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Cellulose 11: 403411, 2004.

2004 Kluwer Academic Publishers. Printed in the Netherlands. 403


-1

Structural investigations of microbial cellulose produced


in stationary and agitated culture

Wojciech Czaja1,2, Dwight Romanovicz1 and R. Malcolm Brown, Jr.1,*


1
Section of Molecular Genetics and Microbiology, University of Texas at Austin, Austin, TX 78713, USA;
2
Author is currently aliated with the Institute of Technical Biochemistry, Technical University of Lodz,
Stefanowskiego 4/10, Lodz 90-924, Poland; *Author for correspondence (e-mail: rmbrown@mail.utexas.edu)

Received 24 November 2003; accepted in revised form 6 April 2004

Key words: Acetobacter, Agitated culture, ATCC 53582, Bacterial cellulose, Fermentation, FT-IR, Micro-
bial cellulose

Abstract

Structural characteristics of microbial cellulose synthesized by two dierent methods have been compared
using FT-IR and X-ray diraction techniques. Cellulose synthesized by Acetobacter xylinum NQ-5 strain
from agitated culture conditions is characterized by a lower Ia mass fraction than cellulose that was
produced statically. Such a decrease was in good correlation with smaller crystallite sizes of microbrils
produced in agitated culture. Formation of characteristic cellulose spheres during agitation has been
investigated by various electron and light microscopic methods. On this basis, a hypothetical mechanism of
sphere formation and cell arrangement in the agitated culture has been proposed. During agitation, cells are
stacked together in organized groups around the outer surface of the cellulose sphere.

Introduction cellulose include: an acoustic transducer dia-


phragm made of dried cellulose sheet (Nishi
Cellulose is the most abundant biopolymer on et al. 1990), wound dressing material (articial
earth and is produced by a variety of organ- skin) made of wet and puried cellulosic mem-
isms, ranging from vascular plants to algae and brane (Fontana et al. 1990), or Nata de Coco, a
prokaryotic organisms such as cyanobacteria traditional Philippine fermented dessert, which
(Jonas and Farah 1998; Nobles et al. 2001). In became very popular in Japan a few years ago
addition, there are some strains of the (Yoshinaga et al. 1997). In recent years, an
prokaryotic, non-photosynthetic organism, Ace- interest has developed in producing bacterial
tobacter, which have the ability to synthesize cellulose on a large commercial scale. Some at-
high-quality cellulose organized as twisting rib- tempts have been made in the area of optimi-
bons of microbril bundles (Brown et al. 1992). zation of culture conditions (Kouda et al. 1997a,
Bacterial cellulose demonstrates unique proper- b), medium composition (Matsuoka et al. 1996),
ties including high mechanical strength, high strain improvement (Ishikawa et al. 1995;
crystallinity, high water holding capacity and Vandamme et al. 1998), or the scaling-up pro-
high porosity, which make it a very useful bio- cess, but few production yield enhancements
material in many dierent industrial processes have been reported so far.
(Brown 1998; Iguchi et al. 2000). So far, the There are two methods to produce bacterial
best-known commercial applications of bacterial cellulose: (a) stationary culture, which results in
404

the accumulation of a gelatinous membrane of Materials and methods


cellulose on the surface of the medium; and (b)
agitated culture, where cellulose is synthesized in Microorganisms
deep media in the form of brous suspensions,
pellets, or irregular masses (Watanabe et al. 1998; Acetobacter xylinum NQ5 (ATCC 53582) strain
Chao et al. 2000). While stationary culture con- from the collection of Section of Molecular
ditions have been quite successfully investigated Genetics and Microbiology, University of Texas at
and described, agitated culture of Acetobacter Austin, was used in this study.
strains causes many problems, among which
strain instability, non-Newtonian behavior during
mixing of bacterial cellulose, or proper oxygen Culture medium
supply are the most common (Kouda et al. 1996,
1997a, b). Despite those problems, some SchrammHestrin medium (Hestrin and Schramm
researchers have suggested that agitated culture 1954) without pH adjustment was used in all
might be the most suitable technique for eco- experiments unless otherwise specied.
nomical scale production (Ross et al. 1991;
Yoshinaga et al. 1997).
Detailed structural characteristics carried out Culture conditions
using electron diraction analyses (Sugiyama et al.
1991) and (CPMAS) 13 C NMR (VanderHart and The cells for the inoculum were cultured in asks
Atalla 1984; Yamamoto and Horii 1993) revealed either statically or on a rotary shaker with
that native cellulose is a composite of two dierent addition of 0.1% cellulase enzyme (Celluclast
crystalline phases called Ia and Ib . Normally, 1.5LTM from Trichoderma resei, Novo Nordisk
Acetobacter xylinum cellulose displays character- Bioindustrials, Inc., Denmark) for 3 days at
istics of highly crystalline, Ia -rich cellulose (Van- 28  C. In the rst case, a thick gelatinous mem-
derHart and Atalla 1984). brane was squeezed aseptically to remove cells
In our investigations, we have studied the embedded inside the pellicle, and the cell sus-
synthesis and structural characteristics of bacte- pension was transferred as the inoculum for the
rial cellulose produced in stationary and agitated main culture. In the second case, cells were har-
culture by A. xylinum NQ5 strain (ATCC vested by centrifugation, then resuspended in the
53582). This particular strain is characterized by fresh culture medium. The main cultures were
a periodic series of reversals in the direction of grown in the asks either statically or on a rotary
cellulose ribbon synthesis and produces an agar shaker (Lab-Line Instruments, Inc. USA) oper-
colony which contains cellulose synthesized in ating at dierent rotational speeds (in the range
tunnels (Thompson et al. 1988). It is also unique 90250 rpm), for 7 days at 28  C. The synthe-
for an uncharacteristic absence of spontaneous sized cellulose was separated from the medium by
mutation during the agitation process (Brown ltration. The quantity of cellulose produced was
and Lin 1990; Saxena et al. 1990). X-ray dif- measured as dry mass of polymer after washing
fraction was used to characterize the eects of with 2% sodium hydroxide (overnight) followed
agitation on the crystalline arrangement of glu- by three changes of distilled water in order to
can chains within microbrils. Furthermore, the remove cells and medium embedded in the cel-
eect of dierent rotational speeds of the agita- lulose material.
tion on the structure of the cellulose was inves-
tigated. Estimation of Ia and Ib cellulose
fractions in cellulose samples from dierent cul- FT-IR spectroscopy
ture conditions was carried out using FT-IR
spectroscopy. Light and electron microscopic Each cellulose sample was air-dried on a glass
techniques were used to examine the formation slide in the form of a thin lm, which was then
of cellulose spheres that are characteristic for placed across a hole in a magnetic holder. FT-IR
this particular strain when grown in agitated spectra were obtained using a Perkin-Elmer
culture. spectrometer (Spectrum 2000). All spectra were
405

recorded with the accumulation of 32 scans, a and boiled distilled water and nally post-stained
resolution of 2 cm1 in the range from 4000 to with 2% uranyl acetate. Grids were then examined
400 cm1 , normalized using the band at with a Philips 420 transmission electron micro-
2900 cm1 due to the COC stretching vibration. scope (TEM) operating at 100 kV.
The fa fraction of the samples was calculated by
the following equation (Yamamoto et al. 1996):
fa = 2.55fIR IR
a  0:32, where fa of cellulose can be Scanning electron microscope (SEM) observations
calculated as Aa /(Aa + Ab ) and Aa and Ab are
absorbencies at 750 and 710 cm1 , respectively. Cellulose samples were xed in 4% glutaraldehyde
followed by 2% osmium tetroxide and dehydrated
using the same procedure as for sectioning. Sam-
X-ray diraction ples were either freeze-dried or critical point dried
(Samdri-790, Tousimis Research Corp.) and then
Cellulose samples in the form of sheets dried on coated with gold (30800, Ladd Research Indus-
glass slides were placed in the X-ray holder. X-ray tries, Inc.). A Hitachi S-4500 eld emission scan-
diraction spectra were recorded using Ni-ltered ning electron microscope operating at 10 or 15 kV
Cu-Ka radiation (k = 0.15418 nm) produced by was used for examination of the samples.
either a Rigaku RINT 2200 X-ray generator
equipped with a Position Sensitive Proportional
Counter (PSPC) as the detector or a Philips PW Results and discussion
1720 X-ray generator operating at 35 kV and
25 mA, equipped with a Philips vertical scanning Most of the Acetobacter xylinum strains used
diractometer and a diracted beam monoch- worldwide in research synthesize cellulose stati-
rometer. Scans were performed over the 540 2h cally in the form of a gelatinous membrane. When
range using steps of either 0.05 or 0.01 in width. these cultures are grown in agitated conditions the
The data were analyzed using the WinFit software results often give a poor yield (Yoshinaga et al.
program (Krumm 1997) or the Jade 5 XRD soft- 1997). Considering the properties of our Aceto-
ware program. The crystallite size was estimated bacter NQ5 strain, especially its great genetic sta-
by substituting the full-width at half-maximum bility, it might be one of the best available strains
(FWHM) into the Scherrer equation (Nieduszyn- to apply using large-scale, agitated and aerated
ski and Preston 1970; Alexander 1979). fermentation systems. A time course of cellulose
synthesis both in stationary and agitated culture
shown in Figure 1 indicates that after 7 days of
Sectioning for light and electron microscopy culture almost the same quantity of cellulose was
produced.
The microbial cellulose material was xed in 4% However, after 16 days we did not notice any
glutaraldehyde, washed in cacodylate buer, and further signicant increase in cellulose synthesis
then xed again in 2% osmium tetroxide (OsO4 ). under agitated culture, whereas the pellicle grown
After washing in distilled water, the cellulose was in stationary culture reached a dry mass value of
dehydrated in stepwise concentrations of ethanol 10 g/l (data not shown). One possible explanation
followed by absolute acetone, then inltrated with may focus on the dierent ways of oxygen distri-
resinacetone solutions. Cellulose was embedded bution and substrate penetration during growth.
in epoxy resin (EPON; Electron Microscopy Sci- While the mechanism of pellicle formation and
ences, USA) and allowed to polymerize at 60  C its oxygen prole have been recently investigated
for 24 h. Both thick (about 1 lm) and thin sections (Verschuren et al. 2000), not much attention has
were cut on a Reichert OM2 ultramicrotome, using been paid to cellulose accumulation in agitated
either a glass or diamond knife, respectively. Thick culture conditions. The NQ5 strain in agitated
sections were stained with 1% bromotoluidine and culture produces cellulose in the form of charac-
observed with a Zeiss Universal Light Microscope. teristic spheres, as shown in Figure 2.
Ultra-thin sections were gently placed on the grids, Thick sections cut across the xed and
stained with lead citrate, washed in 0.02 N NaOH embedded cellulose spheres revealed a specic
406

3.5
stationary
3 agitated

cellulose [g/l] 2.5

1.5

0.5

0
0 24 48 72 96 120 144 168 192
cultivation time [hours]

Figure 1. Time course of bacterial cellulose synthesis in stationary and agitated culture.

would suggest that the cellulose is synthesized only


at the surface and that the cells fail, somehow, to
become entrapped in the pellicle as in static cul-
ture. Perhaps shear forces during agitation cause
cells to become separated from the surface of the
sphere.
Alternatively, cells may have a periodic ribbon
synthesis phase whereby the cells actually have a
cycle of synthesis, separation from the sphere,
rejoining the sphere and initiating ribbon synthe-
sis. Such a scenario could explain why the center of
the sphere is solid and has only cellulose ribbons
present. Such a specic surface distribution of cells
has been also proved by SEM observations (Fig-
ure 4b) and TEM observations of thin sections
taken from the same specimen (Figure 3c, d).
Another interesting point is a microscopic
comparison of cellulose microbril structure, syn-
Figure 2. Cellulose spheres formed in the agitated culture thesized in stationary and agitated culture condi-
conditions; scale bar = 5 mm.
tions. Figure 4c, d demonstrates clearly the
localization of Acetobacter cells. Sections pre- dierences between both cellulose samples. Gen-
sented in Figure 3 show that most of the cells are erally, a ne net built of entangled cellulose rib-
distributed at the surface of the sphere and only a bons represents both of them. A close observation
few of them are randomly scattered inside. revealed that mostly uniaxially oriented ribbons
Such a particular arrangement might be ex- characterize cellulose formed in the stationary
plained by the following: cells which are intro- culture, whereas cellulose synthesized under agi-
duced into the fresh medium become attached tated conditions demonstrated a structure of dis-
around the surface of air bubbles existing in the orderly, curved, overlapping ribbons. Such a
agitated liquid; cells start to reproduce and syn- disordered microstructure could be a result of
thesize cellulose ribbons forming eventually a constant motion forces occurring during agitation.
more compact structure shown in Figures 2 and 3. The thickness of the cellulose microbrils also
In this hypothesis the surface distribution of cells seems to dier between those two samples, with
407

Figure 3. Thick (a, b) and thin (c, d) sections of cellulose sphere produced in agitated culture; the characteristic ring of cells is situated
close to the surface of the ball (see a); () small groups of entangled cells initial stage of sphere formation; (!) some of the cells
localized inside the sphere formed an ordered layer; we can probably assume that these overlapping layers might be another stage of
sphere formation; scale bars: (a) 25 lm, (b) 60 lm, (c) 100 nm, (d) 100 nm.

the one from agitated culture distinguished by the et al. 1989; Watanabe et al. 1998). The crystallite
slightly thinner microbrils. sizes calculated for peaks 1, 2 and 3 using the
In order to compare the microstructural changes Scherrer formula (Nieduszynski and Preston 1970)
in cellulose samples from both dierent culture are shown in Table 1. They clearly demonstrate
conditions and especially to estimate if the shaking existence of smaller crystallite sizes in cellulose
causes any disturbance in the crystallization process, from agitated culture.
X-ray diraction was used. Figure 5 presents X-ray The conditions of stress occurring during agi-
diraction patterns taken for both cellulose sam- tation appear to interfere strongly in the process of
ples, which represent a typical prole of cellulose I. nascent microbrils crystallization, favoring the
Quantitive analysis of the reections corre- formation of smaller size microbrils and in-
sponding to all three peaks in those X-ray proles creased Ib , the more stable allomorph. Such a
revealed that they are shifted to wider angles in the hypothesis is in a good agreement with previous
cellulose sample from agitated culture. Compari- reports (Yamamoto et al. 1996; Hirai et al. 1998).
son of 2h angle values revealed also that in case of To determine the exact values of mass fractions
agitation, the (1
10) and (110) reections are posi- of cellulose Ia and Ib , FT-IR spectroscopy was
tioned closer together than in the cellulose prole applied. The enlarged regions of the FT-IR spectra
from cellulose grown statically. shown in Figure 6 present peaks assigned to Ia
These changes in the d-spacings appear to rep- (750 cm1 ) and Ib (710 cm1 ) fractions.
resent a dierent proportion of Ia and Ib cellulose Careful observations of those peaks reveal that
allomorphs as reported previously (Yamamoto the Ia contribution in cellulose synthesized in
408

Figure 4. SEM micrographs of the bacterial cellulose produced under dierent culture conditions: (a) surface of a sphere formed in the
agitated culture, (b) bacteria seen close to the surface of a cracked cellulose sphere, (c) structure of cellulose produced statically, (d)
structure of cellulose produced during agitation.

1400
d3 (200)

1200 stationary
agitated
1000
intensity [cps]

800
d1 (110)
600 d3 (110)

400

200

0
5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35
2 theta [degree]

Figure 5. X-ray diraction patterns obtained from bacterial cellulose samples synthesized in stationary and agitated culture condi-
tions. Three typical diraction peaks occurring in the region of 1025 are labeled as d1 , d2 , and d3 .

agitated culture is lower in comparison with sharp fraction is lower in the cellulose sample from agi-
and well dened peaks in the same spectrum of tated culture conditions, conrming our X-ray
stationary produced cellulose. The numerical data results.
from those spectra are presented in Table 2. Besides the external, environmental stresses on
According to the formula proposed previously Acetobacter during agitation, another possible
(Yamamoto et al. 1996) the estimated Ia mass explanation of such Ia mass fraction decrease may
409

Table 1. d-spacings, crystallite sizes and percent crystallinity of dierent bacterial cellulose samples determined from X-ray dirac-
tograms.

Cellulose sample d-Spacings (A) Dierence in 2h angle Crystallite sizes (nm) Percent crystallinity (%)

d1 d2 d3 (Peak 1  peak 2) cr1 cr2 cr3 c

Stationary 6.02 5.23 3.85 2.23 7.9 8.6 6.7 89


Agitated 5.9 5.17 3.83 2.15 7.9 6.6 6.4 84

also be connected with b-1,4-endogluconase reported that this enzyme plays an essential role in
(CMCax) synthesis, which occurs in the medium the cellulose formation process (Tonouchi et al.
along with the cellulose production (Tahara et al. 1995; Koo et al. 1998). It has also been reported
1997; Koo et al. 1998). Generally, it has been that the CMCase activity at the end of the agitated

Figure 6. FT-IR spectra of bacterial cellulose from stationary (a) and agitated (b) culture conditions (part of the graph has been
enlarged to highlight the peaks assigned to cellulose) Ia (750 cm1 ) and Ib (710 cm1 ).
410

Table 2. Cellulose Ia and Ib content (%) and crystallinity index addition, while the static technique does not oer
of bacterial cellulose from dierent culture conditions deter- many optimization alternatives, an ecient bac-
mined by FT-IR measurements.
terial cellulose synthesis in agitated and aerated
Cellulose Ia Ib IR crystallinity index conditions might be a cost-eective technological
sample (abs. at 1427/895 cm1 ) system (Ross et al. 1991). It has been reported that
microbial cellulose production and aerobic Ace-
Stationary 76 24 4.84
Agitated 71 29 4.48 tobacter cell growth are strictly related processes
(Marx-Figini and Pion 1974). For improvement of
cellulose productivity, a high oxygen supply in
culture was more than 10 times higher than in the agitated and aerated culture is required to increase
stationary culture (Watanabe et al. 1998). The the total cell density and consequently to achieve
same report (Watanabe et al. 1998) showed that high production rates (Kouda et al. 1997b, 1998;
this higher enzyme activity in the agitated culture Yoshinaga et al. 1997). Besides a good production
was a reason for lower DPw (weight-average de- yield, the novel properties of such a NQ5 cellulose
gree of polymerization) fractions in that culture. synthesized under agitated conditions might have
Considering this fact, we can suggest that such a many dierent advantages useful in industrial
high CMCase activity in the agitated process applications.
might also have an inuence on Ia and Ib contri-
bution in the cellulose. This mechanism should be
Acknowledgements
understood in more detail.
The crystallinity index calculated for our sam-
Among many colleagues from the lab, authors are
ples based on the FT-IR spectra revealed also a
especially grateful to Dr Krystyna Kudlicka for
reduction in crystallinity for samples of agitated
her advice and fruitful discussion during this re-
cellulose. The decrease in crystallinity is in good
search and to Mr Richard Santos for his technical
agreement with data determined based on the X-
assistance. We thank Dr Tetsuo Kondo for use of
ray proles analysis. In that case an estimated
FT-IR and X-ray diraction instruments. This
percent crystallinity for cellulose grown statically
work was supported in part by a Grant to R.M.B.
was also slightly higher than for cellulose synthe-
from the Welch Foundation (F-1217) and the
sized in agitated culture.
Johnson & Johnson Centennial Chair Fund. Spe-
Our studies have focused on the structural
cial thanks go to the Polish-American Fulbright
investigation of cellulose formed in agitated cul-
Commission for a grant awarded to Dr Wojciech
ture conditions and on an interesting Acetobacter
Czaja.
behavior and its product accumulation during
agitation. A. xylinum NQ5 has been found to
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