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Advantech Corporation
Industrial Automation Group
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Advantech Co., Ltd. 2011
2000018516
www.advantech.com/eA
Industrial Solutions
for Oil & Gas
Applications
The oil and gas industry is still
at the heart of the worlds energy
supply. From exploration and development,
drilling and production, to fuel transportation
and processing, creating reliable, efficient and accurate
monitoring and control systems is important for every stage of the
oil & gas industry. These applications are still some of the most dangerous
and demanding of any industrial application, and require rugged and reliable
products to ensure safety and efficiency. Advantech leverages over 25 years experience
in the automation industry to design different product offerings and solutions for reliable use in
hazardous locations.
CLASSES
DIVISIONS
GROUPS
Class I :
A: Acetylene
hazardous
Non-hazardous Location
TEMPERATURE CLASSES
85 ~ 100 C (185 ~ 212 F)
T1 450 C +
T6
(842 F +)
Advantechs Certified
Products & Solutions
Fiber Optics
Ethernet
Serial (RS-232/422/485)
I/O,Device,VGA
APAX Local Bus
HMI/SCADA Software
Industrial Monitors
Media Converters
Modbus Gateways
DIN-rail PCs
PACs
An oil field is a region with an abundance of oil wells extracting petroleum from
below ground. Because the oil reservoirs typically extend over a large area,
possibly several hundred kilometers across, full exploitation entails multiple wells
scattered across the area. In addition, there may be exploratory wells probing the
edges, pipelines to transport the oil elsewhere, and support facilities. Because an
oil field may be remote from civilization, establishing a field is often an extremely
complicated exercise in logistics.
Oil pipelines are made from steel or plastic tubes with inner diameter typically
from 4 to 48 inches. Most pipelines are buried at a typical depth of about 3 to
6 feet. As crude oil contains varying amounts of wax, buildup may occur within
a pipeline. Often these pipelines are inspected and cleaned using pipeline
inspection gauges, used to detect anomalies in the pipe such as dents, metal
loss caused by corrosion, cracking or other mechanical damage.
System Description
This system was created to help monitor the status of drills in an oil field,
automatically alerting technicians if the torque, voltage, current or amp
values exceed safe limits. These sensors are connected to an
ADAM-4117, which is connected to an UNO-1150GH for data
processing and an FPM-8151H for local display and monitoring. This
system is built at the base of the oil drill and connects back to the
central control room though a GPRS modem. This allows the control
room to monitor over 800 drills across multiple oilfields with the help of
WebAccess.
Benefits
This system helps monitor the temperature, pressure, flow and vibrations
in an oil pipeline that stretches hundreds of miles from China into Russia,
and transmit this data back to a central control room. All of the sensors
are connected to a series of ADAM modules, namely, ADAM-6017,
ADAM-6018 and ADAM-6050. These modules help process the data,
and through an EKI- 2728MI, transmit it to the central control room.
Benefits
ADAM-6018 is the most prevailing temperature data acquisition module
in todays industrial automation market. In addition to 8 T/C input
channels, the ADAM-6018 is also equipped with 8 digital output channels
such as auxiliary alarm outputs or pure outputs. ADAM-6017 is designed
with 8 analog inputs and 2 digital outputs to satisfy all plant needs. Each
analog channel is allowed to configure an individual range for variety
of applications. ADAM-6050 is a high-density I/O module built-in a
10/100 based-T interface for seamless Ethernet connectivity. It provides
12 digital input and 6 digital output channels with 2000VRMS Isolating
protection.
The oil & gas industry includes the global processes of exploration, extraction,
refining, transporting, and marketing petroleum products, such as oil, which is
transported through large pipes that can stretch across continents. The oil is
kept in motion by pump stations along the pipeline, and usually flows at speed of
about 1 to 6 meters per second.
System Description
System Description
There are over 400 Liquefied Natural Gas storage facilities connected in
this system that aims to provide two major functions; local tank control,
and remote monitoring. Most oil, fuel, or chemical tank storage units
locate at hazardous areas that require constant monitoring of pressure,
liquid levels, control valve position, and temperature. A SCADA-based
system for real-time data collection and transmission is essential for
plant and personnel safety. A PLC is installed to handle local tank
control. All control & monitoring data are processing by UNO-1172AH
Atom D510, 1.6 GHz computer and can be accessible by the central
control room through EKI-7758F Ethernet switches.
Benefits
System Description
Benefits
In the remote monitoring system of local tanks, the temperature,
pressure and liquid levels need to be sent to central control room.
UNO-1140FH provides 8 serial communication ports and fast Ethernet
interfaces. ADAM-4117 AI and ADAM-4118 thermocouple module take
charge of pressure, liquid level and temperature data acquisition. The
technicians in the central control room use Advantech WebAccess, webbased SCADA software, to view and analyze data from all of the fuel
stations. WebAccess, web-based SCADA software, to view and analyze
data from all of the fuel stations.
Advantech WebAccess
In many cities worldwide there are stations responsible for compressing gas into low
pressure for transfer to businesses and households. The interval between compressor
stations is usually every 50 to 100 miles along a pipeline. Proper monitoring is critical to
ensure safety, as natural gas can be dangerous and explosive if not controlled.
System Description
Many compressor stations are unmanned, and require reliable monitoring
systems. Powerful PAC is an ideal platform to perform data acquisition,
logging and local emergency control tasks. Running programs on an
APAX-5520 controller, the Advantechs APAX systems can obtain pipeline
pressure and temperature data from sensors through APAX-5013 and
APAX-5017 analog input modules, and send this data back to a central
room. Local storage capacity allows the system to know when the
network between local PAC and remote control center is down, and
further if any unexpected accident occurs, the system can control the
valve to automatically suspend gas transportation.
Benefits
Advantechs APAX PAC solutions deliver reliable and continuous
monitoring capabilities; allowing compressor stations to operate safely
even with no technicians on hand, providing a safe and secure
environment for gas compression and transportation.
System Description
The control & management platform is an UNO-1140FH that is integrated
with ADAM-4000 series as a turn-key solution. An ADAM-4080 counter/
frequency Input module with two 32-bit counter input channels and
a built-in programmable timer for frequency measurement helps to
manage the details of the fuel dispenser meters data and ADAM-4117
analog input modules gather tank liquid levels, and pressure information.
ADAM-4150 digital input/output module is in charge of alarms trigger
and pumps on/off. Then the control & management platform can
transmit all information via EKI-2728MI Ethernet switch to the corporate
headquarters.
Benefits
In this application Advantechs complete turn-key system & software
provided a good cost-effective solution. All the products installed
provide excellent safety & reliability. The ADAM-4100 series modules
are compact, versatile sensor-to-computer interface units designed for
reliable operation in harsh environments. Their built-in microprocessors,
encased in rugged industrial-grade ABS plastic, independently provide
intelligent signal conditioning, analog I/O, digital I/O, LED data display,
and an address mode with a user-friendly design for convenient address
reading.
Model Name
Description
ADAM-6015
ADAM-6017
ADAM-6024
ADAM-6050
ADAM-6052
ADAM-6060
16-ch Source-type
Isolated Digital I/O
Modbus TCP Module
AI: 6; AO: 2
Resolution
16 bit
AI/O Channel
AI: 7
AI: 8
AI Sampling Rate
10 S/s
DI/O Channel
DO: 2 (Sink)
Certifications
Repeaters/ Converters
RS-485 I/O Modules - Analog Input/Output
Model Name
Model Name
Description
ADAM-4015/4015T
ADAM-4117
ADAM-4118
ADAM-4019+
ADAM-4024
Resolution
Channel
16 bit
12 bit
AI: 6 differential
AI Sampling Rate
AI: 8 differential
10 Hz
10/100 Hz (total)
Certifications
Description
Channel
Counter Input
Frequency
Certifications
ADAM-4520I
ADAM-4521
ADAM-4541/4542+
Network
RS-422/485
RS-232/422/485
1,200 ~ 115.2k
Communication Distance
ADAM-4541: 2.5 km
ADAM-4542+: 15 km
Serial: 1.2 km
AO: 4; DI: 4
10 Hz
Model Name
Description
ADAM-4510I
Isolation Voltage
1,000 VDC
3,000 VDC
Class I Division 2 Groups ABCD T5, RoHS, UL, CE, FCC (ADAM-4510I/4520I/4542+)
Certifications
ADAM-4150
ADAM-4051
ADAM-4055
ADAM-4056S/4056SO
ADAM-4168/4069
ADAM-4080
16-ch Isolated
Digital I/O Module with
Modbus
2-ch Counter/
Frequency Module
DI: 16
DI: 8; DO: 8
DO: 2; Counter: 2
3 Hz
50 kHz
Model Name
ADAM-3011
ADAM-3013
ADAM-3014
ADAM-3016
ADAM-3112
ADAM-3114
Description
Isolated Thermocouple
Input Module
Isolated AC Current
Input Module
Input Type
J, K, T, E, S, R, B Type
Thermocouple
Pt or Ni Type RTD
0~10 V
5 V, 10 V, 0~10 V, 0~20 mA
5 V, 10 V, 0~10 V, 0~20 mA
0~5 VDC
0~5 VDC
Output Type
10
Industrial Communication
Advantech provides interconnected solutions with Industrial Networking, Device
Connectivity, and Industrial Wireless Technology. With industrial-grade product design,
Advantechs ICOM products have passed the harsh tests of various vertical markets,
such as IEC 61850 for substation automation, EN50155 for railway automation, and
UL508 safety for industrial control equipment. In order to fulfill the connecting needs of
hazardous applications, Advantech offers a comprehensive line of UL approved Class I
, Division 2 Groups A, B, C, D industrial communication solutions, including Industrial
Ethernet Switches, Media Converters, Serial Device Servers and Modbus Gateways.
Model Name
EKI-1351
EKI-1352
EKI-1521
EKI-1522
EKI-1524
WLAN
WLAN
Ethernet Interface
802.11 b/g
802.11 b/g
10/100 Mbps
10/100 Mbps
10/100 Mbps
RJ45
RJ45
Serial Type
Connector
RS-232/422/485
Ethernet
SMA
SMA
DB9
Baud Rate
Operating Mode
Virtual COM, TCP Server, TCP Client, UDP, Peer to Peer, AT Command, and RFC2217 modes
Driver
32-bit/64-bit Windows 2000/XP/Vista/7, Windows Server 2003/2008, Windows CE 5.0/6.0, and Linux
Certifications
Class I Division 2 Groups ABCD T4, UL/cUL 60950-1, FCC, CE, RoHS
EKI-7758F
EKI-7656C/CI
4G+4SFP Gigabit
Managed Redundant
Industrial Ethernet
Switch
Ports Number
10/100Base-T(X)
Modbus Gateways
EKI-7559SI/MI
EKI-2748FI/CI
EKI-2548I/SI/MI
8Gx
Managed
Ethernet Switch with
Wide
Temperature
18
10
10
8/8
16
8/6/6
100BaseFX
0/2/2
Ethernet Interface
10/100/1000Base-T(X)
4/6
RS-232/422/485
RS-232/422/485
Description
1000Base-SX/LX/LHX/
XD/ZX/EZX
EKI-7657C
Control
Certifications
4/2
EKI-1122L
EKI-1221D
EKI-1222D
EKI-1221
EKI-1222
EKI-1224
10/100 Mbps
10/100 Mbps
Ethernet Interface
CPU
CPU Speed
EKI-1121L
Model Name
Serial Type
ARM7
80 MHz
80 MHz
8 MB
8 MB
SDRAM
16 MB
16 MB
uClinux 2.4
uClinux 2.4
Certifications
ARM7
Flash
OS
RJ45
Serial
Model Name
Serial Type
Ethernet Feature
Configuation
Operating Mode
10/100Mbps
RS-232/422/485, software selectable
Daisy-Chain Connectivity
Baud Rate
Certifications
Media Converters
Model Name
EKI-2728MI
Description
6Gx+2G Multi-mode
Unmanaged Ethernet
Switch with Wide
Temperature
EKI-2525/2528
EKI-2525M
EKI-2526M/S
8-port Gigabit
Unmanaged
Industrial Ethernet Switch
Ports Number
5/8
10/100Base-T(X)
5/8
100BaseFX
10/100/1000Base-T(X)
1000Base-SX/LX/LHX/XD/ZX/EZX
Certifications
EKI-2728
Class I Division 2 Groups ABCD T4, UL/cUL 60950-1, FCC, CE, RoHS
EKI-2741F/SX/LX/LXI
EKI-2541M/S
Description
10/100/1000TX to
Fiber Optic Gigabit
Industrial Media
Converters
10/100TX to Multi-mode
/ Single-mode SC Type
Fiber Optic Industrial
Media Converters
Ports Number
10/100Base-T(X)
100BaseFX
10/100/1000
Base-T(X)
1000Base-SX/LX/
LHX/XD/ZX/EZX
Certifications
11
Wide Temperature
Advantechs Ethernet Switches and Media Converters
support an extended operating temperature range of -40
~ 75 C (-40 ~ 167 F) to withstand extreme environments
and ensure system uptime in harsh environments.
X-Ring Technology
With X-Ring technology, Advantechs managed switches
construct a steady and reliable network. When any error
occurs in the communication network, the switch should
smoothly switch to the redundant backup line in just 10ms.
12
Controllers
Model Name
APAX-5520
APAX-5620
Model Name
APAX-5040
APAX-5046
APAX-5080
Description
24-ch DI Module
24-ch DO Module
4/8-ch
Counter Module
Memory
Rated Voltage
24 VDC
24 VDC
24 VDC
Storage
Counter Range
32-bit + 1-bit
overflow/underflow
Counter
Frequency
1 MHz (max.)
Yes
Yes for DO
Description
CF slot
CF slot
LAN Ports
Serial Ports
1 x RS-485
2 x RS-485
CANopen interface
Model Name
Size (diagonal)
Resolution
Display
Colors
Viewing Angle
Luminance
FPM-8151H
15 XGA
1024 x 768
16.2 M
160, 140
350
Yes
Yes
Touchscreen (optional)
Resistive
Yes
Model Name
CPU
Onboard RAM
Battery-Backup SRAM
Display
Audio
Serial Ports
Ethernet Ports
USB Ports
Advantech EVA-X4150
SoC,486SX grade, 150MHz
1 MB
VGA
VGA
VGA
Yes
Yes
4 x Iso. RS-232/485
4 x Iso. RS-485
2 x RS-232/422/485
2 x RS-232 (one pin header
reserved)
2 x RS-232/422/485
2 x RS-232 (pin header)
1 x 10/100Base-T
2 x 10/100Base-T
3 x 10/100/1000Base-T
PC/104 (reserved)
UNO-1150GH: N/A
UNO-1150GHE: 2 x PCI-104, 1
x Mini PCI
CompactFlash Slots
One Internal
One Internal
One internal
24 VDC
NEMA4/IP65
10 W
15 W
24 W
71 x 152 x 139 mm
(2.8 x 6 x 5.5)
71 x 152 x 139 mm
(2.8 x 6 x 5.5)/
96.5 x 152 x 139 mm
(3.8 x 6 x 5.5)
Operating Temperature
-20 ~ 60 C (-4 ~ 140 F)
Dimensions (W x H x D)
422 x 338 x 68 mm
(16.61 x 13.31 x 2.68)
Class I Division 2 Groups ABCD T4, UL,
CCC, CE, FCC Class A, RoHS
Power Consumption
Dimensions (W x H x D)
Certifications
13
UNO-1172AH/1172AHE
100-240 V
Operating Temperature
Certifications
UNO-1150GH/1150GHE
Expansion
Power Adapter(voltage, AC)
UNO-1140FH
Class I Division 2 Groups ABCD T4, UL, CCC, CE, FCC Class A, RoHS
Battery-backup SRAM
Flexible Expansion
Certifications
Certifications
Couplers
Model Name
APAX-5013
APAX-5017
APAX-5017H
Description
8-ch
RTD Module
12-ch
AI Module
RTD
0 ~ 500 mV, 10 V,
0 ~ 10 V, 20 mA,
0 ~ 20 mA, 4 ~ 20 mA
16-bit
16-bit
12-bit
12 sample/second (total*)
1000 sample/second
(per channel)
Input/Output Range
Resolution
Input: Sampling Rate
Output: Slew Rate
8/10 sample/second
(total*)
Certifications
Model Name
APAX-5070/71/72
Description
Digital Signals
2048 (max.)
Analog Signals
512 (max.)
Certificate
14