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Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech
Institute of Microbiology, College of Life Sciences, Zhejiang University, Hangzhou 310058, PR China
Institute of Environment, Resource, Soil and Fertilizer, Zhejiang Academy of Agricultural Sciences, Hangzhou 310021, PR China
a r t i c l e
i n f o
Article history:
Received 16 February 2012
Received in revised form 3 April 2012
Accepted 3 April 2012
Available online 9 April 2012
Keywords:
Pig manure
Two-stage composting
Maggot production
Fertilizer production
a b s t r a c t
A two-stage composting experiment was performed to utilize pig manure for producing maggots as feed
supplement and organic fertilizer. Seven-day composting of 1.8 ton fresh manure inoculated with 9 kg
mixture of housey neonates and wheat bran produced 193 kg aging maggots, followed by 12 week composting to maturity. Reaching the thermophilic phase and nal maturity faster was characteristic of the
maggot-treated compost compared with the same-size natural compost. Upon the transit of the maggottreated compost to the second stage, the composting temperature maintained around 55 C for 9 days
and the moisture decreased to 40%. Moreover, higher pH, faster detoxication and different activity patterns for some microbial enzymes were observed. There was a strong material loss (35% water-soluble
carbon and 16% total nitrogen) caused by the maggot culture in the rst stage. Our results highlight a
higher economic value of pig manure achieved through the two-stage composting without bulking
agents.
2012 Elsevier Ltd. All rights reserved.
1. Introduction
In the past two decades, a burst of pig industry in China has
brought about a huge amount of manure, which is not only a reservoir of pathogens, parasites and weed seeds (Larney and Hao,
2007) but a favorable breeding substrate for the housey Musca
domestica (Farkas et al., 1998). The harmful agents must be eliminated from the manure through proper composting for the production of organic fertilizer. This is often challenged by the high water
content of 7080% in fresh pig manure because the excessive moisture is a barrier to reaching a high temperature in a manure compost. The moisture suitable for compositing often ranges from 50%
to 60%, beyond which oxygen movement is inhibited in the composite (Das and Keener, 1997; Gajalakshmi and Abbasi, 2008).
Upon eld application of immature compost, inadequate oxygen
in soil may inhibit seed germination or suppress root and plant
growth (Brinton and Evans, 2001; Said-Pullicino et al., 2007). For
this reason, bulking agents, such as sawdust and rice chaff, are usually added to the manure compost for moisture reduction. However, such bulking agents have become increasingly expensive for
composting as they are more used as alternative energy resources.
Thus, it is necessary to explore alternative means to composting
pig manure for fertilizer production.
Corresponding author. Tel./fax: +86 57188206178.
E-mail address: mgfeng@zju.edu.cn (M.-G. Feng).
0960-8524/$ - see front matter 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.biortech.2012.04.008
486
This study sought to develop a two-stage composting technology for the use of pig manure in the production of maggots as feed
supplement and organic fertilizer. Our goal was to maximize maggot production in the rst stage and accelerate the composting to
maturity in the second stage by monitoring changes in temperature, moisture, pH, phytotoxicity and microbial enzyme activities.
2. Methods
2.1. Selecting a maggot inoculum level for composting
A triplicate experiment was conducted to determine a proper
level of maggot inoculum for the composting of fresh pig manure
at Deqing Pig Farm (Hangzhou, Zhejiang, China). Batches of
200 kg manure were atly piled to 7 cm thickness in cement
trays (2.4 2.3 0.2 m) under greenhouse conditions and inoculated with maggot inoculum at the weight ratios of 0.25%, 0.5%,
0.75%, 1.0% and 1.5%, respectively, forming ve treatments plus
blank control (not inoculated). Each gram of the inoculum consisted of 2000 neonate maggots (<24 h after hatch) and wheat
bran used for egg hatch. After 7 day composting under ambient
conditions, all aging maggots were harvested from the manure of
each tray by means of their photophobotaxis and weighted for total biomass (fresh weight). Meanwhile, water content in the treated manure was assessed with three samples from each tray. The
inoculum level leading to maximal maggot biomass and less than
65% water content was chosen for the composting experiment as
follows.
2.2. Composting experiment
A two-stage composting experiment was performed to produce
both maggots and organic fertilizer with fresh pig manure. The
rst-stage composting began from introducing 0.5% (w/w) maggot
inoculum (the optimized level) to 1.8 ton manure in three large cement trays (7.3 2.3 0.2 m), in which the manure was atly
piled as in the previous experiment. After maggot harvest on day
7, all the manure collected from the trays was piled up into a
peak-shaped compost (4.5 m in length, 2.2 m in width, and 0.8 m
in height), namely maggot-treated compost (MC), on the ground
in a rainproof workshop without walls. Besides MC, a natural compost (NC) was constructed as a control in the same way using
1.8 ton manure composted for 7 days in other three trays without
maggot inoculum. Both MC and NC were covered with plastic lm
for 24 h to stie possible residue maggots and then entered the
second stage of composting for 12 weeks, during which both composts were turned upside down every 3 days.
Three 1 kg samples were randomly taken from each tray daily
during the rst stage and from MC or NC 40 cm below the surface
at the intervals of 36 days during the second stage, respectively.
All samples were preserved at 10 C for the following analysis.
2.3. Assays for physical and chemical properties
During the composting, temperature was monitored daily by
reading 25 or 50 cm tubular mercurial thermometers (Kal Longda
Instrument Co., Tianjin, China) inserted into three sites of each tray
4 cm or each compost 30 cm below the surface. Percent water
content in each sample was assessed by drying 100 g subsamples
at 105 C for 24 h. The pH values in 10% (w/v) sample suspensions
were assessed using an electronic pH meter (Mettler-Toledo
Instruments (Shanghai) Co., Ltd., Shanghai, China). The methods
of Kjeldahl (Bremner and Mulvaney, 1982) and K2Cr2O3 oxidation
(Fan, 2007) were adopted to assay the contents (g/kg) of total
nitrogen and water-soluble carbon in each of three 5 g subsamples,
487
Fig. 1. Comparison of maggot yields (a) and moisture contents (b) among the
treatments of fresh pig manure at the end of the rst-stage composting. The
treatments consisted of different levels (0.251.5%) of wheat bran-inclusive
neonate maggot inoculum plus control. Different lowercase letters on the bars of
each graph denote signicant differences (Tukeys HSD, P < 0.05). Error bars: SD of
the mean from three replicates.
488
Fig. 2. Changes of physical and chemical parameters in pig manure composts during two-stage composting. s, Maggot-treated compost. 4, Natural compost (control). (a)
Composting temperature (d, ambient mean with minimum and maximum). (b) Moisture. (c) pH. (d) Water-soluble carbon content. (e) Total nitrogen content. Error bars: SD
of the mean from three replicates.
maggot treatment accelerated both moisture reduction and pH elevation from the initial levels of 72.3% and pH 6.94 than the control,
respectively.
Apart from the changes in temperature, moisture and pH during
the composting, the contents (range and mean) of water-soluble
carbon (Fig. 2d) and total nitrogen (Fig. 2e) fell in the ranges of
2.054.75 (2.88) g/kg and of 29.362.3 (36.9) g/kg in MC, respectively. These were signicantly lower than the trends of 4.07
5.08 (4.60) g/kg (paired Students t19 = 8.7, P < 0.0001) and 33.3
62.3 (44.3) g/kg measured from NC (paired Student0 s t19 = 7.4,
P = 0.018), respectively. The MC samples taken on day 10 lost
44% water-soluble carbon and 34% total nitrogen compared with
the NC counterparts. At the end of composting, the carbon and
nitrogen losses diminished to 35% and 16%, respectively. The lost
carbon and nitrogen in MC apparently contributed to the development of maggots and the release of more CO2 and ammonia during
the early stage. From the point of economic view, the cost is worth
because the harvested maggots can be sold as aquaculture feeds at
the current price of 64 US dollars per 100 kg while each ton of mature compost at the sale price of 95126 US dollars is usually converted from 3.5 tons of fresh pig manure. Noticeably, the lower
contents of water-soluble carbon in MC indicated that the maggot
treatment could reduce excessive carbonation for less CO2 release
after the early stage although the measurements were consistently
above 2%, which was higher than the level of <1.7% suggested for a
mature compost (Zmora-Nahum et al., 2005).
Overall, the maggot treatment greatly shortened the period of
composting to maturity by altering the physical and chemical
parameters. The changed parameters allowed for the recognition
of thermophilic, mesophilic and stable phases in the process of
composting, as shown previously in the composting of animal
manure or agro-industrial wastes (Bao et al., 2010; Bernal et al.,
2009; Raj and Antil, 2011). Since a composting temperature
exceeding 55 C for more than 3 days (Yu et al., 2007) or 50 C
for consecutive 8 days (Bao et al., 2010; China National Standard
for Manure Composting: GB 7959-87) was recommended to disinfect animal and plant pathogens in waste materials, the secondphase mean temperature of 54.8 C for consecutive 9 days was sufcient for pathogen elimination from MC.
3.3. Activity patterns of different enzymes during composting
The assayed enzymes in the MC and NC samples taken during
the 13 week composting included catalases to reduce the accumulation of reactive oxygen radicals, alkaline phosphatases to catalyze
the hydrolysis of organic phosphorus to inorganic forms (Raut et al.,
2008), polyphenoloxidases relating to the level of humication (Ma
et al., 2003), dehydrogenases to participate in microbial respiratory
chains (Barrena et al., 2008), ureases involved in the peptide bond
hydrolysis of organic matter and the decomposition of urea into
ammonia and carbon dioxide, nitrate and nitrite reductases involved in the transformation of nitrogen compounds, and invertases relating to the levels of humus and water-soluble organic
matter. Their activity trends are illustrated in Fig. 3.
The MC catalase activity was stabilized earlier during the rst
3 weeks (Fig. 3a) and was consistently lower than the NC counterpart from then on (Students t20 = 5.2, P < 0.0001). The polyphenoloxidase activity increased from the initial level of 107 mg PPG g1
3 h1 to a maximum in MC faster than in NC (Fig. 3b) during the
early stage and uctuated around the initial level in both composts
(Students t22 = 0.52, P = 0.61) after a rapid decrease. The dehydrogenase activities in MC and NC dropped drastically from the initial
level of 3712 lg TPF g1 6 h1 to low levels in the rst phase
(Fig. 3c), followed by uctuating similarly around the low levels
(Students t38 = 0.52, P = 0.60). Such trends are well in accordance
with the previous trends of dehydrogenase activities in the composts of municipal solid waste and sewage sludge (Wong and Fang,
2000; Vargas-Garcia et al., 2010). In an overview to the enzymes of
three types associated with redox balance and microbial activity,
their activities were stabilized more rapidly in MC than in NC,
mostly in agreement with the changes of composting temperature
and moisture in both composts. Particularly, the catalase activity
trends of MC during days 539 and of NC during days 1370 reected temperature changes in the thermophilic and mesophilic
phases in this study, as shown in the same phases of other composts (Piotrowska-Cyplik et al., 2009; Volchatova et al., 2002),
and thus could be more indicative of the compost maturity and
microbial activity.
As enzymes involved in phosphorus cycle, alkaline phosphatases were highly active in the initial samples (up to 6404 lg
489
490
Fig. 3. Temporal activity patterns of different types of microbial enzymes in pig manure composts during two-stage composting. s, Maggot-treated compost. 4, Natural
compost (control). Error bars: SD of the mean from three replicates.
Fig. 4. Germination index trends of Chinese cabbage (a) and cucumber (b) seeds in
the aqueous extracts of 10% sample suspensions during two-stage composting. s,
Maggot-treated compost. 4, Natural compost (control). Error bars: SD of the mean
from three replicates.
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