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Doc. No : TTE033-2204-04-11-A0
Job. No : TTE033
BASIC ENGINEERING DESIGN OF STACKER/RECLAIMER FOUNDATION
Rev. No : A0
Date : 29/06/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
A. GENERAL
The purpose of this calculation sheet is for the determined basic engineering design of foundation system
for 5,000 tph TWIN BOOM BUTTERFLY STACKER & 9,000 tph BUCKET WHEEL RECLAIMER at Miang
Coal Terminal. The structural design in this report consists of :
- Basic Engineering Design of Foudation System for 5,000 tph TWIN BOOM BUTTERFLY STACKER
- Basic Engineering Design of Foundation System for 9,000 tph BUCKET WHEEL RECLAIMER
C. MATERIAL PROPERTIES
Material properties for the structure shown as follows :
b. Rebars Specification
Fy = 235 MPa for Plained Bars
Fy = 390 MPa for Deformed Bars
D. LOADING DATA
1) Dead Load
2) Machine's/Equipment's Weight
3) Wind Force
4) Earthquake Load (Seismic Force)
E. ANALYSIS METHOD
Analysis method to analyze the foundation system and calculate detailed reinforcement of concrete will be
using manual calculation and MS Excel Spreadsheet. The foundation system for Stacker Equipment would
be modeled as strip footing foundation with expansion joint every 8 m long span but especially for Bucket
Wheel Reclaimer Equipment, the foundation system would be designed as Footing Mat Foundation.
Miang Besar Coal Terminal Project Page 1 of 11
TTE033-2204-04-11-A0 Rev : A0
MIANG BESAR COAL TERMINAL PROJECT
Doc. No : TTE033-2204-04-11-A0
Job. No : TTE033
BASIC ENGINEERING DESIGN OF STACKER/RECLAIMER FOUNDATION
Rev. No : A0
Date : 29/06/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
F. LOADING COMPUTATION
Loading computation for the foundation system shown as follows :
F.1 Loading Computation for 5,000 tph TWIN BOOM BUTTERFLY STACKER
for unbalanced position (Assumed that 2/3 total loads at one side of boogey wheels) :
- Fvertical = 17.500 tons (Multiplied by 1.25 Impact Factor as per ASCE 7-05)
- Flateral = 3.500 tons (20% of Vertical Impact Load as per ASCE 7-05)
- Flongitudinal = 2.625 tons (15% of Vertical Impact Load as per ISO 5049-1 : 1994)
*) Detailed Point Load for Operating Condition (Considering Total 2,200 RPM Machine's Frequency) :
- Fvertical = 11.174 tons (Fo*sin*(t + /2)) unbalanced force caused by rotating machinery
- Flateral = 0.337 tons (Fo*sin t) unbalanced force caused by rotating machinery
- Flongitudinal = 0.337 tons (Fo*sin t) unbalanced force caused by rotating machinery
for unbalanced position (Assumed that 2/3 total loads at one side of boogey wheels) :
- Fvertical = 14.674 tons (Fo*sin*(t + /2)) unbalanced force caused by rotating machinery
- Flateral = 0.337 tons (Fo*sin t) unbalanced force caused by rotating machinery
- Flongitudinal = 0.337 tons (Fo*sin t) unbalanced force caused by rotating machinery
Doc. No : TTE033-2204-04-11-A0
Job. No : TTE033
BASIC ENGINEERING DESIGN OF STACKER/RECLAIMER FOUNDATION
Rev. No : A0
Date : 29/06/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Data Input
1. Risk Category of Structure = 3 see table 1, RSNI 1726-2010 sect. 4.1.2
2. Soil Acceleration Parameter
SS = 0.7 g see figure 9 (map) RSNI 1726-2010
S1 = 0.25 g see figure 10 (map) RSNI 1726-2010
3. Site Classification = 4 see table 3, RSNI 1726-2010 sect. 5.3
Doc. No : TTE033-2204-04-11-A0
Job. No : TTE033
BASIC ENGINEERING DESIGN OF STACKER/RECLAIMER FOUNDATION
Rev. No : A0
Date : 29/06/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Data Output
1. Occupancy Importance (I) = 1.25 see table 2, RSNI 1726-2010 sect. 4.1.2
2. Site Coefficient
Fa = 1.24 see table 4, RSNI 1726-2010 sect. 6.2
Fv = 1.9 see table 5, RSNI 1726 sect. 6.2
So :
S MS = 0.868 g see eq. 5, RSNI 1726-2010 sect. 6.2
S M1 = 0.475 g see eq. 6, RSNI 1726-2010 sect. 6.2
T Sa
0.00 0.23
0.11 0.58
0.55 0.58
0.75 0.42
0.95 0.33
1.15 0.28
1.35 0.24
1.55 0.20
1.75 0.18
1.95 0.16
2.15 0.15
2.35 0.13
2.55 0.12
2.75 0.12
2.95 0.11
3.15 0.10
3.35 0.09
3.55 0.09
Response Spectrum Graph For Seismic Analysis
Doc. No : TTE033-2204-04-11-A0
Job. No : TTE033
BASIC ENGINEERING DESIGN OF STACKER/RECLAIMER FOUNDATION
Rev. No : A0
Date : 29/06/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Where :
Ct = 0.02 for all type structural system
hn = 30.00 m ; height of TWIN BOOM BUTTERFLY STACKER
x = 0.75
Doc. No : TTE033-2204-04-11-A0
Job. No : TTE033
BASIC ENGINEERING DESIGN OF STACKER/RECLAIMER FOUNDATION
Rev. No : A0
Date : 29/06/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
for unbalanced position (Assumed that 2/3 total loads at one side of boogey wheels) :
- Fvertical = 40.838 tons (Multiplied by 1.25 Impact Factor as per ASCE 7-05)
- Flateral = 8.168 tons (20% of Vertical Impact Load as per ASCE 7-05)
- Flongitudinal = 6.126 tons (15% of Vertical Impact Load as per ISO 5049-1 : 1994)
*) Detailed Point Load for Operating Condition (Considering Total 2,200 RPM Machine's Frequency) :
- Fvertical = 25.174 tons (Fo*sin*(t + /2)) unbalanced force caused by rotating machinery
- Flateral = 0.337 tons (Fo*sin t) unbalanced force caused by rotating machinery
- Flongitudinal = 0.337 tons (Fo*sin t) unbalanced force caused by rotating machinery
for unbalanced position (Assumed that 2/3 total loads at one side of boogey wheels) :
- Fvertical = 33.344 tons (Fo*sin*(t + /2)) unbalanced force caused by rotating machinery
- Flateral = 0.337 tons (Fo*sin t) unbalanced force caused by rotating machinery
- Flongitudinal = 0.337 tons (Fo*sin t) unbalanced force caused by rotating machinery
Doc. No : TTE033-2204-04-11-A0
Job. No : TTE033
BASIC ENGINEERING DESIGN OF STACKER/RECLAIMER FOUNDATION
Rev. No : A0
Date : 29/06/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
G. LOADING COMBINATION
Loading combinations for basic engineering design of the stacker/reclaimer foundation will be using
unfactored loading combinations.
Doc. No : TTE033-2204-04-11-A0
Job. No : TTE033
BASIC ENGINEERING DESIGN OF STACKER/RECLAIMER FOUNDATION
Rev. No : A0
Date : 29/06/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Where :
D = Dead Load
MM = Machine Weight in Maneuver Condition
MO = Machine Weight in Operating Condition
E = Earthquake Load/Seismic Force
W = Wind Load
H. FOUNDATION DESIGN
Foundation system would be design based on Soil Characteristic of BH 5 (GWS Soil Investigation Report)
or Preasumptive Load Bearing Pressure on Soil Based on IBC 2009 for Clay Soil. Especially for stacke
foundation, every span would be supported by transverse beam. The summary of total working loads based
on loading combinations shown as follows :
- 5,000 tph TWIN BOOM BUTTERFLY STACKER (6 Boogey Wheels per Long Span)
Doc. No : TTE033-2204-04-11-A0
Job. No : TTE033
BASIC ENGINEERING DESIGN OF STACKER/RECLAIMER FOUNDATION
Rev. No : A0
Date : 29/06/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
- 9,000 tph BUCKET WHEEL RECLAIMER (4 Boogey Wheels per Long Span)
Doc. No : TTE033-2204-04-11-A0
Job. No : TTE033
BASIC ENGINEERING DESIGN OF STACKER/RECLAIMER FOUNDATION
Rev. No : A0
Date : 29/06/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Doc. No : TTE033-2204-04-11-A0
Job. No : TTE033
BASIC ENGINEERING DESIGN OF STACKER/RECLAIMER FOUNDATION
Rev. No : A0
Date : 29/06/2013
Reference Specs. : Civil and Structural Specification Engineer : FS