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Note on applications/ limits For large volume of grout it is advisable to apply a high W/P ratio Product Data Sheet

(<26%) in order to keep longer the consistency of Sika Rokkon Version 1/07/2010 (Vietnam edition 03/2007)
Grout while mixed.
Thanks to exothermic reaction the early strength would be still in the
range as stated above
Sika Rokkon Grout
Ready to use high early strength
Health and safety information
Cementitious Grout for Rock Bolting
Ecology Do not dispose into waterlines
Transportation class Non hazardous Description Sika Rokkon Grout is a 1 component ready to use cementitious grout
developing quickly mechanical strength for rock bolting purpose.
Waste disposal According to local law
It can be used either post or pre grouted rock bolts.
Important notes Sika Rokkon Grout is cement base therefore is alkaline. Use rubber Thanks to its early setting properties, under certain circumstances, it might
gloves when working with Sika Rokkon Grout. If Sika Rokkon Grout be used where rock bolting needs to be executed under difficult conditions
gets into eyes, clean out immediately with fresh water. (water seepage) without requiring peliminary dewatering work.
Uses Sika Rokkon Grout is used for the grouting of rock bolts, soil nails that
are used in any underground construction or for slopes stabilization when
high early strengths development is required.
Sika Rokkon Grout can be used for any fixing or anchoring work such as
anchoring of the ventilation tube, survey reference marks.
Sika Rokkon Grout with 5-10 mm aggregate can be used as back filling
mortar or micro concrete for repair or construction work when early strength
are required.
It is the substitute product of Sika Rokkon C-VN (cementitious cartridge)
when the rock bolt need to be fully grouted or when the number of cartridges
of Sika Rokkon C-VN required for rock bolting purpose became to
important.
Thanks to its fast reactive properties, Sika Rokkon Grout can be used for
other purposes than rock bolt grouting, for instance cavities back filling,
soils stabilization for instance. In that case, please contact Sika Technical
Department
Advantages Sika Rokkon Grout:
Reliability: 1 single component factory manufactured, need only water
addition
Non shrink: controlled expansion counteracts shrinkage to provide
effective contact with rock and effective steel corrosion protection ofthe
rock bolts
Chloride free: develops early strength without the use of chloride and
makes it safe to use with embedded steel.
Possibility to adjust the consistency of the grout from flowable to
thixotropic consistency.
Early initial and final set with high early strength development allowing
further construction work (such as blasting work) without delay.

Sika Rokkon Grout 4/4

Sika Rokkon Grout 1/4


D00410010710E
Sika anchoring product range Summary of Sika products system for rock bolting purpose. Product data
Form / Colour Powder / Grey
Type Anchor type Ready to use Site mix Packaging 25 kg / bag
Fast Pre-grouted Sika Rokkon C-VN Not applicable
Shelf life Six months from date of manufacture if kept in unopened original pack-
Sika Rokkon Grout
aging.
Fast Post-grouted Sika Rokkon Grout Please consult Sika
Storage To be kept in dry, shaded area
Normal Pre-grouted Sika Rock Anchor SN Intraplast ZX
Sika Rock Anchor SN-CT Technical data
Normal Post-grouted SikaGrout 212-11 Intraplast ZX Particle grading Grain size 0-1.0 mm
IBO type Sika Rock Anchor IBO
Density (25oC) Approx. 1.50-1.60 kg/litre (dry bulk density)
Application for Approx. 2.15-2.30 kg/litre (When mixed)
Rock Bolts grouting. Borehole must be drilled to the specified depth using either a rotary or a Mixing Ratio Flowable consistency: W/P = Water / Powder = 22% - 24% [depend
percussive drilling machine. on mix volume]
Hole must be clean by mean of air under pressure and water to ensure (i.e for 24% W/P ratio 6.00kg of water per 25kg bag)
that it is free of obstruction. Thixotropic consistency: W/P = Water / Powder = 20% - 22% [depend
Mixing: on mix volume]
1. Determine the maximal volume of grout that can accommodate the mixer
(i.e for 20% W/P ratio 5.00kg of water per 25kg bag)
in order to calculate the number of bags required per batch.
2. Prior mixing / pumping, the pumping line prior grouting work should be Pot life (at 25oC/65% r.h) Flowable consistency & Thixotropic consistency: 20-25 min depends
fully rinsed with water. on the water temperature and the volume of Sika Rokkon Grout mixed.
3. Pour clean water into the mixer and start pumping in circulation.
4. Spill out all water from the equipment (mixer, agitator, pump and pumping Flow properties (at 25oC/65% r.h) ASTM C230-90, Flowable consistency: W/P = 22%
line). Time 3 10 15
5. Pour the required volume of water as per the number of Sika Rokkon
FTS mm 280 (0 stroke) 255 (0 stroke) 245 (0 stroke)
Grout bags and as per the consistency required.
6. Start the mixer while adding the designated number of bags of Sika ASTM C230-90, Thixotropic consistency: W/P = 20%
Rokkon Grout. Time 3 5 10
7. Keep stirring until a homogeneous mix is produced while complying with
FTS mm 250 (6 strokes) 250 (10strokes) 250 (12 strokes)
the consistency wished. Approximately 3 minutes
Rock bolting:
Mechanical strength Flowable consistency: WP = 22%
Step Post grouted anchor Pre grouted anchor (at 25oC/65% r.h)
1 Drilling, cleaning bored hole Drilling, cleaning bored hole Sample 3 hours 1 day 7 days 28 days
2 Rock bolt installation Mixing and pumping Compressive > 5 MPa > 12 MPa > 30 MPa > 35 MPa
Strength
3 Mixing / pumping Rock bolt installation
Thixotropic consistency: W/P = 20%
Pumping / Discharging:
Sample 3 hours 1 day 7 days 28 days
1. Start pumping the grout in circulation back to the mixer.
Compressive > 10 MPa > 20 MPa > 37 MPa > 45 MPa
2. Once the grout has been sent back to the hopper of the mixer, start Strength
bored hole grouting
Tests performed onto cubes 40 x 40 x 40 mm
3. Repeat mixing as long as Sika Rokkon Grout is required.
4. When grouting work has been completed, fill the hopper of the mixer
with water and continue pumping in circulation the water to clean and
rinse the whole system.
Pumping equipment
The type of pump available might dictate the type of anchor system (post
or pre grouted).
Sika Rokkon Grout is preferably pumped with mechanical pump such as
screw pump, squeeze pump or piston pump.
It is advisable to use Sika Clean 10 to remove any hardenen part of
Sika Rokkon Grout that might bond onto the equipment.

Sika Rokkon Grout 3/4

Sika Rokkon Grout 2/4

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