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Engineering Review Sheet

VYASI HEPP (2 x 60 MW)

ENGINEERING REVIEW SHEET


Date of receipt at LII office 08.11.16 Review ERS No LII/2016/ 27
UJVN Ltd Lr.No/Date Forwarded by DGM(E&M) 08.11.16 Date 16.11.16 SECOND
Name of the HM Contractor OM METALS INFRAPROJECTS LTD, SACKET, NEW DELHI-110017 12.10.16 First
Agreement Reference (UJVN Ltd) No 01/DGM (E&M) VP/HM (Supply) 2015-16 dated 27.01.2016 Supply of HM Equipment on Reviewed by K. Palanisamy
EPC basis (1st Contract)
OMIL Reference Letter No/Date OMIL/VHEP/DLI/2016/2727 07.11.16
OMIL/VHEP/DLI/2016/2611 08.10.16
Contract Volume and clause Volume I Section X GTS 3.3 Submissions
Title of the Document (Submitted) STATUS
a DESIGN BASIS REPORT (DBR) Approval ERS 05 (2nd) 06.06.16 O Open item
b DESIGN CALCULATION (DN) DN 60 t cap Gantry Crane for Stoplogs DGN/STRU/SSG/GC/251 Rev 1 Approval (Gate) ERS 11 (4th) 07.09.16 C Closed item
DGN/MECH/SSG/GC/250 Rev 1 A Approved
c DETAILED CONSTRUCTION DRGS General Arrangement SSG/GC/250 (sheet 1, 2) Rev 1

Sl.No Drg. No Item of work 1. LII's/Owner's Comment 2. M/s OMIL Reply 3. LII's/Owner's Comment 4. M/s OMIL Reply 5. LII's/Owner's Comment Status
1 DGN/ 251 Design Note -Structurals Reviewed the DN and our observations are
given below for compliance:
Page 2 4. Layout Refer PDF copy and layout is missing.
2 DGN/ 250 Design Note - Layout is Noted
Mechanical incorporated at p2.
Page 1 3 A. Rope drum Refer clause 2.14.7 GC & LB
Replace IS2062 E410 Gr B by Cast steel
IS1030 Gr 340-570 W Incorporated Noted
3 Drg.No.250 General Arrangement (a) Refer Note 4 Total weight of crane =
87.6 t Incorporated Noted
Sheet 1 of 2 (b) Refer Note 6 Include hoist also. Incorporated Noted
(c ) Replace word Dogging beam by Latching
arrangement. Incorporated Noted
(d) Refer Table and include Specification for
SPECIFICATION DETAILS for VVVF
VVVF drive control for Hoist, LT & CT Incorporated OPEN
DRIVE IS NOT INCLUDED
motors.
Sheet 2 of 2 (a) Replace word Dogging beam by Latching
arrangement. Incorporated Noted
(b) Refer co-ordinate D-3. Check the
dimension 136 mm with reference to Incorporated corrected as 139 mm
Drg.no.201 Rev 2 and correct.
4 ADDITIONAL COMMENTS
a Drg. No.250 Rev 1 Gantry Rail Specify 45 kg/m CR rail as per
OPEN
IS3443 in GA Drg.No.250 Rev 1.

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Engineering Review Sheet
VYASI HEPP (2 x 60 MW)

Sl.No Drg. No Item of work 1. LII's/Owner's Comment 2. M/s OMIL Reply 3. LII's/Owner's Comment 4. M/s OMIL Reply 5. LII's/Owner's Comment Status
b DGN/251 Rev 1 Structurals Refer Sl.No.2 Mechanical
MATERIALS Strength of Proposed Materials
i. Structural Steel Specify Grade E250 BR and year
of specification 2011.
ii. Yield stress & Tensile Stress Specify clearly minimum Ys &
UTS for design calculation
iii. Carbon Steel In the Table IS2004 (Cl 4 &5) and
IS1570 (40C8, 50C4, 55C8) are
proposed.
1. Indicate only the materials OPEN
being used in the DN.
2. The values (Ys or UTS)
indicated and taken for
calculations are on higher side;
hence specify "Condition of
Supply" as per IS codal provision
providing the Reference.
c DGN/250 Rev 1 Mechanical
Components
i. Technical Input data Provide input data under Sl.No.1

Refer Sl.No.2 Mechanical


MATERIALS Strength of Proposed Materials
i. Structural Steel Specify Grade E250 BR and year
of specification 2011.
ii. Yield stress & Tensile Stress Specify clearly minimum Ys &
UTS for design calculation
iii. Carbon Steel In the Table IS2004 (Cl 4 &5) and
IS1570 (40C8, 55C8) are
proposed.
OPEN
1. Indicate only the materials
being used in the DN.
2. The values (Ys or UTS)
indicated and taken for
calculations are on much higher
side; hence specify "Condition of
Supply" as per IS codal provision
providing the Reference.
iv. Cast Steel Grade shall be 340-570 W
v. Corrosion Resistant Steel Grade AISI420 S1 X20Cr13
Grade AISI420 S2 X30Cr13

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Engineering Review Sheet
VYASI HEPP (2 x 60 MW)

Sl.No Drg. No Item of work 1. LII's/Owner's Comment 2. M/s OMIL Reply 3. LII's/Owner's Comment 4. M/s OMIL Reply 5. LII's/Owner's Comment Status
d Basis of Design Cl 7.4.2 (IS 3177) Mechanism components are
checked depending on the
ultimate tensile strength by
verifying that the calculated
stress does not exceed a
permissible stress dependent on
the breaking strength of the
material used.
e Permissible Stress Cl 7.4.3 (IS 3177) Mechanism components shall be
checked for strength under case
1, II, III & IV loading conditions
and load combinations specified OPEN
in 7.3.2.
The value of the permissible
stress Fa is given by following
formula where unit stress was
defined as N/mm

Fa calculation for Rope Drum


shall be given as an example
calculation for checking.
f Design of LT rail Add: Design of LT rail (Contact
stress) at the appropriate place OPEN
in the DN.
g Grade of cast steel pulleys Refer Sl.No.5.14 Design of
pulleys at page 10. Replace Gr 27- OPEN
54 referring latest code.
h Revision Symbol 2 Incoprporate Rev 2 to facilitate
review, wherever corrected in
OPEN
DNs & GA drg as per GTS Section
X clause 3.1 General.
SUBMISSION OF TECHNICAL DOCUMENTS
NOTE 1 The approval of design or drawings shall not relieve or absolve the Contractor of his responsibilities regarding adequacy and correctness of operational strength of Re-submit Rev 2 document incorporating the
components and adequacy of design requirement. Attach this approval communication sheet with Final DN. above (Sl.No.1 to 4) comments along with
NOTE 2 The approval communication ERS No. and date should invariably be indicated in the DESIGN NOTE for reference. compliance with respect to NOTE 4 for further
NOTE 3 The Contractor should submit General arrangement drawing and Blockout details & 1st stage Embedded Parts drawing along with DN as decided in the meeting held on review.
05.05.16
NOTE 4 Revised documents (i.e. DBR, DN or Drawings) replacing (in compliance with ERS) previously submitted documents for APPROVAL shall be marked accordingly. Also the
revised part in the document itself shall be marked (with identification mark such as revision number with date) clearly.

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