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FORMULA

Rotary screw compressors


kW 5,57,5111518,522
bar 8101315
FORMULA

1 Air end TriAB 51/TriAB 69 9 10 8 11 1 7 13 6 3 4


2 Electric motor IP55
3 MC2 controller

4 Star Delta starter IP54

5 Refrigerant air dryer with pre-filter


and final filter (optional)
6 Frequency Inverter (optional)

7 Electric fan
8 Intake filter

9 Oil separator filter


10 Oil filter

11 Intake valve
12 Pre-filter panel

13 Air/oil cooler

14 Automatic belt tensioner


15 Minimum pressure
and check valve

15 2 14 12

Compressed air treatment

In the FORMULA.E version, the compressed air provided is dried and filtered through
a refrigeration air dryer with R134A ecological gas and by two air treatment filters. The air
dryer package is installed in a separate area of the compressor cabinet but it is controlled
by the compressors microprocessor based controller which regulates its operating cycles
matching the compressed air demands of the system, providing constant monitoring and
control of the dew point. The air treatment filters eliminate all polluting particles which occur
normally in industrial conditions along with water droplets and any lubricant particles resulting
from the compression cycle:

The ceramic pre-filter intercepts solid particles and emulsions up to 5 micron;


A further desoiling filter intercepts solid and liquid particles up to 1 micron.

The compressed air at outlet is thus clean, environmentally friendly and suitable for use in
pneumatic applications throughout industry. A condensate drain controlled by the compressor
microprocessor provides for the single discharge of all the condensate. The discharge time
as well as intervals can be customized by the end-user.
ED TriAB Air ends
E NT
PAT
The ABAC screw compressors are fitted with the
unique TriAB air ends that are designed and built
exclusively at the ABAC factories, which are
certified to ISO 9001. The highest quality standards are
strictly adhered to throughout the manufacturing
process ensuring constantly high quality.

Highly developed, asymmetric rotor profiles with


precision ground 5/6 lobe configuration,
provides higher compressed air output with lower
power consumption.
Each rotor is fitted with 3 oversized high precision
bearings allowing a longer air end life.
Shaft seal with a 3 lip design providing a total
protection from oil and other contaminants.
Toothed safety washers and special locking nut
ensure that the rotor tolerances are set throughout
the life of the unit for improved reliability.

MC2 Controller
Latest generation microprocessor.
Easy to use, with a backlit display, extended messages,
multi-language, with special functions and/or emergency
signaling leds, the MC2 controller also features:

Possible hardware expansion.


Possibility to interface with other compressors using
the optional interface card.
Daily and/or weekly operational programming of up to
4 compressors allowing start/stop switching
and sequencing control.
Remote Control
Auto-restart
Programmed routine maintenance.
Diagnostic functions with fault log.

Clean inlet air


One of the most important factors in achieving
increased performance and a longer service life with
all rotary screw compressors is the quality of the inlet
air. With this in mind, the FORMULA range features
a two stage air filtration system: air enters through
a pre-filter panel, which helps to keep the internal
components of the compressor clean as well
as maintaining optimum cooling efficiency.
The second stage of filtration occurs as the air flows
through a highly efficient air suction filter, this ensures
that the air entering the compressor element is
cleaned efficiently, thus providing a considerably
longer service life to the whole compressor.
Accessibility Low maintenance Oil filtration
times and costs
In the design of the FORMULA series a Providing high quality compressed air in
good deal of consideration was given The quick and easy access to the routine Line with key environmental objectives has
to providing accessibility and ease maintenance components allows been given a lot of attention during the
of maintenance, all standard service minimum compressor downtime and also development of the FORMULA range.
components have been positioned a drastic reduction in service time Thanks to the unique internal design of
at the front of the compressor thus and thus lower costs. The vertical air/oil separator vessel and
allowing immediate accessibility by simply the high efficiency air/oil separator
removing the front panel. cartridge, very clean compressed air is
provided.
Residual oil content within the delivered
compressed air is less than 3 mg. per
cubic metre. Furthermore, an oversized
and extremely robust stainless steel delivery
hose allows for very low load losses.

Silence
All drive components such as the main
motor and the air end etc. are mounted
on a sturdy baseplate which is supported
by anti vibration-dampers absorbing
vibration and any resulting noise.
The sound absorbent cabinet panels finally
ensure the lowest possible noise levels.

Air cooling

The constant air flow generated by the


electric fan provides very efficient cooling
even during continuous use and in high
Automatic belt adjustment
ambient temperatures. This combined with
the high efficiency air/oil cooler allows The entire FORMULA range features
operating temperatures to be very an automatic belts tensioning system
low. The lower operating temperatures ensuring longer life to the drive belts,
result in longer life to both components preventing slipping and allowing for simple
and to the lubricant. quick replacement.
FORMULA Technical charactheristics

Model Pressure Capacity ISO 1217 Motor Power Air end Dimensions mm Weight
3 type Lenght x Width x Height Kg
bar m min Kw

8 0,78
10 0,69
FORMULA 5,5 5,5 TriAB 51 1030 x 615 x 1045 270
13 0,54
15 0,40
8 1,20
10 1,04
FORMULA 7,5 7,5 TriAB 51 1030 x 615 x 1045 275
13 0,80
15 0,64
8 1,65
10 1,40
FORMULA 11 11 TriAB 51 1030 x 615 x 1045 275
13 1,17
15 0,95
8 2,01
10 1,72
FORMULA 15/51 15 TriAB 51 1030 x 615 x 1045 286
13 1,49
15 1,16
8 2,32
10 1,93
FORMULA 15/69 15 TriAB 69 1500 x 660 x 1170 400
13 1,62
15 1,30
8 2,82
10 2,50

Technical data may vary without notice


FORMULA 18,5 18,5 TriAB 69 1500 x 660 x 1170 410
13 2,10
15 1,64
8 3,32
10 2,95
FORMULA 22 22 TriAB 69 1500 x 660 x 1170 420
13 2,50
15 1,93

VARIABLE SPEED
FORMULA.I technical charactheristics

Model Pressure Capacity* ISO 1217 Motor Power Air end Dimensions mm Weight
3 type Lenght x Width x Height Kg
bar m min Kw
Min Max

FORMULA 11 6 - 13 0,44 1,65 11 TriAB 51 1030 x 615 x 1045 300

FORMULA 22 6 - 13 0,92 3,32 22 TriAB 69 1500 x 660 x 1170 440

*Capacity referred at 8 bar


Nicoletto Design Associati - Fotonico
GENUINE ABAC spare parts

Providing the highest levels of performance for the entire


life of the compressor is our main objective. The use of
GENUINE ABAC SPARE PARTS garantees the correct and safe
function of the FORMULA screw compressor, maintaining
over time continuous performance.
Demand GENUINE ABAC SPARE PARTS from your local
distributor.

CODE DESCRIPTION
8234149 Complete filters kit FORMULA 5,5-7,5
8234150 Complete filters kit FORMULA 11-15/51
8234151 Complete filters kit FORMULA 15/69-18,5 -22

CUSTOMER SERVICE
A full product support package is available to all of our customers throughout the world.
Qualified technical advice and support is provided in strategic locations and in all major
countries. Advice on installation, selection, additional equipment, maintenance
management and environmental issues are available on request.
Tel. +44(0)1869 326226 Fax: +44(0)1869 326216 e-mail: enquiries@abac.co.uk

ABAC air compressors are manufactured in compliance with:


98/37 CE machinery Directive;
87/404 CE simple pressure vessels Directive;
cod. 9036339 Printing 03/2004

73/23 CE low voltage Directive;


89/336 CE for electromagnetic compatibility;
2000/14 CE for noise level.

Distributor

Abac UK LTD
Unit 11, Granville Way
Chaucer Industrial Park-Bicester
Oxfordshire OX26 4JT
Tel. +44(0)1869 326226
Fax +44(0)1869 326216
e-mail: enquiries@abac.co.uk
internet: www.abac.co.uk

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