(A) POWER DISSIPATED BY THE OPERATING COMPONENTS (Pd)

a)

b)

c)

d)

e)

f)

g)

h)

5000A 4p DRAWOUT ACB(3 nos.)

: W /ACB
: 950 x

2850

: W /ACB
: 230 x

1610.0 W

1250A TP DRAWOUT ACB(7 nos.)

630A TP DRAWOUT MCCB(5no)

: W / Pole/MCCB
: 59.18 x
3

887.7

: W / Pole/MCCB
: 28.8 x
3

259.2

: W / Pole/MCCB
: 15.4 x
4

61.6

: W / Pole/MCCB
: 13.95 x
3

41.9

: W / Pole/MCCB
: 8.8
x
4

35.2

: W / Pole/MCCB
: 8.61 x
3

25.8

400A TP DRAWOUT MCCB(3 nos.)

200A 4P FIXED MCCB(1 no SPARE.)

160A 3P FIXED MCCB(1 no SPARE.)

100A 4P FIXED MCCB(1 no)

63A 3P FIXED MCCB(1 no SPARE)

i)

j)

k)

63A 4P FIXED MCCB(2 no)

: W / Pole/MCCB
: 8.61 x
4

68.9

: W / Pole/MCCB
: 4.03 x
4

16.1

: W / Pole/MCCB
: 4.01 x
3

12.0

: W /SOFTSTARTER
: 1339 x
5

6695.0 W

: W /contactor
: 153 x
10

1530.0 W

: W /contactor
: 3.6
x
1

3.6

14097 Watts

32A 4P FIXED MCCB(1 no)

25A 3P FIXED MCCB(1 no)

l) 220 KW SOFTSTARTER (5 nos.)

m) 500A TP contactors (10 nos)

n)

9A TP contactors (1 nos)

TOTAL POWER DISSIPATED BY THE

OPERATING COMPONENTS (Pd)

B) BUSBARS :
Resistivity of copper busbar
Length of busbar
cross section of Copper
Resistance in milli ohm
So heat dissipated

:
:
:
:
:

r
L
S
R
P

I)

MAIN HORIZONTAL BUSBARS IN SECTION-1 :

a)
b)
c)
d)

Total length (for 3 phase)

Copper section (S) for 3 phases
Resistance R
Maximum current flow

:
:
:
:

So total power dissipation in the

Main busbars : P = R x I x I

II)

MAIN HORIZONTAL BUSBARS IN SECTION-2 :

a)
b)
c)
d)

Total length (for 3 phase)

Copper section (S) for 3 phases
Resistance R
Maximum current flow

:
:
:
:

So total power dissipation in the

Main busbars : P = R x I x I

20

=
=

3
3

(p)
(p)
(
20
2587.6

3
3

(p)
(p)
(
20
2100.7

milli ohms / m

r
R

x
x

x
x
x
A

0.2

x
x
x
A

0.322

(
I

L
x

2
2

(bars)
(bars)
48

10
10

/
I

x
x
)

8
80
/

1000

(bars)
(bars)
241.5

) x

x
x
)

8.05
100
/

1000

) x

(l)
(w) x
4800

###

(thick)

2587.6 x 2587.6

(l)
(w) x
15000

(thick)

2100.7 x 2100.7

=
=
=

48
4800
0.2

meters
sq.mm
milli ohm

1339.13475 Watts

=
=
=

241.5
15000
0.322

1420.96684 Watts

=
=
=

138
15000
0.184

1232.00397 Watts

meters
sq.mm
milli ohm

III) MAIN VERTICAL& HORIZONTAL BUSBARS -BUSCOUPLER

a)
b)
c)
d)

Total length (for 3 phase)

Copper section (S) for 3 phases
Resistance R
Maximum current flow
So total power dissipation in the
Main vertical busbars : P = R x I x I

:
:
:
:
:

3
3

(p)
(p)
(
20
2587.6
(

x
x
x
A
0.184

10
10

(bars)
(bars)
138

1000

x
x
)

4.6
100
/

) x

(l)
(w) x
15000

(thick)

2587.6 x 2587.6

meters
sq.mm
milli ohm

IV) OUTGOING VERTICAL BUSBARS -P1 COLOUMN - QE02,QE9,QE11

a)
b)
c)
d)

Total length (for 3 phase)

Copper section (S) for 3 phases
Resistance R
Maximum current flow
So total power dissipation in the
outgoing vertical busbars : P = R x I x I

:
:
:
:

3
3
(

(p)
(p)
20
52.2

x
x
x
A

0.0916666667

1
1

(bars)
(bars)
6.6

x
x
)

2.2
80
/

1000

) x

(l)
(w) x
1440

52.2

=
=
=

(thick)

x 52.2

6.6
meters
1440
sq.mm
0.09166667 milli ohm

0.249777

Watts

V) OUTGOING VERTICAL BUSBARS-P2 COLOUMN-QE08,QE10

a)
b)
c)
d)

Total length (for 3 phase)

Copper section (S) for 3 phases
Resistance R
Maximum current flow
So total power dissipation in the
outgoing vertical busbars : P = R x I x I

:
:
:
:

3
3

(p)
(p)
(
20
288.3
(

x
x
x
A
0.11

2
2

(bars)
(bars)
13.2

x
x
)

2.2
80
/

1000

) x

(l)
(w) x
2400

288.3

=
=
=

(thick)

x 288.3

13.2
2400
0.11

meters
sq.mm
milli ohm

9.1428579 Watts

VI) OUTGOING VERTICAL BUSBARS-P22 COLOUMN-QF08-QF10

a)
b)
c)
d)

Total length (for 3 phase)

Copper section (S) for 3 phases
Resistance R
Maximum current flow
So total power dissipation in the
outgoing vertical busbars : P = R x I x I

:
:
:
:
:

TOTAL POWER DISSIPATED BY THE BUSBARS

3
3

(p)
(p)
20

(
100
(

x
x
x
A

0.0916666667

1
1

(bars)
(bars)
6.6

1000

x
x
)

2.2
80
/

) x

(l)
(w) x
1440

100

(thick)

x 100

=
=
=

6.6
meters
1440
sq.mm
0.09166667 milli ohm

0.91666667 Watts

4002 Watts

TOTAL POWER DISSIPATED IN COMPONENTS & BUSBAR

The power dissipated by devices is indicated by the manufacturers.

Add
20%
approximately
to account for the connections and wiring.

A
14097

+
B
+ 4002

18099 Watts

21719.3

Watts

(A) POWER DISSIPATED BY THE OPERATING COMPONENTS (Pd)

a)

1600A 3P ISOLATOR(1 no)

: W / Pole/ISLOATOR
: 62
x
3

b)

c)

d)

186.0

600 KVAR CAPACITOR

: W /kvar
: 0.7
x

600

420.0

: W / detuned
: 300 x

12

3600.0 W

: W /contactor
: 25.3 x
12

303.6

4510

Watts

50 kvar detuned reactor(12 no)

50 kvar 8OA TP contactors (12 nos)

TOTAL POWER DISSIPATED BY THE

OPERATING COMPONENTS (Pd)

B) BUSBARS :
Resistivity of copper busbar
Length of busbar
cross section of Copper
Resistance in milli ohm
So heat dissipated

:
:
:
:
:

I)

MAIN HORIZONTAL BUSBARS :

a)
b)
c)
d)

Total length (for 3 phase)

Copper section (S) for 3 phases
Resistance R
Maximum current flow

:
:
:
:

So total power dissipation in the

Main busbars : P = R x I x I

II)

MAIN VERTICAL BUSBAR

a)
b)
c)
d)

Total length (for 3 phase)

Copper section (S) for 3 phases
Resistance R
Maximum current flow
So total power dissipation in the
Main vertical busbars : P = R x I x I

r
L
S
R
P

:
:
:
:
:

TOTAL POWER DISSIPATED BY THE BUSBARS

20

=
=

3
3

(p)
(p)
(
20
1200

3
3

(p)
(p)
(
20
1200
(

milli ohms / m

r
R

x
x

x
x
x
A

0.04

L
x

2
2

(bars)
(bars)
6

x
x
x
A
0.11

(
I

(bars)
(bars)
19.8

1000

x
x
)

1
100
/

1000

3
3

/
I

) x

x
x
)

2.2
80
/

) x

(l)
(w) x
3000

1200

(l)
(w) x
3600

1200

=
=
=

(thick)

x 1200

=
=
=

(thick)

x 1200

6
3000
0.04

57.6

19.8
3600
0.11

158.4

meters
sq.mm
milli ohm

Watts

meters
sq.mm
milli ohm

Watts

216 Watts

TOTAL POWER DISSIPATED IN COMPONENTS & BUSBAR

The power dissipated by devices is indicated by the manufacturers.

Add
10%
approximately
to account for the connections and wiring.

A
4510

+
+

B
216

4726 Watts

5198.2

Watts