SUBMERGED

ARC WELDING MACHINE

TM

MODEL ESAW-600/800/1000/1200 AMPS & ABOVE

THE PROCESS :
Submerged Arc Welding (saw) is the process in which a continuous solid or flux cored wire in the form of spool is used as the electrode and
current for the welding arc is supplied by a suitable power source. The arc is submerged under a layer of dry, granular flux in order to shield the
weld from atmospheric oxidation. The flux is fed from a hopper ahead of the arc. The excess unused flux is collected either manually or through
a flux recovery system and re-used.

THE POWER SOURCE :

All Easeweld outfits comprise proven constant potential type rectifier power sources. These power sources are best suited for automatic
as well as semi automatic submerged arc welding applications. The power sources are mounted on wheels.

SALIENT FEATURE :
The machines are fitted with thermal overload protection system .
Robust construction and built for long life and reliability.
Negligible maintenance required.
Stepless primary control results in high power factor which
reduced the power consumption
Fan provided for adequate cooling of all power elements.

SUBMERGED ARC WELDING HEADS-SALIENT FEATURES:

Modular type design suitable for carriage mounting or stationary
systems.
Smooth and precise wire feeding by MOSFET controlled
DC drive systems.
A similar DC drive system is used for smooth & steady travel of
the carriage. Both the drive systems use 25V Max. Control
voltage which ensures operator safety.
Swiveling and tilting arrangements ensure access to difficult
welding areas and provide for fillet welding applications.
Hopper can hold approx.10 kgs flux for long uninterrupted seams
without replenishment.
Controls like wire inching, forward / reverse, start / stop and
display like ammeter, voltmeter and carriage speed meter are
mounted on the control panel for easy adjustments and
monitoring of the parameters.
Control box is mounted on swivelling brackets for easy positioning
as desired by the operator.

Smooth and jerk free movements of horizontal and vertical slides

enable precise adjustments of welding.
Facilities provided to check OCV and carriage speed before
starting the machine.
Completely automatic welding and burn-back control by means of
reliable solid state circuitry.
Simple start/stop push bottons are provided, wire feed, power
source and carriage travel in the right sequence.
Sturdy wire spool holder assembly with spring loaded guide
clamps which are adjustable to accommodate SUBARC wire
spool of 285 to 315mm internal diameter are provided.
Wire straightening is an integral part of the system.
Bi-directional carriage movement is ideal for high productivity
multi-pass welds.
Motorised cross slide arrangement for boom mounting type
welding heads available as optional attachments.

NOTE : In case the subarc welding heads are to be used

with any power source other than recommended, then a
separate power supply unit will be required.
This is supplied on specific requirement, provided full
details of the power source intended to be used are
specified while placing the order.

SAW

TECHNICAL SPECIFICATIONS AUTOMATIC SUBARC WELDING OUTFITS

ESR 600 PS

ESR 1200 PS

Voltage

415V

415V

Phase
Frequency

3 PH

3 PH

50 Hz

50 Hz

56

58

POWER SOURCE
INPUT

OUTPUT
Open circuit voltage
Maximum continous welding current at 60% duty cycle

600A DC

Maximum continuos welding current at 100% duty cycle

1200A DC

500 AMPS DC
1000 AMPS DC
( Fine stepless control)

Type of Regulation
Max. Rating at 60% duty cycle

36.5 KVA

77 KVA

Max. Rating at 100% duty cycle

31 KVA

64 KVA

H
Forced Air / Oil

Insulation class
Type of cooling
Recommended Switch Fuse Rating

TP-60
375 Kg.

Weight Approx.

Forced Air / Oil

TP-120
550 Kg.

Dimensions : Length

711

762

Width
Height

711

762

915

915

UNIT

ESAW/H

Maximum welding current at 60% duty cycle

1500

Maximum welding current at 100% duty cycle

WELDING HEADS

- Twin
Speed range - Wirefeed

mm

1000
ESR 600 PS / ESR 1200PS
2,2.5,3.15,4,5
2&2.5 (optional)

m/min.

0.5 to 4.0

- Carriage

m/min.
V

0.1 TO 1.5
42 V from the power source

Vertical/Horizontal Max. Swivel

mm

140

Transverse to head travel

Deg.

45

Parallel to head travel

Horizontal swing

Deg.

30

Deg.

Standard bore for spool(Max.)

mm

270
285-315 (Adjustable)

Weight of the spool (max.)

Kg.

25

Flux hopper capacity (approx.)

Kg.

10

Dimensios (LxHxW)

mm

1400x1050x650

Total wt. (Without flux & wire)

Kg.

130

Recommended PS (CP type)

Model
mm

Wire Diameter - Single

Input to control unit

Range of adjustments

OUR OTHER PRODUCTS :

INVERTER / THYRISTORISED/ CONVENTIONAL
ARC WELDING RECTIFIERS
TIG WELDING SET
MIG WELDING MACHINE
PLASMA CUTTING MACHINE
SUBMERGED ARC WELDERS
HYDRAULIC PRE-PINCHING MACHINE
COLUMN & BOOM
ROTATORS
PLATE ROLLING MACHINE
ELECTRIC WINCHES
ELECTRODE OVEN & SPM s

Trust, Quality and Service

Distributed by:

EASEWELD EQUIPMENTS (INDIA) PVT. LTD.

REGD. OFFICE: WELD HOUSE M. N. Dsouza Compound,
Kherani Road, Sakinaka, Mumbai - 400 072.
Tel:022-2852 0692 /2859 9122 | Telefax: 022-2852 2571
|www.easeweld.com | easeweld@gmail.com

IN VIEW OF CONTINUOUS DEVELOPMENT SPECIFICATIONS ARE SUBJECT TO CHANGE

Branch / Dealers Office :

BANGALORE BELLARY
AHMEDABAD

BARODA CHANDIGARHCHENNAI

CUTTAK

DELHI

HYDERABADJODHPUR MANGALORE PUNE

TRICHY

UMERGAON
VISAKHAPATNAM