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JACK J.

PELTON
COMMENTARY / TOWER FREQUENCY

Kids and the WOW Factor


Fostering youth participation in aviation starts with an attention-grabber
BY JACK J. PELTON

OUR MISSION IS TO preserve and promote all forms of personal and


private aviation. Its a big job. And the most fundamental task in pre-
serving private aviation for the future is to attract the next
generation to ying.
EAAs Young Eagles program leads all of aviation in introducing
youngsters to the joy of ight. Soon we will have given 2 million
young people an airplane ride. But the Young Eagles program is
actually the second step in attracting kids. The rst job is to get
their attention.
With social media, television, and movies all competing for
young peoples often short attention spans we need something that
really stands out. Something that delivers the WOW factor to grab a
kids attention. And thats a primary reason we devote so much effort
to the air show at our annual y-in and convention at Oshkosh.
Pilots of every experience level can enjoy an air show and be
impressed by the ying skill of the performers. But to grab kids
attention we need a show that is loud, fast, and thrilling to watch. the days when the Thunderbirds y. We
Weve put on those shows for decades here at Oshkosh, but this year wont need to move airplanes that are tied
for the rst time the Air Force Thunderbirds will perform in our down near the runway, but people wont be
show Friday, Saturday, and Sunday. able to be in the rst couple rows of parked
When it comes to WOW, nothing beats the Thunderbirds or the airplanes during the show.
Navys Blue Angels. Flying in close formation in frontline jet ghters It has been a big project for the EAA
just cant be beat for high-speed action and thrills. Its been that way staff and volunteers to work out the details
since the early 1950s when the jet teams were formed. to bring the Thunderbirds to Oshkosh, and
None of this is news to the Air Force and Navy. They created and we very much appreciate the cooperation
support the teams primarily as a recruiting tool. They know an air of our neighbors who live and work close
show by the teams is one of the best ways to get young peoples to the airport. I think the effort is abso-
attention and interest in joining the service. We want to attract the lutely vital.
same group to all types of ying. If we dont succeed in enticing the next
The reason the Thunderbirds or Blue Angels havent own at generation to join us in our love of ying and
Oshkosh before is because our air show aerobatic box hasnt been personal aviation, all will be lost. The average
large enough. Because the jets y faster than propeller airplanes age of people who y and participate in
more airspace, and space on the ground, needs to be protected. private aviation goes up each year. The
Businesses and residences to the east of Runway 18/36 at Oshkosh Thunderbirds cant solve this problem by
are located in the larger aerobatic box needed for the jet show. Im themselves, but they will add new excitement
happy to say that the nearby businesses and homeowners have been to our air show, and EAA supports all air
pleased to cooperate so the Thunderbirds can y. shows across the country where attendance
The jets also require more of a safety buffer on the show side, the remains strong. Nothing grabs the attention
west side of Runway 18/36. The required safety zone from the run- of young people faster than an exciting air
way centerline to the closest spectators is typically called the burn show, and this year Oshkosh promises to
line, and all of us will need to move back to the west several feet on bring the most WOW ever.

PHOTOGRAPHY BY JASON TONEY www.eaa.org1


A PUBLICATION OF THE EXPERIMENTAL AIRCRAFT ASSOCIATION

Contents
Vol.63 No.7 | July 2014

F E AT U R E S D E PA R T M E N T S BETTER PILOT

50
The Short-Field Top Guns
COMMENTARY

01 Tower FrequencyJack J. Pelton


86

90
Stick & RudderWhat Now?

What Went WrongTailwind Leads


Go Nose to Nose to a Stall
Bush babies at AirVenture 06 Letters to the Editor
By Budd Davisson 94 Ill Never Do That AgainAlmost Gear-Up
16 Left SeatJ. Mac McClellan in a Champ

58
The RANS Stu
20 Flying LessonsLane Wallace HANDS ON

A story of bicycles, airplanes, and one very 24 Savvy AviatorMike Busch 96 What Our Members Are Building/Restoring
brainy head to wear many hats
By James Lawrence 30 Light FlightDave Matheny 100 Innovation on the FlyFear and Loathing for China

68
Thunder Over Oshkosh
34

40
Dream Build FlyBrady Lane

Plane TalkLauran Paine Jr.


104 Hints for HomebuildersMaking Smooth Transitions,
Tactile Toggle Switches

USAF Thunderbirds highlight EAAs biggest 106 Shop TalkDuplicating Parts the Easy Way
air show ever presented by Rockwell Collins 44 ContrailsJe Skiles
By J. Mac McClellan MEMBER CENTRAL
NEWS & INFO

76
Legacy of the Liberator
10 Advocacy & Safety
Governmental Issues
111
114
116
Member Central
Pilot Caves
News From HQ
129
132
134
Member Benets
FlyMart
Classied Ads
Flying the most-produced bomber in its 123 Gone West 136 EAAs Logbook
75th anniversary year 14 FlightlineIndustry News 124 Members and
By Je Skiles Chapters in Action

ON THE COVER: Tyson Rininger captured all six Thunderbirds ying in For more on many of the topics in this issue, visit www.SportAviation.org. To view and

perfect formation at an air show in California. submit aviation events, visit www.EAA.org/calendar.

PHOTOGRAPHY BY BRADY LANE www.eaa.org3


Vol.63 No.7 | July 2014

EAA PUBLICATIONS
Founder: Paul H. Poberezny
Publisher: Jack J. Pelton, EAA Chairman of the Board
Vice President of Marketing: Rick Larsen
Editor-in-Chief: J. Mac McClellan
Associate Editor: Meghan Hefter
Assistant Editor: Katherine Pecora
Senior Graphic Designer: Chris Livieri
Graphic Designer: Jenny Hussin
News Editor: Ric Reynolds
Copy Editor: Colleen Walsh
Multimedia Journalist: Brady Lane
Visual Properties Administrator: Jason Toney
Intern: Antonio Davis
Print/Mail Manager: Randy Halberg
Contributing Editor: Jim Busha
Contributing Writers: Charlie Becker, Mike Busch, Budd Davisson,
James Lawrence, Dave Matheny, Lauran Paine Jr., Mark Phelps,
Robert Rossier, Je Skiles, Lane Wallace

ADVERTISING
Vice President of Business Development:
Dave Chaimson / dchaimson@eaa.org
Advertising Manager: Sue Anderson / sanderson@eaa.org
Business Relationship Manager: Larry Phillip / lphillip@eaa.org

Mailing Address: P.O. Box 3086, Oshkosh, WI 54903-3086


Phone: 920-426-4800 Fax: 920-426-4828
E-mail: editorial@eaa.org Website: www.EAA.org

Need to change your address or have other membership


questions, call 800-564-6322 (800-JOIN EAA).

EAA and SPORT AVIATION, the EAA Logo and AERONAUTICA are registered trade-
marks, trademarks, and service marks of the Experimental Aircraft Association, Inc. The
use of these trademarks and service marks without the permission of the Experimental
Aircraft Association, Inc. is strictly prohibited.

4Sport AviationJuly 2014


LETTERS TO THE EDITOR

Why We Do It
I WANTED TO TELL you how much I enjoyed
reading Bradys article Oshkosh or Bust
(Dream Build Fly, May 2014). I often struggle
to explain to my nonying friends and
family what drives me to build and/or why
spending a week at an airport in Wisconsin
(or Lakeland) is so satisfying. He really
nailed it in a very eloquent way. Great job!
_
Mike Swain, EAA 1082870
Jacksonville, Florida

THANK YOU, thank you, thank you, Brady,


for writing this article (Dream Build Fly,
May 2014). I just nished it, and you were
nailing me to a T! Thats exactly what
I felt last year when I ew to OSH in a
friends Mooney for my rst ever visit.
I have been a hangar rat since I was a
kid, but never had the money to make the
trip. I was accepted by everyone I met,
the people we camped with in Vintage
SAVING OUR HISTORY parking, the volunteers, the food servers,
everyone was just happy you were there.
We camped under the trees, made new
AS IS USUAL, THE MAY issue of Sport Aviation was chock-full of friends and memories I will never forget.
interesting and informative articles. One in particular had a Your article had helped fan the ames
personal ring to it for me. The piece on the Parts Magicians of staying in the arena and not giving up. I
by Lane Wallace truly shed light on those individuals who was totally blown away with the Roosevelt
are responsible for assisting in much of the various complex quote. We will fail when we try, but we
aircraft restorations that have been accomplished and continue must keep trying.
to be done even today. These folks are to be commended for _
having the foresight to save and, in some cases manufacture, the Andy Espinosa, EAA 1116622
components necessary for the successful completion of many Richmond, Texas
difficult civilian and ex-military restoration projects. Possibly
because of space limitations, however, some of the earliest of B-29 Cure
historic aircraft and parts salvage people were not included. THANKS FOR THE B-29 article, Lauran!
Those individuals certainly deserve a nod of recognition. (Plane Talk, May 2014). Like you said, it
The foremost savers of 1930s aircraft, and especially 40s gets expensive. I always ight planned
warplanes, which our military routinely scrapped, were forward 400 gph at normal cruise. Also a thought
thinkers like Ed Maloney and Frank Tallman in California (one about an instance on tour a long time
of the planes Frank saved from the scrappers in the 50s was my ago. Bob Freeman had served as a gunner
Corsair), Junior Burchinal in Texas (who saved and gave ight in Guam. Bob was working the front
instruction in several WWII warbirds and checked me out in his end and Millie in back. Guy comes up to
T-Bird 25 years ago), Earl Reinert in Illinois (who had parts for Bob and wants to look. Bob gets him up
me when restoring my Corsair 35 years ago), and Wally Soplata inside FIFI, and they ended up talking/
in Ohio, to name a few. These guys have almost faded from our reminiscing for several hours. Later his
collective memories but were the real pioneers in this eld, and wife gets Millie aside and says, What in
many planes, and parts thereof, are now ying because of them. the world? He had a stroke years ago and
The aviation community was fortunate to have had them, the hasnt said a word for years, and now he
earliest Parts Magicians. talked to Bob for hours!
_ _
Lou Antonacci, EAA 73154 Randy Sohn, EAA Lifetime 2054
Hampshire, Illinois Savage, Minnesota

6Sport AviationJuly 2014


LETTERS TO THE EDITOR

PBY Reverie
THIS MONTHS STORY of the PBY brought
back many memories of ying in the
PBY while living in Southeast Alaska in
the 60s (Take the Long Way Home,
May 2014). Alaska Coast/Ellis Airlines
ew a number of these aircraft as well
as a eet of Grumman Gooses. They
were remarkable airplanes and so well
suited for ying in an area that had water
everywhere, very few roads, and isolated
villages. I think only one of the PBYs
still had the bubbles, and all had been
converted to carry passengers along with
a more powerful radial engine. Just had
to fall in love with these airplanes, and
the PBY still is my favorite.
_
Howard Patton, EAA 852587
Panama City, Florida

Decades of Glasairs THE TAKE THE LONG WAY HOME article


MY COMPLIMENTS on Budd Davissons outstanding article regarding the in the May issue brought back fond
35th anniversary of Tom Hamiltons team and the development of the memories of watching Air Force PBYs
Glasair kit series (35 Years of Fast Glas, May 2014). Great recognition (AO-10s) landing and taking off at Lac
of the successful development of the rst molded composite kit series De Morbihan a few miles south of the
resulting in the Glasair Is through the Glasair IIIs. Labrador border in Quebec.
I met Tom Hamilton at Arlington, Washington, and ew with During open water months they were
him in his rst GI retractable and shortly became an early and used to haul supplies and diesel fuel from
enthusiastic customer purchasing a GI xed tri-gear kit, which Goose Bay to an outpost weather reporting
with the collaboration with my building partner Roger Heisdorffer station and low frequency radio range site
(rst Glasair taildragger in Arizona) resulted in a Grand Champion on an island in the middle of the lake. I
composite award at the Copperstate Fly-In at Casa Grande, Arizona. was a weather observer there in 1948.
_ Unless someone has salvaged it, there
Tom Robertson, EAA 244767 is whats left of one at the shallower south
Fountain Hills, Arizona end of the lake.
While waiting for another PBY to
tie up at our dock, this one, taxiing with
the wheels down, apparently hit a large
submerged rock that opened up the hull
below the waterline. The plane sank until
it sat on its gear on the bottom, and the
water only came up to the bottom of the
waist blisters.
A recovery crew from Goose was
unable to raise the plane with air bags,
ending up salvaging the control surfaces,
oats, and props. Then they unbolted the
engines and let them fall into the lake,
abandoning the rest.
I have often wondered what eventually
SUBMISSIONS
happened to that hulk.
LETTERS INTENDED for publication should be e-mailed to editorial@eaa.org or addressed to EAA/Letter to the _
Editor, P.O. Box 3086, Oshkosh, WI, 54903. Please include your EAA number, city, and state. All letters are William L. Havener, EAA 135132
subject to editing. Unpublished letters will not be returned. Sterling, Illinois

8Sport AviationJuly 2014


ADVOCACY AND SAFETY
GOVERNMENTAL ISSUES

Advocacy at AirVenture 2014


Features and events at Oshkosh

EAAS ADVOCACY AND SAFETY staff is planning a full schedule of EAAs Legal Advisory Council is presenting
government participation at AirVenture 2014. Governmental agencies forums on ramp checks and Customs and
and elected officials will travel to Oshkosh to host forums, meet with Border Protection stops, as well as a forum on
general aviation constituents, and discuss policy with EAA advocacy staff. buying and selling aircraft. In addition, it is
Many agencies, top-level agency executives, and military groups once again hosting a continuing legal education
were prevented from attending Oshkosh last year due to travel budget seminar related to intellectual property issues
cuts enacted under sequestration. These cuts resulted in the absence in aviation. The EAA Aeromedical Advisory
of military aircraft displays, abbreviated visits by key FAA personnel, Council has partnered with Wright State
and a sharply reduced number of agencies in the Federal Pavilion. This Universitys Boonshoft School of Medicine
year many of those travel restrictions have been lifted, and the agencies to present the rst AirVenture continuing
may once again participate in the worlds largest gathering of GA pilots medical education seminar, which will cover a
and aircraft. host of topics related to aeromedical tness.
With the return of senior FAA officials to Oshkosh, EAA advocacy The Federal Pavilion is returning to
will have a full calendar of policy discussions. Among the major issues full strength and will include the NTSB,
are third-class medical reform, ultralight and LSA training policy Customs and Border Protections Office of
reform, aircraft certication issues in the wake of the Small Airplane Air & Marine, NORAD, Bahamas Customs,
Revitalization Act of 2013, the Living History Flight Experience the Royal Bahamas Police Force, the
Exemption for operating historic aircraft, and the Second Pilot Program National Park Service, the National Weather
for experimental amateur-built ight testing. These conversations build Service, the Department of Defenses See
on the successful EAA/FAA Winter Summit and represent ongoing and Avoid, and Bird Strike USA. In addition
progress toward reducing barriers to recreational aviation. to attendees having the opportunity to
FAA Administrator Michael Huerta will host the Meet the meet and speak face-to-face with agency
Administrator forum, and acting NTSB chairman Christopher Hart members, the pavilion features its own
will present Meet the NTSB. Other dignitaries planning to attend forum with daily presentations.
AirVenture and meet with the GA community are Sen. James Inhofe, For more information about forum
Congressman Sam Graves, and Wisconsin Gov. Scott Walker. EAA schedules and other planned activities, visit
also expects delegations from several state legislatures and state Presentations & Workshops under Features &
departments of transportation. Attractions at www.AirVenture.org.

10Sport AviationJuly 2014 PHOTOGRAPHY BY CINDY LUFT


INHOFE AT OSHKOSH TO TALK EAA COMMENTS ON FAAS
EXPANDED PILOTS RIGHTS FLIGHT TEST MANUAL
U.S. SEN. JAMES INHOFE (R-Oklahoma), a longtime aviator and IN LATE MAY, EAA advocacy and safety staff, with substantial
EAA member, will join fellow members at Oshkosh again this input from EAAs Homebuilt Aircraft Council, developed and
year and discuss building on the original Pilots Bill of Rights that submitted comments to a proposed revision to FAA Advisory
became law in 2012 through a new legislative initiative. Circular (AC) 90-89, the Amateur-Built Aircraft and Ultralight
Sen. Inhofe invites all GA pilots to join him at Forum Flight Testing Handbook. The most recent version of the
Pavilion 1 on Saturday, August 2, at 10 a.m. for a conversation on AC, issued in 1995 and not revised since, was due for an
developing additional GA pilot protections from overreaching update ordered by the General Aviation Joint Steering
FAA enforcement actions, Committee to add language to the handbook regarding
CBP stops, and hangar flight testing after modification. The changes will also make
use restrictions. He will the AC compliant with current AC formatting and the Plain
also address other key Writing Act of 2010.
measures in Congress that EAA was instrumental in drafting the original handbook,
could affect aviators. which details best practices for Phase 1 flight testing of
The senators forum amateur-built aircraft and ultralights, and recognized this
is an example of how proposed revision as a good opportunity to examine the entire
EAA AirVenture Oshkosh handbook and suggest updates that bring the AC up to date in
brings together pilots and terms of current flight-testing procedures and technology.
policymakers in a way The suggested changes include new, better-detailed
where direct conversation guidance on fuel flow testing prior to the first flight, the use
and sharing of ideas are of GPS data to confirm the accuracy of pitot-static derived
possible. Sen. Inhofe is airspeed readings, comprehensive stall testing procedures,
one of many lawmakers, and more. These suggestions are the result of analyzing
FAA officials, and other safety data from decades of Phase 1 flight-testing incidents
federal representatives and accidents as well as insight gained from the practical,
who will be at Oshkosh firsthand experience provided by the EAA Homebuilt Aircraft
to meet and talk with Council and some of the worlds leading flight-test experts on
aviation enthusiasts. the EAA board of directors Safety Committee.

THE FAA AT AIRVENTURE OSHKOSH


BY SEAN ELLIOTT, EAA VICE PRESIDENT OF ADVOCACY AND SAFETY

THERE IS A long-standing and reignites many of their passions for the where a GA pilot can directly ask a question
and productive tradition GA community. But more than that, it is an of the FAA administrator!
of FAA management and opportunity for the FAA to address serious EAA is pleased that for AirVenture 2014
the FAA administrator issues directly with the community it serves the FAA management team will once again be
attending EAA including many efforts leading to improved attending the event in full force, reversing the
AirVenture Oshkosh. safety and access for all of us. limitation caused by last years federal budget
With more than 10 Topping the list of FAA activities is the sequestration. This is signicant for you in
percent of the worlds tradition of the FAA administrator meeting a number of ways. It allows the interaction
single-engine piston eet and an even larger with AirVenture attendees. Over the decades that I just described. It also reminds key
percentage of the nations GA pilots in one this has been known as Meet the Boss, FAA officials of the spirit and passion that
location for the week, there is certainly Meet the Administrator, and other such exists in GA and allows them to see the real
good reason for the FAA to value coming titles. This one-hour session has always been people affected by the agencys decisions
to Oshkosh in force. It is by far the agencys before a capacity audience interested in and policies. Perhaps most signicant from
best opportunity to get in the eld and hearing the latest initiatives and news from EAAs perspective is that it allows us quality
interact with the GA community! Many FAA the FAA. Perhaps the most popular feature of interaction to solve issues and improve GA.
managers have shared with me privately the session is the opportunity for members The EAA community will again benet from
that Oshkosh is a very important trip for and attendees to directly ask a question from this continued commitment from the agency
them, as it recharges their aviation batteries the audience. Very few opportunities exist to be at AirVenture!

PHOTOGRAPHY BY MICHAEL STEINEKE www.eaa.org11


ADVOCACY AND SAFETY
KNOWLEDGE IS POWER

Formation Flight Safety


Part 2
BY CHARLIE PRECOURT, SAFETY COMMITTEE CHAIRMAN, EAA BOARD OF DIRECTORS

WE KICKED OFF OUR Formation Flight Safety series last month with corrections, and get ahead of them, you
a focus on the challenges of the lead position, as well as situational need good reference points on the lead
awareness and key collision risk factors. Flying well as a formation aircraft that allow you to triangulate your
leader can be more challenging than ying the wing, and its correct position, both laterally and fore-aft.
important to emphasize that you shouldnt try to tackle the lead The three legs of the triangle are:
position until you have mastered ying on the wing. Even if its Your view up the wing line toward
easier than leading, ying wing is still a new skill. your leaders head.
I can still remember my rst formation training ight, back The leaders fuselage line from his
in the fall of 1977 (how time ies!). I remember it because I was cockpit back toward his tail.
surprised by my instructors demonstration of the wing position. Your view directly abeam, at his tail.
We briefed a basic two-ship formation skills mission, with me ying On the ground prior to ight (as we
wing. We performed an interval takeoff with about ve seconds of discussed last month) set the two aircraft
spacing behind the lead aircraft, and my instructor demonstrated on the ramp in a desired close formation
the takeoff and join-up straight ahead. But it was his technique position. From your wing aircraft cockpit
of ying in close formation (ngertip in Air Force lingo) that position, look up the wing line of the lead
really surprised me. He was jockeying the throttle back and forth aircraft and nd something on the fuselage
constantly, plus and minus an inch at a pretty high frequency or cockpit directly behind an item on the
(maybe two cycles per second!), and the same was true with the wing. For example, does the wingtip light
control stick. He was stirring it constantly. Since we were in the superimpose the canopy leading edge? If so,
old T-37, side-by-side, jet trainer, I had a perfect view of his inputs remember that; it creates your wing-line
and resulting position. But what I couldnt gure out was how his reference. Then look abeam at the tail of the
inputs were affecting our position on the leader. lead aircraft, where are you relative to the
I later discovered that I couldnt gure it out because those rudder hinge, for example. These are your
inputs were not having much if any effect on his position! Inside null (good) references. All corrections in
some of those stirring motions were a few inputs that mattered; I ight with the stick and throttle are meant
just couldnt see which ones they were! After all, the leader was not to return you to this position. Were looking
moving his throttle, and was only moving the stick when he needed for our two aircraft to have wingtips about 3
to initiate a roll or pitch maneuver. So we probably didnt need to be feet apart laterally, and a wingman stagger
moving the controls so vigorously! Bottom line, if youre ying the aft of the lead about 30-45 degrees; in other
wing well, youll be making smooth deliberate inputs to maintain words our cockpit is that angular amount
position. My instructor was what is known as a high gain pilot, from a perfect side-by-side line.
one who is constantly moving things, even if the movements dont So on my rst formation ight, the
really matter. His input in one direction was immediately canceled instructor gave me the aircraft after his
by an input in the other directionthe net result was zero change. demonstration, and I had no idea how to
Having said that, ying the wing position does indeed involve make the required corrections. I ended up
making constant corrections back to the perfect position relative in that proverbial yo-yo adding too much
to lead. But the corrections you make should be small and timely. power and overshooting, then pulling off too
This requires an ability to anticipate. If you wait too long to make much and getting behind, banking into lead
a correction, you will end up farther out of position, necessitating and getting too close, then banking away too
a large correction, which takes longer to have effect, which means much and getting too far away. Eventually,
another correction will follow, and before long youre oscillating in though, I discovered a very interesting
large variations around the desired position. To learn to anticipate relationship in the triangulation necessary

12Sport AviationJuly 2014


for the correct position, one that you move outward along this line also appears picture of where you are relative to lead,
can explore with a simple exercise. The to be a move aft. Your intuition is to add and make the correct correction (power or
objective of the exercise is for you to learn power. But all you really need to do is bank bank) immediately, when its a matter of a
to recognize when a power change is back into the leader, and you will come few inches instead of a few feet.
required to correct back to position versus right back up the wing line to the original Once you have mastered this concept,
a bank angle change. Believe it or not these correct position. Perform this exercise then other positions take on the same
two inputs, power and bank, are very closely until you instinctively know that you are relative demand. If you want to do a cross-
coupled in achieving that perfect, stable wide and need to bank toward lead, or that under to move from the right side of leader
wing position. you are truly aft and need to add power. to the left, reduce power slightly, step back
Start out with your instructor Until you master this perception issue, to get to a place where your nose clears
stabilizing your aircraft in the proper you inevitably nd yourself in the power leaders tail, then add power to stabilize.
wing position in wing-level ight on the yo-yo moving back and forth about the Then add a small bank change to the left
leader. Then make a very slight bank angle desired position in large oscillations. to move laterally across to the left side.
input away from the leader (2-3 degrees Another common error for pilots Then once on the left side, add power to
of heading change). What you will notice learning to y formation in the close move forward to the wingtip position.
rst is an apparent lag behind the leader. position is their over-xation on the This maneuver uses all the principles I
If you are not closely monitoring your triangulation references. If you look at discussed above.
triangulation reference, it will appear only those two reference lines we dened, Spend some time on the basics above and
that you are drifting behind. Your instinct you miss the big picture. Once you get youll get really comfortable with relative
will be to add power. In fact, what has comfortable, those references will become positioning on your leader. Once your
happened is you have increased your second nature, and youll be looking at the corrections are instinctive, youre ready
lateral spacing on lead, because of the whole lead aircraft and seeing movements to move to more advanced maneuvers like
heading change. Since you are on a 30-45 in relative position at the inch level instead rejoins and trail formations. A topic for next
degree staggered wing-line reference, any of the foot level. In other words, see the big month! Fly safely out there.

www.eaa.org13
F
LIGHTLINE
INDUSTRY AND COMMUNITY NEWS

SUN POWERS FIRST TWO-PLACE


ELECTRIC AIRCRAFT
THE SUNSEEKER DUO, touted by company Solar
Flight as the first two-place solar-powered
aircraft, scored an aviation first on May 30:
carrying two people aloft powered only by
solar power. Husband and wife founders
Eric and Irena Raymond took off in the
aircraft from Solar Flights test facility
near Milan, Italy.
The approximately 90-minute flight
reached a maximum altitude of about 8,000
feet. Subsequent flights have lasted three
hours and reached 12,000 feet.
Compared to a normal airplane, its like
night and day, Irena Raymond said. You
can speak normally even when the motor is
running full power, no headset needed. It
is unbelievable.
A 100-mile cross-country flight to Pavullo
nel Frignano, Italy, was planned for June.
The Duos tail-mounted electric motor
has a maximum output of 25 kilowatts (34
hp) and is powered by a battery pack stored
in the fuselage thats charged by 1,510 solar
cells lining the wing and tail surfaces. It has
a 72-foot wingspan, empty weight of 617
pounds, and the company claims the airplane
can cruise directly on solar power with two
people on board for durations in excess of

First Flight for 12 hours.

Solar Impulse 2
SOLAR IMPULSE 2, the solar-powered electric aircraft Bertrand
Piccard and Andr Borschberg intend to y around the world
next year, made its rst successful ight on June 2 at the Payerne
aerodrome in Switzerland.
This inaugural ight is an important stagea step closer toward
the round-the-world ight, Borschberg said. Professional test
pilot Markus Scherdel was at the controls for the maiden ight
that lasted two hours and 17 minutes. Highest altitude reached was
5,500 feet AGL, and the average groundspeed was 30 knots.
Several more ights will take place in the coming months to
achieve aircraft certication, followed by training ights for Piccard
and Borschberg later in the season. Plans are to begin the solar-
powered world ight in March 2015 from the Persian Gulf area
with a route including ights over the Arabian Sea, India, Myanmar,
China, the Pacic Ocean, the United States, the Atlantic Ocean,
and Southern Europe or North Africa before closing the loop by For more information and direct links to Flightline stories,
returning to the departure point. visit www.SportAviation.org.

14Sport AviationJuly 2014 PHOTOGRAPHY BY JEAN REVILLARD/REZOCH AND COURTESY OF SOLAR FLIGHT
BOEING EMPLOYEE GLASAIR PROJECT NEARS COMPLETION GOPRO OFFERS GO FLY
SCHOLARSHIP FOR
ON THE OSHKOSH ightline FLIGHT TRAINING
this year, be on the lookout
for a unique Glasair SII kit POPULAR HIGH-DEFINITION video camera
plane built over the past maker GoPro has announced the Go Fly
three and a half years by a $7,500 ight-training scholarship that will be
team of Boeing engineers awarded at EAA AirVenture Oshkosh 2014.
looking to learn about GoPro encourages anyone 16 years
the challenges of of age and older to apply by submitting
building airplanes. a video on why you want to Go Fly. To
The project apply, e-mail your video as an attached
Opportunities for New MOV or MP4 le to scholarships@EAA.org
EngineersBuild, Certify, and indicate the name of the scholarship,
and Fly (ONE BCnF) Go Fly, as the subject line. Include
team is made up of about name, address, date of birth, and EAA
30-40 Boeing volunteers, member number (if applicable). But hurry;
in conjunction with application deadline is July 15, 2014.
the Boeing Employees The winner will also receive a GoPro
Flying Association, said Aviators camera package and a one-year
Brad Walker, structural EAA membership. EAA will award the
stress engineer at Boeing. scholarships in $2,500 increments to the
Several EAA technical counselors and a If you cant locate the tail number winner and a flight school.
previous Glasair builder who also work at N110NE, in honor of Boeings
Boeing have provided assistance. Opportunities for New Engineers
Were all pretty excited to be at this organization that facilitated the
point, Walker said after the plane was project, the paint scheme should
rolled out in late May. be a dead giveaway.

// VIRGIN GALACTIC and Spaceport America as its new headquarters. Located 50 miles SuperStols can be built in the
signed a joint agreement with the FAA northeast of San Francisco, operations experimental amateur-built category
that helps clear the path for commercial will begin in the first quarter of 2015 in a and are available with Rotax or Jabiru
flights of SpaceShipTwo. The agreement 140,000-square-foot facility adjacent to powerplants. With an empty weight of
spells out how the FAAs Albuquerque the Vacaville airport, also known as the 720 pounds, the SuperStol has a useful
Air Route Traffic Control Center and the Nut Tree Airport. load capability of 600 pounds.
New Mexico Spaceport Authority will ICON intends to consolidate aircraft
work with Virgin Galactic to smoothly manufacturing, sales, training, service, // FISHER FLYING PRODUCTS, manufacturer
and safely provide clear airspace for and corporate headquarters at the of ultralight and experimental classic
SpaceShipTwo. new location. aircraft replica kits, announced it has
The New Mexico Spaceport Authority been sold to Dave Hertner, owner of
also has an agreement in place with the // JUST AIRCRAFT ANNOUNCED shipping its Effectus AeroProducts, a supplier
U.S. Armys White Sands Missile Range milestone 500th kit, a SuperStol, in May. to Fisher for a number of years.
to support space launch activities within Kits have gone to all 50 states and more Hertner said in a statement that he
WSMR airspace. In addition, Virgin than 20 foreign countries. has been looking for a business he
Galactic now has agreements in place with Though the company is still shipping could work at with his son and plans
Edwards Air Force Base and the FAAs out kits for the Highlander, the majority to move the business from Calderon,
Joshua Control Facility to cover space of sales in the past year have been Ontario, Canada, closer to his home in
flights in California. SuperStols. Since the versatile SuperStol Dorchester, Ontario. Kit production will
was introduced last year, kit sales have cease until the move is complete, but
// ICON AIRCRAFT, which is working to more than doubled, and the company Hertner will contact customers when
certify the A5 LSA amphibious aircraft, has added a second shift to keep up manufacturing begins again, expected
selected Vacaville in Northern California with demand. in July 2014.

PHOTOGRAPHY COURTESY OF BOEING www.eaa.org15


J. MAC MCCLELLAN
COMMENTARY / LEFT SEAT

What Can We Trust?


J. MAC MCCLELLAN

A FRIEND IS NEARING completion of his private pilot training. He had navigation systems available even a total
just own his night dual cross-country ight when I last saw him. I airplane electrical failure wont leave a
asked how the trip went, and he said ne. Except for all of those pilot lost.
required visual en route checkpoints. Pilotage can be fun, and most of us want
As CFIs and examiners insist, he had plotted a checkpoint to know what it is we are looking at on the
every 10 miles along the trip. As his instructor observed he had to ground so we check the chart. Flying by
look at the chart, then find the features on the ground that estab- reference to ground features will never go
lished the checkpoint, and confirm his position. That all worked. away entirely. After all, even most IFR
Except, he told me, every time he looked down at the chart, ights conclude with visual approaches to
found the details there, and then looked out the window to find the runway, so you need to navigate by
the features on the ground his heading and altitude wandered looking out the window at least for the last
off target. few miles.
I was taught to y this way, and maybe you were, too. But his
recounting of the ight just screamed to me that we are doing this Yes, pilotage is a useful skill, but
all wrong. Flight training hasnt even moved into the second half of
the 20th century, much less into the 21st.
these days its about as critical as
There is nothing more critical in all types of ying than precise knowing celestial navigation.
heading, altitude, and airspeed control. Those are the foundations
of good ying during all phases of ight. No matter what you are But we need to reorder our training to
ying, or why, you cant be safe and effective without being able to put pilotage, the E-6B, time-speed-distance
hold heading, altitude, and airspeed. problems, and other ancient crafts in their
But what does our training system do? It requires new pilots proper place. And that isnt at the top of
like my friend to constantly divert their attention from the most skills pilots need today. We need to teach
fundamental of flying tasks to spend time on a totally unneces- new pilots to use the GPS, tablets, moving
sary distraction of staring at a sectional chart and then looking maps, electronic charts, and all of the
for a power line or road intersection on the ground. Yes, pilotage equipment they are actually going to use
is a useful skill, but these days its about as critical as knowing once they break free of the CFI and the
celestial navigation. obsolete FAA training requirements.
I know some, perhaps many, who are convinced a GPS will Most of us learned to drive in cars that
sometimes fail and leave a pilot lost so dont depend on that magic had cranks to raise and lower the windows,
box. I heard the same worries about LORAN C, and VOR before lacked power steering and power brakes,
that. Even the ancient ADF receiver was treated with suspicion as and air conditioning was an uncommon
though it would go up in smoke at any moment. luxury. And most of us had to learn to ease
Yes, a GPS receiver can fail, but most of us y with more than out the clutch while holding our right foot
one. And with so many fully capable battery-powered portable on the brake while pushing on the gas pedal

16Sport AviationJuly 2014


J. MAC MCCLELLAN

with our heel to get started up a hill. Do we directly to our emphasis on the fundamen- maneuvers like lazy-eights and turns
force new drivers to learn that way today? tals of yingthe fundamentals of the around a point.
Of course not. If they arent into antique 1950s, that is. I think the way we learn fundamental
cars, they will never ever use those experi- At the risk of wandering off into Dr. Phil control is to always have a target for head-
ences and skills. territory, I think there is a psychological ing, altitude, and airspeed. And teach and
In the 1960s advances in fiberglass need among pilots to make ying harder check to pretty tight tolerances around
construction revolutionized boat building than it needs to be. At least for new pilots. those targets. A pilot who learns to y
and ownership. With fiberglass close to For many pilots the availability of very within 10 degrees of target heading, 100
mass production, boat prices plunged capable autopilots, moving maps, extremely feet of target altitude, and 10 knots of air-
compared to the days of wooden craft. precise 3-D navigators, and other advances speed target will be a good pilot. The
And fiberglass all but eliminated the can seem to diminish the skills we worked combination of skills required to do that is
time-consuming and very costly annual hard to learn those many years ago. Nobody employed in all phases of ight and all
painting, caulking, and varnishing that wants to believe their skills and experience types of airplanes.
wood boats require. Boat ownership num- are now out of date. As for knowing where you are and
bers exploded. Maintaining challenge in an activity where the destination is or where the regu-
If the boating industry had behaved the makes sense in sports. For example, if lated airspace borders areand soon for all
way we do in aviation, people who bought everybody could hit a golf ball 320 yards of us with ADS-B where the traffic is
new berglass boats would be required to down the middle every time, the game teach new pilots how to use the very
paint and varnish them every year just would lose most of its challenge, and most precise and reliable equipment we already
because thats the way it was always done. of the reward when we do hit the ball well. have to do that.
Knowing how to scrape, sand, and paint are
fundamental skills for wooden boat owners, At the risk of wandering o into PERSONAL MINIMUMS
so if the aviation mentality applied, ber- In many instances establishing personal
glass boat owners would be forced to learn Dr. Phil territory, I think there is a minimums for your ying makes sense. Im
and practice that just in case the clock sure we all can agree that having preset
turns back. Think what that would do to
psychological need among pilots to standards for how much sleep you require
the number of boat owners. make ying harder than it needs before a ight is a good idea. Or perhaps
The bottom line is that new technol- you require yourself to get in some practice
ogy isnt trusted by the general aviation to be. At least for new pilots. before carrying passengers if you havent
establishment. By that I mean the FAA own in whatever personal time limit you
and the instructor corps. And the mis- If youre looking for a sporting chal- have set. We can all think of a list of factors
trust is particularly profound when it lenge in ying, there are many opportuni- that have safety implications and set our
comes to electronics. ties. For example, ying aerobatics is very own standards that are more stringent than
But its just the opposite for real pilots difficult and challenging to do well. And the FARs.
and real airplane owners. Garmin alone is your performance can be measured and But when it comes to setting personal
closing in on something like 140,000 panel- judged in competition. minimums for weather you will or wont y
mounted GPS systems sold, and who knows Pilots can also try their hand at spot- in, the situation becomes difficult. The
how many thousands of aviation handheld landing contests, or take on the challenge problem is the weather doesnt cooperate.
navigators. And there are tons of companies of real backcountry airstrips, or enter ral- I was reminded again just the other day
building and selling advanced navigation lies where pilotage, not electronics, are that no matter what a forecast says, or what
equipment, so who knows how many GPS- required for navigation. Of course, a the most recent weather report was, you
based systems are ying. I have never seen really big challenge is to build your own need to be ready for the weather as you nd
any technology catch on as quickly among airplane, or if you want to go over the it once you venture out of the traffic pattern.
pilots of all levels as the iPad has over the top, design it and then build it. Those It was just a short trip from Oshkosh to
past few years. If there is still an airplane activities are fun, but they are not the Muskegon, Michigan, about 40 minutes.
yingairliner or homebuiltwithout an mainstream of flying, and there is no The weather at Oshkosh was 7,000 scat-
iPad onboard, that number is overwhelmed reason for every pilot to be forced to tered, light winds, and good visibility.
by the airplanes that have two, three, or learn them. Across Lake Michigan the Muskegon air-
more in the cockpit. So if I could rewrite the pilot-training port was reporting 3,200 broken with 10
There is a cliche making the rounds of procedures, what would I do? I would miles visibility. The forecasts for both air-
business babble that says a weakness is a emphasize basic precise aircraft control. ports were for no change during the
strength taken too far. I think that applies And I dont mean by teaching oddball duration of the ight.

18Sport AviationJuly 2014


I was at 7,000 feet when I noticed an 1,700 MSL. The altimeter unwound past So a very careful pilot could have estab-
undercast closing beneath me. Then I 1,700 feet with a good synthetic view of the lished basic VFR as his personal minimums
dialed up the Muskegon ATIS and heard runway, but nothing but rain and the inside for ying an instrument approach, but in
that the former ceiling of 3,200 was now of a cloud was visible through the wind- this case, and many others, it wouldnt have
down to 1,100, and visibility was 6 miles in shield. Finally, after descending another mattered. I guess I could have missed the
light rain. 600 feet on the glide slope the ground approach while still 1,000 feet above the
I was vectored for the ILS approach straight down appeared, and then shortly runway and own back over to Wisconsin
to Runway 32. I had the raw data ILS the runway ahead. and hoped the weather was still good there.
dialed in, and also the GPS LPV approach The actual weather when I landed Or a better answer is to be prepared and
that follows the exact same path to the was below 500 overcast with less than equipped to y down to minimums and land.
runway. I still marvel after many, many 2 miles visibility in light rain. Not terri- Personal weather minimums are great,
hours how magical it is to see the runway ble weather for an ILS approach, but but being prepared for what you really nd
and other terrain features on the Garmin below the personal minimums of many is essential. For a VFR ight that means
synthetic vision display on the G600 pilots I know. landing or diverting as soon as the weather
flat glass PFD. The flight path marker Before I departed Oshkosh there was begins to deviate from the forecast. For IFR
that is fundamental to syn viz was right nothing that indicated conditions would be pilots it means being prepared to y to pub-
on the runway as I started down the worse than basic VFR at Muskegon 40 min- lished minimums even though you didnt
glide slope even though the nose was utes later. But the weather didnt know expect that to be necessary.
pointed to the right to correct for a that. Some warm moist air aloft was moving
northerly crosswind. around and interacted with the air over the J. Mac McClellan, EAA 747337, has been a pilot for more
The reported 1,100-foot ceiling would still very cold water of Lake Michigan and, than 40 years, holds an ATP certicate, and owns a Beech-
have put the bottom of the clouds at about presto, the weather crumped. craft Baron. To contact Mac, e-mail mac@eaa.org.

www.eaa.org19
LANE WALLACE
COMMENTARY / FLYING LESSONS

A Man, a Cub, and a Lifetime


When your airplanes history is your own
BY LANE WALLACE

BACK WHEN I OWNED a 1946 airplane (a Cessna 120), part of its all those cryptic notes on trips and adven-
appeal was the way it linked me to the past. I was aware, when I tures the airplane had known before Id
ew it, of all the other pilots and owners, dating back 40 years, even been born.
who had looked out at the world through that same windscreen. I The same was true of any old or classic
used to look at the logbooks that came with the plane, fascinated by airplane I saw, actually. There was some-
thing mysterious and intriguing about the
secrets all those Stearmans, Cubs, Wacos,
Travel Airs, and other classics held in their
aluminum, wood, dope and fabric memo-
ries. Secrets, because those memories were
lived by different pilots and different own-
ers, in a different time, and would therefore
remain out of the reach of whoever owned
and ew those planes now.
So last year, when I saw a newly-
restored classic Piper J-3 Cub being rolled
out of a hangar at Flabob Airport, in
Southern California, I instantly began
wondering about the old stories it knew
that only it could tell. I must have said
something to that effect, because one of
the people standing nearby said, Well, its
owner is standing over there. You could
ask him.
Well, yes, I answered. But its owner
couldnt tell me about the stories that hap-
pened before he bought it.
Pretty near could, the bystander dis-
sented. He bought it new.
Bought it new? For starters, the very
idea of buying a Piper Cub new threw me.
Id only known them as antique airplanes.
What year is that Cub? I asked.
The bystander shrugged. Ask Conrad,
he said. But I think its a 46, 47, some-
thing like that.
My mind struggled some more.
So, I answered slowly, he bought it
in 1946?
Thereabouts, the bystander answered.
Conrad Tona And hes owned it ever since?

20Sport AviationJuly 2014 PHOTOGRAPHY BY JEFF BERLIN, BERLINCREATIVE.COM


A nod. airplane he might be able to buya
You mean to tell me thats a single- Champ, a Cub, something like that. His
owner Cub? dad found a new J-3 Cub that was being
The guy smiled, and nodded used as a demo plane by a Piper dealer in
again. Yup. Long Beach, California. The price, which
I felt as if Id stumbled on the Hope he considered a deal, was $1,800.
Diamond, or some other artifact so rare Conrad sent his dad the money, and the
that theyre usually only found in care- plane was waiting for him when he got
fully guarded museum collections. Like out of the service.
many others, this antique airplane linked
its owner to the past. The difference was, You mean to tell me thats a
the past it linked him to wasnt another
pilots, in another time. It was his own. single-owner Cub? The guy
What must that feel like, having a
plane that knows your past, because it smiled, and nodded again. Yup.
was present for all of it? And knowing
the story of almost every ight your Conrad still had hopes of ying for a
plane had ever taken, because you were living, but with so many experienced
the one doing the ying? Theres nothing military pilots being discharged into the
and no one in my life that has that kind of civilian market right after the war, a low-
history with me. time private pilot didnt stand much of a
So, of course, I asked the only per- chance of getting hired. So he went to
son who could tell me: Conrad Tona, work as an aircraft mechanic for
the owner of that rare but unassuming Lockheed, making a premium wage of
little Cub. 90 cents an hour. After a few years, how-
Conrad cant remember exactly when ever, Conrad says he got tired of the
he learned to y, but he knows he had uctuations in the aviation manufactur-
his pilots license before he had his driv- ing industry, from too much work to
ers license. His best guess is about age worrying about being laid off from lack of
16 or 17. His dad was a pilot, and Conrad work. So in 1955, he followed his dad into
used to take the controls in his dads the auto repair business, opening up the
planes before he was old enough to y shop he would own for the rest of his
on his own. He learned to y at the career, in Tujunga, California.
Lancaster, California, airport, which At first, Conrad kept the Cub up in
consisted of two dirt runways just north- Lancaster, but after that airport closed,
west of the intersection of 10th Street he moved it to various other fields in
West and Avenue I. the Los Angeles area, depending on
In 1943, at the age of 17, Conrad where hangar space was available:
enlisted in the Army Air Corps, hoping Quartz Hill, Santa Paula, San Fernando,
to fly in the war. But he says, It didnt Whiteman, and then finally, 15 years
matter what you signed up for. A lot of ago, to its current home at Flabob
times, theyd see what they needed, and Airport in Riverside.
theyd take your group and just reassign Sixty-eight years is a long time to
you where they needed you. So after spend with anything, or anybody. So
starting training as an air cadet in San what stories would this Cub tell about
Antonio, Texas, he ended up serving as Conrads life, if it could talk? Well, it
an altitude chamber technician at wouldnt be tales of epic journeys across
March Army Air Corps Base, in the east- the continent. The Piper Cub was never
ern Los Angeles basin. designed to be a world traveler, of
In 1946, as the war wound down and course. But when I asked Conrad about
Conrad was getting ready to be dis- the farthest point hed ever flown in the
charged, he told his dad to look for an Cub, he laughed.

www.eaa.org21
LANE WALLACE

Oh, probably Phoenix, he said. Back then, you could land anywhere at the time. Its only in retrospect that we
Thats not to say there werent memora- you wanted, Conrad says with a touch of see the watersheds of historyour own, an
ble ights, or moments. nostalgia. Riverside, San Fernando, Orange industrys, or a countrysclearly.
There was, for example, the one and County, they were mostly orange groves, As time went on, other airplanes joined
only ight he took with his future wife, vegetables, and strawberry elds. There the Cub in Conrads hangar. At different
Joanne, soon after buying the airplane. were also so many airports all over LA points he owned a Stearman, a Champ, a
I didnt realize that it was too windy for Compton, Vail Field, Sprotts AirportI Cessna 120 and Cessna 170, and a
her, he says with chagrin. I was used to used to just jump in the airplane and go. Luscombe. Even now, in addition to the
ying in the wind around Lancaster. You didnt have to go far to have fun. Cub, he still owns a Cessna 182 that he
To be fair, the wind around Lancaster is As Conrad and the Cub moved forward bought a mere 30 years ago, and a
kind of legendary. The afternoon breezes in time together, they even grazed a bit of Taylorcraft that he bought four years ago
are commonly 30 knots or more, and they history, like Tom Hanks character in the because it belonged to a friend of mine at
often swirl a bit in terms of direction. The movie Forrest Gump. Conrad, it turns out, Flabob, and it was such a nice little air-
one and only time I flew into the Mojave was a regular at Pancho Barnes restaurant plane, I didnt want to see it leave Flabob.
airport, just north of Lancaster, the tower in Rosamond, Californiaright outside the But no matter what other airplanes have
directed me to three different runways in Muroc Aireld (now known as Edwards Air come and gone, the Cub has remained. Why?
the course of a single pattern, because the Force Base) at the dawn of the jet and Conrad laughs. I cant really tell you,
wind was shifting so much, and so quickly. rocket age. he says, except to say that when I get
And thats not even getting into the bumps something I like to keep it. I married my
from the desert thermals that churn the They even grazed a bit of history, wife in 1949, and I still have her too!
air even more. So even steady fliers can A better way to put it might be to say that
find themselves unnerved by the air like Tom Hanks character in Conrad has a special soft spot for firsts.
around Lancaster. In addition to his first airplane, and his
Nevertheless, Conrad says, I scared her the movie Forrest Gump. first wife, he still has the first car he ever
half to death. She was yelling at me to get boughta Model A Ford that he pur-
us on the ground, and I kept telling her, I It was a rundown hole in the wall, but it chased in high school. And his biggest
cant! I have to y around the pattern rst! was a fun place to go, Conrad remembers. regret? That he no longer has the first
After that, Joanne decided she was quite She had a real good breakfast, and reason- motorcycle he ever bought. When he told
content to stay on the ground and watch able. And back then, there was no restricted me that, I laughed.
Conrad y. But she married him anyway, so area. You could land at a little strip right at Dont tell me, I said. It was an Indian.
it all worked out in the end. Today, 65 years her place, right by the main gate of Muroc. I It was! he said. A little Indian Scout!
later, theyre still married. miss that about ying today. The dictionary defines an icon as a
Many of the ights Conrad told me Conrad was nonchalant about it. But person or thing regarded as a representa-
about, however, are memorable not because seriouslyhe took his Cub up to Pancho tive symbol of something. The Model A
their signicance at the time, but because Barnes place, to hang out with the likes of Ford, the Piper Cub, and the Indian
the world they occurred in no longer exists. Neil Armstrong, Bob Hoover, Gordon motorcycle are all iconic symbols of a very
He used to use the airplane, for example, to Cooper, and all the other characters in Tom all-American dream: making the open
y up to his parents ranch, near the Lake Wolfes The Right Stuff? road and open sky accessible and afford-
Hughes VOR. Well, yeah, I met a lot of people there, able to anyone and everyone. So a man
Id y up, land in the meadow, go in and Conrad says with a shrug. But you know, who holds onto those beloved icons surely
have a sandwich, visit for a while, and then they werent famous, then. They were test is a bit of an icon himself: an all-American
y back home, he says. pilots and such, butits like, now you look everyman who didnt just dream of
The idea of there being a meadow to back and you realize it was a very special exploring the earth and sky, but lived
land in up in the high desert sounds far- place. But to us then, it was justa place. I the dreamsharing the road, the sky,
fetched these days. But back then Conrad mean, I knew they were ying unusual and the journey with traveling compan-
says there was a lot more grass and green things. I saw at least three different sizes of ions whose stories are now inseparable
around. After all, as a local once told me, ying wings, when I was ying around from his own.
the Antelope Valley, where Lancaster is there. But we didnt look at it the way peo-
located, once actually had antelope roam- ple do now. Lane Wallace, EAA 650945, has been an aviation col-
ing around on it. And the Los Angeles basin Oddly enough, I know what he means. umnist, editor, and author for more than 20 years. More
itself was lled with far more orange groves As with the good old days, we rarely rec- of her writing can be found at www.LaneWallace.com
and farms than buildings. ognize signicant moments or encounters and at www.TheAtlantic.com/Lane-Wallace.

22Sport AviationJuly 2014


M
IKE BUSCH
C OMMENTARY / SAVVY AVIATOR

How hard could it be to manage the maintenance of a Skyhawk?

A Highly Modified Skyhawk


How does an IA deal with a situation like this?

THE MAINTENANCE OFFICER of a small ying club asked if my company the pitch, the greater the blade angle and the
would be willing to manage the maintenance of the clubs 1976 lower the static rpm at a given horsepower.)
Cessna 172M. The airplane had been ying about 200 hours a year In 1986 the club installed the Pearce
and had faced a number of maintenance challenges. After trying a high-compression STC (SE1226CE) and the
number of different maintenance shops, the maintenance officer Pearce prop twist STC (SA1225CE). These
decided he could use some professional help. My rm usually doesnt alterations increased rated takeoff power
take on ying club aircraft for a number of reasons. But the clubs from 150 hp to 160 hp (limited to ve min-
maintenance officer was persuasive and convinced me to make an utes), compression ratio from 7.0 to 8.5, prop
exception for this particular Skyhawk. pitch from 53 inches to 57 inches, maximum
We enrolled the airplane in our managed maintenance program static rpm from 2370 to 2400, and minimum
and assigned one of our most senior IAsthe director of maintenance avgas grade from 80 to 100. (Both of the
of a Cessna Authorized Service Centerto serve as its account man- Pearce STCs are now owned by Ly-Con
ager. The account manager contacted the clubs maintenance officer Aircraft Engines.)
and started gathering information about the airplane and its mainte- In 2000, the club further modied the
nance history, while I turned my attention to other matters, knowing Skyhawk by installing a Power Flow tuned
that the Skyhawks maintenance was now in capable hands. exhaust system (STC SA01801AT). This is
Within hours, the account manager pinged me and suggested that considered by the FAA to be an airframe
I might want to take a closer look at the clubs highly modied 172. alteration rather than an engine alteration
That got my attention. I reviewed the online ticket that wed opened (which is why the STC number starts with
for the clubs Skyhawk. The more I read, the more I squirmed. SA rather than SE), but the purpose of
the tuned exhaust system is to increase
CHRONICLE OF A POWERPLANT engine horsepower and fuel efficiency.
When Cessna delivered this Skyhawk in 1976, it came equipped Power Flow does not make any specic
with a Lycoming O-320-E2D engine rated at 150 hp and a horsepower increase claims, but it does
McCauley 1C160/CTM fixed-pitch prop with a 75-inch diameter claim that most xed-pitch Cessna 172 cus-
and a 53-inch pitch. tomers report an increased rate-of-climb of
(The prop pitch is the theoretical distance that the prop would 150 to 225 feet per minute. Assuming an air-
travel forward in one revolution if there were no slippage. The larger craft weighs 2,300 pounds with a prop

24Sport AviationJuly 2014 PHOTOGRAPHY COURTESY OF MIKE BUSCH


efficiency of 80 percent, that would calculate out
to a climb power increase of 13 to 20 hp. This sug-
gests that the Skyhawks modied O-320 might be
putting out 173 to 180 hp on takeoff.
Indeed, the club found that the 57-inch pitch
prop was overpowered by the modied engine.
Club members reported a number of episodes of
engine overspeed. In 2008, the club had a prop
shop increase the pitch even further, which
helped with the overspeed issue according to the
clubs maintenance officer. Indeed, the Power
Flow Systems website FAQ page states:
You can utilize the extra RPM our exhaust pro-
vides to increase airspeed, but you would have to
allow the RPM to increase. To boost your ultimate
top speed, your only possible alternative is to con-
sider re-pitching your propeller. Some of our
customers have reported that experienced prop
shops have re-pitched their propeller to obtain a
better cruise performance by sacricing some of the
improved climb performance from installing a
Power Flow Systems Tuned Exhaust.
Meanwhile, in 2006 the club performed a top
overhaul on the engine when three of the four
cylinder heads exhibited excessive heat signa-
tures. It installed a digital engine monitor, which
showed excessive CHTs during climbs, especially
at higher altitudes. The club imposed amended
climb procedures to keep CHTs better con-
trolled. But when the engine underwent major
overhaul, the engine shop found annealed com-
pression rings. During post-overhaul test ights,
it was determined that the cylinders were run-
ning too lean even at full-rich mixture. As a
result, the engine shop had the carburetor re-jet-
ted to increase full-power fuel ow from 12.5 gph
to 13.5 gph. And the club revised its operating
procedures to make them more conservative and
less abusive.
Finally, in 2013just before the club enrolled
the Skyhawk in our managed maintenance pro-
gramthe right magneto was removed and
replaced with an Electroair electronic ignition
system (STC SA02987CH). This system produces
a hot, long-duration spark and incorporates a
manifold pressure sensor and a controller that
advances the ignition timing far beyond
Lycomings standard 25 degrees BTDC (before top
dead center) at reduced manifold pressures.
Electroair claims that this provides increased
horsepower, better high-altitude performance,
and signicantly improved fuel economy.

www.eaa.org25
The Electroair system had just been 57-inch pitch and re-jetting the carb to ow
installed at the recently completed annual 13.5 gph instead of 12.5 gph.
inspection, and the club hadnt had an Surely the four STCd modications
opportunity to fully evaluate its effects were proper alterations of the type design,
at the time the aircraft was enrolled in right? Well, I wasnt so sure. The rst two
our program. alterations that the club made in 1986the
After reviewing the history of this Pearce high-compression mod and the
Skyhawk and its powerplant modifica- Pearce prop-twist modwere clearly
tions, all I could think to say was Yikes! proper alterations. But what about the
This is certainly not what I bargained for tuned exhaust added in 2000; was it proper
when I agreed for my company to take to make that alteration to the previously
responsibility for managing the mainte- altered powerplant? And what about the
nance of this aircraft. electronic ignition system added in 2013;
was it okay to add that on top of the other
The 1976 Skyhawks original 150-hp Lycoming O-320-E2D engine and A QUESTION OF AIRWORTHINESS three alterations?
53-inch pitch prop was modied with a high-compression piston STC My dilemma, of course, was to decide Who decides these things, anyway?
and a 57-inch pitch prop STC to produce 160 hp. whether or not the Skyhawk was still air-
worthy with its highly modied power- A QUESTION OF COMPATIBILITY
plant. If unairworthy, I couldnt allow it to The regulations make it clear that whenever
remain in our managed maintenance pro- an alteration is installed on an aircraft, it is
gram. Whether or not it was airworthy was the responsibility of the installing mechanic
not immediately obvious to me. For a certi- to determine whether the alteration is or is
ed aircraft to be airworthy it needs to not compatible with any other previously
meet two criteria: It must comply with installed alterations. In fact, both the Power
its original or properly altered type Flow and Electroair STCs contain the fol-
design, and it must be in condition for lowing language:
safe operation. Compatibility of this design change with
The rst criterion is theoretically objec- previously approved modications must be
tive: Either the aircraft complies with its determined by the installer.
type design or it doesnt. The second crite- But how is the installing mechanic sup-
rion is subjective: Its somebodys opinion posed to determine whether or not the
(usually an IA) as to whether the aircraft is multiple STCd alterations are compatible
The tuned exhaust system from Power Flow Systems probably added safe to y or not. with one another? Aye, theres the rub! The
an additional 13 to 20 hp, causing the owners to have the prop pitch But in the case of this Skyhawk, it was FAA offers no guidance.
increased further. not at all obvious to me whether or not the In fact, on May 24, 2012, the National
rst criterion was met. The airplane obvi- Transportation Safety Board (NTSB) sent a
ously did not comply with its original type safety recommendation to FAA Administrator
design, which called for a 150-hp Lycoming Michael Huerta highlighting the problem of
O-320-E2D engine with two Slick magnetos, determining STC compatibility. The NTSB
a McCauley 53-inch pitch prop, a Marvel- cited two GA accidents to illustrate the
Schebler LVC-5-4PA carburetor, and a problem. The rst involved the crash of
standard Cessna exhaust system. Clearly the Cessna Turbo Skymaster N12NA following
type design had been massively altered from in-ight separation of the outboard section
the original. The question was: Had it been of the right wing and killing all ve occu-
properly altered? pants. The Skymaster was modified with
Some of the alterations were made pur- 22 different STCs, including a STOL kit,
suant to supplementary type certicates extended wingtip fuel tanks, and winglets.
(STCs), including the high-compression pis- The NTSB determined that the combina-
tons, the 57-inch pitch prop, the Power Flow tion of STCs installed on the wing created
tuned exhaust, and the Electroair electronic wing loads that had not been evaluated,
The O-320s carburetor was re-jetted to increase takeo fuel ow from ignition system. Some others werent, and the FAA issued an AD to address the
12.5 to 13.5 gph. including re-pitching the prop beyond the specific issue.

26Sport AviationJuly 2014 PHOTOGRAPHY COURTESY OF MIKE BUSCH


The second accident involved a Beech Educate owners and operators of all air- which would probably make the approval
Baron 58 that crashed into a house during craft with multiple STCs about the process prohibitive in terms of cost and
an instructional flight, killing the pilot potential hazards of incompatible STCs, elapsed time.
and his flight instructor, and destroying and encourage them to have their aircraft
the house. The Baron had two STCs evaluated for compatibility. EPILOGUE
installed. One STC involved installation Soare the four STCs installed on the After agonizing over this situation for several
of vortex generators (VGs) that reduced Skyhawk compatible? I still dont have a good days, and consulting with several veteran IAs
the airplanes VMCA (one-engine minimum answer, but frankly Im not at all comfortable whose judgment I respect, I reluctantly con-
control speed) from 81 knots to 74 knots. that they are. Each of the STCs increases cluded that I couldnt expose my company to
The other STC included horsepower engine horsepower. Each of the STCs was the risk of managing the maintenance of this
increases of 15 hp per engine plus instal- approved by the FAA on the assumption that highly modied Skyhawk. I just wasnt com-
lations of winglets, modified engine it was the only horsepower increase STC fortable that it was legal, and I wasnt
nacelle nose bowls, and different propel- being applied to the Lycoming O-320. comfortable that it was safe.
lers, and would have increased VMCA from Combining them all together struck me as I phoned the clubs maintenance officer,
81 knots to 87 knots on an airplane with- being eerily similar to the Skymaster with the explained the situation in detail, and told
out VGs. Investigators determined that STOL kit, tip tanks, and winglets. And the him that I would be asking my manager of
the Barons airspeed indicator was heat-distressed cylinder heads and annealed operations to refund the management fee
marked with a blue line (indicating VMCA) compression rings seemed like warning signs. that the club paid and to terminate the ser-
at 74 knots, and that no determination vice agreement.
had been made as to what the actual VMCA NON-STCD ALTERATIONS The maintenance officer seemed sur-
was with both STCs installed, but clearly What about the re-jetted carb and the re- prised and disappointed, but not upset. He
it would have been significantly higher pitched prop, both alterations that were asked my advice on how to proceed. I sug-
than 74 knots. made without benet of any STC? Neither of gested that he nd a local powerplant DER,
The NTSB recommended that the FAA: those worried me technically, because nei- buy an hour or two of his time, and see if the
Develop specic guidelines and/or a ther increased the horsepower of the engine. DER could give him a good idea of which of
checklist to help installers determine However, for such alterations, the installing the modications could be most easily estab-
the compatibility and interaction mechanic must determine whether they are lished as legal and compatible, and which
between a new STC and any previously major or minor alterations. would be best removed. I also suggested that
installed STCs to ensure that the new A mechanic is permitted to make a minor he contact Power Flow Systems and
STC will not adversely affect the air- alteration on his own authority with just a sim- Electroair to see if either of them could pro-
crafts structural strength, performance, ple logbook entry. But a major alteration vide a letter stating that their STCs were
or ight characteristics. requires approved data and the ling of an compatible with the O-320 powerplant mod-
Instruct installers to document on the FAA Form 337. The most common form of ied with Pearce high-compression pistons
Form 337 how the installer determined approved data for a major alteration is an STC, and prop twist STCs. Finally, I suggested he
the compatibility and interaction but if no STC is available, then the alteration speak with his local FSDO about the possibil-
between the new STC and previously requires a eld approval from the local FSDO. ity of obtaining eld approvals for the
installed STCs. FAR Part 43 Appendix A provides guid- re-jetted carb and re-pitched prop.
ance to mechanics as to whether a particular Had this been an RV or a Long-EZ, my
alteration is major or minor. After reviewing only concern would have been whether the
that guidance, I became convinced that both aircraft was safe. Compliance with type design
re-jetting the carburetor and re-pitching the wouldnt have been an issue, since an experi-
propeller beyond the 57-inch pitch consti- mental amateur-built aircraft has no type
tuted major alterations that required eld design to comply with. But it was a certicated
approvals. Just to be sure, I checked with my Cessna 172M, so things got complicated.
principal maintenance inspector at the
FSDO, and he agreed that they sound like Mike Busch, EAA 740170, was the 2008 National Aviation
major alterations to him, too. Maintenance Technician of the Year, and has been a pilot
Obtaining eld approvals for those for 44 years, logging more than 7,000 hours. Hes a CFI
modications would very likely require and A&P/IA. E-mail him at mike.busch@savvyaviator.
the involvement of the FAA Aircraft com. Mike also hosts free online presentations as part
The O-320s right magneto was replaced with an Electroair electronic Certication Office (ACO) or hiring a desig- of EAAs webinar series on the rst Wednesday of each
ignition system. nated engineering representative (DER), month. For a schedule visit www.EAA.org/webinars.

28Sport AviationJuly 2014 PHOTOGRAPHY COURTESY OF MIKE BUSCH


Diary of a Lazy Pilot
The inner thoughts of a pilot whose guiding principle is Sure, whatever

(Authors note: I found this diary just lying around somewhere. Its August 12: Happy Hangar Pals
not by me, I swear, even if there are several points of similarity This is denitely a much better way to go. I
between his thinking and my own.) get to the hangar, and because my plane was
the last to be put away, it was the rst one
August 7: Hel-lo? Anybody Home? out. But wait, it gets better; it wasnt even
ARRIVED AT HANGAR noonish. My plane was wedged in behind two me who put it away or hauled it out. I dont
other planes. Nobody around to move them, so I waited around, had have to anymore. If you just leave it in front
lunch, took nap. Still nobody around. So I pulled on the two planes of the door, the other pilots move it around
myself until something made a popping sound, but then they slid out of so they can get theirs in and out, then put
there okay. Mines good. If theres any damage, I cant see it. What I yours away or take it out, whatever. Works
always say: If you cant see it from the cockpit, it isnt there. So thats okay. really slick.

30Sport AviationJuly 2014 ILLUSTRATION BY DAVE MATHENY


August 16: Stupid Altimeter
This instrument is just worthless. Today the big
hand points to two or thereabouts while the little
hand points to one or something, which would
make my altitude 21, if you believe in that sort of
thing. (Or 12, could be.) Anyway, so okay, ne, so
why did it say something else just yesterday or
Wednesday or Thursday or whenever that was?
The plane has not changed altitude. Has the air-
port gone up? No. Has the airport gone down? No.
You pay all this money, and the thing doesnt even
say the same altitude one day to the next.

August 17: Flip-ops


They keep getting caught in the rudder pedals. I
guess the manufacturer of this ne aircraft expects
me to y barefoot.

August 19: Aerodynamics Will Let You Down


Heres what I dont get. Air blows straight back
from the nose to the tail. Yes? Any questions on
this? Straight back, except for that one time when
I did the accidental lomcevak when I was trying
to kill that hornet in the cockpit, and after which
my buddy Brian wont y with me anymore.
Anyway, air ows nose to tail, thats the rule.
Which ought to keep the little door where you
check the oil closed. On the ground, with no air
blowing over it, it sprung open that one time, and
stayed that way. Thats because the latch is busted.
(This is an item they were supposed to catch on
the annual this year, as well as last year. Since I
didnt have an annual done either this year or last
year, that makes two years in a row they didnt
catch it.) So now the little hook deal thats sup-
posed to hold it shut is rusted out and doesnt
catch anymore, and the door stays open. But the
airstream was supposed to x that by pushing the
door shut. Im stuck with the little door open. So
much for aerodynamics.

August 20: Airspeed Indicator Woes


And now its the airspeed indicator. It reads 40
knots when the plane is sitting still inside the han-
gar. Do anything about it? Im playing it cagey on
this one. See what happens. Thing is, they some-
times x themselves, Ive heard.

September 6: Digging Down Deep


You know that place under the seats, way down
under the oor, where nobody ever looks? Well,
turns out thats where the wires or cables or
whatever that connect up the stick and elevators,
thats where they go through. I guess that makes
sense to somebody. So, long story short: I needed

www.eaa.org31
DAVE MATHENY

change one day for the vending machine You pay all this money, and the
at the airport, and I remembered losing
a whole pocketful of coins and hearing thing doesnt even say the same
them rattle around as they went down
there. So Im sitting there thinking those altitude one day to the next.
candy bars are not going to vend them-
selves, and I pull up the oor panel to September 13: Cable Ties Are So Lame
look, and there were most of the coins, Stupid little plastic strips are seriously
but also some sticks and dirt. It also overrated, if you want my opinion. They
appeared some of the wires were frayed didnt even last as long as the duct tape. I
and wrapped around each other. They can also feel some crunching in the con-
looked like they were growing fuzzy trol column when I go up and down, but
hair. I may not be the most mainte- maybe it was always like that? I would say
nance-savvy guy in aviation, but I do Ill keep an eye on it, but I wont.
know how to use side cutters to clip off
wires that arent serving any purpose. I September 18: Persistent
think I did a pretty good job. I even put Vegetative Stains
the oorboard panel thingy back and Yesterday took a shortcut from the end of
stomped it into place. Now, when I work the runway to the restaurant, and that
the rudder pedals, they have a herky- must have been when I picked up all this
jerky motion, but that is bound to weird vegetation in the landing gear.
smooth out over time. What happened was, I had to go from the
taxiway across the grass, then through
September 12: Duct Tape Is so 1990s that ornamental shrubbery and some zin-
Oh, I went along with the crowd, using it nias and stuff to get to the restaurant
everywhere, but it will let you down parking lot. So now there are hunks of
sooner or later. True story: I come out to plant matter jammed up in the landing
the hangar and the left elevator was gear. It doesnt just fall out on its own,
drooping down when the right one was which I had been kind of counting on. But
level. Not good. I have always heard that I am not going to go poking around in
if one is up, the other should be up, too. there. Let sleeping dogs lie. It also left
Now, I am not going to pay some A&P to grass stains on the prop.
come and start tearing the whole plane
apart to nd the problem, so I tracked the September 30: All Hail the
problem down for myself and saved a Big Car Wash in the Sky
bundle. Theres an access plate on the Its true that a straight line is the shortest
stabilizer, which I would not normally distance between two points, but if
give a thought to, but this was a matter of theres a cloud in the middle of that line,
principle. So, inside there is a gizmo that hoo boy. I wish they would have told me
is supposed to connect to the control these things. It was like a car wash inside
horn on the elevator, and it was not con- there, except when you come out of a car
nected at all. Solution: Use duct tape to wash you are pretty much guaranteed to
hold the whole business together, just like be right-side up, which was not the case
they should have done it at the factory. when I came out of that cloud. But it got
But then the duct tape cut loose when I the plane clean, and no more vegetation
was climbing out, and the elevators did in the landing gear. Prop is clean as a
not work at all. So when I got back on the whistle, too. I might be a cockeyed opti-
ground I went after it with cable ties and mist, but these things always seem to
did a pretty good job, if I do say so myself. work out.
(Kind of hard to get the access plate back
on, with all those cable-tie tails sticking Dave Matheny, EAA 184186, is a private pilot and
out, so I left it off.) But a fella just feels an FAA ground instructor. He has been ying light
better knowing that cable ties, which are aircraft, including ultralights, for 30 years. He accepts
21st century, not like dumb old duct tape, commissions for his art and can be reached at
are on the job. DaveMatheny3000@yahoo.com.

32Sport AviationJuly 2014


BRADY LANE
COMMENTARY / DREAM BUILD FLY

Robert F. Schneider, Harry Oestreich, William R. Meier, Bob Abresch, Fred Zurbuchen, Bill Bergner, Chet E. Gardeski, Harvin Abrahamson, Bob Schuh, and Scott Welch salute in front of
EAAs B-17 Aluminum Overcast.

Their Final Mission


Freedom Flight
BY BRADY LANE

CHRIS HENRY WOKE at 2 a.m. hoping he still had a full crew. To keep veterans, one from EAAs Timeless Voices
from worrying, he checked the weather, but that didnt help. He was program and the other provided by the
only hours away from his rst mission as squadron commander, a Eighth Air Force Historical Society, and
mission he had been planning for months. The rest of his crew were began making phone calls.
not rookies, but veterans with hundreds of ights between them.
This mission, code named Freedom Flight, would almost cer- ASSEMBLING A CREW
tainly be their last. For three weeks, Chris called more than 150
Chris works at EAA in membership services and B-17 education homes, speaking with veterans and their
and had the idea for Freedom Flight while driving home with families. More than half of the calls resulted
friends from the nal Doolittle Raiders reunion last fall. Would it be in news that the veteran was no longer alive,
possible to reassemble an original B-17 crew for a ight in EAAs and these lists were thought to be current.
Aluminum Overcast? he asked. Chris said we are losing 500 World War
He began researching and soon learned not a single full crew II veterans each day, but each phone call
remained, not even a half crew. The fact that there were crews with made that statistic personal and this mission
just two or three surviving veterans at the most was a poignant more urgent.
reminder about how fast were losing our veterans. We initially talked about doing this
Being a good squadron commander, Chris modied his plan. His ight in 2015 for the 70th anniversary of
new goal: assemble a ight of veterans with all 10 positions repre- the end of the war, Chris said. But after
sented. Even that was a challenge, Chris said. He used two lists of we started calling, we knew we had to do

34Sport AviationJuly 2014 PHOTOGRAPHY BY JASON TONEY


BRADY LANE

this ight now. A year from now, it may not The flights bombardier, Maj. Robert Their stories are impressive, but the
be possible. Schneider, was given an award for his character of a hero is even more impres-
When a veteran picked up the phone, bombing accuracy. In 1943, U.S. 8th Air sive. On the morning of Freedom Flight,
Chris heard time rewind. The guys would Force bombers would get just 16 percent these average men continued to
answer the phone as old men, but once I told of their bombs within 1,000 feet of their make impressions.
them were trying to put a crew back target. The USAAF estimated the B-17
together, you could hear the years fall off had a 1.2 percent probability of delivering THE FLIGHT
them. Their voices picked up, and many a bomb within 100 feet of an aiming Navigator Bill Bergner woke on April 14,
began telling me stories about their mis- point, which meant 220 bombers 2014, the day of Freedom Flight, not feeling
sions, Chris said. were needed to ensure destruction well. It was a cold, rainy, and miserable day
After three weeks of calls, Chris nally of each target. to be outside, especially if sick, but Bill
assembled a full crew. But my list was One of Roberts bombs hit within 100 insisted on going to Oshkosh. He told his
always uid, he said. Several times I had yards of the center of the target. Thats son, They need me. The other nine guys are
all 10, then the next morning Id get a call impressive bombing from 30,000 feet, going. I need to be there, too. He didnt
saying that Grandpa fell last night. traveling faster than 200 mph, Chris said. want to let his buddies down, even the bud-
The rst bombardier who joined the Radio operator Sgt. Harvin Abrahamson dies he had yet to meet. That spirit and sense
crew passed away before the ight, and just was on a mission near Berlin when the of duty is what won the war.
a week prior to the ight the copilot, who bombardier called bombs away. It was Crews from WWII were often thrown
served as a WASP during WWII, fell and Harvins job to look inside the bomb bay together at the last minute, and on the morn-
broke her hip. and make sure all the bombs dropped. ing of Freedom Flight, Chris enjoyed
I had a glimpse of what it was like to be This time, one bomb was hung up. watching this crew meet for the rst time.
a squadron commander, trying to keep a Im your bombardierIm your navi-
crew together and a plane ready to y, gator, they introduced themselves to
Chris said. He admitted it was only a
Airplanes will be here in the years one another.
glimpse, because he was trying to ll just to come; the opportunity to thank You could see them become a crew.
one crew for one mission on one plane in They immediately jelled as if it were 1944,
peacetimea far cry from the challenges and listen to a WWII veteran wont. Chris said.
squadron commanders faced in wartime, A caravan of WWII Jeeps was arranged
when crews and airplanes didnt return It was an armed bomb hanging half in, to transport the vets from the EAA museum
intact or at all. half out, and Harvin knew the plane couldnt to the hangar, but since spring had not yet
Every veteran who accepted Chris invi- land like that. He stepped out on the catwalk come and it was cold and drizzly, Chris sug-
tation said he wasnt any kind of hero and above the open bomb bay (with no handrails gested they take a van instead. It wasnt
hadnt done anything special that others in those days) and tried kicking the bomb warm in England either, one told Chris as
werent also doing. I was just an average loose. When that wasnt successful, he asked he buckled himself into the open air Jeep.
guy over there; nobody special, Chris heard the bombardier to hold onto the back of his At the hangar, bombardier Maj. Robert
again and again. jacket as he leaned over the open air and Schneider sat his granddaughter in his seat
But as we began talking, I learned worked the bomb loose with a screwdriver. and showed her where he ew 70 years ear-
each of them had a true story of heroism, Harvins bravery saved the crew, though he lier. Waist gunner Sgt. Bob Schuh showed
Chris said. admitted what he was really thinking at the his family his station. This was my gun, he
time: If my mom could see me now, shed told them.
STORIES OF HEROISM kill me herself. The youngest veteran on the ight was
Freedom Flights veteran pilot, Capt. Bob Waist gunner Sgt. Bob Schuhs airplane 90; the oldest, 94. And since the B-17 was
Abresch, told Chris about the time his copi- was hit by ak, wounding the men in the built for war and lacks modern conve-
lot suddenly said to add left rudder, which nose and incapacitating the bombardier. Bob niences of airliners, Chris was concerned
Bob did immediately without questioning. left his station in the rear, climbed to the with keeping the veterans safe on the air-
A moment later a ak shell burst just off front, and gave rst aid to his buddies. While plane. But when these guys got near the
their right wing, where they wouldve been he was there, they reached their target so airplane they were 20 years old again, and
had his copilot not had his hunch. Bob the bombardier talked Bob through how to the whole hangar transitioned back to
said he never questioned his copilot again. drop the bombs, a task no waist gunner was 1944, Chris said.
If he told me to do something, I did it trained for. The tail gunner arrived to the hangar
immediately and saved the questions for Each of these stories proves these with a walker, but after 15 minutes reminisc-
later, he said. average men were indeed heroes. ing with other crew members and guests

36Sport AviationJuly 2014


BRADY LANE

next to the aircraft, the walker was set aside The best part was nobody was shooting I am currently reading Jim Bushas new
and he was walking with ease. at us, he added quickly. book The Fight in the Clouds and am in awe
The pilots even had their swagger back, The mission was a success. Ten B-17 vet- at the lives these humble men lived.
Chris said. During the war, pilots who were erans became a crew for one nal ight. Jims book is written in an as told to
hot shots often wore their captains hats They were honored and were able to share style, which beautifully captures the char-
cocked to the side. Our copilot still had that their legacy and history with their families acter of many P-51 pilots and their
coolness about him. His hat was cocked, and in a tangible way. gripping stories.
he walked with the swagger. Chris said he was also proud of the way Sadly, many of the veterans Jim inter-
Climbing into the aircraft the veterans EAA came together to honor these men. viewed have recently passed away, but some
knew right where to step and where to hold We adopted some of the attributes of the are still with us. They live in our communi-
onto without being told. Its as if they still had greatest generation. We all pitched in, ties, walk our neighborhood streets, and
muscle memory from 70 years ago, Chris said. gathered behind the goal, and became some still attend air shows like Oshkosh.
The ight was short and cold enough a team. At AirVenture this year, I invite you to set
that the veterans breath formed small We have much to learn from these veter- aside time to attend a Warbirds in Review
plumes, yet not a single man complained. ans in our short time remaining with them. session, wave a ag on the ightline during
This was how they remembered the aircraft. the veterans parade, or better yet, buy a vet-
After taxiing back to the hangar, the two SEIZE THE DAYTODAY eran lunch and listen to his or her stories as
veteran pilots on the ight deck offered to Whether its visiting a veteran or taking a you eat. Airplanes will be here in the years to
swing out through the nose hatch, like they ight on a B-17, dont wait. Dont put it off for come; the opportunity to thank and listen to
had in their youth. Most passengers arent tomorrow. Make time; do it now. Tomorrow a WWII veteran wont.
even aware there is a door there, but these may not be an option, Chris told me over Whopa, my grandfather, was a B-29
men did. This was their home. the phone as he was practicing what he pilot in WWII. He regularly talked about
preached. He and a friend were on the sec- Pretty Baby, his plane; his crew; and his ser-
MISSION ACCOMPLISHED ond day of a road trip to Chino, California, vice to our country. In his nal years he
Families applauded as the veterans climbed for an air show and gathering of P-47 wrote down his memoirs, which Jeff Skiles
out one by one. We made it, Bob Abresch Thunderbolts. Hes hoping to meet some has been sharing these last few months in
said to his wife who greeted him with a kiss. Thunderbolt veterans there. his column. Whopa always told stories best
in person, though. Something about the
twinkle in his eye or the way he would
humbly talk about ak ying through the
cockpit. His voice would shiver when he
spoke about the ultimate sacrice many of
his friends made.
I wanted to record some of his stories
in video form and scheduled a trip to
Texas to see him, but unfortunately he
passed away two months before my visit. I
deeply regret missing that opportunity but
am thankful for the opportunities I did
have with my grandfather, and other veter-
ans who have served in similar ways.
Hearing their stories, observing their
character, and shaking their hands have
shaped who I am today.
Please dont wait until next year, next
month, or tomorrow. If youre coming to
Oshkosh later this month, make this the year
to seize these opportunities.

Brady Lane, EAA 808095, is a multimedia journal-


ist for EAA and a private pilot who is scratchbuilding a
Bob Abresch, Bob Schuh, and Bob Schneider compare notes on missions. Bearhawk. Contact Brady at blane@eaa.org.

38Sport AviationJuly 2014 PHOTOGRAPHY BY JASON TONEY


LAURAN PAINE JR.
COMMENTARY / PLANE TALK

Norris Warner at Oshkosh in 1971 with his BD-4.

Aviation Pathways
A ight to remember
BY LAURAN PAINE JR.

SOMETIMES, IN THE COURSE of writing columns, one leads to another. own the Boeing KC-135 Stratotanker. He
In the April 2014 issue of Sport Aviation I wrote about Wes Schierman, went on to say that he was stationed at Castle
Remembering Wes, about his courageous journey from prisoner of Air Force Base, California, in the late 60s.
war (POW) to airline captain. The mail I received about that column There he built one of the rst BD-4sthat
was gratifying; its nice to know there are still people out there who kit was the rage at the timeand showed it at
appreciate courage and sacrice. And I received an especially warm Oshkosh in 1971. He later attended the
note from Wes widow. Notes like hers are what keep me writing. Armed Forces Staff College and then was
What follows is a story I received regarding the April column that assigned to y C-130s at Ching Chuan Kang
is too interesting not to share. And, yes, the letter writer is one of us: Air Base, Taiwan, where he was a ight com-
He received his private pilot certicate in a Luscombe in 1952 at mander in the 21st Tactical Airlift Squadron.
North Platte, Nebraska, and is an EAA member (a former chapter Now to the heart of the story. In early
president and his wife, Joanne, is the treasurer) and a homebuilder. February of 1973, Norris and his crew were
The story is a personal glimpse into some incredible historical selected to y to Clark Air Base in the
moments, some you dont see or hear much about but incredible Philippines and await orders to y an
moments nonetheless. Norris Warner, EAA 9701, our letter writer, American negotiator to Gia Lam Airport,
now lives in Texas down the San Antonio way. He wrote that he and I Hanoi, North Vietnam. Now that right there
have a lot in common: U.S. Air Force veterans, both went to U.S. Air would perk the ears up of any U.S. Air Force
Force pilot training at Webb Air Force Base, Texas, and both have crew member; in those days there was not a

40Sport AviationJuly 2014 PHOTOGRAPHY COURTESY OF NORRIS WARNER


person in the military who did not think about
Now that right there would perk the ears up of any U.S. Air Force
the POWs every day. Its called camaraderie,
and the military has it in spades. crew member; in those days there was not anyone in the military
The crew arrived in the Philippines and
waited several days until nally getting the who did not think about the POWs every day.
go-ahead on February 12, 1973. The negotia-
tor onboard was a senior U.S. Army colonel. Back to the negotiations. The Army colonel the tail ramp. The sign-out table was placed
They ew a prescribed route inbound to Gia returned to the C-130 about an hour later. He nearby. In fairly short order, a busload of
Lam at 6,000 feet. After landing they taxied was quite discouraged. He said, I gotta let em POWs showed up. Very slowly, one-by-one,
past several MiG revetments and anti-aircraft cool off a bit, and then Ill try again. Norris they walked to the table, at which sat some
artillery emplacements to an assigned spot was in radio contact with the C-141 that was North Vietnamese brass and the U.S. Army
very close to the airport terminal. Norris said, orbiting feet wet for the pickup. He told negotiator. As you can imagine, after years of
It looked like Casablanca all over again. The them, Slight snag. Be patient. Yeah, right! I abuse and trickery, the POWs were quite wary.
negotiator deplaned, and Norris crew stayed know what the C-141 crew was thinking: We The C-130 was double-crewed just to be on
close to the airplane. want to get our guys out of there now! the safe side. The 10 of them went forward to
Its like this: In 1971 Norris was showing his The negotiator went back in. After what the table and, after the POWs signed their
BD-4 in Oshkosh, and in 1973 he was on the seemed to be about two hours he returned, names, received the hand-off salute from the
ramp in Hanoi, North Vietnam, very much a this time smiling broadly. He said, Bring in POWs, again, one-by-one. The crew members
part of the historic negotiations to release the C-141. Norris called and gave them the then individually escorted each prisoner to the
American POWs. Such is the breadth of our words they wanted to hear, Come on in. And ramp of the C-141 and assisted him in boarding.
EAA membership; it just never ceases to they did. They parked nearby to the C-130, tail- At no time did any crew member of the C-141
amaze and please me. to-tail, shut down the inboards, and dropped deplane; they remained in their crew positions,

www.eaa.org41
LAURAN PAINE JR.

engines running. After the POWs were safely any situation. Norris still has one of his, the Ever wonder why you meet so
aboard, the C-141 closed up, started the label now encased in epoxy. The copilot went
inboards, and taxied for takeoff. There have into the terminal to le a ight plan. Really! many good people at AirVenture?
been some discussions as to how many POWs Norris still has a copy of it, printed in
were picked up that rst day, but it was either Vietnamese, French, and a little English. I People like Norris and his
32 or 34. Of course, nothing was recorded of all doubt it got forwarded to anyone; I also doubt
this, no cameras allowed, but I remember if anyone on the crew cared.
crew are one of the reasons.
watching American television and seeing the Before they left, many of the crew wrote They walk among you.
former POWs deplaning on friendly soil. I wept. brief notes and put them in envelopes Norris
At some point during the second negotiat- had brought. They then mailed them in the Gia in school board issues. There he befriended a
ing period, Norris found they had more Lam Airport Terminal, Hanoi, North Vietnam. young lady serving on the board. He and oth-
freedom to move about than he rst thought. About two months later, some of them actually ers met weekly to devise strategies to assist her
He sent his loadmaster to see if they could buy were delivered in the United States, all with in becoming more effective. This went on for a
a case of Hanoi beer. The loadmaster came North Vietnamese postage on them. few years until the young lady went on to grad-
back with a case of bottles, and Norris gave In all that he remembers of the event, uate school and Norris lost track of her.
each crew member two as a souvenir. Soldiers Norris never mentioned danger or fear, only One day in 2006, Norris was reading the
are all about souvenirs and making the best of duty and honor. Brothers in arms take care of San Antonio Express-News and an obituary
brothers in arms. Period. caught his eye: It was for the U.S. Army officer
Ever wonder why you who Norris had own to Hanoi in 1973. Two
meet so many good peo- columns were devoted to describing his work
ple at AirVenture? on that fateful day. Reading the list of surviving
People like Norris and family members, Norris discovered that the
his crew are one of the school board member he had worked with was
reasons. They walk the daughter of the Army officer! He had no
among you. idea. The services were the next day at Fort
The C-141 that Sam Houston National Cemetery, and Norris
brought the rst load of attended. As you can imagine, it was both a
POWs home was nick- nal send-off and a reunion of families with
named the Hanoi Taxi, much reliving of a central story: their part in
and it now is on display freeing American POWs from North Vietnam.
at the National Museum What is Norris up to these days? Hes
of the U.S. Air Force in nearly 80 and ies his Breezy off the family
Dayton, Ohio. Former grass strip in the Hill Country northwest of
POWs have reunions San Antonio. And as life would have it, he is
there; you can imagine caring for his wife after an automobile acci-
the emotions. Theyre dent. Challenges are nothing new to Norris;
older and grayer now, hes met them before, and he and his wife will
but still staunchly proud meet this one and conquer it, too.
and grateful for freedom. I am so often struck by the many paths that
They, of all people, know the passion for ight takes us on. Aviation is a
what freedom means. veritable smorgasbord, something for every-
The C-130? Norris body. So many directions yet were all bonded
doesnt know for sure. by the same thing: the love of ight. The shar-
Given the storied history ing, the friendships, the respectits all there.
of the Hercules, it may And so often the paths, even with all the twists
still be out there and turns, cross, like Wes and Norris and I
somewhereworking. have. Its a wonderful journey.
Now jump to 1984
and Norris is newly Lauran Paine Jr., EAA 582274, is a retired military pilot
retired and living in San and retired airline pilot. He built and ies an RV-8 and
Antonio. Ever the citi- has owned a Stearman and a Champ. Learn more about
Flight plan to freedom: Hanoi to feet wet and freedom again for POWs. zen, he became involved Lauran at his website, www.ThunderBumper.com.

42Sport AviationJuly 2014 PHOTOGRAPHY COURTESY OF NORRIS WARNER


JEFF SKILES
COMMENTARY / CONTRAILS

B-29s of the 504th Bomb Group y past Japans Mount Fuji in 1945 on a bombing mission. The photo was taken from Pretty Baby, a B-29 piloted by Art McElmurry.

Pretty Baby
Following a World War II cadet through to a B-29 cockpit, Part 4
BY JEFF SKILES

This column is reprinted from My Memories of World War II, an would go to the tail station only while in
unpublished memoir by Art McElmurry. The following is entirely in his combat zone. The radar operator was
words. Art is the grandfather of EAA multimedia journalist Brady Lane. located just aft of the gunnery stations. A
pressurized tunnel, big enough for a person
THE B-29 WAS POWERED by four Curtiss-Wright engines each rated at to crawl through, connected the two cabins,
2,200 hp. Early on the engines ran too hot, swallowed valves, and passing through the upper part of the two
used excessive oil and fuel. The rst ones were questionable and bomb bays.
unreliable at best. Pretty Baby had two crew compartments that On December 20, 1944, we received
were pressurized to an altitude of 8,000 feet permitting us to y orders to proceed to Mather Army Air Force
without oxygen masks. However, the plane was depressurized while Base near Sacramento, California, for an
ying in enemy areas to avoid any emergencies caused by losing overseas destination. At Mather Field we
pressure that could arise in case of a hit. were ordered to depart shortly after mid-
In the forward cabin were the pilots, bombardier, engineer, navi- night on December 28 for John Rodgers
gator, and radio operator. The aft cabin held three gun-sighting Army Air Force Base in Honolulu and then
stations. The tail gunner ew most of the time in the aft cabin and on to Johnston Island, to Kwajalein Atoll in

44 Sport Aviation July 2014 PHOTOGRAPHY COURTESY OF ERNEST AND LEIGH ANN LANE
JEFF SKILES

the Marshall Islands, and to Tinian. Our military man and had some overseas duty. They were deadly at night because of the
route out passed near the Golden Gate Don was an excellent pilot and knew the difficulty of seeing them. Searchlights were
Bridgethe lights on the bridge was my last B-17 very well. His relationship to the crew another weapon feared by crews. As a
view of the United States. was strictly military, particularly with the bomber approached a defended area at
enlisted men. night, the searchlights would come on and
TINIAN It was nothing unusual for our wing to pan the sky. When the light hit the plane, it
Tinian is in the Mariana island group 100 have 150 or more planes on a mission. As one would lock on, and immediately ve or six
miles northwest of Guam and only 3.5 miles plane started its takeoff roll, the plane in the more lights would lock on making a cone. It
south of Saipan. B-29s based on all three starting position on the adjacent parallel was next to impossible for a pilot to maneu-
islands ew the long 1,500 miles to Tokyo runway would start easing forward all four ver a heavy bomber out of a cone. A coned-in
and back. The island is roughly 7 to 8 miles throttles. Every 75 seconds a bomber would plane drew all the attention of ghters and
long and some 3.5 miles at the widest point take off. With all four throttles fully open, it ak guns.
and consists of 40 square miles of limestone was all that Don and I could do to hold After dropping the bombs, the next
and coral rock covered by a few inches of Pretty Baby. When we received the green objective was to get out to seaaway from
topsoil on which the Japanese had grown light, both of us would simultaneously ak and ghters. Upon releasing the bombs,
sugar cane. release the foot brakes and Pretty Baby which could be up to 20,000 pounds, Don
On January 1 when we arrived, the would almost leap forward. For many mis- and I had to quickly retrim the plane to
Seabees were still working around the clock sions our gross weight was 139,000 pounds, maintain control. Even though we have guns
on North Field where we landed. When well over the maximum overload weight of to re back and bombs to drop, one feels so
completed, North Field had four paralleled, 135,000 pounds. The Baby with full throttle lonely and helpless over the target.
8,500 feet long by 200 feet wide, east-west labored down the runway, and often Don
runways. The east end of the runways had a and I would pull the plane up at the end of FIRE FROM THE SKY
30-foot drop-off to the water, which saved the runway and over the cliff. The plane The blitz missions with incendiary bombs
many overloaded B-29s laboring to take off. would just mush along 30 feet above the were timed to be over the targets at night. We
Most of our takeoffs were to the east. On the water until we raised the wheels and learned during the brieng for the April 15
west side of the island were some cliffs of trimmed the plane to reduce drag and mission that our targets were Kawasaki and
100 feet. West Field, located near the center increase our speed. It was a long, hard ight Tokyo. Before landfall we saw the res from
of the island, had two 8,500 by 200 feet, east- to the Empire of Japan. the incendiary bombs already burning up
west paralleled runways. After everything When the radar operator reported that ahead. Shortly, the searchlights got uswe
was completed, Tinian was the largest mili- we were about 100 miles from making land- were coned in along with three other bomb-
tary aireld complex in the world. fall, Don ordered the crew to prepare for ers. Flak and ghters were everywherethey
The XXI Bomber Command, under the combat. If the altitude of the mission was to shot down two of the four of us in cones.
command of Gen. Curtis LeMay, with head- be 10,000 feet or higher, everyone put on Then came the thermals from the res below.
quarters in Guam, had ve wingseach an oxygen mask and the ight engineer It is difficult to describe the severity of them.
wing had four groupseach group had three depressurized the plane. After it was Due to the strong updrafts and downdrafts,
squadrons of 15 crews each. The XXI depressurized, the bombardier entered the Pretty Baby was literally tossed all over the
Bomber Command had approximately 900 forward bomb bay and pulled the pins in sky. One second she would be in a steep
B-29s. It did not take long to learn that we the detonators on the bombs. One of the climb, and the next second only the seat belt
were in combat, and this was the reason we gunners, in the back, did the same thing in kept us off the ceiling as the bottom dropped
had been training for some 22 months. Now the rear bomb bay. Now the bombs were all out. Other times the plane fell away in a twist-
was payback time! cocked and ready to go. Since the outside ing, bucking motion.
temperature could be well below zero at Around midnight on May 31 we were
THE EMPIRE OF JAPAN altitude, we got in a winter ight suit, briefed for another visit to Osakaa daylight
Most of the missions to the Japanese main- gloves, a steel helmet, and a ak apron incendiary mission (mixed in with the re-
land averaged 15 to 16 hours of ying time (front and back). After the rst mission, we bombs were fragmentation bombs to
and the better part of 24 hours from start to realized there was as much danger from discourage the reghters). We were to lead
nish. Engine start and taxi were all coordi- ak exploding below as there was from one of the elements of the formation. All
nated with takeoff time in order to conserve shells exploding around us. We quickly went as planned until we neared the target.
each gallon of precious gas. found a piece of a ak apron to sit on. Then everything broke loosethe sky was
Lt. Don Allenby was our airplane com- As the war progressed we saw more and black with ak, there were ghters every-
mander with over 1,000 hours in a B-17 prior more kamikaze (suicide) pilots. These fel- where, some own by kamikaze pilots.
to qualifying on the B-29. He was a career lows sole objective was to ram the B-29. During the bomb run the plane on our right

46Sport AviationJuly 2014


JEFF SKILES

wing received a direct hit and had to drop crews. This meant to jettison the mines
out. I think most, if not everybody in our and return to the base. If we had already
formation received some damage but was armed the mines for the bomb run, which
able to complete the bomb run. After we did before entering the target area, we
clearing the coast we heard a distress call would have to y to a designated area to
and thinking it might be our right wing jettison them for the safety of our own
man, we tried to nd him. Even though navy. All the way up to Japan our radio
we were in and out of clouds, the crew in operator kept glued to the radiobut no
distress was located. It was our Circle E October. The Japanese around
crew. They had two engines out on one Shimonoseki were not aware of any pos-
side and could not maintain altitude. To sible cease-re agreementthe ak was
lighten the load, they threw out every- moderate, but enemy ghters were very
thing not fastened downguns, active. In our group one airman was
ammunition, the put-put unit (portable injured and two planes received major
generator) in the back, everything they damage. About halfway back, we received
could. About the only assistance we could the word October. I do not have the
offer was to stay with them, give encour- vocabulary to describe the feelingno
agement, and assure them that if they had more ak, no more kamikaze pilotsno
to ditch or parachute, we would give their more ghters coming out of the sunand
exact location to rescue units. They were those dreaded searchlights, no more.
nally was able to stabilize their altitude
at 500 feet over the water, and both of us PROLOGUE
landed safely at Iwo Jima. From my minute piece of the action, I can
On one mission we ran into more verify the cost. In our 398th Squadron of
headwind than estimated and the ETA 15 crews, there were 11 B-29s lost with
and gas consumption became a very seri- most of the 121 crewmen killed. In our
ous matter. With no island in sight, Don 504th Bomb Group of 45 crews, 28 B-29s
and I discussed our optionsbail out or were lost.
ditch. When we nally landed, one engine From February 26, 1943, when I
stopped on the runway (out of gas) and entered the service it had been two years
another quit on the taxi strip. and 282 days and a world of experiences
When one considers the conditions that had matured a country kid from
under which we ew missions, every Oklahoma into a man. About midnight on
takeoff was a miracle. The plane was from Monday, September 24, 1945, I saw the
1 to 2 tons over the maximum overload lights of the Golden Gate Bridge again.
takeoff weight, which greatly increased What a view!
the possibility of engine failure due to the
engines tendency of overheating under Art McElmurry ew 35 missions in the
maximum power. Engine failure during Pacic and was awarded the Distinguished
takeoff was bad news with a capital BAD. Flying Cross. His experiences were repre-
The crew was surrounded with some sentative of the sacrices of the 2.6 million
9,000 gallons of gasoline and 5 to 10 tons men and women who were part of the U.S.
of explosive bombs. Army Air Forces during a war that spanned
the entire globe. Art was blessed to live a
THE FINAL MISSION full and satisfying life. Forty thousand of
On August 14, we had a mining job his fellow airmen never saw home again.
to do. It was back to Flak Alleythe To them and all who served our country, we
Shimonoseki Straits. In the brieng, Col. owe our undying gratitude.
Martin told us the Japanese might ask for
a cease-re. If the request came and was Je Skiles, EAA 336120, is EAA vice president of com-
agreed to by the president, the code word munities and member programs. He can be reached at
October would be sent by radio to all jskiles@eaa.org.

48Sport AviationJuly 2014


THE SHORT-FIELD TOP GUNS GO

NOSE TO NOSE|
Bush babies at AirVenture
BY BUDD DAVISSON

50Sport AviationJuly 2014


Corey Morgan of Soldotna, Alaska, taxies his Cessna 180 to the chalk takeo line for
the start of the 11th annual Valdez STOL competition on May 10, 2014.

PHOTOGRAPHY BY BRADY LANE www.eaa.org51


THE SHORT-FIELD TOP GUNS GO

ITS INTERESTING HOW we see popularity


peaks develop in homebuilt aviation. The cur-
rent phase includes airplanes that will take off
and land on postage stamp size airelds. This is
most clearly seen by the wide range of offerings
by kit manufacturers that are designed speci-
cally to scratch the short-eld itch. Plus the
Valdez, Alaska, short takeoff and landing com- Frank Knapp, EAA 111767, won the 2014 Alternate Bush Class (experimental) in his freshly-rebuilt Lil Cub, with a 41-foot takeo and
petition has become a YouTube favorite. There 35-foot landing. He won the 2013 competition in the same aircraft, but last December it was destroyed in a hangar re. Frank
we get to see aircraft landing in truly silly dis- and his wife Kris worked around the clock to rebuild Lil Cub and get it ready for the 2014 competition. Arriving in Valdez this May,
tances with 50-65 feet being common. And Frank said he only had about 20 hours in the rebuilt aircraft. Frank and Kris will be at Oshkosh this summer with Lil Cub Afterburner,
these are the types of competitors well see in where Frank will y the aircraft and showcase his unbelievably short takeos and landings.
action at Oshkosh this year during the
AirVenture/Valdez STOL shoot-out. Well get
to see commonly available homebuilt kits
(Zenith, Bearhawk, Just Aircraft, etc.) out there
in front of the air show crowds butting heads
with the super-modied bush birds.
Considering the outstanding STOL perfor-
mance available in kit form, this is going to be a
fun spectacle. Itll be integrated into the normal
air show and own in waiver time.
The growing interest in being able to land in
short distances on unimproved (read that as
semi-hostile, out in the boondocks, and de-
nitely not smooth) runways is also evidenced
by the rising popularity in what is generally
referred to as backcountry ying, which is
subtly different than true bush ying. The
difference between the two is worth noting
because the aircraft requirements differ greatly,
as do the piloting skills needed. This difference
actually opens the doors for a wider variety of Every ounce counts in homebuilding and that is even more the case with STOL ying. Pilots at Valdez had many creative ways to lose
less specialized airplanes (many of them home- ounces. Frank Knapp never admitted whether the stylish belt he wore during the competition was part of his strategy.
builts) and pilots.

HARD-CORE BUSH FLYING


Its a little hard to dene bush ying versus
backcountry ying, because there is no clear
division between the two. In fact, they overlap
in some areas. However, serious, down-in-
the-dirt bush ying is far more extreme in
almost every way than what is generally con-
sidered backcountry ying, and its unlikely
to be the aim of those buying or building
STOL-type aircraft. However, because of the
extreme conditions, these are the types of
pilots and airplanes that spawn the most vid-
eos because the action is much more dramatic.
These are the guys who are skipping 31-inch
bush wheels off the river to roll up on a sand-
bar made of melon-size rocks. These are the
guys who are 100 miles from nowhere, hang-
ing it all out as they wedge their airplane and a Frank Knapp levels o in Lil Cub after taking o in 41 feet at the competition. That distance, combined with his next landing of
load of supplies into a tiny cleft in the forest, 35 feet, won him rst place in the 2014 Valdez Alternate Bush Class.

52Sport AviationJuly 2014 PHOTOGRAPHY BY BRADY LANE


NOSE TO NOSE|

or stopping on a toadstool-sized at spot on


the very top of a mountain peak. They do this
knowing that the slightest glitch in either
their hardware or their ying skill is going to
have serious consequences.

BACKCOUNTRY FLYING
Backcountry ying might be considered bush
Bobby Breeden, 20, and his father Bob took rst and second place in the 2014 Bush Class ying the same aircraft, a Super Cub Bob ying light. The objective, landing an airplane
bought in 1994, the year Bobby was born. Bobby said he learned to y in the aircraft at the age of 14 on a trip from Alaska to Virginia where you dont normally land airplanes to
with his dad in the backseat. I started that trip knowing only that the stick moved the ailerons, but by the time we arrived in Virginia, experience the wonders of being far enough
I knew how to y, Bobby said. from civilization that your cellphone doesnt
work, is the same as with bush ying. There is
something magical about feeling the gear whis-
pering through the grass in are and
experiencing the almost scary quiet that
descends on you, when you roll to a stop and
kill the engine in a remote location. The differ-
ence between the two types of ying is in the
difficulty involved in the landings/approaches,
the nature of the approaches, and the length of
runway available (and prevailing weather, tem-
perature, airport altitude, humidity, what you
had for breakfast that morning, etc.). In other
words, the risk level is much lower on back-
country ying versus hard-core bush ying,
which makes it a viable, fun venue for many
more people.

ITS NOT ALL IN ALASKA (OR CANADA)


Bobby Breeden takes o in 61 feet at the Valdez STOL competition. His dad, Bob, ew the same aircraft in the next heat and took o in The instant bush ying is mentioned the
just 56 feet. Bobbys landing was 25 feet shorter than his dads, so Bobby took home rst place and his father second. When talking mental image almost always shifts north of the
about landing and takeo technique, Bob said, We broke it down to 1,000 pieces, examined each part, then put it back together border where bush ying is not necessarily a
again. Their precision paid o. Both Bob and Bobby will be at Oshkosh this summer ying their Super Cub. sport. Its a necessity because the terrain limits
access to much of the area, making the airplane
do double or triple duty as the truck, the family
car, and salvation in emergencies. However,
backcountry ying exists almost anywhere.
Although many Western states actually have
backcountry aviation associations and there are
state programs to maintain (more or less) back-
country runways, the backcountry crowd isnt
just in the West. In fact, the Midwest, speci-
cally, Ohio, is home to Ohio Bush Planes (see
www.OhioBushPlanes.com), a loose, but rapidly
growing, organization of pilots who love nd-
ing spots to land and plopping down onto them.
Most places they land look at least a little like
runways and are cleared and legal to land on.
But none are what the average sport pilot is
going to consider a runway. These pilots y a
wide variety of homebuilt and certied air-
planes with the only unifying characteristic
A wind gauge on the wing strut of Bob and Bobbys Super Cub was a last-minute addition. The wind gust variation during the competition being fat tires and a determined, skilled pilot. In
was 7-10 knots, so Bob and Bobby both watched the gauge closely while at the line, hoping to time their takeos with a gust of wind. fact, skill is at the root of the activity.

www.eaa.org53
THE SHORT-FIELD TOP GUNS GO

John Graham and Greg Swingle, charter


members of the Ohio group, have been quoted
as saying, This isnt for everybody, and most
people probably shouldnt be doing it. Johns
farm has ve winding runways cut through
his grass and snaking up his hills. A sign reads:
Warning: Landing off-airport is dangerous.
Landing on hills or gravel bars is treacherous.
Dont risk yourself or your airplane to such fool-
ishness. Of course, the only way you can read Steve Henry, of Nampa, Idaho, is known on YouTube for his dead-stick takeo, 2-mile ight, and landing, but this was his rst year
that sign is by landing on one of the goofy run- competing in the Valdez STOL contest. The Just Aircraft SuperStol he ew in the competition received a lot of attention, being the new
ways on his farm. Were not sure if the sign is kid on the block. He placed third in the Alternate Bush Class with a 71-foot takeo and 49-foot landing.
sarcastic or ironic.

BACKCOUNTRY FLYING CAN BE VERY SOCIAL


Increasingly the Internet has come into play as
a way of letting the birds-of-a-feather thing
work its magic. As with all special-interest avia-
tion niches, backcountry iers like nothing
better than talking about their latest adventure
or letting others know about some out-of-the-
way mini-paradise theyve discovered. So,
naturally, an electronic clubhouse has been
erected in the form of www.BackCountryPilot.org.
Based in Oregon and home to some of the most
inviting backcountry ying available, the orga-
nization reaches across state and national
borders to give backcountry pilots a home and
a never-ending way to exchange information.
Because backcountry ying is as much a social
activity as it is an aviation challenge.
A number of the backcountry organiza- Steve Henrys takeo technique in the SuperStol caused a sweeping ooooh from the crowd at Valdez. The more violent you do
tions, specically Ohio Bush Planes and it, the shorter it takes o, he said. His technique in his own words is to power up, push the nose over, yank the stick back, and pull
BackCountryPilot.org, act as the focus for orga- aps at the same time. He also says timing is everything: A split second can ruin it.
nizing major, multi-plane expeditions that
cruise likely locations in the United States,
Canada, and Alaska. The backcountry folks
love sitting under their wings in out-of-the-
way places, their aircraft parked close to one
another in an obvious show of community. Its
fun to go places as a gaggle. Its also safer.

SO, WHAT ARE WE GOING TO


SEE AT AIRVENTURE 2014?
Essentially what EAA is putting together at
AirVenture Oshkosh is a combination of a ying
competition, trade show, and y-in for the back-
country/bush community with all the rest of us
invited to attend. This is a golden educational
opportunity for those of us who would love to
participate in the backcountry experience but
dont know where or how to start looking.
The aircraft will be launched and then The day before Steve Henry left Idaho to y to Alaska for the competition, he taped extensions onto his aps, still experimenting with
staged in the air on the other side of the run- their performance. I love experimental aircraft, he said. I could never own a certicated aircraft. He was pleased with the
way, as each prepares for his landing. Each is modication, though admitted, You have to pull back pretty hard to get them down now.

54Sport AviationJuly 2014 PHOTOGRAPHY BY BRADY LANE


NOSE TO NOSE|

scored on the total number of feet required to


both land and take off. A multi-man crew will
be located at the landing area charged with
measuring the landings and takeoffs down to
the inch.
This kind of thing is often difficult to view
because all the action takes place on the ground
at air show center, and not everyone can t into
that relatively short span of show line.
Fortunately, the entertainment industry will
come to the rescue. Borrowing from the way in
Josh Peppered won second place in the Alternate Bush Class in a Mackey SQ2. Designer Wayne Mackey will be at AirVenture 2014. which present day concertgoers can be guaran-
teed of virtual good seats, Jumbotrons will once
again be positioned on the ightline. Via the
huge TV images, everyone can be standing
right there on the nish line. Plus there will be
cameras in select cockpits hooked up with a
real-time feed to the Jumbotrons.
When theyre not on the runway or in the
air, the participating aircraft will be parked
together in the area between the runway and
the VAA Red Barn. There the aircraft can be
closely inspected and the pilots questioned
about not only the hardware but also the back-
country aviation lifestyle that has drawn so
many to it.
On Friday evening, EAAers can get up close
and personal with the aircraft in action, when
they are doing their short-eld thing on the
ultralight runway. This will be an unmatched
opportunity to be standing only a few feet from
At Valdez, many pilots sit in the crowd studying the conditions and their competition until it is their turn to y. Chuck McMahan, the aircraft while they are working their short-
EAA 644404, of Gakona, Alaska, does just that. He has won previous Valdez contests and many of the other competitors consider him eld magic.
one of the legends of Alaska bush ying. There will also be a Theater in the Woods
presentation that will let the audience interact
with participating contest pilots. Check the
AirVenture schedule for the times and updates.

A PLACE TO GET THE ANSWERS


Most of us are attracted to the concept of
landing on a remote, heretofore unvisited
piece of grass. Or dropping in to see Aunt
Sadie and landing on her back pasture. Or
keeping our homebuilt at home and ying off
our backyard. All of this is possible, with the
right airplane and the right training. Come to
AirVenture 2014 and nd the best way to
leave runways behind.

Budd Davisson, EAA 22483, is an aeronautical engi-


neer, has own more than 300 dierent types, and has
published four books and more than 4,000 articles. He is
editor-in-chief of Flight Journal magazine and a ight
instructor primarily in Pitts/tailwheel aircraft. Visit him
Chuck McMahan, EAA 644404, of Gakona, Alaska, takes o at Valdez in his Super Cub. on www.AirBum.com.

www.eaa.org55
A STORY OF BICYCLES, AIRPLANES,
AND ONE VERY BRAINY HEAD TO
WEAR MANY HATS

BY JAMES LAWRENCE

YOU MAY THINK you know this story: Two brothers


create their own bicycle company. Their two
wheeled designs are innovative, and their construc-
tion solutions are typically elegant, practical, and
often ingenious.
In time, the oldest brothers dream takes hold;
hes always wanted to manufacture air vehicles.
The rst winged craft is designed, and one magi-
cal day it ies. Before long, news of the brothers
achievements spreads, customers come, and the new
business begins to grow.

58Sport AviationJuly 2014


Randy Schlitter hangs out with one of his
favorite creations: the RANS S-19 Venterra.

PHOTOGRAPHY BY JAMES LAWRENCE www.eaa.org59


But theres a twist: These brothers go by
the name of Schlitter, not Wright. RANS
Designs Inc. was founded on the wind-
swept plains of Kansas and has created and
marketed dozens of bike and aircraft designs
for nearly four decades.
RANS bicycles have sold worldwide in the
tens of thousands, and for 30 years the aircraft
division has shipped more than 5,000 airplanes.
Located in Hays, Kansas, the companys
whiz designer, chief fabricator, CEO, and now
sole owner is Randy Schlitter. Brother John
left years ago to start his own company.
Considering the long, slow dirge of eco-
nomic woes that has plagued general
aviation for decades, the RANS success story
is nothing less than remarkable.
Lean, resilient, innovative, and well-
managed, the company has weathered the
storm. Its latest model, the S-20LS Raven, is
a prime example of how to survive the ups
and downs of the aviation industry.
Envisioned, designed, and prototyped by
head honcho Randy and his facile crew, the
new bird is impeccably built, offers respon-
sive, sporty handling, and has that singular
clean, crisp look RANS is known for.
Randys latest creation: the S-20 Raven, a bush-bangin, convertible tricycle/taildragger aair. Below: Randy with Michelle Miller.
QUOTE THE RAVEN, EVERMORE
The Raven project came about through feed-
back from the extensive RANS customer
base. They asked for an airplane offering the
best characteristics of two of Randys most
popular designs: the S-7 Courier and the
venerable S-6 Coyote II.
Courier is a factory-built, tandem S-LSA
taildragger with lauded backcountry bush
chops. Coyote II is the much-rened tricy-
cle-gear, side-by-side evolution of Randys
very rst designthe Coyote ultralightthat
debuted in 1983. The high-winger is an E-AB
kit. Both birds occupy the current RANS
product line of 10 models.
Randy attacked the S-20 design with cus-
tomary zeal.
Design is where I live, he says one chilly
evening at Sebring 2014. I could create air-
planes all day long. He ashes a puckish grin
and adds, I like ying, too, by the way.
He also likes nding clever, practical
ways to build his airplanes. Maybe thats
because he cut his baby teeth in his fathers
airplane repair shop.
I was indoctrinated to slave labor from
an early point, he jokes. His dad, Ray

60Sport AviationJuly 2014 PHOTOGRAPHY BY JAMES LAWRENCE AND COURTESY OF RANS


Schlitter, was a lifelong aviator, crop duster, grows weary of watching the back of a fel-
and aircraft rebuilder. low aviators head. HIGHLIGHTS OF A
My earliest memories are of taking The Raven expanded Coyotes 4130 BRILLIANT CAREER
screws out of a Champ wing for my dad. I was welded, powder-coated front cage to a full
maybe 5 years old, Randy says. I guess thats steel fuselage. Couriers tandem seating While all RANS designs bear the imprimatur of Randy
why I grew up with this vision of someday became Ravens side-by-side, dual-control Schlitters fertile imagination and exacting work ethic,
becoming an aircraft manufacturer. cockpit. Reversible landing legs were added, a few deserve special attention.
The S-20 Raven epitomizes Randys which means the Raven easily converts from RANS S-11 Pursuit
design oeuvre: Start with a cool idea, iden- tri-gear to a taildragger. Randy took another run at the lifting body concept in 1991
tify whether it will make money, build the The new, streamlined cowl ares nicely with the Pursuit. The exotic design has yet to see production.
prototype, load test, test y and tweak it to to top-hung doors that swell gracefully for
A single/dual-seater with trike gear, the S-11 derived 80
perfection, debut it at an air show, and wran- 46.5 inches of shoulder room. The right seat percent of its lift from the fuselage and strakes and just 20
gle those orders. even reclines to a chaise lounge that is per- percent from the wings. Welded steel cage frame, aluminum
Ive never felt I built the company fect for cockpit air camping or a nap on a ribs, and a composite shell carried a Rotax 912 UL (80 hp).
myself, he says. Weve always attrac- long cross-country leg.
Randy was seriously burned when the rst prototype
ted this amazing group of employees, Flight testing demonstrated the Ravens lost power and crashed. Undaunted, the designer reg-
clients and friends, aviation journalists, lower wetted drag calculations with a faster istered two more prototypes as of 1993.
even competitors that Ive really en- cruise and lower stall numbers than even the
joyed knowing. tandem, narrow-fuselage Courier. Even glide S-6ES Coyote II
The original and still-champion Coyote is one of those
Sometimes its been that family thats ratio was a solid 9.4-to-1. light sport-style airplanes that makes you feel like an
kept us going when money was thin. He The new model attests to the classic t ace the rst time you y it. Responsive with solid climb,
smiles. But in aviation you get a lifestyle and nish that RANS customers have come decent cruise, and light, snappy handling, its sporty feel
and easy manners explains its enduring success.
you cant get any other way. to expect. You cant beat tried and true air-
In elding the Raven, Randy hoped to plane construction methods such as welded At just 675 pounds empty (645 pounds useful), the current
morph the robust bush performance of the fuselage and tail, extruded aluminum spars, extended span and LS models both come as low-time (350-
tandem Courier with the side-by-side cock- airfoil struts, stamped wing ribs, and top- 400 hour) kits and include pre-sewn, slip-on, ingeniously
drum-tautened wing skins with a glossy painted look. All
pit comfort of the Coyote II. One after all quality fabric covering. CNC-stamped aluminum ribs, powder-coated fuselage, and
durable construction, some of the nearly 2,000 Coyotes out
there have more than 3,000 hours.

S-9 Chaos
A stocky-framed, shoulder-wing aerobat, the S-9
debuted in 1986 and continues to appear worldwide in
solo and group air show acts. Light, snappy handling,
sturdy frame, and a veteran performer in Sportsman
aerobatic competitions, the 375-pound empty weight
single-seater gets amazing performance out of any of its
inverted-fuel 65-, 80-, and 100-hp engine options. The
S-10 Sakota is a two-seat spino for cross-country com-
panionship and aerobatic training.

S-12XL Airaile
Perhaps the most eye-pleasing tube/fabric ultralight ever
built, the Airaile debuted in 1990 and enjoys ongoing
popularity thanks to Randys career-long habit of imple-
menting customer feedback into modications. Airailes y
in more than 40 countries and can be had as fully or par-
tially enclosed models with a variety of engine sizes.

S-19 Venterra
A delight to y, the S-19 Venterra low-wing aluminum
ivver ts neatly into the light-sport aircraft category.
The horizontal stabilator tail, constant-chord wing, and
tricycle gear along with roomy cabin and headroom for
pilots up to 6 feet 4 inches make a delightful long-dis-
tance cruiser. Theres a 13-cubic-foot baggage space big
enough for two folding bicycles. Handling is vintage
RANS: brisk, light, proportional in all axes, forgiving
in aerodynamics, and about as easy to land as any
aircraft alive. Its one of Randys favorites.

The venerable Coyote II, continuously evolved from the early 80s ultralight that began the whole RANS adventure.

www.eaa.org61
SPARK OF A CAREER loved bicycling and ying. I messed around three-wheel land sailers that you could
We all have talents and abilities. Some of us with land sailers at rst. Hes talking about pedal when the wind died. The two-seat
have enough brains and skills for a dozen those minimalist, low-slung, tricycle-gear prototype weighed 70 pounds, averaged 45
people. Randy is one of those folks adept at frames rigged with a sabot-sized sail. mph in the omnipresent Kansas winds, had
inventive, nuanced design, aeronautical At 13 years old he designed and built his 10-speed gearing, and a baggage compart-
engineering, innovative manufacturing, rst full-size airplane. It was a lifting body ment that held four sacks of groceries.
company management, and marketing savvy. design, he says nonchalantly, as if talking Eagle 4 was the rst production model.
You might call him an auteur: He does it all. about a balsa model kit. Randy celebrated the nations bicentennial
I went to the Spartan School of Id seen a picture in the Hays newspaper by patenting the design in 1976. He hired a
Aeronautics in Tulsa, he says, to be a pilot or of the NASA X-24A. I designed my own, crew and started building. When the welded
an A&P. I got the A&P, then learned everything went to the garage, and a mere 2.5 years later steel Windhawk model debuted, orders
I could about the hands-on part of aircraft. Boy, was towing it down the runway. started pouring in and Randy was a manu-
when you go through a program like that, you And it ew! During one tow, the plane facturer. In all, more than 1,500 sailtrikes
learn everything! Materials processing, oscillated and hit the ground hard, breaking went out the door.
hydraulics, physicsIve used every scrap of an axle and some minor partsan easy x.
information I got out of school in my business. But Dad said, Dismantle that thing; Ill REVERSAL TO FORTUNE
In high school he told his guidance teach you about real airplanes, which meant With the sailtrike business growing into the
counselor he wanted to be a duster pilot he wanted me to wash his sprayer planes, early 80s, Randy revisited his childhood
like his father. change the spark plugs, and such. But along dream of building airplanes.
But Id seen Dad struggle with his fly- the way, I really did learn a lot about planes As he wrote in his company bio on the
ing career. So I also said Id like to be in and what makes them work. RANS website, I was encouraged by my
manufacturing. He laughs, then quips, I Randys entrepreneurial streak wasnt hang gliding friends to consider ultralights.
figured it was the closest I could get to long to emerge. He called his next project a Impressed with the quality of his sail-
legal counterfeiting. sailtrike. I liked land sailing and bicycling, trike designs, they urged him to apply his
Ray didnt initially cotton to the idea of he says. Why not combine the two? designing and building chops to the boom-
Randy as an airplane manufacturer. He worked out the kinks on a couple ing new category that became (in 1984) FAA
He had plans for me and my brother to single- and two-seat prototypes, essentially Part 103-7: The Ultralight Vehicle.
take over his crop-spraying business so he
could retire. It got to the point where I was
building airplanes and bikes while still ying
spray planes.
The day came for a tough decision.
Dad, I told him, I just cant do both.
What makes you think you can build
planes better than anyone else? Ray asked.
Never slow with a snappy rejoinder,
Randy shot back, Because Im your son.
Ray thought a bit, laughed, and said,
Well, youll probably do okay then.
Randy remembers it took 15 years for Ray
to realize how big a name his son was mak-
ing for himself.
He walked around at Sun n Fun one
year, wearing a name tag. People asked if he
knew a Randy Schlitter.
Yeah, hes my boy. When everyone told
him how universally respected Randy and
RANS were, Ray later simply told him,
Youve got a good reputation.
Randy smiles. We always had a kind of
whos the bigger smartass competition.

TO SAIL THE HIGHWAYS


When I was a little kid, I made all kinds of
inventions, Randy says. In particular, he The S-10 Sakota, an E-AB two-seat kit plane with serious aerobatic chops.

62Sport AviationJuly 2014 PHOTOGRAPHY COURTESY OF RANS


Problem was that this young entrepreneur
was into green wings. He had begun work
on a foot-launched sailplane design and
wanted nothing to do with the noise, mess,
and complications of gas-powered ight.
Then he had an epiphany. I asked
myself, Why am I so opposed to this con-
cept of minimal ight? he says.
And he decided if folks so loved these
rudimentary, free-spirit contraptions that
they were willing to put up with the inher-
ent risks and hassles, he would build them
something to get really excited about.
There was just one piece still miss-
ing: money.
A pilot friend happened to see the original
Coyote sketch in Randys shop and asked
about it. He offered to back the project and a
partnership called Aero-Max was born. The
rst prototype ew just four months later in
March 1983.
Coyote was like the animal, Randy says.
Its a real survivor.
Alas, the partnership didnt survive, but
the two parted as friends. From the ashes,
RANS arose.

A TRAILBLAZERS PEDIGREE A young Randy in test pilot repose during evaluation of an early lifting body design.
Today the RANS Designs lineup of bicycles
includes 20 upright, recumbent, and tandem
models. The aircraft line is 80 percent kit
built and 20 percent ready-to-y and includes
eight distinct models. The S-7 Courier comes
in kit and pre-built versions, and the ready-
to-y version of the S-20 Raven will
eventually be available.
Over his prolic career, Randy has cre-
ated and built no less than 17 distinct models
with a total of 44 variants. Each of them
wears the imprint of their tirelessly inven-
tive, hard-working creator.
Im like an artist I guess, he says, who
wants to paint the perfect painting.
Eventually Ill create the perfect airplane;
maybe then Ill feel like Im done.
Its been a fun ride so far. I tell people I
retired when I was 28, he jokes, then, ash-
ing a wry smile says, I hope to continue for,
oh, maybe another 30 years.
When asked for a preview of any new
design hes thinking about, Randy describes
an electric-powered ultralight that would
t within the connes of Part 103. That
would mean single-seat, 254 pounds max
weight, 5 gallons max fuel, with a top An early version of the sleek RANS S-12XL Airaile ultralight rst produced in 1990, continuously rened and still oered in kit form.

www.eaa.org63
full-power level speed of 63 mph, and a He envisions a medium-distance
RANS AIRCRAFT max stall speed of 28 mph. future where people might fly multirotor
MODELS BY YEAR Randys mulled over that project for a vehicles to work, but cautions to expect a
few years now. The companys ongoing suc- tidal wave of logistical and airspace chal-
1983: S-2, S-3 Coyote prototypes and S-4 Coyote pro- cess keeps him too busy wearing all those lenges. If it does happen, maybe in 20 to
duction prototype other hats. 25 years, it will be the end of aviation as
1984: S-5 Coyote production prototype
I do think a lot of people dont realize we know it.
what a tremendous asset Part 103 is. I believe Randys office has its share of those
1985: S-7 Courier prototype we could make an admirable high-perfor- things you put on the wall: award plaques,
1986: S-7 Courier production, S-9 prototype mance, electric UL motorglider with over a photos of early designs, magazine covers of
20-to-1 glide, at somewhere under $15,000. his airplanes. Recent accolades include
1987: S-9 Chaos production
Thats the cool part about the current EAAs prestigious Homebuilders Hall of
1988: S-6 Coyote II and S-10 Sakota aerobat state of electric propulsion, he adds. As Fame and the LAMA Presidents Award.
production prototypes
long as you dont expect to y under power Ive been so fortunate to be in the
1990: S-6ES TR and TD, S-12 Airaile production too long, you can do it. And its less expen- midst of always creating something
prototype sive because electric power has a lot of new, Randy says. Ive rubbed elbows
1991: S-6ES Coyote II production prototype, S-11 and economic and low-complexity advantages with people like Burt Rutan, Cliff
S-14 prototype, S-14 production prototype, S-14 long- over conventional gas engines. Robertson. Most people in aviation
wing rst ight Looking forward, Randy says, I think are open and willing to share. Not all
1992: S-11A Pursuit lifting body prototype the next big wave we might see would be industries are like that: Im real glad
$15,000-$30,000, one- to two-seat quad- aviation is.
1993: S-11B prototype, S-6S production prototype
copters. Totally impractical, but a total He adds that having his company in
1994: S-16 Shekari prototype blast. Imagine getting together out in a Hays feels at times like living on an island;
1995: S-12XL Airaile two-seat ultralight field and chasing each other around. everything has to be shipped in from some-
production prototype Kind of like snowmobiling or ATVing but where else. Still, we always feel connected
1996: S-17 Stinger ultralight prototype, S-7C proto- in the air. with aviation. Its amazing how tight that
type rst ight
1997: S-16B ies with Rotax 912 engine
1998: S-16B with 1024OB engine, S-16 kits shipped
1999: S-12S rst ight, S-6S new fuselage rst ight,
S-7C 21-inch stretch rst ight, S-17 second version
rst ight
2000: S-17 production rst ight, S-7C conformed
prototype rst ight, S-18 rst ight
2001: S-18 Stinger II with Rotax 582 and canopy rst
ight, S-7C receives type certication
2002: S-18 with 912 and full-enclosure rst ight
2003: S-7S enters production, S-7C kit version
2005: S-6ES Sport Wing rst ight, S-7LS rst company
S-LSA enters production
2007: S-19 Venterra prototype rst ight, S-19 rst
partial kit
2008: S-6LS Coyote S-LSA rst ight
2009: S-19 Venterra S-LSA rst production
2010: S-6ELS rst ight
2011: S-7S rst ight
2013: S-7LS (80 hp) rst production, S-20 Raven
(912 ULS) prototype rst ight
2014: S-20 Raven production, debuts at
Sebring 2014
The all-metal, light-sport, traditional-construction S-19 Venterra.

64Sport AviationJuly 2014 PHOTOGRAPHY COURTESY OF RANS


connection can beand how much loss we
feel when we lose somebody.

FALLING CLOSE TO THE TREE


Randys dad Ray passed on a few years ago.
I miss that I cant show him all this latest
cool stuff, Randy says. He was always the
critic. But despite the grouchy old fart act, I
could see through his cover.
One beautiful late afternoon in the spring
of 1999, Ray rolled up in his mini pickup at
the Hays airport. I said, Lets go y the
S-16. He declined. He said he was too weak
to get in the plane. Youre going, I said, if I
have to pick you up myself. He was really
sick with terminal liver cancer.
Randy lifted his dad into the sleek low-
wing Shekari.
That frail man I had just helped slide
into the seat disappeared and the father I
had known all my life, and own with count-
less hours, reappeared, Randy says. I sat
back and folded my arms. He looked over
the panel, then started the plane.
Aloft, the air was smooth and cool, the
sky clear.
We ew for about an hour, Randy says. S-16 Shekari, another E-AB aerobatic design introduced in 1998 but discontinued in 2006.
He didnt say much, just a question or
two about the plane. It had a Continental
engine: right down his alley. He wrung it
out, in his special way, showing again how
smooth and professional he could be at
the controls.
He made a perfect landing. As we taxied
back to the hangar, he quietly said, Best one
yet, son
That was Rays last ight. He passed
away that December.
He will always be my favorite pilot,
Randy says. And hopefully in spirit, my full-
time copilot.
When asked when he thinks hell hang it
up for good, Randy chuckles. Well, Im still
having fun.
I suppose, he adds, Ill feel retired
when Im only putting in 40 hours a week at
the factory.
Consider that a gift and think of all the
cool, fun-ying RANS planes and bikes we
have to look forward to.

James Lawrence, EAA 1017520, former actor (TJ on TVs


SWAT), has own, written about, and photographed aircraft
from hang gliders to warbirds since 1977 and covered the LSA
scene since 2007. Bicycles and aircraft continue to pour out of the Hays, Kansas, home base.

66Sport AviationJuly 2014 PHOTOGRAPHY COURTESY OF RANS


USAF THUNDERBIRDS HIGHLIGHT EAAS BIGGEST AIR
SHOW EVER PRESENTED BY ROCKWELL COLLINS

BY J. MAC MCCLELLAN

68Sport AviationJuly 2014


PHOTOGRAPHY BY TYSON RININGER www.eaa.org69
THUNDER OVER OSHKOSH

OVER THE DECADES airplanes of every con- The Thunderbirds are scheduled to their trademark red, white, and blue paint
ceivable type and size have come to arrive in their F-16 Fighting Falcons on schemes from the terminal building.
Oshkosh. But never a U.S. military jet team. Thursday. The arrival doesnt include the The Thunderbirds are, of course, only
Until this year. On Friday, Saturday, and formation aerobatics of the main event, but one of more than 50 different air show per-
Sunday during AirVenture Oshkosh the U.S. is still something to see. The F-16s will make formers to y at Oshkosh during the week of
Air Force Thunderbirds will y their fast, their precision taxi-in and parking maneu- AirVenture. Virtually all of the big name air
loud, and thrilling show over Wittman eld. vers on the north side of Wittman eld show pilots will y at least once during the
The daily air show at Oshkosh is presented where there is enough space to maneuver. It daily afternoon and Wednesday and
by Rockwell Collins. will be possible to get a look at the jets with Saturday night shows.
Another military rst this year will be a
performance by the Marine Corps V-22
Osprey tiltrotor team. The Osprey came to
Oshkosh several years ago, but this year the
Marines have perfected a performance that
shows just how amazing the capability of the
big vertical takeoff and landing xed-wing
airplane really is.
Leading the civilian air show performers
is EAA Young Eagles Chairman Sean D.
Tucker in his Oracle Challenger III biplane.
Sean has brought the same fantastic high
energy to the Young Eagles program as he
does his ying. Sean cant quite take off ver-
tically like the Osprey, but he does hang on
the prop like nobody else.
And the Warbirds of America will be
ying its huge variety of historic military
airplanes complete with the pyrotechnics
MV-22 Osprey

Sean D. Tucker

70Sport AviationJuly 2014 PHOTOGRAPHY BY LAURIE GOOSSENS AND RON SELLERS


AeroShell Aerobatic Team

that have been an Oshkosh favorite for


many years.
The AeroShell Aerobatic Team of four
T-6s will perform during the afternoon
shows, and again with a smoky, sparkly pro-
gram during the night shows. Another
formation team this year is the Trojan
Horsemen with a six-ship performance in
T-28s. And overhead the Geico Skytypers y
a formation of six SNJs to spell out a mes-
sage in smoke.
This year is the 50th anniversary of the
Breezy, that out in the open air pusher that
has been a xture at Oshkosh. The Breezy
was made famous by co-designer Carl
Unger who gave people rides every day at
the show always wearing his trademark
bright red vest. Carl passed away recently,
but we have invited as many Breezys as Trojan Horsemen
possible to y in and celebrate the anniver-
sary of the design, and commemorate the in Alaska. These pilots and their purpose- THUNDERBIRDS HISTORY
colorful pilot who stopped counting after built airplanes can y so slowly that a The Air Force Thunderbirds trace their
taking the 10,000th passenger for a Breezy landing and subsequent takeoff barely modern history back to 1953 when the then
ight years ago. requires the space of a tennis court, not a very young branch of the military formed a
The opposite extreme of the football eld. The pilots wont y in a score- demonstration unit to show off the capabil-
Thunderbirds will be the pilots from the keeping competition, but will show off the ity of its frontline jet ghters. There had
Valdez Fly-In and Air Show short takeoff skills that made them top nishers at Valdez been an earlier demonstration jet team
and landing contest that takes place annually earlier during this years contest. named the Acrojets ying F-80s in 1949. The

PHOTOGRAPHY BY DEKEVIN THORNTON AND COURTESY OF RAPTOR AVIATION www.eaa.org71


THUNDER OVER OSHKOSH

Acrojets ew only a handful of performances before the unit was


deactivated because of the Korean War. AIRVENTURE 2014 AIR SHOW PERFORMERS
The mission of the demonstration team was to allow the pub- PRESENTED BY ROCKWELL COLLINS
lic to see rsthand the capabilities of the rapidly developing jet
ghter technology. Of course, a prime target to impress were
Sean D. Tucker Oracle Challenger III
young people who the Air Force hoped would sign up for duty.
Mike Goulian Extra 330SC
Supporting Air Force recruitment remains a major Thunderbirds
objective to this day. Kirby Chambliss Red Bull Edge 540 and Parachute Team
Initially the team had an identification number like other David Martin Breitling CAP 232
units in the Air Force. Its not exactly recorded who came up Nicolas Ivano Hamilton Watch Edge 540
with the name Thunderbirds, but the team was formed at Luke Patty Wagsta Extra 300S
Air Force Base in Arizona, which is home to many Native Mike Wiskus Lucas Oil Pitts
Americans whose cultural history includes a mythical bird of Rob Holland MX2
superpowers called the Thunderbird. However it happened, Matt Chapman Eagle 580
its hard to imagine a more appropriate name for a fighter jet Bill Stein Edge 540
aerobatic team. Skip Stewart Prometheus
The Thunderbirds rst ride was the Republic F-84 Rex and Melissa Pemberton Edge 540 and Wingsuit
Thunderjet, a straight-wing single-engine jet that was among the TinStix of Dynamite Melissa Pemberton and Skip Stewart - Pitts and Edge
highest performing in the inventory. The team shortly transi- The 4ce Matt Chapman, Jack Knutson, Rob Holland, and Bill Stein
tioned to the F-84F Thunderstreak, an advanced version with a AeroShell Aerobatic Team Four T-6s
swept wing and capable of higher speeds. The F-84 series was by Geico Skytypers Six SNJs
all accounts a reasonably good ying airplane, but it was most Trojan Horsemen Six T-28s
famous for taking forever to get off the ground.
Jim Peitz F-33C Bonanza
The Thunderbirds were able to put on their most acoustically
Steve Oliver FireDancer
impressive shows when the team switched to the North
Suzanne Oliver Skywriting
American Aviation F-100 Super Sabre in the mid-1950s. If the
Gene Soucy Showcat
show organizers gave permission, the Thunderbirds would gen-
erate a sonic boom as part of the show. Its hard to believe that a Gene Soucy and Teresa Stokes Wingwalking Showcat
sonic boom was allowed, but many of us are old enough to Kyle Franklin Dracula
remember when military jet noise, including sonic booms, was Matt Younkin Twin Beech
called the sound of freedom. The Thunderbirds had to throttle Greg Koontz Xtreme Decathlon
back to below Mach 1 when the FAA banned sonic booms over Kent Pietsch Interstate Cadet
the United States. Jerry Kerby RV-8
As the 1960s began to wind down and the war in Vietnam Justin Lewis FLS Microjet
raged on, the Thunderbirds switched again, this time to the enor- Roger Buis Otto
mous and unbelievably loud McDonnell F-4 Phantom. The huge Chuck Aaron Red Bull Helicopter
size of the twin-engine ghter-bomber made the close formation USAF Thunderbirds Six F-16s
ying even more impressive. And Phantoms create a unique USMC Osprey Demo Team MV-22 Osprey
shrieking sound that left air show crowds amazed, and probably Michael Rambo T-6 Texan II
reaching to cover their ears. Fairey Gannet XT752
The long gas lines of the oil embargos in the 1970s made the Scott Yoak P-51 Quick Silver
fuel-guzzling F-4s seem out of step with fuel conservation and Bob Carlton SubSonex
even fuel rationing programs that were going on across the
Warbirds of America Various Warbirds
country so the Thunderbirds switched mounts again, this time
Young Eagles Various Flights
to the Northrop T-38. The T-38 is a compact twin-engine
Vintage Various Vintage
advanced jet trainer that is capable of supersonic speed.
Homebuilt Various Homebuilt
Because of its small size and relatively small engines the T-38
burned only a fraction of the fuel of the mammoth Phantom. Rotorcraft Various Rotorcraft
The maneuverability of the T-38 allowed the Thunderbirds to Ultralights Various Ultralights
y extremely tight and precise formation maneuvers that never Seaplane Base Showcase Various Seaplanes
failed to impress. Breezy 50th Anniversary Various Breezys
Following a disastrous crash during practice in the T-38s Reno Air Racing Association Various RARA Aircraft
in 1982 the Thunderbirds resumed flying in the then brand Valdez STOL Various Aircraft
new General Dynamics F-16. The single-engine F-16 was the Socata Flyby Various Socatas
first fly-by-wire fighter in the Air Force inventory allowing it

72Sport AviationJuly 2014


THUNDER OVER OSHKOSH

to be remarkably maneuverable but excess of 400 knots, and the solo runs The Thunderbirds will be the closing
extremely versatile in fighter, bomber, and bump up against the speed of sound. We act of the air show presented by Rockwell
attack missions. The F-16 continues to be will also see the famous slow ight dirty Collins on Friday, Saturday, and Sunday.
the workhorse of the Air Force and high angle of attack passes, and the canopy- The teams show routine lasts about 45
National Guard fleets today, and is oper- to-canopy pass. I think its safe to say the minutes. The afternoon and two night air
ated by many nations around the world. Thunderbirds will be ying faster over show schedules will be available soon.
The team now ies an advanced version Oshkosh than any other airplane to per- Check www.EAA.org frequently to see
of the F-16. Formation passes will be in form, including the Concorde. when the many pilots and teams are sched-
uled to perform during the week.
It took a great deal of coordination with
EAAs airport neighbors and the FAA to
make it possible to enlarge the air show aer-
obatic box to the size necessary for the
high speed of the Thunderbirds. And on the
three days the Thunderbirds perform the
FAA is requiring the show burn line be
moved back to the west farther away from
the Runway 18/36 centerline. That means
we cant sit or stand as close to the runway
as usual for those shows, but here at
Oshkosh we will all get a better view of the
Thunderbirds in action than most of the mil-
lions of people who have seen them y over
the last 60 years.

J. Mac McClellan, EAA 747337, has been a pilot for more


than 40 years, holds an ATP certicate, and owns a Beech-
craft Baron. To contact Mac, e-mail mac@eaa.org.
Breezy

Valdez STOL

74Sport AviationJuly 2014 PHOTOGRAPHY BY CHRIS MILLER


76Sport AviationJuly 2014 PHOTOGRAPHY BY JASON TONEY
FLYING THE THIS DECEMBER MARKS the 75th anniversary of one
MOST-PRODUCED of the most signicant aircraft that rose from the
BOMBER IN ITS 75TH 20th century. An airplane own by tens of thou-
ANNIVERSARY YEAR sands of pilots that played a very large part in
winning World War II, and yet it was only actively
own for six years with only two ying examples
BY JEFF SKILES surviving the ravages of time. An airplane that holds
the distinction of being the most produced multien-
gine aircraft in history with more than 18,000

www.eaa.org77
produced, and yet its design was obsolete
almost as soon as it appeared. Its versatil-
ity led it to be used in every theater of
operations during the war as a bomber, a
fuel tanker, a passenger transport, and a
cargo aircraft. But, it was initially viewed
as so unsuitable for combat that the first
examples had the armament removed and
were used by the RAF ferry command as

PLOESTI
The rear gunner has the best view in the house. The bombardier sitting in the nose doubled as a gunner.
No discussion of the impact of the B-24 on the war
eort is complete without a mention of Ploesti. aerial buses. The Consolidated B-24 Liberator went on to blaze its own trail as
Operation Tidal Wave, the ocial designation for Liberator was a true dichotomy in the a significant contributor in the effort to
the mission, was a strategic low-level bombing raid aviation world. vanquish Axis forces.
designed to cripple Axis oil reneries in Romania and
cut o the lifeblood of Hitlers attack forces, gaso- Like many designs, it was born of war The Liberator served in yeoman duty
line. In August 1943 several bomb groups briefed for and was singularly adapted to meet the all over the world, but it pales in histori-
what would become the most famous B-24 mission needs of a world in conflict. However its cal reputation to the rugged, battle-tested
of the war.
first flight was fully two years before the B-17. The beautiful lines of the B-17
Five heavy bombardment groups of the U.S. 8th United States entered into armed struggle. led Hollywood to use clips of the Boeing
and 9th Army Air Forces departed their bases in
northwestern Libya and pointed the noses of their
Designed as a replacement for the B-17 in almost every movie about bombers over
Liberators northeast across the Mediterranean. For Flying Fortress, it was not a next step but Europe. The cinematic appearances of the
this long ight to Romania at least 177 B-24s took a complement to the Boeing heavy slab-sided B-24 are largely limited to the
part, which was one of the largest formations of bomber. But the Consolidated B-24 story of the Lady Be Good, an unfortunate
Allied bombers up until that time.
Heavily loaded with armament and carrying addi-
tional gas tanks in their bomb bays, the Liberators
labored to gain altitude and clear the cloud-cov-
ered Pindus Mountains of Greece. The bomb groups
cleared the terrain, but the climb strung out their for-
mations, threatening the careful synchronization of
their attack. Navigational errors by some further dis-
persed the bombers as they began their treetop-level
approach to the target.
The mission planners were unaware of the signifi-
cant build-up in German anti-aircraft capability
to protect the critical refineries, and the B-24s
were easy prey. German, Bulgarian, and Romanian
fighter aircraft also shredded the American for-
mations, rendering the aircraft unable to protect
themselves because of their staggered and poorly
timed approach.
There were 53 bombers shot down with a total of
more than 600 airmen on board, a 30 percent loss
rate. Two-thirds of the airmen shot down over the
target were killed in action, while one-third sur-
vived to face imprisonment. Many of the B-24s that
survived the initial bombardment were too heav-
ily damaged to return to base. Of the 177 aircraft that
departed Benghazi that day, only 88 returned, and
55 of those had signicant battle damage.
Five airmen were awarded the Medal of Honor for
their heroism during Operation Tidal Wave and
Black Sunday would be remembered as the
worst single mission loss in the war by the U.S.
Army Air Forces.

Diamond Lil is painted to represent the rst Liberators o the assembly line.

78Sport AviationJuly 2014 PHOTOGRAPHY BY JASON TONEY


aircraft and crew that disappeared war effort. Consolidated instead pro-
over Africa after overflying their base posed a new design, a high-wing heavy DESIGNED AS A REPLACEMENT FOR
in darkness. bomber using a low-drag wing designed THE B-17 FLYING FORTRESS, IT WAS
The B-24 was produced in larger by one of its own engineers. The wing NOT A NEXT STEP BUT A COMPLEMENT
numbers than any other U.S. military air- design would famously be known as the
craftever. But it was retired from active Davis wing.
TO THE BOEING HEAVY BOMBER.
service almost immediately upon the con- To facilitate the new design the Army
clusion of World War II, and its surviving Air Corps issued a specification asking The result was a somewhat ungainly
examples were scrapped or simply left to for a bomber that could fly farther, faster, boxy-looking aircraft that would neverthe-
rot. It had a reputation for lightweight and higher than the B-17. The specifica- less be redesigned in later models into a
construction that rendered it susceptible tion was created with the Consolidated capable bomber that would darken the
to battle damage, and it had an alarming Model 32 in mind, and in March 1939, skies over Europe.
propensity for catching on fire, but untold without much competitive pressure, Gen.
thousands of airmen flew and fought in Henry Hap Arnold approved a contract DIAMOND LIL
the Liberator and returned to home and for a prototype, and the Model 32 moved Diamond Lil started life early in the long
hearth after the war. forward to production. production run of the B-24. The first B-24s
The aircraft would look very unlike to roll off the assembly line were destined
MODEL 32 its predecessors. It would be a high- to fill orders from several countries. The
The B-24 began life as the Model 32 by wing, twin-tail design similar to other Conso- United States bought 36, the French 120,
the Consolidated Aircraft Corporation lidated aircraft like the Commodore, and Britain ordered 164. Diamond Lil was
and ironically grew out of a U.S. Army Air Coronado, and Corregidor flying boats. the 25th aircraft off the assembly line and
Corps request that Consolidated consider It would be powered by four Pratt & was initially destined for Britain. It unfor-
building the Boeing B-17 on license. The Whitney R-1830 Twin Wasp engines. Its tunately suffered a landing incident on its
use of the manufacturing capability of bomb doors would roll up into the fuse- delivery flight and was returned to
companies who would otherwise be com- lage like a tambour door, and it possessed Consolidated for repair.
petitors was often necessary to produce a then unusual feature for a military Deleted from the initial order,
the quantities of aircraft required for the designa nose wheel. Diamond Lil was rebuilt into a passenger

The power quadrant bristles with levers.

The cockpit is small and conventionally laid out. The crew assembles for a ight brieng.

www.eaa.org79
transport and became the prototype for until 1967 when the Commemorative Air than it appears from a distance, crouched
the C-87, a transport version of the B-24 Force acquired the aircraft for its collection. on the ramp. The wings and engines are
designed to provide heavy cargo and per- Today the CAF still flies Diamond Lil, way up in the air and so are the pilots in
sonnel lift capability with longer range saluting our veterans and providing ride the cockpit. The bridge girder landing gear
and higher speed than a C-47. The aircraft flights around the country as one of only has massive single tires, and the short-
stayed on as a personnel transport and a two surviving Liberators in flying condi- coupled nose gear looks odd in proportion
test bed for Consolidated until after the tion and as a B-24A model, the oldest to the rest of the aircraft.
war when it was sold to Continental Can in existence. The crew compartments are split by a
Company where it was operated as an centrally located bomb bay with the offi-
executive transport. FLIGHT CHECK cers, pilots, bombardier, and navigator in
After 10 years of operation it was again Walking around the B-24 makes you real- the front and the enlisted men in the back
sold to Petroleos Mexicanos where it ew ize how large the aircraft is, much bigger in a large rear gunners compartment. The

B-24 VERSUS B-17

Volumes have been written comparing the various


attributes of the Liberator and the Flying Fortress. Why
are people so determined to crown a victor in this
almost 70-year-old competition? Perhaps because in
the end both aircraft were so similar. They both were
four-engine bombers used primarily in the European
theater. They both boasted 1,200-hp supercharged
engines and maximum weights around 65,000
pounds. And, they both carried about the same
bomb load, putting it on target with the infamous
Norden bombsight.
With aircraft boasting such similar statistics, little things
rise to the surface to illustrate the dierences between
them. The B-24 was faster and more ecient with its
thin high-aspect ratio laminar-ow wing, but the B-17
could y higher with its thicker, albeit higher-drag
airfoil. The B-24 was a hydraulic aircraft, where the
B-17 followed Boeings penchant for electrically oper-
ated gear and aps. The B-24 could carry slightly more
weight in the bomb bay, but the B-17 had a reputation
for ruggedness that brought many a crew back home
from the unfriendly skies of Germany.
Certainly the B-17 has more to oer from an aesthetic
point of view with its big round tail and curvaceous
fuselage. Rarely has Hollywood cast the Liberator as a
supporting actor. The lm Twelve OClock High, ironi-
cally written by a former B-24 group commander,
might not have been quite so compelling with the
boxy Liberator. B-17 pilots like to joke that the B-24 is
just the box the B-17 came in. Crew members pull the props through before start.
The Liberator will always boast of the manufacturing
prize with more than 18,000 B-24s produced as com-
pared to the B-17s still impressive 12,000 airframes.
Nearly half of all B-24s were built by Ford at Willow
Run near Detroit. At peak production Ford was roll-
ing out a new B-24 every 63 minutes. I have had the
opportunity to y both aircraft, and while they share
very heavy control inputs, the B-17 is an honest and
harmonious ying aircraft; the B-24 ies like it looks.
The truth of the matter is that both served our country,
helped crush Axis manufacturing might, and got
crews home more times than not. Maybe in the
nal analysis, thats all that needs to be said
about these two ne aircraft. Diamond Lils twin tails are a common design feature on
The B-24 was armed with 10 .50-caliber Browning machine guns. Consolidated aircraft.

80Sport AviationJuly 2014 PHOTOGRAPHY BY JASON TONEY


waist gunners fire from staggered side the bomber begins to trundle down the looking outwardly retracting gear can
positions. The tail gunner sits in a sling runway. The nonflying pilot stabilizes the actually damage the aircrafts structure
much like a childs swing set in the very tip power at 45 inches of manifold pressure, with gyroscopic forces. Only when the
of the tail, and on some models a retract- and speed picks up rapidly. Just lighten gear is safely in the wells should a turn
able ball turret could be extended in the the nose wheel and the B-24 will leave be initiated.
air for protection. the grounds at about 100 knots. Nose it The B-24s controls are heavy as are all
A central walkway connects through over to accelerate, jam on the brakes to large aircraft of its day and not particularly
the bomb bay and brings you to the for- stop the big tires from rotating, and call well balanced. The elevator is light
ward control area. The cockpit is fairly for gear up while trying to remember not enough, but the ailerons and rudder are
conventionally laid out for an airplane of to turn. You must be in level flight when very heavy. Rolling into and out of a turn
its era, and your eyeballs are level with the raising the wheels or the awkward requires planning and muscle.
shoulder-mounted wings.
Engine start is accomplished jointly
between the pilots, and it takes awhile to
get all four Pratt & Whitney engines turn-
ing. With them all shaking and belching
smoke we wait, warming the oil before taxi.

THE B-24 MAY BE ONE OF THE MOST


VERSATILE AND SIGNIFICANT AIRPLANES
OF THE LAST CENTURY, AND YET TODAY ITS
SHORT SIX YEARS OF ACTIVE DUTY ARE
SOMEWHAT LOST TO HISTORY.

For new pilots, taxi can be the most Diamond Lil is powered by four Pratt & Whitney R-1830 Twin Wasp engines.
challenging part of the flight. Like other
bombers of the era, the B-24 has a nose
wheel but doesnt have nosewheel steer-
ing. Lateral direction is controlled by
brakes and by differential engine power. It
sounds easy, but the B-24 has an extremely
short wheel base, and taxiing can be a
chore. Differential engine application is
harder than it sounds, and even a little
brake tends to oversteer the nose wheel. A
neophyte lurches down the taxiway over-
steering from side to side. The proper
technique is to ride both brakes and just
curl your toes in the direction you want to
move the nose. Easy to say
At the end of the runway, the throttles
are run up for the laborious checking of all
four engines prior to takeoff. Once satis-
fied with the mechanical integrity of the
four Pratt & Whitney engines loping on
the wings, we lurch onto the runway and
try to get the nose wheel aligned with
the stripe.
While holding the brakes we set field
barometric pressure (30 inches) on the
manifold gauges. The Liberator surges
against the binders. We release the brakes
and walk all four throttles forward while Paul Maupin on the bomb bay catwalk.

82Sport AviationJuly 2014 PHOTOGRAPHY BY JASON TONEY


In the air the B-24 feels as if youre and lock before turning base. Theres the Japanese closed the Burma Road, and
herding livestock as its great bulbous something not right about an outward the C-109 tanker version supplied B-29s
nose is steered around the sky. During the retracting main gear when viewed from operating from China with precious gaso-
war the Liberator was known to be a just about any angle. line to take the war directly to Japanese
handful to fly in formation and could be Coming around on nal the turn must be home islands.
fatiguing on long flights. The intermina- led considerably. You need to get the ship The B-24 may be one of the most ver-
ble missions must have been exhausting lined up with the runway stripe the rst time. satile and significant airplanes of the last
with the control forces necessary and the You dont want to nd yourself having to century, and yet today its short six years
weariness of combat. maneuver down low. Easing the throttles off of active duty are somewhat lost to his-
We set up for landing with a high over the numbers produces a satisfying land- tory. But the legacy of the Liberator
bomber pattern to give plenty of time to ing as the big wing slowly pays off. Miserly doesnt rest in the sound of its engines or
maneuver and for the wheels to come out application of the brakes brings the Liberator the sight of hundreds of heavy bombers in
to a crawl, and the taxi dance begins anew. box formation thundering overhead. It
lies in the faces of the men it brought
LEGACY back home from conflict, the battles it
CONSOLIDATED AIRCRAFT The B-24 served proudly as the Swiss fought in the sky to preserve our freedom,
Army knife of a war-torn globe. Legions of and the faded photographs of those who
Liberators conducted strategic daylight made the ultimate sacrifice for their
Consolidated Aircraft has the distinction of being
one of the most prolic, yet at the same time, least
bombing over Europe from their bases in country. The Liberator had one purpose
known aircraft manufacturers of the 20th century. England and North Africa. Many more and it served it well, a fitting epitaph for
Founded by Reuben Fleet, the company raced from were used as patrol bombers searching for any aerial warrior.
building single-engine biplanes in the late 1920s to U-boats on both sides of the Atlantic. The
large ying boats and four-engine bombers in a fre-
netic 15 years of growth prior to World War II.
C-87 transport version flew cargo over the Je Skiles, EAA 336120, is EAA vice president of communities
Hump to resupply Chiang Kai-shek after and member programs.
Best known for the PBY Catalina flying boat and
B-24 Liberator, the company also produced designs
ranging from the PT-11, a very Stearman-like pri-
mary trainer, to the B-32 Dominator heavy bomber
designed and built as an alternative to the Boeing
B-29 Superfortress. Like the B-29 the B-32 was
powered by the new Wright 3360 engines, was
pressurized, and had remote control gun tur-
rets. Delays in testing and the success of the B-29
in the field led to only 118 examples of the B-32
being manufactured, but it had the distinction of
being the last aircraft to be engaged in combat dur-
ing World War II. Other notable aircraft built by
Consolidated for the war effort were the TBY Sea
Wolf torpedo bomber and the PB2Y Coronado four-
engine patrol bomber.
In 1943 Consolidated merged with Vultee to produce
Consolidated-Vultee, later shortened to Convair. The
company went on to design and produce a success-
ful line of medium-sized civilian airliners as well as
signicant military aircraft such as the F-102 Delta
Dagger, the F-106 Delta Dart, the B-58 Hustler super-
sonic bomber, and the gargantuan B-36 Peacemaker
strategic bomber.
In the 1960s the company shifted focus by shutting
down the assembly line of its Convair 880 and
990 four-engine passenger liners and transitioning
to producing subassemblies for other manufactur-
ers such as Boeing, Douglas, and Lockheed. It
also moved into aerospace where Convairs Atlas
Centaur rockets launched more than 100 communi-
cation satellites.
Lost in a series of mergers among military contractors,
the remnants of Consolidated aircraft and its 73-year
history was completely dissolved by McDonnell
Douglas in 1996.

The tailgunner sits in a sling.

84Sport AviationJuly 2014 PHOTOGRAPHY BY JASON TONEY


STICK AND RUDDER
BETTER PILOT

What Now?
Dealing with delays, diversions, and dilemmas
BY ROBERT N. ROSSIER

FLYING CHARTERS IS GENERALLY a fun job, especially in small aircraft. Adirondack Mountains after midnight. The
Charter pilots get to travel to new airports, see new sights, and meet nearest coastal fog was expected the other
new people. From one minute to the next, you never know where side of Cape Cod, so the Connecticut coast
youre going, or when youll be done. You could be halfway home and should be clear. It would be a short day and
get a call from the company telling you to y somewhere youve an easy VFR ight.
never been to pick up passengers. Of course, sometimes there can be I made the 10-minute ight to Groton
delayswaiting for passengers, waiting for weather to improve, or with time to spare, quickly found my pas-
waiting in a long queue for takeoff. The key to success in this busi- sengersmembers of a local American
ness is always maintaining situational awareness. In particular, Indian tribeand got them loaded and
knowing how much fuel you have and what the weather is doing are briefed for the ight. I made my usual
key to safety and survival. On most days, its the best job in the attempts to engage them in casual conversa-
world. Other days, its a bit more challenging. No matter what, there tion, but these stone-faced and solemn souls
are always lessons to be learned. wouldnt take the bait. Not one of them even
As far as charters go, this one in a Piper Cherokee Six should smiled. We ew in silence and landed in
have been a simple ight. The game plan was to pick up four passen- Massena on schedule. Before they left the
gers in Groton, Connecticut, in the late afternoon, y them to airport, I conrmed with my passengers
Massena, New York, on the Canadian border, and then bring them that they would be back at 8 p.m. I called
back around 8 p.m. that day. The weather called for generally clear company dispatch to close my ight plan
skies, with the chance of occasional thunderstorms over the and relayed the planned departure time of

86Sport AviationJuly 2014 ILLUSTRATION BY GARY COX


around 8 p.m. A quick chat with a weather I didnt bother rechecking the weather for the 10-minute ight.
briefer veried that the forecast hadnt
changed. Everything was going according to I had just landed, it was ne, and Id be back on the ground
plan. I refueled and waited.
Eight oclock came and went. So did 9, quicker than Id get a new brieng, so I reasoned.
and then 10. Calls to company dispatch
proved fruitless, and I was asked to keep flight home. Within 10 minutes I spotted weather for the 10-minute ight. I had just
waiting for the four men. Dinner would the first flashes of lightningclear confir- landed, it was ne, and Id be back on the
have been welcomed, but by now most res- mation that my new flight plan would be ground quicker than Id get a new brieng,
taurants had closed and I didnt want to worth the extra 30 minutes of flight time. so I reasoned.
risk being away when my passengers We flew in silence but for the friendly One of the problems with night ight is
returned. So I waited, periodically voice of ATC. that we cant see the weather too well.
rechecking the weather to make certain it Once past the Adirondacks the weather Especially over the water, where there is
was still good for the return flight. A few seemed ne, and we ew toward the little or no light, fog and clouds can come
isolated thunderstorms had already Connecticut coast in clear skies. I knew I creeping unnoticed. The problem is made
popped up over the Adirondacks, so I was tired, so to avoid stupid mistakes, I ew worse by the fact that automated weather
planned a new route well clear of the the instrument approach procedure in VFR observation systems might not see whats
affected area. conditions. By the time I had dropped off right nearby. More than once Ive seen an
Just after midnight, the men arrived for my passengers, it was nearing 3 a.m. and I automated surface observing system paint a
their charter flight back to Groton. There was more than ready to be done. Just a picture of clear skies, when in fact the air-
was no talk, no explanation. With not so 10-minute ight and Id be back at home port was surrounded by low clouds and fog.
much as a smile, they loaded into the air- base, in my car, and headed for home and a Unless we have pilot reports, we really cant
craft and settled in once again for a silent warm bed. I didnt bother rechecking the be absolutely certain about whats going on.

www.eaa.org87
STICK AND RUDDER
BETTER PILOT

At 3 a.m. along the Connecticut coast, pilot Airport near Hartford or to Providence, knew what the weather was before I
reports are a rare commodity. Rhode Island. Fuel was becoming an issue, departed Groton on my 10-minute ight
I thought it strange when on departure I and Providence was closer, so that was my home. My assumption about good weather
saw a few wisps of white ash in the beam of choice. Still in good VFR conditions, I for the ight to Providence was awed. I
the landing light. Or did I imagine that? I pointed the nose north. Not 10 minutes later, assumed that despite my fatigue, I could
really was tired. Five minutes later, as I ATC reported that Providence had just gone still y safely, but in reality it played a
approached my home airport, it dawned on IFR with a ceiling of 500 feet. A low overcast major part in poor decision-making. It was
me what was happening. Fog had rolled in, layer had just rolled in. My worry was that a classic case of get-home-itis. What I
and the airport was shrouded in a thick blan- conditions would deteriorate, the fog would should have done was simply leave the
ket of gray. So much for the forecast, but no roll in, and I would run out of fuel. I got out plane in Groton and take a cab home.
problem, I thought. Ill go land at Groton, tie my approach plates, briefed the approach, A few days later I was watching the news
down the airplane, take a cab home, and sort and crossed my ngers. I entered the clouds when images of my stone-faced passengers
it all out in the morning. at about 700 feet and thankfully broke into lit up the screen. Once again, they werent
For safety sake, I ew the ILS approach the clear just as I hit minimums. By the time smiling. They were wielding M16 ries in a
to Runway 5. I knew it was going poorly I tied down and called company dispatch, it tense armed standoff with state police. Im
when I couldnt see the runway lights. As I was nearing daybreak. So much for the short sure I had been in no immediate danger, but
approached minimums, my landing light and easy day of ying. I shuddered at the thought of what else
illuminated a sea of fog. Groton had disap- The lessons I learned that night might have gone wrong on that ight.
peared like Brigadoon. The question was, revolved mostly around assumptions. I
where to now? assumed my passengers would arrive on Robert N. Rossier, EAA 472091, has been ying
I assumed conditions would be better time for the ight home. I assumed the for more than 30 years and has worked as a ight
inland and called ATC for ight following. I weather reportespecially the part about instructor, commercial pilot, chief pilot, and FAA ight
could go either to Bradley International coastal fogwas accurate. I assumed I check airman.

88Sport AviationJuly 2014


WHAT WENT WRONG
BETTER PILOT

Tailwind Leads to a Stall


BY J. MAC MCCLELLAN

THERE ARE MANY PILOTS who dont believe wind affects an airplane in The only question mark en route was fuel
ight. And they are largely correct if the wind is steady in direction available. The RV-7A held 42 gallons total,
and velocity. But the wind is seldom so tame. When the wind pipes and according to information from Vans
up, its direction and speed jump all over the place, especially near Aircraft, the kit maker, all of the fuel is usable.
the surface where terrain and objects create friction and deect the The airplane was topped off before takeoff,
wind in various directions. and the pilot told others if the winds were too
The NTSB is not in the camp that refuses to believe wind is a strong for a nonstop ight, he would refuel in
critical factor for any airplane. In fact, the NTSB ruled that a gusting Scottsbluff, Nebraska. The NTSB calculated
tailwind was the probable cause of a fatal stall-spin accident in a that with power set at 55 percent and the
Vans RV-7A homebuilt. engine leaned for best economy, there was
The pilot had built the RV-7A kit airplane himself. It made its enough fuel for the trip under the prevailing
rst ight about 10 months before the accident. It was powered by a conditions including the 45-minute reserve
Lycoming IO-320 rated at 160 hp. Over about ve months the pilot generally required for an IFR ight.
ew the RV-7A 35.3 hours to complete the Phase 1 test program The RV-7A arrived over Laramie ve hours
required for the experimental amateur-built airworthiness certi- and 15 minutes after departure. The Laramie
cate. The NTSB couldnt nd how many more hours the airplane airport elevation is 7,284 feet. Laramie is not
ew over the next six months before the crash. exactly nestled in the mountains, but it is one
The pilot held a commercial certicate and was rated for land of the highest elevation airports in the area.
and sea and multiengine airplanes with an instrument rating. He Cheyenne, only 45 miles to the east, is more
also had a CFI. Investigators didnt have the pilots logbook, but on than 1,000 feet lower. As you would expect
his most recent application for a third-class medical about a year and given the airport elevation the runways at
a half before the accident he reported a total ying experience of Laramie are long. Runway 3/21 is 8,502 feet
5,000 hours with 40 hours own in the previous six months. long, and Runway 12/30 is 6,300 feet long.
The only limitation on the pilots medical certicate was that he When the RV-7A pilot arrived over
must wear corrective lenses for near and distant vision. The NTSB Laramie at midafternoon the automated
notes that the pilot was 79. Not all NTSB accident reports contain weather reporting facility on the airport
the age of the pilot in command, but this one did. recorded the wind at 350 degrees at 14 knots,
The accident ight began in Duluth, Minnesota, bound for gusts to 24 knots; visibility 10 miles; sky clear;
Laramie, Wyoming, a distance of about 635 nm. Family members temperature 22C, dew point -4C; and the
told investigators the pilot was ying to Laramie to visit a relative. altimeter at 30.28 inches of mercury.
The pilot made the ight under IFR, but there was no signi- Witnesses on the ground saw the RV-7A
cant weather along the route. His clearance was direct to the approach the airport, overy Runway 21, and
destination with an initial altitude of 8,000 feet. As the terrain rose then enter a left-hand traffic pattern for that
under him he was cleared to 10,000 feet, and then to a nal cruise runway. An off-duty airline pilot who was
altitude of 12,000 feet. The ight was totally routine, so unremark- driving by the perimeter of the airport saw
able that the report doesnt include any communications between the RV-7A on what he assumed was short
the pilot and controllers. nal for Runway 21.

90Sport AviationJuly 2014


The airline pilot watched the airplane and Runway 30 would have been the obvious touchdown. A tailwind can also present con-
thought everything looked normal. When he choice. Landing on Runway 30 would have trol problems during landing rollout. But, as
rst saw the RV it was still east of the road had a crosswind, but overall there was a the NTSB decided, can a tailwind cause an
around the airport and at an altitude of about signicant headwind component. Landing airplane to stall and spin?
300 to 400 feet above the ground. As the wit- on Runway 21 carried mostly a strong tail- There certainly have been accidents
ness watched the airplane cross the road wind component. caused by wind shear, which is an abrupt
approaching the runway, he told investigators Perhaps Runway 3/21 looked more invit- change in wind direction, or speed, or
he saw some wing rock, like a small Dutch ing because it is 2,200 feet longer than both. But a wind varying between 14 and
roll. He then saw the left wing dip, followed Runway 12/30. But for an RV-7A, the 6,300 24 knots in speed shouldnt be enough
by a very fast right wing drop. The airplane feet of Runway 30 is more than comfortable. wind shear to start an airplane sinking rap-
entered a spin to the right and hit the ground Maybe the pilot was worried about his fuel idly, particularly a lightweight airplane
hard nose rst, and then the right wing. The status after such a long ight and just wanted such as an RV-7A.
airplane at impact was pointed about 180 to get on the ground quickly. But that doesnt But, what a strong and gusting tailwind
degrees from its previous approach course. make sense, either. Witnesses saw him y over on approach can do is mess with a pilots
The pilot was killed by the blunt impact Runway 21 and then make a left pattern back perceptions. A tailwind of that strength is
forces. A post-crash re broke out quickly. to land. A left downwind for Runway 21 would enough to change the sight picture the
The airline pilot who observed the crash tried have been a base leg for Runway 30, which pilot would have been expecting as he
to get to the wreck but was kept away by the would have been an even shorter distance to neared the runway.
high perimeter airport fence. The re con- get on the ground. Investigators couldnt nd The very high elevation of Laramie would
sumed most of the airplane. a reason for the pilots runway selection. also have contributed to a different view out
An obvious question for investigators is Landing with a tailwind will, of course, the window on approach. Because the pilot
why did the pilot opt for Runway 21 when a increase overall landing distance because was ying at about 7,500 feet when he lost con-
strong wind was blowing from 350 degrees? the wind factor adds to the groundspeed at trol, he would have had a signicantly higher

www.eaa.org91
WHAT WENT WRONG
BETTER PILOT

true airspeed than at the much lower elevation speed becomes ever more compelling the NTSB. But it is a good reminder that land-
area where he apparently did his test ying. closer we get to the ground. ing with a strong tailwind can carry more
Lets guess the pilot was targeting 65 knots Its easy for me to see how a pilot landing at risk than simply running off the far end of
indicated airspeed for approach. At 7,500 feet a high elevation airport with a strong tailwind the runway. Many pilots believe they can
and 22C temperature that would make his could see the ground rushing by unusually fast approach and land safely without closely
true airspeed about 75 knots. The 24-knot and pull back to slow down to some more monitoring the indicated airspeed, and
gust from 350 degrees would have added familiar sight picture for landing. The wing maybe they can under normal conditions.
about 18 more knots to his groundspeed. So cares only about indicated airspeed to produce Try approaching a very high-elevation air-
the view of the ground rushing by under the lift, so no matter how high the true airspeed, port with a strong tailwind, and ignoring
airplane would have been something like 25 to and thus the groundspeed further accelerated the airspeed indicator may not work out
perhaps 30 knots faster than the pilot was by the tailwind, any reduction below a safe so well.
accustomed to seeing on approach. indicated airspeed would lead to a stall.
Great discipline, and practice, is required Investigators couldnt nd any pre-crash This article is based solely on the official nal
to keep the airspeed indicator in your scan issues with the airplane. The post-crash re is NTSB report of the accident and is intended to
as you descend the last couple hundred feet clear evidence that fuel remained, plus a pro- bring readers attention to the issues raised in
on approach. Thats why in crew ying the peller slash mark in the ground indicates the the report. It is not intended to judge or reach
pilot not ying keeps his eyes inside and engine was producing power. An autopsy any denitive conclusions about the ability or
monitors airspeed and sink rate and calls out couldnt nd any pre-existing health issues in capacity of any person, living or dead, or any
deviations. But when we y by ourselves we the pilots body, and toxicological tests came aircraft or accessory.
inevitably focus on the runway during the back negative for drugs, carbon monoxide, or
last couple hundred feet of the approach and other volatiles. J. Mac McClellan, EAA 747337, has been a pilot for
subconsciously pick up speed cues from the It was an unusual accident. And an more than 40 years, holds an ATP certicate, and owns a
view out the windshield. The visual sense of unusual probable cause nding by the Beechcraft Baron. To contact Mac, e-mail mac@eaa.org.

92Sport AviationJuly 2014


ILL NEVER DO THAT AGAIN
BETTER PILOT

Almost Gear-Up in a Champ


One close call
BY JOHN CARROLL, EAA 271703

DAD AND I PURCHASED an old Champ knowing it had cracked spars something told me to check the landing gear.
and pitted cylinders. We refurbished it together. He made a fresh set I was only a couple of minutes away from
of wings, from the old ttings and newly obtained wood spar blanks. the eld when I looked hard at the landing
I even spray-painted those feather-enders on the trailing edges. We gear in disbelief. Left wheel, okay. Right
also found another engine and rebuilt it with a lightweight starter wheelgone!
and generator. I shouldnt have messed with the cables!
With a lot of wrench and polish, our Champ turned from a des- The snare cable I removed was the only
perate neglected hangar-queen to a mean, lean, fun machine. The thing holding the right gear leg together
only major assembly that went mostly unchanged was the landing when the weight of the airplane was
gear. Even there I removed a snare cable from the lower section of removed in ight. I learned afterward that
each gear leg. The cables were ugly and unnecessary. The airframe the original mechanic failed to pass the top
log showed the cables were a redundancy for something already retaining bolt through the piston portion of
replaced. Now, the only thing standing between slow speed heaven the oleo strut. No one had checked the
and us was a test ight. engagement before signing it off.
I felt nothing unusual on takeoff. The Champ was ying excep- Below me was a truck parked on the run-
tionally well. There was no indication of a problem with the landing way, with my dad standing next to it, and a
gear or anything else. In a xed-gear airplane the only warning you well-intentioned neighbor holding a sign
usually get of a gear failure is the crash. I had no reason to look out that read, Gear broken, burn off fuel. Before I
the windows and inspect the wheels, but coming back to the airport, saw them, Id managed to look under the

94Sport AviationJuly 2014 ILLUSTRATION BY MATT BELLISLE


side entry door and get a brief look at the rectangular pattern. Stop prop. Avoid sud-
gear. It was a limp mess of hanging and den prop stoppage. Dont let me screw this
misaligned parts. The array could fall up. The farmhouse at the south end of the
apart at any time. runway was passing by my left wingtip.
Head north over the forest. No houses, no Open window. Unlock door.
people. Circle there. Dont land with fuel. I had the Champ turning nal. I would
Emptying the gas was a good idea. The fuel need to sideslip the aircraft to the left
tank sat under the panel, and between my once the right gear came into contact with
legs. Cant chance rupturing it. Electrical the ground, to align the gear properly so
wires. Fire! Combustion wasnt my only the oleo and spring would feed back into
concern, though. There was the nancial the housing. Dont balloon. Dont run out
loss and the legal consequences. Can I hide of airspeed too soon. The grass was getting
the plane? Does anyone have to know? They close now. Line it up. Get closer. Lower
were short-lived thoughts. gently. I could feel the right wheel come
While I envisioned the extent of the into contact with the soft grass rst, a lit-
damage that might be done, the town re- tle higher above the ground than I
men were preparing for the annual fall expected. Slip it, left. There was no
bonre. One of them noticed my gear leg unusual noise or sign of mischief with the
and positioned re trucks and an ambu- gear. Then the Champ started to rise, a
lance at our little grass aireld. A large little. Forward stick. Stay on it. Lower.
crowd was already forming there. Keeping I couldnt see what I was doing with the
this quiet is no longer an option. gear, but I felt everything. I counted on
I ew around aimlessly, wondering why Kentucky windage and luck. Please, God.
God hated me. The fuel level was now low The left gear came into contact with the
and starting to bounce on zero. The runway ground. Thats it! The Champ was slowing
was clear, and the winds were calm. That quickly. I felt myself pulling the stick back
was a good thing. It gave me more choices. and further left, my foot pushing right rud-
I kept the Champ within gliding dis- der. Same bank angle. The Champ was
tance of both approaches to the 2,000-foot settling onto the gear. Both sides, I hoped.
runway. The fuel gauge was spending most No bangs, no jolts. There would be no way
of its time on zero. If I landed to the north, of knowing until it was done, or too late.
when the right wingtip hit the ground, it The tail wheel was on the ground
would pull me away from the side where when the wings began to roll level. I
the people were standing. I tried to consider had the stick just about all the way left,
everything, even the long shots. If the gear holding my breath. The Champ was sur-
can fall out, maybe it can be pushed back in. rendering to the loss of airspeed. It
I started the aircraft toward our destiny wouldnt be long now. Please stop. The
and an entry for a left downwind. Landing wing leveled, and then, the most marvel-
to the north was a better approach than the ous thing happened. Nothing. The right
reciprocal heading, and the runway was the wing stopped dropping, and the airplane
most level at that end of the eld. If the air- rolled to a quiet no-brakes stop.
plane did crash, Id come to a stop closest to Cheers outside. We came to rest where
where the re trucks and the ambulance I gured. Thank you, God. My father was
were. If things went well, it would give me the rst one to the plane. I never saw him
some time to get out of the aircraft and pro- more excited, or with a bigger smile. He
tect the plane from the over-anxious. Power shook my hand and then gave me a big
back, trim for approach. Wheel landing. Need hug. I am glad he was there and saw what
extra speed to maneuver close to the ground. happened. All I could think to say to him,
Runway still clear. smiling widely, was, Hey, Dad. I didnt
I was on a low left downwind, almost wreck the plane!
turning base and abeam the end of the run-
way, when I shut off the ignition, the fuel SUBMISSIONS
lever, and the switches of a very simple SHARE YOUR CLOSE CALL so we can all learn from the
electrical system. This approach would be experiencesend your story to editorial@eaa.org
more of an arcing glide than a full-edged for consideration.

www.eaa.org95
H
ANDS ON
WHAT OUR MEMBERS ARE BUILDING/RESTORING

Switching to Glide
Fournier RF4D
BY DANN PARKS, EAA 519869; BATTLE GROUND, WASHINGTON

AFTER A SIX-YEAR ground-up restoration, Fournier RF4D N2188 seven Fourniers (single and two-place) in
again took to the sky in September 2013. N2188 was built in Germany the Pacic Northwest.
in 1968 and was one of 16 imported into the United States, making The RF4D was designed as a simple
them quite rare here. There are a few hundred in Europe (and sport plane that was fun to y, aerobatic, and
around the world), and they are still very popular. They were while not a high-performance sailplane,
imported in the experimental exhibition category primarily because could soar in good conditions. The beauty
the original Rectimo 1200-cc VW-based engine has only one mag- being you could y to those good soaring
neto. Construction is all wood with plywood skins over most spots, and y back when the lift died. To
surfaces. There is a retractable main wheel and outriggers with in- keep things simple it was hand-propped to
line skate wheels. start, and the prop does not feather. There is
I had just nished an RV-6A and was looking for my next proj- a battery for electrical power and a pull-
ect when I saw an RF4D at an antique y-in in McMinnville, starter in the cockpit for in-ight restarts.
Oregon. Collin Gyenes, EAA 76812, who it turns out is a guru on The plan was to rebuild and upgrade the
Fourniers on this side of the pond and owns an even rarer two- aircraft with new components and for mod-
place Fournier RF5B, was the owner who had a second RF4D ern airspace, but keep the simple and fun
project that needed a home. Since the RV was metal, I thought a heritage of the original (maybe how Rene
wooden airplane restoration would be a great way to learn some Fournier might design the plane today). This
new skills and make a fun new toy to boot. So the RF4D became my mostly meant adding an electrical system
next project and Collin an essential adviser and mentor. There are with starter, radio, and transponder and

96Sport AviationJuly 2014 PHOTOGRAPHY COURTESY OF DANN PARKS


structure. In Europe, they are starting to doesnt exactly match the beautiful lines of
AIRCRAFT SUBMISSIONS cover the plywood with thin berglass and the original, but one has to t in it to y it.
use fabric only on the open-ribbed areas. I Throughout the process I worked with a
decided to cover everything with light air- local A&P and FSDO to make sure every-
Share your craftsmanship with EAA Sport Aviation craft polyester fabric. thing was airworthy, made correct logbook
readers worldwide! Send us a photo and descrip-
tion of your project and well consider using it in A heat gun and elbow grease removed entries, and led program letters. Fabric
What Our Members Are Building/Restoring. Please the old, doped fabric, revealing an amazing workshops at the Arlington Fly-In and the
include your name, address, and EAA number. wooden sculpture. The craftsman at EAA Hints for Homebuilders videos were
We reserve the right to edit descriptions. For guide-
lines on how to get the best photo of aircraft, visit
Sportavia did an astonishing job building the very helpful. The most specic resource was
www.SportAviation.org. airframe and scarng progressively thinner the Club Fournier International online
Mail: EAA Publications, Aircraft Projects,
plywood skins on the tapering fuselage and forum, a very active group of world-wide
P.O. Box 3086, Oshkosh, WI 54903-3086 wing surfaces, which are impossibly expen- experts on these rare and unusual airplanes.
E-mail: editorial@eaa.org sive to mass-produce today. And I am fortunate to live at Parkside
Unfortunately, the plywood was not com- Airpark (WA87) where there is a lot of
pletely at and instead was undulated with homebuilding going on and all manner of
concaves in some areas. Simply stretching tools and expertise is available.
replacing many of the impossible-to-nd the fabric over the plywood would leave air The plane is a delight to yvery light
parts with stuff readily available in the gaps over the concave undulations. After and responsive. It will cruise at 110 mph, or
United States. A number of RF4Ds in Europe some experimenting, I solved this by spray- you can putter around on less than 2 gallons
have had starters and generators added to ing a heavy layer of glue over the newly an hour. Find some lift, shut down the
the front of the engine, but it usually results varnished plywood and using an iron and engine (or let it idle), and y for practically
in bumps and blisters on the cowl to accom- MEK to activate the glue, which simultane- free. Friends tell me the mufflers make it
modate the mechanisms. I thought I would ously shrunk the fabric and forced it into the almost silent at low power 700 feet over-
try a different route. concave sections. Another interesting thing head. Motorgliders are great sport
The mechanical heart of the upgrade is about the covering is that no rib stitching planesfun, inexpensive to operate, and no
the Diehl accessory case that was nestled was used on the original. The fabric was medical is required. Im surprised there
between the engine and the rewall. This glued (very snugly) to wide rib cap strips. arent more of them around.
added the starter, generator, and new Slick With fabric completed, it was painted The logs show that over the last 45 years,
magneto. Amazingly, it t perfectly with no with Poly-Tone in the original paint scheme N2188 spent time on the East Coast and in
changes in engine position. The additional with a few modern touches, like a modern Utah and California. Its now ready for the
weight was offset by a lighter cowl, intake, tail logo interpretation that I hope Rene next 45 years. Modernized, but true to its
carburetor, fuel system components, and an Fournier would approve of. roots. Ill be taking it to many y-ins in the
Aerovoltz LFP battery that was 5 pounds In the cockpit, instruments were Pacic Northwest.
lighter than the stock unit. upgraded and a GPS and electronic variom- Learn more about Fourniers at
A new VW-based engine from Great Plains eter added. For the nal touch, Todds www.CFIAmerica.com.
Aircraft replaced the original engine, and a Canopies fabricated a replacement for the
new intake system was fabricated for the twin- cracked original canopy with additional E-mail Dann at dparks@spiritone.com.
port heads and AeroCarb. The system retains much-needed headroom. The new bubble
its simple gravity-feed ow through a new gas-
colator and Andair valve. Another part of the
plan was to try to make it very quieteven qui-
eter than the original. After many experiments,
two small and light SuperTrapp-based muf-
ers were developed. And a new Props Inc.
maple prop capped off the nose.
With the mechanicals sorted out, it was
time to turn to the re-covering process. The
fabric covering is not at all like a typical fab-
ric-covered aircraft. Except for the control
surfaces and outer wing panels, most of the
surface is covered with thin plywood. This
makes for a smooth, aerodynamic shape, but
it presents some issues in re-covering. On
those surfaces the fabric is really just for
protection and not an aerodynamic

www.eaa.org97
H
ANDS ON
WHAT OUR MEMBERS ARE BUILDING/RESTORING

ALABAMA ACEY DEUCY


THIS IS ACTUALLY the second time around for months to get it back in the air! Knowing the only modication I made was for it to
me building this Acey Deucy P-70. The that the airplane is not fast for paint have a round rudder.
first time it took me 14 years. But it only scheme I wanted something similar to the (Look for a feature article on this aircraft
took a few seconds to demolish it during old Aeroncas. in an upcoming issue of Experimenter.)
the 2011 Sun n Fun tornado. Undaunted I The airplane is powered by a C-90
vowed to make it better than new, and the engine, and the single tank holds 14 gallons Ed Marrero, EAA 488793; Enterprise, Alabama
second time around it only took me 14 of fuel. The airplane was built by the plans; E-mail: edmarrero@yahoo.com

FLORIDA SIKORSKY HO5S-1


MY 1952 HO5S-1 with its original Korean War paint scheme is the old-
est ying Sikorsky helicopter in the world. It served during the
Korean War and has over 700 combat hours and dozens of recorded
medevac pickups. This was the rst helicopter with all metal blades,
and the very rst helicopter to do a loop!
The restoration took 12 years, 4,400 man-hours. Most of it was
done in my garage. Time varied since I was in the Army Reserves and
was deployed for 12 months at a time. The aircraft is all original except
for the Garmin radio/GPS and King transponder. The engine is an
O-425 Franklin that produces 245 hp. Fuel capacity is 57 gallons.
My real inspiration was the dream of owning a helicopter and the
mentality of nishing what you started that my mother pounded into
me. The key to nishing a large project like this is to keep handwritten
lists of the next 50 to-do items so you can have the huge satisfaction of
crossing them off with a pencil when you complete them!

Alex Anduze, EAA 1139001; West Palm Beach, Florida


E-mail: S70driver@rocketsmail.com

98Sport AviationJuly 2014


ILLINOIS HATZ CB-1
HATZ CB-1 BIPLANE NX501P, the third Hatz I built, took two and a
half years to build. My motivation was to build a Hatz that I
could fly light-sport having a gross weight of 1,320 pounds. I
worked very hard to reduce as much weight as possible yet not to
make any modifications structurally. Believing that the lightest
Hatz biplanes are the best fliers, NX501P tipped the scales at 829 Through the building of this plane many wonderful friend-
pounds, offering a useful load of 491 pounds. The airplane solos ships were developed for which I will always be grateful.
from the rear, and in keeping weight down the front cockpit has a Seventy-six hours on the plane to date and having a lot of fun!
stick, rudder pedals, and throttle only, no instrumentation. (Look for a feature article on this aircraft in an upcoming issue
My wife, Shahnaz, was very inspirational offering support and of Experimenter.)
help when I needed it. Shahnaz also did all the rib stitching on
the plane as she had learned years earlier how to rib stitch in a Rick Hansen, EAA 143651; Fox Lake, Illinois
workshop at an EAA convention. E-mail: yer501p@gmail.com

FLORIDA JUNGMEISTER REPLICA


MY JUNGMEISTER REPLICA took three and a half years to build. It started from
Frank Price plans, then when I found the current Bcker group, I found out
about Joe Krybus and his plans. Franks were 22 sheets of basic airframe,
while Joes were over 100 full-size sheets of over 800 individual drawing of
every little detail.
The Jungmeister is powered by an IO-360 Lycoming engine, and inside the
cockpit I have very minimal basic VFR and engine instruments. Fuel capacity is
about 20 gallons with a small 5-gallon aux under the baggage. The paint scheme
is a little of Frank Prices colors and that of the Swiss trainers in all yellow and
black. I also included the Tiger Club logo, a club that I was a member of, along
with the logo from the 1936 Olympics that the original Jungmeister was a part of.
(Look for a feature article on this aircraft in an upcoming issue of Experimenter.)

Leonard Elmendorf, EAA 19270; Summereld, Florida


E-mail: elmendorf@centurylink.net

OHIO TBM-3E AVENGER


I BEGAN RESTORING my 1945 General Motors TBM-3E Avenger over 14
years ago with the help of many talented volunteers. Although this
Avenger was built too late for the war and never saw combat, I
decided to recognize the veterans of WWII and painted it in the
markings of VT-20, which ew off the carrier USS Enterprise in
September 1944.
My advice is to check out the workshops at Sun n Fun and
Oshkosh. There are always very experienced people there and I
always learn something new. If you want to build or restore an air-
plane, the secret to your success is to pick the project that ts you.
If you dont have a lot of resources for tools and equipment, then
pick something small and relatively simple. Just be realistic with
your experience, money, and time available. Have fun doing it; you
meet a lot of helpful people and make new friends. Sometimes its
about the journey!

Charlie Cartledge, EAA 372111; Orrville, Ohio


E-mail: lakeeriewarbirds@gmail.com

www.eaa.org99
HANDS ON
INNOVATION ON THE FLY

Fear and Loathing for China


Are we really seeing it for what it can be?
BY MARK PHELPS

A MADE IN CHINA data plate is certainly a lightning rod for contro- aviation could be a major boon to the
versy in the aviation business. Some of the reasons are viable. Some infrastructure. Private industry in China
are based on presumptions that may or may not be based in iron-clad strongly supports the growth of general
fact. How will Chinas general aviation activities and aspirations ulti- aviation, and it looks like the political
mately affect innovation? Will what goes on in that section of the powers that be are slowly but surely giving
world be good, bad, or indifferent when it comes to how we buy and ground and recognizing its potential.
y here in North America? This years ABACE show marked the
I recently got back from Shanghai where I was working at the first appearance by piston airplanes since
Asian Business Aviation Conference & Exhibition (ABACE) trade the first show in 2012, and in fact, some
show. It was my first time there, and it was obvious to me that were saying it was the first time a piston
general aviation in China is a hot topic, for not just the Chinese aircraft had landed at the Shanghai
but also the rest of the world. The downside for GA in China is International Airport in recent memory. A
the grave restrictions based on government control of airspace brand new Beechcraft Bonanza G36 and
and high import duties on aircraft and parts. Thats the bad news. Baron B58 twin were on display, flown all
But recent changes have everyone anticipating an explosion of the way to China from the factory in
GA in the country, including owner-flown light aircraft. The good Wichita. Perhaps even more significant, a
news: With a booming economy, huge distances between popula- Diamond DA40 single was attracting
tion centers, and the dearth of highways and rail lines, general much attention on the flightline. This

100Sport AviationJuly 2014 PHOTOGRAPHY BY JIM KOEPNICK


It was my rst time there, and it was
obvious to me that general aviation
in China is a hot topic, for not just the
Chinese but also the rest of the world.
example was produced in China at the Shandong
Bin Ao Aircraft Industries factory in the Peoples
Republic of China as part of a joint venture with
Diamond in Austria. Chinese-made Diamonds
have Centurion diesel engines, a refinement of
the old Thielert design now owned by
Continental Motors, itself a Chinese-owned busi-
ness entity. Since avgas can be problematic to
find, the Centurion is a good choice.
A lot of folks in the United States are disturbed
by the growing influence of the Chinese in gen-
eral aviation. They are concerned over quality
control of aircraft produced in Asia, but probably
more angry over what they perceive as a loss of
U.S. jobs. The perception is that labor is cheap in
China (and workers are ill-treated), and when it
comes to quality control, you get what you pay
for, critics say. Both concerns have basis in fact,
but maybe a closer look is in order.
For the most part, the negative perception of
the Chinese labor force is based on industries that
manufacture mass quantities of relatively simple
productstoys, cellphones, electronic compo-
nents, for example. In some cases, lax government
oversight has led to serious consequences, such as
the scandal over baby formula production. In the
1950s, made in Japan had the same stigma, as
cheap transistor radios and other products
flooded the American market. With the develop-
ment of high-quality Japanese brands, those
negative stereotypes have long since been rele-
gated into historys dustbin.
The Cessna Skycatcher program is seen by
many as a poster child for the just say no to
China movement. In November 2007 Cessna
announced the Skycatchers airframe would be
manufactured at the Shenyang Aircraft
Corporation in China for later assembly in
Independence, Kansas. Objections centered on
how Cessna was exporting jobs (especially after
the company faced major U.S. layoffs resulting
from the financial crisis that hit the following
year in 2008), and there were doubts about qual-
ity control. Cool political relations with the
United States, a disturbing human rights record,
and other factors were also involved. In the end,
its probably safe to say that the decision to build

www.eaa.org101
HANDS ON
INNOVATION ON THE FLY

Skycatcher airframes in China was low on So should we be concerned that the Chinese are buying up Western
the list of reasons for the programs ulti-
mate failure. technology to abscond with all that we have accomplished in general
As mentioned before, Diamond
has been assembling DA40s with aviation? Maybe, but maybe not so much.
Continental Centurion diesel engines
for the Asian primary training market accomplished in general aviation? Maybe, signicant investor in the Chinese luxury
at a rate recently ramped up to 108 per but maybe not so much. car market.
year. Continental Motors is owned by One of presidential candidate Mitt Though the market for luxury cars isnt
Chinese financial interests. Romneys biggest slips of the tongue during exactly the same as that for private light
Its well-documented that the China the last election occurred when he said hed aircraft, there has always been a correla-
Aviation Industry General Aircraft Co. Ltd. heard Chrysler was planning to move pro- tion. And spreading out the production of
(CAIGA) acquired Cirrus in 2011 and is duction of Jeeps to China. The car company Cirruses, Diamonds, and other light air-
largely bankrolling the development of its quickly corrected the comment, explaining craft brands throughout China could be a
single-engine jet. Whats less well-known that it was expanding its factory production boon to manufacturers. The Chinese mar-
is that CAIGA South China Aircraft in China to accommodate the huge demand ket will never be the same as its Western
Industries assembles Cirrus SR20 and for Jeeps and had no plans to close down counterparts, just as the European market
SR22s in Zhuhai for customers in the production of the iconic U.S. brand in for light aircraft is vastly different from
Pacific Rim. Toledo, Ohio. Rather, Chinese interest in that in North America. But light airplanes
Other Western designs that are now (or Jeep products dictates ramping up local pro- are a very small-scale production item,
are expected to be) produced in China duction to meet market needs. which could benefit significantly from the
include Brantly and Enstrom piston-pow- My personal experience started with the buffer of a new outlet where customers
ered helicopters, Epic Aircraft turboprop car that picked up my colleagues and me have the means to buy.
singles, Flight Design CTLS and C4 mod- from the airport to take us to our hotel. Combined with the opportunity of
els, Pilatus PC-6 and PC-12 turboprop What I did not expect wasa Buick. There locally manufactured aircraft, and the
singles, and more. Chinese investors have were a lot of GM cars on the road, including anticipated relaxation of government con-
backed numerous other Western GA man- a noticeable number of Cadillacs. Last year, trol of airspace, the Chinese market could
ufacturers, including AgustaWestland, GM reported that its Shanghai joint venture give traditional Western manufacturers the
Embraer, Eurocopter (now Airbus would invest $1.3 billion in a new factory to scal breathing space they need not just to
Helicopters), Mooney, Sikorsky, and increase production of Cadillacs to 100,000 survive, but to create future innovation.
Superior Air Parts. per year by 2016, up from 30,000 in 2012. A
So should we be concerned that the GM spokeswoman said, Weve decided that Mark Phelps, EAA 139610, is an aviation writer living
Chinese are buying up Western technol- the luxury market is going to grow, and we in New Jersey. He is the former editor of EAAs Vintage
ogy to abscond with all that we have want a bigger share. BMW is already a Airplane magazine.

102Sport AviationJuly 2014


H
ANDS ON
HINTS FOR HOMEBUILDERS

sheet metal between the fuselage and


the horizontal stabilizer.
The putty sets up quickly so make
sure the surfaces are already prepped
by rubbing the surface with Scotch-
Brite and then cleaning with a solvent
before you start in on the putty.
You need to really work the epoxy
putty to make sure it is mixed well. Once
it is ready to go, roll it into a long thin log
appropriate to the size gap youre trying
to ll. Lay it into the gap and work it into
shape. It is like caulking a bathtub. You
can put a little solvent on your nger and
run it over the putty to smooth it into
shape to get the appropriate radius.
Once it is cured, you can use some
sandpaper around your finger or a
dowel rod to get the final fillet shape.
As you begin sanding, low spots will
show up as a dark gray. Keep sanding
until it is a uniform shape and color. If
need be, you can add more putty.

A smooth, uniform transition that is now ready for painting.

Making Smooth No transition from fuselage side to leading edge of elevator.

Transitions
Simple fairing using epoxy plumbers putty
BY CHARLIE BECKER, EAA HOMEBUILT COMMUNITY MANAGER

I WAS CHECKING OUT the progress that John Monnett of Sonex


Aircraft was making on the SubSonex jet and noticed a neat little Here is the same fuselage to elevator transition with the
trick he uses for smoothing out the lines on his sheet metal aircraft. use of epoxy plumbers putty to ll the gap and smooth
Of course, metal airplanes do not lend themselves to owing lines the transition. Im not sure that it will make the plane any
like composite aircraft. In order to make smooth transitions from faster, but it does look more pleasing to the eye.
one metal surface to another, we typically resort to a berglass fair-
GOT A HINT?
ing. John has found success using ordinary epoxy plumbers putty
available at any hardware store to smooth out small transitions of SEND YOUR TIPS to cbecker@eaa.org.

104Sport AviationJuly 2014 PHOTOGRAPHY BY CHARLIE BECKER


TACTILE TOGGLE
SWITCHES
BY KAS OSTERBUHR, EAA 672928; FORT COLLINS, COLORADO

WHEN YOU HURRIEDLY pull off the runway after a landing in a


retractable gear aircraft, you grab the flap switch to put it up
and recite the very old adage: Looks like a flap, feels like a
flap, must be a flap. It is critically important for a pilot to
distinguish between a landing gear switch (wheel shape)
and flap switch (flap shape), yet many builders fail to con-
sider this when selecting switches and go with the basic
toggle switch.
Wouldnt it be great to be able to know the important
switches without having to look at your panel before select-
ing a switch?
A very simple solution that costs almost nothing is to use
a little tubing to give your fingers feedback on those impor-
tant switches. My tubing method was born way back in the
day when I was 15 years old flying model airplanes with a
dozen switches for changing rates, mixing, etc. It was diffi-
cult to find the right switch without glancing or feeling my
way around the transmittersomething you cant do easily
when flying the model.
Editors note: Kas solution is great for those of us
with finished panels, but if you are still in the building
stage, I would strongly encourage you to spend the extra
money for tactile switches for key things like flaps and
gear. On the EAA Zenith staff
build (www.Zenith750Project.com)
we are using this nice flap-
shaped switch from Aircraft
Specialty. For as many times as
you are going to use flaps, I think
it is a good investment.

ILLUSTRATION BY CHRIS LIVIERI www.eaa.org105


H
ANDS ON
SHOP TALK

Everything needed to make duplicate ttings. Note


the safety glasses have bifocal lenses. Eight bucks
at Rockler. Shop roll sanding cloth is 15 bucks a roll
and indispensible (Econ Abrasives). The sanding
disc and cut-o wheel on the angle head grinder
are very versatile. Also, a good pair of gloves and
high-quality les. Use chain saw sharpening les for
inside radii. They come as big as 3/8 inch.

Duplicating Parts
the Easy Way
If somewhat crude
BY BUDD DAVISSON

IF I WERE BORN 100 YEARS earlier, theres a good chance I would have been Face shields or safety glasses are an abso-
a blacksmith. Except, of course, for the muscle part. I do, however, like work- lute must.
ing steel so much that when Im in some sort of funk, I wander out into the First class, heavy leather gloves (Wells
shop, make a bunch of sparks, and walk away with a smile on my face. But Lamonts are good) are another must. I
not everyone sees steel that way. And thats understandable. cant count the times they have saved some
For some, steel iswellits steel, and everyone knows how tough it is to of my hide.
work, which just isnt true. Steel is nothing more than wood thats too hard to Do not remove the guard! Lots of folks do, but
drive nails into, but it can be worked the same way. I dont know why, except for easier access in
I made this particular venture just a little obtuse because I decided to some places. I love the guard because my left
prove what can be done with a minimum of expensive tools. No power hack- hand can rest thumb and forenger against it
saw, although I did use a drill press. I used the most basic of hand tools that and steady and guide it. Without the guard,
we all either already have or can afford. these little beauties are incredibly dangerous
This having been said, anyone working steel for any reason would be well for a number of reasons.
served to buy even a Harbor Freight power hacksaw. They arent the most Properly used, you can do anything with one
accurate machines in the world but are okay for our purposes as long as you of these things. If Michelangelo had one, his
have patience and make a heavier, larger table for it. I used up two in about sculptures would have been nished much faster.
30 years, then upgraded to a Grizzly, which is quite a difference. A power
hacksaw would make this job easier and more accurate. 3-BY-36-INCH STATIONARY SANDER
Its a known fact that man never has enough
THE ANGLE HEAD GRINDER: THE SPARK-MAKING MAGIC MACHINE different stationary sanders (I have two 6-by-
First a blanket statement: No one should even think about working steel 48-inch ones, a 2-by-72-inch for knife making,
without an angle head grinder, which has to be the most versatile tool of its and a 3-by-36-inch), but the little, cheap ($50-
typeas long as you know where to get the right kind of discs (try McMaster- $65) 3-by-36-inch sold by Harbor Freight
Carr). The two that make it so useful are the 1/16-inch-thick cut-off disc and works just ne for the homebuilder, and I used
the apper sanding wheels. The sanding wheels are almost frightening when it for nal shaping of these tting blanks.
it comes to high-speed steel removal.
The cutting discs dont seem to know that steel is an inch thick or so and is MAKING FITTINGS: THE CONCEPT
considered pretty stout. They just chew away and work their way through it. The photos and the captions will explain the
Be advised, however, that there are a couple of guidelines that shouldnt process, but take note: I only take the process
be violated when working with one. through making the blanks. Ive done no nal

106Sport AviationJuly 2014 PHOTOGRAPHY COURTESY OF BUDD DAVISSON


prep on them. So they still will need the edges nal sanded to at
least a 320-grit nish, with 400 preferable. All the edges need to be
broken: slightly softened and rounded to eliminate sharp edges
and the stress risers they represent. The edges of the holes should
be slightly broken, as well. The nal product should have zero
scratches, nicks, or discontinuities.
Basically, what we do to guarantee absolutely identical hole
placement and shape in ttings is to make them all at one time in a
stack that we weld together in places that will be cut away. Again,
the photos will give the whole story.
Major note: Never assume a drawing is accurate even though in
the data block it may say full size. Humidity and printing, espe-
cially duplicating with a copy machine, can introduce dimensional
errors on paper drawings. So, check the dimensions carefully (this is
a good application for a cheap dial caliper) and, if necessary, redraw
the piece on paper or the piece of steel being used. The hole place-
ment dimensions are the most critical. If youre worried about the
drawing youre using changing dimensions over time because of
humidity, etc., draw or print it on vellum, a kind of plastic draftsmen
used back when pencils still existed.

Budd Davisson, EAA 22483, is an aeronautical engineer, has own more than
300 dierent types, and has published four books and more than 4,000 articles.
He is editor-in-chief of Flight Journal magazine and a ight instructor primarily
in Pitts/tailwheel aircraft. Visit him on www.AirBum.com.

HOW TO

It was assumed there would be four pieces for the rear spar attach ttings on a Monocoupe, so four
pieces of plate were used. Clamped drawing to piece of steel, traced outline, and used an automatic
punch to center the holes because its more accurate. Then smacked again with a normal punch
and a ball peen. Use a bench anvil as it allows deeper, more accurate center punches.

www.eaa.org107
H
ANDS ON
SHOP TALK

MIG-welded the four plates together at places that would be the last part to be cut/sanded
away. Drilled pilot holes with 1/8-inch bit because it centers on punch marks better than
big ones. Drilled other holes 1/64-inch undersize to allow for reaming to nal size. Note: The
1/8-inch hole shown is to give a radius in the corner of the square cut, even though its not
shown in the drawing. Square corners are a no-no.
Since a cut-o wheel in the angle head grinder was used, not a hacksaw, the excess
had to be butchered o in straight lines. The line on the right is cut last because there are two
weld beads there. The silver lines were drawn with a Prismacolor metallic silver colored pencil.
Theyre cheap and useful. Google them.

When sanding straight lines, use the platen on the sander. However, when working curves,
use the area between the roller and the platen where the belt has no support and is semi-
slack. Thatll make for much smoother transitions and curves.

The nal product ready to be taken apart for detail sanding, scratch removal, and the
blending of the straight lines into the inside radius of the square cut on each piece
individually. From start to nish this took about 60 minutes. Every piece is identical. Thats
hard to do when making the pieces individually no matter how careful we are.

108Sport AviationJuly 2014 PHOTOGRAPHY COURTESY OF BUDD DAVISSON


p.114 Pilot Caves p.116 News From HQ p.123 Gone West p.124 Members/Chapters in Action

JOIN THE COMMUNITY


OF 5,000 PASSIONATE
EAA VOLUNTEERS

EAA is blessed to have so many amazing


volunteers. We really couldnt do all that we do
without them. Thousands of volunteers help
prepare for and deliver the AirVenture experience,
y more than 70,000 Young Eagles annually,
run our network of nearly 1,000 chapters, and
QUESTIONS ABOUT deliver member benets including the museum,
webinars, and Aeromedical Advisory Council,
YOUR MEMBERSHIP? Technical Counselor, and Flight Advisor programs.
Want to change your address
or need other assistance? EAAs EAA Member Services Representative Kyle Voltz,
EAA 880499, is a pilot, Young Eagle, Air Academy
Membership Services sta is
attendee, member of Chapters 75 and 252, and has
available to assist you Monday own more than 40 Young Eagles. When asked
through Friday from 8 a.m. to why he volunteers, his answer is simple: It just
6 p.m. and on Saturdays from feels good to give back to a community that has
8 a.m. to 4 p.m. (Central time). become such an important part of my life.
Call 800-564-6322 (800-JOIN-EAA),
For more information on volunteering, visit
Kyle Voltz gives Jake Staerkel a Young Eagles ight e-mail membership@eaa.org, or www.EAA.org/volunteer.
in the EAA Employees Flying Clubs Wag-Aero CUBy. visit www.EAA.org/membership.

www.eaa.org 111
MEMBERCENTRAL
PILOT CAVES

Pilot: W.D. Lewis, EAA Lifetime 844731


Location: San Carlos Airport (SQL), San Carlos, California

W.D. LEWIS QUICKLY found that living in a congested major


metropolitan area like the San Francisco Bay Area, hangars
are at a premium.
When I began ying here in 1981 the wait for a hangar
was estimated to be around 20 years, he said. Lifes
changes forced me to quit ying in 1987. I began ying
again in 2002, and not long after that I put my name in on
the hangar list. I bought N182WD, a 1979 Cessna TR182
(Turbo Skylane RG), in 2007. Luckily around that time
the management for the airport had put together a plan
and built more hangars. The addition of all those hangars
took a lot of aircraft owners (and aircraft owner hopefuls)
by surprise, and the list went quickly. W.D. nally got his
hangar in January of 2011.
I couldnt help going overboard, W.D. said. I pressure-
sprayed the oor, then stained and sealed it. I wired it up
with outlets and sound and then sheetrocked it. I couldnt
help putting the crown molding around the perimeter and
then putting LED Christmas lights in it for effect. I know its
a bit much for a rental, but I knew that it would be like my
second home, and it was just a dream come true.

Do you have an interesting pilot cave? Send a snapshot to editorial@eaa.org


to share your aviation space with fellow EAA Sport Aviation readers.

114Sport AviationJuly 2014 PHOTOGRAPHY COURTESY OF W.D. LEWIS


MEMBERCENTRAL
NEWS FROM HQ

aviation engagement. These include Young


Eagles and the EAA Flight Plan, Eagle Flights,
chapters, the Air Academy, and EAAs special
interest groups, including EAA Warbirds of
America, the International Aerobatic Club,
EAA Vintage Aircraft Association, as well as
homebuilder and ultralight communities.
Also represented will be the Academy of
Model Aeronautics.
On the southeast corner, visit the EAA Mer-
chandise tent for great collectibles, and next door
will be the EAA Insurance Solutions tent. Inside,
visitors can learn more about available plans
through the EAA Aircraft Insurance Plan from
representatives of Falcon Insurance Agency.
See you at EAA Square!

PHP TRIBUTE: THE HEART OF EAAS WELCOME CENTER


The EAA Welcome Center features a lineup of
special programming and perks for EAA mem-
bers. The oasis will have member-only perks
like use of desktop computer workstations,
charging stations, and a place to cool off with a
drink and rest during busy days at convention.
But the focus of the center will be a grand,
weeklong tribute to EAA Founder Paul
Poberezny. The PHP tribute will include a
looping video on Pauls life; photo mural and
timeline tracing EAAs history; special display

Show Central of his first aircraft, the Waco Primary Glider;


his trademark Red One VW Bug; and a
signing board where members can share per-
AirVentures EAA Square sonal memories.
Were eager to welcome all to our Paul
Poberezny tribute area, which will use his
WHERE ELSE THAN AIRVENTURE can you discover all that EAA has to own words to describe his life and the growth
offer members, learn about EAAs extraordinary youth education of EAA, said Eric Cernjar, membership mar-
initiatives, help build an airplane, and nd great merchandise keting manager. Weve also brought together
offerings and aircraft insurance optionsall on one corner? Wel- many different elements of EAA, such as
come to EAA Square, located at the intersection of Knapp Street Young Eagles, homebuilding, advocacy, chap-
Road and Celebration Way. ters and more, into a cohesive story encom-
At the northeast corner youll nd the EAA Welcome Center, passing all of EAA.
a place to join and renew a membership, get questions answered,
become a lifetime member, register for the Runway 5K, pick up a
WomenVenture T-shirt, and much more. This years main feature
will be a special tribute area for EAA Founder Paul Poberezny,
chronicling his life and the history of EAA through the exhibit
Paul: In His Own Words.
On the southwest corner, visitors can participate in the One
Week Wonder project in which participants will build a Zenith
CH 750 Cruzer from start to nish during the week of AirVen-
ture. All AirVenture visitors will be welcomed to pull a rivet, de-
burr a part, or help out in some other way.
The northwest corner features EAAs Pathways Pavilion,
a showcase for EAA programs and communities dedicated to

116Sport AviationJuly 2014 ILLUSTRATION BY NICK HANSON PHOTOGRAPHY COURTESY OF EAA


MEMBERCENTRAL

CELEBRATING 10 YEARS OF SPORT PAIR OF RARE FAIRCHILD


PILOT/LIGHT-SPORT AIRCRAFT AT OSHKOSH 71S TO APPEAR TOGETHER
A PAIR OF GROUNDBREAKING new categories More than 4,000 people have become VINTAGE AIRCRAFT enthusiasts are in
of aircraft and pilot certication are celebrat- new sport pilots and thousands of existing for a treat this year at Oshkosh as
ing 10-year anniversaries at EAA AirVenture pilots have chosen to y under the sport pi- two Fairchild 71s are slated to
this summer, as dedicated events focused lot rules, which allow use of a valid drivers appear at EAA AirVenture 2014.
on sport pilot and light-sport aircraft will be license for medical certication in lieu of a There are only four 71s on the FAA
highlighted through the week at Oshkosh. third-class medical certicate. aircraft registry.
After a decade it is still a work in prog- EAA is working with the Light Aircraft The first plane announced was
ress, said Timm Bogenhagen, EAAs ultra- Manufacturers Association (LAMA) on 10th NC9727, a 1927 model owned by
light and lightplane community manager, anniversary activities during AirVenture. Gary Coonan, EAA 665101, of Bell
citing EAAs continuing efforts to include Some of those include: Buckle, Tennessee, which earlier
training in low-mass, high-drag aircraft, and A display of light-sport aircraft that high- this year received a tremendous
opening possibilities for electric aircraft. lights the history and contributions of the reception at Sun n Fun in Lake-
This rule, however, has allowed more sport pilot and light-sport aircraft rules land, Florida.
than 100 new ready-to-y aircraft designs A forum with major players in the devel- I was actually amazed at the in-
to enter the market, representing one of opment and growth of the LSA terest in the airplane, Coonan said.
the greatest bursts of aircraft introductions community on Tuesday, July 29 People thanked me profusely for
over the past half-century. The sport pilot/ Recognition for Oshkosh light-sport air- bringing it.
LSA approach to aircraft certication is craft arrivals and sport pilots The second 71, built in 1929, is owned
also being used as the model for FAR Part Flying demonstrations from the ultra- by Marlin Horst, EAA 139319/VAA
23 reform. light airstrip 31119, of Bird-In-Hand, Pennsylvania.

flyingtales.com

www.eaa.org117
MEMBERCENTRAL
NEWS FROM HQ

DEBBIE TRAVIS KING TO SPEAK AT


WOMENVENTURE POWER LUNCH
THERES ONLY ONE Boeing B-29 Superfortress ying in the world,
the Commemorative Air Forces FIFI, and Debbie Travis King
is the only woman in the world authorized to y it. Shell speak
to other female aviators at this years WomenVenture Power
Lunch on Wednesday, July 30, at Theater in the Woods during
AirVenture Oshkosh.
When she was in high school, she earned her private pilot
and commercial pilot certicates along with an instrument
rating. At Texas A&M University Travis King earned her CFI
and CFII certicates and was soon ying and instructing in
multiengine aircraft,
eventually earning an
ATP certicate and
jet rating.
Along with the CAFs
B-29, Travis King also
pilots its B-24 Liberator
Diamond Lil. Shes an
instructor in the Falcon
900, and ies Falcon 20,
50, 900B, and 900EX
jets along with numer-
ous other aircraft.
The WomenVenture
Power Lunch starts at
11:30 a.m., immediately
following the annual
WomenVenture photo
on the Plaza. Pre-regis-
tration for the lunch
is required.

118Sport AviationJuly 2014 PHOTOGRAPHY BY CONNIE ROPER


MEMBERCENTRAL

Name: Chris Jovaag, EAA 539527


Position: Membership Marketing Coordinator

WHOS WHO AT HQ
What do you enjoy most about your job?
I love EAA and EAA members, and I have a great inter-
est in seeing that our organization remains vital and
grows. I can never forget that behind each number is a
person to whom aviation is a real passion and for whom
EAA can make a difference, and thats what makes my
day job worthwhile.
But the most enjoyable part of my job is AirVenture.
Our volunteers are an inspiration to me, and I love talk-
ing to members from all over the worldall here in Osh-
kosh, in person!

Most memorable person you met through EAA:


It would have to be Paul PobereznyI miss him! One of
the last times I talked to Paul was when he came to say
goodbye to a fellow employee who was leaving EAA for
another job. I must have looked really sad, because Paul
put his arm around me and said, Dont worry, hon, Ill
still be here. You and I, well always be here. Since Paul
was on the other side of 90 at the time, I knew that his
promise to always be here in person would be difficult
to keep for long. But I have no doubt that somehow he is
still here at EAA, so I always clean and organize my desk
each Friday before I leave for the weekend!

What is the most unique airplane youve taken a ride in?


The absolute thrill of my life was getting a ride in a P-51
called Moonbeam McSwinein formation with Paul 1
and one other Mustang! My husband, Bruce, had done
some work for Paul, and as a thank-you, Paul offered him
the P-51 ride. But Bruce knew how much I wanted to go
up in one, so he told Paul that they should take me up
instead. Honestly, words just cant express.

www.eaa.org119
120Sport AviationJuly 2014
MEMBERCENTRAL

Gone West
Not alone into the sunset but into the company of friends who have gone before them.

ARIZONA MAINE TEXAS


James Matola (EAA 616385), Sedona James Rogers (EAA 521229), Windham John Abitz (EAA 9295), Roanoke
David Coats (EAA 151836), Tyler
CALIFORNIA MARYLAND John Klusendorf (EAA 17028), Flower Mound
Mark Gassaway (EAA 17587), Oxnard Robert Byers (EAA 881275), Hollywood John Kowalski (EAA 203907), Trenton
Alan Goldman (EAA 452569), Camarillo Frederick Herold (EAA 395010), Tilghman Barry Millwood (EAA 1029413), Fort Worth
Douglas Hopper (EAA 138652), Rancho Cucamonga Jim Prater (EAA 153673), Taylor
William Madsen (EAA 536828), Garberville MICHIGAN William Saucier (EAA 188800), Early
Charles Shaer (EAA 67175), Monterey Bruce Cotter (EAA 292990), Weidman Lloyd Werner (EAA 45742), Fort Worth
Norman Valor (EAA 748745), Manhattan Beach Lawrence Gunderson (EAA 365000), Ishpeming
Henry Haigh (EAA 12829), Howell WASHINGTON
COLORADO Delos Hickcox (EAA 2120), Baroda Kent Curtiss (EAA 371554), Kent
Jim Peoples (EAA 629039), Littleton Roland Smith (EAA 347741), Port Townsend
Robert Richardson (EAA 524934), Nederland MINNESOTA
Stanley Cimmiyotti (EAA 571865), Sargeant WEST VIRGINIA
CONNECTICUT John Harris (EAA 6811), Charleston
Sandra Devine (EAA 337215), Meriden MISSOURI
Bill Burch (EAA 1125309), Sikeston WISCONSIN
FLORIDA William Arndt (EAA 357112), Milwaukee
H.W. Barnhouse (EAA 7478), Vero Beach MONTANA Paul Jung (EAA 1028735), Mayville
Rufus Davis (EAA 716503), Stuart Les Gard (EAA 757172), Great Falls Ralph Kuhr (EAA 319431), Appleton
M.W. Buzz George (EAA 433860), St. Augustine Leon Rediske (EAA 163412), Grafton
Lawrence Grondzki (EAA 140143), Live Oak NEW JERSEY Gerhardt Strauss (EAA 1012752), Milwaukee
Jason Koesy (EAA 246685), Miami Clarence Hook (EAA 370328), Mays Landing Walter Wendt (EAA 155432), Watertown
Reed Somberg (EAA 368191), Jupiter Jerome Zuelsdorf (EAA 12852), Mayville
Walter Strumienski (EAA 618536), Fort Myers NEW YORK
Jim Treadwell (EAA 733279), Tavares Lawrence Krutick (EAA 650310), Roslyn AUSTRALIA
Gonzalo Pardo (EAA 379004), Shoreham Rob Goldstiver (EAA 1016795), Dayboro, Queensland
IDAHO Kenneth Talbot (EAA 264189), Mamaroneck John Grin (EAA 1025217), Sydney, New South Wales
George Simchuk (EAA 741655), Dover
NORTH CAROLINA CANADA
INDIANA Allan Irwin (EAA 61354), West End Howard OConnor (EAA 124281), Napanee, Ontario
Howard Shrode (EAA 1037225), Columbus Byron Varner (EAA 1052642), New Germany,
OHIO Nova Scotia
IOWA W. Grady (EAA 800866), Dayton James West (EAA 528465), Dunchurch, Ontario
Melvin Dale Folkerts (EAA 26525), Rudd Robert Newcomb (EAA 801502), Kettering
Paul Hofmeyer (EAA 1002805), Iowa City GERMANY
PENNSYLVANIA Klaus Dornenberg (EAA 304362), Rsrath
KANSAS Darryl Wisbar (EAA 19558), Finleyville
Bob Gandy (EAA 56732), Olathe SOUTH AFRICA
C. John Rew (EAA 358912), Lenexa TENNESSEE David Grosvenor (EAA 603909), Hillcrest
Jack Christie (EAA 1026049), Thompsons Station
LOUISIANA Walter Richardson (EAA 833791), Taft
John Hitt (EAA 236234), Shreveport

www.eaa.org123
MEMBERCENTRAL
MEMBERS/CHAPTERS IN ACTION

CHAPTER VIDEO MAGAZINE


GO INSIDE EAAER Mark Marinos Chapter Video Magazine. Then get a look improvements for 2014. To watch
workshop as he builds an airworthy at the open source aircraft being built this months video simply attend an
replica of a Benoist Type XIV flying by MakerPlane founder John Nicol. This EAA chapter meeting near you. You
boat, the worlds first heavier-than- months video also features an update can locate a chapter in your area at
air airliner, in the July issue of EAAs on the AirVenture site changes and www.EAA.org/chapters/locator.

WELCOME, NEW LIFETIME MEMBERS


Khosro Adib (EAA 308590), Madison, Wisconsin Je Matson (EAA 350611), Milford, Michigan
John Baker (EAA 244915), Macon, Georgia Kathleen Mayer (EAA 267191), Redgranite, Wisconsin
Nicholas Benner (EAA 718810), Katy, Texas Carolyn McAlexander (EAA 235207), Brooklyn, Michigan
Arnold Billig (EAA 106653), Madison, Wisconsin William McAlexander (EAA 120269), Brooklyn, Michigan
Robert Bina (EAA 235944), Elburn, Illinois David McClanahan (EAA 372941), Franklin, Tennessee
James Bowen (EAA 192882), Ankeny, Iowa David McCredie (EAA 1097477), Flint, Michigan
Roger Bullock (EAA 132077), Bellbrook, Ohio Jerry Morelock (EAA 434347), Omaha, Nebraska
Julius Calloway (EAA 208740), Indianapolis, Indiana William ODonnell (EAA 550897), Bush, Louisiana
Malcolm Carpenter (EAA 76689), Anderson, Indiana Anthony Panto (EAA 238135), Toms River, New Jersey
Richard Charney (EAA 404277), South Milwaukee, Wisconsin John Parke (EAA 869999), Oakland City, Indiana
Herbert Cheek (EAA 422110), Amherst, New York Robert Patrias (EAA 356831), Le Sueur, Minnesota
Sydney Cohen (EAA 98446), Wausau, Wisconsin Ed Phillips (EAA 372466), Millbrook, Alabama
Joseph Cozzi (EAA 151436), Kildeer, Illinois Randall Rakovec (EAA 454394), Greenwood, Wisconsin
Roger Czarnowski (EAA 206996), Lake St. Louis, Missouri Dani Redmon (EAA 1122210), Lebanon, Tennessee
Donald Davies (EAA 370203), Hastings, Minnesota Jason Redmon (EAA 439535), Lebanon, Tennessee
Clark Davis (EAA 829755), Briggsdale, Colorado Michael Rewey (EAA 366134), Verona, Wisconsin
Tammy Davis (EAA 1140966), Briggsdale, Colorado Bob Riggle (EAA 350509), Woodhull, Illinois
Donald De Witt (EAA 38724), Elk Grove Village, Illinois John Rosenberg (EAA 539066), Chanhassen, Minnesota
James Duncan (EAA 91336), Minneapolis, Minnesota David Ross (EAA 98512), Wakeman, Ohio
Lane Esswein (EAA 97963), Farmington, Minnesota John Santucci (EAA 392759), Boonton, New Jersey
Thomas Finch (EAA 573334), Middletown, Delaware John Schmidt (EAA 91953), Altadena, California
Carl Franz (EAA 511275), Pinckney, Michigan Thomas Schneider (EAA 219803), Darien, Connecticut
Colleen Fritsche (EAA 606213), Greenleaf, Wisconsin William Schroder (EAA 532825), Rowlett, Texas
James Fritsche (EAA 606212), Greenleaf, Wisconsin Brandon Scott (EAA 351054), Fond du Lac, Wisconsin
Dennis Gardisser (EAA 542153), Lonoke, Arkansas Letece Scott (EAA 1140790), Fond du Lac, Wisconsin
Terrance Glimn (EAA 260460), Bark River, Michigan Ronald Scott (EAA 501185), Buda, Illinois
John Golderer (EAA 380079), Ringwood, New Jersey Donald Sefton (EAA 1118204), Fallon, Nevada
Quinten Graber (EAA 714544), Brooksville, Mississippi Jerey Sheridan (EAA 131707), Burnsville, Minnesota
Terry Grin (EAA 145234), Rock Hill, South Carolina David Singstock (EAA 405777), Hague, Virginia
Dennis Griswold (EAA 191953), Oconomowoc, Wisconsin Bryan Sisk (EAA 435343), Coopersburg, Pennsylvania
Jerry Hain (EAA 457546), Tucson, Arizona Kurt Skodje (EAA 392274), Faribault, Minnesota
James Hall (EAA 110064), Mount Angel, Oregon Dennis Smith (EAA 209826), Houston, Texas
Robert Hamilton (EAA 393031), Wauconda, Illinois James Sonnleitner (EAA 71607), Oshkosh, Wisconsin
Philip Handleman (EAA 227599), Birmingham, Michigan Robert Squires (EAA 191476), Ovilla, Texas
Carl Harris (EAA 267682), Longmont, Colorado John Stewart (EAA 12047), Slatington, Pennsylvania
Richard Hawley (EAA 243135), Conifer, Colorado Richard Tems (EAA 288875), Jamison, Pennsylvania
Mark Heath (EAA 545719), Auburn, Washington Jack Textor (EAA 508092), West Des Moines, Iowa
Jim Hergert (EAA 119183), Sedona, Arizona Susan Textor (EAA 508093), West Des Moines, Iowa
Bernard Hogan (EAA 380139), Evansville, Indiana Robert Torres (EAA 285673), Morgan Hill, California
Vernon House (EAA 115791), Tripoli, Iowa Ian Ward (EAA 438210), Arlington, Virginia
Anita Human (EAA 659386), Oklahoma City, Oklahoma Robert Williams (EAA 390069), Corpus Christi, Texas
David Human (EAA 445157), Oklahoma City, Oklahoma John Wills (EAA 481773), Jasper, Alabama
M. Huggins (EAA 75991), Timmonsville, South Carolina Gary Woyak (EAA 410828), Plaineld, Wisconsin
Cli Huss (EAA 608474), Ogden, Utah F. Yoder (EAA 398555), Wellington, Florida
Barry Jay (EAA 151119), Torrance, California Dominique Youakim (EAA 386272), Charleston, Illinois
John Jorgenson (EAA 137249), Omaha, Nebraska Shannon Youakim (EAA 1141527), Charleston, Illinois
Robert Kublank (EAA 358493), Wisconsin Rapids, Wisconsin

124Sport AviationJuly 2014


MEMBERCENTRAL

PILOT PLANS TO BE YOUNGEST CIRCUMNAVIGATOR


ON MAY 31, MATT GUTHMILLER, 19, of specially outtted with ferry tanks, giving
Aberdeen, South Dakota, embarked on it a 2,800 nm range at an expected cruise
an around the world ight that could speed of 155-175 mph at 11,500 feet MSL.
land him a Guinness World Record. The aircraft, which is being leased
Matt, EAA 1133537, planned a departure from High Performance Aircraft of El
May 31 from Gillespie Field in El Cajon, Cajon, has a well-equipped glass panel
California, estimating to arrive back July including a Garmin G500, dual GTN
12 after ying a total of 28,000 miles. 750s touch-screen navigators, GSR 56 for
Matt, a computer science freshman weather, GDL-69A data link, GTS 800
at MIT in Cambridge, Massachusetts, traffic advisory system, and ADS-B out.
was inspired after reading about Jack He is using Paramount Aviation
Wiegand last year, who at 21 years old Resources Group to help secure landing
became the youngest pilot to y solo permits and overight privileges, as well
around the world. Several months later as manage other issues that can challenge
that record was broken by Australian international private ights. The 28,000
Ryan Campbell, 19, EAA 1001585. Both nm journey includes planned stops
of those young pilots attended EAA in Aberdeen, Teterboro, New Jersey,
AirVenture Oshkosh 2013. Newfoundland, and the Azore Islands.
I thought, I could do that, he said Other stops include London, Cairo, Rome,
after reading of Wiegands ight. If Matt Dubai, and Honolulu.
is successful, hell be the youngest person Matt has always been fascinated by
to y around the world. Matt also plans to aviation and took to computer simulators
attend AirVenture this summer and give a when he was younger. He started ight
presentation about his adventure. lessons at the Aberdeen Regional Airport
While setting a Guinness World (ABR) FBO, Hangar 9, in July 2011. Ten
Record would be exciting, Matts true hours of dual training later, he soloed
goal is to inspire other young people on August 14, and passed his checkride
to do big things. Thats what I hope on his 17th birthday, November 29, 2011.
to accomplish with this ight, he said, Since then hes added instrument, glider,
calling it Limitless Horizons. Its also and commercial single-engine land/
a charitable mission designed to benet sea ratings.
Code.org, a 501(c)3 organization devoted Nothing is impossible, Matt said.
to expanding access to computer science, And Ive never been the kind of person
particularly in underserved areas. to just hang around and wait for great
Matt is ying a modied 1981 Beech things to happen. If you really want to
A36 Bonanza (N367HP) with a Continental achieve something great, you have to go
IO-550 engine. The plane has been out and get it.

PHOTOGRAPHY BY DAVID MAX STEINBERG www.eaa.org125


126Sport AviationJuly 2014
128Sport AviationJuly 2014
MEMBERCENTRAL
MEMBER BENEFITS

Member Benefits Spotlight


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134Sport AviationJuly 2014


AT YOUR SERVICE: ADVERTISERS IN THIS ISSUE AD INDEX

ADVERTISER PAGE WEBSITE PHONE ADVERTISER PAGE WEBSITE PHONE

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For more information from EAA Sport Aviations advertisers, please phone or visit them on the web, and mention that you saw their ad in EAA Sport Aviation. Visit www.EAA.org for a listing of this months advertisers.
Copyright 2014 by the Experimental Aircraft Association, Inc. All rights reserved. EAA SPORT AVIATION (USPS 511-720; ISSN 0038-7835; CPC#40612608) is owned exclusively by the Experimental Aircraft Assn., Inc. and is published monthly at the EAA Aviation Headquarters, 3000 Poberezny Rd.,
Oshkosh, WI 54902. Periodical Postage paid at Oshkosh, WI 54901 and other post offices. [U.S. membership rates are $40.00.] EAA STATEMENT OF POLICY Material published in EAA SPORT AVIATION is contributed by EAA members and other interested persons. Opinions expressed in articles are
solely those of the authors and do not necessarily represent the opinions of the Experimental Aircraft Association, Inc. Accuracy of the material is the sole responsibility of the contributor. ADVERTISING EAA does not guarantee or endorse any product offered through our advertising.
We invite constructive criticism and welcome any report of inferior merchandise obtained through our advertising so that corrective measures can be taken. POSTMASTER: Send address changes to EAA SPORT AVIATION, P.O. Box 3086, Oshkosh, WI 54903-3086.

www.eaa.org135
EAAS LOGBOOK
WHERE WE CAME FROM

INSIDE THE ISSUE


Highlights from July 1964

A shot of the large pusher prop Ray Hegy, EAA 276, made for the Navy, with
Chris Mornichen in the background.

EAA Chapter 11s Thomas M. Shelton, EAA 6647, and Amelia Earhart
pose with Thomas Crusader, which had its rst ight in 1935.

EAA Icons Galore


T
he first Midget Mustang was built and redesigned by James
T. Graham, EAA 1227, of Indianapolis, Indiana, to take a
fully retractable landing gear. Other topics in the issue
include a two-part story written by builder-pilot Ray Hegy, EAA
276, about how he learned to make propellers by hand, in particular
the one for the iconic EAA fly-in red biplane El Chuparosa, and
a look back at one of EAA Chapter 11s most famous members,
Thomas M. Shelton, EAA 6647, and his AG-4 Crusader.
With the EAA Rockford fly-in coming up on August 4-9, Calvin A. Bugbee, EAA 12894, of Salt Lake City, Utah, and his children show o
a preview outlined the daily schedule and that the event the fuselage in progress on their Volmer Sportsman.
would be transferred to a different part of the Rockford
airport to accommodate an expected 50 percent increase in View archived issues of EAA Sport Aviation at www.EAA.org.
aircraft attendance.

136Sport AviationJuly 2014


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