Data Sheet Data Sheet No.

Revision

Belt Conveyors 701882-1100-45ED-5002 00

Client: ETI BAKIR A.S. - TURKEY Project No.: 701882

DAP/NPK Raw Material Handling
Project: BALANCE OF PLANT - MAZIDAGI FERTILIZER COMPLEX Package No.: P5119 Package Title:
Package
Applicable to: Quotation Purchase As built

GENERAL INFORMATION
Equipment Name 110-T-56 Vendor (X)
Equipment Tag No. Raw Materials Plant Feeding Belt Conveyor Vendor Quotation No. (X)
Specification No. 701882-1000-45ES-0001 Quantity 1
INSTRUCTIONS TO VENDOR
VENDOR IS ASKED TO COMPLETE THE CROSSED (X) CELLS
Belt conveyor to be supplied with 110-Y-56 discharge chute. For equipment layout information refer to 701882-1100-45D2-0003 drawing.

PROCESS DESCRIPTION
Service Fed by payloaders 5 tons into a hopper 110-Y-55. Transportes products to next conveyor. Supplied with discharge chute 110-Y-56.
Refer to EQUIPMENT SPECIFICATION - BELT CONVEYORS - 701882-1100-45ES-0001

Location
Mazidagi Fertilizer Complex, Turkey-> Refer to Design Basis and Battery Limit Conditions - 701882-0000-49EC-0001
DESIGN CRITERIA
Characteristics Units Operating Conditions / Process Requirements Vendor Deviations Rev.
Ambient Temperature C -17 to +45
Local average temperature C 25,6
Barometric Pressure mbar 901
Ambient Relative Humidity
Maximum Wet bulb design temperature = 22 C
Normal % 60,2
Minimum
Site Altitude (M.A.S.L.) m 882
Location Indoor
Duty
Basic Wind Velocity m/s avg = 1,9 / design = 15,5 / max = 42
Seismic Zone Zone 3 but A0 will be taken =0,30
Materials Ammonium sulfate, Potash, Filler, Urea
and Off-specs with/without potash
Material Temperature C Ambient
Bulk density kg/m 720 - 1200
Material
Angle of Repose degree 28 - 32
Angle of Surcharge degree
Particle Size Potash : 0,15mm < 90% < 1mm
Ammonium Sulfate : 0,5mm < 90% < 1mm
Urea : -8+16 mesh Tyler 90%
Filler : -18+80 mesh Tyler 90%
Off-specs : 1%<1mm ; 1<4%<2mm ; 3%>4mm
Bulk % Moisture Content % Max. 0,5 - 1,5 %
Conveyor Total Flow Mass - norm kg/h 40.000 - 120.000
Conveyor Total Flow Mass - design kg/h 150.000
Belt conveyor
Type Trough
Width mm (X)
Length mm Approx 45000
Speed m/s Max 1
% Loading (X)
Conveyor Slope degree (X)
Conveyor Fed by Payloader 5 tons through Hopper 110-Y-55
REFER TO PFD 701882-1100-49D1-0005
Magnet's Location (X)
Idler
Trough Angle degree (X)
Spacing m (X)
DESIGN DATA / TECHNICAL REQUIREMENT
Characteristics Units Requirements Vendor Data / Model Rev.
Mechanical
Magnet Style N.A.
Self Cleaning Belt Magnet N.A.
Location N.A.
Model N.A.
Size N.A.
Distance from Bottom Plate to Bottom of Conv'd Material N.A.
Bottom Plate Material N.A.
Type of Cooling N.A.
Cooling Specification N.A.
Flux Density (Gauss) N.A.
Weighing System
Accuracy (min +0.5%/-0.5%) N.A.
Weigh Sensor Protect. N.A.
Totalizer N.A.
Recoder N.A.
Printer N.A.
Controller N.A.
AI N.A.
AO N.A.
Electrical
Input Power Refer to 701882-1500-47ED-0005
Voltage V (X)
Phases (X)
Frequency Hz (X)
Push-Button Starter Enclosure (X)

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 Belt Conveyor
Conveyor
Pulley Size (X)
Pulley's Number (X)
Belt Type (X)
Belt Speed (X)
Cleats Type (X)
Cleat Spacing (X)
Drive Assembly
Reducer (X)
Type (X)
Model (X)
Rated kW (X)
Safety Factor (X)
Motor Speed (X)
Coupling
Type (X)
Model (X)
Belt
Type Rubber
Model (X)
Connected Horsepower (X)
Design Power Input (X)
Overall Dimensions (X)
Miscellaneous
Guards included Yes
Inlet Chute Yes Yes
Inlet Skirting Yes Yes
Head Pulley pre-cleaner Yes Yes
Head Pulley secondary-cleaner Yes Yes
Tail pulleys belt plow Yes Yes
Paint Specification Acc. To Vendor Spec - at least 701882-0000-45EG-
0002 & 701882-0000-45EG-0003
Frame supporting legs/columns and base plates included Yes Refer to Scope of Work 701882-1100-45EW-5001
Safety Switches
Belt Misalignment Switch Yes
Quantity (X)
Type (X)
Zero Speed Switch Yes
Quantity (X)
Type (X)
Pull Cord Switch Yes
Quantity (X)
Type (X)
Plugged Chute Switch Yes
Quantity (X)
Type (X)
Materials
Carcass (X)
Belt Cleaners
Blades (X)
Return Belt Plow Blade (X)
Idlers
Carrying Idlers (X)
Carrying Transition Idlers (X)
Impact Idlers (X)
Impact Cassettes (X)
Return Idlers (X)
Return Training Idlers (X)
Side Guide Rollers (X)
Pulley Assemblies
Head Pulley (X)
Snub Pulley (X)
Tail Pulley (X)
Take Up Pulley (X)
Bend Pulleys (X)
SHIPPING / INSTALLATION DATA
Characteristics Units Requirements Vendor Data / Model Rev.
Shipping Weights
Total Shipping Weight kg (X)
Weight Of Largest Component kg (X)
Total Shipping Volume m (X)
Dimensions Of Largest Component (L X W X H) mm (X)
Heaviest Component For Maintenance kg (X)
SPARE PARTS
Characteristics Units Requirements Vendor Data / Model Rev.
Two years operation spare parts list (X)
Critical spare parts list (X)
VENDOR COMMENTS:

REVISION HISTORY
Revision Preparedy By Checked By Approved By Date Revision Details
PA CDA JKA JJA 1/10/2015 First Issue for Client approval
00 CDA JKA JJA 2/10/2015 Issued for RFI

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