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Summary
Barium sulfate is one of the most-difficult types of scale to inhibit
in oil- and gas-production systems because of its physical hardness and its chemical and thermal stability. Barium sulfate is most
commonly inhibited with either phosphonate or polymeric scale
inhibitors (SIs) deployed at substoichiometric concentrations.
What is less well-known in the oil industry is the effect resulting
from the use of combinations of two (or more) SIs synergistically
for enhanced scale-inhibition performance. A positive
synergistic effect would be one in which, for example, 5 ppm of
A 5 ppm of B performed better than 10 ppm of either A or B. In
this paper, a series of static barium sulfate inhibition-efficiency
(IE) test results are presented, in which a series of pairs of SIs
have been tested to determine their synergistic properties at pH
5.5 and 95 C. Polymers can be blended with phosphonates or,
alternatively, pairs of phosphonates or polymers may be applied.
In all cases, the synergistic IE is compared with the IE of each SI
tested independently at the mass dosage (i.e., the same concentration in mg/L or ppm). Each separate single SI used in the work
has been tested previously for barium sulfate IE at pH 5.5 and
95 C to determine the minimum inhibitor concentration (MIC)
for each species (Shaw et al 2012a, b). Previously, nine phosphonate and nine polymeric SIs were tested individually; in this
work, 34 SI combinations have been tested to examine their synergistic properties. The MICs of the synergistic blends are compared with the normal MICs of the individual SIs. Surprisingly, in
most cases, the IE of the blends is usually higher over the range of
SI concentrations tested (i.e., the MIC of the blend is lower), compared with that of each SI tested separately. Certain pairs of SIs
used together yield a significantly beneficial effect (e.g.,
DETPMP and HMTPMP, both pentaphosphonates). Some mechanistic reasons for these synergistic pairs working particularly well
are suggested.
Introduction
In this paper, the synergistic properties of various combinations of
phosphonate and polymeric barium sulfate scale-inhibitors (SIs)
are investigated. Static barium sulfate inhibition-efficiency (IE)
tests are used commonly to determine the minimum inhibitor concentration (MIC) of SIs (Read and Ringen 1982; Cushner et al.
1988; Graham et al. 1997; Yuan et al. 1997a, b; 1998; Boak et al.
1999; Sorbie et al. 2000; Yuan 2001, 2002; Graham et al. 2002,
2003; Laing et al. 2003; Sorbie and Laing 2004; Shaw 2012;
Shaw and Sorbie 2012; Shaw et al. 2012a, b, c; Boak 2013; Shaw
and Sorbie 2013b, 2014b). MIC is usually defined as that SI concentration, [SI], at which 90% IE or greater is achieved at 22 (or
sometimes 24) hours after mixing the scaling brines, although in
some cases, the 2-hour MICs are quoted. In such tests, a number
of variables can be changedbrine composition (notably Ba2,
Ca2, and Mg2), the barite saturation ratio, salinity, pH, and
temperature (Read and Ringen 1982; Cushner et al. 1988; Graham
et al. 1997, Yuan et al. 1997a, b, 1998; Boak et al. 1999; Sorbie
C 2015 Society of Petroleum Engineers
Copyright V
This paper (SPE 169752) was accepted for presentation at the SPE International Oilfield
Scale Conference and Exhibition, Aberdeen, 1415 May 2014, and revised for publication.
Original manuscript received for review 14 February 2014. Revised manuscript received for
review 16 June 2014. Paper peer approved 28 August 2014.
16
et al. 2000; Yuan 2001, 2002; Graham et al. 2002, 2003; Laing
et al., 2003; Sorbie and Laing, 2004; Shaw 2012; Shaw et al.
2012a, b, c; Shaw and Sorbie 2012; Boak 2013; Shaw and Sorbie
2013b, 2014b). In some cases, [SI] may also be assayed over time
in addition to IEthese experiments are referred to as SI-consumption tests (Shaw 2012; Shaw and Sorbie 2013b). In this
work, all tests were conducted at pH 5.5, taking this as a typical
reservoir pH; pH is an important variable because it affects the
speciation of SIs in aqueous solution (Oddo and Tomson 1990;
Browning and Fogler 1995; Stone et al. 2002; Shaw and Sorbie
2012, 2013c, 2014a, c, d). In all static IE tests described in this paper, Nelson Forties formation water having a [Ba2] 269 ppm
was used, which, with North Sea seawater, gives a moderately
severe scaling-brine mixture.
In previous work, MICs for all the individual SIs were determined under a variety of test conditions, including those chosen
for the synergistic tests presented in this paper (Shaw 2012; Shaw
et al. 2012a, b). The names and chemical structures (except PFC)
of the 13 SIs tested in this work are given in Shaw and Sorbie
(2013a, Table 1). Of these 13 products, eight are phosphonate SIs
and five are polymeric SIs. In order for the best IE results to be
obtained in synergistic tests, it is usually best to test two SIs of
comparable IE together [e.g., HMTPMP and DETPMP (both pentaphosphonates) and EDTMPA and HMDP (both tetraphosphonates]. However, the present work will demonstrate that there are
sometimes notable exceptions; see the test results involving
HEDP (a diphosphonate).
Experimental Procedure
The experimental procedure followed to conduct the synergistic
tests was very similar to that used in regular inhibition-efficiency
(IE) tests. The only difference was that two scale inhibitors (SIs)
were added to the North Sea seawater (NSSW) brine before the
mixing stage, rather than just one. In static IE experiments, the
first step involves preparing synthetic brines and performing brine
filtering. Filtering brines removes any physical particles before
use in IE tests. The filter-paper pore size is 0.45 lm for brine filtering. Appropriate volumes of brine are then measured into the
test bottles. SI is added to the NSSW brine. Buffer solution is also
added to the test bottles before the mixing stage. A brine mixing
ratio of 60:40 NSSW/formation water (FW) was chosen for these
tests. This brine mixing ratio gives the highest barium sulfate saturation ratio (SR) for the resultant brine mix (Shaw 2012; Shaw
et al. 2012a, b, c; Shaw and Sorbie 2012), where SR is given by
SR
Ba2 SO2
4
; . . . . . . . . . . . . . . . . . . . . . . . 1
Ksp
Ion
NSSW (ppm)
FW (ppm)
Na+
10,890
31,275
Ca2+
428
2,000
2+
Mg
1,368
739
K+
460
654
Ba2+
269
Sr2+
771
SO42
2,960
Cl
19,773
55,279
influences the IE performance of phosphonate SIs strongly, particularly Type 2 phosphonates (Shaw et al. 2012a, c).
For each experiment conducted, two blank test bottles were
used, and each [SI] was tested in duplicate. Sampling was performed at 2 hours and 22 hours after the mixing of the brines. One
milliliter of sample was extracted from the supernatant liquid in
each test bottle, and added to 9 mL of potassium chloride (KCl)/
PVS quenching solution in a test tube. The quenching solution
prevents any further precipitation from occurring. The quenching
solution contains 1,000 ppm of commercial PVS SI and 3,000
ppm of potassium (as KCl) in distilled water, adjusted to pH 8 to
8.5. The solution of 1,000 ppm of PVS has been shown to effectively stabilize (or quench) the sample and thus prevent further
precipitation. The potassium is included in this solution to act as
an ionization suppressant for the atomic absorption determination
of barium. This is only included in current work for emergencies
because the standard analytical approach currently used within
the Flow Assurance and Scale Team laboratories for barium is
inductively coupled plasma spectroscopy. IE (as %) is defined as
follows:
IE 100
Ct Cb t
; . . . . . . . . . . . . . . . . . . . . . 2
C0 Cb t
Polymer
Phosphonate
EDTMPA
HMDP
HEDP
NTP
HPAA
OMTHP
DETPMP
HMTPMP
PPCA
PVS
VS-Co
PCF
SPPCA
7
8
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salt solutions (PFC, PVS, and VS-Co) and the others were acidic
(PPCA and SPPCA).
In all cases, in the synergistic tests, the mixtures of two SIs
were tested at one-half the concentration at which they were
tested independently. For example, DETPMP and HMTPMP were
tested individually at 10, 20, and 30 ppm in regular IE tests. In the
synergistic test, DETPMP and HMTPMP were tested together at
55, 1010, and 1515 ppm. Note that such mixtures of two SIs
are not tested in a 50:50 molar ratio [because of variations in the
molecular weights (MWs) of the products]; however, the tests are
nevertheless synergistic and indicative of synergistic properties of
specific SI blends. If the MW of the two-blend SIs is similar, as in
the case of DETPMP (MW573.25 g/mol) and HMTPMP
(MW685.49 g/mol), then the synergistic blend would in any
case contain approximately a 50:50 molar blend of the two SIs.
However, even if there is a large difference in the MWs of the
two-blend SIs [e.g., DETPMP (MW573.25 g/mol) and HEDP
(MW206.03 g/mol)], the blend still contains one-half the molar
concentration of each individual SI tested separately, and such
blends are usually still synergistic. Note that all [SI]s (ppm) stated
in this work refer to active SI concentrations.
Experimental Results
Experimental results will be discussed in a systematic order.
Three categories of synergistic test can be performed, depending
on the nature and combination of the scale inhibitors (SIs) (i.e.,
phosphonate/phosphonate, phosphonate/polymer, or polymer/
polymer), as shown in Fig. 1. Only one polymer/polymer combination has been tested to date; however, this work might be
expanded in the future. All individual SI and SI-blend 2- and 22hour barium sulfate inhibition-efficiency (IE) results (%) are listed
in Appendix A. Only limited IE results will be shown graphically
because of space constraints. Note that to see all barium sulfate
IE-results charts (i.e., individual SIs and synergistic blends), you
should refer to SPE-169752-MS (Shaw and Sorbie 2014e).
Phosphonate/Phosphonate Synergistic Tests. DETPMP (a commonly applied conventional pentaphosphonate SI) was tested
synergistically with four other phosphonate productsHMTPMP
(a long-carbon-chain pentaphosphonate), EDTMPA (tetraphosphonate), HMDP (a long-carbon-chain tetraphosphonate), and
HEDP (diphosphonate). It was clear from all four results that
there was a synergistic benefit in the use of all four SI combinations. The most surprising results were obtained when testing
DETPMPHMDP and DETPMPHEDP, because when HMDP
and HEDP were tested individually, the IE was poor over the concentration range of 10 to 30 ppm. Of Tests 1 through 4, the mostefficient synergistic result was obtained testing DETPMP
HMTPMP; however, this was as expected because both DETPMP
and HMTPMP are pentaphosphonates (i.e., there are more phosphonate functional groups present), and also DETPMP is Type 1
and HMTPMP is Type 2. Figs. 2 through 4 show the results of
Test 1 (i.e., the individual DETPMP IE, the individual HMTPMP
2
5
16
20
25
3
6
17
21
26
22
28
31
32
33
EDTMPA
HMDP
HEDP
10
12
13
27
1
14
18
23
15
19
24
29
30
DETPMP
HMTPMP
34
PPCA
PVS
VS-Co PFC
Polymer
SPPCA
Fig. 1Combinations of SIs tested synergistically in barium sulfate IE experiments (the numbers in the boxes refer to the experiment numbers).
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22 hours
IE (%)
2 hours
20
[DETPMP] / active ppm
30
Fig. 2DETPMP IE: 60:40 North Sea seawater (NSSW)/formation water (FW), pH 5.5, 95 C, [SI]s of 10, 20, and 30 ppm.
IE (%)
100
90
80
70
60
50
40
30
20
10
0
2 hours
22 hours
5+5
10 + 10
15 + 15
[DETPMP] + [HMTPMP] / active ppm
100
90
80
70
60
50
40
30
20
10
0
2 hours
10
10
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95C
IE (%)
100
90
80
70
60
50
40
30
20
10
0
Stage:
95C
22 hours
20
[HMTPMP] / active ppm
30
2 hours
95C
IE (%)
10
20
[HMDP] / active ppm
30
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22 hours
IE (%)
100
90
80
70
60
50
40
30
20
10
0
Stage:
100
90
80
70
60
50
40
30
20
10
0
2 hours
10
pH 5.5
95C
22 hours
20
[PFC] / active ppm
30
IE (%)
100
90
80
70
60
50
40
30
20
10
0
5+5
10 + 10
15 + 15
[PFC] + [HMDP] / active ppm
19
IE (%)
IE (%)
70
50
40
30
20
10
0
20
[PPCA] / active ppm
30
IE (%)
100
90
80
70
60
50
40
30
20
10
0
5+5
10 + 10
15 + 15
[PPCA] + [SPPCA] / active ppm
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SPPCA
95C
2 hours
22 hours
10
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90
80
70
60
50
40
30
20
10
0
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60:40 NSSW/FW
pH 5.5
95C
2 hours
22 hours
10
20
[SPPCA] / active ppm
30
whereas for PVS, nucleation inhibition is the predominant mechanism. As a rule of thumb, if two SIs that operate by similar inhibition mechanisms are tested synergistically, the outcome usually
does not result in synergy [e.g., HMTPMP (Type 2) HMDP
(Type 2)]. HMTPMP and HMDP are similar chemically. Conversely, if two SIs that operate by different mechanisms are tested
together [e.g., DETPMP (Type 1) HMTPMP (Type 2)], the outcome usually does result in positive synergy. Therefore, the optimum synergistic blends are those that contain chemicals that
operate by different scale-inhibition mechanisms.
The use of synergistic SIs clearly enables multiple inhibition
mechanisms to operate effectively simultaneously. The mechanistic benefits of both inhibitors are exploited in the synergistic tests.
For example, earlier basic IE tests have shown that DETPMP is
more efficient than HMTPMP at 22 hours (Shaw et al. 2012a)
because DETPMP is probably a better crystal-growth blocker
(Yuan et al. 1998; Sorbie et al. 2000; Sorbie and Laing 2004). In
some cases, HMTPMP has been shown to be more efficient than
DETPMP at 2 hours, particularly in higher [Ca2] brine mixes
(Shaw 2012; Shaw et al. 2012a), and hence, HMTPMP may be a
better nucleation inhibitor than DETPMP, which may be related
to the HMTPMP chemical structure. Similar arguments could be
put forward for other combinations of SIs tested in this work. It
would also be possible to test blends of three SIsthis is even
more likely to yield better IE results. All synergistic tests conducted in this paper were conducted under static conditions. It
would also be beneficial to test selected synergistic SI combinations in the future under dynamic conditions (tube-blocking tests)
to see if there is still positive or negative synergy.
The use of certain combinations of SIs could yield benefits if
incorporated as part of a squeeze treatmenteach SI product will
have different adsorption and precipitation characteristics. This
may result in a more-effective squeeze treatment and in extended
squeeze lifetimes.
To quantify the synergistic enhancement numerically, we may
define the 2- and 22-hour %Synergy in two ways, as follows:
100 MinW1 ; W2 W3
. . . . . . . . . 3
%Synergy
MinW1 ; W2
100 AvgW1 ; W2 W3
%Synergy
; . . . . . . . . . 4
AvgW1 ; W2
where W1, W2, and W3 are the measured (or estimated) MIC levels
of SI1 alone, SI2 alone, and the SI blend, respectively (in ppm).
To obtain a positive %Synergy in Eq. 3, the blend MIC (W3) must
be lower than the minimum MIC of the two components in the
blend (W1 for SI1 and W2 for SI2). To obtain a positive %Synergy
in Eq. 4, the blend MIC (W3) must be lower than the average MIC
of the two components in the blend. Some degree of improved
performance is required for both Eqs. 3 and 4 to obtain a positive
%Synergy, but Eq. 3 is clearly a more-pessimistic or -strict performance measure.
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2 hours
100.[Min(1; 2) 3]
Min(1; 2)
22 hours
50
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
50
PHOSPHONATE/PHOSPHONATE TESTS
100
PHOSPHONATE/POLYMER TESTS
POLYMER/POLYMER TEST
150
Test Number
Fig. 112- and 22-hour %Synergy for all 34 SI blends tested in this work, calculated by Eq. 3; W1, W2, and W3 are the measured (or
estimated) MIC levels of SI1 alone, SI2 alone, and the SI blend, respectively.
100
PHOSPHONATE/POLYMER TESTS
%Synergy =
100.[Avg(1; 2) 3]
Avg(1; 2)
2 hours
22 hours
POLYMER/POLYMER TEST
80
60
40
20
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
20
40
Test Number
Fig. 122- and 22-hour %Synergy for all 34 SI blends tested in this work, calculated by Eq. 4; W1, W2, and W3 are the measured (or
estimated) MIC levels of SI1 alone, SI2 alone, and the SI blend, respectively.
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21
Polymer
Phosphonate
EDTMPA
HMDP
HEDP
NTP
HPAA
OMTHP
DETPMP
HMTPMP
PPCA
PVS
VS-Co
PCF
SPPCA
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33%
33%
25%
50%
20%
33%
0%
33%
33%
17%
20%
0%
0%
33%
33%
33%
25%
33%
17%
EDTMPA
HMDP
HEDP
29%
20%
13%
0%
33%
20%
50%
20%
20%
20%
0%
33%
33%
DETPMP
HMTPMP
50%
PPCA
PVS
VS-Co
Polymer
PFC
SPPCA
Polymer
Phosphonate
EDTMPA
HMDP
HEDP
NTP
HPAA
OMTHP
DETPMP
HMTPMP
PPCA
PVS
VS-Co
PCF
SPPCA
50%
38%
20%
60%
43%
50%
0%
133%
25%
13%
33%
43%
0%
20%
20%
60%
50%
43%
11%
11%
40%
40%
40%
EDTMPA HMDP
HEDP
42%
43%
14%
71%
0%
14%
20%
10%
60%
60%
25%
NTP
HPAA OMTHP DETPMP HMTPMP
Phosphonate
PPCA
PVS
VS-Co
Polymer
PFC
SPPCA
Polymer
Phosphonate
EDTMPA
HMDP
HEDP
NTP
HPAA
OMTHP
DETPMP
HMTPMP
PPCA
PVS
VS-Co
PCF
SPPCA
33%
43%
46%
0%
28%
33%
20%
0%
33%
17%
28%
0%
20%
43%
33%
33%
25%
43%
29%
EDTMPA
HMDP
HEDP
33%
39%
46%
58%
60%
28%
33%
8%
27%
27%
20%
43%
33%
33%
DETPMP
HMTPMP
9%
PPCA
PVS
VS-Co
Polymer
PFC
SPPCA
Polymer
Phosphonate
EDTMPA
HMDP
HEDP
NTP
HPAA
OMTHP
DETPMP
HMTPMP
PPCA
PVS
VS-Co
PCF
SPPCA
56%
44%
47%
14%
47%
56%
67%
97%
40%
22%
53%
0%
68%
98%
64%
50%
37%
53%
97%
46%
40%
55%
73%
56%
53%
66%
98%
26%
29%
68%
98%
64%
60%
11%
EDTMPA HMDP
HEDP
NTP
HPAA
Phosphonate
PPCA
PVS
VS-Co
Polymer
PFC
SPPCA
Acknowledgement
The authors would like to thank the following sponsors of the
Flow Assurance and Scale Team Joint-Industry Project at HeriotWatt University for their support: Baker Hughes, BG Group, BP,
BWA Water Additives, Chevron, Clariant, ConocoPhillips,
Equion, Foundation CMG, GALP, MI Swaco, Multi-Chem,
MWV, Nalco-Champion, Nexen, Petrobras, Petronas, PTT, REP,
Shell, Statoil, Talisman Energy, ThermPhos, and Total. We would
22
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Presented at the SPE International Symposium on Oilfield Chemistry,
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http://dx.doi.org/10.1016/0883-2927(90)90026-2.
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Shaw, S.S. 2012. Investigation into the Mechanisms of Formation and
Prevention of Barium Sulphate Oilfield Scale. PhD dissertation,
Heriot-Watt University, Edinburgh, UK.
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10.2118/164052-MS.
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Appendix A
See Tables A-1 and A-2.
SI
SI Type
[SI]s (ppm)
OMTHP
Phosphonate
2, 4, 6, 8
DETPMP
Phosphonate
2, 4, 6, 8, 10, 20, 30
HMTPMP
Phosphonate
0, 0, 0, 0, 2, 23, 50
HMDP
Phosphonate
10, 20, 30
6, 23, 93
0, 4, 12
EDTMPA
Phosphonate
10, 20, 30
56, 81, 91
26, 56, 80
0, 3, 8, 12, 20, 25
NTP
Phosphonate
HEDP
Phosphonate
10, 20, 30
6, 8, 96
1, 7, 21
HPAA
Phosphonate
0, 1, 5, 7, 9, 11
PPCA
Polymer
10, 20, 30
75, 92, 94
17, 28, 34
SPPCA
Polymer
10, 20, 30
54, 79, 86
12, 14, 13
VS-Co
Polymer
10, 20, 30
58, 80, 92
26, 40, 58
PFC
Polymer
10, 20, 30
52, 75, 93
20, 22, 37
PVS
Polymer
10, 20, 30
47, 62, 70
15, 19, 21
Test
Number
SI Blend
SI Blend Combination
[SI]s (ppm)
DETPMP + HMTPMP
Phosphonate/Phosphonate
87, 96, 97
84, 96, 96
DETPMP + EDTMPA
Phosphonate/Phosphonate
56, 92, 94
DETPMP + HMDP
Phosphonate/Phosphonate
61, 95, 94
57, 92, 96
DETPMP + HEDP
Phosphonate/Phosphonate
44, 94, 95
45, 92, 93
HMTPMP + EDTMPA
Phosphonate/Phosphonate
56, 96, 96
22, 93, 96
HMTPMP + HMDP
Phosphonate/Phosphonate
7, 82, 94
0, 9, 15
EDTMPA + HMDP
Phosphonate/Phosphonate
37, 95, 94
14, 90, 98
EDTMPA + HEDP
Phosphonate/Phosphonate
43, 90, 94
45, 84, 94
NTP + HEDP
Phosphonate/Phosphonate
2, 14, 98
0, 4, 61
10
NTP + HPAA
Phosphonate/Phosphonate
25, 89, 94
8, 51, 95
11
HEDP + HPAA
Phosphonate/Phosphonate
3, 7, 15
1, 6, 13
12
OMTHP + DETPMP
Phosphonate/Phosphonate
13
OMTHP + HMTPMP
Phosphonate/Phosphonate
14
DETPMP + PPCA
Phosphonate/Polymer
66, 86, 93
40, 61, 81
15
HMTPMP + PPCA
Phosphonate/Polymer
81, 97, 96
30, 49, 85
16
EDTMPA + PPCA
Phosphonate/Polymer
70, 92, 94
30, 46, 73
17
HMDP + PPCA
Phosphonate/Polymer
59, 94, 93
18, 44, 67
18
DETPMP + PVS
Phosphonate/Polymer
48, 85, 97
19, 40, 51
19
HMTPMP + PVS
Phosphonate/Polymer
76, 95, 95
33, 61, 71
20
EDTMPA + PVS
Phosphonate/Polymer
64, 90, 93
26, 54, 55
21
HMDP + PVS
Phosphonate/Polymer
57, 92, 98
19, 24, 31
22
HEDP + PVS
Phosphonate/Polymer
44, 77, 96
16, 21, 30
23
DETPMP + VS-CO
Phosphonate/Polymer
59, 92, 94
45, 76, 83
24
HMTPMP + VS-CO
Phosphonate/Polymer
81, 94, 94
64, 93, 94
25
EDTMPA + VS-CO
Phosphonate/Polymer
66, 91, 97
48, 79, 91
26
HMDP + VS-CO
Phosphonate/Polymer
71, 97, 95
36, 91, 96
27
NTP + VS-CO
Phosphonate/Polymer
52, 88, 90
37, 53, 82
32, 76, 91
28
HEDP + VS-CO
Phosphonate/Polymer
45, 94, 98
29
DETPMP + PFC
Phosphonate/Polymer
54, 92, 95
39, 75, 89
30
HMTPMP + PFC
Phosphonate/Polymer
71, 93, 94
31
EDTMPA + PFC
Phosphonate/Polymer
62, 85, 96
47, 67, 86
32
HMDP + PFC
Phosphonate/Polymer
62, 95, 93
46, 88, 96
33
HEDP + PFC
Phosphonate/Polymer
37, 87, 96
31, 65, 93
34
PPCA + SPPCA
Polymer/Polymer
59, 76, 92
13, 14, 15
Stage:
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Total Pages: 10
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