JETMASTER C

iChen System

650 - 2600tons

Large Series

The Unique Integrated System for Shop-Floor Networking, Production Scheduling and Management Analysis
Raise Productivity, Improve Efficiency, Reduce Wastage

Your Precision
Energy Saver

The iChen System is a networked shop-floor management system for injection moulding applications. Chen Hsong is one of the few companies to successfully launch and promote such systems in the plastics
industry. iChen System brings enormous benefits to customers. It can be integrated with ERP systems to provide, on-demand, accurate and real-time information on all aspects of the manufacturing operation. It also
fills a much-needed gap in most ERP system implementations (i.e. difficulty of integrating shop-floor data) and is destined to become the new standard in manufacturing management. iChen System was awarded the

JETMASTER C2 Large Series

(

iChen InfoCenter

iChen Terminal Real-time status

monitoring of all
machines in the
shop-floor

Resources Management

Visual plan of the Shop-floor, know your

shop floor at a glance

Online job scheduling, run Your Organization

Efficiently

Visually display, in real-time, the status of each

injection moulding machine on your shop-floor
Manage your shop-oor by information, not the
other way round

Job can be scheduled on any PC connected to the

iChen System via an easy-to-use web front-end
All machine on the shop-oor are controlled
centrally by the master job schedule
Status of jobs can be viewed in real-time

Human Resources Management

-11 Controller)

Ethernet

Visual Management

Ethernet

Internet

Monitoring and
scheduling station
at remote sites

View data and

reports with a
browser, online,
from anywhere in
the world

Shenzhen : (86-755) 8413 9999

website : www.chenhsong.com

Network password, know who did

what and when
A unique password for each person, shared
among all injection moulding machines
Option to use magnetic sta cards in place of
passwords
Complete audit trial of all activities, down to
person level

Ningbo : (86-574) 8683 2888 Hong Kong : (852) 2665 3222

e-mail : marketing@chenhsong.com.hk

Shunde : (86-757) 2233 8666

C Large
2

Information Management
Networkable information system, collect all
the data you will ever need
Real-time capture of information and stored in
central database for monitoring and later analysis
More accurate data monitoring
Accurately reect the real status for making
eective decision

Taiwan : (886-3) 452 2288

201012

iChen System

Award of Machinery and Equipment Design in the Hong Kong Industrial Awards 2004.

Hand in Hand with You for 50 Years

Your Precision Energy Saver

JETMASTER C2 LARGE Series

Large Injection Unlimited Potential

-11 intelligent network computer controller

The
-11 is a high-performance, new-generation intelligent computer controller available exclusively from
Chen Hsong. Designed in Japan and constructed with the latest SMT technology, it boasts fully compatibility
with JIS standards, enhanced stability and ultimate reliability. This controller comes standard with multi-lingual
interfaces, built-in networking, advanced intelligent diagnostics, and the ability to retain data for over five years
without external power. It also integrates completely with the iChen System for shop-floor management.

The JETMASTER C2 Large series of energy-saving injection moulding machine is your ideal partner for producing a wide variety of goods including automotive components,
industrial containers, large household appliance parts, and furniture. The optimized fixed and moving platen designs maximize space between tie bars and daylight area while
providing superior mechanical accuracy and enhanced structural integrity.
The hydraulic circuit design is modular, which not only provides flexibility but also enables
overlapped cycles, simultaneous operations, and advanced energy saving features.

Japan Industrial Standard

Featuring the latest electronic variable-speed energy-saving technology from Germany

and Japan, the advanced hydraulic circuitry can reduce electricity consumption by
40-50%+ compared with standard fixed-pump systems, while the all-electronic
1

closed-loop system provides significantly improved proportional flow and pressure

Exclusive Circular Platen

characteristics.

Even stress distribution to moulds, improves production stability and quality

Greatly reduces stress concentration, lengthens mould life
Enhanced stress distribution

Closed-Loop Energy Saving Device

Injection Unit
High resolution potentiometer provides superior positional control
precision
Nitrided injection screw and barrel with supreme anti-wear
properties and long useable life
Compact twin injection cylinder design
Back pressure control
Balanced dual-cylinder design provides secure holding pressure for
injection carriage and prevents drooling
Screw and barrel maintenance are made easy with pivot cylinder to
turn injection unit (on certain models)
PID barrel and nozzle temperature control ensures high melt quality

(Patent No. ZL01 2 57876.2)

Radial piston-type hydraulic motor drives the screw directly.

Optional feature: Chen Hsong s exclusive D-Wave screw is

All-electronic variable-speed hydraulic energy-saving

The high torque is able to process a wide range of materials with

particularly suitable for producing large parts with superb mixing

technology from Germany / Japan is a supreme energy

optimal melt quality and mixing, effectively shortening recovery

and high-quality melt

saver with significantly enhanced proportional flow and

time
Cold-start prevention ensures that the screw does not rotate until

Hopper operation platform safe and convenient for material

feeding (Standard feature for JM1250C2, JM1450C2 and JM1880C2)

the preset temperature profile is reached

pressure characteristics. When compared with standard

fixed-pump systems, electricity consumption can usually

Saves

Clamping Unit

up to

40%
Electricity

be reduced by 40% or more

Bosch high-frequency-response servo proportional valve is

Energy loss and system heat build-up are minimized as flow and pressure are

equipped with LVDT position feedback. Together with

controlled according to actual demand. Lower oil temperature reduces expenses

high-precision pressure feedback from the outer control loop,

in cooling devices

it delivers supreme injection speed and pressure control

performance

+ Subject to different product application and cycle times. Energy saving device is an optional feature.

T-slots (Optional)

Multiple ejector system

Designed via finite element analysis with a focus on

Core pulling devices

high structural integrity

Adjustable slider supports movable platen
High-tensile tie-bars, induction hardened, with
chrome-plated surfaces
Automatic mould height and clamping force
adjustment

Electrical / pneumatic automatic front guard door (on

certain models)
Low pressure mould protection feature effectively
prevents mould damage
Mould height adjustment by hydraulic motor

Electrical, mechanical and hydraulic safety devices

combined with gear mechanism

Regenerative hydraulic circuit shortens cycle time and

(Standard feature)

enhances efficiency

Product images are for reference only and subject to change without notice.

Mould cooling water distributor