Académique Documents
Professionnel Documents
Culture Documents
AUGUST. 1998
QY8-1359-000
COPYRIGHT 1998 CANON INC. CANON BJC-5000 0898 SC 0.55-0 PRINTED IN JAPAN (IMPRIME AU JAPON)
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Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory,
installation, maintenance, and repair of products. This manual covers all localities where the
products are sold. For this reason, there may be information in this manual that does not apply to
your locality.
Corrections
This manual could include technical inaccuracies or typographical errors due to improvements or
changes in the products. When changes occur in applicable products or in the content of this
manual, Canon will release technical information as the need arises. In the event of major
changes in the contents of this manual over a long or short period, Canon will issue a new editions of
this manual.
The following paragraph does not apply to any countries where such provisions are
inconsistent with local law.
Trademarks
The product names and company names described in this manual are the registered trademarks of
the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not
be copied, reproduced or translated into another language, in whole or in part, without the written
consent of Canon Inc., except in the case of internal business use.
This manual was produced on an Apple Macintosh Power Mac 8500/180 personal computer and
Apple LaserWriter16/600PS-J laser beam printer; final pages were printed on Varityper 5300 with
4000-J RIP. All graphics were produced with MACROMEDIA FREEHAND 7.0J.
All documents and all page layouts were created with QuarkXPress 3.3J.
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Part 5: Maintenance
This section explains how to maintain the unit. Descriptions of assembly/disassembly,
adjustment for assembly, troubleshooting procedures, and wiring/circuit diagrams
are given.
REF.
I
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1. PRODUCT OUTLINE
1.1 Product Outline
1.2 Features
1.3 BJ Cartridge
1.3.1 Color BJ cartridge (BC-21e)
1.3.2 Black BJ cartridge (BC-23)
1.3.3 Black BJ cartridge (BC-20) (reference)
1.3.4 Photo BJ cartridge (BC-22e Photo)
1.4 Dual Cartridge System
1.5 BJ Cartridge Container
1.6 Consumables
1.6.1 BJ cartridge (Black, Color, Photo)
1.6.2 Ink cartridge (BC-21e Color BJ Cartridge only)
2. SPECIFICATIONS
2.1 Printer Specifications
2.2 Paper Specifications
2.2.1 Paper size
2.2.2 Paper type
2.2.3 Cut sheet feeder sheet loading capacity
2.2.4 Printing area
2.3 Interface Specifications
II
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1. OVERVIEW
1.1 Printer Block Diagram
1.2 Initialization Sequence Flowchart
1.3 Print Signal Flow
1.3.1 Data between host computer and printer
1.3.2 Print signal flow in the printer
1.4 Print Drive
1.4.1 Print drive control
1.5 Power-Off Sequence Flowchart
2. FIRMWARE
2.1 Interface
2.1.1 Compatible mode
2.1.2 Nibble mode
2.1.3 ECP mode
2.2 Printing System
2.3 Printing Modes
2.3.1 Printing mode
2.3.2 Photo print mode
2.3.3 Multi-drop print mode
2.4 Cartridge Automatic Adjustment Function
2.4.1 Automatic correction of head nozzle alignment
2.4.2 Automatic density correction of left/right cartridge
2.5 Data Separation Function
2.6 Ink Smear Control
III
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Part 5: Maintenance
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1. Maintenance
1.1 Parts for Regular Replacement
1.2 Consumables
1.3 Periodic Maintenance
2. SERVICE TOOLS
2.1 List of Tools
3. GREASE APPLICATION
4. DISASSEMBLY AND REASSEMBLY
4.1 Disassembly and Reassembly
4.2 Disassembly and Reassembly Cautions
4.2.1 Fastening screws of idler pulley assembly
4.2.2 Carriage guide frame installation
4.2.3 Unlocking the carriage lock
4.3 Logic Board and Waste Ink Absorber Replacement Cautions
4.3.1 Logic board replacement cautions
4.3.2 Cautions after replacing the waste ink absorber
IV
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5. ADJUSTMENTS
5.1 Adjustment Point
5.2 When Adjustment is Required
5.2.1 Tools required for adjustment
5.3 Adjustment Procedure
5.3.1 Preparation
5.3.2 Adjustment
6. TROUBLESHOOTING
6.1 Troubleshooting
6.1.1 Overview
6.1.2 Troubleshooting cautions
6.2 Error Condition Diagnostics
6.2.1 Diagnostic flowcharts
6.2.2 Error recovery
7. LOCATION AND SIGNAL ASSIGNMENT
7.1 Logic Board
8. CIRCUIT DIAGRAMS
8.1 Parts Layout
8.1.1 Logic board
8.2 Circuit Diagrams
V
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VIII
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Part 1
SAFETY AND
PRECAUTIONS
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1. SAFETY PRECAUTIONS
1.1 Moving Parts
1.2 Ink Stains
1.3 BJ Cartridge Heat-Up
2. MACHINE PRECAUTIONS
2.1 Handling BJ Cartridges
2.2 Handling Ink Cartridges (Color BJ Cartridge)
2.3 Printer Precautions
3. MAINTENANCE SERVICE PRECAUTIONS
3.1 EEPROM Data Precautions
3.2 Static Electricity Precautions
3.3 Disassembly and Assembly Precautions
3.4 Built-In Self-Diagnosis
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BJC-5000
1. SAFETY PRECAUTIONS
1.1 Moving Parts
Be careful not to get fingers, hair, clothing, or personal accessories caught in the
moving parts of the printer. There are several moving parts, driven by the carriage
motor and by the paper feed motor.
Moving parts driven by the carriage motor:
Carriage belt, idler pulley, and carriage.
Moving parts driven by the paper feed motor:
Feed roller, pressure rollers, spurs, pick-up roller, slow down gear, eject roller, and
transmission roller.
Also note that the spurs are made of metal and have sharp edges. Do not touch the
spurs, especially with bare hands. Serious injury could be caused by touching the
spurs unintentionally.
Pick-Up Roller
Idler Pulley
Carriage Motor
Carriage
Pressure Rollers
Spurs
Eject Roller
Feed Roller
Transmission Roller
BJC-5000
Caution!
Although the ink is non-toxic, it contains organic solvents.
BC-23: Diethylenglycol 111-46-5, glycerin 56-81-5
BC-21e: Isopropyl alcohol 67-63-0, glycerin 56-81-5
BC-22e Photo: Isopropyl alcohol 67-63-0, glycerin 56-81-5, ethylenglycol 107-21-1
BC-20 (reference): Isopropyl alcohol 67-63-0, glycerin 56-81-5, ethylenglycol107-21-1
Never get ink in your eyes and mouth. If any ink should get into your eyes, wash
them out with plenty of water and consult a doctor. If a large quantity of ink is
swallowed accidentally, consult a doctor immediately. Provide the doctor with the
information printed on the BJ cartridge package or label. Since the ink contains
dyes, any ink stain on clothing, etc. shall be permanent.
BJ Cartridge
Carriage
Maintenance Jet
Receiving Section
Head Wiper
Purge Unit
BJC-5000
Black BJ Cartridge
Color BJ Cartridge
Joint Pipe
Ink Outlet
Nozzles
Ink Outlet
Joint Pipe
Nozzles
Nozzles
Front Cover
Platen
BJC-5000
Aluminum Plate
NOTE
REF.
When the printer stops printing due to a head temperature error, follow the
required troubleshooting procedure in Part 5: 6, TROUBLESHOOTING (page
5-12).
1-4
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BJC-5000
2. MACHINE PRECAUTIONS
2.1 Handling BJ Cartridges
2.1.1 Unpacking the BJ cartridge
Do not unpack the BJ cartridge until it is ready to be used. Before installing the BJ
cartridge in the printer, remove the protective head caps from the nozzles and peel off
the protective tape as shown in the figure below.
Never re-use the removed protective head caps and protective tape. This could cause
printing troubles.
Black BJ Cartridge
(BC-23/BC-20 [reference])
Cap
Tape
NOTE
When the nozzles are clogged, white streaks will appear across the printed
areas periodically. If this problem persists even after cleaning, replace the
BJ cartridge with a new one.
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BJC-5000
Black BJ Cartridge
Color BJ Cartridge
Joint Pipe
Ink Outlet
Nozzles
Joint Pipe
Ink Outlet
Nozzles
Nozzles
CAUTION
If the nozzles are not capped properly, the ink may either dry out and clog
the nozzles or leak out.
CAUTION
If the BJ cartridge is removed from the printer and left lying about,
printing defects may occur when it is used again due to clogging of nozzles
and dried-out ink. If the BJ cartridge is removed to relocate the printer,
ink could leak out from the cap section.
CAUTION
Do not connect the AC power cord when ink has leaked into the electrical
parts. This could damage the circuitry.
1-6
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BJC-5000
2.2 Handling Ink Cartridges (Color BJ Cartridge)
2.2.1 Unpacking the ink cartridge
Do not unpack an ink cartridge until it is ready to be used. Before installing it in the
color BJ cartridge, remove the ink cartridge from its package and remove the cap that
covers the ink outlets.
Cap
1-7
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BJC-5000
Spur Cleaners
Spurs
Contact Points
BJC-5000
2.3.3 Ink leakage prevention
Transport, pack, or store the printer with the BJ cartridge installed in the printer.
Otherwise, the ink in the purge unit could flow backward and spill out inside the
printer. Before packing the printer, make sure the carriage is at the capping position
(the right end of the carriage shaft).
The nozzles of the BJ cartridge are automatically capped when the printer is turned off
by pressing the POWER button. Do not unplug the AC power cord of the AC adapter
before turning off the printer with the POWER button. Otherwise, the printer will be
stopped without capping the nozzles, which could cause ink leaks and ink bonding.
In case this happens, plug in the AC power cord, turn on the printer by pressing the
POWER button, turn it off by pressing the POWER button, and then unplug the AC
power cord again.
BJ Cartridge
Head Cap
1-9
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BJC-5000
CAUTION
Once the memory data of EEPROM is reset, the data cannot be checked by
a test print in the Service Mode. To check the stored data, be sure to
execute a test print in the Service Mode before resetting the EEPROM.
When the EEPROM is reset, all data including the various settings, total
number of sheets printed, and total waste ink amount are reset. The total
number of sheets printed cannot be incremented using the control panel.
1-10
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BJC-5000
REF.
This printer keeps track of the estimated waste ink amount based on the
condition of printer usage immediately after the printer is started. To
prevent ink leakage due to the waste ink absorption capacity being
exceeded, the printer stops printing and displays an error when the waste
ink amount nears the full waste ink absorption capacity. The printer
operation can be restarted by pressing the RESUME button. If the printer is
used in this condition, the waste ink full error is displayed. See Part 3:
3.4 Service Mode (page 3-18) for information about checking the memory
data using a test print or the Service Mode and for resetting procedure.
If the printer operation stops due to waste ink full or other errors, follow
the required troubleshooting procedure in Part 5: 6, TROUBLESHOOTING
(page 5-12).
Logic Board
AC Adapter
1-11
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BJC-5000
CAUTION
Some plastic parts are made of highly rigid material containing glass fibers
to improve precision. Such material have low viscosity, however, and the
plastic hooks can break easily. When you disassemble the printer, use a
screwdriver and do not apply excessive force on the plastic hooks.
Hook
1-12
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Part 2
PRODUCT
SPECIFICATIONS
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1. PRODUCT OUTLINE
1.1 Product Outline
1.2 Features
1.3 BJ Cartridge
1.4 Dual Cartridge System
1.5 BJ Cartridge Container
1.6 Consumables
2. SPECIFICATIONS
2.1 Printer Specifications
2.2 Paper Specifications
2.3 Interface Specifications
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BJC-5000
1. PRODUCT OUTLINE
1.1 Product Outline
This desktop color printer achieves high-speed printing by means of a dual cartridge
system. It also realizes maximum 1440 (vertical) x 720 (horizontal) dpi high-resolution
printing by using the printer driver to perform the main data processing.
Moreover, this printer achieves high image printing by adopting a drop modulation
technology in the color BJ cartridge and photo BJ cartridge. High-density
monochrome printing is offered with a black BJ cartridge that adopts a newly developed
ink. The reproduction of color graduations has been improved through the combined
use of these cartridges.
In addition, the printing environment is further expanded by the possibilities of printing
on up to A3-size paper and banner (long paper) printing by manual feeding. This is a
high-performance standard machine.
Operation Panel
Paper Guide
Paper Support
Front Cover
BJ Cartridge Container
Interface Connector
Paper Output Tray
Paper Output Tray Extension Guide
AC Adapter
2-1
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BJC-5000
1.2 Features
1. High-speed printing by dual cartridge system
2. High-resolution printing of maximum 1440 (vertical) x 720 (horizontal) dpi
3. Easy-to-replace, high-speed and high-quality printing-compliant BJ cartridge
Color BJ Cartridge (BC-21e): Adopts a drop modulation technology. Has separate
ink tanks (Bk) (Y+M+C) and head with 136 nozzles in a
vertical line; 64 nozzles (Bk) + 24 nozzles x 3 (Y, M, C).
Black BJ Cartridge (BC-23): 128-nozzle and head single unit type (high-density
type)
Photo BJ Cartridge (BC-22e Photo): Drop modulation technology has been adopted.
136-nozzle and head single unit type
Black BJ Cartridge (BC-20 [reference]): 128-nozzle and head single unit type
Ink cartridge: Black ink cartridge and tricolor (Y, M, C) ink cartridge (3-color ink
single unit)
(The previous model Color BJ Cartridge (BC-21) and Photo BJ Cartridge (BC-22
Photo) that are not compliant with the drop modulation technology cannot be
used.)
4. The auto-alignment function which corrects the printing position displacement of
the left and right cartridges and printing direction displacement caused by bidirectional printing has been provided to achieve image maintenance.
5. Exclusive Windows machine using a dedicated driver. Emulation is not supported.
6. A BJ cartridge container is supplied with the printer for storing the removed BJ
cartridge.
7. ECP mode compliant.
8. Banner printing capabilities.
9. Built-in automatic cut sheet feeder without paper lever.
10. Improved operability. Provides an automatic head-to-paper distance adjustment
mechanism (no paper thickness adjustment lever). Also, the cartridge comes to the
replacement position when the cover is opened (no cartridge button).
11. Built-in AC adapter for power supply. (Assembled at the factory before shipment.)
12. Can print on up to A3-size paper by manual feed. (Up to A4/LTR-size full bleed
with ASF.) When printing on A3-size paper, only the left BJ cartridge is used.
(Either monochrome or color printing is enabled and photo printing is disabled
when using A3-size paper.)
13. The printer driver supports an automatic power off feature.
14. The printer can achieve high resolution printing because the main data processing
is performed by the printer driver. Note on the other hand that this printer
requires a more advanced host computer operating environment.
1) Windows95/98
2) CPU: Min. 166MHz
3) RAM: Min. 16MB
4) HDD: Min. 40MB of free space
5) Printer port: ECP/DMA
2-2
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BJC-5000
1.3 BJ Cartridge
1.3.1 Color BJ cartridge (BC-21e)
The color BJ cartridge BC-21e for color printing is disposable. The color BJ cartridge
has a printhead with 136 nozzles and a replaceable ink cartridge (two types, black and
color).
When the ink runs out or more than 6 months have elapsed since the cartridge was
removed from the package, or if the print quality does not improve even after cleaning
the head five times or more, replace the ink cartridge with a new one.
Also, if the print quality does not improve following replacement of the ink cartridge
and after cleaning the head five times or more, replace the BJ cartridge. Since the
three color inks are integrated, the entire color ink cartridge must be replaced when
one color ink runs out.
The drop modulation technology minimizes print graininess by using small-size dots
for printing in low density areas. On the other hand, it maintains the printing speed
and achieves high-quality printing by using large-size dots effectively in high density
areas. A total of 136 head nozzles are provided in a row: 24 nozzles for yellow ink, 24
nozzles for magenta ink, 24 nozzles for cyan ink, and 64 nozzles for black ink.
The printer can print out approximately 225 sheets with black ink (1500-character
standard text pattern in the Standard mode) and approximately 100 sheets with color
ink (7.5% duty per color pattern in the Standard mode).
BJC-5000
2-4
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BJC-5000
1.4 Dual Cartridge System
This printer has two BJ cartridges installed on the carriage to minimize the moving
distance of the carriage during printing and thus improving printing speed. This
system is called the dual cartridge system. The BJ cartridge can be used with the
following combinations.
1) BC-23 & BC-23 (BC-20 & BC-20 [reference]): Head configuration to achieve the
highest speed during monochrome printing.
Resolution: Plain paper (High Mode: 720x720dpi, Standard Mode:
360x360dpi)
Resolution: Other specified papers (High Mode: 1440x720dpi, Standard
Mode: 720x720dpi)
2) BC-21e & BC-21e: Head configuration to achieve the highest speed during color
printing.
Resolution: Plain paper (High Mode: 720x720dpi, Standard Mode:
360x360dpi)
Resolution: Other specified papers (High Mode: 1440x720dpi, Standard
Mode: 720x720dpi)
3) BC-21e & BC-23 (BC-21e & BC-20 [reference])*: Head configuration to achieve the
optimal balance in monochrome and color printing.
Resolution: Plain paper (High Mode: 720x720dpi, Standard Mode:
360x360dpi)
Resolution: Other specified papers (High Mode: 1440x720dpi, Standard
Mode: 720x720dpi)
4) BC-21e & BC-22e Photo*: Head configuration to obtain the highest print quality.
Resolution: Plain paper (High Mode: 1440x720dpi, Standard Mode:
720x720dpi)
Resolution: Other specified papers (High Mode: 1440x720dpi, Standard
Mode: 720x720dpi)
*: The BJ cartridge combinations 3) and 4) can be used by installing the BC-21e
cartridge on the left side of the carriage. The BC-23, BC-21e, and BC-20 (reference)
cartridges can be installed independently on the left side of the carriage for printing.
If the right BJ cartridge ink run-out is detected when Auto Head Alignment is executed
from the printer driver, printing is performed using the left BJ cartridge. When printing
on A3-size paper, only the left BJ cartridge is used for printing.
BJC-5000
1.6 Consumables
1.6.1 BJ cartridge (Black, Color, Photo)
The consumable black BJ cartridge (BC-23 and BC-20 [reference]), color BJ cartridge
(BC-21e), and photo BJ cartridge (BC-22e) available in the market are identical to
those supplied with the printer. Only their packages are different.
Color BJ Cartridge
Black BJ Cartridge
Photo BJ Cartridge
2-6
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BJC-5000
2. SPECIFICATIONS
2.1 Printer Specifications
1. Type
Desktop serial color bubble jet printer
2. Paper feeding method
Auto feeding and manual feeding
3. Cut sheet feeder capacity
Plain paper:
64g/m2
High resolution paper:
OHP film:
Back print film:
Envelopes:
4. Paper weight
Automatic feeding:
Manual feeding:
215.9 mm (8.5)
290.2 mm (11.4)
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BJC-5000
12. Interface
IIEEE 1284-compatible bi-directional parallel interface
(Compatible/nibble/ECP modes are supported.)
13. BJ cartridge
Color BJ cartridge (BC-21e)
Type:
Color BJ cartridge with separate ink tanks
Printhead: 136 nozzles (vertically-lined), Blk (64 nozzles) + Y, M, C (24 nozzles 3)
Ink colors: Black, cyan, magenta, yellow
Service life: Approx. 225 sheets (in the standard mode with 1500-character
pattern) with a black cartridge
Approx. 100 sheets (in the standard mode) with a color cartridge (7.5%
duty per color pattern)
Weight:
Approx. 85g (3.0 oz) (including black and color ink tanks)
Black BJ cartridge (BC-23 and BC-20 [reference])
Type:
Black BJ cartridge with ink tank inside
Printhead: 128 nozzles (vertically-lined)
Ink colors: Black
Service life: Approx. 900 sheets (in the standard mode) per cartridge
Weight:
Approx. 85g (3.0 oz)
Photo BJ cartridge (BC-22e Photo)
Type:
Color BJ cartridge with ink tanks inside
Printhead: 136 nozzles (vertically-lined), Blk (64 nozzles) + Y, M, C (24 nozzles 3)
Ink colors: Black, cyan, magenta, yellow
Service life: Approx. 50 sheets (in the photo standard mode) per cartridge
Weight:
Approx. 80g (2.8 oz)
14. Sensor functions
Paper run-out:
Provided
Installation of cartridge:
Provided
Cartridge identification:
Provided
Waste ink amount:
Provided
Cover open:
Provided
Ink run-out:
Provided*
Paper width:
None
*A function is provided to determine whether the ink has run out by a specific
pattern printed from the driver. There is no function, however, to notify the run out
of ink during a normal printing operation.
15. Acoustic noise level
Approx. 48 dB(A)/standard mode (Sound pressure level: Compliant with ISO 9296)
16. Environmental conditions
Operating temperature:
Operating humidity:
Storage temperature:
Storage humidity:
5 C to 35 C (41 F to 95 F)
10% to 90% RH (no condensation)
0 C to 35 C (32 F to 95 F)
5% to 90% RH (no condensation)
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BJC-5000
17. Power source
USA/Canada
UK/Australia
Europe
Voltage/Frequency
AC 120V 60 Hz
AC 240V 50 Hz
AC 230V 50 Hz
Power consumption
Stand-by status
Max. 40 W
Approx. 6 W
18. Dimensions
498 mm (W) 280 mm (D) 222 mm (H)
19. Weight
Approx. 5.3kg (11.6 lbs) (including two BJ cartridges)
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BJC-5000
NOTE
A3-size paper can be loaded from the manual feeding slot 1 sheet at a
time. Two to six sheets of banner paper can be loaded from the manual
feeding slot.
2-10
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BJC-5000
2.2.4 Printing area
28.0mm
3.0mm
29.3mm
(2)20.5mm
20.5mm
16.5mm
3.4mm
5.1mm
3.4mm
5.1mm
3.0mm
29.3mm
28.0mm
3.0mm
20.5mm
20.5mm
16.5mm
6.4mm
11.3mm
16.5mm
6.4mm
6.4mm
Banner paper
16.5mm
3.1mm
3.4mm (A4)
6.4mm
(LTR)
3.4mm (A4)
6.4mm
(LTR)
(1)
(2)
(3)
(4)
20.5mm
40mm*
BJC-5000
Signal
I/O
No.
Signal
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
STROBE
DATA1
DATA2
DATA3
DATA4
DATA5
DATA6
DATA7
DATA8
ACKNLG
BUSY
P.E.
SELECT
AUTO FEED XT
N.C*2
GND
GND
+5.0V*4
IN
IN
IN
IN
IN
IN
IN
IN
IN
OUT
OUT
OUT
OUT
IN
...
IN
...
...
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
STROBE-RET
DATA1-RET
DATA2-RET
DATA3-RET
DATA4-RET
DATA5-RET
DATA6-RET
DATA7-RET
DATA8-RET
ACKNLG-RET
BUSY-RET
INIT-RET
INIT
ERROR
GND
N.C*2
+5.0V*3
SELECT IN
2-12
www.denom.com
I/O
*1
...
...
...
...
...
...
...
...
...
...
...
...
IN
OUT
...
...
...
IN
BJC-5000
Nibble mode
No.
Signal
I/O
No.
Signal
I/O
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
HostClk
Data1
Data2
Data3
Data4
Data5
Data6
Data7
Data8
PtrClk
PtrBusy
AckDataReq
Xflag
HostBusy
Not Defined
Gnd
Gnd
Vcc
IN
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
IN
...
...
...
...
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
INIT
DataAvail
Not Defined
Not Defined
Not Defined
1284Active
...
...
...
...
...
...
...
...
...
...
...
...
IN
OUT
...
...
...
IN
ECP mode
No.
Signal
I/O
No.
Signal
I/O
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
HostClk
Data1
Data2
Data3
Data4
Data5
Data6
Data7
Data8
PeriphClk
PeriphAck
AckReverse
Xflag
HostAck
Not Defined
Gnd
Gnd
Vcc
IN
IN/OUT
IN/OUT
IN/OUT
IN/OUT
IN/OUT
IN/OUT
IN/OUT
IN/OUT
OUT
OUT
OUT
OUT
IN
...
...
...
...
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
ReverseReq
PeriphReq
Not Defined
Not Defined
Not Defined
1284Active
...
...
...
...
...
...
...
...
...
...
...
...
IN
OUT
...
...
...
IN
2-13
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BJC-5000
8) Input/output signals
Compatible Mode
STROBE [Input]
This signal is used to read Data1 to Data8. This signal becomes valid after the
BUSY signal goes from HIGH to LOW and the printer outputs an ACKNLG signal.
This signal is normally HIGH and the printer receives data after the signal goes
LOW.
DATA1 to 8 [Input]
The printer receives data on the STROBE signal. The status of each bit of this
signal must be maintained for at least 280 ns from the leading edge of the STROBE
signal.
ACKNLG [Output]
This signal is a response signal to the STROBE signal. The host computer cannot
output the next STROBE signal until this signal is output. When the power is
turned on or when the BUSY goes from HIGH to LOW for the input of the INIT
signal, this signal is sent regardless of the STROBE signal.
BUSY [Output]
When this signal is HIGH, the printer is BUSY; when it is LOW, the printer is
READY. This signal goes from LOW to HIGH when data is received or when an error
occurs (paper-out, paper jam).
P.E. [Output]
If the printer is unable to feed paper even when the feeding operation is executed by
the printer, this signal goes from LOW to HIGH. At this time, the BUSY signal goes
HIGH and the SELECT and ERROR signals go LOW. The signal goes LOW when the
paper is set and fed. At this time, the ERROR and SELECT signals go from LOW to
HIGH.
SELECT [Output]
When the printer is READY, this signal goes HIGH. This signal goes LOW when an
error occurs (paper-out, paper jam).
AUTO FEED XT [Input]
When this signal is LOW, the automatic line feed mode (Carriage Return and Line
Feed) is effective. The printer can read this signal only when the printer is turned
on or is initialized by the INIT signal.
INIT [Input]
When this signal goes LOW, the printer is put on BUSY. The printer is reset when
the signal goes from LOW to HIGH.
The pulse width of this signal must be at least 50 s at the printer side.
ERROR [Output]
This signal goes LOW when the printer detects an error and thus notifies the host
computer that the printer is put in the error status (paper-out, paper jam).
SELECT IN [Input]
When this signal is HIGH, the printer is put in the online status.
Nibble Mode
Host Clk [Input]
STROBE signal to read Data 1 to Data 8.
Negotiation phase:
Trigger signal to send the compatible protocol to the printer.
Data 1 to Data 8 [Input]
The printer receives data on the Host Clk signal. The state of each bit of this signal
must be maintained for at least 0.5 s from the leading edge of the Host Clk signal.
2-14
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BJC-5000
2-15
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BJC-5000
ECP Mode
Host Clk [Input]
This signal handshakes with the PeriphAck (BUSY) signal when data is transferred
from the host computer to the printer. When this signal goes HIGH to LOW, it
means that the data is output on the data buses (Data 1 to Data 8). The signal
goes LOW to HIGH in response to the leading edge of the PeriphAck (BUSY) signal.
Reverse data transmission phase:
This signal remains HIGH.
Data 1 to Data 8 [Input/Output]
This signal is used as an input signal when data is transferred from the host
computer to the printer.
Reverse data transmission phase:
This signal is used as an output signal and the printer outputs data to the host
computer using these data buses.
Periph Clk [Output]
This signal remains HIGH when data is transferred from the host computer to the
printer.
Reverse data transmission phase:
This signal goes HIGH to LOW to indicate that data is output to the host computer.
The signal goes LOW to HIGH in response to the leading edge of HIGH pulse of the
HostAck (AUTO FEED XT) signal of the host computer.
Periph Ack [Output]
This signal goes HIGH to LOW when the printer is ready to receive data from the
host computer while transferring the data from the host computer to the printer. It
goes LOW to HIGH when the printer receives data from the host computer.
Reverse data transmission phase:
Indicates whether the data sent from the printer to the data bus is a command or
data. (LOW: Command, HIGH: Data)
Ack Reverse [Output]
This signal remains HIGH when data is transferred from the host computer to the
printer.
Reverse data transmission phase:
This signal remains LOW.
The Reverse Req (INIT) signal is a switching request from the host computer which
goes HIGH to LOW to request a switch from the forward data transmission phase to
the reverse data transmission phase. In response to the falling edge of the Reverse
Req signal, Ack Reverse signal goes HIGH to LOW to indicate that the switching
request has been accepted.
When the switching from the reverse data transmission phase to the forward data
transmission phase takes place, Ack Reverse signal goes LOW to HIGH to indicate
that the switching request has been accepted, in response to the leading edge of the
Reverse Req (INIT) signal which is a switching request from the host computer.
X flag [Output]
This signal remains HIGH in the ECP mode.
Host Ack [Input]
This signal goes from LOW to HIGH when data is transferred from the host
computer to the printer.
Reverse data transmission phase:
This signal handshakes with the Periph Clk (ACKNLG) signal. When the host
computer is ready to receive data from the printer, this signal goes HIGH to LOW.
After the data is received, the signal goes LOW to HIGH.
2-16
www.denom.com
BJC-5000
DATA 1 to 8
BUSY
STROBE
300ns
300ns
ACK
750ns-500s
2.5s
2-17
www.denom.com
BJC-5000
1284 Active
Ack Data Req
Data (1 to 8)
Bit2
0000 0000
Bit6
Unknown
Host Busy
Host Clk
Ptr Clk
Ptr Busy
Data Avail
Printer Host
Bit3
Bit7
Bit0
Bit4
Bit1
Bit5
Data
Xflag
Nibble mode
supported
TP
TP
TP
0001 0000
Host Ack
Byte0
Byte1
nCmd
nCmd
Host Clk
Periph Clk
Periph Ack
Periph Req
Xflag
TP
TP
TP
TP
TP: Min. setting
2-18
www.denom.com
BJC-5000
1284 Active
nAck Reverse
Data(1~8)
Byte0
Byte1
nCmd
nCmd
Host Ack
Host Clk
Periph Clk
Periph Ack
nPeriph Request
XFlag
nPeripheralRequest
ECP Mode Supported
nReverseRequest
2-19
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BJC-5000
2-20
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Part 3
OPERATING
INSTRUCTIONS
Page
3- 1
3- 1
3- 2
3- 3
3- 9
3 -10
3 -11
3 -12
3 -13
3 -13
3 -13
3 -14
3 -14
3 -16
3 -17
3 -18
3 -20
1. PRINTER SETUP
1.1 Unpacking and Inspection
1.2 Site Selection
1.3 Setup Procedure
1.4 Turning the Printer On/Off
1.5 Paper Settings
1.6 Banner Print
1.7 Names of Parts and Their Functions
2. TRANSPORTING THE PRINTER
2.1 Carrying the Printer
2.2 Transporting the Printer
3. PRINTER SERVICING FUNCTION
3.1 Error Indications
3.2 Cleaning the BJ Cartridge
3.3 Self-Test Printout
3.4 Service Mode
3.5 Service Mode Print Sample
www.denom.com
www.denom.com
BJC-5000
1. PRINTER SETUP
1.1 Unpacking and Inspection
After unpacking the printer, make sure the items below are included.
BJ Cartridge
Users Manual
Printer Driver, etc.
Packing
BJ Cartridge
Packing
BJ Cartridge Container
Packing
Packing
Box
Packing
Tape
Tape
Tape
Tape
BJC-5000
304 mm
663 mm
498 mm
NOTE
3-2
www.denom.com
BJC-5000
1.3 Setup Procedure
Use the following procedure to set up the printer.
1
2
BJC-5000
Black BJ Cartridge
(BC-23/BC-20 [reference])
Cap
Tape
CAUTION
Do not reuse the protective head cap and tape. Any foreign substance on
the cap or tape could mix with the ink and cause printer trouble.
Carefully peel off the protective tape on the printer head without touching
the head. If the head is damaged or if foreign substances stick to the
head, printing errors could occur.
Do not shake the BJ cartridge after removing the head cap and protective
tape. Shaking the cartridge will cause the ink to splatter.
3-4
www.denom.com
BJC-5000
NOTE
If the BJ cartridge is not installed properly when you close the front cover,
the carriage will not return to the capping position. If the front cover is not
closed properly, the carriage will not return to the home position either.
BJC-5000
CAUTION
If the printer has been operating for a prolonged period, the aluminum
plate of the BJ cartridge will get very hot. If it is hot, opening the front cover
will activate the protective function. The beeper will sound five times and
the carriage will not move the cartridge replacement position. Wait a few
minutes before attempting to replace the BJ cartridge. The carriage will
not move to the replacement position even if you open the front cover
during an ongoing printing operation or error occurrence.
3-6
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BJC-5000
1.3.5 Replacing the ink cartridge
When a color BJ cartridge is used, the ink cartridge must be replaced. Use the
following procedure to replace the ink cartridge.
1) When to replace the ink cartridge
When the ink runs out or more than 6 months have elapsed since the cartridge was
removed from the package, or if the print quality does not improve even after
cleaning the head five times or more, replace the ink cartridge with a new one. Since
the three color inks are integrated, the entire color ink cartridge must be replaced
when one color ink runs out.
If the print quality does not improve following replacement of the ink cartridge and
after cleaning the head five times or more, replace the color BJ cartridge.
2) Removing an ink cartridge
Open the front cover to move the carriage to the cartridge replacement position. Flip
up the cartridge lock lever as described in 1.3.4-3), Replacing the BJ cartridge (page 36). Then, pull out the upper portion of the ink cartridge to be replaced to remove it
as shown in the figure below. There will be ink on and around the ink outlets of the
ink cartridge. Remove the ink cartridge carefully to avoid smears on hand and
machine.
Cap
BJC-5000
NOTE
Store the color BJ cartridge (BC-21e) without removing the black and
color ink cartridges inside it.
Do not shake or drop the BJ cartridge container. Ink could leak out.
Open
Close
Push
BJC-5000
1.4 Turning the Printer On/Off
1.4.1 Turning the printer on
With the printer plugged in to a power source, press the POWER button to turn on the
printer. When the printer turns on, it starts the initializing operation.
If a BJ cartridge is not installed, the indicator blinks in green to indicate that the
printer is ready to have the BJ cartridge installed and the carriage will move to the
cartridge replacement position. If a BJ cartridge is already installed, the indicator will
light in green to indicate that the printer is in standby status.
When the printer is turned on after more than 72 hours have passed since the last
head cleaning (the first head cleaning is performed 24 hours after a color BJ cartridge
is installed), it automatically carries out head cleaning. The indicator blinks in green
while head cleaning is performed.
CAUTION
Never turn off the printer by unplugging the AC power cord before
pressing the POWER button. This will cause the printer to turn off before it
can cap the BJ cartridge and as a result the ink will leak out or dry out
and clog the nozzles.
If the AC power cord has been unplugged to turn off the printer, plug in the AC power
cord, press the POWER button to turn on the printer, and then turn it off again.
If the POWER button is pressed while the head is being cleaned, the indicator continues
blinking in green until the head cleaning is completed. After cleaning is completed,
the BJ cartridge is capped and the printer turns off. Any error occurring after the
power-off sequence starts is ignored and the printer is turned off.
BJC-5000
Size
Feed Method
Sheet Feeder
Loading
Capacity
Plain paper
A3/A4/A5/LTR/LGL
Auto/Manual
Max. 13 mm
LC-301
A3/A4/LTR/LGL
Auto/Manual
Max. 13 mm
High Resolution
HR-101
A3/A4/LTR
Auto/Manual
GP-201
A4/LTR/A4+/LTR+
Auto/Manual
Max. 100
sheets
1 sheet
HG-201
A3/A4/LTR
Manual
OHP film
CF-102
A4/LTR
Auto/Manual
BF-102
A4/LTR
Auto/Manual
Max. 10
sheets
Fabric sheet
FS-101
Auto/Manual
1 sheet
Envelopes
COM#10
Auto/Manual
Max.15
sheets
Auto/Manual
Manual
Max. 15
sheets
--
Manual
--
Vertical 241 x
Horizontal 356 mm
Vertical 241.3 x
Horizontal 105 mm
Vertical 220 x
Horizontal 110 mm
A4/LTR
DL-size
Banner paper
BP-101
Thick paper
A3-size paper can be loaded only through the manual feeding slot.
Banner paper can be loaded for 2 to 6 sheets.
3-10
www.denom.com
-Max. 30
sheets
BJC-5000
1.6 Banner Print
When printing on banner paper, after cutting the paper to the appropriate length (2-6
sheets) set the paper to move in a direct path though the printer using the manual
feed slot on the printer rear side, not the ASF.
Each top margin for banner printing is set to 0 mm at the start of printing. To avoid
printing on the platen, however, printing will start 3 mm from the initial top margin.
Set an extra sheet at the end in case the bottom edge is not printed on the last page.
Banner printing uses a large quantity of ink. To avoid ink run out in the middle of
printing, it is recommended to use a new ink cartridge right from the start of banner
printing.
Banner Paper
Output Tray
3-11
www.denom.com
BJC-5000
Paper Guide
Set the paper guide flush against the left edge of the
cut sheets in the cut sheet feeder so that the paper
can be fed straight.
Control Panel
See the figure below.
Front Cover
Open the front cover to replace the BJ cartridge and
ink cartridge, or remove jammed paper.
Output Tray
Extension
Guide
Control Panel
POWER Button
Turns the printer on or off.
Indicator
RESUME button
Press this button to recover from an operator error. Also, press this button
for two seconds or more to start the head cleaning.
Paper
Delivery
Flap
BJC-5000
CAUTION
Never turn off the printer by unplugging the AC power cord without first
pressing the POWER button. Otherwise, the printer is turned off before it
can cap the BJ cartridge. Also, do not carry a BJ cartridge removed from
the printer by itself. If the BJ cartridge is not capped, the ink may leak or
dry out in the nozzles.
NOTE
If the original packing materials are not available, use a sufficient amount
of shock-absorbent material to pack the printer.
3-13
www.denom.com
BJC-5000
POWER button
RESUME button
Indicator
Beeper
Lights in orange
Lights in orange
Lights in orange
Twice
3 times
4 times
Lights in orange
Lights in orange
5 times
6 times
7 times
7 times
7 times
7 times
7 times
7 times
7 times
7 times
7 times
7 times
7 times
3-14
www.denom.com
BJC-5000
The errors listed in Table 3-2 are described below.
3-15
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BJC-5000
3-16
www.denom.com
BJC-5000
3.3 Self-Test Printout
This printer provides a self-test printout function which can be executed without
connecting the printer to a computer.
After turning on the printer, press and hold down the POWER button. When the beeper
sounds once, release the POWER button. The self-test printout will start. To end the
self-test printout function, press either the RESUME button or the POWER button to turn
off the printer. The printing stops and the printed paper is ejected.
If you continue to hold down the POWER button until the beeper sounds twice when you
turn on the printer, the self-test printout function will not be executed and the printer
starts in the normal operation mode.
The self-test printout prints the following information on 1 page.
ROM version
Total number of pages passed
Nozzle check pattern
After printing the above information, the printer returns to normal printing standby
status.
Use A4/LTR-size paper for the self-test printouts. The self-test printout
function requires the A4/LTR-size paper width. If you use narrower
paper, ink will be smeared on the platen.
NOTE
Ver X.XX
XXXXXXXX
Total number of pages passed
128
Yellow 24 nozzles
Magenta 24 nozzles
Cyan
24 nozzles
64 nozzles
Black
24
24
24
64
Black BJ Cartridge
Color/Photo BJ Cartridge
3-17
www.denom.com
BJC-5000
No. of times
RESUME is
pressed
Indicator
Remarks
0 times
(RESUME is
not pressed.)
Lights in green
Once
Lights in orange
Service information
print
Twice
Lights in green
Auto alignment
sensor calibration
3 times
Lights in orange
4 times
Lights in green
5 times
Lights in orange
6 times
Lights in green
7 times
Lights in orange
8 times
Lights in green
Carriage/LF
operation test
9 times
Lights in orange
10 times
Lights in green
*: When you press the POWER button in step 4 of the above operation, the indicator
lights in orange if the First Time Flag is set to ON, and it lights in green if the flag is
set to OFF. After this operation, when the RESUME button is pressed, the ON and
OFF setting is switched, and then the printer is turned off automatically. If you
press the POWER button, not the RESUME button, the printer will turn off
automatically without changing the ON/OFF setting.
3-18
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BJC-5000
CAUTION
3-19
www.denom.com
BJC-5000
Part 4
TECHNICAL
REFERENCE
Page
4- 1
4- 1
4- 2
4- 3
4- 4
4- 6
4- 7
4- 7
4 - 11
4 - 11
4 - 13
4 - 14
4 - 14
4 - 14
4 - 14
4 - 15
4 - 15
4 - 17
4 - 26
4 - 29
4 - 32
4 - 36
4 - 36
4 - 37
4 - 41
4 - 41
4 - 41
4 - 42
4 - 42
4 - 42
4 - 42
4 - 42
4 - 42
4 - 43
1. OVERVIEW
1.1 Printer Block Diagram
1.2 Initialization Sequence Flowchart
1.3 Print Signal Flow
1.4 Print Drive
1.5 Power-Off Sequence Flowchart
2. FIRMWARE
2.1 Interface
2.2 Printing System
2.3 Printing Modes
2.4 Cartridge Automatic Adjustment Function
2.5 Data Separation Function
2.6 Ink Smear Control
2.7 Head Overheating Protection Control
2.8 Auto Power-Off
3. PRINTER MECHANICAL SYSTEM
3.1 Overview
3.2 BJ Cartridge
3.3 Purge Unit
3.4 Carriage
3.5 Paper Feed/Cut Sheet Feeder
4. PRINTER ELECTRICAL SYSTEM
4.1 Overview of Printer Electrical System
4.2 Logic Section
5. SENSOR FUNCTIONS
5.1 Pick-Up Roller Sensor
5.2 Paper End Sensor
5.3 Home Position Sensor
5.4 Purge Sensor
5.5 Cover Open Sensor
5.6 Printer Temperature Sensor
5.7 Head Temperature Sensor
5.8 Auto-Alignment Sensor
5.9 Waste Ink Amount Detection
www.denom.com
www.denom.com
BJC-5000
1. OVERVIEW
1.1 Printer Block Diagram
BJ Cartridge LEFT
Home Position Sensor
BJ Cartridge RIGHT
Auto Alignment Sensor
Carriage
Paper Feed Motor
Purge Sensor
Carriage Motor
Logic Board
J6
J7
Paper Feed
Motor Driver
J4
Vcc(+5VDC)
J1
J2
Carriage Motor
Driver
J5
J3
VH(+24.0VDC)
VM(+24.0VDC)
Control ROM
4-1
www.denom.com
DRAM
EEPROM
I/F
BJC-5000
Connect AC plug.
(Hardware power-on)
Software initialization
Indicator blinks
(green).
Cartridge detection
Purge unit
initialization
Temperature sensor
(TH1) check
Carriage position
control
Paper feed
motor initialization
Automatic cleaning
operation
Indicator lights
(green).
4-2
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BJC-5000
1.3 Print Signal Flow
1.3.1 Data between host computer and printer
Host
Computer
DRAM
a
b
MPU &
Printer Controller
Print Buffer
Logic Board
a
Control ROM
BJ Head
c
: Print signal
: Control signal
Motor Drivers
Sensors
BJC-5000
BE2
BE3
BE4
BE5
BE6
BE7
BE8
O
E
O
E
O
E
O
E
O
E
O
E
O
E
O
E
B
A
A
B
A
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
:
:
BE1
4-4
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BJC-5000
even/odd enable signals (Even/Odd ENB). The heat enable signals (HENB 0, 1, 2, 3)
are the heat drive control signals for the heater boards.
In the drop modulation mode, the HENB0 signals drive the heater at the back of the
black nozzles; the HENB1 signals drive the heater in the front of the black nozzles;
the HENB2 signals drive the heater in the front of the color nozzles; and the HENB3
signals drive the heater at the back of the color nozzles.
The heat enable signals are comprised of a pre-pulse and main pulse. To achieve
optimum ink discharge constantly, internal conditions such as the heads rank,
printer temperature, and head temperature are monitored and the heater drive pulse
width is varied before the pulse is output.
154 s (6.51kHz)
154 s (6.51kHz)
100 s (10kHz)
Standard
Graphics
High
HLATCH
HDATA
128 or 136
0
HCLOCK
Odd ENB
Even ENB
1(0)
BENB 0
0(1)
1(0)
0(1)
BENB 1
1(0)
0(1)
BENB 2
1(0)
0(1)
HENB 0,1,2
HENB 3
1 Block
Odd ENB
Even ENB
BENB 0
BENB 1
1(0)
0(1)
1(0)
1(0)
0(1)
1(0)
BENB 2
0(1)
1(0)
0(1)
1(0)
1(0)
0(1)
0(1)
0(1)
Variable Pulse
Width
HENB 0,1,2
Pre-Pulse
Main Pulse
HENB 3
1 Block
4-5
www.denom.com
BJC-5000
Indicator blinks.
No
Capping?
Yes
Cap off
Detection of heads
Detection of carriage
in home position
Capping
End
CAUTION
Never turn off the printer by unplugging the AC power cord or AC adapter
before pressing the POWER button. This will cause the printer to interrupt
the power-off sequence and turn off before it can cap the BJ cartridge
head. If the AC power cord or AC adapter has been unplugged to turn off
the printer, plug it in again, press the POWER button to turn on the printer,
and turn it off. Then, unplug the AC power cord or AC adapter.
4-6
www.denom.com
BJC-5000
2. FIRMWARE
2.1 Interface
This printer supports the compatible mode, nibble mode, and ECP mode which are
compliant with the bidirectional Centronics interface standard (IEEE P1284).
The compatible mode is the same as the conventional Centronics interface-compliant
protocol. When the printer operates as a printer, data is transferred in the compatible
mode or ECP mode. The nibble mode is used for transferring status data such as the
device ID and printer status to the host computer during printer operation. To use the
nibble mode or ECP mode, the setting in the host computer must either be the nibble
mode or ECP mode.
DATA 1 to 8
BUSY
STROBE
300ns
300ns
ACKNLG
750ns-500s
2.5s
4-7
www.denom.com
BJC-5000
Max. 35ms
HostBusy
Max. 35ms
PtrClk
Min. 45ms
DataAvail
Bit0
Bit4
Xflag
Bit1
Bit5
AckDataReq
Bit2
Bit6
PtrBusy
Bit3
Bit7
4-8
www.denom.com
BJC-5000
2.1.3 ECP mode
In the ECP mode, the printer transfers 8-bit data all at once and therefore it can send
and receive data in high speed. This mode is suitable for sending and receiving large
volumes of data.
When the AckReverse signal goes from HIGH to LOW in response the ReverseReq
signal going from HIGH to LOW, the data bus direction changes from forward data
transfer (which sends data from host computer to printer) to reverse data transfer
(which sends data from printer to host computer).
During the reverse data transfer phase, the printer makes HostAck go from HIGH to
LOW when it detects the rising edge of PeriphClk.
When the host computer is able to receive data from the printer, HostAck goes from
HIGH to LOW; and when it receives data, HostAck goes from LOW to HIGH.
(The falling edge indicates a LOW and the rising edge indicates a HIGH.)
1284 Active
Ack Reverse
Data(1~8)
0001 0000
Host Ack
Byte0
Byte1
nCmd
nCmd
Host Clk
Periph Clk
Periph Ack
Periph Req
Xflag
TP
TP
TP
TP
TP: Minimum setting
4-9
www.denom.com
BJC-5000
1284 Active
nAck Reverse
Data(1~8)
Byte0
Byte1
nCmd
nCmd
Host Ack
Host Clk
Periph Clk
Periph Ack
nPeriph Request
XFlag
nPeripheralRequest
ECP Mode Supported
nReverseRequest
4-10
www.denom.com
BJC-5000
2.2 Printing System
Control functions are provided by conventional printers. In this printer, however, these
control functions are mostly processed by the printer driver of the host computer.
With conventional printers, image data in the raster direction (horizontal direction data)
is created on the printer driver and the printer side receives this data. Consequently,
the image data in raster direction received by the printer is converted into column data
(vertical direction data) by the printer and the printing is executed.
The printer driver on the host computer handle all processes until the creation of
column data matching the printhead installed in the printer. Then, the printer receives
this column data and prints it. (The printer reads the printhead ID and automatically
notifies the host computer of the printhead configuration.) Thus, this printer achieves
high speed printing because it does not need to convert raster data into column data
and can print the data as it is.
4-11
www.denom.com
BJC-5000
Print Mode
Media
Standard
BC-23
None
(BC-20)
Plain Paper
Other Paper
BC-23
BC-23
(BC-20) (BC-20)
Plain Paper
Other Paper
BC-21e
None
Plain Paper
Other Paper
BC-21e
BC-21e
Plain Paper
Other Paper
BC-21e
BC-23
(BC-20)
Plain Paper
Other Paper
BC-21e
BC-22e
Plain Paper
Other Paper
Graphics
High
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
6.51kHz
720 x 720 dpi
2 pass
Uni-directional
10kHz
360 x 360 dpi
1 pass
Bi-directional
6.51kHz
720 x 720 dpi
2 pass
Uni-directional
10kHz
360 x 360 dpi
1 pass
Bi-directional
6.51kHz
720 x 720 dpi
2 pass
Uni-directional
10kHz
360 x 360 dpi
1 pass
Bi-directional
6.51kHz
720 x 720 dpi
2 pass
Uni-directional
10kHz
6.51kHz
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
10kHz
1440 x 720 dpi
4 pass
Uni-directional
10kHz
720 x 720 dpi
2 pass
Uni-directional
10kHz
1440 x 720 dpi
4 pass
Uni-directional
10kHz
720 x 720 dpi
2 pass
Uni-directional
10kHz
1440 x 720 dpi
4 pass
Uni-directional
10kHz
720 x 720 dpi
2 pass
Uni-directional
10kHz
1440 x 720 dpi
4 pass
Uni-directional
10kHz
4-12
www.denom.com
BJC-5000
2.4 Cartridge Automatic Adjustment Function
When the installed printhead is changed, the printer notifies the printer driver of the
new printhead configuration.
The printer driver displays a pop-up message which advises a user to perform the head
alignment before starting the printing. When the maintenance tab on the driver Align
Printheads is selected, the printer prints the automatic head alignment pattern and
corrects the print position automatically.
While printing the automatic head alignment pattern, the printer detects run-out of
ink, displacements of the left and right cartridges which could occur due to the dual
cartridge system, and density errors using the auto-alignment sensor on the carriage.
The printer sends the detected information to the printer driver of the host computer.
The printer driver performs an automatic adjustment of the head nozzle alignment and
automatic density correction of the left and right heads based on the information sent
from the printer and controls the printing accordingly. When ink runs out, the
message is displayed on the printer driver.
4-13
www.denom.com
BJC-5000
4-14
www.denom.com
BJC-5000
BJ Cartridge
Sheet Feeder
Purge Unit
Carriage
4-15
www.denom.com
BJC-5000
4-16
www.denom.com
BJC-5000
3.2 BJ Cartridge
3.2.1 Black BJ cartridge structure
The black BJ cartridge has a 128-nozzle printhead. The printhead and ink cartridge
are assembled in a single cartridge body.
1) Cartridge cover
A plastic cover is attached to the cartridge body to prevent ink from leaking inside
the cartridge.
As the ink is consumed, the pressure inside the cartridge decreases relative to the
atmospheric pressure. This makes it harder for the ink to be supplied to the head.
To prevent this, the cartridge cover is provided with a pressure adjusting hole for
maintaining constant pressure inside the cartridge body.
2) Ink sponge
The sponge is soaked with black ink. It is compressed and stored in the cartridge
body.
3) Cartridge body
The plastic case connects the ink sponge with the bubble jet head unit via the ink
filter.
4) Bubble jet head unit
Ink is discharged through 128 bubble jet nozzles in accordance with the print
signals received through the signal contact.
Cartridge Cover
Ink Sponge
Ink Filter
Label
Pressure Adjusting Hole
Cartridge Body
Aluminum Plate
Joint Pipe
Signal Contact
4-17
www.denom.com
BJC-5000
Rubber Sheets
Ink Filter
Ink Sponges
Cartridge Body
Ink Suppliers
Label
Label
Cartridge Cover
Ink Sponge
Holder
Ink Supplier
Aluminum Plate
Signal Contact
Label
Ink Cartridge Body
BJC-5000
3.2.3 Photo BJ cartridge structure
Ink Filter
Ink Sponge
Signal Contact
Bubble Jet Head Unit
BJC-5000
NOTE
The heater board of the printhead holds the heater and its circuits which
are formed on a silicon plate using semiconductor technology. The silicon
plate which contains these electrical circuits is bonded to an aluminum
base. A plastic cover molded to fit the nozzles is also provided.
Signal Circuit
Print Board
Extra-fine Wire
Connecting Section
Protective Bond of Wire
Connecting Section
Silicon Plate
Aluminum Plate
Heater Plate
Bubble Jet Nozzle
Ink passage from ink sponge
Ink Filter
Joint Pipe
Plastic Cover
Common Ink Chamber
4-20
www.denom.com
BJC-5000
2) Nozzle arrangement
The bubble jet nozzles are placed 1/360 inch apart in a vertical array.
The black BJ cartridge has 128 nozzles. On the color and photo BJ cartridges, the
first 24 nozzles are used for yellow ink, the second 24 nozzles for magenta ink, the
third 24 nozzles for cyan ink, and the remaining 64 nozzles for black ink. The color
and photo BJ cartridges have a total of 136 nozzles.
Black BJ Cartridge
Color BJ Cartridge
Nozzle 1
Nozzle 1
Yellow Nozzles 1 to 24
Magenta Nozzles 25 to 48
Cyan Nozzles 49 to 72
Black Nozzles 73 to 136
Nozzle 136
Nozzle 128
Photo BJ Cartridge
29 28
20
27
26 25 24
21 22 23
19 18 17 16
15
3
11 12 13 14
10
9
4
8 7
6 5
2 1
4-21
www.denom.com
BJC-5000
Signal
VHG
HT0
HT1
HVH
Description
GND for head driver voltage VH
Temperature control heater drive signal
Temperature control heater drive signal
Head drive voltage (ink discharge heater, temperature control
heater, sub-heater driver)
W-HT
OUT
Sub-heater drive signal
INKS1
...
Not used
TOP
IN
Rank resistance detection signal
DIODEA
OUT
Head temperature sensor (diode) anode
ID0
IN
BJ cartridge recognition signal
ID1
IN
BJ cartridge recognition signal
INKS2
IN/OUT BJ cartridge recognition signal
HVss
GND
GND for printhead logic driver voltage HVdd
HENB0
OUT
Heat enable
HENB1
OUT
Black BJ cartridge: Uses only pin Nos. 15 and 17.
Color/photo BJ cartridge: Uses all pins.
HENB2
OUT
HENB3
OUT
Even ENB OUT
Heat enable for even-number nozzles
Odd ENB
OUT
Heat enable for odd-number nozzles
BENB1
OUT
Signal used for generating output signal of block enable
decoder
BENB2
OUT
Signal used for generating output signal of block enable
decoder
BENB3
OUT
Signal used for generating output signal of block enable
decoder
HVdd
OUT
IC driver voltage (+5V)
HCLK
OUT
Print data transfer signal
HLATCH
OUT
Timing signal for latching print data of shift resistor
HRES
OUT
Latch reset signal
HDATA
OUT
Print data
DIODEK
IN
Head temperature sensor (diode) cathode
NOTE
Type
GND
IN
IN
OUT
Pin Nos. 1 to 29 are connected to the BJ cartridge (same for left and right
cartridges). Pin Nos. 30 to 32 of the left cartridge are connected to the
home position sensor of the carriage. Pin Nos. 30 to 32 of the right
cartridge are connected to the auto-alignment sensor of the carriage.
4-22
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BJC-5000
4) Circuit diagram
HTO
HVH
HTI
TOP
VHG
W-HT
HENB <0>
<1>
Odd ENB
Even ENB
Heater 1
1
2
1
2
<0>
BENB <1>
<2>
3
4
128-bit Latch
16
Delay
17
16
128
HDATA
128-bit
Tr.
Array
113
114
127
128
HCLOCK
HRES
HLATCH
HVdd
HVss
DIODE A
DIODE K
ID0
ID1
INKS2
Delay
11
11
11
Head
Temperature
Sensor
11
Heater
128
127
128
BC-23 only
Figure 4-18 Bubble Jet Head Driver Block Diagram (Black BJ Cartridge)
Temperature Control Heater x 2
HT0
HVH
HT1
INKS2
HTA
HTB
HENB<1>
HENB<2>
HENB<3>
Heater 1A
Heater 1B
HTC
HENB<0>
Odd ENB
Even ENB
Heater 2A
HTD
Heater 2B
272-bit
Tr.
Array
SEL1
SEL2
BENB3
BE0
BE1
BENB1
BENB2
Heater 3B
Heater 4A
BE2
Heater 3A
Heater 4B
BE3
136-bit Latch
Heater 8A
1
2
3
4
Heater 8B
8
9
Heater 9B
16
17
Heater 16A
Heater 9A
Heater 16B
72
73
Heater 17A
Heater 17B
135
136
HDATA
HCLK
HRES
HLATCH
DIODE A
DIODE K
HVdd
GNDL
Heater 72A
Heater 72B
Heater 73A
Head
Temperature
Sensor
Heater 73B
Heater 135A
Heater 135B
Heater 136A
ID0
ID1
Color BJ Cartridge
(Multi-drop)
ID0
ID1
Photo BJ Cartridge
(Multi-drop)
Heater 136B
TOP
VHD
W-HT
BJC-5000
4-24
www.denom.com
BJC-5000
4-25
www.denom.com
ID1
Low
High
Low
Low
INKS2
TOP
Low
Min. 60
Low
Low
High
BJC-5000
4-26
www.denom.com
Approx. 0.4 g
Approx. 0.4 g
Approx. 0.4 g
BJC-5000
3.3.2 Purge unit structure
4-27
www.denom.com
BJC-5000
Wiper Unit
Purge Unit
Cap
(Used for capping)
Purge Drive Gear
Pump Unit
Purge Sensor Flag
Cap
(Used for sucking
and capping)
Wiper Unit
BJC-5000
3.4 Carriage
3.4.1 Carriage function
1) printhead installation
The BJ cartridge is fixed mechanically to the carriage and connected to the logic
board with the carriage ribbon cable.
2) Carriage driver
The carriage motor and carriage belt moves the carriage horizontally across the
paper.
3) Paper feed motor driver switching
When the carriage moves farther right from the capping position, the transmission
arm is unlocked by sliding the slide lock pin of the purge unit. The paper feed
motor used for feeding paper during printing can be switched to drive the purge unit
and sheet feeder.
Carriage Guide Frame
Carriage Ribbon Cable
Carriage
Locking Lever
Home Position Sensor
Contact
Carriage Shaft
Home Position Edge
Head Holder
Carriage Belt
Carriage Motor
BJ Cartridge
Auto-Alignment Sensor
Paper Feed Motor Driver Switching Section
Slide Lock Pin
4-29
www.denom.com
BJC-5000
4-30
www.denom.com
BJC-5000
Top View
Sheet Feeder
Drive Gear
Eject Roller
Transmission
Arm Gear
Purge Unit
Top View
Top View
4-31
www.denom.com
BJC-5000
Paper
Pick-Up Roller Sensor
Pick-up Roller
Pressure Roller
BJ Cartridge
Spur
Eject Roller
Transmission Roller
Sensor Flag
Paper Feed Roller
Pick-Up Guide
BJC-5000
Carriage Shaft
Pressure Roller
Paper Feed Roller
Carriage
Platen
Spur
Sheet Feeder
Spur Cleaner
Eject Roller
Transmission Roller
Paper Feed Roller Bearing
Coil Spring
4-33
www.denom.com
BJC-5000
4-34
www.denom.com
BJC-5000
Pick-up Roller
Paper
Pick-up Hook
Pick-up Corner
Paper
Manual paper feed mode
4-35
www.denom.com
BJC-5000
J2
J1
J6
J7
Resume Button
Carriage Motor
Power Button
Control ROM
MPU & Printer Controller
Cover Open Sensor
DRAM
J3
J4
J5
4-36
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BJC-5000
4.2 Logic Section
4.2.1 Logic section block diagram
DRAM Bus
DRAM
4-Mbit
RA0*8
RA0*8
PWRSW(P60)
Reset Switch
RSMSW(P74)
Transistor
ERROR Indicator
POWER Indicator
ERRLED(P61)
PWRLED(P60)
Transistor
Buzzer
BUZZER
BZ
Multiplexer
Auto-Alignment Sensor
Printer Temperature
Sensor (TH1)
A0*8
RAMD0*15
Power Switch
8-Mbit
I/O 1 *16
RAMD0*15
EECS, EECLK
EEDO, EEDI
EEPROM
1 Kbit
CRAPWM
CRA, CRA
CABPWM
CRB, CRB
Driver IC
PM
Carriage Motor
Driver IC
PM
PESNS(PB2)
ASFSNS(PB3)
HPSNS(PA1)
AN 0*2
MUXSEL(P64)
UIO2(PB6)
Purge Sensor
DRSW(P76)
RANKR, DSR
RANKL, DSL
DTRST, EVENB
DCLK, DTLD
BENB0*2, ODENB
SUBHL, MCH0L*1L
ID0L*1L, IDATAL
HENB0L*3L, ODENB
SUBHR, MCH0R*1R
ID0R*1R, IDATAR
HENB0R*3R, ODENB
BJ Cartridge
LEFT
BJ Cartridge
RIGHT
Black BJ Cartridge
Heater (128 Nozzles)
Color/Photo BJ
Cartridge Heater
(136 Nozzles)
Sub-heater
Temperature
Control Heater
Head Temperature
Sensor
Rank Resistance
Black BJ Cartridge
Heater (128 Nozzles)
Color/Photo BJ
Cartridge Heater
(136 Nozzles)
Sub-heater
Temperature
Control Heater
Head Temperature
Sensor
Rank Resistance
Cut-Sheet
Feeder
Pick-Up
Roller
Sensor
BJ Cartridge LEFT
Home Position Sensor
Purge Unit
Purge Sensor
Carriage Motor
J1
J3
J2
Mechanism Control
J4
Vcc (+5VDC)
Power Supply Unit
BJ Cartridge RIGHT
Auto-Alignment Sensor
Carriage
A0*19
CE
Control ROM
A1*20
D0*15
X1
X2
RESET
Parallel Interface
ROMCS
D0*15
Reset IC
VH (+24.0VDC)
Logic Board
J6
J7
Carriage Control
Printer
Temperature
Sensor
(TH1)
VM (+24.0VDC)
Interface Control
Indicator Control
Switch Detection
J5
Indicator
Control Button
Electrical Section
BJC-5000
4-38
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BJC-5000
DRAM controller
The DRAM controller controls the 9-bit address/16-bit data bus of the 4M-bit
DRAM, and also performs the read/write control, RAS/CAS control, and refresh
control.
Buffer controller
The buffer controller automatically writes and reads the print buffer in the DRAM,
manages the remaining capacity of the print buffer, and clears the data after it is
read.
Printhead controller
The printhead controller sends the print data read from the print buffer in the
DRAM to the printhead. At the same time, the printed dots are counted for variable
control of the HeatENB signal pulse width (Pre/main pulse width).
The head-driving signals consist of block enable signals (BENB 0, 1, 2) and
odd/even enable signals (ODENB/EVENB) which are used in common for both LEFT
and RIGHT BJ cartridges, and heat enable signals (HENB0L, 1L, 2L, 3L for LEFT;
HENB0R, 1R, 2R, 3R for RIGHT) which are used separately for the LEFT and RIGHT
BJ cartridges. The block enable signals and odd/even enable signals specify the
block for the time-shared drive. The heat enable signals control the conduction time
of the eject heater.
I/O port
Signals for the setting statuses determined by the POWER button, RESET button,
auto-alignment sensor, head temperature sensor, head ID, paper end sensor, home
position sensor, pick-up roller sensor, and purge sensor are input through the input
ports.
Signals for operations such as POWER indicator, ERROR indicator, buzzer, BJ
cartridge detection, and head-driving voltage control are output from the output
ports.
3) Control ROM (U2)
The 8M-bit control ROM contains the printer control program.
4) DRAM (U11)
Controlled by the MPU & printer controller, the 4M-bit control DRAM is used as a
print buffer and working area.
5) Reset IC (U6)
This IC detects the power voltage when power is turned on or during an
instantaneous power failure and resets the MPU & printer controller.
6) EEPROM (U10)
Controlled by the MPU & printer controller, the 1K-bit Electrically Enable and
Programmable ROM (EEPROM) stores various function settings, the total count of
printed sheets, and total waste ink amount.
4-39
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BJC-5000
7) Multiplexer (U3)
Triple 2-channel Analog Multiplexer. It has three identical circuits which select and
output either one of the 2 analog inputs made by the MUXSEL output from the MPU
& printer controller.
When MUXSEL is Low, inputs X0, Y0, Z0 are selected; and when MUXSEL is
High, inputs X1, Y1, Z1 are selected. These inputs are then output to AN0, AN1,
and AN2 respectively.
X0: Auto-alignment sensor on the carriage
X1: Thermistor on the logic board
Y0: Head temperature sensor in the RIGHT BJ cartridge
Y1: Rank resistor in the RIGHT BJ cartridge
Z0: Head temperature sensor in the LEFT BJ cartridge
Z1: Rank resistor in the LEFT BJ cartridge
8) Paper feed motor driver (U9)
Controlled by the MPU & printer controller, the paper feed motor driver drives the
paper feed motor (controlled by the two-phase exciter) with a constant-voltage
bipolar drive. The driving IC contains two identical driving circuits.
9) Carriage motor driver (U5)
Controlled by the MPU & printer controller, the carriage motor driver drives the
carriage motor (controlled by two-phase exciter) with a constant-voltage bi-polar
drive. The peak current value is set and driven in accordance with the switching
signal from the MPU & printer controller. The driving IC contains two identical
driving circuits.
VM
F1
ICP-N25
C13
0.1mF,50V
+ C62
100mF,35V
VCC
C10
VSS
VREF1
VREF2
CRAP
CRA0
CRA1
16
20
17
PHASE
I01
I11
CRBP
CRB0
CRB1
10
8
9
0.1mF
R93
1K,
1/16W,
1%
U5
13
15
11
VCC
R41
1.5K,
1/16W,
1%
VS
OUT1A
OUT1B
OUT2A
OUT2B
PHASE2
I02
COMP1
I12
14
RC1
C15
SENSE1
R58
56K,
1/16W
470pF
COMP2
CNCR
J2
CON4 Carriage Motor
24
1
CRA+
CRA
CRB+
CRB
21
2
5
1
2
3
4
APPROX.10.5 /
phase
C11
22
R42
23
R56 1 OHM,1/4W,1%
820PF
1K,1/16W
C14
R53 1 OHM,1/4W,1%
R57 1 OHM,1/4W,1%
R52
820PF
12
C36
6
7
R92
56K,
1/16W
470pF
RC2
SENSE2
GND
GND
GND
GND
1K,1/16W
R55 1 OHM,1/4W,1%
19
18
L6219
F2
ICP-N25
VCC
U9
C12
VCC
0.1mF
R54
1.8K,
1/16W,
1%
R4
2K,
1/16W,
1%
LFAP
LFA0
LFA1
LFBP
LFB0
LFB1
13
15
11
VSS
VREF1
VREF2
16
20
17
10
8
9
PHASE
I01
I11
14
C65
470pF
470pF
R51
56K,
1/16W
J3
VS
OUT1A
OUT1B
OUT2A
SENSE2
GND
GND
GND
GND
C80
C81
C82
RC1
RC2
C79
21
23
COMP2
6
7
22
SENSE1
CON4
LFA+ 1
LFA 2
LFB+ 3
LFB 4
24
OUT2B
PHASE2
I02
COMP1
I12
R50
56K,
1/16W
12
C66
CNLF
Paper Feed
Motor Driver
C63
R44
1K, 1/16W
C64
4
R45
3
R48 10HM,1/4W
820PF
R46 10HM,1/4W
R49 10HM,1/4W
820PF
1K, 1/16W
19
18
R47 10HM,1/4W
L6219
Paper Feed
Motor
APPROX.
2.7/phase
BJC-5000
5. SENSOR FUNCTIONS
The printer has a pick-up roller sensor, paper end sensor, home position sensor, purge
sensor, cover open sensor, printer temperature sensor, head temperature sensor, and
auto-alignment sensor.
The printer is also provided with a waste ink absorption amount detection function
which counts and stores the waste ink absorption amount in the EEPROM and issues an
error signal when the waste ink absorber becomes full.
Printer Temperature Sensor (TH1)
Home Position
TH1
Purge Sensor
Auto-Alignment Sensor
4-41
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BJC-5000
4-42
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BJC-5000
5.9 Waste Ink Amount Detection
Waste ink is discharged during head maintenance and absorbed by the waste ink
absorber. If the amount of waste ink discharged exceeds the absorption capacity of the
waste ink absorber, ink might leak from the printer. To prevent ink from leaking, the
waste ink absorber capacity is estimated and detected when full.
The waste ink is discharged during the maintenance jet and cleaning operations. The
amount of waste ink discharged by the maintenance jet and cleaning operations is
estimated by the count value of the ink dot counter. Then the waste ink amount is
calculated, taking into consideration the amount of evaporated ink. When the
calculated waste ink amount approaches the preset full capacity of the waste ink
absorber, a waste ink alarm occurs; if it exceeds the full capacity of the waste ink
absorber, a waste ink-full error occurs.
No ink detection
Description
Detected by the paper sensor.
N.A.
Detected by the home position sensor.
Detected by the cover open sensor.
Detected by the head rank resistance and
head temperature sensor.
N.A.
Identified by the head's ID0, ID1, and
INKS2.
Calculated with the maintenance jet dot
count.
Detected by the auto-alignment sensor
during printing Provided of auto-head
alignment pattern (and making
adjustment).
Detected by the auto-alignment sensor
during printing Provided of auto-head
alignment pattern (and automatic
adjustment).
Detected by the auto-alignment sensor
during printing Provided of the auto-head
alignment pattern only.
4-43
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Status
Provided
Not provided
Provided
Provided
Provided
Not provided
Provided
Provided
Provided
Provided
Provided
Part 5
MAINTENANCE
Page
5- 1
5- 1
5- 1
5- 1
5- 2
5- 2
5- 3
5- 4
5- 4
5- 4
5- 6
5- 8
5- 8
5- 8
5- 9
5 -12
5 -12
5 -14
5 -34
5 -34
5 -37
5 -37
5 -39
1. Maintenance
1.1 Parts for Regular Replacement
1.2 Consumables
1.3 Periodic Maintenance
2. SERVICE TOOLS
2.1 List of Tools
3. GREASE APPLICATION
4. DISASSEMBLY AND REASSEMBLY
4.1 Disassembly and Reassembly
4.2 Disassembly and Reassembly Cautions
4.3 Logic Board and Waste Ink Absorber Replacement Cautions
5. ADJUSTMENTS
5.1 Adjustment Point
5.2 When Adjustment is Required
5.3 Adjustment Procedure
6. TROUBLESHOOTING
6.1 Troubleshooting
6.2 Error Condition Diagnostics
7. LOCATION AND SIGNAL ASSIGNMENT
7.1 Logic Board
8. CIRCUIT DIAGRAMS
8.1 Parts Layout
8.2 Circuit Diagrams
www.denom.com
Part 5: Maintenance
BJC-5000
1. MAINTENANCE
1.1 Parts for Regular Replacement
Level
User
Service personnel
Part
None
None
1.2 Consumables
Level
User
Service personnel
Consumable
Black BJ cartridge (BC-23 and BC-20 [reference])
Color BJ cartridge (BC-21e)
Photo BJ cartridge (BC-22e Photo)
Ink cartridge (BCI-21 Black/BCI-21 Color)
None
Periodic Maintenance
None
None
5-1
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Part 5: Maintenance
BJC-5000
2. SERVICE TOOLS
2.1 List of Tools
Ordinary Tool
Phillips screwdriver
Blade screwdriver
Tweezers
Multi-meter
Use
For removing screws
For removing plastic parts
For installing and removing coil springs
For troubleshooting
Use
For adjusting the head gap
5-2
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Part 5: Maintenance
BJC-5000
3. GREASE APPLICATION
Use the special tool to apply the grease at the points and amounts shown below.
Sliding Section of Platen Gear
(Approx. 22 to 46mg)
Cross-Sectional View of
Gear and Sliding Section
(Approx. 22 to 46mg)
Shaft Sliding
Section Surface
(Approx. 12mg)
Sliding Section of
Slide Lever
(Approx. 18 to 36mg
each at 2 locations)
Sliding Section of
Purge Unit
(Approx. 40 to 60mg)
Sliding Section
with LF Roller
(Approx. 20mg)
Sliding Section
with Chassis
(Approx. 20mg)
5-3
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Part 5: Maintenance
BJC-5000
Carriage Belt
Idler Pulley Assembly
Screw
Tension Spring
(QY9-0039-000)
5-4
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Part 5: Maintenance
BJC-5000
4.2.2 Carriage guide frame installation
The carriage guide frame adjusts the head gap between the BJ cartridge nozzles and
platen to obtain optimum printing quality. It is mounted on the printer frame.
The head gap must be adjusted only when the carriage guide frame position on the
printer frame is changed.
The screws fastening the carriage guide frame are painted red so that they are not
loosened during servicing. If the carriage guide frame position is changed
unintentionally, follow the procedure in 5. ADJUSTMENTS (page 5-8) to adjust the
head gap.
Carriage Guide Frame
Screw
Screw
5-5
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Part 5: Maintenance
BJC-5000
3
2
1
5-6
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Part 5: Maintenance
BJC-5000
NOTE
The waste ink absorber consists of three layers. When the printer is first
used, most of the waste ink is absorbed by the lower waste ink absorber
layer. The amount of waste ink in the upper layer of the waste ink
absorber rises as the waste ink amount increases.
Absorber Cover
Waste Ink Absorber
**
NOTE
When a waste ink-full error (warning) occurs, it can be assumed that the
printer has printed more sheets than its service life called for. However,
this also depends on how many times the cartridge has been replaced and
the usage conditions. When a color/photo BJ cartridge is used, more ink
is consumed due to head maintenance compared to a black BJ cartridge.
Therefore, the waste ink amount will also be more.
5-7
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Part 5: Maintenance
BJC-5000
5. ADJUSTMENTS
5.1 Adjustment Point
Only the distance (head gap) between the BJ cartridges nozzles and platen needs to be
adjusted to the designated value (approximately 1.9mm) to ensure optimum printing
quality. This adjustment is done by moving the cartridge guide frame fixing position
forward or backward.
The adjustment is necessary only when loosening the red screw which secures the
carriage guide frame.
Screw
BJ Cartridge
Head Gap
Platen
Use
For adjusting the head gap
Procure as special servicing tool. Do not use the black BJ
cartridge of a user.
5-8
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Part 5: Maintenance
BJC-5000
5.3 Adjustment Procedure
5.3.1 Preparation
CAUTION
Before making the adjustment, make sure that the gap gauge is not
deformed and there are no foreign particles on it and the platen.
The platen has a structure which enables it to move up and down
vertically while maintaining a fixed distance between the head and paper
depending on the paper thickness. When the printer is turned on and
initialization starts, the LF motor rotates in the normal direction. This
operation will set the platen in the normal position of no paper loaded
condition. Do not press the platen down during adjustment.
Carriage Belt
Screw A
Screw B
Black BJ Cartridge
Position A
Platen
5-9
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Part 5: Maintenance
BJC-5000
5.3.2 Adjustment
1)
2)
3)
4)
5)
6)
Screw B
Position B
Position A
Position C
Nozzle Section
Paper Guide
Grade Difference
Position B
Gap Gauge
Position C
Part 5: Maintenance
BJC-5000
6)
7)
8)
9)
10)
11)
12)
13)
Move the carriage to position A, and then place the gap gauge at position C.
Move the carriage to position C.
Gradually loosen screw B until the carriage guide frame moves forward under its
own weight using screw A as a pivot.
Lightly push the screw B end of the carriage guide frame once or twice and check
that the carriage guide frame pivots around screw A as indicated by the arrows
shown in Figure 5-9.
If it does not return to the original position, you have fixed screw A too tight. If
the screw A end moves as well, then screw A is too loose. Fix the carriage guide
frame lightly again and repeat the procedure from step 1).
Lightly fix screw B.
After moving the carriage to position A, place the gap gauge at position B.
Repeat the procedure from 2) to 13) twice.
Gradually tighten screws A and B alternately.
CAUTION
Do not use move the carriage by hand. It may cause the carriage guide
frame to shift. To move the carriage, move the carriage belt manually
instead.
5-11
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Part 5: Maintenance
BJC-5000
6. TROUBLESHOOTING
6.1 Troubleshooting
6.1.1 Overview
This chapter consists of the following two sections on subsequent pages: Error
condition diagnosis for diagnosing a problem when the cause is unknown and
Symptoms for resolving problems whose causes are known.
In the case of an unknown problem, diagnose the problem. If the cause is known,
follow the corrective actions to resolve the problem.
Start/End
Procedure
Judgement
Action/Replace
Jump
Stop
4. If there is a problem with the printing quality or paper feeding, first check whether
the installation site and paper meet the required specifications. Also check
whether the printer settings are correct and paper is loaded properly.
5. After replacing parts or repairing the printer, be sure to make a test print to
confirm that the problem has been fixed. If the problem still persists, troubleshoot
again without the steps already executed.
Example 1
Print defects ?
No
Yes
END
Print defects
even after
cartridge
replacement?
No
END
Yes
5-12
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Part 5: Maintenance
BJC-5000
Printer
recognizes the
cartridge ?
Yes
No
1. Replace the
BJ cartridge
BJ Cartridgeis faulty
Check the BJ cartridge
2. Replace the
logic board
MPU is faulty
END
7. Ink cartridge replacement as a corrective action is only applicable when the color
BJ cartridge has produced the Symptom. When using the black BJ cartridge for
troubleshooting, advance to the next step.
8. After finishing troubleshooting, be sure to reconnect connectors and tighten any
loosened screws.
CAUTION
When replacing the control board, be sure to execute the EEPROM all
clear and AA sensor calibration and check the waste ink absorption
amount of the waste ink absorber. In addition, replace the waste ink
absorber or set the waste ink amount according to the requirement. Refer
to Part 3: 3.4 Service Mode (page 3-18) and Part 5: 4.3 Logic Board and Waste
Ink Absorber Replacement Cautions (page 5-6).
5-13
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Part 5: Maintenance
BJC-5000
Start
ROM/RAM/EEPROM
Check
ROM/RAM/EEPROM
OK?
No
Yes
ROM error
RAM error
EEPROM error
Indicator blinks
(green).
Paper check
(Paper end sensor)
Is paper out?
Yes
No
Detection of Heads
5-14
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Part 5: Maintenance
BJC-5000
OK?
No
Yes
Left-head
recognition error
Right-head
recognition error
Sub-heater error
Cleaning error
OK?
No
Yes
OK?
No
Yes
Detection of carriage
in home position
OK?
No
Yes
OK?
Yes
No
5-15
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Part 5: Maintenance
BJC-5000
OK?
Yes
No
Indicator lights
(green).
End
5-16
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Part 5: Maintenance
BJC-5000
6.2.2 Error recovery
a) Error display
1. ROM Error
2. RAM Error
be read.
3. EEPROM Error
CAUTION
When a RAM error or ROM error occurs, the exact error may not be
displayed correctly. When replacing the logic board, execute the
EEPROM all clear function in Service mode, then calibrate the auto
alignment sensor. In addition, check the amount of waste ink absorbed by
the waste ink absorber in the bottom case unit. If necessary, also replace
the waste ink absorber or set the waste ink counter value in Service mode.
(See Part 5, 4.3 Logic Board and Waste Ink Absorber Replacement Cautions.)
5-17
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Part 5: Maintenance
BJC-5000
4.Home Position
Error
<Corrective Action>
Visual check of carriage
drive mechanism
Correct ?
No
Yes
Repair/replace
a faulty part(s).
Does it turn during initialization?
Is it out of synchronization?
Carriage motor
operation check
Correct ?
No
Yes
Correct ?
Yes
Replace
the carriage motor.
Replace
the logic board.
Measuring Pin No. Sensor
points
Open
J6
30
Closed
Home position
sensor check
Normal reading
Low level
High level (Home position sensed)
While the power is on, manually move the carriage and check
to see if it is sensed at the home position.
Correct ?
Yes
Replace
the logic board.
No
Replace
the carriage unit
5-18
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Part 5: Maintenance
BJC-5000
5.Cleaning Error
detected.
<Corrective Action>
During initialization, do the paper feed motor, feed roller,
eject roller, etc., rotate? Any abnormal noises?
Is the paper feed motor out of synchronization?
Correct ?
No
Yes
1. Repair/Replace a
faulty part(s).
2. Replace the logic
board.
Purge sensor
cable check
Correct ?
No
Yes
Re-connect/Replace
the purge sensor cable.
Remove the purge unit from the printer, and fully rotate
the drive gear by hand in both directions to check that
it moves smoothly.
Check the purge sensor.
Measuring
Pin No. Sensor
points
Open
J1
2, 3
Close
Correct ?
Yes
Check/Repair
the paper feed
motor drive switching
mechanism
No
Normal reading
Low level
High level
5-19
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Part 5: Maintenance
BJC-5000
<Cause> The home position of the pick-up roller cannot be
6.Sheet Feed
error
detected.
<Corrective Action>
Remove the sheet feeder unit, then manually rotate the
drive gear fully to check to see if the parts such as
the pick-up roller operate smoothly.
Correct ?
Yes
No
Repair/Replace
the sheet feeder unit.
At
the same time, check to see if the slide lock lever which
platen section.
locks the drive switching section operates smoothly. See Part 4
3.4.2 Paper Feed Motor Drive Switching Section on page 4-29.
No
Correct ?
Yes
Repair/Replace
a faulty part(s).
Replace
the logic board.
The pick-up roller sensor is faulty.
The MPU and printer controller are faulty.
5-20
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Part 5: Maintenance
BJC-5000
7.Machine
Temperature
Error
8.Waste Ink-Full
Warning/Error
<Corrective Action>
Visual check of the
waste ink absorber
Waste
ink absorbed is
75 % or more of
the limit ?
Yes
5-21
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Part 5: Maintenance
BJC-5000
9.Head
Temperature
Error
<Corrective Action>
When you use two BJ cartridges on both the right and left sides, follow the flow below for each BJ
cartridge.
Turn off the power with
the POWER button,
and wait several
minutes.
Remove/install
the BJ cartridge.
Power on
Error
displayed ?
No
Yes
END
Faulty BJ cartridge connection
1. Replace
the ink cartridge.
2. Replace
the BJ cartridge.
Check the
connector cable.
Correct ?
Yes
No
Replace
the carriage unit.
Replace
the logic board.
5-22
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Part 5: Maintenance
BJC-5000
cannot be driven.
<Corrective Action>
When you use two BJ cartridges on both the right and left sides, follow the flow below for each BJ
cartridge.
Remove/install
the BJ cartridge.
Error
displayed?
No
Yes
END
If the BJ cartridge or carriage contact side is soiled
with ink mist and the like, clean or replace it.
14
2 1
Correct ?
Yes
No
Replace
the BJ cartridge.
2. Replace the
carriage unit.
5-23
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Part 5: Maintenance
BJC-5000
<Cause> The BJ cartridge is off from a position where the
11. Cartridge
Displaced
Error
<Corrective Action>
When you use two BJ cartridges on both the right and left sides, follow the flow below for each BJ
cartridge.
Remove/install the
BJ cartridge.
Error
displayed ?
No
END
Yes
1. Replace the BJ
cartridge.
2. Replace the logic
board.
3. Replace the
carriage unit.
5-24
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Part 5: Maintenance
BJC-5000
is not fed.
The paper eject operation is executed but the
paper is not ejected.
<Suspected Parts> Sheet feeder unit, pick-up roller sensor,
paper end sensor, logic board.
<Corrective Action>
With your eyes, check for paper jams.
Check for gear deformation or damage.
Correct ?
No
Repair/replace
a faulty part(s).
Yes
No
Correct ?
Repair/replace
a faulty part(s)
Yes
Correct ?
Yes
No
Yes
Next
Page
5-25
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Part 5: Maintenance
BJC-5000
Previous
Page
Correct ?
Paper
Measuring
points
Yes
3 and 4
NO.3
Replace the
logic board.
Does it move smoothly when
you move it with your hands?
Is it deformed or damaged?
No
Replace the paper
end sensor flag or
repair/replace a
faulty part(s).
Yes
Correct ?
Normal reading
No
Check the
paper sensor.
Sensor
Pin No.
Open
Low level
High level (Initial position)
Close
Remove the logic board, then turn on the
PS2
NO.4
power to check the rear of the sensor.
Yes
Correct ?
Replace the
pick-up roller.
PS2
Correct ?
Pick-Up Roller
No
Yes
Pick-Up Roller
Sensor Flag
Measuring
Pin No.
points
Sensor
Normal reading
3 and 4
No
NO.4
NO.3
Replace the
logic board.
END
5-26
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Part 5: Maintenance
BJC-5000
13 Right Head
Recognition
Error
Correct ?
Left BJ cartridge
BC-23
BC-20 (reference)
BC-21e
BC-21e
No
Yes
Remove the
BJ cartridge.
Is any ink or foreign
substance stuck to
Check the BJ cartridge
the cartridge?
contact section
Is the contact
(cartridge and both
ends of the carriage).
section deformed
or positioned
improperly?
No
Correct ?
Yes
Clean the
contact section.
Re-install the
BJ cartridge.
Replace the
BJ cartridge.
Does
the same error
occur again ?
Yes
BC-21e
BC-23
BC-20 (reference)
BC-21e
No
END
1. Replace the
carriage unit.
2. Replace the logic
board.
5-27
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Right BJ cartridge
BC-23
BC-20 (reference)
BC-21e
BC-23
(BC-20 as reference)
BC-22e Photo
None
None
None
Part 5: Maintenance
BJC-5000
Symptoms
<Symptom> The power does not turn on even though you
1. The Power
Does Not Turn
On
<Corrective Action>
START
DC+24V(VM)
DC+24V(VH)
VHPWR
GND
No
Replace the
AC adapter.
Yes
Replace the
logic board.
5-28
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Part 5: Maintenance
BJC-5000
2.The Printer
Does Not
Recognize The
Cartridge
<Corrective Action>
When you install two BJ cartridges on the right and left sides, follow the flow below to perform the
corrective action for each cartridge respectively.
Check to see how the Is the combination of the installed cartridges appropriate?
BJ cartridge is installed. (See the table below.)
Are the cartridges installed properly?
Correct ?
Left BJ cartridge
BC-23
BC-20 (reference)
BC-21e
BC-21e
No
Yes
Remove/install
the cartridge.
Does
the printer
recognize the
cartridge ?
Yes
END
Right BJ cartridge
BC-23
BC-20 (reference)
BC-21e
BC-23
(BC-20 as reference)
BC-22e Photo
None
None
None
No
1. Replace the
cartridge.
2. Replace the
logic board.
3. Replace the
carriage unit.
To check to see if the cartridge is recognized properly,
check for conductivity at the check points indicated
in the diagram below.
29 28
20
27
26 25 24
21 22 23
19 18 17 16
15
3
11 12 13 14
10
9
4
8 7
6 5
2 1
11-14
12-14
Approximately
0
Pin No.
13-14
Approximately 0
1-9
Approximately 60 to 750
1-9
Approximately 60 to 750
5-29
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Part 5: Maintenance
BJC-5000
<Symptom> The printer does not print at all.
3. Faulty Printing
<1>: No
Printing
<Cause>
<Corrective Action>
When you install two BJ cartridges on the right and left sides, follow the flow below to perform the
corrective action for each cartridge respectively.
Check how the BJ
cartridge is installed.
Remove/install
the BJ cartridge.
Execute a test print.
Is the
printing result
defective ?
Yes
END
Is the
printing result
still defective even
after cartridge
replacement ?
No
END
Yes
1. Replace the logic
board.
2. Replace the
carriage unit.
5-30
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Part 5: Maintenance
BJC-5000
<Symptom> There is blotching.
4.Faulty Printing
<2>: Stripes
Appear
<Cause>
<Corrective Actions>
White stripe sample
Check the
environment and
paper specifications.
Do they
meet the required
specifications ?
No
Yes
Remove and re-install
the BJ cartridge.
Is the
printing result
defective ?
No
Yes
END
Do
blotches and/or
stripes still appear on the
printed paper even
after cartridge
replacement ?
No
END
Yes
Check the carriage
cable conductivity.
Conduction
cutoff ?
Yes
Replace the
carriage unit.
No
Replace the
purge unit.
5-31
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Part 5: Maintenance
BJC-5000
5 Faulty Printing
<3>: Other
Print Problems
Symptom
Paper contamination
Check item
Ink mist on the platen
Ink has dried up around the
head nozzles. (No paper stain
occurs by paper feeding or
ejecting but occurs during
printing only.)
Ink has clogged or paper bits
have stuck around the head
wiper or head capping area of
the purge unit.
Ink has adhered to the paper
transport system (Paper is
already contaminated before
it reaches the platen.)
Corrugated printing
Corrective action
Use a piece of soft cloth
lightly damped with water to
clean the platen.
Clean the head nozzles and
their surroundings several
times. If the problem
persists, replace the BJ
cartridge.
Replace the purge unit or
wiper unit.
Disassemble the paper
transport system, then use a
piece of soft cloth lightly
damped with water to clean
the platen.
Use a soft toothbrush to clean
the spurs.
Replace the spurs.
Reinstall the BJ cartridge
correctly.
Use the printer driver to
perform the automatic head
alignment operation.
Replace the BJ cartridge.
* It is difficult to check the head gap. Readjust the head gap, then check whether it fixes this problem.
5-32
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Part 5: Maintenance
BJC-5000
<Symptom> No printing.
6.Faulty Interface
<Corrective Action>
Execute a test print.
Is the
test pattern printed
normally ?
Yes
Check the printer
driver settings.
Correct ?
Yes
No
Reset the printer
driver.
1. Replace the
interface cable.
2. Replace the
logic board.
5-33
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Part 5: Maintenance
BJC-5000
J1
1
31
J7
3 32
J2
31
4
32
J6
1
2
J4
8
J3
1
4
1
1
19
J5
18
36
Signal name
VHGND
VHGND
MCH0
MCH1
VH
VH
SUBH
RSV1
RANK
DIA
ID0
ID1
IND
LGND
HENB0
EVENB
HENB1
HENB3
ODENB
BENB0
IN/OUT
...
...
IN
IN
OUT
OUT
OUT
...
IN
OUT
IN
IN
...
...
OUT
OUT
OUT
OUT
OUT
OUT
21
BENB1
OUT
22
BENB2
OUT
23
24
25
26
27
28
29
30
31
32
VCC
DCLK
DTLD
DTRST
HENB2
IDATA
DIK
HPO
HHPG
HPA
OUT
OUT
OUT
OUT
OUT
OUT
IN
IN
...
OUT
Description
GND for the head drive voltage VH
GND for the head drive voltage VH
Driver signal for the temperature control heater
Driver signal for the temperature control heater
Head drive voltage
Head drive voltage
Sub heater drive signal
Not used
Detection signal for rank resistance
Head temperature sensor (diode) anode
Cartridge detection signal
Cartridge detection signal
Cartridge detection signal
GND for the head logic drive voltage HVdd
Heat enable (Y)
Even nozzle heat enable
Heat enable (M)
Heat enable (Black)
Odd nozzle heat enable
Signal for generating the block enable decoder output
signal
Signal for generating the block enable decoder output
signal
Signal for generating the block enable decoder output
signal
IC drive voltage (+ 5V)
Print data transfer signal
Timing signal for print data to be latched
Latch reset signal
Heat enable (C)
Printing data
Head temperature sensor (diode) cathode
Home position sense signal High (sense)/Low
GND
Photo LED drive signal
5-34
www.denom.com
Part 5: Maintenance
BJC-5000
J7 (Carriage cable connector)
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Signal name
VHGND
VHGND
MCH0
MCH1
VH
VH
SUBH
RSV1
RANK
DIA
ID0
ID1
IND
LGND
HENB0
EVENB
HENB1
HENB3
ODENB
BENB0
IN/OUT
...
...
IN
IN
OUT
OUT
OUT
...
IN
OUT
IN
IN
...
...
OUT
OUT
OUT
OUT
OUT
OUT
21
BENB1
OUT
22
BENB2
OUT
23
24
25
26
27
28
29
30
31
32
VCC
DCLK
DTLD
DTRST
HENB2
IDATA
DIK
AAO
AAA
AAG
OUT
OUT
OUT
OUT
OUT
OUT
IN
IN
OUT
...
Description
GND for the head drive voltage VH
GND for the head drive voltage VH
Driver signal for the temperature control heater
Driver signal for the temperature control heater
Head drive voltage
Head drive voltage
Sub heater drive signal
Not used
Detection signal for rank resistance
Head temperature sensor (diode) anode
Cartridge detection signal
Cartridge detection signal
Cartridge detection signal
GND for the head logic drive voltage HVdd
Heat enable (Y)
Even nozzle heat enable
Heat enable (M)
Heat enable (Black)
Odd nozzle heat enable
Signal for generating the block enable decoder output
signal
Signal for generating the block enable decoder output
signal
Signal for generating the block enable decoder output
signal
IC drive voltage (+ 5V)
Print data transfer signal
Timing signal for print data to be latched
Latch reset signal
Heat enable (C)
Printing data
Head temperature sensor (diode) cathode
AA sensor sense signal (Analog input)
Photo LED drive signal
GND
Signal name
PSVCC
GND
U102(PB6)
IN/OUT
OUT
...
IN
Description
Photo LED drive signal
GND
Purge sensor sense signal High (sense) / Low
Signal name
CRA+
CRACRB+
CRB-
IN/OUT
OUT
OUT
OUT
OUT
Description
Carriage motor phase A+
Carriage motor phase A Carriage motor phase B +
Carriage motor phase B -
Signal name
LFA+
LFALFB+
LFB-
IN/OUT
OUT
OUT
OUT
OUT
Description
Paper feed motor phase A +
Paper feed motor phase A Paper feed motor phase B +
Paper feed motor phase B -
5-35
www.denom.com
Part 5: Maintenance
BJC-5000
Signal name
VH
GND
VM
GND
VCC
GND
VHPWR
IN/OUT
IN
...
IN
...
IN
...
OUT
GND
...
Description
+24 VDC
GND
+24 VDC
GND
+5 VDC
GND
VH power supply for the print head heater, ON
(High)/OFF signal
GND
J5 (Interface connector)
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Signal name
STB
DATA1
DATA2
DATA3
DATA4
DATA5
DATA6
DATA7
DATA8
ACK
BUSY
PE
SLCT
AFXT
N.C.
S-GND
F-GND
+5 V
STB-GND
D1-GND
D2-GND
D3-GND
D4-GND
D5-GND
D6-GND
D7-GND
D8-GND
ACK-GND
BUSY-GND
INT-GND
INT
FAULT
S-GND
N.C.
+5 V PU
SELIN
IN/OUT
IN
IN
IN
IN
IN
IN
IN
IN
IN
OUT
OUT
OUT
OUT
IN
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
IN
OUT
...
...
...
IN
Description
See Part 2 for details.
5-36
www.denom.com
1
8
PS3
19
S1
POWER
B
U2
J1
C62
J7
J4
32
Q22
B
U11
D4
53
208
D5
D9
D8
QH1-9002-01
QG8-8002
D7
C76
R
U5
SCE -4 T
J3
1
157
104
105
156
INDX
FNCK
18
DAY
U9
PS2
PS1
D6
4
36
D11
J5
D10
ZD2
D12
F2
32
F1
ZD1
U12
X1
J6
31
52
C77
C71
D3
J2
5-37
Figure 5-11
Logic Board (Top View)
www.denom.com
Q23
1
31
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
BJC-5000
S2
RESET
8. CIRCUIT DIAGRAMS
BZ1
Part 5: Maintenance
Part 5: Maintenance
C78
R40
R132
R131
R32
FB55
R81
R140
FB54
R149
R148
R21 R141
R146
R145
R91
R142
R139
R24
R29
R95
LED2
LED3
R70
R69
R68
R191
FB61
R23
R22
R1
FB62
C8
R64
Q10
Q27
Q26
Q9
R28
R74
R77
R31
R27
R73
R76
R30
FB1
FB3
R39
Q8
R60
C46
Q25
Q24
R94
R133
R134
R33
C70
C49
FB52
R79
R137
FB51
R159
R157
R136
R155
R154
R90
R152
R138
R99
R123
R103
C86
R153
R156
R151
FB53
R158
R75
R80
R129
R35
R34
R128
R26
R16
R61
C39
R144
R147
R143
FB56
R150
R78
R82
R130
R37
R36
R127
R8
C19
R11
C44
C43
C18
FB7
FB8
FB9
FB10
FB11
FB12
FB13
FB14
FB58
FB59
FB60
FB23
FB24
FB25
C48
FB26
FB28
Q14
R98
R122
R101
R104
R100
Q19
R96
U14
R118
R119
R113
R116
R121
R117
R126
R111
R109
R107
C51
TP4
C5 C40
R97
C17
FB22
FB21
FB20
FB19
FB18
FB17
FB16
FB57
FB4
FB31
FB30
FB29
FB27
C47
C79
C80
C81
C82
R114
R120
R115
R7
R110
R108
R106
R52
R43
C27
C28
R13
R10
C26
C42
R45 C64
R49
R47
R48
R46
R44 C63
C14
R71
C7
C52
C53
C54
R38
TH1
C16
R59
R41
C11
R53
R57
R56 R55
TP56
C45
Q17
C13
R72
C84
TP27
FB34
R4
R51
C66
C65
R50
C12
R54
5-38
R63
R66
R20
C68
R62
R65
R19
C67
R93
R92
C36
C15
R58
C10
TP34
R67
R25
C69
ZD3
ZD12
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
Q7
Q4
FB35
TP32
TP18
R105
R112 TP33
C85
U3
TP19
C37
TP7
U6
Q11
U10
R88
98 M
A
1 2 3 4 5 6 7 8 9 XYZ
TP5
TP25
TP26
TP22
TP23
R83
R42
TP10
Q6
R89
C83
D2
C4
TP3
R86
R170
TP57
Q13
R124
U15
TP30
C22
C25
R125
Q15
Q18
R5
TP21
TP20
R9
R12
R17
C21
C9
FB15
R6
R174
R85
R173
R172
R102
C55
C20
C6
C24
C23
R14
R15
R169
TP2
TP15
TP14
TP17
C56
TP8
TP9
VH
TP13
TP16
R163
R164
R162
R165
R161
R38
GND
R167
R190
R84
R168
R171
R87
VM
TP58
C61
Figure 5-12www.denom.com
Logic Board (Bottom View)
GND
TP12
R166
R160
FB32
FB50
FB49
FB48
FB46
FB47
FB45
FB44
FB33
FB37
FB36
FB38
FB39
FB42
FB43
FB40
FB41
R189
C87
C72
R185
R184
R186
R187
C74
C75
R188
C73
VCC
GND
TP11
GND
TP31
Q3
LED1
Q2
TP6
R175
R176
R177
R178
R179
R180
R181
R182
R183
BJC-5000
Part 5: Maintenance
BJC-5000
<03-E7>
<03-C8> ACK
IFD[0....7]
157
IFD7 158
IFD6 159
IFD5 160
IFD4 161
IFD3 162
IFD2 163
VCC
TP22
INT
C22
C25
1000PF
0.1mF
164
165
IFD1 166
IFD0 167
168
169
170
171
RA3 172
RA2 173
RA1 174
RA0 175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
RA8 202
RA7 203
RA6 204
RA5 205
RA4 206
207
208
AFXT
<03-C8>
<03-D8> STB
SLIN
<03-C8>
<03-B8> INT
BK1608LM152
<01-B8> RAS
<01-B8> WE
FB4
FB57
VCC
VCC
VCC
R15
10K,1/16W
R14
10K,1/16W
RA[0....8]
DRAM(4Mbit)
U11
TC514260C-70JS
BK1608LM152
26
RA8
FB23
25
RA7
FB24
24
RA6
FB25
23
RA5
FB26
22
RA4
FB28
19
RA3
FB27
18
RA2
FB29
17
RA1
FB30
16
RA0
FB31
13
14
29
28
27
1
6
20
<01-D7> WE
<01-D7> RAS
<01-C6> LCAS
<01-C6> UCAS
<01-C6> OE
I/O16
I/O15
I/O14
I/O13
I/O12
I/O11
I/O10
I/O9
I/O8
I/O7
I/O6
I/O5
WE
RAS I/O4
LCAS I/O3
UCAS I/O2
I/O1
OE
A8
A7
A6
A5
A4
A3
A2
A1
A0
VCC VSS
VCC VSS
VCC VSS
TP34
VH
VH
TP4
VCC
0.1mF
TP35
VM
TP6
VCC
TP30
GND
TP31
GND
1000PF
C8
1000PF
0.1mF
TP33
MGND
TP11
RD
R1
MT2
1
Linking mounting
pads to GND
<01-B5> RD
C24
1000PF
0.1mF
VCC
(8Mbit)
VCC
ROMCS
<01-B4>
FB62
FB61
BK1608HS330
U2
UPD23C8000
XCZ-187
A[1....20]
VCC
MT1
C23
C47
TP32
GND
FB58
FB59
FB60
BK1608LM152
VCC
C45
VM
TP5
VCC
<01-B8> LCAS
<01-B8> UCAS
<01-B8> OE
VCC
VCC
C17
RAMD15
RAMD14
RAMD13
RAMD12
RAMD11
RAMD10
RAMD9
RAMD8
BK1608LM152
39 FB7
RAMD15
RAMD14
38 FB8
RAMD13
37 FB9
RAMD12
36 FB10
34 FB11
RAMD11
33 FB12
RAMD10
32 FB13
RAMD9
31 FB14
RAMD8
10 FB15
RAMD7
9
RAMD6
FB16
8
RAMD5
FB17
7
RAMD4
FB18
5
RAMD3
FB19
4
RAMD2
FB20
3
RAMD1
FB21
2
RAMD0
FB22
40
35
21
RAMD7
RAMD6
RAMD5
RAMD4
RAMD3
RAMD2
RAMD1
RAMD0
ACK
IFD7
IFD6
IFD5
IFD4
IFD3
IFD2
VSS
VDD
IFD1
IFD0
AFXT
STB
SLIN
INIT
RA3
RA2
RA1
RA0
RAS
WE
NMI
RAMD7
RAMD6
RAMD5
RAMD4
RAMD3
RAMD2
RAMD1
RAMD0
PB0
PB1(INT5)
RAMD15
RAMD14
RAMD13
RAMD12
RAMD11
RAMD10
RAMD9
RAMD8
LCAS
UCAS
OE
VSS
VDD
RA8
RA7
RA6
RA5
RA4
TDI(SCANIN)
TDOI(SCANOUT)
22
A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
42
1
2
33
34
35
36
37
38
39
40
41
3
4
5
6
7
8
9
10
32
4.7K,1/16W
11
13
12
31
VCC
A19
A18
D15
A17
D14
A16
D13
A15
D12
A14
D11
A13
D10
A12
D9
A11
D8
A10
D7
A9
D6
A8
D5
A7
D4
A6
D3
A5
D2
A4
D1
A3
D0
A2
A1
A0
BYTE / VPP
CE
OE
VSS
VSS
R11
10K,1/16W
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
CRBP
<03-E3>
CRB1 <03-E3>
CRA1 <03-F3>
CRAP <03-F3>
<03-F3>
<03-F3>
C28
ID1L <02-D8>
ID0L
<02-D8>
VCC
1
VCC
C43
C18
IDATAL
HENB2L
HENB3L
HENB1L
HENB0L
INDL
SUBHL
<02-D8>
<02-C7>
<02-C7>
<02-C7>
<02-C7>
<02-B6>
<02-F7>
MCH1L
MCH0L
<02-E8>
<02-E8>
1000PF
0.1mF
VCC
<01-B3> PWRLED 2
R69
150 OHM,1/4W
Indicators
Q2
FAIL4P
R68
150 OHM,1/4W
VCC
<01-B3> ERRLED 2
R191
180 OHM,1/4W
LED3
ORENGE LED
LED1
GREEN LED
0.1mF
1000PF
R70
180 OHM,1/4W
<01-F3>
LED2
ORENGE LED
C6
0.1mF
1000PF
BUZZER
<01-F5>
C68
100PF
R64
390 OHM,1/10W
R67
39K,1/16W
R25
DRSW
10K,1/16W
PS3
TLP832
<01-C3>
C69
100PF
VCC
TP7
RESET
TP3
VCC
Reset IC
U6
VCC
R5
1K,1/16W
PST592EMT
1
C5
C55
GND 2
VCC
0.1mF
OUT VOC
MARES
GND
3
4
C4
C40
0.1mF 1000PF
15PF
RESET
VCC
S2
C61
R22
10K,1/16W
R71
1.5K,1/16W
Q11
FAIL4M
ASFSNS
10K,1/16W
PS2
TLP832
CST25.0MX040
R24
10K,1/16W
R21
10K,1/16W
BZ1
CD11PA-Z
R20
TP2
X2
15PF
Beeper
R66
39K,1/16W
Pick-UP
Roller
Sensor
1
C20
C67
100PF
Cover Open
Sensor
1
VCC
Q3
FAIL4P
PESNS <01-F5>
10K,1/16W
R63
390 OHM,1/10W
C56
C44
R19
VCC
3 OUT OUT
C19
Oscillator
X1
VCC
R65
39K,1/16W
Paper End
Sensor 3
1
PSI
GP1SQ59C
R8
1M,1/16W
1000PF
PSVCC <02-A6>
TP21
ID0C
TP12
X1
C86
1000PF
R62
390 OHM,1W
R9
IDATAR <02-D4>
10K,1/16W
HENB2R <02-C4>
HENB3R
<02-C4>
HENB1R <02-C4>
HENB0R <02-C4>
INDR
<02-B3>
SUBHR <02-F4>
MCH1R <02-E4>
MCH0R <02-E4>
ID1R
<02-D4>
ID0R
<02-D4>
DTRST <02-D7,02-D4>
DTLD
<02-D7,02-D4>
DCLK
<02-D8,02-D4>
BENB2 <02-C7,02-C4>
BENB1 <02-C7,02-C4>
BENB0 <02-C7,02-C4>
EVENB <02-D7,02-D4>
ODENB <02-C7,02-C4>
MUXSEL <01-E7>
DRSW <01-C1>
A[1....20]
TP9
WR
C85
R59
47K,1/16W
R12
10K,1/16W
OPTIONAL
DO NOT INSTALL
OPTIONAL
DO NOT INSTALL
1000PF
TP20
ID1C
Q6
FAIL4P
C9
0.1mF
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
<01-A4>
<01-A5>
TP8
HWR
<01-F4> PSPWR
C21
IDATAL
HENB2L
HENB3L
HENB1L
HENB0L
INDL
SUBHL
VDD
VSS
MCH1L
MCH0L
IDATAC
HENB2C
HENB3C
HENB1C
HENB0C
INDC
SUBHC
MCH1C
MCH0C
ID1C(P85)
ID0C(P84)
IDATAR
HENB2R
HENB3R
HENB1R
HENB0R
INDR
SUBHR
MCH1R
MCH0R
ID1R(P81)
ID0R(P80)
DTRST
DTLD
DCLK
BENB2
BENB1
BENB0
EVENB
ODENB
MUXSEL(P64)
DRSW(P76)
VDD
VSS
RESET
X2
X1
WAIT
INT6
INT7
INT0
T5L25
C27
1000PF 0.1mF
ID1L
ID0L
BUZZER
AALED
VCC
VCC
EEDO
EEDI
6
5
0.1mF
VCC
D[1....15]
30
28
26
24
21
19
17
15
29
27
25
23
20
18
16
14
3
4
TP10
EEDO
8
7
NC
NC
VCC GND
CS
DO
DI
SK
www.denom.com
VEE
GND
TP27
EEDI
AT93C46R-10SC
C16
7
8
LOGIC BOARD 01
U10
TP19
EECLK
1
2
BUZZER
<01-A4>
AALED
<02-A2>
PSPWR <01-E2>
IFPWR
RNKPWR
VDDPWR
VHPWR
CRBP
CRB1
CRA1
CRAP
CRB0
CRA0
INH
A
B
C
LFA0 <03-D3>
LFAP <03-D3>
HPSNS <02-A6>
<01-D1>
<01-D1>
EEPROM(1Kbit)
EECS
EECLK
C51
51PF
TP18
EECS
R43
3.3K,1/16W
C83
1000PF
0.01mF
C52
51PF
BUSY
PE
SLCT
<01-C3>
R38
68K,1/16W,0.5%
C53
51PF
LFA1
LFBP
LFB0
LFB1
FAULT
SLCT
PE
BUSY
BLMHA1218
<01-A7> RD
FB3
<01-A7> RMOCS
FB1
WR
HWR
MUXSEL
6
11
10
9
<03-D3>
<03-D3>
<03-C3>
<03-C3>
<03-C8>
<03-C8>
<03-C8>
<03-C8>
AN3
AN2
AN1
AN0
Z0
Z1
4 AN2
5
3
VCC
J1
IFPWR
<03-F8>
RNKPWR <02-B8,02-B4>
VDDPWR <02-E3,02-E6>
VHPWR <03-B1>
Y0
Y1
<02-A8> DSL
<02-B8> RANKL
OPTIONAL
DO NOT INSTALL
R13
10K,1/16W
15 AN1
FAULT
2
1
1000PF
LFB1
LFB0
LFBP
LFA1
<02-A4> DSR
RANKR
<02-B4>
VCC
R10
C46
14 AN0
X0
X1
1000PF
1
2
3
156
155
154
153
152
151
150
149
148
147
146
145
144
143
142
141
140
139
138
137
136
135
134
133
132
131
130
129
128
127
126
125
124
123
122
121
120
119
118
117
116
115
114
113
112
111
110
109
108
107
106
105
THR
0.1mF
2
CNPG(for Purge Sensor)
BUSY
PE
SLCT
FAULT
LFPWR
LFB1/SMC ST0
LFB0/SMC ST1
LFBP/SMC ST2
LFA1/SMC ST3
VREF
AN3
AN2
AN1
AN0
AGND
LFA0/SMC ST4
LFAP/SMC ST5
HPSNS(PA1)/SMC WR
ASFSNS(PB3)/SMC RD
PESNS(PB2)/SMC CS
WDTOUT/SMC TEST
A0/SMC GDIS
CLK/SMC DTAD
U1O2(PB6)/SMC EMPTY
U1O1(P77)/SMC FULL
U1O0(P65)/SMC TO
PSPWR(P63)/SMC INTP
IFPWR(P62)/SMC WAIT
RNKPWR(P55)/SMC OE
VDDPWR(P54)/SMC D0
VHPWR(P53)/SMC D1
CRBPWM(T03)/SMC D2
CRB(PG03)/SMC D3
CRB(PG01)/SMC D4
CRAPWM(TO1)/SMC D5
CRA(PG02)/SMC D6
CRA(PG00)/SMC D7
VSS
TEST0
TEST1
TEST2
EEDO/EA
VDD
EEDI/AM816
EECS/SMC A0
EECLK/SMC A1
BUZZER/SMC A2
AALED/SMC A3
ASYNC DIS
SCAN ENA
ID1L(P83)
ID0L(P82)
C54
12
13
<02-A3> AASENS
C42
NANDTREE
D11
D4
D3
D12
D10
D5
D2
D13
VDD
D9
D6
D1
D14
VSS
D8
D7
D0
D15
RD
ROMCS
WR
HWR
A17
A1
A16
A2
A15
A3
A14
A4
A13
A5
A12
A6
A11
A7
VSS
A10
A8
A9
A18
VDD
A20
A19
A21
A22
A23
ERRLED(P61)
PWRLED(P60)
PWRSW(P74)
RSMSW(P75)
NTCCM20124AG473HC
VCC
R16
10K,1/16W
C26
3
R39 39K,1/16W
1
2
3
4
5
6
7
8
9
10
11
D9
12
D6
13
D1
D14 14
15
16
D8
17
D7
18
D0
D15 19
20
21
22
23
24
A17
A1
25
A16
26
27
A2
28
A15
29
A3
30
A14
A4
31
32
A13
33
A5
34
A12
35
A6
36
A11
A7
37
38
39
A10
40
A8
A9
41
42
A18
43
44
A20
45
A19
A21 46
A22 47
A23 48
ERRLED 49
PWRLED 50
PWRSW 51
RSMSW 52
16
THI
VCC
4053
0.1mF
Multiplexer
U3
C7
Temperature
Senser
D11
D4
D3
D12
D10
D5
D2
D13
VCC
VCC
LFA0
LFAP
HPSNS
ASFSNS
PESNS
Control Buttons
0.022mF
POWER
R23
10K,1/16W
C78
S1
0.022mF
5-39
Part 5: Maintenance
BJC-5000
3 D7
SUBH
MCH0
Q24
25K1772
MCH0R
R76
100 1/16W
1
3
<01-D3>
R156
HENB3L
R136
VCC
<01-E3>
U14A
<01-C3,02-C4>
11
LM324
<01-C3,02-C4>
28 IDATA
25 DTLD
R158
R159
R75
Q14
FAIL4M
R114
100K,1/16W
0.5%
R112
12K,1/16W 0.5%
_ U14C
9
+
D12
2
R106
180K,
1/16W
0.5%
R108
7.5K,
1/16W
0.5%
<01-E1>
<01-F8> RANKR
R147
HENB3R
R141
29 DIK
R7
1K,1/16W
0.5%
VCC
30 HPO
R134
PSVCC
<01-F5> HPSNS
R133
39K, 1/16W
32 HPA
R149
R78
14
+ 12
CM324
R116
100K,1/16W
0.5%
31 HHPG
C70
C49
1000PF
25 DTLD
15 HENB0
17 HENB1
27 HENB2
20
22
VCC
R97
750 OHM,
1/10W 0.5W
Q18
FAIL4M
Q19
FAIL4M
R127
10K,
1/16W
R91
<01-D3> INDR
100,1/16W
VCC
100 OHM,
1/16W 0.5%
_ U15C
9
+
D18
R107
180K,
1/16W
0.5%
B
9
RANK
8
RSV1
13
IND
10
DIA
HZM6.8FA
29
10
LM324
R113
12K,1/16W 0.5%
BENB2
VCC
R130
10K,1/16W
VCC
R111
BENB0
19 ODENB
VCC
R99
39K,
1/16W
0.5%
21 BENB1
HZM6.8FA
18 HENB3
R123
56K,
1/16W
0.5%
+ 5
DCLK
D17
R119
33K 1/16W
0.5%
VCC
R117
U15D 100K,1/16W
0.5%
_ 13
ID0
VCC
R103
100K,1/16W
0.5%
VCC
DTRST
28 IDATA
HZM6.8FA
<01-F8> AASENS
<01-F8> DSR
11
HZM6.8FA
R150
510K,1/16W 1%
R102
VCC
100K,1/16W
0.5%
U15B
_ 6
VCC
D15
R148
BENB2
16 EVENB
24
FB54
FB55
BLM11A601S
R121
470K,1/16W 1%
HZM6.8FA
D16
BENB1
R105
LM324
4
1
HZM6.8FA
100 1/16W
<01-F4,02-B8> RNKPWR
10
LM324
<01-D3> HENB2R
<01-C3,02-C7>
23
<01-C3,02-C7> ODENB
9 RANK
8 RSV1
13 IND
10 DIA
100,1/16W
100 OHM,
1/16W 0.5%
R128
10K,
1/16W
R90
INDL
<01-E3>
VCC
<01-D3> HENB1R
R146
<01-C3,02-C7>
VCC
R129
10K,1/16W
VCC
R110
LM324
19 ODENB
3
3
+ 12
22 BENB2
Q15
FAIL4M
R145
R96
750 OHM,
1/10W 0.5W
2
R98
39K,
1/16W
0.5%
MCH1
12 ID1
<01-D3> HENB0R
<01-C3,02-C7> BENB0
21 BENB1
VCC
11
R118
33K 1/16W
0.5%
VCC
R115
U14D 100K,1/16W
0.5%
_ 13
11
20 BENB0
VCC
R120
470K,1/16W 1%
CM324
D11
U15A
_ 2
HENB3
100 1/16W
100 1/16W
R140
<01-C3,02-D7> DTLD
18
HZM6.8FA
R122
56K,
1/16W
0.5%
11
R101
100K,1/16W
0.5%
VCC
D14
R82
100 1/16W
R144
<01-D3> IDATAR
HENB0
HZM6.8FA
LM324
MCH0
14 LGND
R143
<01-C3,02-D8> DCLK
27 HENB2
+ 5
R142
<01-D3>
VCC
510K,1/16W 1%
R100
VCC
100K,1/16W
0.5%
U14B
_ 6
R139
17 HENB1
R104
15
100 1/16W
<01-F4,02-B4> RNKPWR
14
HZM6.8FA
R157
BENB2
<01-C3> ID0R
<01-C3> ID1R
<01-C3,02-C4> ODENB
RANKL
BENB1
ID0
ID1
D9
D10
<01-C3,02-C4> BENB0
_ 2
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<01-E3> HENB2L
SUBH
26
VCC
R37
10K,1/16W
EVENB
24 DCLK
FB51
FB52
BLM11A601S
DTRST
<01-C3,02-D7>
VCC
R109
7.5K,
1/16W
0.5%
R126
1K,1/16W
0.5%
VCC
30
32
R32
10K,1/16W
C39
0.1mF
R131
22K, 1/16W
DIK
AAO
AAG
Q10
VCC
R132
1 FN1A4P3
2
11
Q9
BLM11A601S
FN1A4P
FB56
2
<01-F4,02-E6> VDDPWR
R155
VCC
16
Q27
23K1772
R81
100 1/16W
12
<01-E3> HENB1L
VHGND
VHGND
3
1
HZM6.8FA
R154
<01-E3> HENB0L
<01-F7> DSL
100 1/16W
R137
<01-C3,02-D4> DTLD
<01-F7>
100 1/16W
R153
IDATAL
<01-E3>
R80
100 1/16W
R151
DCLK
26 DTRST
D14
R152
1
2
D13
R61
47K,1/16W
11
R138
ID1L
5 HZM27FA
LGND
<01-C3,02-D4>
ID0L
R31
10K,1/16W
11
<01-F3>
R77
100 1/16W
23 VCC
14
R79
100 1/16W
<01-F3>
<01-D3> MCH1R
<01-C3,02-D4> EVENB
R34
10K,1/16W
R35
10K,1/16W
MCH1
11
<01-C3,02-D4> DTRST
VH
VH
Q26
25K1772
Q8
BLM11A601S
FN1A4P
FB53
R60
47K,1/16W
VCC
VCC
2
<01-F4,02-E3> VDDPWR
R28
10K,1/16W
VCC
4
Q25
23K1772
5
6
R30
10K,1/16W
R74
100 1/16W
2
4
R27
10K,1/16W
MCH1L
Q17
FAIL4M
R29
12K,1/10W
Q23
25B1443
SUBHR
<01-D3>
2
3
VHGND
VHGND
HZM27FA
1
R73
100 1/16W
1
2
Q13
FAIL4M
2.7K,
R125
3.9K,1/4W 1/16W
3
1
R95
Q22
25B1443
SUBHL
R26
12K,1/10W
2200mF,35V
LOGIC BOARD 02
J7
C38
0.1mF,50V
0.1mF,50V
C77
VH
VH
5
6
R94
2.7K,
R124
3.9K,1/4W 1/16W
<01-E3>
J6
C37
2200mF,35V
MCH0L
<01-E3>
3
VH
VH
<01-E3>
11
31 AAA
<01-F3> AALED
5-40
Part 5: Maintenance
BJC-5000
VM
LOGIC BOARD 03
F1
ICP-N25
<01-F4>
+ C62
C13
Carriage Motor
Driver
VCC
1
0.1mF,50V
VCC
R83
100,
1/16W
IFD[0....7]
R169
R161
R165
R162
R164
R163
R160
0.1mF
R166
D2
U5
FCN-684J036-L/U#
<01-E6>
FB32
BLM11A601S
2
3
4
5
6
7
8
9
D3
3
10 OHM,1/16W
IFD0 R175
Q4
FAIL3M
BLM11A601S
FB50
IFD2 R177
BLM11A601S
FB49
IFD3 R178
2
4
IFD1 R176
R93
1K,
1/16W,
1%
HZM6.8FA
D1
D2
D3
D4
D5
D6
D7
D8
CRAP
<01-F4>
CRA0
<01-F4>
CRA1
<01-F4>
16
20
17
CRBP
CRB0
CRB1
10
8
9
<01-F4>
<01-F4>
<01-F4>
R41
1.5K,
1/16W,
1%
STB
FB46
4
1
IFD6 R181
IFD7 R182
BLM11A601S
FB45
5
HZM6.8FA
<01-F6>
<01-E6>
<01-F6>
BUSY
ACK
PE
R85
1K,1/16W
FB37
SLCT
<01-F6>
FAULT
SLIN
<01-D7>
R185
FB38
FB39
10 OHM,1/16W
R187
C73
470PF
R188
FB40
R189
AFXT
FB41
C74
470PF
FB42
R84
BLM11A601S
18 +5V
35 +5V PU
19 STB -GND
20 D1-GND
21 D2-GND
22 D3-GND
23 D4-GND
24 D5-GND
25 D6-GND
26 D7-GND
27 D8-GND
28
29 ACK-GND
BUSY-GND
30 INT-GND
33 S-GND
16 S-GND
17 F-GND
HZM6.8FA
BLM11A601S
BLM11A601S
BLM11A601S
BLM11A601S
1K,1/16W
C14
R53 1 OHM,1/4W,1%
R57 1 OHM,1/4W,1%
R52
RC2
SENSE2
GND
GND
GND
GND
1K,1/16W
R55 1 OHM,1/4W,1%
19
18
R4
2K,
1/16W,
1%
LFAP
<01-F5>
LFA0
<01-F5>
LFA1
<01-F6>
LFBP
<01-F6>
LFB0
<01-F6>
<01-F6> LFB1
13
15
11
16
20
17
10
8
9
14
C65
470pF
U9
470pF
R51
56K,
1/16W
VSS
VREF1
VREF2
PHASE
I01
I11
6
7
VS
OUT1A
OUT1B
OUT2A
24
1
2
RC1
23
COMP2
RC2
SENSE2
GND
GND
GND
GND
C80
C81
Paper Feed
Motor
APPROX.
2.7/phase
C82
5
22
SENSE1
C79
21
OUT2B
PHASE2
I02
COMP1
I12
R50
56K,
1/16W
12
C66
J3
CON4
LFA+ 1
LFA 2
LFB+ 3
LFB 4
C63
R44
1K, 1/16W
C64
4
R45
3
R48 10HM,1/4W
820PF
R46 10HM,1/4W
R49 10HM,1/4W
820PF
1K, 1/16W
R47 10HM,1/4W
19
18
L6219
HZM6.8FA
10 OHM,
1/16W
OPTIONAL
DO NOT INSTALL
FB43
BLM11A601S
C75
470PF
R72
R168
R167
R170
R171
R172
C84
R173
INT
R174
<01-D7>
0.1mF
D6
R190
<01-E7>
VCC
R54
1.8K,
1/16W,
1%
23
R56 1 OHM,1/4W,1%
820PF
CNLF
VCC
R184
R186
<01-F6>
BLM11A601S
D5
R42
Paper Feed
Motor Driver
C12
10 OHM,1/16W
R183
C11
22
SENSE1
APPROX.10.5 /
phase
L6219
BLM11A601S
FB33
BLM11A601S
FB36
1K,1/16W
1
2
3
4
F2
ICP-N25
ZD12
RD6.8SB
R6
COMP2
6
7
R92
56K,
1/16W
470pF
BLM11A601S
FB44
<01-E7>
BUSY
ACK
PE
SLCT
FAULT
SELIN
AFXT
INT
15 N.C.
34 N.C.
BLM11A601S
FB47
IFD5 R180
STB
C72
470PF
11
10
12
13
32
36
14
31
D4
2
OUT2A
820PF
C36
10 OHM,1/16W
IFD4 R179
CRA+
CRA
CRB+
CRB
21
OUT1B
OUT2B
PHASE2
I02
COMP1
I12
12
BLM11A601S
OUT1A
R58
56K,
1/16W
470pF
CNCR
J2
CON4 Carriage Motor
24
VS
PHASE
I01
I11
RC1
BLM11A601S
FB48
VSS
VREF1
VREF2
14
C15
U5
13
15
11
VCC
3.3K,1/16W
RB4
100mF,35V
C10
Q7
FN1A4P
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IFPWR
VHPWR
C87
1000PF
1K,1/16W
<01-F4>
1000PF
C71
3.3K,1/16W
CNPS
C48
+
100mF, 1000PF
35V
ZD3
RD6.2SB2
VCC
J4
CON8
R88
390 OHM,1/10W
GND
VHPWR
VCCGND
VCC(+5V)
VHGND
VM(+24V)
VHGND
VH(+24V)
FB35
BLM11A601S
R89
3.3K,1/16W
FB34
BLM11A601S
8
7
6
5
4
3
2
1
ZD1
VM
RD36EB
R86 0OHM,1/16W
R87 0OHM,1/16W
ZD2
VH
RD36EB
5-41
CANON INC.
www.denom.com