"Trunnion Checking "Kellogg's Method"

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 Calculation of Trunnion (KELLOGG's Method) 2/13
Input Data
Project N : 9952T
Line N : 8"-P-510-0148-B5A-N
NC/Node : 510-CN-1119/2010
Material
Header Sh : Allowable Stress at Hot Temperature (Mpa) : 137.9
Outside Diameter (mm) : 219.075 Sc : Allowable Stress at Room Temperature (Mpa): 137.9
Thickness of pipe (mm) : 8.1788 Corrosion Allowance (mm) : 1.5
Thickness of pad (mm) : 0 Mill Tolerance ( % ) : 12.5

Trunnion Design Conditions

Outside Diameter (mm) : 168.275 Design Temperature(C): 80
Thickness of pipe (mm) : 7.112 Design Pressure (Kg/cm2g): 22.5
Effective length (mm) : 615 Upset Pressure (Kg/cm2g): 0
Test Pressure (Kg/cm2g): 33.75

Loading in N
FA Case FC FL FA
Weight + Pressure 96 282 6402
FC Weight + Design Pressure+ Thermal ( Operating ) 109 1511 5036
FL Weight + Upset Pressure + Thermal ( Upset ) 0 0 0
Weight + Design Pressure + Impact ( Occasional ) 0 0 0
Weight + Test Pressure (Test condition) 124 309 7340

STRESSES RESULTS

HEADER STRESSES (Mpa) TRUNNION STRESSES (Mpa)

Case Longitudinal Circumferential Case Equivalent Stress
W+P N/A Passed W+P Passed
W+P+T (Ope) Passed Passed W+P+T (Ope) Passed
W+P+T (Upset) Passed N/A W+P+T (Upset) N/A
W+P+Impact Load Passed N/A W+P+Impact Load(Occ) N/A
W+P (Test) N/A Passed W +P (Test) Passed

HEADER STRESSES (Mpa) TRUNNION STRESSES (Mpa)

Case Longitudinal Circumfer1 Circumfer2 Allowable Case Equivalent Stress
W+P N/A N/A 71.4 137.9 W+P 1.49
W+P+T (Ope) 72.83 59.32 N/A 206.9 W+P+T (Ope) 7.59
W+P+T (Upset) 21.79 N/A N/A 206.9 W+P+T (Upset) 0.00
W+P+Impact Load 21.79 N/A N/A 183.4 W+P+Impact Load(Occ) 0.00
W+P (Test) N/A N/A 96.9 137.9 W+P (Test) 1.67

345418788.xls
 3/13

CALCULATION SHEET FOR TRUNNIONS

Project N : 9952T
Line N : 8"-P-510-0148-B5A-N
NC/Node : 510-CN-1119/2010

80 Design Temperature (C)

22.5 Design pressure (barg )
0 Upset pressure ( Barg ) ( if required )
33.75 Test pressure ( Barg ) ==>Upset pressure in Barg 22.5
Material
137.9 Allowable Stress at Metal Temp (Mpa)
137.9 Allowable Stress at Room Temp (Mpa)
1.5 Corrosion allowance ( mm )
12.5 Mill tolerance ( % )
Header
219.075 Outside diameter (mm)
8.1788 Thickness of pipe+pad (mm) ==>Thickness included (mm) 5.65645
Trunnion
168.275 Outside diameter ( mm )
7.112 Thickness ( mm ) ==>Thickness included ( mm ) 6.223
615 Effective lenght ( mm )
Loads in N
Circumferential Longitudinal Radial
loading loading Loading
96 282 6402 Weight + Design Pressure
109 1511 5036 Weight+Design Pressure+Thermal (Normal)
0 0 0 Weight+Upset Pressure+Thermal (Upset)
0 0 0 Weight+Design Pressure+Impact Load (Occasional)
124 309 7340 Weight +Test Pressure ( Test condition )

345418788.xls
 4/13

STRESS CALCULATION

Header stresses ( Weight+Pressure )

59040.00 Circumferential Moment Mc ( Nmm )

173430.00 Longitudinal Moment Ml ( Nmm )
6402.00 Radial Load ( N )

2.65 fc Circumferential force ( N/mm )

7.80 fl Longitudinal force ( N/mm )
12.11 fa Axial force ( N/mm )

2.94 Condition fl/fc

2 If 0.5=< fl/fc =< 3 then apply condition 2
Else apply condition 1

Condition 1

N/A f1 Longitudinal Bending ( N/mm )

N/A f2 Circumferential Bending ( N/mm )

N/A Sext Longitudinal Bending Stress ( Mpa )

N/A Spl Longitudinal Pressure Stress ( Mpa)
N/A Ssum = Sext + Spl ( Mpa ) < SH = 137.90 Mpa

N/A Sext Circumferential Bending Stress ( Mpa )

N/A Spc Circumferential Pressure Stress ( Mpa )
N/A Ssum = Sext + Spc ( Mpa ) < SH = 137.90 Mpa

Condition 2

30.52 f2 Circumferential Bending ( N/mm )

27.78 Sext Circumferential Bending Stress ( Mpa )

43.57 Spc Circumferential Pressure Stress ( Mpa )
71.35 Ssum = Sext + Spc ( Mpa ) < SH = 137.90 Mpa

345418788.xls
 5/13

Header stresses ( Th+W+P ) Normal

67035.00 Circumferential Moment Mc ( Nmm )

929265.00 Longitudinal Moment Ml ( Nmm )
5036.00 Radial Load ( N )

3.01 fc ( N/mm)
41.78 fl ( N/mm)
9.53 fa ( N/mm )

13.86 Condition fl/fc

1 If 0.5=< fl/fc =< 3 then apply condition 2
Else apply condition 1

Condition 1

56.07 f1 Longitudinal Bending ( N/mm )

17.30 f2 Circumferential Bending ( N/mm )

51.04 Sext Longitudinal Bending Stress ( Mpa )

21.79 Spl Longitudinal Pressure Stress ( Mpa)
72.83 Ssum = Sext + Spl ( Mpa ) <S= 206.85 Mpa

15.75 Sext Circumferential Bending Stress ( Mpa )

43.57 Spc Circumferential Pressure Stress ( Mpa )
59.32 Ssum = Sext + Spc ( Mpa ) <S= 206.85 Mpa

Condition 2

N/A f2 Circumferential Bending ( N/mm )

N/A Sext Circumferential Bending Stress ( Mpa )

N/A Spc Circumferential Pressure Stress ( Mpa )
N/A Ssum = Sext + Spc ( Mpa ) <S= 206.85 Mpa

345418788.xls
 6/13

Header stresses ( Th+W+P ) Upset

0.00 Circumferential Moment Mc ( Nmm )

0.00 Longitudinal Moment Ml ( Nmm )
0.00 Radial Load ( N )

0.00 fc ( N/mm)
0.00 fl ( N/mm)
0.00 fa ( N/mm )

10.00 Condition fl/fc

1 If 0.5=< fl/fc =< 3 then apply condition 2
Else apply condition 1

Condition 1

0.00 f1 Longitudinal Bending ( N/mm )

0.00 f2 Circumferential Bending ( N/mm )

0.00 Sext Longitudinal Bending Stress ( Mpa )

21.79 Spl Longitudinal Pressure Stress ( Mpa)
21.79 Ssum = Sext + Spl ( Mpa ) <S= 206.85 Mpa

N/A Sext Circumferential Bending Stress ( Mpa )

N/A Spc Circumferential Pressure Stress ( Mpa )
N/A Ssum = Sext + Spc ( Mpa ) <S= 206.85 Mpa

Condition 2

N/A f2 Circumferential Bending ( N/mm )

N/A Sext Circumferential Bending Stress ( Mpa )

N/A Spc Circumferential Pressure Stress ( Mpa )
N/A Ssum = Sext + Spc ( Mpa ) <S= 206.85 Mpa

345418788.xls
 7/13
Header stresses ( Weight+Pressure+Impact Load )

0.00 Circumferential Moment Mc ( Nmm )

0.00 Longitudinal Moment Ml ( Nmm )
0.00 Radial Load ( N )

0.00 fc Circumferential force ( N/mm )

0.00 fl Longitudinal force ( N/mm )
0.00 fa Axial force ( N/mm )

10.00 Condition fl/fc

1 If 0.5=< fl/fc =< 3 then apply condition 2
Else apply condition 1

Condition 1

0.00 f1 Longitudinal Bending ( N/mm )

0.00 f2 Circumferential Bending ( N/mm )

0.00 Sext Longitudinal Bending Stress ( Mpa )

21.79 Spl Longitudinal Pressure Stress ( Mpa)
21.79 Ssum = Sext + Spl ( Mpa ) < SH = 183.41 Mpa

0.00 Sext Circumferential Bending Stress ( Mpa )

N/A Spc Circumferential Pressure Stress ( Mpa )
N/A Ssum = Sext + Spc ( Mpa ) < SH = 183.41 Mpa

Condition 2

N/A f2 Circumferential Bending ( N/mm )

N/A Sext Circumferential Bending Stress ( Mpa )

N/A Spc Circumferential Pressure Stress ( Mpa )
N/A Ssum = Sext + Spc ( Mpa ) < SH = 183.41 Mpa

345418788.xls
 8/13

Header stresses ( Test condition )

76260.00 Circumferential Moment Mc ( Nmm )

190035.00 Longitudinal Moment Ml ( Nmm )
7340.00 Radial Load ( N )

3.43 fc ( N/mm)
8.54 fl ( N/mm)
13.88 fa ( N/mm )

2.49 Condition fl/fc

2 If 0.5=< fl/fc =< 3 then apply condition 2
Else apply condition 1

Condition 1

N/A f1 Longitudinal Bending ( N/mm )

N/A f2 Circumferential Bending ( N/mm )

N/A Sext Longitudinal Bending Stress ( Mpa )

N/A Spl Longitudinal Pressure Stress ( Mpa)
N/A Ssum = Sext + Spl ( Mpa ) <S= 137.90 Mpa

N/A Sext Circumferential Bending Stress ( Mpa )

N/A Spc Circumferential Pressure Stress ( Mpa )
N/A Ssum = Sext + Spc ( Mpa ) <S= 137.90 Mpa

Condition 2

34.64 f2 Circumferential Bending ( N/mm )

31.53 Sext Circumferential Bending Stress ( Mpa )

65.36 Spc Circumferential Pressure Stress ( Mpa )
96.89 Ssum = Sext + Spc ( Mpa ) <S= 137.90 Mpa

345418788.xls
 9/13

Trunnion Stresses

Trunnion stresses ( Weight + pressure)

183203.95 Bending moment ( Nmm )

10415085.42 I ( mm4 )
3168.14 Section ( mm2)

1.48 Bending Stress ( Mpa )

0.09 Shear Stress ( Mpa )

1.49 Equivalent Stress (Mpa) <S= 137.90 Mpa

Trunnion stresses ( W+Th+P ) Normal

931679.74 Bending moment ( Nmm )

7.53 Bending Stress ( Mpa )

0.48 Shear Stress ( Mpa )

7.59 Equivalent Stress (Mpa) <S= 206.85 Mpa

Trunnion stresses ( W+Th+P ) Upset

0.00 Bending moment ( Nmm )

0.00 Bending Stress ( Mpa )

0.00 Shear Stress ( Mpa )

0.00 Equivalent Stress (Mpa) <S= 206.85 Mpa

Trunnion stresses ( Weight + pressure+Impact Load)

0.00 Bending moment ( Nmm )

10415085.42 I ( mm4 )
3168.14 Section ( mm2)

0.00 Bending Stress ( Mpa )

0.00 Shear Stress ( Mpa )

0.00 Equivalent Stress (Mpa) <S= 183.41 Mpa

Trunnion stresses ( Test condition )

204765.45 Bending moment ( Nmm )

1.65 Bending Stress ( Mpa )

0.11 Shear Stress ( Mpa )

1.67 Equivalent Stress (Mpa) < SC = 137.90 Mpa

345418788.xls
 Informations
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Heading Description
> General General concerning the method
> Procedure User guide

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Trunnion_Calculation
 Informations Back toTrunnion_Calculation

General
"Checking of Trunnions by the Kelloggs's Method"
This program performs the checking of trunnions by the Kellogg's Method using the following Data :
Diameters, Thicknesses (Header and trunnion), Length of trunnion, Material properties,
loads imposed to the trunnion.

The Checking of Trunnion is divided into two parts

Checking of Header
Checking of Trunnion
 Informations Back to Trunnion_Calculation

User Guide
1. Input Header and Trunnion dimensions.
2. Input Loads of Cases to be analysed.
3. Input Material Properties.
4. Check the Calculation Results.
Input
Cells with text in blue are those for which an input data is required. Cells with text in black are frozen.
Forces
All forces are to be entered as positive.
Tip
The user is encouraged to input different thicknesses and trunnion dimensions and to observed their effect
on results of calculation.
Refer to Stress Group for special case.

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Informations
Trunnion_Calculation

Conventions

Input
Cells with text in blue are those for which an input data is required. Cells with text in black are frozen.

Forces
All forces are to be entered as positive.
 Index Informations Retour Calcul_Trunnion

A propos de cette application

Cette application a t crite par JFT Software, Inc. JFT Software a dvelopp plusieurs applications
complmentaires. JFT Software a troitement collabor avec Chris Development pour crire cette application.

Les utilisateurs peuvent obtenir plus d'informations sur cette application en appelant le poste 1765.