1081447880413

HV9000 AF Drives Series C Manual
User Manual
HVStandard Application Manual
April 2004
Supersedes May 2003
MN04008001E For more information visit: www.eatonelectrical.com

HOW TO USE THIS MANUAL
This manual provides you with the We recommend that you read this manual
information necessary to install, startup and carefully. At minimum the following 10 steps
operate a Cutler-Hammer HV9000 Series C of the Quick Start Guide must be done
drive. during installation and startup.
QUICK START GUIDE
GUIDE
1. Check the equipment received compared terminals CMA and CMB of the digital input
to what you have ordered as shown in groups as shown in Figure 10.2-1
section 3.
7. For instructions on how to use the
2. Before performing any startup activities Multiline Display Control Panel refer to
carefully read the safety instructions in section 7.
section 1.
8. The HVStandard application has a large
3. Before mechanical installation, check the number of application related parameters.
minimum clearances around the unit and All of these have default values. To ensure
verify that ambient conditions will meet the proper operation, verify the nameplate data
requirements listed in section 5.2 and Table of the motor and the HV9000 as well as the
4.3-1 Specifications. specific application requirements.
Nominal voltage of the motor.
4. Check the size of the motor cable, the Nominal Frequency of the motor.
utility cable and the fuses. Verify the Nominal speed of the motor.
tightness of the cable connections as Input Amp limit of the drive (drive current
detailed in Tables 6.1-2 to 6.1-5. rating).
Output amp limit of the drive.
5. Follow the installation instructions in Input supply voltage and number of
section 6.1.4. phases to the HV9000.
6. Control cable sizes and grounding 9. Follow the startup instructions provided in
systems are explained in section 6.2. The section 8.
signal configuration for the HVStandard
application is shown in section 10. 10. Your Cutler-Hammer HV9000 is now
Remember to connect the common ready for use.
Cutler-Hammer is not responsible for the If any problem occurs, please call the
use of the HV9000 differently than noted in telephone number listed on the back of this
these instructions. manual for assistance.
Page 1 CONTENTS HV9000
1 SAFETY ...........................................................2 6.1.3 Control cable ........................................ 26

1.1 Warnings.....................................................2 6.1.4 Installation instructions ..................... 28
1.2 Safety instructions.....................................3 6.1.4.1 Cable selection & installation for UL
1.3 Grounding & ground fault protection ....3 listing............................................................... 30
1.4 Running the motor initial operation..3 6.1.5 Cable & motor insulation checks ....... 46
2 EU DIRECTIVE.................................................4 6.2 Control connections ................................46
2.1 CE label........................................................4 6.2.1 Control cables ...................................... 46
2.2 EMC directive .............................................4 6.2.2 Galvanic isolation barriers ................. 46
2.2.1 General ....................................................4 6.2.3 Digital input function inversion ........ 47
2.2.2 Technical criteria ....................................4 7 CONTROL PANEL ........................................ 48
2.2.3 HV9000 EMC levels.................................4 7.1 Introduction .............................................48
3 RECEIVING......................................................5 7.2 Control panel operation .........................50
3.1 HV9000 nameplate and catalog number 7.3 Monitoring Menu M1 .........................52
description........................................................5 7.4 Parameter Group Menu M2 ..............54
3.2 Storage........................................................6 7.5 Reference Menu M3 ...........................55
3.3 Warranty .....................................................6 7.6 Buttons Menu M4 ...............................55
4 TECHNICAL DATA..........................................7 7.7 Active Faults Menu M5 ......................56
4.1 General........................................................7 7.8 Fault History Menu M6 ......................56
4.2 Power Ratings ............................................8 7.9 Contrast Menu M7..............................57
208-480 V Compact NEMA 1...........................8 7.10 Operating Menu M8.........................58
208 V..................................................................9 7.11 Active Warning Display ........................60
230 V................................................................10 8 STARTUP...................................................... 61
480 V................................................................12 8.1 Safety Precautions...................................61
575 V................................................................14 8.2 Sequence of operation............................61
4.3 Specifications...........................................15 9 Fault Tracing............................................... 63
5 INSTALLATION.............................................17 10 Standard Application .............................. 65
5.1 Ambient conditions.................................17 10.1 General....................................................65
5.2 Cooling......................................................17 10.2 Control Connections .............................65
5.3 Mounting ..................................................21 10.3 Control I/O Signal Logic ........................66
6 Wiring ...........................................................23 10.4 Parameter Menus ..................................67
6.1 Power connections ..................................26 10.5 Motor protection functions in .............87
6.1.1 Utility cable ...........................................26
6.1.2 Motor cable ...........................................26
Page 2 SAFETY HV9000
1 SAFETY
ONLY A QUALIFIED ELECTRICIAN CAN

CARRY OUT THE ELECTRICAL INSTALLATION
1.1 Warnings
Internal components and circuit boards (except the isolated I/O terminals)
1 are at utility potential when the HV9000 is connected to the line. This voltage
is extremely dangerous and may cause death or severe injury if you come in
contact with it.
When the HV9000 is connected to the utility, the motor connections U (T1), V
2 (T2), W (T3) and DC-link/brake resistor connections & + are live even if the
motor is not running.
The control I/O terminals are isolated from the utility potential, but relay
3 outputs and other I/Os (if jumper X4 is in the OFF position refer to Figure 6.2.2-
1) may have dangerous external voltages connected even if power is
disconnected from the HV9000.
Do not open the cover of the HV9000 immediately after disconnecting power
4 to the unit, because components within the drive remain at a dangerous
voltage potential for some time. Wait until at least five minutes after the
cooling fan has stopped and the keypad or cover indicators are dark before
opening the HV9000 cover.
Any upstream disconnect/protection device is to be used as noted in

5 the National Electric Code (NEC).
Only spare parts obtained from a Cutler-Hammer authorized distributor

6 should be used.
Page 3 SAFETY HV9000
1.2 Safety instructions
The HV9000 is meant only for fixed installations. Do not make any
1 connections or measurements when the HV9000 is connected to the utility.
Do not make any high voltage or megger tests on any part of the HV9000.
2
Disconnect the motor cables from the HV9000 before meggering the motor
3 cables or the motor.
Do not touch any components on the circuit boards. Static voltage discharge
4 may destroy board components.
Ensure that the HV9000 cover is closed before connecting utility power to the
5 HV9000.
1.3 Grounding & ground fault protection
The HV9000 must always be grounded with a NOTE: Warning Symbols Pay special
grounding conductor connected to the attention to instructions marked with
grounding terminal. the following warning symbols
HV9000 ground fault protection protects only

the HV9000 if a ground fault occurs in the = Dangerous Voltage
motor or in the motor cable.
Due to high HV9000 leakage current, fault

current protective devices may not operate
correctly with the HV9000. When fault current
protection devices are used, they should be = General Warning
tested with the HV9000 under isolated
installation conditions
1.4 Running the motor initial operation
Before running the motor, ensure that the motor is properly mounted, wired,
1 and grounded.
Confirm that the motor rotational direction is proper before coupling it to the
2 driven load.
The maximum motor speed (frequency) should never be set to exceed the
3 motor or load rating.
!
Page 4 EU DIRECTIVE HV9000
2 EU DIRECTIVE
2.1 CE label 2.2.2 Technical criteria
The CE label on the product guarantees free The design intent of the HV9000 is to
movement of the product in the European develop a family of drives which are user
Union (EU) area. According to EU rules, this friendly and cost effective while fulfilling
guarantees that the product has been customer needs. EMC compliance was a
manufactured in accordance with the major consideration at design outset.
appropriate product directives.
The HV9000 drive is targeted for the world
Cutler-Hammer HV9000 Series C drives are market. To ensure maximum flexibility while
CE labeled in accordance with the Low meeting EMC needs for different regions, all
Voltage directive (LVD) and the EMC HV9000 drives meet the highest immunity
directive. levels, while leaving emission level choices
to the user.
2.2 EMC directive

2.2.3 HV9000 EMC levels
2.2.1 General
The HV9000 drive does not fulfill any EMC
The EMC directive (Electro Magnetic emission requirements without an optional
Compatibility) states that electrical RFI filter, either built in or separate. With an
equipment must not disturb the environment RFI filter, the drive fulfills the EMC emission
and must be immune to other requirements in the heavy industrial
electromagnetic disturbances in the environment (standards EN50081-2 and
environment. EN61800-3). All products fulfill all EMC
immunity requirements (standards
A Technical Construction File (TCF) exists EN50082-1, EN50082-2, EN61800-3).
which demonstrates that HV9000 drives
fulfill the requirements of the EMC directive.
A TCF has been used as a statement of
conformity with the EMC directive as it is not
possible to test all installation combinations.
Page 5 RECEIVING HV9000
3 RECEIVING
Cutler-Hammer HV9000 drives have been contact the shipping company. If the
subjected to demanding factory tests before received equipment is not the same as
shipment. After unpacking, check that the ordered, please contact your distributor
HV9000 does not show any signs of immediately.
damage and that the unit received is as
ordered. The model number description NOTE: Do not destroy any drive packing
code for HV9000 drives is provided in Figure material. For most units, a template has
3.1-1. been provided on the protective cardboard
to mark drive mounting points.
If there are signs of shipping damage
3.1 HV9000 nameplate and catalog number

description
Figure 3.1-1 HV9000 Nameplate and Catalog Number Description

Page 6 RECEIVING HV9000
3.2 Storage
If the HV9000 must be stored before

installation and startup, check that the
ambient conditions in the storage area
will be within these limits:
Temperature: 40C to +60C

40F to +140F
Humidity: < 95% Non-Condensing
Environment: Clean, dust and dirt
free
3.3 Warranty
This equipment is covered by the

Cutler-Hammer warranty period.
Cutler-Hammer distributors may have

a different warranty period, which is
specified in their terms, conditions,
and warranty.
Should any questions arise

concerning the warranty, please
contact your distributor.
Page 7 TECHNICAL DATA HV9000
4 TECHNICAL DATA
4.1 General
Figure 4.1-1 is a block diagram of the the IGBT inverter.

HV9000. The three phase AC choke with the
DC link capacitor forms a LC filter which The control panel is a link between the user
together with the rectifier, produces the DC and the HV9000. With the control panel, the
voltage for the IGBT inverter block. The AC user can set parameter values, read status
choke smooths the disturbances from the information and give control commands. The
utility into the HV9000, as well as the high panel is removable and can be mounted
frequency disturbances caused by the externally and connected via cable to the
HV9000 on the utility line. It also improves drive.
the input current waveform to the HV9000.
The control I/O block is isolated from line
The IGBT inverter produces a symmetrical, potential, and is connected to ground via a
three-phase, pulse width modulated, AC 1M Ohm resistor and 4.7F capacitor. If
voltage to the motor. needed, the control I/O block can be
grounded without a resistor by changing the
The motor and application control block is position of the jumper X4 (GND ON/OFF) on
microprocessor and software based. The the control board (see Figure 6.2.2-1).
microprocessor controls the motor based on
measured signals, parameter settings and Input and output EMC filters are not
commands from the control I/O block and required for the functionality of the HV9000.
control panel. They are only needed for compliance with
the EU EMC Directive as detailed in section
The motor and application control block 2 or similar requirements.
commands the motor control ASIC, which
calculates the IGBT switching positions.
Gate drivers amplify these signals to drive
Figure 4.1-1 HV9000 Block Diagram

4.2 Power Ratings 208-480 V Compact NEMA 1
208V, Compact NEMA 1

Rated HP &
Dimensions
Output Current Frame Size/ Weight
W H D Catalog Number
Variable Torque Enclosure Size in lbs.
in Inches and (mm)
HP Ivt !
1 5.6 4.7 12.0 5.9 HV9F10CC-2M0B008
M3/Compact NEMA 1 9.9
2 10 (119.4 304.8 149.9) HV9F20CC-2M0B008
3 16 HV9F30CC-2M0B008
5.3 15.4 8.1
5 22 M4B/Compact NEMA 1 15.4 HV9F50CC-2M0B008
(134.6 391.2 205.7)
7 30 HV9F75CC-2M0B008
10 43 HV9010CC-2M0B008
7.3 22.8 8.5
15 57 M5B/Compact NEMA 1 33.1 HV9015CC-2M0B008
(185.4 579.1 215.9)
20 70 HV9020CC-2M0B008

Rated HP &
Dimensions
in Inches and (mm)
HP Ivt !
1 4.7 HV9F10CC-2M0B00
4.7 12.0 5.9
2 7.0 M3/Compact NEMA 1 9.9 HV9F20CC-2M0B00
(119.4 304.8 149.9)
3 10 HV9F30CC-2M0B00
5 16 HV9F50CC-2M0B00
5.3 15.4 8.1
7 22 M4B/Compact NEMA 1 15.4 HV9F75CC-2M0B00
(134.6 391.2 205.7)
10 30 HV9010CC-2M0B00
15 43 HV9015CC-2M0B00
7.3 22.8 8.5
(185.4 579.1 215.9)
25 70 HV9025CC-2M0B00

Rated HP &
Dimensions
in Inches and (mm)
HP Ivt !
1 3 HV9F10CC-5M0B00
2 3.5 4.7 12.0 5.9 HV9F20CC-5M0B00
M3/Compact NEMA 1 9.9
3 5 (119.4 304.8 149.9) HV9F30CC-5M0B00
5 8 HV9F50CC-5M0B00
7 11 HV9F75CC-5M0B00
10 15 5.3 15.4 8.1 HV9010CC-5M0B00
M4B/Compact NEMA 1 15.4
15 21 (134.6 391.2 205.7) HV9015CC-5M0B00
20 27 HV9020CC-5M0B00
25 34 HV9025CC-5M0B00
7.3 22.8 8.5
(185.4 579.1 215.9)
40 52 HV9040CC-5M0B00
! Ivt = continuous rated output current (variable torque load, maximum 40C ambient).
4.2 Power Ratings 208 V

208V, NEMA 1
Rated HP &
Dimensions
in Inches and (mm)
HP Ivt !
2 10 4.7 15.4 8.5 HV9F20CS-2M0A008
M4/NEMA 1 17.6
3 16 (119.4 391.2 215.9) HV9F30CS-2M0A008
5 22 HV9F50CS-2M0A008
6.2 20.3 9.4
7 30 M5/NEMA 1 35.3 HV9F75CS-2M0A008
(157.5 515.6 238.8)
10 43 HV9010CS-2M0A008
15 57 HV9015CS-2M0A008
20 70 8.7 25.6 11.4 HV9020CS-2M0A008
M6/NEMA 1 84
25 83 (221.0 650.2 289.6) HV9025CS-2M0A008
30 113 HV9030CS-2M0A008
40 139 HV9040CS-2M0A008
14.7 39.4 13
50 165 M7/NEMA 1 180 HV9050CS-2M0A008
(373.4 1000.8 330.2)
60 200 HV9060CS-2M0A008
19.5 50.8 14
75 264 M8/NEMA 1 337 HV9075CS-2M0A008
(495.3 1290.3 355.6)
208V, NEMA 12
Rated HP &
Dimensions
in Inches and (mm)
HP Ivt !
2 10 4.7 15.4 8.5 HV9F20CJ-2M0A008
M4/NEMA 12 17.6
3 16 (119.4 391.2 215.9) HV9F30CJ-2M0A008
5 22 HV9F50CJ-2M0A008
6.2 20.3 9.4
7 30 M5/NEMA 12 35.3 HV9F75CJ-2M0A008
(157.5 515.6 238.8)
10 43 HV9010CJ-2M0A008
15 57 HV9015CJ-2M0A008
20 70 8.7 25.6 11.4 HV9020CJ-2M0A008
M6/NEMA 12 84
25 83 (221.0 650.2 289.6) HV9025CJ-2M0A008
30 113 HV9030CJ-2M0A008
40 139 HV9040CJ-2M0A008
14.7 39.4 13
50 165 M7/NEMA 12 180 HV9050CJ-2M0A008
(373.4 1000.8 330.2)
60 200 HV9060CJ-2M0A008
19.5 50.8 14
75 264 M8/NEMA 12 337 HV9075CJ-2M0A008
(495.3 1290.3 355.6)
208V, Protected Chassis/Chassis
Rated HP &
Dimensions
in Inches and (mm)
HP Ivt !
2 10 4.7 11.4 8.5 HV9F20CP-2M0A008
M4/Protected 15.4
3 16 (119.4 289.6 215.9) HV9F30CP-2M0A008
5 22 HV9F50CP-2M0A008
6.2 15.9 9.4
7 30 M5/Protected 33.1 HV9F75CP-2M0A008
(157.5 403.9 238.8)
10 43 HV9010CP-2M0A008
15 57 HV9015CP-2M0A008
20 70 8.7 20.7 11.4 HV9020CP-2M0A008
M6/Protected 77.2
25 83 (221.0 525.8 289.6) HV9025CP-2M0A008
30 113 HV9030CP-2M0A008
40 139 HV9040CP-2M0A008
9.8 31.5 12.4
50 165 M7/Protected 135 HV9050CP-2M0A008
(248.9 800.1 315.0)
60 200 HV9060CP-2M0A008
19.5 35.0 13.9
75 264 M8/Chassis " 300 HV9075CN-2M0A008
(495.3 889 353.1)
" Protected enclosure with option.

230V, NEMA 1
Rated HP &
Dimensions
in Inches and (mm)
HP Ivt !
4.7 15.4 8.5
3 10 M4/NEMA 1 17.6 HV9F30CS-2M0B00
(119.4 391.2 215.9)
5 16 HV9F50CS-2M0B00
7 22 6.2 20.3 9.4 HV9F75CS-2M0B00
M5/NEMA 1 35.3
10 30 (157.5 515.6 238.8) HV9010CS-2M0B00
15 43 HV9015CS-2M0B00
20 57 HV9020CS-2M0B00
25 70 8.7 25.6 11.4 HV9025CS-2M0B00
M6/NEMA 1 84
30 83 (221.0 650.2 289.6) HV9030CS-2M0B00
40 113 HV9040CS-2M0B00
50 139 HV9050CS-2M0B00
14.7 39.4 13.0
60 165 M7/NEMA 1 180 HV9060CS-2M0B00
(373.4 1000.8 330.2)
75 200 HV9075CS-2M0B00
19.5 47.6 13.9
100 264 M8/NEMA 1 337 HV9100CS-2M0B00
(495.3 1209.0 353.1)
230V, NEMA 12
Rated HP &
Dimensions
in Inches and (mm)
HP Ivt !
4.7 15.4 8.5
3 10 M4/NEMA 1 17.6 HV9F30CJ -2M0B00
(119.4 391.2 215.9)
5 16 HV9F50CJ-2M0B00
7 22 6.2 20.3 9.4 HV9F75CJ -2M0B00
M5/NEMA 1 35.3
10 30 (157.5 515.6 238.8) HV9010CJ -2M0B00
15 43 HV9015CJ -2M0B00
20 57 HV9020CJ -2M0B00
25 70 8.7 25.6 11.4 HV9025CJ-2M0B00
M6/NEMA 1 84
30 83 (221.0 650.2 289.6) HV9030CJ-2M0B00
40 113 HV9040CJ-2M0B00
50 139 HV9050CJ-2M0B00
14.7 39.4 13.0
60 165 M7/NEMA 1 180 HV9060CJ-2M0B00
(373.4 1000.8 330.2)
75 200 HV9075CJ-2M0B00
19.5 47.6 13.9
100 264 M8/NEMA 1 337 HV9100CJ-2M0B00
(495.3 1209.0 353.1)

Rated HP &
Dimensions
in Inches and (mm)
HP Ivt !
4.7 11.4 8.5
(119.4 289.6 215.9)
5 16 HV9F50CP-2M0A00
7 22 6.2 15.9 9.4 HV9F75CP-2M0A00
M5/Protected 33.1
10 30 (157.5 403.9 238.8) HV9010CP-2M0A00
15 43 HV9015CP-2M0A00
20 57 HV9020CP-2M0A00
25 70 8.7 20.7 11.4 HV9025CP-2M0A00
M6/Protected 77.2
30 83 (221.0 525.8 289.6) HV9030CP-2M0A00
40 113 HV9040CP-2M0A00
50 139 HV9050CN-2M0A00
9.8 31.5 12.4
60 165 M7/Chassis " 135 HV9060CN-2M0A00
(248.9 x 800.1 x 315.0)
75 200 HV9075CN-2M0A00
19.5 35.0 13.9
100 264 M8/Chassis " 300 HV9100CN-2M0A00
(495.3 889.0 353.1)

480V, NEMA 1
Rated HP &
Dimensions
in Inches and (mm)
HP Ivt !
5 8 HV9F50CS-5M0A00
4.7 15.4 8.5
7 11 M4/NEMA 1 17.6 HV9F75CS-5M0A00
(119.4 391.2 215.9)
10 15 HV9010CS-5M0A00
15 21 HV9015CS-5M0A00
6.2 20.3 9.4
20 27 M5/NEMA 1 35.3 HV9020CS-5M0A00
(157.5 515.6 238.8)
25 32 HV9025CS-5M0A00
30 40 HV9030CS-5M0A00
40 52 HV9040CS-5M0A00
8.7 25.6 11.4
50 65 M6/NEMA 1 83.8 HV9050CS-5M0A00
(221.0 650.2 289.6)
60 77 HV9060CS-5M0A00
75 96 HV9075CS-5M0A00
100 125 HV9100CS-5M0A00
14.7 39.4 13.0
125 160 M7/NEMA 1 221 HV9125CS-5M0A00
(373.4 1000.8 330.2)
150 180 HV9150CS-5M0A00
200 260 19.5 47.6 13.9 HV9200CS-5M0A00
M8/NEMA 1 309
250 320 (495.3 1209.0 353.1) HV9250CS-5M0A00
300 400 27.6 56.1 15.4 HV9300CS-5M0A00
M9/NEMA 1 574
400 460 (701.0 1424.9 391.2) HV9400CS-5M0A00
480V, NEMA 12
Rated HP &
Dimensions
in Inches and (mm)
HP Ivt !
5 8 HV9F50CJ-5M0A00
4.7 15.4 8.5
7 11 M4/NEMA 12 17.6 HV9F75CJ-5M0A00
(119.4 391.2 215.9)
10 15 HV9010CJ-5M0A00
15 21 HV9015CJ-5M0A00
6.2 20.3 9.4
20 27 M5/NEMA 12 35.3 HV9020CJ-5M0A00
(157.5 515.6 238.8)
25 32 HV9025CJ-5M0A00
30 40 HV9030CJ-5M0A00
40 52 HV9040CJ-5M0A00
8.7 25.6 11.4
50 65 M6/NEMA 12 83.8 HV9050CJ-5M0A00
(221.0 650.2 289.6)
60 77 HV9060CJ-5M0A00
75 96 HV9075CJ-5M0A00
100 125 HV9100CJ-5M0A00
14.7 39.4 13.0
125 160 M7/NEMA 12 221 HV9125CJ-5M0A00
(373.4 1000.8 330.2)
150 180 HV9150CJ-5M0A00
200 260 19.5 47.6 13.9 HV9200CJ-5M0A00
M8/NEMA 12 309
250 320 (495.3 1209.0 353.1) HV9250CJ-5M0A00
300 400 27.6 56.1 15.4 HV9300CJ-5M0A00
M9/NEMA 12 574
400 460 (701.0 1424.9 391.2) HV9400CJ-5M0A00
! Ivt = continuous rated output current (variable torque, maximum 40C ambient).

Rated HP &
Dimensions
in Inches and (mm)
HP Ivt !
5 8 HV9F50CP-5M0A00
4.7 11.4 8.5
(119.4 289.6 215.9)
10 15 HV9010CP-5M0A00
15 21 HV9015CP-5M0A00
6.2 15.9 9.4
20 27 M5/Protected 33.1 HV9020CP-5M0A00
(157.5 403.9 238.8)
25 32 HV9025CP-5M0A00
30 40 HV9030CP-5M0A00
40 52 HV9040CP-5M0A00
8.7 20.7 11.4
50 65 M6/Protected 77.2 HV9050CP-5M0A00
(221.0 525.8 289.6)
60 77 HV9060CP-5M0A00
75 96 HV9075CP-5M0A00
100 125 HV9100CN-5M0A00
9.8 31.5 12.4
125 160 M7/Chassis " 133 HV9125CN-5M0A00
(248.9 800.1 315.0)
150 180 HV9150CN-5M0A00
200 260 19.5 35.0 13.9 HV9200CN-5M0A00
M8/Chassis " 309
250 320 (495.3 889.0 353.1) HV9250CN-5M0A00
300 400 27.6 39.4 15.4 HV9300CN-5M0A00
M9/Chassis " 485
400 460 (701.0 1000.8 391.2) HV9400CN-5M0A00

575V, NEMA 1/Chassis
Rated HP &
Dimensions
in Inches and (mm)
HP Ivt !
3 4.5 HV9F30CS-6M0A00
5 7.5 HV9F50CS-6M0A00
7 10 HV9F75CS-6M0A00
10 14 6.2 17.3 10.4 HV9010CS-6M0A00
M5/NEMA 1 33.1
15 19 (157.5 439.4 264.2) HV9015CS-6M0A00
20 23 HV9020CS-6M0A00
25 26 HV9025CS-6M0A00
30 35 HV9030CS-6M0A00
40 42 HV9040CS-6M0A00
50 52 HV9050CS-6M0A00
8.7 24.3 11.4
60 62 M6/NEMA 1 83.8 HV9060CS-6M0A00
(221.0 617.2 289.6)
75 85 HV9075CS-6M0A00
100 100 HV9100CS-6M0A00
125 122 19.5 35.0 13.9 HV9125CN-6M0A00
M8/Chassis " 300
150 145 (495.3 889.0 353.1) HV9150CN-6M0A00
200 222 27.6 39.4 15.4 HV9200CN-6M0A00
M9/Chassis " 466
250 287 (701.0 1000.8 391.2) HV9250CN-6M0A00
300 325 38.9 39.4 15.4 HV9300CN-6M0A00
M10/Chassis " 602
400 390 (988.1 1000.8 391.2) HV9400CN-6M0A00
4.3 Specifications
Utility Input Voltage Vin 208V, 230V, 480V, 575V
Connection
Input Frequency 45 to 66 Hz
Output Voltage 0 to Vin
Continuous Output Ivt Maximum Ambient +40C, 1.1 Ivt (1 min/10 min)
Current
Motor Starting Torque 200%
Connection 1.5 Ivt 2 sec. Every 20 sec. if Output Frequency < 30 Hz
Starting Current
and if Heatsink Temperature < +60C
Output Frequency 0 to 120 Hz
Frequency Resolution 0.01 Hz
Control Method V/Hz Frequency Control
Switching Frequency 1 to 16 kHz Depending on HP Rating
Analog Input Current/Input Voltage 12 Bit Resolution,
Frequency Reference
Control 1% Accuracy
Characteristics Field Weakening Point 30 to 120 Hz
Acceleration Time 0.1 to 3000.0 Seconds
Deceleration Time 0.1 to 3000.0 Seconds
Braking Torque DC Brake 30% TN
Ambient Operating 10 to +40C at Ivt
Temperature
Storage Temperature 40 to +60C
Relative Humidity < 95% Non-Condensing
Chemical Vapors IEC 60721-3-3, Unit in Operation,
Class 3C2
Operating Environment
Mechanical Particles IEC 60721-3-3, Unit in Operation,
Class 3S2
Maximum Altitude 3000 Meters
Environmental Altitude 1000 Meters at Continuous Ivt
Limits > 1000 Meters, Reduce Ivt by 1% Every 100 Meters
Vibration Operation Max. Displacement Amplitude 3mm at 2 to 9 Hz
IEC 60068-2-27 Max. Acceleration Amplitude 0.5G at 9 to 200 Hz
Shock Operation Max. 8G for 11mS
IEC 60068-2-27 Storage and Shipping Max. 15G for 11mS in Packing Box
Open and Protected Chassis IP00 and IP20
Compact NEMA 1 IP20
NEMA 1 IP21
Enclosure
NEMA 12 IP54
Oversized NEMA 1
Oversized NEMA 12
Noise Immunity Fulfills EN50082-1,-2 and EN61800-3
EMC Fulfills EN50081-2 and EN61800-3 when Equipped with an
Emissions
Optional External RFI-Filter
Fulfills EN50178, EN60204-1, CE, UL, C-UL, FI, GOST R
Safety
(Check Unit Nameplate for Unit Approvals)
Table 4.3-1 Specifications

0 to +10V, R = 200k Ohm Single Ended

Analog Voltage (-10V to +10V, Joystick Control)
Resolution 12 Bit, 1% Accuracy
Analog Current 4-20mA, R = 250 Ohm, Differential
Digital Inputs (6) Positive or Negative Logic
Auxiliary Voltage +24V 20%, 100mA Maximum
Control Potentiometer Reference +10V, 0 to +3%, 10mA Maximum
Connections Analog Output 4 to 20mA, R < 500 Ohm, 10 bit Resolution, 1% Accuracy
Digital Output Open Collector Output, 50mA/48V
Relay Outputs Maximum Switching Voltage 300VDC, 250VAC
Maximum Switching Load 8A/24V
0.4A/250VDC
2kVA/250VAC
Maximum Continuous Load 2A rms
Overcurrent Protection Trip Limit 4 Ivt
Utility Voltage 208V 230V 480V 575V
Overvoltage Protection
Trip Limit 1.55 Vin 1.41 Vin 1.41 Vin 1.62 Vin
Undervoltage Protection Trip Limit 0.65 Vin
Protects the Drive from a Ground Fault in the Motor or Motor
Ground Fault Protection
Cable
Utility Supervision Trips On Loss of Any Input Phase
Protective Motor Phase Supervision Trips On Loss of Any Output Phase
Functions
Unit Overtemperature
Yes
Protection
Motor Overload Protection Yes
Stall Protection Yes
Motor Underload Protection Yes
Short Circuit Protection for
+24V and +10V Reference Yes
Voltages
Table 4.3-1 Specifications (continued)

Page 17 INSTALLATION HV9000
5 INSTALLATION
5.1 Ambient conditions
The environmental limits mentioned in Table

4.3-1 must not be exceeded.
5.2 Cooling
As detailed in Figure 5.2-1 and Table 5.2-1, the

specified space around the HV9000 ensures
proper cooling air circulation. If multiple units
are to be installed above each other, the
dimensions must be b + c and air from the
outlet of the lower unit must be directed
away from the inlet of the upper unit.
With high switching frequencies and high

ambient temperatures, the maximum
continuous output current has to be derated
according to Table 5.2-3 and Figures 5.2-3a Figure 5.2-1 Installation Space
5.2-3d.
Required Airflow
HP Voltage/Enclosure
Dimensions in Inches (CFM)
Frame Size/Enclosure Style
a a2! b c 1-2 208/Compact NEMA 1
M3/Compace NEMA 1 2-3 208/Protected & NEMA 1/12
1 0.5 4 2
M4/Protected & NEMA 12 1-3 230/Compact NEMA 1
M4/NEMA 1 1 1 4 2 3-5 230/Protected & NEMA 1/12 42
M4B/M5B Compact NEMA 1 1-10 480/Compact NEMA 1
1 0.5 5 2.5
M5 Protected & NEMA 12 5-15 480/Protected & NEMA 1/12
M5/NEMA 1 1 1 5 2.5 3-20 575/Protected & NEMA 1/12
M6/Protected & NEMA 12 1.5 4 6.5 3.5 3-15 208/Compact NEMA
M6/NEMA 1 1.5 1.5 6.5 3.5 5-10 208/Protected & NEMA 1/12
M7/Chassis" & NEMA 12 5-20 230/Compact NEMA 1
3 (1.5)# 3 (2.5)# 12 4
M7/NEMA 1 7-15 230/Protected & NEMA 1/12 100
M8/Chassis" & NEMA 12 15-30 480/Compact NEMA 1
10$ (3)" 3 12 -
M8/NEMA 1 20-50 480/Protected & NEMA 1/12
M9/Chassis" & NEMA 12 25-75 575/Protected & NEMA 1
8$ (3)" 3 12 -
M9/NEMA 1 20 208/Compact NEMA 1
M10/Chassis & NEMA 12 15-30 208/Protected & NEMA 1/12
8$ (3)" 3 12 -
M10/NEMA 1 25 230/Compact NEMA 1
M11/Chassis & NEMA 12 20-40 230/Protected & NEMA 1/12 218
M11/ NEMA 1 40 480/Compact NEMA 1
Consult Factory
M12/Chassis & NEMA 12 60-75 480/Chassis & NEMA 1/12
M12/NEMA 1 100 575/Protected & NEMA 1
! Distance from inverter to inverter in multiple inverter 40-75 208/Protected & NEMA 1/12
installations 50-100 230/Protected & NEMA 1/12 383
" Protected enclosure with optional cover 100-150 480/Protected & NEMA 1/12
# Minimum allowable space. No space available for fan 200-250 480/Protected & NEMA 1/12
765
change 125-150 575/Protected & NEMA 1
300-400 480/Protected & NEMA 1/12
$ Space for fan change on sides of HV9000 1148
200-250 575/Protected & NEMA 1
Table 5.2-1 Installation Space Dimensions 300-400 575/Protected & NEMA 1 1736
Table 5.2-2 Installation Space Dimensions
Figure 5.2-2a 3-25HP Figure 5.2-2b 30-150HP
Figures 5.2-2a 5.2-2c show power

dissipation as a function of the switching
frequency for 480V variable torque drives in
standard enclosures (Types N, P, S and J).
Figure 5.2-2c 200-400HP
Figure 5.2-2e 30-100HP

Figure 5.2-2d 2-75HP
Figures 5.2-2d and 5.2-2e show power dissipation as a function of the switching frequency for
230V standard enclosure variable torque drives (Types N, P, S and J).
Figure 5.2-2g 7-20HP

Figure 5.2-2f 1-5HP
Figures 5.2-2f 5.2-2h show power

dissipation as a function of the switching
frequency for 480V compact enclosure
variable torque drives (Type C).
Figure 5.2-2h 25-40HP

Curve
HP
3.6kHz 10kHz 16kHz
1 - 7 No Derating No Derating
10 HV9010 HV9010
15
No Derating
20
25 No Derating No Derating HV9025
30 No Derating
40 HV9040
50 HV9050
60 HV9060
75 HV9075 HV9075
100 HV9100
No Derating
125 HV9125
150 HV9150 HV9150
175 No Derating Not Allowed
No Derating Figure 5.2-3a
200 HV9200
250 HV9250 HV9250
300 No Derating HV9300
400 HV9400 HV9400

Table 5.2-3 Constant Output Current
Derating Curves for 480V Ivt
Figure 5.2-3a-3d Constant Output Current

Ivt Derating Curves as a
Function of Ambient
Temperature and
Switching Frequency
Figure 5.2-3b
Figure 5.2-3d
Figure 5.2-3c
5.3 Mounting
The HV9000 should be mounted in a vertical

position on the wall or on the back panel of
an enclosure. Mounting clearances and
cooling requirements are detailed in Figure
5.2-1 and Tables 5.2-1 & 5.2-2. To ensure a
safe installation, the mounting surface
should be relatively flat.
Mounting is accomplished using four screws

or bolts. Figure 5.3-1 and Table 5.3-1 detail
unit dimensions. Figures 5.3-2 and 5.3-3
illustrate 25-400HP units which have special
lifting eyes that must be used.
If further information is needed contact your Figure 5.3-1 Mounting Dimensions

Cutler-Hammer distributor.
Dimensions in Inches
Frame Enclosure Voltage
W1 W2 H1 H2 H3 H4 D1 R1 R2
M3 4.7 3.7 13.5 13.1 12 5.9 0.28 0.14
M4B Compact NEMA 1 208/230/480 5.3 3.7 17 16.5 15.4 8.1 0.28 0.14
M5B 7.3 5.5 23.4 22.8 21.7 8.5 0.35 0.18
M4 4.7 3.7 16.7 16.2 15.4 8.5 0.28 0.14
M5 6.2 5 22.1 21.5 20.3 9.4 0.35 0.18
M6 208/230/480 8.7 7.1 27.6 26.9 25.6 11.4 0.35 0.18
NEMA 1/12
M7 14.7 13.6 41.3 40.6 39.4 13 0.35 0.18
M8 19.5 18 53.1 36.5 50.8 13.9 0.45 0.24
M9 480 27.6 26 57.9 40.2 56.1 15.4 0.45 0.24
M4 4.7 3.7 12.7 12.3 11.4 1.6 8.5 0.28 0.14
208/230/480
M5 6.2 5 17.8 17.1 15.9 1.8 9.4 0.35 0.18
M5 575 6.2 5 19.1 18.5 17.3 1.8 10.4 0.35 0.18
M6 208/230/480 8.7 7.1 22.6 22 20.7 3.9 11.4 0.35 0.18
M6 Chassis Protected 600 8.7 7.1 26.3 25.6 24.3 3.9 11.4 0.35 0.18
M7 208/230/480 9.8 8.7 33.6 32.9 31.5 12.4 0.35 0.18
M8 575 19.5 18 37.4 36.5 35 13.9 0.45 0.24
M9 27.6 26 41.1 40.2 39.4 15.4 0.45 0.24
480/575
M10 38.9 37.3 41.1 40.2 39.4 15.4 0.45 0.24
Table 5.3-1 Dimensions for Open Panel Units

Figure 5.3-2 Lifting 30-150HP Units
NOTE: Insert a lifting rod through the lifting holes when lifting 200-400HP units.
Figure 5.3-3 Lifting 200-400HP Units
Page 23 WIRING HV9000
6 Wiring
General wiring diagrams are shown in If further information is required, contact

Figures 6-1 thru 6-3. The following sections your Cutler-Hammer distributor.
have more detailed instructions about wiring
and cable connections.
Figure 6-1 General Wiring Diagram for Open/Protected Chassis Units

Frame Sizes M4 thru M6
Figure 6-2 General Wiring Diagram for

Open/Protected Chassis Frame Sizes > M7
NEMA 1/12 Units Frame Sizes > M8
Figure 6-3 General Wiring Diagram for

NEMA 1/12 Units Frame Sizes M4 thru M7
Compact NEMA 1 Units
6.1 Power connections

2
Use the appropriate temperature rated If I t motor temperature protection is used as
cables if operating in an ambient higher than overload protection for the HV9000, the
+40C. The cables and fuses must be sized motor cables may be selected accordingly.
in accordance with the current rating of the On larger units, if three or more cables are
HV9000. Installation of the output cable used in parallel, each cable must have its
where one motor is connected with one own overload protection.
cable to the HV9000, consistent with UL, is
explained in section 6.1.4. Installation 6.1.1 Utility cable
should follow any local regulations and
installation conditions. Utility cable classifications for different EU
EMC levels are defined in Table 6.1-1.
The minimum copper cable sizes and the
corresponding fuses are given in Tables 6.1-2 6.1.2 Motor cable
to 6.1-5. The fuses have been selected so
that they will also function as overload Motor cable classifications for different EU
protection for the cables. EMC levels are defined in Table 6.1-1.
6.1.3 Control cable

For maximum protection of the HV9000,
consistent with UL requirements, UL
Control cable classifications for different EU
recognized type RK fuses should be used.
EMC levels are defined in Table 6.1-1. Other
control cable requirements are specified in
section 6.2.
Cable Level N Level I Copper Cable

Utility Cable 1 1 230V HP Ivt Fuse Utility and Motor
Motor Cable 2 2 (Ground)
Control Cable 3 3 1 4.7
2 7 10 16 (16)
Where: 1 = The power cable is suitable for the 3 10
installation, ampacity and voltage. 5 16 20 14 (14)
Shielded cable is not required. 7 22 25 10 (10)
2 = The power cable contains a 10 30 35
8 (8)
concentric protection wire and is 15 43 50
suitable for the ampacity and 20 57 60 6 (6)
voltage. For maximum EMC 25 70 80 4 (6)
protection, use of shielded cable is 30 83 100 2 (6)
required. 40 113 125 0 (4)
3 = The control cable has a compact 50 139 150 00 (2)
low impedance shield. 60 165 200
000 (0)
75 200 200
Table 6.1-1 Cable Types for Different EMC Levels 100 264 300 350 MCM (000)
Table 6.1-2 Utility Cables, Motor Cables and Fuse

Recommendations
According to Ivt Output Current 230V Range
Copper Cable Copper Cable

480V HP Ivt Fuse Utility and Motor 575V HP Ivt Fuse Utility and Motor
(Ground) (Ground)
1 3 3
3 5 10 16 (16) 5
14 15 14 (14)
5 8 7
7 11 15 14 (14) 10
10 15 20 12 (12) 15 19 20 12 (12)
15 21 25 10 (10) 20 23 25 10 (10)
20 27 35 25 26 35
25 32 50 8 (8) 30 35 35 8 (8)
30 40 50 40 42 50
40 52 60 6 (6) 50 52 60
6 (6)
50 65 80 4 (6) 60 62 100
60 77 100 2 (6) 75 85 100
2 (6)
75 96 125 0 (4) 100 100 100
100 125 150 00 (2) 125 122 125 0 (4)
125 160 200 150 145 100 00 (2)
000 (0)
150 180 200 200 222 250 300 MCM (00)
200 260 300 350 MCM (000) 250 287 300 350 MCM (000)
250 320 400 2 [250 MCM (00)]
300 400 500 2 [350 MCM (000)] Table 6.1-4 Utility Cables, Motor Cables and Fuse
400 460 600 2 [550 MCM (250 MCM)] Recommendations
According to Ivt Output Current
Table 6.1-3 Utility Cables, Motor Cables and Fuse 575V Range
Recommendations
According to Ivt Output Current
480V Range
Frame HP Voltage Cable (AWG/MCM)

M3 All 14 14
M4 All 230/480 10 10
M4B All
6 6
M5 All 230/480/575
15-25 230
M5B
25-40 480
20-40 230 2
30-40 480
00
40-60 575
M6
50-75 480
0 Copper
75-100 575
00 Aluminum
50-75 230
M7 350 MCM
100-150 480
100 230 000
2 500 MCM
M8 200-250 480 Aluminum
125-150 575
300-400 480
M9 2 600 MCM 2 500 MCM
200-250 575
M10 300-400 575 4 500 MCM ! 2 500 MCM
! For NEMA 1/12 units, a maximum of 3 parallel connected cables can be used.
Table 6.1-5 Maximum Cable Sizes for The Power Terminals

6.1.4 Installation instructions
All open chassis HV9000 units should always be mounted inside a control
1 cabinet or an enclosure.
If a HV9000 open chassis unit is to be installed outside a control cabinet or an

enclosure, a protective P20 cover should be installed to cover the cable
connections, see figure 6.1.4-3. The protective cover may not be needed if
the unit is mounted inside a control cabinet or an enclosure.
Locate the motor cable away from other cables.

2 Avoid long parallel runs with other cables.
If the motor cable runs in parallel with other cables, the minimum distances
between the motor and control cables given below should be used.
The minimum distances listed below, also apply between the motor cable
and signal cables of other systems.
The maximum motor cable length is 600 ft (180 meters) for drives rated
5HP and above. For ratings 2HP and below, the maximum motor cable
length is 160 ft (50 meters). For 3HP ratings, the maximum motor cable
length is 330 ft (100 meters).
Power cables should cross other cables at a 90 angle.
For drive ratings of 2HP and below, the output dv/dt filter option is required
for motor cable lengths exceeding 33 ft (10 meters).
For drive ratings of 3HP and above, the output dv/dt filter option is required
when motor cable lengths exceed 100 ft (33 meters).
Distance Between Cables Motor Cable Length

in feet and (meters) in feet and (meters)
1 (0.3) 165 (50)
3.3 (1) 600 (180)
Refer to section 6.1.5 for cable insulation check procedures.

3
Connecting cables.
4 Motor and utility cables should be stripped as detailed in Figure 6.1.4-1 and
Table 6.1.4-2.
Open the cover of the HV9000 as shown in Figure 6.1.4-3.
To insert the cables, remove the required grommets from the cable cover of
open chassis units, or from the bottom of NEMA 1/12 units.
Cable installation must be consistent with the instructions in section 6.1.4.1
to maintain the UL listing. Connect the utility, motor and control cables to
the correct terminals as shown in Figures 6.1.4-3 thru 6.1.4-16. If the RFI filter
option is used, refer to the RFI Filter Instruction Manual.
Check that control cables and wires do not make contact with electrical
components inside the unit.
Ensure that the ground cable is connected to the ground terminals of the
HV9000 and motor.
For 200-400HP open chassis units, connect the isolator plates of the
protective cover and terminals as shown in Figure 6.1.4-11.
If a shielded power cable is used, connect the shield to the ground terminals
of the HV9000, motor and supply panel.
Ensure that the control cables and any internal wiring are in place before
reinstalling the cable cover or unit cover.
NOTE: For frame sizes M7-M10, transformer connections within the unit must
5 be changed if the input supply voltage to the drive is other than the
default supply voltage.
Voltage Code (VC) Default Supply Voltage
2 230V
5 480V
6 575V
6.1.4.1 Cable selection & installation for UL listing
For installation and cable connections the Units are suitable for use on a circuit
following must be noted. Use only copper capable of delivering not more than the fault
wire with a temperature rating of at least RMS symmetrical amperes shown in Table
60/75C. 6.1.4.1-1, 480V maximum. Terminal
tightening torques are provided in Table
6.1.4.1-2.
Frame Voltage Maximum RMS Symmetrical Tightening Torque

Frame HP Voltage
Amps on Supply Circuit (in-lbs)
M3 All 35,000 M3 All All 7
M4-M12 All 100,000 M4B All All 7
M5B All All 20
Table 6.1.4.1-1 Maximum Supply Symmetrical M4 All All 7
Fault Current M5 All All 20
M6 20-25 230 35
M6 30-40 230 44
M6 30-40 480 35
M6 50-75 480 44
M6 40-50 575 35
M6 50-100 575 44
M7 All All 44
M8 All All 610 !
M9 All All 610 !
! The isolated standoff of the busbar will not

withstand the listed tightening torque. Use a
wrench to apply counter torque when tightening.
Table 6.1.4.1-2 Tightening Torque

Stripping Lengths
Frame HP Voltage in Inches
L1 L2 L3 L4
M3 All 0.47 2.2 2.2 0.47
M4 All 230/480
0.24 1.4 2.4 0.6
M4B All
M5 All 230/480/575 0.35 1.6 4 0.6
15-25 230
M5B
25-40 480
20-40 230 0.6 1.6 4 0.6
30-40 480
M6 40-60 575
50-75 480
75-100 575 1 1.6 4 0.6
50-100 230
M7
125-150 480 2 1
200-250 480
M8
125-150 575
300-400 480 Contact Factory
M9 200-250 575
Figure 6.1.4-1 Stripping Motor and Utility 350-400 575
Cables
Table 6.1.4-2 Stripping Lengths of Cables
! Loosen screws (2 places).

" Pull cover bottom outwards.
# Push cover upwards.
Figure 6.1.4-3 Opening the Cover of the HV9000

M4, M5 Frame
Figure 6.1.4-3 Cable Assembly for Standard Open Chassis

3-15HP Voltage Code 2
2-10HP Voltage Code 2-8
Show the ground wires show for the motor and utility cables
M4 FRAME
Figure 6.1.4-4 Cable Assembly for Standard NEMA 1 & 12

3HP Voltage Code 2
M5 Frame
Figure 6.1.4-5 Cable Assembly for Standard NEMA 1

M5 Frame
Figure 6.1.4-6 Cable Assembly for Standard NEMA 12

M6 Frame
Figure 6.1.4-7 Cable Assembly for Open Chassis

M6 Frame
Figure 6.1.4-8 Cable Assembly for Standard NEMA 1 &12

M7 Frame

M8, M9, M10 Frames

100HP Voltage Code 2
Cable Assembly for NEMA1 & 12

75HP Voltage Code 2-8
M8, M9, M10 Frame
After Making the Cable Connections Before Switching on the Utility Supply:
1. Insert all 10 terminal isolator plates A between the terminals as shown below.
2. Insert and fasten the 3 protective plastic covers B, C and D over the terminals.
Figure 6.1.4-11 Cable Cover & Terminal Assembly for Open Chassis
Cable Cover & Terminal Assembly for NEMA 1 & 12

75HP Voltage Code 2-8
M5 Frame
Figure 6.1.4-12 Cable Assembly for Open Chassis 3-30HP Voltage Code 6
M6 Frame
Figure 6.1.4-13 Cable Assembly for Open Chassis 40-100HP Voltage Code 6
M3 Frame
Figure 6.1.4-14 Cable Assembly for Compact NEMA 1

M4B Frame

M5B Frame

6.1.5 Cable & motor insulation checks 6.2 Control connections
The functionality of the terminals for the

1. Motor cable insulation checks. HVStandard application is detailed in section
10.2. Basic connections are shown in Figure
Disconnect the motor cable from terminals 10.2-1.
U(T1), V(T2) and W(T3) of the HV9000 unit
and from the motor.
6.2.1 Control cables
Measure the insulation resistance of the
motor cable between each phase conductor, Control wiring should be 20 AWG minimum,
then between each phase conductor and the shielded multicore cable. The maximum wire
protective ground conductor. size that the control terminal block will
accept is 14 AWG.
The insulation resistance must be > 1M
Ohm.
6.2.2 Galvanic isolation barriers
2. Utility cable insulation checks. The control connections are isolated from
the utility potential and the I/O ground is
Disconnect the utility cable from terminals connected to the frame of the HV9000 via a
L1, L2 and L3 of the HV9000 unit and from 1M Ohm resistor and a 4.7F capacitor. The
the utility. control I/O ground can also be connected
directly to the frame by changing the
Measure the insulation resistance of the position of jumper X4 to the ON-position as
utility cable between each phase conductor, shown in Figure 6.2.2-1.
and then between each phase conductor
and the protective ground conductor. The Digital inputs and relay outputs are also
insulation resistance must be > 1M Ohm. isolated from I/O ground.
3. Motor insulation checks.
Disconnect the motor cable from the motor

and open any bridging connections in the
motor conduit box.
Measure the insulation resistance of each

motor winding. The measurement voltage
must be at least equal to the utility voltage,
but must not exceed 1kV. The insulation
resistance must be > 1M Ohm.
Figure 6.2.2-1 Isolation Barriers
6.2.3 Digital input function inversion
The active signal level of the digital input logic The +24V or GND source for the digital
depends on how the common input (CMA, inputs and common terminals (CMA, CMB)
CMB) of the input group is connected. The can be either external or internal (terminals
connection can be either to +24V or to GND. 6 & 12).
Positive logic (+24V active signal). Input is Negative logic (0V active signal). Input is
active when the switch is closed. active when the switch is closed.
Figure 6.2.3-1 Positive/Negative Logic

Page 48 CONTROL PANEL HV9000
7 CONTROL PANEL
7.1 Introduction
The control panel of the HV9000 Series C The eight pushbuttons on the control panel
drive has a Multiline Display with seven are used for controlling the HV9000, setting
indicators for the Run Status parameters and monitoring values.
The panel is detachable and isolated from

and three indicators for the control source the utility line potential.
The display examples in this section show

only the text and numeric lines of the
Multiline Display. The Run Status indicators
The panel also has three text lines for the
are not included in the examples.
menu location, menu/submenu description &
the number or value of the selected item.
Figure 7.1-1 HV9000 Control Panel

7.2 Control panel operation
Data displayed on the control panel is arranged The symbol M1 M10 on the left side of the
in menus and submenus. The menus are used first line of the display stands for one of the
to display and edit measurement & control Main Menus.
signals, set parameters & reference values, and
display A arrow in the lower right corner indicates
faults. that a further submenu can be accessed by
pressing the RIGHT MENU button.
NOTE: For HVStandard operation, a maintained
closed contact or jumper must be
present at DIA3 and DIB6 to Start the A arrow in the lower right corner prompts
HV9000. Refer to Figure 10.2-1 for you to press the ENTER button until the screen
additional details. changes.
If the Operating Menu was the last menu used

(indicated by an O__ in the upper left side of
the first line of the display), P 1.17 Password
must first be accessed as detailed in Figure 7.2-
1.
Figure 7.2-1 Control Panel Operation

7.3 Monitoring Menu M1
The Monitoring menu can be entered when This menu is meant only for signal viewing.
the symbol M1 is visible on the first line of The values cannot be altered using the
the Multiline Display. How to view the Monitoring menu.
monitored values is presented in Figure 7.3-1.
All monitored signals are listed in Table 7.3-1. NOTE: The values available in this menu are
Values are updated once every 0.5 seconds. also directly accessible in the Operating
menu Figure 7.10-1.
Figure 7.3-1 Monitoring Menu

Number Signal Name Unit Description
V1 Motor Speed % Motor Speed in %
V2 Output Frequency Hz Frequency to the Motor
V3 Motor Speed RPM Calculated Motor Speed
V4 Motor Current A Measure Motor Current
V5 Motor Torque % Calculated Actual Torque/Nominal Torque of the Unit
V6 Motor Power % Calculated Actual Power/Nominal Power of the Unit
V7 Motor Voltage V Calculated Motor Voltage
V8 DC-Bus Voltage V Measured DC-Link Voltage
V9 Unit Temperature C Heat Sink Temperature
V10 Op Day Counter DD.dd ! Operating Days (max. 32,500 days)
V11 Service Days DD Service Days Reset by button B1
V12 Op Hours Counter HH.h " Operating Hours Reset by Button B1 (max. 23.9 hours)
V13 MWh Counter MWh Total Megawatt hours
V14 Megawatt Hrs MWh Total Megawatt hours Reset by Button B2
V15 Kilowatt Hrs KWh Total KWh Reset by Button B2
V16 Voltage/Analog Input V Voltage of Terminal +Vin (Terminal 2)
V17 Current/Analog Input mA Current of Terminals +Iin and Iin (Terminals 4 & 5)
V18 Dig Input A Status Digital Input Status Group A See Figure 7.3-2
V19 Dig Input B Status Digital Input Status Group B See Figure 7.3-3
V20 Digital & Relay Outputs Digital & Relay Output Status See Figure 7.3-4
V21 Control Program Displays Control Software Version Number
V22 Drive Option SW Displays Software Version on Option Card
V23 Unit Nominal Power kW Power Size of the Drive
V24 Calc Motor Temp % 100% = Nominal Motor Temp. has been reached
! DD = Full Days Table 7.3-1 Monitored Signals Table " dd = Decimal Part of Day
Figure 7.3-2 Digital Inputs Group A Status
Figure 7.3-3 Digital Inputs Group B Status
Figure 7.3-4 Output Signal Status

7.4 Parameter Group Menu M2
When the symbol M2 is visible on the first Several parameters are locked, i.e.
line of the Multiline Display, the Parameter uneditable, when the drive is running. If you
Group Menu has been reached. Parameter try to change the value of a locked
values are changed as shown in Figure 7.4-1. parameter, the text * locked * will appear on
the display.
Push the RIGHT MENU button to move to the
submenus under Basic Parameter Group You can return to the Main Menu anytime by
G1, or use the UP/DOWN BROWSER button pressing the LEFT MENU button for 2-3
to go to the other Parameter Groups G2 to seconds.
G10.
If a password has been set (P1.18), when
Locate the parameter you want to change by switching from the operating mode to the
using the UP/DOWN BROWSER button. editing mode, you must enter your password
Pressing the RIGHT MENU button again to change parameters.
allows you to enter the Edit Mode.
If you are at the last parameter in a
Once your are in the Edit Mode, the symbol parameter group, you can move directly
of the parameter will start to blink. Set your back to the first parameter in the group by
new value with the UP/DOWN BROWSER pressing the UP BROWSER button.
button, then confirm the change by pressing
the ENTER button again. The blinking will
stop and the new value will be visible.
Figure 7.4-1 Parameter Setting on the Control Panel

7.5 Reference Menu M3
When the symbol M3 is visible on the first Note: The reference value cannot be
line of the Multiline Panel, the Reference changed if a Smoke Purge Signal is
Menu has been reached. present at DIB4 (closed contact at
term. 14), when a PM Setback signal
If the control panel is the active control is present at DIB5 (closed contact at
source, the % of maximum frequency can be term. 15), or when the control panel is
changed by changing the display value with not the active source.
the UP/DOWN BROWSER button.
Figure 7.5-1 Reference Setting from the Control Panel
7.6 Buttons Menu M4
When the symbol M4 is visible on the first

line of the Multiline Panel, the Buttons menu Pressing the ENTER button for 2-3 seconds
has been reached. toggles the counters from On or Off,
resetting the counters.
Sub-menus B1 and B2 serve as virtual
buttons that can reset the drives operating
hours and mwh counters respectively.
Figure 7.6-1 Button Menu Setting

7.7 Active Faults Menu M5
The Active Faults menu is reached when M5 If there are several faults at the same time,
is visible on the first line of the Multiline the list of active faults can be browsed with
Display as shown in Figure 7.7-1. the UP/DOWN BROWSER button.
When a fault brings the HV9000 to a stop, The display can be cleared with the
the fault code F__ and a description of the STOP/RESET button and the read-out will
fault are automatically displayed. return to the same display it had before the
fault trip.
Figure 7.7-1 Active Faults Menu
7.8 Fault History Menu M6
The Fault History Menu can be entered from The most recent fault has the number 1, the
the Main Menu when the symbol M6 is second latest the number 2, etc. If there are
displayed on the first line of the Multiline 9 uncleared faults in memory, the next fault
panel, as shown in Figure 7.8-1. will erase the oldest from memory.
The memory of the drive can store up to 9 Pressing the ENTER button for 2-3 seconds
faults in the order of their appearance. will reset fault history. The symbol F__ will
then change to 0.
Figure 7.8-1 Fault History Menu

7.9 Contrast Menu M7
When the symbol M7 is visible on the first When the symbol C starts to blink, you can
line of the Multiline Display the Contrast change the contrast using the UP/DOWN
Menu has been reached, as shown in Figure BROWSER button. The change takes effect
7.9-1. immediately. Press the LEFT menu button to
return to the M7 Contrast Menu.
Use the RIGHT MENU button to enter the
editing submenu.
Figure 7.9-1 Contrast Setting

7.10 Operating Menu M8
When the symbol M8 is visible on the first Values are updated once every 0.5 seconds.
line of the Multiline Display, the Operating Values can be changed in the operating
Menu has been reached. The symbol in the menu using the UP/DOWN BROWSER button.
lower right hand corner prompts you to To exit the submenu, press the ENTER
press the ENTER button until the Operating button until P 1.17 Password is displayed,
Submenu is entered. How to browse through re-enter your password, then press ENTER
monitored values is presented in Figure 7.10- again.
1. Monitored signals are listed in Table 7.10-1.
Figure 7.10-1 Operating Menu
Number Signal Name Unit Description

O1 Motor Speed % Motor Speed in %
O2 Output Frequency Hz Frequency to the Motor
O3 Motor Speed RPM Calculated Motor Speed
O4 Motor Current A Measure Motor Current
O5 Motor Torque % Calculated Actual Torque/Nominal Torque of the Unit
O6 Motor Power % Calculated Actual Power/Nominal Power of the Unit
O7 Motor Voltage V Calculated Motor Voltage
O8 DC-Bus Voltage V Measured DC-Link Voltage
O9 Temperature C Heat Sink Temperature
O10 Operating Day Counter DD.dd ! Operating Days (max. 32,500 days)
O11 Service Days DD Service Days Reset by button B1
O12 Operate Hours HH.h " Operating Hours Reset by Button B1 (max. 23.9 hours)
O13 MW Hours Counter MWh Total Megawatt hours
O14 Megawatt Hrs MWh Total Megawatt hours Reset by Button B2
O15 Kilowatt Hrs KWh Total KWh Reset by Button B2
O16 Voltage/Analog Input V Voltage of Terminal +Vin (Terminal 2)
O17 Current/Analog Input MA Current of Terminals +Iin and Iin (Terminals 4 & 5)
O18 Digital Input Status Group A See Figure 7.10-2
O19 Digital Input Status Group B See Figure 7.10-3
O20 Digital & Relay Output Status See Figure 7.10-4
O21 Control Program Displays Control Software Version Number
O22 Drive Option SW Displays Software Version on Option Card
O23 Unit Nominal Power kW Power Size of the Drive
O24 Motor Temperature Rise % 100% = Nominal Motor Temp. has been reached
! DD = Full Days Table 7.10-1 Monitored Signals Table " dd = Decimal Part of Day
Figure 7.10-2 Digital Inputs Group A Status
Figure 7.10-3 Digital Inputs Group B Status
Figure 7.10-4 Output Signal Status

7.11 Active Warning Display
When a warning occurs, text with the symbol The display does not have to be cleared in any
A_ _ appears on the display. Warning codes special way. The warning on the display does
are explained in Table 7.11-1. not disable the normal functions of the
pushbuttons.
.
Code Warning Check:

A15 Motor stalled Motor stall protection. Check motor.
A28 The application change has failed. Choose the application again and push the
ENTER button.
A30 Unbalanced current fault Unbalanced line load. Contact your Cutler-Hammer distributor.
A45 HV9000 frequency converter overtemperature Check the cooling air flow and the ambient
warning Temperature >70C. temperature.
Table 7.11-1 Warning Codes

ALARM
Page 61 STARTUP HV9000
8 STARTUP
8.1 Safety Precautions
Before startup, observe the following warnings and safety instructions.
Internal components and circuit boards (except the isolated I/O terminals)
1 are at utility potential when the HV9000 is connected to the line. This voltage
is extremely dangerous and may cause death or severe injury if you come in
contact with it.
When the HV9000 is connected to the utility, the motor connections U (T1), V
2 (T2), W (T3) and DC-link/brake resistor connections & + are live even if the
motor is not running.
Do not make any connections when the HV9000 is connected to the utility
3 line.
Do not open the cover of the HV9000 immediately after disconnecting power
4 to the unit, because components within the HV9000 remain at a dangerous
voltage potential for some time. Wait until at least five minutes after the
cooling fan has stopped and the keypad or cover indicators are dark before
opening the HV9000 cover.
The control I/O terminals are isolated from the utility potential, but relay
5 outputs and other I/Os (if jumper X4 is in the OFF position refer to Figure 6.2.2-
1) may have dangerous external voltages connected even if power is
disconnected from the HV9000.
Before connecting to the utility make sure that the cover of the HV9000 is
6 closed.
8.2 Sequence of operation
1 Read and follow all safety precautions.
2 At installation ensure:
That the HV9000 and motor are connected to ground.
That the utility and motor cables are in accordance with the installation and connection
instructions as detailed in section 6.1.
That the control cables are located as far as possible from the power cables as detailed in
section 6.1.4. That control cable shields are connected to protective ground that wires do not
make contact with any electrical components in the HV9000.
That the common input of digital input groups is connected to +24V or ground of the I/O
terminals or external supply as detailed in section 6.2.3.
That a maintained closed contact or jumper is present at DIA3 and DIB6 to allow the drive to
start. Refer to Figure 10.2-1 for additional details.
Page 62 STARTUP HV9000
3 Check the quality of the cooling air as detailed in sections 4.3 and 5.2.
4 Check that moisture has not condensed inside the HV9000.
5 Check that all start/stop switches connected to the I/O terminals or Network run/stop commands
are in the stop state.
6 Connect the HV9000 to the utility and switch the power on.
7 Ensure that Group 1 parameters match the application by setting the following parameters to
match the motor nameplate:
Parameter 1.11 = the nominal voltage or the motor.
Parameter 1.12 = the nominal frequency of the motor.
Parameter 1.13 = the nominal F.L. speed of the motor.
Parameter 1.14 = the motor nominal F.L. current.
and the incoming power supply:
Parameter 1.15 = the nominal input supply voltage to the drive.
Parameter 1.16 = the type of power supply 1 or 3.
8 Perform either Test A or Test B without the motor connected to the HV9000.
Test A Control from the Control Panel.

Apply input power to the HV9000.
Press the ENTER button for (2) seconds, then press ENTER again to acknowledge password.
Press the START button.
Go to the Monitoring Menu and check that the output frequency follows the reference as
detailed in section 7.3.
Press the STOP/RESET button.
Test B Control from the I/O Terminals.

Apply input supply power to the HV9000.
Press the ENTER button for (2) seconds, then press ENTER again to acknowledge password.
Change control from the keypad to the I/O terminals.
Change the frequency reference.
Check from the monitoring menu at the control panel that the output frequency follows the
frequency reference.
Stop the HV9000 by either opening the run enable contact at DIA3 or the interlock contact at
DIB6.
9 Disconnect all power to the HV9000. Wait until the cooling fan on the unit stops and the
indicators on the panel are not lit. If no keypad is present, check the indicators in the
cover. Wait at least 5 more minutes for the DC bus to discharge. Connect the motor
to the HV9000 and check for correct motor rotation. If possible, perform a startup test
with the motor connected to the HV9000 but not connected to the process. If the HV9000
must be tested with the motor connected to the process, perform initial testing under no-load or light
load conditions.
Page 63 FAULT TRACING HV9000
9 Fault Tracing
When a fault trip occurs, the fault indicator is The faults are sorted in fault history where
illuminated and the fault code and its they can be viewed as detailed in section 7.8.
description are displayed. The fault can be The fault codes are explained in Table 9-1.
cleared with the reset button or via an I/O
terminal.
Fault Fault Possible Cause Check:

Codes
F1 Overcurrent HV9000 frequency converter has Check loading.
measured too high a current (> 4 Check motor size.
In) in the motor output: Check cables.
Sudden heavy load increase.
Short circuit in the motor cables.
Unsuitable motor.
F2 Overvoltage The voltage of the internal DC link of Adjust the deceleration time.
the HV9000 frequency converter has Enable overvoltage supervision.
exceeded nominal voltage by 35%:
Deceleration time is too fast.
High overvoltage spikes at utility.
F3 Ground Fault Current measurement detected that Check the motor cables.
the sum of the motor phase current is
not zero:
Insulation failure in the motor or the
cables.
F4 Inverter Fault HV9000 frequency converter has Reset the fault and restart the drive. If the fault
detected faulty operation in the gate occurs again contact your Cutler-Hammer
drivers of the IGBT bridge: distributor.
Interference fault.
Component failure.
F5 Charge Switch DC bus charging contact/relay is Reset the fault and restart the drive. If the fault
open while Start command is active: occurs again contact your Cutler-Hammer
Interference fault. distributor.
Component failure.
F9 Undervoltage DC bus voltage has gone below 65% In case of temporary supply voltage break, reset
of nominal voltage: the fault and restart the drive.
Most common reason is failure of Check the utility input.
the utility supply. If the utility supply is correct an internal failure
Internal failure of the HV9000 has occurred.
frequency converter can also cause Contact a Cutler-Hammer distributor.
an undervoltage trip.
F10 Input Line Input line phase is missing. Check the utility connection.
Supervision Parameter 1.16 is set for the Check parameter 1.16.
incorrect power type.
F11 Output Phase Current measurement has detected Check motor cables.
Supervision that there is no current in one of the
motor phases.
Table 9-1 Fault Codes

Page 64 FAULT TRACING HV9000
Fault Fault Possible Cause Check:

Codes
F13 HV9000 Temperature of heat sink below Check for excessively low cooling air temperature
Undertemperature 10C.
F14 HV9000 Check the cooling air flow.
Temperature of heat sink over 75C.
Overtemperature Check that the heat sink is not dirty.
For compact NEMA 1 over 80C. Check ambient temperature.
Check that the switching frequency is not too
high when compared to ambient temperature
and motor load.
F15 Motor Stalled The motor stall protection has Check for free rotation of the motor and load.
tripped.
F16 Motor The HV9000 motor temperature Decrease motor load.
Overtemperature model has detected motor over Check the temperature model parameters if the
heating: motor was not overheated.
Motor is overloaded.
F17 Motor Underload The motor underload protection has Check the motor, drive train, load, etc.
tripped.
F18 Analog Input Component failure on control board. Contact your Cutler-Hammer distributor.
Hardware Fault
F20 10V Voltage +10V reference shorted on control Check the cabling from +10V reference voltage.
Reference board.
F21 24V Supply +24V supply shorted on control Check the cabling from +24V reference voltage.
board.
F22 EEPROM Parameter restoring error: On resetting this fault the drive will automatically
F23 Checksum Fault Interference fault. load the parameter default settings. Check all
Component failure. parameter settings after reset.
If the fault occurs again contact your Cutler-
Hammer distributor.
F25 Microprocessor Interference fault. Reset the fault and restart. If the fault occurs
Watchdog Component failure. again contact your Cutler-Hammer distributor.
F26 Panel The connection between the control Check the panel cable, reset the panel
Communication panel and the HV9000 drive is not
Error working.
F55 Protocol Not Application software is not Upgrade the software or obtain different
Supported compatible with the installed communication board.
(FLN(P1) only) communication board.
F56 Paraset not OK Application parameters do not match Check that the correct application is loaded with
(FLN only) option board parameters the correct option board
F57 Communication Communication with network has Troubleshoot network connections and
Loss (FLN only) been lost. communication.
F59 No/Wrong Option Option board ID number is invalid or Check that correct option board is installed
(N2 only) missing
Table 9-1 Fault Codes

Page 65 STANDARD APPLICATION HV9000
10 Standard Application
10.1 General
The HVStandard application provides a high available are programmable with the various
degree of flexibility is the use and setup of parameters detailed in section 10.4.
your HV9000.
Motor thermal protection is detailed in section
The features and operating characteristics 10.5.
10.2 Control Connections
Figure 10.2-1 Control I/O Signals

10.3 Control I/O Signal Logic
Figure 10.3-1 Control Signal Logic

Drive Stop
10.4 Parameter Menus
Parameter Group 1: Basic Parameters

1.1 Minimum Speed Default: 20.0
Minimum Speed Range: 0.0 P1.2
Units: Percent
Defines the minimum output speed limit setting
1.2 Maximum Speed Default: 100.0

Maximum Speed Range: P1.1 200
Units: Percent
Defines the maximum output speed limit setting. 100% corresponds to the motor nominal speed P1.13
1.3 Acceleration Time Default: 60.0

Accel Time Range: 0.1 3000.0
Units: Seconds
Time required for output frequency to change from the minimum frequency to the maximum frequency
set by parameters P1.1 and P1.2.
1.4 Deceleration Time Default: 60.0

Decel Time Range: 0.1 3000.0
Units: Seconds
Time required for output frequency to change from the maximum frequency to the minimum frequency
set by parameters P1.2 and P1.1.
1.5 Smoke Purge Speed Default: 60.0

Smokepurge Range: P1.1 P1.2
speed Units: Percent
Defines the speed reference only if DIB4 is closed.
1.6 PM Setback Speed Default: 20.0

PM Setback Speed Range: P1.1 P1.2
Units: Percent
Defines the speed reference only if DIB5 is closed and the HV9000 is already running
1.7 Smoke Purge Priority Level Default: 0 = Low

Smoke P Priority Range: 0 1
0 = Low
1 = High
When set to low, the following signals will prevent a Run command from being executed or will Stop
the HV9000 if it is already running.
Stop from the HV9000 Control Panel or from an HOA switch DIA3 is open.
DIB6 External Interlock active DIB6 is open.
The drive will restart automatically if the smoke purge command stays active (DIB4 is closed) and all
interlocks are cleared. The HV9000 will display the interlock status messages in the following priority.
1 = External Interlock = DIA6 is open.
2 = Run Enable/Off = DIA3 is open.
3 = Smoke Purge = DIB4 is closed.
4 = PM Setback = DIB5 is closed.
When set to high, all interlocks are overridden and the HV9000 will start, then accelerate to
Smokepurge Speed. The HV9000 will display the interlock status messages in the following priority.
1 = Smoke Purge = DIB4 is closed.
2 = External Interlock = DIB6 is open.
3 = Run Enable/Off = DIA3 is open.
4 = PM Setback = DIB5 is closed.
NOTE: When the smoke purge command is On, all software generated faults are continuously
cleared.
Figure 10.4.1-1 Smoke P Priority Interaction

Parameter Group 1: Basic Parameters (continued)

1.8 Current Limit Default: 100
Current Limit Range: 0 150
Units: Percent
This determines the maximum current allowed as a percentage of the HV9000 nameplate current
rating
1.9 V/Hz Ratio Selection Default: 0 = Linear

V/Hz Ratio Sel. Range: 0 1
0 = Linear
1 = Squared
This determines if the voltage varies directly with frequency or follows a squared relationship. With a
squared relationship the motor runs under-excited below nominal frequency allowing less torque, but
with reduced electromechanical noise. The squared relationship is typically used for applications
where the torque requirements vary as the square of speed, e.g. centrifugal fans and pumps.
Figure 10.4.1-2 Linear and Squared V/Hz Curves
1.10 V/Hz Optimization Default: 0 = None

V/Hz Optim. Range: 0 1
0 = None
1 = Auto torque boost
This determines if the V/Hz ratio is increased as the frequency is lowered to counteract
motor IR drop to increase torque for applications with high starting or friction
requirements, e.g. conveyors. At low speed and higher torque loads the motor may
overheat. Attention must be paid to suitable motor cooling.
1.11 Motor Voltage Default: 460

Motor Voltage Range: 208 575
Units: Volts
This corresponds to the motor nominal nameplate voltage
1.12 Motor Nominal Frequency Default: 60

Motor Nom Freq Range: 30 500
Units: Hertz
This corresponds to the motor nominal nameplate frequency
1.13 Motor Nominal Speed Default: 1705

Motor Nom Speed Range: 300 30000 This is way too low. Should be
Units: RPM 1750 to 1760.
This corresponds to the motor nominal nameplate speed

1.14 Motor Nominal Current Default: 1.0 x InHV9
Motor Nom Currnt Range: 0.1 1.5 x InHV9
Units: Amperes
This corresponds to the motor nominal full load nameplate current and is used to calculate motor
thermal protection. This parameter cannot be changed when the HV9000 is running.
1.15 Supply Voltage Default: 16 = 480

Supply Voltage Range: 11 17
Units: Volts
11 = 380
12 = 400
13 = 415
14 = 440
15 = 460
16 = 480
17 = 500
This is catalog number dependant and sets the utility line voltage to which the HV9000 is connected.
It cannot be changed when the HV9000 is running.
1.16 Supply Type Default: 0 = 3-Phase

Supply Type Range: 0 1
0 = 3-Phase
1 = Single phase
Sets the input line supervision for units which can be operated from both 1 and 3 power. If the
incorrect supply type is entered, fault F10, Input Line Supervision, will be displayed. This cannot be
changed with the HV9000 running.
1.17 Password Default: 0

Password Range: 0 32000
When switching from the Operating Mode to parameter editing, the password screen will be displayed
to prompt you to enter your password
1.18 Set Password Default: 0

Set Password Range: 0 32000
The value entered here becomes your password. Once set, it cannot be changed without entering the
old password first.

1.19 HOA Control Default: 0 = Keypad
HOA Control Range: 0 2
0 = Keypad
1 = Terminal
2 = Network
This parameter selects the control location from which the Hand/Off/Auto mode selection will be made.
Keypad = Control is from the HV9000 Control Panel Keypad. A maintained closed contact or jumper
must be present at DIA3 and DIB6 to Start the drive.
DIA3 Closed Contact = Run Enabled,
Open Contact = Run Disabled.
DIB6 Closed Contact = Ext. Interlock Off,
Open Contact = Ext. Interlock On (Coast to Stop).
Terminal = Control is from terminals DIA2 and DIA3.

DIA2 Closed Contact = Hand,
Open Contact = Auto.
DIA3 Closed Contact = On, Open Contact = Off.
Network = Control is from a network. This selection is only available when a communication or
network board is installed in the drive.
When the keypad is used to change between Hand, Off and Auto modes, there is a 2 second delay
before the change becomes active.
When the control terminals or the network is used to change between Hand, Off, and Auto modes,
there is no delay.
Parameter 1.19 cannot be changed while the HV9000 is running.
NOTE: Inputs DIA2 and DIA3 should not be used independently, as toggling DIA2 without opening
DIA3 may not stop the HV9000 when expected
Hand Off Auto

DIA2 X O O
DIA3 X O X
1.20 Reference Source Hand Default: 0 = Keypad

Ref.source hand Range: 0 3
0 = Keypad UP/DOWN buttons
1 = Current terminals 4 and 5
2 = Voltage terminals 1 and 3
3 = Network
This sets the speed reference source for Hand mode operation and cannot be changed while the
HV9000 is running.
1.21 Start Source Hand Default: 0 = Keypad

Start src hand Range: 0 4
0 = Keypad
1 = BAS Start DIA1
2 = I/O (3-wire) start with DIA1, stop with DIA3
3= Self Start starts when Hand is selected
4 = Network
This parameter cannot be changed while the drive is running. The drive may start
automatically when the run enable (DIA3) and external interlock (DIA6) are cleared, and
start source is set to BAS, self-start, or network start. Other start sources require a new
start command after the external interlock or run enable is opened.

1.22 Reference Source Auto Default: 2 = Voltage
Ref.source auto Range: 0 7
0 = Keypad
1 = Current
2 = Voltage
3 = Network
4 = PI Network set point
5 = PI Panel set point
6 = Motor potentiometer
7 = Motor potentiometer Res
This parameter sets the speed reference for Auto mode operation and cannot be changed while the
HV9000 is running
1.23 Start Source Auto Default: 0 = Keypad

Start src auto Range: 0 4
0 = Keypad START/STOP buttons
1 = BAS Start DIA1
2 = I/O (3-wire) start with DIA1, stop with DIA3
3= Self Start starts when Auto is selected
4 = Network
This parameter sets the start source for Auto mode operation
Figure 10.4.1-3 Speed Reference Selection

Parameter Group 2: Input Signals

2.1 DIB4 Function Default: 7 = Smoke Purge
DIB4 Function Range: 0 11
0 = Not used
1 = External fault closed
2 = External fault open
3 = Accel/Decel time set
4 = Jog speed selection
5 = Fault reset
6 = Accel/Decel prohibit
7 = Smoke purge
8 = PM setback
9 = I/O control
10 = External interlock
11 = Multi Step 1
This parameter sets the function for digital input DIB4.
2.2 DIB5 Function Default: 8 = PM Setback

0 = Not used
5 = Fault reset
7 = Smoke purge
8 = PM setback
9 = I/O control
11 = Multi Step 2
12 = Reverse
13 = Motor potentiometer UP
2.3 DIB6 Function Default: 10 = External Interlock

0 = Not used
5 = Fault reset
7 = Smoke purge
8 = PM setback
9 = I/O control
11 = Multi Step 3
12 = Motor potentiometer DOWN
2.4 Jog Speed Reference Default: 5.0

Jog Speed Ref Range: 0.0 (P1.2 x P1.12) / P1.13
Units: Hertz
This parameter sets the speed reference for jogging.
Parameter Group 2: Input Signals (continued)

2.5 Analog input Vin Signal range Default: 0 = 0-10V
Vin Signal Range Range: 0 1
0 = 0-10V
1 = Custom range
This determines the signal range for analog input terminals 2 3. The custom range is set by P2.6
and P2.7.
2.6 Vin Custom Minimum Default: 0.00

Vin Custom Min Range: 0.00 P2.7
Units: Percent
Defines the minimum value for Vin as a percentage of 10V.
2.7 Vin Custom Maximum Default: 100.00

Vin Custom Max Range: P2.6 100.0
Units: Percent
Defines the maximum value for Vin as a percentage of 10V.
2.8 Vin Signal Inverted Default: 0 = No inversion

Vin Invert Range: 0 1
0 = No inversion
1 = Inverted
Setting this parameter to 1 causes the maximum set output to occur with the minimum reference input
and the minimum set output to occur with the maximum reference input.
Figure 10.4.2-1 No Signal Inversion Figure 10.4.2-2 Signal Inverted

Defines the maximum value for Vin as a percentage of 10V.

2.9 Vin Filter Time Default: 0.10
Vin Filter Time Range: 0.00 10.00
Units: Seconds
When this parameter, is given a value greater than 0, it activates the function that filters out
disturbances from the Vin signal. A long filtering time makes the signal change slower.
Figure 10.4.2-3 Signal Filtering
2.10 Analog Input Iin Signal Range Default: 0 = 0-20 mA

Iin Signal Range Range: 0 3
0 = 0-20mA
1 = 4-20mA
2 = Custom range
This determines the signal range for analog input terminals 4 5. The custom range is set by P2.11
and P2.12.
2.11 Iin Custom Minimum Default: 0.00

Iin Custom Min Range: 0.00 P2.12
Units: Percent
Defines the minimum value for Iin as a percentage of 20mA.
2.12 Iin Custom Minimum Default: 100.00

Iin Custom Max Range: P2.11 100.0
Units: Percent
Defines the maximum value for Iin as a percentage of 20mA.
2.13 Iin Signal Inverted Default: 0 = No inversion

Iin Invert Range: 0 1
0 = No inversion
1 = Inverted
Setting this parameter to 1, causes the maximum set output to occur with the minimum reference
input and the minimum set output to occur with the maximum reference input.
NAME RANGE AND DESCRIPTION DEFAULT SETTING


2.14 Iin Filter Time Default: 0.10
Iin Filter Time Range: 0.00 10.00
Units: Seconds
When this parameter, is given a value greater than 0, it activates the function that filters out
disturbances from the Iin signal. A long filtering time makes the signal change slower.
2.15 Motor Potentiometer Ramp Time Default: 2.0

Mot pot Ramp Tim Range: 0.1 2000.0
Units: Seconds
Defines the rate of change of the reference from the motor potentiometer.
Parameter Group 3: Output Signals

P3.1 Iout Content Default: 1 = Motor frequency
Iout Content Range: 0 7
0 = Not used
1 = Motor frequency. (0 fmax)
2 = Motor speed (0 Motor nominal speed)
3 = Motor current (0 InMotor)
4 = Motor torque (0 TnMotor)
5 = Motor power (0 PnMotor)
6 = Motor voltage (0 VnMotor)
7 = DC-Bus voltage (0 1000V)
This parameter selects the desired function for the analog output signal.
P3.2 Iout Filter Time Default: 1.00

Iout Filter Time Range: 0.00 10.00
Units: Seconds
When this parameter is given a value greater than 0, it activates the function that filters out
disturbances from the analog output signal. A long filtering time makes the output signal change
slower. If you set a value of 0, no filtering takes place. See Figure 7-11.
P3.3 Iout Invert Default: 0 (No inversion)

Iout Invert Range: 0 1
0. Not inverted
1. Inverted
Setting this parameter to 1, inverts the analog output signal so that the maximum output occurs at the
minimum value of the parameter selected in P2.3.1 and the minimum output occurs at the maximum
value of the parameter selected in P2.3.1. See Figure 7-12.
P3.4 Iout Minimum Default: 0

Iout Minimum Range: 0 1
0. 0 mA minimum
1. 4 mA minimum
Sets the signal minimum to either 0 mA or 4 mA.
Parameter Group 3: Output Signals (continued)

P3.5 Iout Scale Default: 100
Iout Scale Range: 10 1000
Units: Percent
Signal Max. value of signal

Motor frequency 2 x P1.12
Motor speed 2 x P1.13
Motor current 2 x P1.14
Motor voltage P1.11
DC-Bus voltage 1000 V
Figure 10.4.3-1 Iout Scale

Scaling factor for the analog output signal.
P3.6 Digital Output DO1 Content Default: 1 = Ready

DO1 Content Range: 1 15
1 = Ready
2 = Run
3 = Fault
4 = Fault invert
5 = Auto
6 = Hand
7 = Off
8 = Loss of follower
9 = Overheat warning
10 = Smoke purge
11 = PM setback
13 = Speed supervision
14 = I/O control
15 = At speed
DO1 sinks current when the selected function occurs.
P3.7 Relay Output RO1 Content Default: 2 = Run

RO1 Content Range: 1 15
Same as P3.6, except 9 = Warning active.
Relay RO1 activates when the selected function occurs.
P3.8 Relay Output RO2 Content Default: 3 = Fault

RO2 Content Range: 1 15
Same as P3.6, except 9 = Jog speed selected
Relay RO2 activates when the selected function occurs.
Parameter Group 4: Drive Control

4.1 Acceleration Time 2 Default: 10.0
Accel Time 2 Range: 0.1 3000.0
Units: Seconds
Time required for the motor speed to change from minimum to maximum as set by parameters P1.1
and P1.2.
4.2 Deceleration Time 2 Default: 10.0

Decel Time 2 Range: 0.1 3000.0
Units: Seconds
Time required for the motor speed to change from maximum to minimum as set by parameters P1.2
and P1.1.
4.3 Stop Function Default: 1 = Ramping

Stop Function Range: 0 1
0 = Coasting:
The motor coasts to a halt without any control from the HV9000
after the Stop command.
1. Ramping:
After the Stop command, the speed of the motor is reduced
according to the set deceleration parameters. If the regenerated
energy is high, it may be necessary to use a braking chopper and
resistor for faster deceleration.
This parameter sets the stop mode for the HV9000.
4.4 Multi Step 1 Speed Default: 5.0

Multi Step 1 Range: (P1.1 x P1.12) / P1.13 (P1.2 x P1.12) / P1.13
Units: Hertz
Multi step speed 1. See Table 10.4.4-1

Units: Hertz

Units: Hertz

Units: Hertz

Units: Hertz

Units: Hertz
Parameter Group 4: Drive Control (continued)

Units: Hertz
Speed Multi Step Speed Multi Step Speed Multi Step Speed
Refere Select 1 Select 2 Select 3
nce DIB4 11 DIB5 - 11 DIB6 - 11
P4.4 1 0 0
P4.5 0 1 0
P4.6 1 1 0
P4.7 0 0 1
P4.8 1 0 1
P4.9 0 1 1
P4.10 1 1 1
Table 10.4.4-1 Multi Step Speed Selection

Parameter Group 5: Prohibit Frequencies

5.1 Skip Speed 1 Low Default: 0.0
Skip Speed1 Low Range: P1.1 P5.2
Units: Percent
In some systems it may be necessary to avoid certain speeds because of mechanical resonances.
Using P5.1 to P5.6 it is possible to set limits for three "skip speed" regions. See Figure 10.4.5-1.
5.2 Skip Speed 1 High Default: 0.0

Skip Speed1 High Range: P5.1 P1.2
Units: Percent
0.0 = No prohibit speed range 1

Units: Percent

Units: Percent

Units: Percent

Units: Percent
Figure 10.4.5-1 Skip Speeds Selection Example

Parameter Group 6: Motor Control

6.1 Switching Frequency Default: 3.6
Switching Freq Range: 1.0 16.0 Model dependant
Units: kilohertz
Motor noise can be minimized using a high switching frequency. Increasing the switching frequency
reduces the power capacity of the HV9000. The range of this parameter and the default value
depends on the size of the HV9000. See Figures 5.2-2 and 5.2-3 and Table 5.2-3 for detailed
information.
6.2 V/Hz Ratio Selection Default: 0

V/Hz Ratio Sel. Range: 0 1
0 = Linear: The voltage to the motor changes linearly with
frequency from 0 Hz to the motor nominal nameplate frequency
where nominal voltage is supplied. Linear V/Hz should be used in
constant torque applications. This default setting should be used
if there is no special need for another setting.
1 = Squared: The voltage of the motor changes following a
squared curve from 0 Hz to the motor nominal nameplate
frequency where nominal voltage is supplied. The motor runs
under magnetized below nominal frequency producing less torque
and electromechanical noise. A squared V/Hz ratio is used in
applications where the torque demand of the load is proportional to
the square of the speed, e.g. in centrifugal fans and pumps.
See Figure 10.4.6-1.
This parameter determines the method for the voltage/frequency ratio control of the HV 9000 output.
6.3 V/Hz Optimization Default: 0 = None

V/Hz Optim. Range: 0 1
0 = None
1 = Automatic torque boost
This parameter determines if automatic torque boost is used. With automatic torque boost the voltage
to the motor changes automatically which allows the motor produce sufficient torque to start and run at
low frequencies. The voltage increase depends on the motor type and power. Automatic torque boost
can be used in applications where the starting torque required due to high starting friction is large, e.g.
in conveyors.
NOTE: In high torque low speed applications - it is likely that the motor will overheat. If the motor has
to run a prolonged time under these conditions, special attention must be paid to cooling the motor.
Use external cooling for the motor if the temperature tends to rise too high.
Figure 10.4.6-1 Linear and Squared V/Hz Curves

Parameter Group 7: PID Control

7.1 PID Controller Gain Default: 100.0
PI-Control Gain Range: 0.0 1000.0
Units: Percent
This parameter defines the gain of the PID controller. If the value of the parameter is set to 100%, a
change of 10% in the error value causes the controller output to change by 10%. If the parameter
value is set to 0, the PID controller operates as an ID-controller. See examples 1, 2, and 3 below.
7.2 PID Controller Integral Time Default: 10.00

PI-Contr I Time Range: 0.00 320.00
Units: Seconds
This parameter defines the integration time of the PID controller. If this parameter is set to 1.00
second, a change of 10% in the error value causes the controller output to change by 10.00%/second.
If the parameter value is set to 0.00 seconds, the PID controller will operate as a PD controller. See
examples 1, 2, and 3 below.
7.3 PID Controller Derivative Gain Default: 0.0

Derivative Gain Range: 0.00 10.00
Units: Percent
This parameter defines the derivative gain of the PID controller relating to the response to the change
in the error value per second. If the parameter value is set to 0, the PID controller operates as a PI-
controller. See examples 1, 2, and 3 below.
7.4 PID Reference Acceleration Time Default: 3.0

PID Ref Acc Time Range: 0.0 100.0
Units: Seconds
This parameter sets the time that the PID reference rises from 0% to 100%.
7.5 PID Reference Deceleration Time Default: 3.0

PID Ref Dec Time Range: 0.0 100.0
Units: Seconds
This parameter sets the time that the PID reference falls from 100% to 0%.
7.6 PID Low Limit Default: 0.00

PID Low Limit Range: - fmax P7.7
Units: Hertz
This parameter sets the minimum limit for the PID controller output. The limit setting is
- fmax < P7.6< P7.7 < fmax, where fmax = (P1.2 x P1.12) / P1.13. These limits are of importance for
example when you define the gains, and I-time for the PID controller.
7.7 PID High Limit Default: 60.00

PID High Limit Range: P7.6 fmax
Units: Hertz
This parameter sets the minimum limit for the PID controller output. The limit setting is
- fmax < P7.6< P7.7 < fmax, where fmax = (P1.2 x P1.12) / P1.13. These limits are of importance for
example when you define the gains, and I-time for the PID controller.
7.8 Actual Value Select Default: 2 = Current

Act Value Select Range: 1 3
1 = Voltage
2 = Current
3 = Network
This parameter selects the source for the actual value 1 signal.
Parameter Group 7: PID Control (continued)

7.9 Actual Value 1 Minimum Scale Default: 0.00 = No minimum
Act 1 Min Scale Range: - 320.00 320.00 scaling
Units: Percent
This parameter defines the minimum scaling point for actual value 1. See Figure 10.4-7-1
7.10 Actual Value 1 Maximum Scale Default: 100.00 = No maximum

Act 1 Max Scale Range: - 320.00 320.00 scaling
Units: Percent
This parameter defines the maximum scaling point for actual value 1. See Figure 10.4-7-1
Figure 10.4.6-1 Example of Actual Value 1 Signal Scaling
7.11 PID Error Value Inversion Default: 1 = Disabled, no

PID Error Invert Range: 0 1 inversion
0 = Disabled, not inverted
1 = Enabled, inverted
This parameter inverts the error value of the PID controller.
7.12 PID Control Default: 0.0

PID Control Range: 0 1
0 = Disabled
1 = Enabled
This parameter enables the PID controller.
Parameter Group 8: Protections

8.1 External Fault Default: 2 = Fault, stop as set
External Fault Range: 0 3 by P4.3
0=No action
1=Warning
2=Fault, stop as set by P4.3
3=Fault, coasting stop
This sets the response to an external fault signal programmed into digital input DIB4, DIB5, or DIB6.
8.2 Loss of Reference Fault Default: 1 = Warning

Reference Fault Range: 0 3
0 = No action
1 = Warning
2 = Fault, stop as set by P4.3
3 = Fault, coasting stop
This sets the response to a loss of reference fault.
8.3 Switching Frequency Set Default: 3.6 (Model dependant)

Switching Freq Range: 1.0 16.0 (Model dependant)
Units: kilohertz
Motor noise can be minimized using a high switching frequency. Increasing the switching frequency
reduces the power capacity of the HV9000. The setting of this parameter depends on the size of the
HV9000 and the motor load. See Figures 5.2-2 and 5.2-3, and Table 5.2-3.
8.4 Follower Loss Speed Default: 0.0

Foll. Loss Speed Range: 0.0 100.0
Units: Percent
This parameter sets the level being supervised for loss of the speed follower signal. Below this speed,
operation of digital output DO1 or relay output RO1 or RO2 will occur, dependant upon the settings of
P3.6, P3.7, or P3.8.
8.5 Frequency Supervision Limit 1 Default: 2 = High limit

Freq Supv Lim 1 Range:0 2
0 = Not used
1 = Low limit
2 = High limit
If this parameter is set for 1 or 2 and the speed goes under/over the set limit (P8.6) this function
causes operation of digital output DO1 or relay output RO1 or RO2, dependant upon the settings of
P3.6, P3.7, or P3.8.
8.6 Speed Supervision Limit Default: 0.0

Speed spv Lim. Range: 0.0 200.0
Units: Percent
This parameter sets the speed level being supervised by P8.5
Parameter Group 9: Auto Restart

9.1 Number of Auto Restart Tries Default: 0
Number of Tries ! Range: 0 10
Defines how many times the HV9000 will try to automatically restart during the trial time set in P9.2. If
the HV9000 restarts within the trial time, the count is cleared after the trial time has elapsed. If the
HV9000 does not restart within the trial time, the count is reset after the HV9000 is restarted.
9.2 Trial Time Default: 30

Trial Time ! Range: 1 6000
Units: Seconds
The time interval over which the number of restart tries set by P9.1 will take place. The time begins at
the first auto restart.
9.3 Switching Frequency Set Default: 0 = Ramping

Start Function ! Range: 0 1
0 = Ramping
1 = Flying start
Defines the type of auto restart ramp start or flying start.
9.4 Power-up Restart Default: 0 = Disabled

Power-up restart Range: 0 1
0 = Disabled
1 = Enabled
If P9.4 is enabled, DIA1 is set to BAS or Network Start, and power is removed and restored, on power-
up the HV9000 will return to the state that was active when the input power was disconnected. If a
start command was active, the HV9000 will restart.
! Only the following faults will be cleared by the Auto Restart Function.
F1 Overcurrent
F2 Overvoltage
F9 Undervoltage
F13 HV9000 Undertemperature
F14 HV9000 Overtemperature
Parameter Group 10: Communications

10.1 Communication Network Select Default: 0 = HV Basic2
Comms Select Range: 0 1
0 = HV Basic2
1 = FLN Siemens
Specifies the communication network in use.
10.2 Network Address Default: 99

Network Address Range:
HV Basic 2 = ???? ????
FLN = 0 99
Used for network address assignment when the HV9000 is networked.
For FLN information see publication number TD.08H.31.T.E. The default network address for a FLN
Network is 99.
For HV Basic2 information, see publication number TD.???.??.T.E. The default network address for a
HV Basic2 Network is ??.
10.3 Communication TImeout Default: 0

Comms Timeout! Range: 0 320
Units: Seconds
This parameter specifies the maximum time lapse between successive network communications
before a fault will be generated for FLN (P1) network communications only.
0 = Disables the communication timeout - if communication is lost, no fault will be generated. The
HV9000 will continue to operate based on the last received command.
1-320 = If communication is lost, a communication loss fault (F57) is generated, and the HV9000 will
stop.
! This parameter applies to FLN (P1) Network Communications only.

Page 87 MOTOR PROTECTION HV9000
10.5 Motor protection functions in

HVStandard operation
Motor thermal protection protects the motor This is especially true at low frequency, as the
from overheating. In HVStandard operation, cooling and thermal capacity of the motor are
motor thermal protection uses a constant reduced. The motor thermal protection
setting and will always cause a fault trip if the provided by the HV9000 is based on a
motor is overheated. calculated model which uses the output
current of the HV9000 to determine the load
Your HV9000 is capable of supplying higher on the motor.
than normal current to the motor. If the load
requires this high current there is risk that the The thermal current IT shown in Figure
motor will be thermally overloaded. 10.5.1-1 shows the load current above which
the motor is overloaded. If the motor current is
above this curve, the motors temperature is
increasing.
Figure 10.5.1-1 Motor Thermal Current IT Curve

Company Information
Eaton Electrical Inc. is a global leader in electrical control, power distribution, and
industrial automation products and services. Through advanced product development,
world-class manufacturing methods, and global engineering services and support,
Eaton Electrical provides customer-driven solutions under brand names such as
Cutler-Hammer, Durant, Heinemann, Holec and MEM, which globally serve the
changing needs of the industrial, utility, light commercial, residential, and OEM markets.
For more information, visit www.eatonelectrical.com.
Eaton Corporation is a global diversified industrial manufacturer with 2002 sales of $7.2
billion that is a leader in fluid power systems; electrical power quality, distribution and
control; automotive engine air management and fuel economy; and intelligent drivetrain
systems for fuel economy and safety in trucks. Eaton has 51,000 employees and sells
products in more than 50 countries. For more information, visit www.eaton.com.
Eaton Electrical
1000 Cherrington Parkway
Moon Township, PA 15108-4312
USA
tel: 1-800-525-2000
www.eatonelectrical.com
2004 Eaton Corporation

All Rights Reserved
Printed in USA
Publication MN04008001E/CPG
April 2004

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HV9000 AF Drives Series C Manual

MN04008001E For more information visit: www.eatonelectrical.com

QUICK START GUIDE

1 SAFETY ...........................................................2 6.1.3 Control cable ........................................ 26

ONLY A QUALIFIED ELECTRICIAN CAN

Any upstream disconnect/protection device is to be used as noted in

Only spare parts obtained from a Cutler-Hammer authorized distributor

1.2 Safety instructions

1.3 Grounding & ground fault protection

HV9000 ground fault protection protects only

Due to high HV9000 leakage current, fault

1.4 Running the motor initial operation

2.1 CE label 2.2.2 Technical criteria

2.2 EMC directive

3.1 HV9000 nameplate and catalog number

Figure 3.1-1 HV9000 Nameplate and Catalog Number Description

If the HV9000 must be stored before

Temperature: 40C to +60C

This equipment is covered by the

Cutler-Hammer distributors may have

Should any questions arise

Figure 4.1-1 is a block diagram of the the IGBT inverter.

Figure 4.1-1 HV9000 Block Diagram

4.2 Power Ratings 208-480 V Compact NEMA 1

208V, Compact NEMA 1

230V, Compact NEMA 1

480V, Compact NEMA 1

4.2 Power Ratings 208 V

4.2 Power Ratings 230 V

230V, Protected Chassis/Chassis

4.2 Power Ratings 480 V

480V, Protected Chassis/Chassis

4.2 Power Ratings 575 V

Table 4.3-1 Specifications

0 to +10V, R = 200k Ohm Single Ended

Table 4.3-1 Specifications (continued)

5.1 Ambient conditions

The environmental limits mentioned in Table

As detailed in Figure 5.2-1 and Table 5.2-1, the

With high switching frequencies and high

Figure 5.2-2a 3-25HP Figure 5.2-2b 30-150HP

Figures 5.2-2a 5.2-2c show power

Figure 5.2-2c 200-400HP

Figure 5.2-2e 30-100HP

Figure 5.2-2g 7-20HP

Figures 5.2-2f 5.2-2h show power

Figure 5.2-2h 25-40HP

300 No Derating HV9300

400 HV9400 HV9400

Figure 5.2-3a-3d Constant Output Current

The HV9000 should be mounted in a vertical

Mounting is accomplished using four screws

If further information is needed contact your Figure 5.3-1 Mounting Dimensions

Table 5.3-1 Dimensions for Open Panel Units

Figure 5.3-2 Lifting 30-150HP Units

General wiring diagrams are shown in If further information is required, contact

Figure 6-1 General Wiring Diagram for Open/Protected Chassis Units

Figure 6-2 General Wiring Diagram for

Figure 6-3 General Wiring Diagram for

6.1 Power connections

6.1.3 Control cable

Cable Level N Level I Copper Cable

Table 6.1-2 Utility Cables, Motor Cables and Fuse

Copper Cable Copper Cable