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Justin Jurek
Piller USA, Inc.
&
Bruce Renfrew
Pro Power
Rotary UPS (RUPS): During all modes of operation, the load is fed directly from a synchronous generator
or motor generator. During a power failure or an interruption of the mains supply, the generator is fed by
an emergency power source (batteries, fuel cells or flywheel systems).
Diesel Rotary UPS (DRUPS): Diesel engine mechanically or electrically coupled to motor generator or
alternator.
Static UPS: During all modes of UPS operation, the load is fed directly from an inverter. During a power
failure or interruption of the mains supply, the inverter is fed by an emergency power source (battery, fuel
cells or flywheel system).
The distinction between UPS technologies does not lie in the use of batteries or flywheels as a
short-term emergency power source. It is instead based on the method through which the output
power is derived. For clarity a Static UPS that applies flywheel energy storage is not classified a
Rotary UPS.
3
UPS Technology Configurations
~ ~~
~ ~~
--
~ ~~ ~~
Static ~ --
Energy
- Store
Energy
Energy ~ ~
Store -
Piller
UBTD
Piller Series
UBT ~
~ ~
~
Series
Rotary
-
DRUPS ~ ~
- Piller
Energy Energy UBR
Store ~~ RUPS RUPS Store Series
4
Static UPS Power Train
UPS: Constant Voltage Constant Frequency (CVCF): Double Conversion Power Train
Input Output
Converter/ Inverter
Rectifier DC Waveform
AC Input DC AC Input DC
AC Output AC Output
Critical Critical
Load Load
One uses double conversion power circuit continuously, the other only during AC input power quality problem conditions
Guaranteed Conditioned Power to Critical Load at all times
Higher Reliability
Static UPS: Double Conversion
-E
Or Flywheel
Static UPS: High Efficiency Double Conversion and/or Eco Mode Functionality
Power Semiconductor Consideration: The rise of the IGBT!
.
Basic consideration points of Input Harmonic Filter Elements:
Reduces overall system efficiency Additional footprint
Tuned to specific harmonic and load level
Power Semiconductor Consideration: The rise of the IGBT!
DC Link
Inverter Characteristics:
X
Off
- IGBT easy to turn on and off
11
Piller UNIBLOCK
Motor Generator
Motor Generator
Motorwinding Generatorwinding
Ponymotor
Fan
Brushless excitation
Common rotor
with damper winding
Generator Voltage
Vertical arrangement
for low bearing load
Pony motor
14
Comparison of UPS Topologies
30
20 Benefit vs.
Static UPS
10 In terms of full load kVA
0
-100 -80 -60 -40 -20 0 20 40 60 80 100%
Q Reactive (kVAr)
Ishort
circuit
12 Pulse SCR
Generator
Compatibility
Study/Coordination
Any UPS Module or System with an input filter circuit must take into consideration Leading
Power factor specific to Generator Compatibility Issues:
Input
UPS 1
Reliability:
Input
UPS N
Various MTBF figures available on
Single Module UPS
Bypass Availability Figures?
UPS Modules Paralleled for Redundancy or Capacity
Static UPS inherently has more
Typically System tie & control cabinet components
Individual Bypass parallel systems available Parallel of any UPS Systems above 4
for 3MVA UPS: 4 x 750KVA UPS Modules starts to decline system reliability
The Green World We Live In!
Modern IT Equipment makes power availability key versus tight power quality
The UPS solution?
Or
DmRUPS
Piller UBTD: High Efficiency Parallel Online
DeRUPS
Piller UBT: High Efficiency Parallel
Online
UPS Efficiency Curves
98.0 98.0
96.0 96.0
94.0 94.0
Efficiency
Efficiency
92.0 92.0
90.0 90.0
88.0 88.0
86.0 86.0
84.0 84.0
20 40 60 80 100 20 40 60 80 100
Percent Load Percent Load
V
Flywheel or Battery?
120
100
80 Versus Minutes
60
40
20
0
0 200 400 600 800 1000 1200 1400 1600 1800
UPS-load in kVA
Flywheel or Battery?
Debate Team A:
Green initiative eliminates lead acid
Improved reliability
Floor space / footprint
Structural / floor loading
Reduced maintenance / budget
Longer Life cycle (20 Years)
Reduced Total Cost of Ownership (TCO)
Debate Team B:
Are seconds long enough to start diesel engine?
Prefer 15 Minutes v 15 Seconds: Regular v Light Beer Debate!
Some users want batteries period: Financial Institutions.
Is the return on investment valid?
Reality:
With larger capacity RUPS batteries cannot be an option (CB sizes)
Differentiation/Value:
Cost now versus Long Term Cost?
14
Static UPS by nature of power
12
electronics need fan and capacitor
10
replacement with lower overall life
expectancy. 8
6
Air Conditioning: 4
needs. 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Years
ROTARY UPS or Static UPS Application?
Large percentage of UPS Market naturally fits Static UPS Application with smaller sizes.
Big and Dirty loads fit rotary well however RUPS not specific to mechanical load.
UPS Multi Module Systems (Parallel) used for larger capacity systems
Modern IT Equipment makes power availability key versus tight power quality
MV
LV
~ =
PB = ~ M/G D
~ =
PB = ~
Trend/Market:
Medium Voltage trending towards larger machines.
Enclosures/Containerized shipment
Piller UBT with POWERBRIDGE (DeRUPS)
MV Application
MV
LV
~ = D
PB = ~ M/G
Standard Genset
(Locally Sourced)
LV or MV Alternator Option for
electrical connection
Piller Product Range
Rotary UPS Systems
kVA
3000
UNIBLOCK UBT UNIBLOCK
750 3000kVA UBTD
2000 750 - 3000 kVA
1300
UNIBLOCK UBR
180 - 1300 kVA
500
180
Questions?
Justin M. Jurek
Piller USA
Justin.Jurek@Piller.com
408-850-0112
Bruce Renfrew
Pro Power
Bruce@propwr.com
408-446-9200