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Contents
1 INTRODUCTION........................................................................................2
2 WHAT IS CALIBRATION?....................................................................3-5
2.1 Why do we need calibration and determining of capability?..............3
2.2 How does calibration differ from service?..........................................5
3 CREDIBILITY OF RESULTS.................................................................6-9
3.1 Traceability of measuring equipment..................................................6
3.2 Conditions for performing calibration................................................. 7
3.3 Measurement uncertainty.....................................................................8
3.4 Calibration certificate.......................................................................... 9
6 APPENDIXES.......................................................................................18-22
Atlas Copco s.r.o. accreditation certificate and appendix ..................18-19
Sample calibration certificate
3-point calibration of a rise-and-fall pendant..........................................20
ISO 9001, ISO 14001 certificates....................................................... 21-22
CALI BRATI O N O F H A N D TO R Q U E TO O L S 1
1. Introduction
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2. What is calibration?
CALI BRATI O N O F H A N D TO R Q U E TO O L S 3
The quality costs of badly performing tools
Expense of
Losses mount warranty repair
tenfold Customer detects that
the assembly is wrong
???
Final inspection
detects that the
assembly is wrong
??? Lets hope that the
rest are OK!
Quality control
detects that the
Badly 1000
joint is wrong
performing
tool reported
by the 100
employee
10
During work, the set torque gradually changes, but the sensor still shows
25 Nm. If internal friction reaches 5 Nm, the tool will tighten only to 20 Nm.
25Nm or 20Nm?
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2.2 How does calibration differ from service?
Torque tools, torque transducers and torque measuring devices
are calibrated by a calibration laboratory within the scope
specified in a valid accreditation certificate, or more precisely
in its appendix. For accredited calibration (see chapter 4), the
calibration laboratory is bound by specific rules, and violation of
them can result in revocation of the laboratorys accreditation. The
calibration laboratorys customer can be sure that an auditor and
a professional expert conduct strict inspections of the laboratory
employees activities. The customer can also submit a complaint
regarding the laboratorys activities, and complaint resolution is
the object of special attention by the supervisory authority.
CALI BRATI O N O F H A N D TO R Q U E TO O L S 5
3. Credibility of results
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3.2 Conditions for performing calibration
A laboratorys activities include calibration conducted under
laboratory conditions and calibration conducted externally on
the customers premises. Monitored values include the ambient
temperature and humidity. For this monitoring, the laboratory
has humidity meters and thermometers calibrated at accredited
calibration laboratories. The standard environmental condition for
obtaining proper measuring results is a temperature between 18C
and 28C (preferably between 20C and 22C) and a maximum of
90% humidity. The temperature during calibration must be recorded.
If, during measurement, there is a deviation of more than 1C,
measurement must be repeated. If the customer defines different
temperature conditions for using calibrated measuring equipment,
the uncertainty must be adjusted. Based on the manufacturers
data, the uncertainty caused by the temperature difference during
calibration and ordinary use must also be added.
CALI BRATI O N O F H A N D TO R Q U E TO O L S 7
3.3 Measurement uncertainty
The appendix to the laboratory accreditation certificate specifies
the BMC value (Best Measurement Capability). Why is this data
important? It gives the minimum percentage of the measured
value by which a calibration result can vary under standard
conditions.
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3.4 Calibration certificate
A calibration certificate is a list of results of calibration performed.
It guarantees adherence to the approach and accreditation rules
during calibration. The data on the calibration certificate provide
specifically achieved values, but it does not assess whether a
customers required parameters have been achieved. Calibration
laboratory employees cannot monitor the conditions under which
the calibrated equipment is used, and in many cases they dont know
the customers specifications. The information in the calibration
certificate must allow the customer to make a qualified judgement
as to whether the equipment used fulfils his requirements.
CALI BRATI O N O F H A N D TO R Q U E TO O L S 9
4. Accredited and
non-accredited calibration
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a firm methodology for implementing the calibration conditions,
for evaluating measurement or determining uncertainty.
CALI BRATI O N O F H A N D TO R Q U E TO O L S 11
The entire calibration field is also subject to the requirements of
national laws on metrology. When providing services abroad,
a calibration laboratory must provide its employees with the
metrological legislation of the country where the customer
operates. In some countries, the national metrological authorities
make information on legal requirements available on the
Internet.
To get the right results when conducting calibration (even for non-
accredited calibration), it is essential to have proper calibration
procedures and internal methodologies that are maintained in
practice. Step by step, calibration procedures for specific types
of equipment determine the approach to performing calibration.
They start with stabilizing the equipments temperature, and
continue with inspecting it, actual measurement and recording the
calibration results and labelling the equioment. The calibration
methodology is an essential internal document specifying the
conditions for performing calibration, the general principles for all
calibration procedures, the method for evaluating measurement
and determining measurement uncertainty, and the calibration
certificate requirements.
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5. Advantages of the
ITS Calibration laboratory
CALI BRATI O N O F H A N D TO R Q U E TO O L S 13
of accreditation approval under international agreements on
recognizing accreditation (EA MLA and ILAC MRA) allows
publication of calibration certificate without regard to workshop
location.
The range of activities is not tied only to Atlas Copco brand tools.
We also use our calibration experience with tools of other brands.
The important thing is to comply with the scope of calibration
specified in the appendix to the accreditation certificate.
You can choose from one of our various service programs. They
can be further adapted to your needs and requirements.
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Full Coverage Service
You can delegate all your service needs to Atlas Copco, who will
choose the best preventive maintenance plan and provide a full
range of services (repairs, calibration) for your tools for fixed
costs.
This program provides the following advantages:
- less production downtime, higher productivity
- consistently high production quality
- a fixed service budget with no surprise expenses
- lower administrative and production costs
- less need for investment in inventories of replacement parts
and backup equipments
It allows customers to concentrate fully on increasing production
efficiency.
ToolScan RCM Reliability Centered Maintenance
This program establishes an optimal system of preventive or
predictive maintenance tailored to the customers needs and
requirements. It can be part of Full Service Coverage. The
program ensures that the systems user can be sure that it will
work the way its user demands it to, without irregular, unexpected
interruptions and breakdowns. It allows the customer to optimize
production processes and minimize manufacturing interruptions
or slowdowns while lowering administrative costs.
Preventive maintenance
This program allows users to keep their industrial tools at top
performance. As a service partner, Atlas Copco can provide
preventive maintenance that ensures maximum reliability while
maintaining tools stable high performance. The program allows
users to plan a large portion of their necessary service activities
for manufacturing downtimes, thus minimizing production line
breakdowns.
CALI BRATI O N O F H A N D TO R Q U E TO O L S 15
Fixed-price repairs
This program allows fast repairs while decreasing administrative
costs. Tools receive priority repair service based on a system
previously agreed upon between the user and Atlas Copco
Service. Transport to the service centre and back is handled with
special service boxes. Full-service repairs ensure maximal life and
performance for repaired tools. After repair, the tools are tested
according to Atlas Copco global standards.
Training, consulting services and installation of assembly
systems
Atlas Copco provides a full range of training and consulting
services for tightening technology, ergonomics and pneumatic and
electronically operated industrial tools and systems. Service also
performs installation (including all necessary documentation) and
modification of industrial applications.
Advantages of ITS calibration and Atlas Copco maintenance
services
- Preventive maintenance is performed along with tool and
equipment calibration.
- Part of calibration of ordinary tools is their adjustment
according manufacturer specifications.
- ITS and Atlas Copco perform services during customer
downtime (such as weekends).
- Calibration services can be part of a Full Service Program
that includes a complete range of services.
- ITS is a part of the worldwide Atlas Copco network and
is therefore integrated into the supply system of all important
industrial manufacturers.
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5.3 Contact
For more information about offerings from the ITS accredited
calibration laboratory and other Atlas Copco services, please,
contact your local from the following representatives:
Peter Ormandi............................................................Hungary
Tel: +36 203 891 655, email: Peter.Ormandi@hu.atlascopco.com
CALI BRATI O N O F H A N D TO R Q U E TO O L S 17
6. Appendixes
original
translation of original
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original original
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original original
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original
translation of original
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CALI BRATI O N O F H A N D TO R Q U E TO O L S 23
NOTES
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www.atlascopco.com
Customer Centre Eastern Europe 2013