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The process
In the process described here, ethylene
glycol is produced from synthesis gas
(syngas), a gaseous mixture of carbon
monoxide (CO) and hydrogen (H2). CO
is first converted to dimethyl oxalate
(DMO), which is then hydrogenated to
form ethylene glycol (Figure 1).
Carbonylation. The CO and H2 in the
feed syngas are separated. The recovered CO is fed to the carbonylation
reactors along with a recycled stream
from the nitrite regeneration section
(discussed below) that contains an
intermediate (methyl nitrite). Methyl
nitrite reacts with CO to produce the
intermediate DMO and nitric oxide
(NO). The product from the carbonylation reactors is partially condensed,
generating a gaseous stream, rich in
unconverted CO and NO, and a liquid
stream, rich in DMO. The former is directed to the nitrite-regeneration section, and the latter is directed to the
DMO hydrogenation section.
1,100
1,000
900
800
700
600
500
2006
2007
2008
2009
Syngas
Methyl-nitrite-rich stream
CO
H2
CW
Oxygen
CW
2011
ST
BFW
ST
Methanol
2014
Variable costs (raw materials and utilities) for manufacturing MEG from syngas in the U.S., using data from Q1
2013, are estimated to be $600/ton
of product. Historical yearly average
prices for MEG are shown in Figure 2.
This column is based on Ethylene glycol production from Syngas
- Cost Analysis, a report published
by Intratec. It can be found at: www.
intratec.us/analysis/ethylene-glycoln
production-cost.
Edited by Scott Jenkins
Editors note: The content for this column is supplied by Intratec Solutions LLC (Houston; www.intratec.us) and edited by
Chemical Engineering. The analyses and models presented are
prepared on the basis of publicly available and non-confidential
information. The content represents the opinions of Intratec only.
More information about the methodology for preparing analysis
can be found, along with terms of use, at www.intratec.us/che.
CW
ST
RF
10
3 CW
2013
Economic performance
6
4
CW
2012
react to produce methyl nitrite and water. The top product stream from the
nitrite reactor is partially condensed
to remove most of its water and the
resulting methyl-nitrite-rich stream is
recycled to the carbonylation section.
The reactor bottom product is directed
to a water-removal distillation column.
RF
CHEMICAL ENGINEERING
2010
Water to
waste
1. Syngas separation
2. Carbonylation reactors
3. DMO hydrogenation reactors
4. H2 recycle compressor
5. MEG purification system
6. Methyl nitrite reactor
7. Water removal column
8. Cooling tower
9. Steam boiler
10. Refrigerant system
CW Cooling water
ST Steam
RF Refrigerant
BFW Boiler feed water
Fiber-grade MEG
Heavies to fuel
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27