Académique Documents
Professionnel Documents
Culture Documents
(2.1)
(a)
From two similar triangles formed at point a
(b)
Substituting (b) into (a)
(c)
is called the Lewis form factor (2.3)
(2.4)
(2.5)
(2.6)
Lewis form factor for 200 full depth involute
(2.7)
Lewis form factor for 200 stub tooth involute
BKG/31-Jan-14/Revised 23-Jan-15 SPUR GEAR DESIGN 12
Basics of Involute Gears
(2.8)
However, the stress at the root depends on the geometry of
both the driving and driven gears and the same are indicated
by geometry factors J. AGMA Standard 908-B89 provides
tables of J factors as well as the algorithm to calculate them.
Several text books and data book also give these values.
In the derivation of Lewis equations; only one tooth carries
the whole load at the tip, which is not true in practice. As the
contact ratio is generally of the order of 1.5, the greatest load
is not exerted at the tip but it is much below the tip where a
single pair is in contact. However, we shall use full Ft at the tip
to be on the safe side.
(2.9)
1. Generator, belt conveyor, platform conveyor, light elevator, electric hoist, feed gears of
machine tools, ventilators, turbo blower, mixer for constant density material.
2. Main drive to machine tool, heavy elevator, turning gears of crane, mine ventilator,
mixer for variable density material, multi-cylinder piston pump, feed pump.
3. Press, shear, rubber dough mill, rolling mill drive, power shovel, heavy centrifuge, heavy
feed pump, rotary drilling apparatus, briquette press, pug mill.
(2.12)
BKG/31-Jan-14/Revised 23-Jan-15 SPUR GEAR DESIGN 18
Basics of Involute Gears
(2.13)
(2.14)
(2.17)
(2.16)
Hence
(2.17)
Thus the maximum tangential force Ft transmitted by a pair of
gears is minimum of the following two:
(2.18 a)
(2.18 b)
If the gear and pinion are manufactured from the same
material and to the same accuracies, gear teeth are stronger;
hence design the pinion only.
BKG/31-Jan-14/Revised 23-Jan-15 SPUR GEAR DESIGN 25
Basics of Involute Gears
2.9 Buckinghams Dynamic Equation For Bending
Buckingham considered the dynamic load composed of two
parts Ft and Fi as follows:
FDB = Ft + Fi where (2.19)
Ft = Tangential Force, N
Fi = Incremental Load, N
FDB = Design load for bending as per Buckinghams method, N
According to him, incremental load is caused by
Small machining errors
Deflection of teeth due to load
Machining errors and deflections cause impacts and inertia
forces leading to incremental dynamic loads.
N (2.20)
V = pitch line velocity, m/s
C = deformation factor, N/mm2
e = Sum of errors between meshing teeth, mm
b = face width of tooth, mm
(2.16)
(2.21)
where
(2.22)