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Structural Product Introduction

Eur Ing Phil


2014 Bentley Systems, Incorporated

Senior CEng, BEng, FIMechE

IPL Introduction Video

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A project example

.
Courtesy of GC Soft
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A typical project will involve


several solutions...

Structural Analysis and Detailing

.
Courtesy of GC Soft
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ProStructures
3D Modeling
Steel detailing
Concrete detailing

STAAD.Pro
Structural analysis
Connection design
Foundation design

Piping & Vessel analysis

Courtesy of GC Soft
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AutoPIPE Vessel
Pressure Vessel
Heat Exchangers
Storage Tanks
Etc.

AutoPIPE
Pipe stress analysis
Support loads
Equipment loads
Local stress analysis

Agenda

Structural Analysis Solutions


Modelling and Detailing
Piping Analysis Solutions
Integration / Interoperability

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Product Line
Structural Analysis and Design (A/D)
- STAAD Family (General)
- RAM Family (Building)

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STAAD.Pro
World's #1 General Purpose Analysis & Design

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STAAD.Pro
Finite element analysis solution (general purpose)
Main features

Support of beams, surface & solid elements


Static and dynamic analysis
Advanced analysis engine
29 international design codes (steel and concrete)
Graphical post-processor

More

Interfaces major CAD systems


Text input file for user data control
VBA Macro editor
QA program, Certifications/Audits

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STAAD.Pro Product Lines

Data
Export

WriteRead

Bi-Directional
Exchange

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Bi-Directional
Exchange

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STAAD(X)
STAAD(X)
CominginComing
2015 in 2015
General Purpose Analysis & Design + Design Modules

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STAAD(X) is...
Product AND Platform for Analysis and Design applications.
One product, three functionality tiers:
STAAD(X)

Platforms

Power
Plants
DirectedBuildings
at RAM Elements,
QSE & Multiframe
users
Generation

STAAD(X) Professional

Civil
Structures

Common Report Generation Engine

Power &
Transmission
Towers

Targeted at Microstran and STAAD.Pro


usersDesign/Codes
not using Advanced Analysis Engine
Structural

STAAD(X) Advanced

Common Graphics Subsystem (Qvision)

Pointed at STAAD.Pro users using AdvancedFEA


Analysis Engine
Connections
Foundations

Services
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STAAD Foundation Advanced

A Program With More Than


50 Different Foundation
Modules

7 Different International
Design Codes

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STAAD Foundation Advanced General Mode


User Input
MS Excel Input
STAAD.Pro Import

Multiple input options


(Geometry, Loads, Load Combinations,
Safety Factors)

General Mode - Plant Mode - Toolkit Mode

Output
Calculation Sheet - Detailed Output - Drawings

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STAAD Foundation Advanced General mode


Mat Foundation
Endless
Possibilities

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Isolated Foundation

Combined Foundation

Rectangular / Circular
Column
Rectangular Footing
Octagonal Footing

Two Columns
Multi Columns
Straps

Pile Cap
Foundation
Automatic
Generation Up
To 25 Piles,
Unlimited User
Defined Piles

STAAD Foundation Advanced Plant Module


Vertical Vessel

Horizontal Vessel

Octagonal Footing
Square Footing
On Soil, On pile

Combined Footing
Isolated Footing
Strap Footing

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Tank Annular Ring


Foundation

Drilled Pier / Driven


Pile Foundation

Self Supporting Tank

Non-linear Lateral
Analysis
4 Non-linear
Concrete Section
Steel Pile Database
14 Predefined Soil
Sections

Mechanically Anchored Tank

STAAD Foundation Advanced Tool Kits

Isolated / Spread Footing


Combined Footing
Guyed Tower Foundation
Drilled Pier Axial Capacity
Grade Beam Foundation

Pile Cap

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RAM Structural System

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RAM Structural System


Analysis and Design Software for Steel and Concrete Structures including Finite Element Analysis for Lateral and Concrete

Within RAM Structural System:


Modeler
Steel Beam Gravity Design
Steel Column Gravity Design
RAM Frame
Analysis
Steel Design
RAM Concrete
Gravity Analysis
Beam Design
Column Design
Shearwall Design
Foundation Design

Primary Uses:
Buildings
Vertical Structures

Works with RAM Structural System:


RAM Concept, RAM Connection

Primary Industries:
Construction

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RAM Concept

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RAM Concept
Design Features

Reinforcing optimization
Reinforcing checks
Vibration analysis

Detailed Calculation Reports


Load history deflection
Punching shear checks

SSR design
3D analysis
Tendon design
Codes
ACI 318-11
EC2 2004 + UK Annex
AS 3600-2009
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RAM Connection

Integration with RAM Elements, STAAD.Pro or RAM


Structural System models

AISC 360-05 (LRFD or ASD), BS5950-1:2000


connection checks

Families of connections including: beam-to-column


flange, beam-to-column web, beam-to-girder, beam-tobeam, column splices, beam splices, column-beambrace gusset connections, chevron brace connections,
X brace connections and brackets.

Extensive flexibility with control of parameters in each


connection including:
Connection materials
Connection Geometry

Optimize or check connections

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Changing Demands of Buildings

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Increasing Computational Demands

1950
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1980

Entering Century of .

1980s
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Future

Increasing Computational Demands

1980s
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Future

and the trend is not slowing down.

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Bentley CONNECT Simulation Services


Cloud analysis
Windows Azure
Projects
Scenarios

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What about when you want to try options?

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Innovations in Multi-Disciplinary Optimization

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Energy Variables AECOsim Energy Simulator

Variable

Limits

Window Materials

16

Roof Materials

Daylighting

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12 months

Lifespan of Cost
Calculation

15 yrs

Cost of Energy

$0.45/kWh

Structural Variables STAAD.Pro

Variable
Curved Roof
Segments
Curved Roof Radius
Straight Roof
Segment

5-10 (6)
30-35 (6)
5-10 (6)

Segments in Plan

45-55 (11)

Possible Chord
Sections

37 (pipe)

Possible Web
Sections

37 (pipe)

Possible Rafter
Sections
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Limits

Cost of Steel

320 (wide flange)

$1300/ton

Connection Variables RAM Connection

Variable

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Limits

Preparation Time

1-3 hrs (3)

Assembly Time

1-3 hrs (3)

Welding Time

0.0071*2*XS*Largest
Section

Fabrication Time

1-4 hrs (4)

Shop Drawing
Generation Time

1.54*3+0.044*(Structural
Weight)

Arc Welding Labor


Rate

$35/hr

Torque Wrench Driver


Rate

$32/hr

Energy
Structure
Connection

E
N
E
R
G
y

CONNECTION + STRUCTURE + LABOR

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Energy
Structure
Connection

E
N
E
R
G
y

CONNECTION + STRUCTURE + LABOR

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Energy
Structure
Connection

E
N
E
R
G
y

CONNECTION + STRUCTURE + LABOR

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Energy
Structure
Connection

E
N
E
R
G
y

CONNECTION + STRUCTURE + LABOR

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Product Line (cont.)


Modelling and Detailing (MDD)
- AECOsim Building Designer (Engineering)
- ProStructures (Engineering & Fabrication)

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AECOsim Building Designer (Structural)

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Foster + Partners - Scotlands National Stadium

Orchestrating complexity
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ProStructures
Structural Modeling & Detailing

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ProStructures (ProSteel + ProConcrete)

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ProStructures (STEEL)
Steel Modeling and Detailing

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ProSteel Sample Parametric Connections

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ProSteel AutoConnect

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ProSteel Parametric Objects


Purlins
Stair
Rigid Frame

Truss

Joist

Handrail

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Ladder

ProSteel Modifications

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ProSteel Automatic Platform Generator

Catwalk

Polygonal Platform

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Circular Platform

ProSteel B.O.M. & Report Designer

Single Parts

ProSteel 3D B.O.M. engine automatically generates a


".mdb" files containing all the information of selected
objects, subsequently the report generator extracts the
required information from the mdb .

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Assemblies

Customizable Fabrication documents


Shop drawings, isometric and elevation / plan views
BOMs, CNC programming
Including automatic revision update

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BLACKWATER COAL HANDLING


PREPARATION PLANT, BLACKWATER,
QUEENSLAND
This project was Australia's largest ever
turnkey design and construct coal handling
and preparation plant contract, which was
being undertaken in joint venture.
Designed with plant capacity to produce
14mtpa, replacing Blackwater Mine's
existing North, South and Thermal plants.
Features:
receiving plant for Run of Mine coal
crushing and screening plant
60,000t raw coal stockpile/blending bed
two module 1,800tph wash plant
450,000t product coal stockpile
two travelling, slewing, luffing stackers
two portal reclaimers
train-loading system to load 7,000t trains in
1.4 hours
EMA Consulting Engineers was engaged to
produce the detail drawings for the Raw
Coal Dump Hopper, Conveyor Chutework
plus the Structure and Chutework for the
Two Module 1,800tph Wash Plant. EMA
Consulting Engineers produced 785
drawings (approximately 870 tonnes), for
the Wash Plant Structure and 146 drawings
(approximately 105 tonnes), for the Wash
Plant Chutework.

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ProStructures (Concrete)
Advanced 3D Concrete Modeling, Detailing, and Scheduling

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ProConcrete

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Bentleys Structural Products:

ProStructures For Concrete and STEEL


Detailing

ProSteel

ProConcrete
AutoCAD
Microstation (ProSteel Only)

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What are the Structural Products at Bentley?

ProConcrete For Concrete and Reinforcement detailing

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ProConcrete - Reports

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Drawings

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Manukau Harbor Bridge, Auckland, New Zealand


This major bridge is being built across the Manukau harbor in Auckland New
Zealand from the Airport to Onehunga.
This bridge is being entirely modeled in ProConcrete.
There is 225,000 cubic meters of concrete and 31,000 Tons of Rebar.

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Power ProStructures

ProStructures
(Power Platform = Full MicroStation = Free!)

ProSteel
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ProConcrete

Product Line
Plant Analysis and Design
- AutoPIPE
- AutoPIPE Vessel

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AutoPipe
Pipe Stress Analysis

AutoPIPE
Market leading pipe stress analysis

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Plant safety and integrity to international design standards


Quality assured to the highest nuclear software standards
Intuitive interface reduces cost of training
Interoperability improves productivity and accuracy
Integration with STAAD promotes more accurate analysis

Product at a Glance
Other Features:
General Analysis Features:

Static Loadings:
Gravity, Thermal, Pressure, Seismic (g),
Wind, Hydrotest, Buoyancy and Wave.
Dynamic loadings:

Natural Frequencies (mode shapes),


Harmonic, Response Spectrum (URS /
MSRS), Force/Displacement Time History
Special Analyses:
Fluid Transient, Thermal Transients,
Thermal Bowing, Steam Relief, Soil
property calculator & Soil overburden loads.
linear or non-linear buried and non buried
analysis with support gaps, friction and load
sequencing

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30 International metallic, FRP and HDPE


piping design codes
CAD interfaces to Bentley and 3rd party
plant products: AutoPLANT, OpenPLANT
PlantSpace , PDS, Catia, SmartPlant,
Inventor, PDMS + others
Load export to STAAD and AutoPIPE
Vessel and Nozzle
Automatic Stress Isometric
Model Pipe & Structural Elements
Automatic hanger Selection with 24 spring
manufacturers and LiCAD interface
Vessel and equipment nozzles, pump,
turbine, compressor or user equipment +
reference loads and AP Nozzle built in
Extensive material & component libraries
for steel & FRP pipes, beams, valves,
flanges & supports to GB/ASME/ANSI JIS
DIN standards.

Piping Codes

ASME B31.1 2012 (Power piping), Back to B31.3 : 2004


ASME B31.3 2012 (Process Piping)
ASME B31.4 2012 (Liquid Transmission Piping)
ASME B31.8 2012 (Gas Transmission Piping)
ASME NB/NC/ND 2007 (Nuclear piping) back to 1972
ISO 14692 FRP Piping Code (2005 Addenda)
Code Case N755 Rev 1 HDPE
EN13480 2010
DNV F101 2012
Stoomwesen
JSME NC1 PPC (2008)

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AutoPIPE interoperability with STAAD.Pro


Single-User Integrated
Piping/Structure
Models

Bi-Directional
Exchange

Faster Design
Combined structure + piping model w/changed piping
loads automatically updated multiple times in STAAD

Structural Sway and Stiffness


Combined structure + piping model to analyze true
combined stiffness
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Less Assumptions
More accurate pipe support & equipment loads +
realistic structural and piping design stresses

Cost Savings
Avoid costly re-design and construction delays

Automatic Vertical Support Connections


To further enhance our interoperability with structural analysis
AutoPIPE now includes Vertical Only connections for supports

Vertical Up Connection
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Vertical Down Connection

Question?
Why combine Structural and Piping models?

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Lungmen Nuclear Plant Coupled Structural & Piping

Taiwan Power Company (Stone & Webster)

Is it Safe?

Problem: Disconnected Main Steam Piping & Structural design = Dynamic Seismic Phasing Issues, grossly inaccurate
Structural flexibility and large pipe support loads
Solution: Coupled Structure & piping gave reduced seismic loads at Turbine, more
accurate pipe support design, greater confidence in static & dynamic analysis design

Conclusion
Coupled Model Provides a more Realistic Load
Definition for Main Steam Piping System

Courtesy : Stone & Webster Inc., A


Shaw Group Company
Y
X
Z

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Queensland Alumina - Failure of Spent Liquor Pumps

Large pulsations in piping => Excessive pipe movement =>


Excessive loads on the equipment

= Up to $0.5M per day loss production

Suction
Piping

Spent Liquor
Pump

Excessive movement of pump suction piping = pump


realignment.
Pump is one of the most heavily loaded single volute
pumps in the world.
Failure of pump suction pipe supports
Failure of pump packing
High rate of pump failures due to distortion

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Solution Integrated Structural + Pipestress model

Redesigned
Rigid Structure
with integrated
Structural and
Pipestress
model for more
accurate design

Spent Liquor
Pumps

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Limit = 5mm
Structural
Movement

SOLAR Power Plant Hot Oil Piping

Problem: The system was designed with Caesar without the structure and after Start-Up the pumps failed. In the model
without structure there is No Overstress
Re-Modeled in AutoPIPE with Structure from STAAD confirmed the Piping system is overstressed and Pump loads too high.
Output header also has primary overstress when the supports that lift-off are removed.

Pump Failure
140% Overstress Under
Sustained Stress

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Using AutoPIPE & Navigator Hot Clash Detection


To Avoid Design Mistakes and Operation Failure

Bentley Navigator

AutoPIPE

Soft & Hard Clashes between


Vessels, Piping (Insulated or
Non-Insulated), Structure,
Electrical, Equipment etc.
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AutoPIPE Vessel
Pressure Vessel & Heat Exchanger design

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Shared Data Repository

Working Examples: Structural Practice

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StillStruggles for the Structural Engineer


You can lose a lot of money trying to integrate the building model with
analysis software.

Weve given up linking the design programs with the models


Major international AE firm w/ 1000 employees

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Integrated Structural Modelling


ISM

STAAD(X)
AECOsim Building Designer

RAM Elements

STAAD.Pro

RAM Connection
Structural
Synchronizer

ProConcrete

Revit & Tekla

STAAD(X) Tower

IFC, 3D PDF, i-Model

SACS
RAM Concept
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ProSteel

Cross-Discipline Coordination for Structural Practice


RAM Elements
Structural Analysis &
Design and Design Toolkit

RAM Concept

Industry Standards

Mobile Devices

i-Models

PDF, IFC

iPad, iPhone

Dynamic Project
Review and Analysis

Universal formats

Synchronizer View

Analysis & Design

RAM Structural
System
Strl. Analysis & Design

STAAD.pro
Structural Analysis &
Design, 3D FEA

ProConcrete
Reinforced Concrete
Modeling, Detailing, &
Scheduling

Structural
Shared
Data
Repository

ProSteel
Steel Modeling & Detailing

STAAD.foundation
Structural Analysis &
Design, 3D FEA

AECOsim Building
Designer
Interdisciplinary Design,
Visualization & Documentation

STAAD(X)
Structural Analysis &
Design, 3D FEA

SACS
Offshore Structures
Analysis & Design

Tekla

Revit

Building, Construction &


Infrastructure Mgmt.

Dlubal
Structural Analysis and
Design

Partners

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01.1

Modeling & Documentation

RC & Post-Tensioned
Concrete design

aSa Rebar
Software Suite

Advantages of Information Modeling


Cross-Discipline Co-ordination for Structural Practice

Effective Change Management


Precise Analytical Physical Design

Realistic Visualization/Simulation
Reliable and Persistent Revision History
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01.1

One model; several solutions

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Cross-Discipline Coordination
Services using i-models

Coordinate Across Design Teams


PLANT

ELECTRICAL

STRUCTURAL

BUILDING

MAP

CIVIL

Shared Data Repository

Design Synchronizer

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ON-DEMAND: Coordinate changes,


track revisions, and compare versions
01.1

BRIDGE

Cross-Discipline Coordination
Services using i-models

Coordinate Across Design Teams


PLANT

ELECTRICAL

STRUCTURAL

BUILDING

MAP

CIVIL

Shared Repository

Shared Infrastructure Repository


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01.1

BRIDGE

Mobile Innovations

Extending the reach of project data

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iPad Apps (on Apple App Store)


Navigator Pano Review
ProjectWise Explorer
Structural Synchronizer View
Navigator Mobile
InspectTech Collector Mobile
Field Supervisor
and more.
go to www.bentley.com/iware

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Integrated Plant

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Bentley Structural Solutions


Thank You
phil.senior@bentley.com

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