Académique Documents
Professionnel Documents
Culture Documents
n w%%?+%+
~:,
-
X..?*:? -,..
.7 ~+:
...
Nodal Systems Analysis of
,: Oil and Gas Wells
By KermitE. Brown,SPE, and
many courses m gas lift, nwltiphase flow, and inflow peiformamx ad served as a
Distinguished Lectwsr dudg 1969-70. Brow holds a ES deg,ee in niech?icaf ad
petroleum engineering from, Texas A&MU. and MS and PhD deg!ees from the U. Of
Texas, both in petroleum engineering. Brown sewed as the SPE faculty advisor for the U.
of Tulsa student chapter during 1982-83. He also sewed on the SPE board during
1969-72, the Education and Pm fessioalism Committee during 1966-67, and the
Education and Accreditation Committee dudg 1964-66 ad was Balcoes Sectim
chairman during 1964-65. He is currently o the Public Service Award Committee,
James F. Lea is a research associate in the Production Mechanics Group of Amoco
Production Co,, in Tulsa, He works on computer hnplen?entation of existing design and
analysis methods for a,fiificial lilt md improved application techniques. Previous~, he
worked with Pratt & Whitney Aircrati and .% 0;/ Co. and taught engimserig science at
the tmiwrsity level. Lea holds BS and MS degrees in mechanical egieering and a PhD
degree in thermal{ fluid science from Southern Methodist U., Dallas.
Summary
Nodal 1 analysis, defined as a systems approach to the 5. To check each component in the well system to
optimization of oil and gas wells, is used to ev61uate determine whether it is restricting the flow.mte
tboruughly a complek producing system. Every unnecessatiy.
component in a producing well or all wells in a 6. To permit quick recognition by the operwors
producing system can be optimized to achieve the management and engineering staff of ways to increase
objective flow rate most economically. Ml present production rates.
componentsbeginning with the static resemoir Theie are numerous oil and. gas wefls aruund the
pressure, endkg with the separator, and including world that have not been optimized to achieve an
inflow performance, as weU as. flow across the objective rate e~lciently. In fact, many may have been
completion, up the tublig string (inChIdlng 811Y completed in scb a m~er tit their maximum
downhole restrictions and safety valves), across the potenti81 kite cannot be achieved. Also, many wells
surface choke (if applicable), thrbugh horizontal flow placed on anificial lift do n6t achkve the efficiency
lines, and into the separation factilties-are tiulyzed. key shtiuld.
The pruductioi optimization of oil and gas wells by
Introduction nodal systems analvsis has contributed to improved
The objectives of nodBI aualysis are as follows. completion techniques, pfiduction, and efficiency for
1. To determine tlie flow me at which an existing many wells. @thou h this type of analysis was
oil or gas yell wifl produce considering wellbore proposed by Gilbert i. m 1954, it has been used
geometry and completion limitations (first by natural extensively in the U.S. only in the last few yeari. One
flow). principul ieason for tbk was the changing of allowable
2. To determine under what flow condhions (which producing. rates, and another has been the development
may be related to time) a well will load or die. of computer technology that allows rapid calculation of
3. To select the most economical time for the complex algorithms and provides ea.sify understood
installation of afiticial lift and to assist in the selection data.
of the optimum lift method, Past conservation practices in the U.S. more or less
4. To optimize the system to produce the objective restricted operaors t6 2- and 2 IA-in. [5.08- and
flow rate most economically. 6.35-cm] tubing and 4 shots/ft [13.1 shots/m] for
WYW 19s5societyof PetroleumEwi.eefs pmfomting. The use of larger tubing (41Aand 51Ain.
[11.43 and 13.97 cm]) and 16 shots/ft [52.5 shots/m] models of other welf components can be used to
is common today. complete the p=dicted well pe,ffocmsnce.
Although the increase in flow rates in hlgh- Fig. 1 shows ,components that make up a detailed
productivity wells has popularized nodal analysis, it is, flowirtg wefl system. Beginning with the reservoir and
nevertheless, an excellent tool for low-rate wells (both procecdin~ to tie separator, the components are (1)
oil and gas) as well as for all aititicid lift wells. Some resemoir pressure, (2) well productivity, (3) wellbore
of the greatest percentage increases in production rates completion, (4] tubing string, (5) possible downitole
have occurred in low-rate oil wells (from 10 to 30 B/D re@ctive device, (6) tubing, (7) safety valve, (8)
[1.59 to 4.77 m3/d]) and low-rate gas wells (from 50 tubing, (9) surface choke, (10) flowline, and (11)
Ilp to 100 to 200 Mscf/D [1416 Up to 2832 to 5663 std separator.
m3 /d]). Numerous gas wells have needed adjustments To optimize tie system effectively, each component
in tubitg sizes; surface pressures, etc., to prolong the must be evaluated separately and then as a group to
onset of liquid Ioadlng problems. Nodsf analysis cm evaluate tbe entire well producing system. The effect
be used to estimate the benefits of such changes before of the chang&of any one component on the entire
they am made. system is ve~ impomant and can be displayed
Oneof ,jhe most impommt aspects of nodal analysis graphically yitb well analysis. Some aspects Of the
is to recognize wells that should be producing at rates IPR component are covered in Appendix A; discussion
higher than their current rate. Therefore, it can serve of myltiphase- flow pressure-drop correlations for
as an excellent tool to verify that a problem exists and pipelines is found in Appendix B,
that additional testing is necessacy. For example, The most common positions for nodal analysis
assume that a well is producing 320 B/D [51 m3 /d] of graphlcd solutions are listed below.
oil. Applying nodal analysis .to this well shows that it 1. At the center of the producing intefial, at the
is capable of producing 510 B/D [81 m3/d], This bottom of the well. This isolates the wells inflow
difference may be attributed to several factors, but performance.
nodal analysis can determine which component ii 2. At the top of the well (wellhead). This isolates
restricting the rate or can .detetine that iricomect data the flowline or the effects of surface mressure on
are the cause of tbe higher predicted rate, A basic production.
requirement for weli analysis is the ability to detine 3., Differential pressure solutioris (Ap) across the
the current inflow performance relationship (IPR) of completion intecwi to evaluate the effect of the
the well. Accurate well test data must be obtained and number of perforations on production in gravel-packed
the proper IPR applied for successful analysis, Then or standard completion wells.
Fig. 2-Constructed
\
+
c~
q...
IPR curve.
+
BHP
or.
AP
c
u
x
Fig. 3Constructed
RATE +
TUBING
INTAKE
CURVE
4
BHP
flP
(AP=O
T \
w (
cl
RATE + RATE +
3. Transfer the differential pressure available 6. Evaluate other shot densities or perhaps other
between the node inflow and node outflow curve on hole sizes until the appropriate Ap is obtained at the
the same plot (FQ. 4) to a Ap curve. objective mte (Fig. 6). Perforation efficiency should
4. Using the appropriate equations, 3,4 calculate the be considered at thk time. A good review on
pressure drop across the completion for various rates. perfoiatiug techniques, which poiuts out such factors
Nnmerous variables have to he considered here, as the number of effective holes expected and the.
includ]ng shots per foot, gravel permeability, viscosity effect of the number of holes and hole sizes on casing
and density of the fluid, and length of the perforation strength, was presented by Bell. 6
tunnel for linear flow. Add this Ap curve on Fig. 4, as 7. The Ap across the pack can be included in the
noted in Fig. 5, IPR curve, as noted in Fig. 7.
5. Evsluate this completion (Fig. 5) to detemnine
whether the objective rnte can be achreved with an Example ProblemTypicaI Gulf Coast Well With
accepted differential across the grnvel pack. Company GraveI Pack. Below is a list of given data.
philosophies on accepted Ap values differ. A
reasonable maximum allowable Ap that has given ~, = 4,000 psi [27.6 MPa],
good results rnnges from 200 to 300 psi [1379 to 206g D = 11,000 ft [3352 m] (center of perforations),
kl%t]for single-phase gas or liquid flow. Most k = 100 md (penneabfiity to gas),
operatom will design for smaOer Aps for multiphase h = 30 ft [9.1 m] (pay interval),
flow across the pack. h, = 20 ft [6.1 m] (perforated interval),
RATES
POSSIBLE
o \
RATE + RATE +
Fig. 6Evaluation of various shot densities. Fig. 7Gravel pack solution by including Ap completion in
IPR curve.
3 -
q
&-
;2 -
L
8
m Pr = 4000 Psl
DEPTH = 11,000
1- K = 100 MD
I
1 I I 1 I 1 1 I Oo,
00 20 40 60 80 100 120 140 70
RATE, MMCFD RATE,MMCFD
Fig. 8IPR curve for gas wellgravel-pack analysis. Fig. 9Evaluation of tubing sizes.
Fig. 1OAP available fmm sandface to tubing intake. Fig. 1lAp across gravel pack at 4, 8, 12, and 16 shotslft.
Fig. 12Completion effects included with lPRgravel- Fig. 1S-Effects of wellhead pressure-gravel-packed well.
packed well.
conditions permitted, much figher rates cotdd be surrounded by a low-permeabfity zone. They still
projected with adequate sand control. incorporate basic concepts suggested by Jones et al. 4
3. The Ap is transferred, as noted in Fig. 10. This is for gravel-packed weUs.
the Ap available across the gravel pack.
4. The Ap across tie pack for 0.75-in. [1.905-cm] ExztnpIe ProbIem and Procedure for
-diameter holes with 4, 8, 12, and 16 effective shots/ft a Perforated Weff
[13. 12,26.2, 39.4, and 52.5 effective shots/m] (Pig. Iu thk section, a sample oil well with a low GOR, a
11) should be calculated with Jones et al.s equations low bubblepoint pressure, and assumed single-phase
m with modifications of these equations adjusted to tit liquid flow across the completion will be anutyzed.
field data. The reason for thk selection is that current technology
5. Figs. 11 and 12 show the final two plots has offered solutions only for single-phase flow (gas or
indicating that 16 shots/ft [52,5 shots/m] are necessary liquid) across such completions. When two-phase flow
to obtain a Ap of about 300 psi [2068 kPa] at a rate df occurs across either a gravel-packed or a standard
58.5 MMscf/D [1.7x 106 std m3 /d]. Additional perforated well, relative permeability effects must be
perforations could bring thk AP below 200 psi considered. Additional turbulence then occurs in
i1379 kPa~. - ~ grovel-packed weUs and creates more energy losses.
6. To bring tik well on production properly, one McLeod7 noted that most of the pressure drop can
more plot (such as FQ. 13) should be made with occur across a compacted zone at the pe.tioration wall
several weffhead prcssmes so that Ap across the pack because of turbulence. He annlyzed a gas-well
can be watched through fhe observation of rate and example and showed that 90% of the totaf Ap across
wellhead pressure. Thk procedure is described by the completion, in fact, was caused by turbulence
Crouch and Packs and Brown et al. 3 across the approximately IA-in. [1.27-cm] -thick
compacted zone. (.Eefs. 3 and 7 provide more details).
Nodal Atwdysis To Evafuate a Standard To use this technique, the crashed-zone thickness,
Perforated WeU e,, the pemneabllity, kc, the perforation-tunnel
In 1983 NfcLeod7 published apaper that prompted diameter, dp, and the length, Lp, must be ~own.
operators to examine completion practices on normally Obviously, because of the many input variables
perforated wells. Although numerous prior required, the technique can only be approximate and
p~bli@tioss-10 discussed this topic and Companies iadicate trends. It is hoped that fature research in this
bad evaluated the problem, Wk paper sparked new area wiU lead to mom accumte models of pressure
interest. A modification of dds procedure is presented drup through perfomtions shot in both over- and
in Ref. 3. underbalanced condkions.
The procedure is similar to that offered for gravel-
packed weUs, except that the equations used for the Example Problem.
calculation of pressure drop acmsa the completion j, = 3,500 psi [24.1 MPa],
have been altered to model flow through a perforation D = 8,000 ft [2438 m],
iT56 JOURNALOFPETROLEUM
TECHNOLOGY
3.0 - 3.0
DEPTH = 8000
R = 3500 Psl
2.5 - 2.5
[\. TUBING I.D. = 2.992
~ 2.0 -
L
&-
; 1.5-
n.
I
m 1.0-
DEPTH= 800L7
,5 - Pr = 3500
Pwh = 140 PSI
! 1 I 1 (
5000 6000
I +! \, I ,\l
o 1000 2000 3000 4000 o 1000 2000 3000 4000 5000 6000
RATE, BID RATE, BID
Fig. 14-IPR and tubing curves for peqorated oil well. Fig. 15Transfer for Ap curve-perforated oil well.
parallel line instead of replacing the current line with a 320-acm [129-ha] spacing,
larger size, T = 200F [93C],
k = 0.12 md,
Restriction Caused by Incorrect Tubing Size. The p~h = 100 psig [689 kfa],
tubing may be either too large (causing unstable flow) hp = 15 ft [4.57 m],
or too small (reducing flow rate). This can be -yg = Q.7,
recognized immediately on a nodal plot and is as
hole size = 8% in. [21.6 cm], and
important in high-rote gas lift wells as in low-rate gas
no skin effects.
wells.
A weak gas well is chosen to show how to
deterroipe when thetubingistoolar eand to predict
Evaluate 3 Y-, 234-, 2X-, and 1%-in. [8.89-, 7.3-,
when loading will occur. The Gmy ,? cyrelationis
=commended for use in the calculation of tubing 6.35-, and 3.81-cm] tubing (1.66-in. [4.21-cm] ID)
pressure drops in gas wells that produce some liquids. and l-in. [2.5-cm] tubig (1 .@19-in. [2.66-cm] ID) for
MS well.
Example ProbIemWeak Gas Well with Note in Fig. 18thataU sizes oftubing are too large
Liquid Production. fortbis particular caseexcept thel.049-in. [2.66-cm]
-ID tubing. Unstable flow isindicated bythetubig
P, = 3,200 psi [22 MP?], curves crossing the IPR at a point to the left of the
30 bbl/MMcf [168 x 106 m3 /m3] condensate, minimnm forthelarger tubimg. The ?.O-in. [2.54-cm]
5 bbl/MMcf [28.1 X10-6 m3/m3] water, tubing shows stable flow,
D= 10,000 ft [304$ m], The same type of analysis can he made for oil wells
,4 = 15 ft [4.57 m], for various tubing sizes.
3.0 -
DEPTH = 8000
r
500
79
s
: 1.0 -
.5 -
Fig. 16Production vs. various perforated completions. Fig. 17Wel!head nodal plotflowline size effects.
=2,267 BID.
r
2.5 - 30
DEPTH = i 0,00W
Fwh = 100 PSI
R = 3200 PSI 25 -
2,0 -
30 B/MMCFD COND.
~ 5 B/MMCFD WATER
20 -
~- 1.5 - $ .995
x ~- 15 -
L
x
%1.0 - &
~ 10 -
7
,5 -
5 -
I c , I 1 I [t [ ! ! I I
0 50 100 150 200 250 00 500 1000 i 500 2000 2500
RATE, MCFD
RATE, MCFD
Fig. 18Tubing.diameter effects-weak gas well. Fig. 19Predicted vs. observed oilwell performance.
2.5 [~ a
0 500 T000 1500 2000 2500 200 400 600 800 1000 1200 I
RATE, WD RATE, B)D
Fig. 20Wellhead pressure effects on ratenodal plot. Fig. 21 Pmduction vs. wellhead pressure.
The IPR curve can be drawn quickfy and the tobing area to flow than to stimniation. Refs. 3 aad 4 provide
curve imposed on the sample plot (Fig. 19). The more details on this procedure.
intersection shows a rate of 760 BID [121 m3Id] of
oil. Effects of Wellhead And Separator Pressure
The question of whether this well is worth spending Specific cases of gas wells and gas-lift oil wells may
sufficient money to determine why the rate is less than be influenced signiftaotly by changes in separator
the prdcted rate now arises. The source of error pressure andior welfhead pressure.
could be with two. bits of information. Is the A good plot for both oil and gas wells is a
permeability of 50 md (obtained fmm cores) correct? deliverability plot of wellhead pressure vs. rnte and, in
1s there a completion problem? For this well, the turn, separator pressure vs. rate. This plot a.tso can
possibility of additional production justifies the show the loading or critical rate and offers immediate
expenditure to ron a buildup test to verify M/yOBo selection of rates based on wellhead pressures. The
and to check for skin. A high skin may indicate that sample data used to construct Fig. 19 arc used to
farther testing is needed to determine whether a rnte- construct Flg. 20 at various wellhead pcessures. From
sensitive skin exists to decide whether stimulation or tMs graph, data are used to consmtct Fig. 21, which
teperforating is required. demonstrates dte well response as a function of surface
pressu~.
Restricted Gas Well
Many operatora fail to tecognize the significance of Summm_y and Conclusions
the exponent n for gas-well IpR equations obtained
NodaJ analysis is an excellent tool for optimizing the
from four-point tests. It is common to see expcments
objective ffow rnte on boti oil aod gas wells. A
of 0.7 to 0,8 .or less in gas wells. For exnmple, the
common misconception is that often there are
following equation was obtained from a U.S. @f
insui%cient data to use thk analysis. Thk is tme in
coast well after data were plotted on log-log paper.
some cases, but mzmy amazing improvements have
been made with very few data. The use of nodal
c?gm@@W(5>oo02PW2107
Mcf/d. analysis has &so prompted the obtaining of additional
data by proper testing of numerous wells.
The operntor of tiIs well had a market of 15 Aaother common statement is that there is too much
MMscf/D [424x 103 std m3 Id]. Note that tbk well error involved in the vmious multiphase-flow tubing or
has an abso[ute o en-flow potential (AOFP) of 6,984 flowfiie correlations, completion formulas, etc., to
Mcf/D [198x 103Pm 3/d]. See Table 2 for AOFPs for obtain meaningful resufts. Because of these possible
higher values of n. errors, it is sometimes dficult to get a pmdlctive
Obviously, this well has a serious completion nodal plot to intersect at exacdy the same production
restriction. Sufficient data are nlready available to plot rate of the actual well. Even if current conditions
in the form suggested by Jones et al. 4 They suggested cannot be matched exactfy, however, the analysis can
plotting (p, 2 p ~f 2)/qg,, on the onihwe vs. qg.c on show a percentage. increase in production with a
the abscissa to evaluate the need for opening more change, for instance, in wellhead pressure. These
dp = perforation-tunnel diameter, in. [cm] 14 Suindig, M.B.: Inflow Performance Relationships for Damased
Wells Pmd.cing by Solution-Gas Drive,, > J. Pet. Tech. (Nov.
D = depth, ft [m] 1970) 1399-1400.
e. = .cmshed-cone tlickness, in. [cm] 15 Eickmeier, J. R,: *How to Accurately Predict Future Well Pm-
.h=height of pay interval, h [m] ductilities,,, World Oil (May 1
1968) 99.
16 Dia.-Couto, L.E, and Gobm, N H.: <GeneralInflow Performance
hP =height of interval perforated, ft [m] Relationship for Solntion-Gas Reservoir Wells, J. Per. Tech.
J= productivity index, B/D/psi [m3/d/kPa] (Feb. 1982,-., .-. .-.
?~~-~~
k= permeability 17 Uhri, D.C. and Blount, E. M,: ,&Pivot Poim Methcd Quickly
Predicts Well Pdmmance, ,S Wmid Oil (Mw 1982) 153-64
kc = penneabiity ofcmshed zone around 1s Aga@ R. G., A1-H.ssainY, ?., and Ramey, H.J. Jr.: .A. In.
perforation, md vemgmon of Wellbore Storage md Ski Effect in Unsteady Liq-
kf = formation penneabllity, md uid Flow: L Amdvtical Treatment. Sot. Pet. Em. J. (Sect.
1970) 279-9Ll T,&?., AIME, 249.
LP =length of perfora.tion tunnel, in. [cm] 19 Agarwaf, R, G., Carter, R. D., and PoRock, C.B.: Evaluation
p = pressure, psi [kPa] and Performance Predictim of Low-Permeability Gas Wells
P_b bubblepoint pressure, psi [kPa] S&mdamd by Massive Hydraulic Fracture,,3 J. Per. Tech. (March
1979) 362-72 Trans. , AIME, 267.
p, = Kservoirpressure, psi [kPa] 20 Lea, J. F.: C-AvoidPremamm Liquid fmadig in Tight Gas Wells
pwf = BHFP, psi [~a] by Using Pmfrac and Pomfrac Test Da% Oil ??d Gas J. (Sept.
20, 19S2) 123.
P ~fi = wellhead pressure, psi [kpa]
21 Meg, H. M .1.: Production Systems Analysis of VerticaUy
Ap = pressure difference, psi ma] Fmctured Wells,, paper SPHDOE 10S42 presented 81the 1982
qb = flOWrate at the bubblepoint, Mscf/D [103 SPFJDOE Unconventional Gas Recove~ Symposium, Pittsburgh,
std m3 /d] May 16-18,
22 Greene, W.R.: ,Analyzing the Performance of Gas Wells,
q~~ = msxirnum flow rate, B/D [m3/d] Pm,, , 1978 .%utiwestem Petmlem Shmt Cows., Lubbock, TK
cIe = liquid flow rate, B/D [mS/d] (APril 20-21) 129-35.
. .