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AbstractThis paper presents results of a comparative study of generation of unwanted disturbances. The type of energy stor-
two possible hybrid filter topologies, comprised of a passive and age used in these vehicles are either conventional automotive
active stage, which can be implemented in any general dc supply batteries or sophisticated power supply systems, such as fuel
distribution system. The main filter task is to mitigate current
dynamics in the dc distribution system in order to prolong the cells, ultracapacitors, traction batteries, photovoltaic cells, and
operational life of delicate dc supplies, i.e., fuel cells, and to reduce their combinations. These advanced energy systems present
the electromagnetic interferences between sensitive electronic cir- new challenges in recent work [10][21], where providing a
cuits connected to the distribution net. The active stage is incorpo- dynamic and, on the other hand, robust electric environment is
rated into the passive part in order to: 1) improve its insufficient of key importance. Fuel cells with their rigid electric character-
attenuation in the low-frequency range and 2) source or sink any
surplus energy flow between the dc source and load in case of low- istics require efficient filtering and power management system.
frequency current dynamics. Two active stage topologies are pro- Aside from their slow response to load step changes, good
posed, analyzed, and evaluated in detail: 1) an active filter based filtering is crucial due to their reduced efficiency caused by the
on a single-leg inverter and 2) an active filter based on an electronic output current ripple [22]. Furthermore, standards that regulate
smoothing inductor. A special focus is on achieving attenuation the minimum allowed electromagnetic interference (EMI) in
at different voltage levels of the auxiliary supply and at different
coupling inductances. The impact of the current ripple generated automotive applications are becoming more demanding with
by the switching mode of the active filter operation is discussed every new edition. An additional concern is operation of high-
as well. The active filter based on the single-leg inverter offers su- power electronic devices located in a tight proximity to ana-
perior attenuation, particularly in the low-frequency range where log and digital control circuits. This is why disturbances in
attenuation is improved nearly for 15 dB compared to the passive power supply should be paid much attention in order to suffi-
filter.
ciently reduce EMI, thus enabling reliable operation of modern
Index TermsActive filter, electronic smoothing inductor (ESI), vehicles.
passive filter, power electronics, zero ripple. To maintain reliable operation of the dc voltage supply
systems, similar steps as in the ac grid applications can be
I. I NTRODUCTION undertaken. Such an example is the active filter [23] proposed
as a subunit of a dc/dc converter. It is designed to filter a single
H ARMONIC filters, dynamic voltage restorers, and volt-
ampere reactive compensators [1][3] are well-known
countermeasures taken against current distortions caused by
specific harmonic component which can be selected with a
proper control of power switches. Another promising solution,
termed electronic smoothing inductor (ESI) [24], was proposed
nonlinear loads and load disturbances in ac grid power ap-
by a research group conducted by Prof. Kolar. Its operation is
plications. The most common approach to maintain ac grid
basically similar to the series active filters used in the ac grid.
reliability is a separate use of passive filters or in a combination
As said above, the main requirement imposed on filter de-
with active ones. Passive filters can be very effective in reducing
sign for automotive applications is to achieve a dc electric
a specific harmonic component (fifth, seventh harmonic . . .)
environment with a minimum or no voltage/current ripple,
[4]. However, the size and weight are their main disadvantages.
thus making it suitable for delicate automotive power supply
Better performance can be achieved with active filters which
systems, regardless of the ripple amplitude or frequency caused
enable also a considerable size and/or weight reduction of large
by various factors in the system. This is why, in this paper, we
passive components [5][8] and cover a wide frequency range
propose a modification of the active filter [23] by expanding its
limited only by the dynamics of their power stage.
frequency range and, at the same time, providing some energy
A similar issue arises in hybrid electric vehicles (HEV),
accumulation for sudden load fluctuations. The ESI concept
plug-in HEVs, and all-electric vehicles with built-in electric
is also applied in order to further reduce the filter component
motors [9] due to high acceleration and deacceleration rates
weight and particularly the rated voltage of implemented power
which lead to very dynamical current behavior and potential
switches [25].
Similarly, as in [23], the proposed filter shown in Fig. 1
Manuscript received February 27, 2009; revised August 24, 2009. First
published September 18, 2009; current version published February 10, 2010.
consists of the active and passive filter. As it consists of two
This work was supported by the European Union, European Social Fund. different topologies, it is referred to as a hybrid filter. The main
S. Ostronik is with Hidria d.d., 1000 Ljubljana, Slovenia, and also with difference between the hybrid filter presented in this paper and
the Faculty of Electrical Engineering, University of Ljubljana, 1000 Ljubljana,
Slovenia (e-mail: simon.ostroznik@hidria.com). the ESI concept is in the topology and control circuitry of the
P. Bajec is with Hidria d.d., 1000 Ljubljana, Slovenia (e-mail: primoz. active filter.
bajec@hidria.com). The hybrid filter is inserted between source u1 and the
P. Zajec is with the Faculty of Electrical Engineering, University of
Ljubljana, 1000 Ljubljana, Slovenia (e-mail: peter.zajec@fe.uni-lj.si). load to reduce the current ripple flowing toward the source.
Digital Object Identifier 10.1109/TIE.2009.2031666 This paper first theoretically describes the passive stage and
II. PASSIVE F ILTER BASED ON A C OUPLED I NDUCTOR A detailed description with mathematical derivations can be
found in [26] and [27]. Parameter presents the ratio between
A. Theoretical Basis the voltages applied to the secondary and primary windings. In
The passive filter consists of two components: a coupled in- most cases, its value is one.
ductor and a capacitor. Together, they form a ripple cancellation The zero-ripple condition occurs when (3) is equal to zero.
circuit. The structure of the passive filter is shown in Fig. 2. This can be achieved when the voltages across both windings
To understand the filter topology, a coupled inductor and are of an equal value (3, part 2) and when the turns ratio
a method commonly referred to as the zero ripple, ripple between the ac and dc winding exactly compensates for the
cancellation, or ripple steering are addressed. This method, leakage flux (3, part 3). This is why a 100% ripple cancellation
known and used in different applications for many years [26] can only be achieved in theory, although optimal dimensioning
[29], employs a coupled inductor as the main filtering compo- of the coupled inductor yields very good attenuation results.
nent. In Fig. 3, the general structure of the coupled inductor is
shown. B. Construction and Experimental Results
Neglecting the power losses, the coupled inductor (with cou-
pling coefficient k) can be presented as an ideal coupled induc- When constructing the proposed filter, it is not necessary
tor (where n presents the turns ratio between ideal windings) in to optimally meet all the conditions (3) needed for the zero
combination with primary leakage inductance L,ac , secondary ripple. One such example is the turns ratio. As there only a
leakage inductance L,dc , and magnetizing inductance LM . discrete number of turns is feasible, exact values for Nac and
The circuit shown in Fig. 3 can be described with Ndc cannot be achieved. Another problem already stated in [28]
is manufacturability. Satisfying the zero-ripple phenomenon in
uac Lac M d iac mass production requires technically advanced procedures.
= (1)
udc M Ldc dt idc A coupled inductor of the presented experimental setup was
where M is the mutual inductance constructed by using the ETD49 core having the following
characteristics:
M = k Lac Ldc . (2) Following the design rules in [26] and considering core
specifications listed in Table I, the zero-ripple phenomenon was
To obtain the zero current ripple condition in the secondary pursued and the result was a coupled inductor with characteris-
winding, the voltage applied across this winding should be tics given in Table II.
OSTRONIK et al.: STUDY OF A HYBRID FILTER 937
TABLE I
ETD49 C ORE C HARACTERISTICS
TABLE II
C OUPLED I NDUCTOR PARAMETERS
plitudes of the input iin and output iout currents were scanned
throughout the frequency range. Calculated attenuation SdB
iout
SdB = 20 log (6)
iin
is shown in Fig. 5.
Above the 10-kHz level attenuation is almost constant,
whereas in the frequency range from 10-kHz down to 0-Hz
attenuation is rapidly reduced. Aside from the coupled inductor
Fig. 4. Setup for the coupled inductor attenuation measurement.
design, another important factor when constructing the pro-
posed filter is selection of a filtering capacitor with the highest
Parameters LA and L0 are measured as stated in design rules possible capacitance CF and low equivalent series resistance.
[26], where LA is the combined inductance of both windings Namely, the measured attenuation shown in Fig. 5 can be ob-
with a seriesaiding connection and L0 is the combined induc- tained if the voltage difference between the ac and dc wind-
tance with a seriesopposing connection. Together with other ings is close to zero ( = 1). Due to a frequency-dependent
parameters given in Table II, equivalent circuit parameters are impedance of the filtering capacitor and since in an ideal case
calculated all the ripple current flows through the ac winding, it is difficult
to neglect the voltage ripple caused on the filter capacitor, par-
M = (LA L0 )/4 = 52.7 H ticularly at low frequencies. The only way of reducing voltage
ripple is by minimizing the capacitor size and cost. The optimal
k = M/ Lac Ldc = 0.79
solution is to keep the capacitor voltage constant by using a
n = Ndc /Nac = 17/13 = 1.307 controlled source, i.e., an active filter.
LM = M/n = 40.37 H
L,ac = Lac LM = 12.68 H III. ACTIVE F ILTER
L,dc = Ldc nM = 14.54 H. (4) The task of the active filter is to improve attenuation in the
low-frequency range, where the attenuation provided by the
As seen from the list of calculated parameters (4), the passive filter is insufficient. To allow suitable voltage control,
difference between the secondary and primary winding turns the active filter should be capable to receive or release a
is evident. It is due to the mismatch between preferred and sufficient amount of energy to preserve the capacitor voltage
actual coupling coefficient kthe most difficult construction constant irrespective of low-frequency load current fluctuations.
parameter to meet in the whole design procedure. The obtained The filter energy storage components can thus be considered
ripple attenuation of the proposed design can be evaluated with as one of the most affecting parts of the active filter. Different
the computation topologies can be used to achieve the desired energy storage
capability. A filter with its own energy storage enables its
= (LM /Lac ) n = 0.9939. (5) independence, although additional components are needed in
such case, commonly resulting in weight and/or cost increase
The goal is to make it as close to one as possible. Attenuation of the application. Usually, an inductor [23], capacitor, or
of the implemented coupled inductor was measured using the additional source (battery) are selected as an energy storage
circuit shown in Fig. 4. element. If only passive components are used, connection to
Although the nominal power of applications implemented the main power grid is required. Such connection is symbolized
with such filter can be several kilowatts, the concept was with a dotted line in Fig. 6.
evaluated for the passive and active part of the filter operating at As to the dc steady state, the active filter should provide a
lowered power ratings with nominal load current 8 A. The am- value opposite to the one of the current flowing through coupled
938 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 57, NO. 3, MARCH 2010
TABLE III
M AIN C ONDITIONS FOR THE E XPERIMENTAL M EASUREMENTS
Fig. 12. Attenuation of a hybrid filter based on ESI (Passive filter: Passive
filter alone; Hybrid filter 2A: uESI = 12 V, L = 385 H; Hybrid filter 2B:
uESI = 3 V, L = 25 H).
Fig. 14. On the other hand, the main improvement in the ESI
concept is gained in the range from 5 to 20 kHz, whereas
much as 10-dB difference of attenuation is achieved in favor
of the ESI filter. This is due to the reduced time constantthe
relationship between inductance L (100 to 25 H) and the
inductor resistance, which in combination with the applied time
discrete current controller further reduces the current ripple
caused by the active filter.
Attenuation of the hybrid filter based on ESI is thus above
20 dB down to 5 kHz, whereas a comparable level of attenua-
tion of the passive filter alone is achieved only down to 12 kHz.
Fig. 13. Comparison between the proposed hybrid filters (Hybrid filter 1A:
uAUX = 12 V, L = 385 H; Hybrid filter 2A: uESI = 12 V, L = 385 H). V. C ONCLUSION
This paper has proposed improvement of filtering and energy
management in automotive applications by using a hybrid filter
consisting of a passive and active filter. Two active filter topolo-
gies were evaluated, e.g., on the active filter based on a single-
leg inverter and on active filter based on ESI. The advantage of
the former is mostly in the lowest frequency range, whereas the
latter allows for improved attenuation in the range from 5 to
20 kHz. Other advantages of the ESI concept are the pos-
sibility of reducing the filter weight and size, operation at
lower nominal voltages in the active filter stage, and the use of
ultracapacitors as the main energy storage element. The focus
of future work will be on the design of the proposed filters
for commonly applied power ratings used in the automotive
Fig. 14. Comparison between the proposed hybrid filters (Hybrid filter 1B: applications.
uAUX = 12 V, L = 100 H; Hybrid filter 2B: uESI = 3 V, L = 25 H).
magnetic saturation of the core. This might happen if for some ACKNOWLEDGMENT
reason one of the transistor pairs is kept open for a longer period Operation implemented in the framework of the Operational
of time. In case of a single-leg inverter, where the voltage is Program for Human Resources Development for the Period
impressed to the left side of Nac , magnetic saturation is not 20072013, Priority axis 1: Promoting entrepreneurship and
considerably excessive since the voltage potential on the left adaptability, Main type of activity 1.1.: Experts and researchers
side of Ndc also depends on the voltage drop on an internal for competitive enterprises.
impedance of the power source u1 . Thus, the major impact on
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Simon Ostronik was born in Slovenia in 1980.
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Ljubljana, Ljubljana, Slovenia, in 2007, where he
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[20] M. Camara, H. Gualous, F. Gustin, A. Berthon, and B. Dakyo, DC/DC Engineering, University of Ljubljana, Ljubljana, in
converters design for supercapacitors and battery power management in 1999, 2002, and 2005, respectively.
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Prognostic and warning system for power-electronic modules in elec- projects, particularly in the area of electrical machine
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APEC , Mar. 2005, vol. 1, pp. 522528. sity of Ljubljana, Ljubljana, Slovenia, in 1994, 1997,
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proach For Transition-Mode PFC Pre-Regulators. [Online]. Available: Since 1995, he has been with the Faculty of Elec-
www.analogzone.com/pwrt0712.pdf trical Engineering, University of Ljubljana, where he
[27] J. Marrero, Utilizing ripple steering in forward and flyback converters joined the Laboratory of Control Engineering and
and input filters, in Proc. HFPC, 1995, pp. 158172. Power Electronics as a Researcher of a National
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application of zero-ripple techniques to basic converter topologies, in ing Researcher at the Institute for Power Electronics,
Proc. 28th IEEE PESC, vol. 1, Jun. 1997, pp. 796803. University of Stuttgart, Stuttgart, Germany. In 2003, he became an Assistant
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to any DC converter, in Proc. 30th IEEE PESC, Jul. 1999, vol. 2, His main research interests include dc/dc and dc/ac converters with special
pp. 11651171. interest in sensors applied in these devices.