444444=4
)5EF"GGG"""""""""""""""+$51("EFHIJKLL"
444444444<4
4
4
4

1==D70-/01234C4
4

instruction manual:

,-.,/-/01234/3546/70.31384264923:.;.-4<.=074>10?40?.4/15426
018-2701@4794ABA4/354018-2701@4794ACC4/5?.71:.74

2D$&EF#4GH$&*&()4&G4FG#I4J+K4*+(L#M#K4D#$%G4!N&*N4NOL#4%N#4$#()%N4+J4G#L#KO$4
NF(IK#I4'#%#KG"45O'O)#4*OFG#I4DM4KFDD#K4!&H#KG4*O(4D#4OL+&I#I4DM4GH$&*&()4
F(I#K4O(4O()$#4+J4BPQRCC"4-FDD#K4!&H#KG4OK#4FG#I4J+K4*$#O(&()4%N#4&(%#K(O$4
HOK%G4+J4%N#4*+(L#M#K4D#$%4O(I4I#%#K'&(#4%N#4I&K#*%&+(4+J4G$+H#"4
4

3.2. SAGITTAL SPLICING4

4
7O)&%%O$4GH$&*&()4&G4FG#I4J+K4*+(L#M#K4D#$%G4!N&*N4NOL#4O4GN+K%#K4$#()%NS4
FGFO$$M4+J4G#L#KO$4'#%#KG4T&$$FG%KO%&+(4UV"4
4
<4!&I%N4+J4%N#4*+(L#M#K4D#$%4
=4OII&%&+(O$4$#()%N4J+K4G$+H#4
74$#()%N4+J4G%O&K4
=G4$#()%N4+J4GH$&*&()4
=4ASU4<4
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%) 4WC=X<S4=W4ASUY<S4O()$#4 W4UAQZ[C44
4
4
4
4
4
4
4
4
4
4
4
1==\70-/01234U4
4
3.3. DOUBLE SAGITTAL SPLICING4
4
5+FD$#4GO))&%O$4GH$&*&()4&G4FG#I4J+K4K#L#KG&D$#4*+(L#M#K4D#$%G4!N&*N4NOL#4O4
$#()%N4+J4G#L#KO$4'#%#KG4TG##4&$$FG%KO%&+(4RV"4
4
<4!&I%N4+J4%N#4*+(L#M#K4D#$%4
=4OII&%&+(O$4$#()%N4J+K4G$+H#4
74$#()%N4+J4G%O&K4
=G4$#()%N4+J4GH$&*&()4
=4ASU4<4
4
%) 4WR=X<S4=W4A"U]<S4O()$#4 WZAQPCC4
4

instruction manual:

,-.,/-/01234/3546/70.31384264923:.;.-4<.=074>10?40?.4/15426
018-2701@4794ABA4/354018-2701@4794ACC4/5?.71:.74

1==D70-/01234E4
4
4

4. CALCULATION OF THE LENGTH OF SPLICING

4
0+%F$4GH$&*&()4$#()%I4&G4J#%#K'&(#J4LM4F(J4$FK)#$M4J#H#(JG4+(4%I#4%#(G&$#4
G%K#()%I4+N4%#O%&$#4&(G#K%G4FG4!#$$4FG4%I#4(P'L#K4+N4%#O%&$#4&(G#K%G4&(4F4*+(Q#M#K4
L#$%"40I#4$#()%IG4+N4%I#4G%F&K4F(J4%#(G&$#4G%K#()%I4+N4%I#4%#O%&$#4&(G#K%G4FK#4
GI+!(4&(4%I#40FL$#4B"4
4

4
4
0/<=.4B
4

instruction manual:

,-.,/-/01234/3546/70.31384264923:.;.-4<.=074>10?40?.4/15426
018-2701@4794ABA4/354018-2701@4794ACC4/5?.71:.74
0D#4(E'F#G4+H4I%J&GI4&I4K#%#G'&(#K4FL4EI&()4%D#4H+$$+!&()4H+G'E$JM4
4
34N4(4OB444444444444444444
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34(E'F#G4+H4I%J&GI4
34(E'F#G4+H4&(I#G%I4
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0D#4%+%J$4$#()%D4H+G4*+(P#L#G4F#$%4IQ$&*&()4&I4K#%#G'&(#K4FL4EI&()4%D#4H+$$+!&()4
H+G'E$JM4
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=4N4ARS4<4T434=I4T4=U444444444444444444
4
ARS4<4JKK&%&+(J$4$#()%D4H+G4I$+Q#4
34(E'F#G4+H4I%J&GI4
=I44%D#4$#()%D4+H4%D#4I%J&G4
=U44%D#4!&K%D4+H4%D#4H&(J$4I$+Q#4
4
4

5. CONVEYER BELT SPLICING PREPERATION

4
1%4&I4(#*#IIJGL4%+4'JU#4H+$$+!&()4QG#QJGJ%&+(I4F#H+G#4QG#QJG&()4%+4IQ$&*#4J(L4
*+(P#L#G4F#$%M4
4
!"#$%&'()"*+,,'-')./"0).1/2"%,"/2)"-%.&)3)$"4)0/",%$"*#0'-'.1"
!").*+$)"/2)"5%$6'.1"/740)*"7$)"7/"0)7*/"89"::"'."/2'-6.)**"
!"#+/"/2)"/)./"-%.*/$+-/'%."%&)$"/2)"5%$6'.1"#07-)"
!"#+/"/2)").(*"%,"/2)"-%.&)3)$"4)0/"%."/2)"5%$6'.1"/740)*"7.("-%&)$"/2)"
444#(KI4H+G4%D#4$#()%D4+H4IQ$&*&()4
!"#$%&'()")0)-/$'-70"#%5)$"*%+$-)*";88<"7.("=><"?@"
!"#+/")0)-/$'-70"()&'-)*"+*)(",%$"/2)"-%.&)3)$"4)0/"7/"7"('*/7.-)"%,"7/"
444$#JI%4V4'#%G#I4
!"#+/"/2)"+##)$"#7$/"%,"/2)"-%.&)3)$"4)0/"'."/2)"('$)-/'%."'."52'-2"/2)"
444*+(P#L#G4(+G'J$$L4+Q#GJ%#I4
!").*+$)"/27/"/2)"+##)$"7.("0%5)$"#7$/"%,"/2)"-%.&)3)$"4)0/"7$)":7$6)("

instruction manual:

,-.,/-/01234/3546/70.31384264923:.;.-4<.=074>10?40?.4/15426
018-2701@4794ABA4/354018-2701@4794ACC4/5?.71:.74

6. EQUIPMENT AND TOOLS FOR SPLICING

4
1%4&D4(#*#DDEFG4%+4HF+I&J#4%K#4L+$$+!&()4#MN&H'#(%4L+F4DH$&*#4'EO&()P44444444444444
4
4
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1%4&D4(#*#DDEFG4%+4HF+I&J#4%K#4L+$$+!&()4%++$D4L+F4DH$&*#4'EO&()P4
4
4
4

0K#4EHH#EFE(*#4E(J4%K#4DH#*&L&*E%&+(4+L4%++$D4'#(%&+(#J4EQ+I#4EF#4+LL#F#J4&(4
!"#$!%%&'$()*$+(!#,-(&'$.(!(&%/0#'1$

instruction manual:

,-.,/-/01234/3546/70.31384264923:.;.-4<.=074>10?40?.4/15426
018-2701@4794ABA4/354018-2701@4794ACC4/5?.71:.74

7. SPLICE MAKING

4
0D#4EFF#G4FHG%4+I4%D#4*+(J#K#G4L#$%4H$!HKM4'+J#M4&(4%D#4N&G#*%&+(4+I4%D#4
F+!#G4M%H%&+("4
4

7.1. LOWER PART CONVEYOR BELT MARKING

4
4
4
4
4
4
4
4
4
4
4
4

1==O70-/01234P4
4
QHGR4%D#4F+&(%M4/S4<4H(N494H%4%D#4#(N4+I4%D#4*+(J#K#G4L#$%"40D#4$#()%D4MD+E$N4
L#4AST4<4U<4&M4%D#4!&N%D4+I4%D#4*+(J#K#G4L#$%V"49+((#*%4F+&(%M4/4H(N494H(N4
%D#(4*E%4+II4%D#4*+(J#K#G4L#$%4U$&(#4/9V"4.(MEG#4%DH%4K+E4'HGR4%D#4%+%H$4$#()%D4
+I4MF$&*&()4UF+&(%M454H(N4.V"4QHGR4%D#4!&N%D4+I4M$+F#M4UF+&(%M4/CS49CS45C4H(N4
.CV"41%4&M4(+!4(#*#MMHGK4%+4'HGR4H$$4%D#4M%H&GM4H(N4*E%4H$$4%D#4F+&(%M4H%4%D#4#N)#4
+I4%D#4*+(J#K#G4L#$%"41(4%D#4#(NS4&%4&M4(#*#MMHGK4%+4'HGR4L#%!##(4W4H(N4P4
'#%G#M4+I4%D#4*+(J#K#G4L#$%4L#*HEM#4%D#4!&N%D4+I4%D#4$+!#G4H(N4EFF#G4FHG%4+I4
%D#4*+(J#K#G4L#$%4&M4N&II#G#(%4U&$$EM%GH%&+(4PV"4
4

7.2. UPPER PART CONVEYOR BELT MARKING

4
9+J#G4%D#4EFF#G4+J#G4%D#4$+!#G4FHG%4+I4%D#4*+(J#K#G4L#$%4H(N4'HGR4'&NN$#4+I4
%D#4EFF#G4FHG%4U&$$EM%GH%&+(4XV"4QHGR4H$$4T4F+&(%M4IG+'4%D#4$+!#G4FHG%4+I4%D#4
*+(J#K#G4L#$%4+(%+4%D#4EFF#G4FHG%"4

instruction manual:

,-.,/-/01234/3546/70.31384264923:.;.-4<.=074>10?40?.4/15426
018-2701@4794ABA4/354018-2701@4794ACC4/5?.71:.74

1==D70-/012344E4

7.3 CONVEYER BELT OPENING

FGHI4%J#4$&(#4(#GH4%J#4#K)#L4+M4%J#4*+(N#O#H4P#$%4+(4%J#4P+%J4L&K#4M+H4%J#4!&%J4
+M4%J#4QH+%#*%&N#4HRPP#H4#K)#L"4,R%4%J#4HRPP#H4G(K4%J#4%#S%&$#4&(L#H%4G$+()4%J#4
'GHI#%4$&(#"40J#4Q#HL+(4RL&()4%J#4I(&M#4JGL4%+4P#4R(K#H4G()$#L4+M4TUV4KRH&()4
%J#4*R%%&()"40J#4+Q#(&()4+M4%J#4*+(N#O#H4P#$%4L%GH%L4MH+'4%J#4Q+&(%L454G(K4."44
4
1%4&L4(#*#LLGHO4%+4%GI#4+MM4%J#4HRPP#H4G(K4+(#4%#S%&$#4&(L#H%4KRH&()4%J#4M&HL%4L%G&H4
QH#QGHG%&+(4PO4RL&()4%J#4*GHQ#(%#H4Q$&#HLW4G4I(&M#W4MH+)4Q$&#HL4G(K4G(4
#$#*%H&*G$4K#N&*#4M+H4%J#4*+(N#O#H4P#$%4+Q#(&()"41%4&L4(#*#LLGHO4%+4H#'+N#4
%#S%&$#4&(L#H%L4G%4#N#HO4(#S%4L%G&H4QH#QGHG%&+("41%4&L4(#*#LLGHO4%+4*R%4%J#4%#S%&$#4
&(L#H%4N#HO4*GH#MR$$O4X!&%J+R%4*R%%&()4%J#4%#S%&$#4&(L#H%4+MM4!J&*J4&L4QGH%4+M4%J#4
*+(N#O#H4P#$%Y"44
4
6&(G$4%H#G%'#(%4+M4%J#4QH+%#*%&N#4HRPP#H4#K)#L4LJ+R$K4P#4'GK#4GM%#H4
QH#QGHG%&+(4+M4G$$4%J#4L%G&HL4JGN#4P##(4*+'Q$#%#K4PO4RL&()4G4I(&M#4!J&*J4&L4
GQQH+S&'G%#$O4BUA4''4&(4$#()%J"46+$$+!4%J#L#4QH+*#KRH#L4!J#(4!+HI&()4+(4
#&%J#H4%J#4$+!#H4G(K4RQQ#H4QGH%4+M4%J#4*+(N#O#H4P#$%"4
4

7.4 CONVEYOR BELT GRINDING

4
-+R)J#(4%J#4*+(N#O+H4P#$%4PO4RL&()4G4)H&(K&()4'G*J&(#4!&%J4G4H+R(K4L%##$O4
PHRLJ"45RH&()4%J&L4+Q#HG%&+(4%J#4HRPP#H4LJ+R$K4P#4H#'+N#K4MH+'4%J#4%#S%&$#4
&(L#H%W4PR%4%J#4+Q#HG%+H4LJ+R$K4&(LRH#4%JG%4%J#4%#S%&$#4&(L#H%4LJ+R$K4(+%4P#4
KG'G)#K4+H4+N#HJ#G%#K"41%4&L4G$L+4(#*#LLGHO4%+4GKK&%&+(G$$O4)H&(K4%J#4
QH+%#*%&N#4HRPP#H4#K)#L4GL4!#$$4GL4P+%J4HRPP#H4L$+Q#L"40J#4H#'G&(K#H4+M4%J#4
)H&(K#K4+MM4HRPP#H4LJ+R$K4P#4H#'+N#K4PO4RL&()4G4*$#G(&()4PHRLJ"4

instruction manual:

,-.,/-/01234/3546/70.31384264923:.;.-4<.=074>10?40?.4/15426
018-2701@4794ABA4/354018-2701@4794ACC4/5?.71:.74

7.5 MARKING CONTROL

4
DEFG&()4*+(%F+$4'HI%4*+J#F4%K#4HLL#F4E(M4+J#F4%K#4$+!#F4LEF%4+N4%K#4*+(J#O#F4
P#$%4E(M4+(#4'HI%4#(IHF#4%+4*K#*G4%K#4L+I&%&+(I4+N4E$$4%K#4I%E&FI"40K#4'&MM$#4+N4
%K#4*+(J#O#F4P#$%4N+F4P+%K4%K#4$+!#F4E(M4HLL#F4LEF%I4'HI%4P#4&(4%K#4*+FF#*%4
L+I&%&+("42(*#4%K#4*+(J#O#F4P#$%4&I4&(4%K#4F&)K%4L+I&%&+(Q4&%4&I4(#*#IIEFO4%+4'EFG4
N+HF4*+(%F+$4L+&(%I4E%4%K#4P#)&((&()Q4%K#4#(M4+N4%K#4IL$&*&()4E(M4%!+4*+(%F+$4
L+&(%I4N+F4I$+L#I"4
4

7.6 CONVEYER BELT DRYING

4
1%4&I4(#*#IIEFO4%+4HI#4#$#*%F&*E$4K#E%#FI4&(4+FM#F4%+4MFO4E(M4F#'+J#4%K#4
'+&I%HF#4NF+'4%K#4%#R%&$#4&(I#F%I"40K#4'+&I%HF#4*+(%#(%4&(4%#R%&$#4&(I#F%I4IK+H$M4
(+%4P#4K&)K#F4%KE(4CAS"40K#4%#'L#FE%HF#4+N4%K#4%#R%&$#4&(I#F%I4IK+H$M4(+%4P#4
K&)K#F4%KE(4BBAT9"4
4

7.7 CONVEYOR BELT CLEANING BEFORE SPLICING

4
1%4&I4(#*#IIEFO4%+4*$#E(4%K#4F#I%4+N4%K#4FHPP#F4PO4HI&()4E4*$#E(&()4PFHIK4E(M4
%K#4*$#E(&()4E)#(%4!"#$%&%'()'4P#N+F#4ELL$O&()4E(O4EMK#I&J#I"40K#4
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4

7.8 ADHESIVE PREPARATION

4
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HI#NH$4N+F4EF+H(M4C4K+HFI"4
4

7.9 ADHESIVE APPLICATION

4
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H(%&$4&%4F#E*K#I4E4W%E*G4NF##4I%E%#X4YJEF&#I4P#%!##(4BU4E(M4CA4'&(H%#IZ"41N4%K#4
%K&FM4*+E%4&I4+J#F4MF&#MQ4&%4IKE$$4P#4(#*#IIEFO4%+4ELL$O4E4N+HF%K4*+E%"4
4

7.10 CONVEYOR BELT CENTRING

4
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M+(#4PO4HI&()4[&(*4*+E%#M4%HP#I4YBC4''4M&E'#%#FZ"40K#4%HP#I4'HI%4P#4$+()#F4
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*K#*G&()4+N4E$$4%K#4*+(%F+$4L+&(%I"4DEFG&()4*+(%F+$4IK+H$M4P#4M+(#4PO4*+J#F&()4
%K#4HLL#F4+J#F4%K#4$+!#F4LEF%4+N4%K#4*+(J#O#F4P#$%4E(M4*K#*G&()4%K#4*+(%F+$4
L+&(%I"4.(IHF#4%KE%4E$$4%K#4*+(%F+$4L+&(%I4KEJ#4%K#4*+FF#*%4L+I&%&+(I"4

instruction manual:

,-.,/-/01234/3546/70.31384264923:.;.-4<.=074>10?40?.4/15426
018-2701@4794ABA4/354018-2701@4794ACC4/5?.71:.74

7.11 SPLICING THE LOWER AND UPPER PART OF CONVEYER BELTS4

4
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7L$&*&()4FH+E$I4M#4I+(#4NJ+'4%H#4'&II$#4+N4%H#4*+(O#D#J4M#$%4%+!GJIF4%H#4
I&J#*%&+(4+N4%H#4#I)#F4P&(4%H&F4*GF#4%H#J#4FH+E$I4(+%4M#4G(D4G&J4M#%!##(4%H#4
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%H#4*+(%J+$4L+&(%F4IEJ&()4%H#4FL$&*&()"46&(&FH4MD4FL$&*&()4%H#4$+!#J4F$+L#"4
4

7.12 CONVEYER BELT SPLICING USING DOUBLE ROLLERS4

4
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J+$$#J4PNJ+'4%H#4'&II$#4+N4%H#4*+(O#D#J4M#$%4%+!GJIF4%H#4I&J#*%&+(4+N4%H#4#I)#FQ"4
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4

7.13 FINAL TREATMENT OF THE CONVEYER BELT

4
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GN%#J4FL$&*&()"44