CENTUM

Bulletin 33G1A51-01E
Migrating to a Production Control System for 21st-Century Networks
Migration to a state-of-the-art production control system while Integration of business domain and Better efficiency for unusual opera-
control domain tions
maintaining legacy facilities lets you integrate your business domain High-level information systems such as enterprise resource Seamless connection with advanced operations assistance
planning (ERP) and manufacturing execution system (MES) (AOA) enables better efficiency for operations such as plant
(corporate decisions) and control domain (production) through are connected with the DCS through an information "high- startup, shutdown, and grade changes. Functions integrated
networking. way" (PIMS; Exaquantum) based on OLE for Process Con-
trol (OPC). This connection enables migration to a production
with the operations monitoring screen reduce the workload
for operators while allowing the know-how of veteran opera-
control system capable of rapidly responding to market con- tors to be standardized and integrated for significant efficiency
As consumer needs become more diverse and competition among companies intensifies, the market environ- ditions. gains.
ment is undergoing enormous changes. For example, e-commerce, supply chain management, and increased
information technology spending are changing the way business is done. Executives are now faced with the Getting the most out of production fa-
question of how changes in the market can be rapidly reflected in the production environment. Integration of cilities
Connection with advanced process control (APC) functions
business decisions with production is now an important issue for the production environment. It is critical that enables process control optimization and further improve-
companies implement flexible production control systems capable of accelerated production that allow produc- ments in production efficiency.
tion volumes and the products made to be easily changed according to market needs.
Networked Production Control System
With CENTUM, "Evolution Through Migration" means using the resources of your legacy CENTUM system Networked production control system integrated in real time with
while migrating to a production control system compatible with 21st-century networks. This system enables market information and corporate information
stable production under normal conditions, as well as accelerated production when needed.
Flexibility for accelerated production

ERP, MES
Legacy production
control system Market requirements
Optimizing plant operations with a
high-precision, high-reliability control


Growing diversity of needs
Accelerating pace of market changes
Stable
system.

Intensifying competition among companies
Better production efficiency
production

AO

PC
Globalization of production
Stable production
A
A
Phased Migration to a Networked Production Control System
Phased migration can be used to migrate a currently used system one
component at a time. This approach helps reduce or smooth levels of ERP
enterprise resource
MES
manufacturing execution
APC
advanced process
investment due to the use of legacy resources, while minimizing planning system control

Exaquantum TriFellows Exasmoc

opportunity costs thanks to reduced updating time requirements. Exabif PRM Exarqe
Exacoast
Step 1: Upgrade to the latest HMI General-
Seamless integration with information systems is achieved through networking an existing purpose PC
DCS. Connection with higher-level information systems such as ERP and MES provides
a networked production control system.

Step 2 : Upgrade FCS CPU Supervisory computer

This step provides the latest control functions while using existing I/O cards and field
wiring. In addition, CPU power and application capacity are increased, and control
functions linked with MES functions are enabled.
Internet/Intranet
CS 3000 R3
Step 3 : Upgrade FCS I/O Ethernet
AOA
advanced operation
This step upgrades to the latest I/O, which is function-interchangeable, interface- COPSV HIS HIS assistance
interchangeable, and nest structure-interchangeable, while using existing field wiring.
Exapilot
Exaplog
Exapro plus

1
Step : Upgrade to the latest HIS ABC

Networking an existing system CFCD2

This step allows you to migrate to a networked production control sys-
tem while using an existing system's facilities and resources. You can CPU CPU CPU CPU Benefits
Enhancement of the most important network functions at a
migrate to the latest model-the CS 3000 R3, which provides a bal- minimal investment.
anced mixture of open-standard features and robustness-while main- Ability to seamlessly integrate ERP, MES, AOA, and APC.
taining the functionality, high reliability, and ease of use of the CENTUM I/O I/O I/O I/O
Series. SC SC SC SC
HIS: Human interface station
FCS: Field control station
ABC:Bus converter
SC: Signal conditioners
Step 2: Upgrade FCS CPU
Enabling networked control functions
This step enables networked control functions. In addition to increasing CPU power and application
capacity, this step allows you to introduce the latest networked control functions.

Benefits
Significant increase in capacity for continuous control and sequence control
applications.
Integration of multiple control stations in a single new station.
Existing I/O cards and cabinets can still be used, so costs are low and
lead time is reduced.

Internet/Intranet
CS 3000 R3
Ethernet
COPSV HIS HIS

ABC

CFCD2

CPU CPU CPU CPU

New station
following CPU
replacement

I/O I/O I/O I/O

SC SC SC SC

No need to change field wiring

Step 3: Upgrade FCS I/O
Enabling all new CS 3000 R3 functions
This step seamlessly upgrades the existing I/O using a new Fieldnetwork I/O (FIO) which is
function-interchangeable, interface-interchangeable, and nest structure-interchangeable. Sup-
port for future versions of Fieldbus can also be provided.

Benefits
A remote node can be installed near field equipment.
Better noise resistance (noise immunity EN50082-2; CE mark qualified).
Better environmental durability (wider range of operating temperatures;
resistant to corrosive gases in G3 environments).
Full support for FOUNDATION Fieldbus.

Internet/Intranet
CS 3000 R3
Ethernet
HIS HIS

CPU CPU CPU CPU

Upgrade to
FIO FIO latest I/O FIO FIO FIO
SC SC SC SC SC I/Os can be added in
conjunction with
production line
modifications.

No need to change field wiring

Field Network
*1: CENTUM, Exabif, Exapilot, Exaplog, Exapro plus, and Exaquantum are registered
trademarks of Yokogawa Electric Corporation.
*2: Registered trademark applications have been submitted for Exacoast, Exarqe, and Exasmoc.
*3: Ethernet is a registered trademark of XEROX Corporation.
*4: FOUNDATION Fieldbus and the Fieldbus Association logo mark are registered trademarks of the
Fieldbus Association.
*5: TriFellows is a registered trademark of Yokogawa System Engineering Corporation.
Other company names and product names in this document are trademarks or registered
trademarks of their respective companies.

YOKOGAWA ELECTRIC CORPORATION

World Headquarters
9-32, Nakacho 2-chome, Musashino-shi, Tokyo 180-8750, JAPAN
Tel.: 81-422-52-5634 Fax: 81-422-52-9802
Internet Homepage: http://www.yokogawa.com/dcs/
Subject to change without notice.
All Rights Reserved, Copyright 1998, Yokogawa Electric Corporation.
Printed on recycled paper. [Ed : 03 /b] Printed in Japan. 106(YG)