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Key words: Acetobacter, Agitated culture, ATCC 53582, Bacterial cellulose, Fermentation, FT-IR, Micro-
bial cellulose
Abstract
Structural characteristics of microbial cellulose synthesized by two dierent methods have been compared
using FT-IR and X-ray diraction techniques. Cellulose synthesized by Acetobacter xylinum NQ-5 strain
from agitated culture conditions is characterized by a lower Ia mass fraction than cellulose that was
produced statically. Such a decrease was in good correlation with smaller crystallite sizes of microbrils
produced in agitated culture. Formation of characteristic cellulose spheres during agitation has been
investigated by various electron and light microscopic methods. On this basis, a hypothetical mechanism of
sphere formation and cell arrangement in the agitated culture has been proposed. During agitation, cells are
stacked together in organized groups around the outer surface of the cellulose sphere.
recorded with the accumulation of 32 scans, a and boiled distilled water and nally post-stained
resolution of 2 cm1 in the range from 4000 to with 2% uranyl acetate. Grids were then examined
400 cm1 , normalized using the band at with a Philips 420 transmission electron micro-
2900 cm1 due to the COC stretching vibration. scope (TEM) operating at 100 kV.
The fa fraction of the samples was calculated by
the following equation (Yamamoto et al. 1996):
fa = 2.55fIR IR
a 0:32, where fa of cellulose can be Scanning electron microscope (SEM) observations
calculated as Aa /(Aa + Ab ) and Aa and Ab are
absorbencies at 750 and 710 cm1 , respectively. Cellulose samples were xed in 4% glutaraldehyde
followed by 2% osmium tetroxide and dehydrated
using the same procedure as for sectioning. Sam-
X-ray diraction ples were either freeze-dried or critical point dried
(Samdri-790, Tousimis Research Corp.) and then
Cellulose samples in the form of sheets dried on coated with gold (30800, Ladd Research Indus-
glass slides were placed in the X-ray holder. X-ray tries, Inc.). A Hitachi S-4500 eld emission scan-
diraction spectra were recorded using Ni-ltered ning electron microscope operating at 10 or 15 kV
Cu-Ka radiation (k = 0.15418 nm) produced by was used for examination of the samples.
either a Rigaku RINT 2200 X-ray generator
equipped with a Position Sensitive Proportional
Counter (PSPC) as the detector or a Philips PW Results and discussion
1720 X-ray generator operating at 35 kV and
25 mA, equipped with a Philips vertical scanning Most of the Acetobacter xylinum strains used
diractometer and a diracted beam monoch- worldwide in research synthesize cellulose stati-
rometer. Scans were performed over the 540 2h cally in the form of a gelatinous membrane. When
range using steps of either 0.05 or 0.01 in width. these cultures are grown in agitated conditions the
The data were analyzed using the WinFit software results often give a poor yield (Yoshinaga et al.
program (Krumm 1997) or the Jade 5 XRD soft- 1997). Considering the properties of our Aceto-
ware program. The crystallite size was estimated bacter NQ5 strain, especially its great genetic sta-
by substituting the full-width at half-maximum bility, it might be one of the best available strains
(FWHM) into the Scherrer equation (Nieduszyn- to apply using large-scale, agitated and aerated
ski and Preston 1970; Alexander 1979). fermentation systems. A time course of cellulose
synthesis both in stationary and agitated culture
shown in Figure 1 indicates that after 7 days of
Sectioning for light and electron microscopy culture almost the same quantity of cellulose was
produced.
The microbial cellulose material was xed in 4% However, after 16 days we did not notice any
glutaraldehyde, washed in cacodylate buer, and further signicant increase in cellulose synthesis
then xed again in 2% osmium tetroxide (OsO4 ). under agitated culture, whereas the pellicle grown
After washing in distilled water, the cellulose was in stationary culture reached a dry mass value of
dehydrated in stepwise concentrations of ethanol 10 g/l (data not shown). One possible explanation
followed by absolute acetone, then inltrated with may focus on the dierent ways of oxygen distri-
resinacetone solutions. Cellulose was embedded bution and substrate penetration during growth.
in epoxy resin (EPON; Electron Microscopy Sci- While the mechanism of pellicle formation and
ences, USA) and allowed to polymerize at 60 C its oxygen prole have been recently investigated
for 24 h. Both thick (about 1 lm) and thin sections (Verschuren et al. 2000), not much attention has
were cut on a Reichert OM2 ultramicrotome, using been paid to cellulose accumulation in agitated
either a glass or diamond knife, respectively. Thick culture conditions. The NQ5 strain in agitated
sections were stained with 1% bromotoluidine and culture produces cellulose in the form of charac-
observed with a Zeiss Universal Light Microscope. teristic spheres, as shown in Figure 2.
Ultra-thin sections were gently placed on the grids, Thick sections cut across the xed and
stained with lead citrate, washed in 0.02 N NaOH embedded cellulose spheres revealed a specic
406
3.5
stationary
3 agitated
1.5
0.5
0
0 24 48 72 96 120 144 168 192
cultivation time [hours]
Figure 1. Time course of bacterial cellulose synthesis in stationary and agitated culture.
Figure 3. Thick (a, b) and thin (c, d) sections of cellulose sphere produced in agitated culture; the characteristic ring of cells is situated
close to the surface of the ball (see a); () small groups of entangled cells initial stage of sphere formation; (!) some of the cells
localized inside the sphere formed an ordered layer; we can probably assume that these overlapping layers might be another stage of
sphere formation; scale bars: (a) 25 lm, (b) 60 lm, (c) 100 nm, (d) 100 nm.
the one from agitated culture distinguished by the et al. 1989; Watanabe et al. 1998). The crystallite
slightly thinner microbrils. sizes calculated for peaks 1, 2 and 3 using the
In order to compare the microstructural changes Scherrer formula (Nieduszynski and Preston 1970)
in cellulose samples from both dierent culture are shown in Table 1. They clearly demonstrate
conditions and especially to estimate if the shaking existence of smaller crystallite sizes in cellulose
causes any disturbance in the crystallization process, from agitated culture.
X-ray diraction was used. Figure 5 presents X-ray The conditions of stress occurring during agi-
diraction patterns taken for both cellulose sam- tation appear to interfere strongly in the process of
ples, which represent a typical prole of cellulose I. nascent microbrils crystallization, favoring the
Quantitive analysis of the reections corre- formation of smaller size microbrils and in-
sponding to all three peaks in those X-ray proles creased Ib , the more stable allomorph. Such a
revealed that they are shifted to wider angles in the hypothesis is in a good agreement with previous
cellulose sample from agitated culture. Compari- reports (Yamamoto et al. 1996; Hirai et al. 1998).
son of 2h angle values revealed also that in case of To determine the exact values of mass fractions
agitation, the (1
10) and (110) reections are posi- of cellulose Ia and Ib , FT-IR spectroscopy was
tioned closer together than in the cellulose prole applied. The enlarged regions of the FT-IR spectra
from cellulose grown statically. shown in Figure 6 present peaks assigned to Ia
These changes in the d-spacings appear to rep- (750 cm1 ) and Ib (710 cm1 ) fractions.
resent a dierent proportion of Ia and Ib cellulose Careful observations of those peaks reveal that
allomorphs as reported previously (Yamamoto the Ia contribution in cellulose synthesized in
408
Figure 4. SEM micrographs of the bacterial cellulose produced under dierent culture conditions: (a) surface of a sphere formed in the
agitated culture, (b) bacteria seen close to the surface of a cracked cellulose sphere, (c) structure of cellulose produced statically, (d)
structure of cellulose produced during agitation.
1400
d3 (200)
1200 stationary
agitated
1000
intensity [cps]
800
d1 (110)
600 d3 (110)
400
200
0
5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35
2 theta [degree]
Figure 5. X-ray diraction patterns obtained from bacterial cellulose samples synthesized in stationary and agitated culture condi-
tions. Three typical diraction peaks occurring in the region of 1025 are labeled as d1 , d2 , and d3 .
agitated culture is lower in comparison with sharp fraction is lower in the cellulose sample from agi-
and well dened peaks in the same spectrum of tated culture conditions, conrming our X-ray
stationary produced cellulose. The numerical data results.
from those spectra are presented in Table 2. Besides the external, environmental stresses on
According to the formula proposed previously Acetobacter during agitation, another possible
(Yamamoto et al. 1996) the estimated Ia mass explanation of such Ia mass fraction decrease may
409
Table 1. d-spacings, crystallite sizes and percent crystallinity of dierent bacterial cellulose samples determined from X-ray dirac-
tograms.
Cellulose sample d-Spacings (A) Dierence in 2h angle Crystallite sizes (nm) Percent crystallinity (%)
also be connected with b-1,4-endogluconase reported that this enzyme plays an essential role in
(CMCax) synthesis, which occurs in the medium the cellulose formation process (Tonouchi et al.
along with the cellulose production (Tahara et al. 1995; Koo et al. 1998). It has also been reported
1997; Koo et al. 1998). Generally, it has been that the CMCase activity at the end of the agitated
Figure 6. FT-IR spectra of bacterial cellulose from stationary (a) and agitated (b) culture conditions (part of the graph has been
enlarged to highlight the peaks assigned to cellulose) Ia (750 cm1 ) and Ib (710 cm1 ).
410
Table 2. Cellulose Ia and Ib content (%) and crystallinity index addition, while the static technique does not oer
of bacterial cellulose from dierent culture conditions deter- many optimization alternatives, an ecient bac-
mined by FT-IR measurements.
terial cellulose synthesis in agitated and aerated
Cellulose Ia Ib IR crystallinity index conditions might be a cost-eective technological
sample (abs. at 1427/895 cm1 ) system (Ross et al. 1991). It has been reported that
microbial cellulose production and aerobic Ace-
Stationary 76 24 4.84
Agitated 71 29 4.48 tobacter cell growth are strictly related processes
(Marx-Figini and Pion 1974). For improvement of
cellulose productivity, a high oxygen supply in
culture was more than 10 times higher than in the agitated and aerated culture is required to increase
stationary culture (Watanabe et al. 1998). The the total cell density and consequently to achieve
same report (Watanabe et al. 1998) showed that high production rates (Kouda et al. 1997b, 1998;
this higher enzyme activity in the agitated culture Yoshinaga et al. 1997). Besides a good production
was a reason for lower DPw (weight-average de- yield, the novel properties of such a NQ5 cellulose
gree of polymerization) fractions in that culture. synthesized under agitated conditions might have
Considering this fact, we can suggest that such a many dierent advantages useful in industrial
high CMCase activity in the agitated process applications.
might also have an inuence on Ia and Ib contri-
bution in the cellulose. This mechanism should be
Acknowledgements
understood in more detail.
The crystallinity index calculated for our sam-
Among many colleagues from the lab, authors are
ples based on the FT-IR spectra revealed also a
especially grateful to Dr Krystyna Kudlicka for
reduction in crystallinity for samples of agitated
her advice and fruitful discussion during this re-
cellulose. The decrease in crystallinity is in good
search and to Mr Richard Santos for his technical
agreement with data determined based on the X-
assistance. We thank Dr Tetsuo Kondo for use of
ray proles analysis. In that case an estimated
FT-IR and X-ray diraction instruments. This
percent crystallinity for cellulose grown statically
work was supported in part by a Grant to R.M.B.
was also slightly higher than for cellulose synthe-
from the Welch Foundation (F-1217) and the
sized in agitated culture.
Johnson & Johnson Centennial Chair Fund. Spe-
Our studies have focused on the structural
cial thanks go to the Polish-American Fulbright
investigation of cellulose formed in agitated cul-
Commission for a grant awarded to Dr Wojciech
ture conditions and on an interesting Acetobacter
Czaja.
behavior and its product accumulation during
agitation. A. xylinum NQ5 has been found to
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