INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
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KENR9593
September 2009

793F Off-Highway Truck

Cooling System
SSP1-UP

2009 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT TABLE
Description

Part
Number

Machine
Location

Schematic
Location

Low Altitude, Standard Retarding

Air Compressor Gp

261-4881

B-8

Coil As - Heater

267-3963

B-7

Cooler Gp - Engine Oil

245-4864

D-7

Core As - Oil Cooler, Brake

336-9641

F -8

Core As - Oil Cooler, Brake

336-9641

F -7
F -7
F

Lines Gp - Air Conditioner

283-0591

B-7

Radiator Gp

335-8380

10

D-6

Turbocharger Gp

327-7738

11

C-8

Turbocharger Gp

327-7738

12

C- 8

Turbocharger Gp

327-7738

13

C- 7

Turbocharger Gp

327-7738

14

C- 7

Valve - Shutoff

6V-7238

15

D-7
E

Low Altitude, Additional Retarding

Air Compressor Gp

261-4881

17

B- 4

Coil As - Heater

267-3963

18

B- 3

Cooler Gp - Engine Oil

245-4864

19

D-3

Core As - Oil Cooler, Brake

336-9641

20

F-4

Core As - Oil Cooler, Brake

336-9641

21

F-3
F
F
F

Lines Gp - Air Conditioner

283-0591

25

B-3

Pump Gp - Water, Auxiliary

250-6721

26

B-2

Radiator Gp

335-8380

28

D-2

Turbocharger Gp

327-7738

29

C-4

Turbocharger Gp

327-7738

30

C- 4

Turbocharger Gp

327-7738

31

C- 3

Turbocharger Gp

327-7738

32

C- 3

Valve - Shutoff

6V-7238

33

D-3
E

2009 Caterpillar, All Rights Reserved

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

TWO POSITION

2-SECTION PUMP

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

PUMP: VARIABLE and

PRESSURE COMPENSATED

ATTACHMENT

LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION
(FIXED)

RESTRICTION

VALVE PORTS

TWO-WAY

THREE POSITION

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T
NORMAL POSITION

P T
SHIFTED POSITION

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

TEMPERATURE

ROTATING SHAFTS

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID
or MANUAL

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

SERVO

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

RELEASED PRESSURE

EXTERNAL RETURN

SPRING LOADED

HYDRAULIC PUMPS
VARIABLE DISPLACEMENT
NON-COMPENSATED

LINES CROSSING

LINES JOINING

FIXED
DISPLACEMENT

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

SPRING

REMOTE SUPPLY PRESSURE

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS

UNIDIRECTIONAL

2009 Caterpillar, All Rights Reserved

PEDAL

SIMPLIFIED

CROSSING AND JOINING LINES

GAS CHARGED

PUSH BUTTON

PILOT CONTROL SYMBOLS

INTERNAL RETURN

ACCUMULATORS

FIXED
DISPLACEMENT

GENERAL MANUAL

INFINITE
POSITIONING

FLOW IN ONE
DIRECTION

THREE
POSITION

PARALLEL
FLOW

CROSS
FLOW

TWO
POSITION

FLOW ALLOWED IN
EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer
(Fluid)

Transducer
(Gas / Air)

Pressure Switch
(Adjustable)

Pressure Switch

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example

Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14
B
Circuit Number
Identification

Wire Gauge

2009 Caterpillar, All Rights Reserved

(EXAMPLE VALVE)

VENT LINE

(23) CORE AS
OIL COOLER
STEERING
199-6683

(5) CORE AS
OIL COOLER
BRAKE
336-9641

VENT LINE

(6) CORE AS
OIL COOLER
STEERING
199-6683

(7) CORE AS
OIL COOLER
TRANSMISSION OIL
336-9642

(22) CORE AS
OIL COOLER
FRONT BRAKE
290-2729

(21) CORE AS
OIL COOLER
BRAKE
336-9641

(20) CORE AS
OIL COOLER
BRAKE
336-9641

(24) CORE AS
OIL COOLER
TRANSMISSION OIL
336-9642

VENT LINE

DRAIN LINE

VENT LINE

DRAIN LINE

VENT LINE

(4) CORE AS
OIL COOLER
BRAKE
336-9641

VENT LINE

VENT LINE

M
M

VENT LINE

VENT LINE

VENT LINE

VENT LINE

DRAIN LINE

DRAIN LINE

C175-16
ENGINE BLOCK

DRAIN LINE

C175-16
ENGINE BLOCK

(16) VALVE GP
THERMOSTATIC
EL. TEMP. CONTROL
264-5356

DRAIN LINE

(34) VALVE GP
THERMOSTATIC
EL. TEMP. CONTROL
286-4571

DRAIN LINE

DRAIN LINE

(33) VALVE
SHUTOFF
6V-7238

(10) RADIATOR GP
335-8380

(19) COOLER GP
ENGINE OIL
245-4864

D
(28) RADIATOR GP
335-8380

JW SHUNT LINE

VENT LINE

VENT LINE

VENT LINE

VENT LINE

JW SHUNT LINE

VENT LINE

AUX SHUNT LINE

(15) VALVE
SHUTOFF
6V-7238

(3) COOLER GP
ENGINE OIL
245-4864

ALL FLOWS LISTED AT RATED ENGINE SPEED

OF 1750 RPM WITH THERMOSTAT FULLY OPEN
JW FLOW
1665 LPM
JW SHUNT LINE FLOW
111 LPM
AUX FLOW
1521 LPM
AUX SHUNT LINE FLOW
112 LPM

ALL FLOWS LISTED AT RATED ENGINE SPEED

OF 1750 RPM WITH THERMOSTAT FULLY OPEN
JW FLOW
1729 LPM
JW SHUNT LINE FLOW
103 LPM

(11) TURBOCHARGER
327-7738

(12) TURBOCHARGER
327-7738

(13) TURBOCHARGER
327-7738

(29) TURBOCHARGER
327-7738

(14) TURBOCHARGER
327-7738

(30) TURBOCHARGER
327-7738

(32) TURBOCHARGER
327-7738

(31) TURBOCHARGER
327-7738

SERVICE CENTER

SERVICE CENTER
NOTE: SERVICE CENTER IS PRESENT
ONLY FOR SERVICE GP
272-5377 OR 293-7875.

NOTE: SERVICE CENTER IS PRESENT

ONLY FOR SERVICE GP
278-8445 OR 279-0717.

(8) LINES GP
AIR CONDITIONER
283-0591

(1) AIR COMPRESSOR GP

261-4881

(9) PUMP GP
WATER
JACKET WATER
313-2758

(25) LINES GP
AIR CONDITIONER
283-0591

(17) AIR COMPRESSOR GP

261-4881

DRAIN LINE

NOTE: AIR COMPRESSOR IS PRESENT

ONLY FOR STARTING AR. - AIR
278-8470 OR 278-8471

(27) PUMP GP
WATER
JACKET WATER
313-2758
DRAIN LINE

NOTE: AIR COMPRESSOR IS PRESENT

ONLY FOR STARTING AR. - AIR
278-8470 OR 278-8471

(26) PUMP GP
WATER
AUXILIARY
250-6721

B
(18) COIL AS
HEATER
267-3963

(2) COIL AS
HEATER
267-3963

LOW ALTITUDE
STANDARD RETARDING

LOW ALTITUDE
ADDITIONAL RETARDING
LINE PATTERNS
Pressure Line
Pilot / Load Sensing Pressure

COOLANT CIRCUIT COLOR DESCRIPTIONS

Drain / Return Lines

JACKET WATER PUMP AND CIRCUITS

HYDRAULIC OIL DRAIN LINES
SUPPLY LINE

Component Group

AUXILIARY WATER PUMP AND CIRCUITS

SERVICE LINE

CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter)

YY

Callout Number
(Machine Location from
Component LocationsTable)

(52) VALVE GP - CONTROL

138-1234
Part Number

THIS SCHEMATIC IS FOR THE 793F OFF-HIGHWAY TRUCK

COOLING SYSTEM
MEDIA NUMBER: KENR9593
PART NUMBER: 301-6851, CHANGE: 01, VERSION: Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications.

Component
Name

TOP VIEW
VIEW ALL CALLOUTS

29

22

11
12

5
21

30
20
10
4
28

13

24

31
23

2009 Caterpillar, All Rights Reserved

32

14

FRONT OF ENGINE
VIEW ALL CALLOUTS

26

2009 Caterpillar, All Rights Reserved

17

1 27 9

15 33

LEFT SIDE ENGINE COMPARTMENT

VIEW ALL CALLOUTS

16

34

2009 Caterpillar, All Rights Reserved

19

RIGHT REAR OF CAB

VIEW ALL CALLOUTS

18

2009 Caterpillar, All Rights Reserved

25