ABB Power Technology

Products AB

Rapport
Report
Frn - From

R BDB 02-006 Rev1

Datum - Date

Frfattare - Author

Godknnare - Approved by

Utredning, teoretisk
underskning -Analysis,
theoretical investigation

/7%(
/RDGFRPELQDWLRQV

Debiteras ordernrDebit Order No.

Provning, experim. underskning - Test, experimental investigation

Ulf kesson

Sida - Page

5452
Ordernr - Ref.No.

PTHVP/BDB 02-01-25

Ronny Magnusson

Reg

Pkl/Akl
741365

Delrapport
Partial report

Antal textsidor - No of text pages

14

Slutrapport
Final report

Antal bilagor - No of supplements

LTB 245E1
Breaker type:
Dimension print: 1HSB435452M4
0.5g
Zone:
Provning/underskning avslutad
Test/investigation finished

________________________________________________________________________________
Sammanfattning - Summary

Load combinations calculation is carried out according to ENDESA G T S-1.020.

The different mechanical loads on the circuit-breaker are individullay calculated and after that combined into
actual load combinations.
Normal load case:
Earthquake load, combined with normal wind, static terminal load, short-circuit load and impact at operation.
Basic loads:
Normal wind
.

22 m/s.

Horizontal earthquake acceleration

Short-circuit current

0.5g
25 kA

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Calculated
bending moment
Nm
Post insulator

Stand

Minimum
failing load
Nm
4

M1x3 = 2.55 10

M1x4 = 6.46 10

Safety factor
Calculated
M3

M 3 = 7.8 10

M1x3
M4

M 4 = 7.5 10

M1x4

Allowed
For combined loads

= 3.1

SE3 := 2

= 1.16

SE4 := 1

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Bending moment
Nm
Foundation

M1x4 = 6.46 10

Transversal forces
Direction x N
4

T1x4 = 2.02 10

Vertical force
Direction y N N
4

T1y4 = 2.11 10

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The breaker is well suited to withstand above specified combined loads.

T1z4 = 3.44 10

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3.1 Dead weight
3.2 Normal wind load on equipment
3.3 Normal wind load on conductor without ice.
3.4 Static terminal load according to ENDESA G T S- 1.020.
3.5 Impact load due to operation.
3.6 Short circuit load transversal to conductor.
3.7 Earthquake load.
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Load combinations calculation is carried out according to specification:ENDESA G T S-1.020.
The different mechanical loads on the circuit-breaker are individually calculated and after that combined into
actual load combinations.
The following load combinations are considered.
Normal load case:
Earthquake load, combined with normal wind, static terminal load, short-circuit load and impact at
operation.
Specified mechanical loads:
v = 22

m/s

Normal wind

ahr = 14.7

m/s^2

Horizontal earthquake acceleration

Based on 0.5g horizontal acceleration and damping of
critical damping =0.013.

Isc = 25

kA

Short-circuit current

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Circuit-breaker of type:
Dimension print:

LTB 245E1
1HSB435452M4See appendix 2.

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m1 := 308

kgs Breaking unit

m2 := 110

kgs Post insulator

m3 := 110

kgs Post insulator

m4 := 84

kgs Link gear

m5 = 465

kgs Operating mechanism

m6 = 100

kgs Support structure

Centre of gravities according to appendix 1.

h 1 = 5.61

Height to centre of gravity of pole unit

h 2 = 3.82

Height to centre of gravity of post insulator

h 3 = 3.11

Height to centre of gravity of post insulator

h 4 = 1.87

Height to centre of gravity of link gear

h 5 = 1.62

Height to centre of gravity of operating mech.

h 6 = 1.18

Height to centre of gravity of stand

Total dead weight

6

mtot :=

mi

=1

mtot = 1.18 10

kgs

Total dead weight

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v = 22

m/s

Normal wind

cc := 1.0

Drag factor, cylindrical surface

cp := 2.0

Drag factor, flat surface

m2

Frontal area of breaking unit

m2

Frontal area of post insulator

m2

Frontal area of post insulator

A4 = 0.25

m2

Frontal area of link gear

A5 = 1.07

m2

Frontal area of operating mechanism

A6 = 1.1

m2

Frontal area of stand

A1 = 0.9
A2 = 0.33
A3 = 0.33

Transversal load due to normal wind:

2

Qv1 := 0.625 v A1 cc
2

Qv2 := 0.625 v A2 cc
2

Qv3 := 0.625 v A3 cc
2

Qv4 := 0.625 v A4 cp
2

Qv5 := 0.625 v A5 cp
2

Qv6 := 0.625 v A6 cp
Qv1 = 272.25

Normal wind load on breaking unit

Qv2 = 99.83

Normal wind load on post insulator

Qv3 = 99.83

Normal wind load on post insulator

Qv4 = 151.25

Normal wind load on link gear

Qv5 = 647.95

Normal wind load on operating mechanism

Qv6 = 665.5

Normal wind load on stand

Heights to locations where loads on the equipment will be calculated

L0 = 6.68

Height to upper terminal

L1 = 4.57

Height to top of upper post insulator

L2 = 3.47

Height to bottom of upper post insulator

L3 = 2.37

Height to bottom of lower post insulator

Bending load due to normal wind:

Mv1 := Qv1 ( h 1 L1)
Mv2 := Qv1 ( h 1 L2) + Qv2 ( h 2 L2)
Mv3 := Qv1 ( h 1 L3) + Qv2 ( h 2 L3) + Qv3 ( h3 L3)
6

Mv4 :=

Qvi hi

=1

Mv1 = 284.23

Nm

Bending load on top of post ins. due to normal wind

Mv2 = 619.89

Nm

Bending load on upper post insulator due to normal win

Nm

Bending load on lower post insulator due to normal win

Nm

Bending load on stand due to normal wind

Mv3 = 1.1 10

3
3

Mv4 = 4.34 10

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v = 22

m/s

cc = 1

Normal wind
Drag factor on conductor

Ac := Lc 0.1

m2

Frontal area on conductor

Ac = 0.21
Transversal load due to normal wind on conductor:

Qvno := .625 v cc Ac
Qvno = 63.53

Normal wind load on conductor per terminal

Bending load due to normal wind from on conductor:

Mvy1 := Qvno ( L0 L1)
Mvy2 := Qvno ( L0 L2)
Mvy3 := Qvno ( L0 L3)
Mvy4 := Qvno L0
Mvy1 = 134.42

Nm

Bending load on top of upper post insulator

Mvy2 = 204.42

Nm

Bending load on upper post insulator

Mvy3 = 274.36

Nm

Bending load on lower post insulator

Mvy4 = 424.66

Nm

Bending load on stand

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The static terminal load due to weight and type of connection will be added to all load cases.

Fthx = 1 10

Horizontal load along line

Fthy = 1 10

Horizontal load transversal to line

Vertical load

Ftz = 1 10

Bending load along line due to static terminal load:

MFthx1 := Fthx ( L0 L1) + Ftz Lb
MFthx2 := Fthx ( L0 L2) + Ftz Lb
MFthx3 := Fthx ( L0 L3) + Ftz Lb
MFthx4 := Fthx L0 + Ftz Lb
MFthx1 = 2.44 10

Nm Bending load on top of upper post ins.

MFthx2 = 3.54 10

Nm Bending load on upper post insulator

MFthx3 = 4.64 10

Nm Bending load on lower post insulator

MFthx4 = 7.01 10

Nm Bending load on stand

Bending load transversal the line due to static terminal load:

MFthy1 := Fthy ( L0 L1)
MFthy2 := Fthy ( L0 L2)
MFthy3 := Fthy ( L0 L3)
MFthy4 := Fthy L0
MFthy1 = 2.12 10

Nm Bending load on top of upper post ins.

MFthy2 = 3.22 10

Nm Bending load on upper post insulator

MFthy3 = 4.32 10

Nm Bending load on lower post insulator

MFthy4 = 6.68 10

Nm Bending load on stand

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The bending moment at the stand and bottom of post insulator due to operational impact is added
to all load combinations.
3

Mimp = 1.5 10

Nm

Bending moment on structure at operation

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The electromagnetic force between interrupters is calculated by the following formula:

K := 4.0

Engineering factor

Isc = 25

kArms Max. three phase fault current

Lph = 3.5

Spacing between phases

Support factor

a := 1
Lsc := Li 2 + Lc
Li = 2.09

Interrupter length and part of conductor length

Length of interrupter

Fscy := 0.2 K
Fscy = 898.29

Isc

Lph

a LscN

Electromagnetic force on equipment

Bending moment on due to short circuit:

hsc = 5.61

Height to centre of conductor under short circuit

Mscy1 := Fscy ( hsc L1)

Mscy2 := Fscy ( hsc L2)
Mscy3 := Fscy ( hsc L3)
Mscy4 := Fscy hsc
Mscy1 = 937.81

Nm

Top of upper post insulator

Nm

Upper post insulator

Nm

Lower post insulator

Nm

Stand

Mscy2 = 1.93 10

Mscy3 = 2.92 10

Mscy4 = 5.04 10

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The actual response spectra is shown in ENDESA G T S- 1.020.
f = 2.5

Hz

= 0.02

Frequency
Damping of critical damping

ah = 4.91

m/s^2

Horizontal acceleration

av := 0.6 ah

m/s^2

Vertical acceleration

ahr = 14.7

m/s^2

Horizontal acceleration response

m/s^2

Vertical acceleration response

avr := 0.6 ahr

Load on each mass due to horizontal earthquake acceleration:

Feh i := ahr mi
Load on each mass due to vertical earthquake acceleration:
Fevi := avr mi
Bending moment due to earthquake acceleration:
Meh1 := Feh 1 ( h1 L1)
Meh2 := Feh 1 ( h1 L2) + Feh 2 ( h 2 L2)
Meh3 := Feh 1 ( h1 L3) + Feh 2 ( h 2 L3) + Feh 3 ( h 3 L3)
6

Meh4 :=

=1

Feh i h i

Nm Top of upper post insulator

Nm Upper post insulator

Nm Lower post insulator

Nm Stand

Meh1 = 4.73 10
Meh2 = 1.03 10
Meh3 = 1.83 10
Meh4 = 5.18 10

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Earthquake load, combined with normal wind, static terminal load, short-circuit load and impact at
operation.
In direction x:

In direction y:

Transversal forces:

Transversal forces:

T1x1 := Qv1 + Fthx + Feh 1

T1y1 := Qv1 + Fthy + Fscy + Feh 1

T1x2 := T1x1 + Qv2 + Feh 2

T1y2 := T1y1 + Qv2 + Feh 2

T1x3 := T1x2 + Qv3 + Feh 3

6

T1x4 := T1x3 +

=4

T1y3 := T1y2 + Qv3 + Feh 3

6

Qvi +

Feh i

=4

6
6

T1y4 := T1y3 +
Qvi +
Feh i

i =4
i = 4

Bending moment:

Bending moment:

M1x1 := Mv1 + MFthx1 + Meh1

M1y1 := Mv1 + MFthy1 + Mscy1 + Meh1

M1x2 := Mv2 + MFthx2 + Meh2

M1y2 := Mv2 + MFthy2 + Mscy2 + Meh2

M1x3 := Mv3 + MFthx3 + Mimp + Meh3

M1y3 := Mv3 + MFthy3 + Mscy3 + Meh3

M1x4 := Mv4 + MFthx4 + Mimp + Meh4

M1y4 := Mv4 + MFthy4 + Mscy4 + Meh4

Vertical load:
T1z1 := m1 9.81 + Ftz + avr m1
T1z2 := T1z1 + m2 9.81 + avr m2
T1z3 := T1z2 + m3 9.81 + avr m3
6

T1z4 := T1z3 +
mi 9.81 +
avr mi

i =4
i =4

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Bending moments:

k := 1 , 2 .. 4

Earthquake load, combined with normal wind, static terminal load, short-circuit load and impact at
operation.
k=

M1xk =

M1yk =

7.4510 3

8.0610 3

1.4510 4

1.6110 4

2.5510 4

2.6610 4

6.4610 4

6.7810 4

Transversal forces:

k=

T1xk =

T1yk =

5.810 3

6.710 3

7.5210 3

8.4110 3

9.2310 3

1.0110 4

2.0210 4

2.1110 4

Vertical load:

k=

T1zk =

6.7410 3

8.7910 3

1.0810 4

3.4410 4

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Minimum failing loads for insulators and support structure:

M 1 = 2.8 10

M 2 = 5.3 10

M 3 = 7.8 10

M 4 = 7.5 10

Safety factors direction x:

Earthquake load, combined with normal wind, static terminal load, short-circuit load and impact at
operation
Allowed safety factors according to ENDESA G T S 1-.020:
Mk
k=

M1xk

3.76

3.67

3.06

1.16

SNk :=
2
2
2
1.25

Safety factors direction y:

Earthquake load, combined with normal wind, static terminal load, short-circuit load and impact at
operation
Allowed safety factors according to ENDESA G T S 1-.020:
Mk
k=

M1yk

3.47

3.3

2.93

1.11

SNk :=
2
2
2
1.25

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Horizontal
direction x

Vertical
4

Horizontal
direction y
4

T1z4 = 3.44 10

T1x4 = 2.02 10

Horizontal
direction x
4

T1y4 = 2.11 10

Maximum load on foundation bolts:

Axial load:
M1x4
2 0.4
5

F1az4 = 1.15 10

Axial stress on M24 bolt:

z :=
x :=

F1az4

T1x4

y :=

z = 355.34

324

20.3

x = 62.53
2

T1y4

20.3

y = 65.31
2

e := z + 3 x + y

M1x4 = 6.46 10

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F1az4 := T1z4 +

Horizontal
direction y

e = 388.32
For size M24 foundation bolts a material with yield point larger than e shall be used.

M1y4 = 6.78 10