INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
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KENR9561
September 2009

793F Off-Highway Truck

Air System
SSP1-UP

2009 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT TABLE
Part
Number

Machine
Location

Schematic
Location

Air Compressor Gp

261-4881

F-7

Block - Manifold (Air System Pressure)

160-0980

D-4

Dryer Gp - Air

194-1986

F-3

Governor As

4N-9680

E-5

Horn Gp - Air

5D-6998

B-3

Pump Gp - Lubrication

178-6919

B-2

Regulator

8D-4755

B-2

Reservoir - Air (NA)

296-9870

D-3

Sensor Gp - Pressure, Air System

141-5746

C-4

294-5599
294-5613

10

C-6

Valve - Air Relief (Air Tank)

6B-9664

11

D-3

Valve - Drain

7X-7655

12

D-2

Valve As - Check

204-2658

13

D-2

Valve Gp - Relay, Air Starting Motor

4N-3411

14

D-3

Valve Gp - Solenoid, Air Horn

185-0008

15

B-3

Valve Gp - Solenoid, Air Starting

221-9576

16

C-5

Valve Gp - Solenoid, Autolube Actuation

221-9576

17

C-3

Description

Starting Motor Gp - Air,

2009 Caterpillar, All Rights Reserved

TDI Turbine
IR Turbine

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

TWO POSITION

2-SECTION PUMP

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

PUMP: VARIABLE and

PRESSURE COMPENSATED

ATTACHMENT

LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION
(FIXED)

RESTRICTION

VALVE PORTS

TWO-WAY

THREE POSITION

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T
NORMAL POSITION

P T
SHIFTED POSITION

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

TEMPERATURE

ROTATING SHAFTS

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID
or MANUAL

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

SERVO

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

RELEASED PRESSURE

EXTERNAL RETURN

SPRING LOADED

HYDRAULIC PUMPS
VARIABLE DISPLACEMENT
NON-COMPENSATED

LINES CROSSING

LINES JOINING

FIXED
DISPLACEMENT

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

SPRING

REMOTE SUPPLY PRESSURE

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS

UNIDIRECTIONAL

2009 Caterpillar, All Rights Reserved

PEDAL

SIMPLIFIED

CROSSING AND JOINING LINES

GAS CHARGED

PUSH BUTTON

PILOT CONTROL SYMBOLS

INTERNAL RETURN

ACCUMULATORS

FIXED
DISPLACEMENT

GENERAL MANUAL

INFINITE
POSITIONING

FLOW IN ONE
DIRECTION

THREE
POSITION

PARALLEL
FLOW

CROSS
FLOW

TWO
POSITION

FLOW ALLOWED IN
EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer
(Fluid)

Transducer
(Gas / Air)

Pressure Switch
(Adjustable)

Pressure Switch

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example

Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14
B
Circuit Number
Identification

Wire Gauge

2009 Caterpillar, All Rights Reserved

(EXAMPLE VALVE)

(1) AIR COMPRESSOR GP

261-4881

EXTERNAL
AIR SUPPLY

(3) DRYER GP
AIR
194-1986

(4) GOVERNOR AS
4N-9680

(14) VALVE GP
RELAY,
STARTING MOTOR
4N-3411

(11) VALVE
AIR RELIEF
(AIR TANK)
6B-9664

R
E
S
E
R
V
O
I
R

(2) BLOCK
MANIFOLD,
AIR SYSTEM PRESSURE
160-0980

(10) STARTING MOTOR GP

AIR
TDI TURBINE : 294-5599
IR TURBINE : 294-5613

(16) VALVE GP
SOLENOID,
AIR STARTTING
221-9576

(13) VALVE AS
CHECK
204-2658

(12) VALVE
DRAIN
7X-7655

(8) RESERVOIR
AIR (NA)
296-9870

(17) VALVE GP
SOLENOID,
AUTOLUBE ACTUATION
221-9576
(9) SENSOR GP
PRESSURE
AIR SYSTEM
141-5746

(7) REGULATOR
8D-4755
AUTO
LUBE

(6) PUMP GP
LUBRICATION
178-6919

(15) VALVE GP
SOLENOID,
AIR HORN
185-0008

COMPRESSED AIR CIRCUIT COLOR DESCRIPTIONS

AIR COMPRESSOR OUTPUT AND CIRCUITS
AIR SUPPLY
AIR EXHAUST

(5) HORN GP
AIR
5D-6998

LINE PATTERNS
Pressure Line
Pilot / Load Sensing Pressure
Drain / Return Lines
Component Group

CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter)

YY

Callout Number

(Machine Location from

Component LocationsTable)

(52) VALVE GP - CONTROL

138-1234
Part Number

THIS SCHEMATIC IS FOR THE 793F OFF-HIGHWAY TRUCK

AIR SYSTEM
MEDIA NUMBER: KENR9561
PART NUMBER: 278-8453, CHANGE: 00, VERSION: Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications.

Component
Name

LEFT SIDE - FRONT FORWARD OF THE TIRES

VIEW ALL CALLOUTS

15
5

7
6

17
AUTO LUBE (FRONT OF TRUCK)

2009 Caterpillar, All Rights Reserved

RIGHT SIDE - BEHIND FRONT TIRE

(RIGHT SIDE OF ENGINE COMPARTMENT)
VIEW ALL CALLOUTS

8
4
1
10

3
12

2009 Caterpillar, All Rights Reserved

BACK OF AIR RESERVOIR

VIEW ALL CALLOUTS

11
2
13

16

14
9

2009 Caterpillar, All Rights Reserved