111 Process Data Book - Sections34

June 2007
Job Number 06/2889b

JSI/SMO/CML
ARAMCO OVERSEAS COMPANY

AND TOTAL
JUBAIL EXPORT REFINERY
PROJECT
JUBAIL (SAUDI ARABIA)
UNIT 111 :
NAPHTHA HYDROTREATER
1st TRAIN
PROCESS DATA BOOK
VOLUME 3/5
Rev. Date Prepared by Checked by Approved by Comments

Name: Name: Name:
0 June 2007 J. SIGAUD S. MOREAU A. DUNET
Signature: Signature: Signature:
This document contains confidential proprietary material belonging to Axens which may only be made available
to personnel or organizations who have signed appropriate secrecy agreements.
FO-43.DOT / Rv. 6.5 du 17.01.2007 111 PROCESS DATA BOOK_Sections34.doc
PROCESS DATA BOOK
Job Number Unit Type Page
06/2889b 111 PB
CLIENT : ARAMCO OVERSEAS COMPANY AND TOTAL Date By Check by Rev
JUBAIL EXPORT REFINERY PROJECT JUBAIL (SAUDI ARABIA) June 07 JSI SMO 0
UNIT : NAPHTHA HYDROTREATER 1st TRAIN
SERVICE :
UNIT 111
GENERAL TABLE OF CONTENT
Volume number Description of content
Volume 1 / 5 1. Process Specifications
Volume 2 / 5 2. Equipment Process Specifications

3. Piping Process Specifications
Volume 3 / 5
4. Instrumentation Process Specifications
Volume 4 / 5 5. Diagrams
Volume 5 / 5 6. Operating Instructions
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CONTENTS
3. PIPING PROCESS SPECIFICATIONS SECTION ..........................III-1

3.1 General notes................................................................................III-1
3.1.1 Recommendations ............................................................................III-1
3.1.2 Line numbering and identification system .......................................III-1
3.1.3 Piping classes of JERP forUtility Lines ...........................................III-2
3.1.4 Piping classes of JERP for Process Lines(refer to SAES-L-105) ....III-2
3.1.5 Standard Piping Specification of Axens ..........................................III-4
3.2 Piping process specifications ....................................................... III-6
4. INSTRUMENTATION PROCESS SPECIFICATION SECTION .. IV-1
4.1 Instruments .................................................................................. IV-2
4.1.1 Flow ................................................................................................ IV-3
4.1.2 Level ............................................................................................. IV-19
4.1.3 Pressure ......................................................................................... IV-32
4.1.4 Temperature .................................................................................. IV-51
4.1.5 Miscellaneous ............................................................................... IV-77
4.2 Valves ....................................................................................... IV-85
4.2.1 Control .......................................................................................... IV-86
4.2.2 On/Off ......................................................................................... IV-103
4.2.3 Miscellaneous (Not Applicable) ................................................. IV-121
4.3 Pressure safety valves ............................................................. IV-122
4.4 Alarms ..................................................................................... IV-147
4.5 Analysis point.......................................................................... IV-162
4.6 Analyzers (Not applicable) ..................................................... IV-164
4.7 Hand switch ............................................................................. IV-165
4.8 Shutdown logic and sequence logic ........................................ IV-176
4.9 Special loops description ........................................................ IV-196
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3. PIPING PROCESS SPECIFICATIONS SECTION
3.1 General notes

3.1.1 Recommendations
The sizing of critical piping system (i.e. tower overheads, pumps suction, recycle compressor
loop, etc.) are based on assumed piping friction losses and should be checked by the
engineering contractor once the refinery plot has been established.
All operating and design pressures specified on the piping specifications are preliminary only
and subject to a final check by the engineering contractor.
3.1.2 Line numbering and identification system
For line numbering and identification system, refer to paragraph 3.9.2 of 2271-AAA-JSD-
0000-03 Rev-C (Standard Specification For PID Preparation).
The following items have been instructed/clarified by JERP during the course of the Process
Basic Design study:
CCC : digits of the PID where line is generated

The 2 digits (CC) instructed in the Rev-C are replaced by 3 digits (CCC)
(001 is to be used for PID No 1).
The upper limit of 050 for the PID No given in note 3) is not applicable. The
range can be extended up to the last PID No of the unit.
DDD : Sequential Line Number

The sequential line number shall restart from 001 for each PID and for each Fluid Code:
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For example:
- U-131 - PID No 01: PRO-131001001 (1st PRO line generated on pid 01)
PRO-131001002 (2nd PRO line generated on pid 01)
HYD-131001001 (1st HYD line generated on pid 01)
HYD-131001002 (2nd HYD line generated on pid 01)
- U-131 - PID No 02: PRO-131002001 (1st PRO line generated on pid 02)
PRO-131002002 (2nd PRO line generated on pid 02)
HYD-131002001 (1st HYD line generated on pid 02)
HYD-131002002 (2nd HYD line generated on pid 02)
Notes:
The number changes after control valves and main equipment.
The number is different for the lines connected to equipment in parallel.
Each type of fluid will have a separate numbering sequence.
Drains and vents without permanent flows are neither identified nor listed.
Design pressures and temperatures are shown on piping specification sheets.
3.1.3 Piping classes of JERP forUtility Lines
For the utility lines, the Piping Class given in the Utilty Off-Sites Fluid List is used.
Refer to enclosed document: 2271-000-NM-0002.01 Rev-PA (2 pages).
3.1.4 Piping classes of JERP for Process Lines(refer to SAES-L-105)
For process lines, as a general rule, the piping class defined in the document SAES-L-105
(Piping Material Specification) is used whenever possible.
Only in case the piping class required by process service is not available in document
SAES-L-105, Axens have used their standard Piping Specification (material code, corrosion
allowance, special requirements, rating, etc ) as described in the paragraph below.
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3.1.5 Standard Piping Specification of Axens
In case the piping class required by process service is not available in document SAES-L-105,
Axens have used their standard Piping Specification described below.
Example:
A2S1F-S CS / 1.6 mm CA / Wet H 2 S resistant steels/ 150 # / Raised face / Steam
tracing.
A - Material for pipe (1 digit - letter)

ASTM spec. used by Axens
Type Material For schedule or For flange ratings
thickness calculation
A CS (MDMT* higher than or equal A106 GrB A105
minus 5 degree C)
B CS (MDMT* higher or equal minus A333 - Gr6 A350 Gr LF 2
45 degree C and lower than minus
18 degree C)
C
D
E 1 1/4Cr - 1/2 Mo A335 - P11 A182 F11
F 2 1/4Cr - 1 Mo A335 - P22 A182 F22
G
H 5Cr - 1/2 Mo A335 - P5 A182 F5
I 9Cr - 1 Mo A335 - P9 A182 F9
J SS - TP316 A312 TP316 A182 F316
K SS - TP316L A312 TP316L A182 F316L
L SS - TP304 A312 TP304 A182 F304
M SS-TP304L A312 TP304L A182 F304L
N SS - TP321 A312 TP321 A182 F321
O SS TP317L A312 TP317L A182 F317L
P SS - TP347 A312 TP347 A182 F347
R Alloy 800 (INCOLLOY 800) B407 N08800 B564 GrN08800
S1 Alloy 400 (MONEL 400 ) B165 N04400 B564 GrN04400 Annealed
D lower than or equal 5"
S2 Alloy 400 (MONEL 400) B165 N04400 B564 GrN04400 Annealed
D higher than 5"
U Duplex S31803 A789 S31803 A182 Gr F51
(URANUS 45 N)
X HastelloyTM C276 B619 N10276 B462 N10276
* MDMT: Minimum Design Metal Temperature
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B - Corrosion allowance (1 digit - number)
0 0 mm 3 3.2 mm
1 0.8 mm 5 4.8 mm
2 1.6 mm 6 6.4 mm
C - Special requirement (1 digit - letter)
Wet H 2 S or amine services Specific requirement

S Category 1: Moderate service R Internal lining
Wet H 2 S resistant steels(*)
H Category 2: Severe service C PWHT(**) mandatory for corrosion reason
HIC resistant steels(*)
Refer to Axens Standard Material (**) PWHT: Post Weld Heat Treatment
Specification IN-43
D - Flange rating (1 or 2 digits - number)
Item ASME Class ISO (EN 1759-1) Item ASME Class ISO (EN 1759-1)
1 150 ISO PN 20 9 900 ISO PN 150
3 300 ISO PN 50 15 1500 ISO PN 250
6 600 ISO PN 100 25 2500 ISO PN 420
Upon request: Rating according to EN 1092-1 (PN 2.5 to PN 100)
E - Flange facing (1 digit - letter)
F Raised face
J Ring Type Joint
C Self Energizing Connector
F - Insulation (1 digit - letter)

Refer to the Insulation Codes given in Table 1.2 of paragraph 3.9.2 of 2271-AAA-JSD-0000-
03 Rev-C (Standard Specification For PID Preparation).
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3.2 Piping process specifications

Specifications given in IN-43: Standard Material Specifications for wet H 2 S services should
be applied for piping used under sour services (if IN-43 applicable)
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4. INSTRUMENTATION PROCESS SPECIFICATION SECTION
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4.1 Instruments
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4.1.1 Flow
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4.1.2 Level
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4.1.3 Pressure
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4.1.4 Temperature
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4.1.5 Miscellaneous
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4.2 Valves
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4.2.1 Control
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4.2.2 On/Off
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4.2.3 Miscellaneous (Not Applicable)
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4.3 Pressure safety valves
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PRESSURE-RELIEVING SYSTEMS
GENERAL BASIS OF DESIGN
Pressure relieving systems are designed in accordance with API RP 521 fourth edition (1997)
with the exception of the emergency vent systems for chemical reactions which are designed
according to Axens experience (when applicable).
1. Sizing for fire case
It has been assumed a fire area of 250 m2 which includes:
for reaction section: reactor, separator drum, exchangers (excluding air cooler),
piping.
for distillation section: column, reflux drum, exchangers (excluding air cooler),
piping.
The Engineering Contractor shall define the equipment actually included in the fire areas on
the basis of the final plot plan, and modify the relieving flow rates if required.
Only parts of equipment within 8 meters from grade are considered for calculation of
the wetted area.
Environment factor F has been taken equal to 1 whatever might be the insulation.
No oversizing has been considered in relation with API formula, which means that
good fire fighting protection and good draining are assumed to be in place.
2. When valves CSO, CSC, LO or LC are shown on PIDs, their wrong position has not been
considered as a credible event.
3. Heat exchanger tube rupture is not considered when hydrotest pressure of the low pressure
side (including upstream and downstream system) is to design pressure of the high
pressure side (design pressure of LP side 10/13 of design pressure of HP side, according
to Code ASME Section VIII div I, and 10/12.5 of design pressure of HP side, according
to Code ASME Section VIII div 2 and European Directive on Pressure Vessels).
4. Plugging of the catalyst bed or the outlet collector are not considered as a credible event.
5. Emergency vapour depressuring for fire case is only considered for light hydrocarbons and
when operating pressure is 1725 kPa gauge.
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6. Cooling by natural convection in air-cooled heat exchanger is not considered in case of

electrical power failure or fan stoppage.
7. Thermal expansion safety valves are to be determined and sized by the engineering
contractor.
8. The discharge flow rates have been calculated taking into account some assumptions.
The Engineering Contractor shall finalize these calculations for the cases related to the
characteristics of the equipment that will be determined during detailed engineering phase
(e. g. full open valves, heat exchanger tube rupture, maximum flow rate of pumps and
compressors, external fire, etc).
9. It is considered that the General Electrical Power failure implies automatically the Cooling
Water failure (due to loss of the CW pumps).
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4.4 Alarms
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4.5 Analysis point
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4.6 Analyzers (Not applicable)
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4.7 Hand switch
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4.8 Shutdown logic and sequence logic

Axens will specify a SIL number for the interlock safety (Z) implemented to prevent the
chemical risk. SIL number will be specified in accordance with IEC 61511.
The Engineering contractor and Owner shall make sure that the type and quality of the
instrumentation supplied for the SIS, the redundancies which are possibly necessary for
sensors and final elements, the logic system, and the on site test frequency will be compatible
with the SIL level which is specified.
These SIL numbers shall be indicated on final Piping and Instrumentation Diagrams (P&ID)
issued by EPC contractor.
NOTE:
In Instrument Data Sheet SHUTDOWN LOGIC :
- The SIL number is indicated as specified, only for actuators and devices
corresponding to the Safety Function concerned by the Safety Integrity Level.
Other actuators or devices, included in the same Interlock Safety (Z) loop, but not
included with the concerned Safety Function, have no SIL indication.
- For other interlock safety (Z) as equipment protection for instance, where Axens
has not specified SIL, the eventual attribution of SIL will be the responsibility of
engineering contractor (EPC) or owner.
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4.9 Special loops description

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June 2007

Job Number 06/2889b

ARAMCO OVERSEAS COMPANY

PROCESS DATA BOOK

Rev. Date Prepared by Checked by Approved by Comments

Volume number Description of content

Volume 1 / 5 1. Process Specifications

Volume 2 / 5 2. Equipment Process Specifications

Volume 5 / 5 6. Operating Instructions

3. PIPING PROCESS SPECIFICATIONS SECTION ..........................III-1

3. PIPING PROCESS SPECIFICATIONS SECTION

3.1 General notes

3.1.2 Line numbering and identification system

CCC : digits of the PID where line is generated

DDD : Sequential Line Number

3.1.3 Piping classes of JERP forUtility Lines

Refer to enclosed document: 2271-000-NM-0002.01 Rev-PA (2 pages).

3.1.4 Piping classes of JERP for Process Lines(refer to SAES-L-105)

3.1.5 Standard Piping Specification of Axens

A - Material for pipe (1 digit - letter)

* MDMT: Minimum Design Metal Temperature

B - Corrosion allowance (1 digit - number)

C - Special requirement (1 digit - letter)

Wet H 2 S or amine services Specific requirement

D - Flange rating (1 or 2 digits - number)

Upon request: Rating according to EN 1092-1 (PN 2.5 to PN 100)

E - Flange facing (1 digit - letter)

F - Insulation (1 digit - letter)

3.2 Piping process specifications

4. INSTRUMENTATION PROCESS SPECIFICATION SECTION

4.2.3 Miscellaneous (Not Applicable)

4.3 Pressure safety valves

6. Cooling by natural convection in air-cooled heat exchanger is not considered in case of

4.5 Analysis point

4.6 Analyzers (Not applicable)

4.7 Hand switch

4.8 Shutdown logic and sequence logic

4.9 Special loops description

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