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Introduction
In ideal complete combustion of a HC fuel with stoichiometric
air-fuel mixture, exhaust gas would compose of chemical species of
carbon dioxide CO2, water H2O and molecular nitrogen N2 only
For lean mixtures molecular oxygen O2, would also be present
among the products
Cn H m + n +
(O2 + 3.76 N 2 )
4
m
m
n CO2 + H 2O + 3.76 n +
N2
2
4
Introduction
However,
*elementary chemical reactions never proceed completely into
one direction, but always approach an equilibrium state between
Products and Reactants, thus leaving at least small amounts of
reactants,
*local boundary conditions such as mixture distribution,
temperature, turbulence level etc are not ideal
Therefore flame extinction, accompanied with unburned or partially
burned species, or formation of entirely new products such as NOx
or soot may occur
Additional products such as unburned HC, CO, NOx and particulate matter
(PM) are present in exhaust gases.
Depending on the quality of fuel there are also traces of sulphur oxides
SO2 in exhaust gases
Greenhouse Gases
1995 2001
in EU-25 countries
Pollutant Formation
Pollutant Formation
Pollutants
1,1%
CO2
12,3%
SI Engines
Pollutants [%]
PM
0.0008
NOx
0.13
HC
0.09
CO
0.90
H2O
13,8%
O2 and inert
gases
0,7%
N2
72,1%
Diesel Engines
Pollutants [%]
PM soot 0.002
NOx
0.17
HC
0.008
CO
0.008
SO2
0.011
CO2
8,0%
Pollutants
0,2%
H2O
9,0%
O2
9,0%
N2
73,8%
Emission Standards
EURO I (91/44/EEC)
HC + NOx
CO
0.97
2.72
[g/km]
EURO II (94/12/EC)
HC + NOx
CO
0.5
2.2
[g/km]
HC
NOx
CO
0.2
0.15
2.3
[g/km]
2005
HC
NOx
CO
0.1
0.08
1.0
[g/km]
EURO III
EURO IV
Pollutant Formation
There has been a considerable reduction in pollutant emissions from IC
engines over the last three decades
Pre-control (average values)
HC
7
[g/km]
NOx
2.5
CO
50
Present
HC
NOx
CO
2*
1.3*
10*
(0.2)**
(0.2)**
(1.2)**
[g/km]
* engine out
** exhaust out
Temperatures
SI engines
exhaust gas temp 400 600 oC average
300 400 oC at idle and 900 oC at max power
CI engines
200 500 oC average
Emission Control
Nitrogen Oxides
Formation of NO follows extended Zeldovich mechanism
because reactions are slow, amount of NO produced is
controlled by rate of reaction
Lower temperatures greatly reduce reaction rate
reactions freeze below 1800 K during expansion
Time available for the reactions (ignition timing, flame speed),
air-fuel ratio and cylinder temperatures determine
NO emissions from SI engines
NO2 + O2 NO + O3
Certain HCs slowly unbalance this reaction, HCs are oxidized, and
products such as nitrates, aldehydes and PAN (peroxyacetyl
nitrate) are formed
NO is converted to NO2
O + N 2 NO + N
Forward reaction controls system, has high activation energy thus
slow at low T , therefore not important below 1800 K
Thermal NO is formed in postflame
N + O2 NO + O
N + OH NO + H
Contribution is small for lean mixtures important for rich mixtures
where O2 concentration is low
NO concentrations of 1000 4000 ppm in uncontrolled combustion
systems
10
Formation of NO
Methane combustion, initial conditions : 1 atm , 300 K
Theoretical air
[%]
NO strongly depend
on excess air
11
Formation of NO
Stoichiometric mixture of n-octane + air
= 14
10
6
Formation of NO
Cooling down the cylinder contents lowers NO, but kinetic rates slow
down rapidly as T drops and freeze
2500 ppm
12
O + N 2 + M N 2O + M
H + N 2O NO + NH
O + N 2 O NO + NO
Prompt NO Mechanism
Small amounts of NO (40 60 ppm) can be produced directly in a
flame front, long before there would be time to form NO
by thermal mechanism
-> HC radicals react with molecular N in the flame
O + N 2 + M N 2O + M
C + N 2 CN + N
13
Prompt NO Mechanism
Since the rate-limiting reaction step involves CH radical, NO path
becomes important only under fuel rich conditions
(high CH concentration)
Activation energy is significantly less than rate-limiting step of
thermal NO mechanism (11 060 K to 38 000 K) therefore
T dependency is not as pronounced as thermal NO
mechanism
So it becomes more important for reduced combustion temperatures
Estimation of CH concentration in the flame zone is a challenge
(accuracy problem)
Fuel-bound NO
Produced from the organic nitrogen compounds in the fuel
Crude oil contains 0.1 0.2 % organic nitrogen
Coal contains 1.2 1.6 %
As nitrogen containing fuel burns hydrogen cyanide, HCN or
ammonia, NH3 is formed as intermediate which further reacts with
O, OH, H to form NO in post-flame zone
In practical systems 20 50 % of the fuel nitrogen
is converted to NO
14