BUS2014 5 PlantLifecycle StructuralDesign Senior PDF

Structural Product Introduction
Eur Ing Phil Senior CEng, BEng, FIMechE

2014 Bentley Systems, Incorporated
IPL Introduction Video
2 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated 0

A project example
A typical project will involve

several solutions...
Courtesy of GC Soft
3 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated
Structural Analysis and Detailing
ProStructures
3D Modeling
Steel detailing
Concrete detailing
STAAD.Pro
Structural analysis
Connection design
Foundation design
Courtesy of GC Soft
Piping & Vessel analysis
AutoPIPE Vessel
- Pressure Vessel
- Heat Exchangers
- Storage Tanks
- Etc.
AutoPIPE
- Pipe stress analysis
- Support loads
- Equipment loads
- Local stress analysis
Courtesy of GC Soft
Agenda
Structural Analysis Solutions
Modelling and Detailing
Piping Analysis Solutions
Integration / Interoperability

Product Line
Structural Analysis and Design (A/D)
- STAAD Family (General)
- RAM Family (Building)

STAAD.Pro
World's #1 General Purpose Analysis & Design

STAAD.Pro
Finite element analysis solution (general purpose)

Main features
Support of beams, surface & solid elements
Static and dynamic analysis
Advanced analysis engine
29 international design codes (steel and concrete)
Graphical post-processor
More
Interfaces major CAD systems
Text input file for user data control
VBA Macro editor
QA program, Certifications/Audits

STAAD.Pro Product Lines
Data Write-
Export Read
Bi-Directional Bi-Directional
Exchange Exchange

STAAD(X)
STAAD(X) CominginComing
2015 in 2015
General Purpose Analysis & Design + Design Modules

STAAD(X) is...
Product AND Platform for Analysis and Design applications.
One product, three functionality tiers:

STAAD(X) Power &
Power Civil
DirectedBuildings
at RAM Elements, Plants
QSE & Multiframe users
Platforms
Generation Structures Transmission

Towers
STAAD(X) Professional Common Report Generation Engine
Targeted at Microstran and STAAD.Pro usersDesign/Codes
Structural not using Advanced Analysis Engine
STAAD(X) Advanced Common Graphics Subsystem (Qvision)
Pointed at STAAD.Pro users using AdvancedFEA
Analysis Engine
Connections
Foundations
Services
STAAD Foundation Advanced
A Program With More Than

50 Different Foundation
Modules
7 Different International
Design Codes

STAAD Foundation Advanced General Mode
User Input
MS Excel Input
STAAD.Pro Import
Multiple input options

(Geometry, Loads, Load Combinations,
Safety Factors)
General Mode - Plant Mode - Toolkit Mode
Output
Calculation Sheet - Detailed Output - Drawings

STAAD Foundation Advanced General mode
Mat Foundation Isolated Foundation Combined Foundation Pile Cap

Endless Foundation
Possibilities Rectangular / Circular Two Columns Automatic
Column Multi Columns Generation Up
Rectangular Footing Straps To 25 Piles,
Octagonal Footing Unlimited User
Defined Piles

STAAD Foundation Advanced Plant Module
Vertical Vessel Horizontal Vessel Tank Annular Ring Drilled Pier / Driven
Foundation Pile Foundation
Octagonal Footing Combined Footing
Square Footing Isolated Footing Self Supporting Tank Non-linear Lateral
On Soil, On pile Strap Footing Analysis
Mechanically Anchored Tank
4 Non-linear
Concrete Section
Steel Pile Database
14 Predefined Soil
Sections

STAAD Foundation Advanced Tool Kits
Isolated / Spread Footing
Combined Footing
Guyed Tower Foundation
Drilled Pier Axial Capacity
Grade Beam Foundation
Pile Cap

RAM Structural System

RAM Structural System
Analysis and Design Software for Steel and Concrete Structures including Finite Element Analysis for Lateral and Concrete
Within RAM Structural System: Primary Uses:

Modeler Buildings
Steel Beam Gravity Design Vertical Structures
Steel Column Gravity Design
RAM Frame
Analysis
Steel Design
RAM Concrete
Gravity Analysis
Beam Design
Column Design
Shearwall Design
Foundation Design
Works with RAM Structural System: Primary Industries:
RAM Concept, RAM Connection Construction

RAM Concept

RAM Concept
Design Features
Reinforcing optimization
Reinforcing checks
Vibration analysis
Detailed Calculation Reports
Load history deflection
Punching shear checks
SSR design
3D analysis
Tendon design
Codes
ACI 318-11
EC2 2004 + UK Annex
AS 3600-2009
RAM Connection
Integration with RAM Elements, STAAD.Pro or RAM

Structural System models
AISC 360-05 (LRFD or ASD), BS5950-1:2000
connection checks
Families of connections including: beam-to-column
flange, beam-to-column web, beam-to-girder, beam-to-
beam, column splices, beam splices, column-beam-
brace gusset connections, chevron brace connections,
X brace connections and brackets.
Extensive flexibility with control of parameters in each
connection including:
Connection materials
Connection Geometry
Optimize or check connections

Changing Demands of Buildings

Increasing Computational Demands
1950 1980
Entering Century of .
1980s Future
Increasing Computational Demands
1980s Future
and the trend is not slowing down.

Bentley CONNECT Simulation Services
Cloud analysis
Windows Azure
Projects
Scenarios

What about when you want to try options?

Innovations in Multi-Disciplinary Optimization

Energy Variables AECOsim Energy Simulator
Variable Limits
Window Materials 16
Roof Materials 7
Daylighting 12 months
Lifespan of Cost 15 yrs

Calculation
Cost of Energy $0.45/kWh

Structural Variables STAAD.Pro
Variable Limits
Curved Roof 5-10 (6)
Segments
Curved Roof Radius 30-35 (6)
Straight Roof 5-10 (6)

Segment
Segments in Plan 45-55 (11)
Possible Chord 37 (pipe)

Sections
Possible Web 37 (pipe)
Sections
Possible Rafter 320 (wide flange)
Sections

Cost of Steel $1300/ton
Connection Variables RAM Connection
Variable Limits
Preparation Time 1-3 hrs (3)
Assembly Time 1-3 hrs (3)
Welding Time 0.0071*2*XS*Largest

Section
Fabrication Time 1-4 hrs (4)
Shop Drawing 1.54*3+0.044*(Structural

Generation Time Weight)
Arc Welding Labor $35/hr
Rate
Torque Wrench Driver $32/hr
Rate

Energy
Structure
Connection
E
N
E
R
G
y
CONNECTION + STRUCTURE + LABOR

Energy
Structure
Connection
E
N
E
R
G
y

Energy
Structure
Connection
E
N
E
R
G
y

Energy
Structure
Connection
E
N
E
R
G
y

Product Line (cont.)
Modelling and Detailing (MDD)
- AECOsim Building Designer (Engineering)
- ProStructures (Engineering & Fabrication)

AECOsim Building Designer (Structural)

Foster + Partners - Scotlands National Stadium
Orchestrating complexity
ProStructures
Structural Modeling & Detailing

ProStructures (ProSteel + ProConcrete)

ProStructures (STEEL)
Steel Modeling and Detailing

ProSteel Sample Parametric Connections

ProSteel AutoConnect

ProSteel Parametric Objects
Purlins
Stair
Rigid Frame
Truss
Joist
Handrail Ladder


ProSteel Modifications

ProSteel Automatic Platform Generator
Circular Platform
Catwalk
Polygonal Platform

ProSteel B.O.M. & Report Designer
Single Parts Assemblies
ProSteel 3D B.O.M. engine automatically generates a

".mdb" files containing all the information of selected
objects, subsequently the report generator extracts the
required information from the mdb .


Customizable Fabrication documents
Shop drawings, isometric and elevation / plan views

BOMs, CNC programming
Including automatic revision update

BLACKWATER COAL HANDLING
PREPARATION PLANT, BLACKWATER,
QUEENSLAND
This project was Australia's largest ever

turnkey design and construct coal handling
and preparation plant contract, which was
being undertaken in joint venture.
Designed with plant capacity to produce
14mtpa, replacing Blackwater Mine's
existing North, South and Thermal plants.
Features:
receiving plant for Run of Mine coal
crushing and screening plant
60,000t raw coal stockpile/blending bed
two module 1,800tph wash plant
450,000t product coal stockpile
two travelling, slewing, luffing stackers
two portal reclaimers
train-loading system to load 7,000t trains in
1.4 hours
EMA Consulting Engineers was engaged to
produce the detail drawings for the Raw
Coal Dump Hopper, Conveyor Chutework
plus the Structure and Chutework for the
Two Module 1,800tph Wash Plant. EMA
Consulting Engineers produced 785
drawings (approximately 870 tonnes), for
the Wash Plant Structure and 146 drawings
(approximately 105 tonnes), for the Wash
Plant Chutework.

ProStructures (Concrete)
Advanced 3D Concrete Modeling, Detailing, and Scheduling

ProConcrete

Bentleys Structural Products:
ProStructures For Concrete and STEEL

Detailing
ProSteel
ProConcrete
AutoCAD
Microstation (ProSteel Only)

What are the Structural Products at Bentley?
ProConcrete For Concrete and Reinforcement detailing

ProConcrete - Reports

Drawings

Manukau Harbor Bridge, Auckland, New Zealand
This major bridge is being built across the Manukau harbor in Auckland New
Zealand from the Airport to Onehunga.
This bridge is being entirely modeled in ProConcrete.
There is 225,000 cubic meters of concrete and 31,000 Tons of Rebar.

Power ProStructures
ProStructures
(Power Platform = Full MicroStation = Free!)
ProSteel ProConcrete
Product Line
Plant Analysis and Design
- AutoPIPE
- AutoPIPE Vessel

AutoPipe
Pipe Stress Analysis
AutoPIPE
Market leading pipe stress analysis
Plant safety and integrity to international design standards
Quality assured to the highest nuclear software standards
Intuitive interface reduces cost of training
Interoperability improves productivity and accuracy
Integration with STAAD promotes more accurate analysis

Product at a Glance
Other Features:
30 International metallic, FRP and HDPE
General Analysis Features: piping design codes
Static Loadings: CAD interfaces to Bentley and 3rd party
Gravity, Thermal, Pressure, Seismic (g), plant products: AutoPLANT, OpenPLANT
Wind, Hydrotest, Buoyancy and Wave. PlantSpace , PDS, Catia, SmartPlant,
Inventor, PDMS + others
Dynamic loadings:
Load export to STAAD and AutoPIPE
Natural Frequencies (mode shapes), Vessel and Nozzle
Harmonic, Response Spectrum (URS /
Automatic Stress Isometric
MSRS), Force/Displacement Time History
Model Pipe & Structural Elements
Special Analyses:
Automatic hanger Selection with 24 spring
Fluid Transient, Thermal Transients, manufacturers and LiCAD interface
Thermal Bowing, Steam Relief, Soil
Vessel and equipment nozzles, pump,
property calculator & Soil overburden loads.
turbine, compressor or user equipment +
linear or non-linear buried and non buried
reference loads and AP Nozzle built in
analysis with support gaps, friction and load
sequencing Extensive material & component libraries
for steel & FRP pipes, beams, valves,
flanges & supports to GB/ASME/ANSI JIS
DIN standards.

Piping Codes
ASME B31.1 2012 (Power piping), Back to B31.3 : 2004

ASME B31.3 2012 (Process Piping)
ASME B31.4 2012 (Liquid Transmission Piping)
ASME B31.8 2012 (Gas Transmission Piping)
ASME NB/NC/ND 2007 (Nuclear piping) back to 1972
ISO 14692 FRP Piping Code (2005 Addenda)
Code Case N755 Rev 1 HDPE
EN13480 2010
DNV F101 2012
Stoomwesen
JSME NC1 PPC (2008)

AutoPIPE interoperability with STAAD.Pro
Single-User Integrated
Piping/Structure
Models
Bi-Directional
Exchange
Faster Design Less Assumptions

Combined structure + piping model w/changed piping More accurate pipe support & equipment loads +
loads automatically updated multiple times in STAAD realistic structural and piping design stresses
Structural Sway and Stiffness Cost Savings
Combined structure + piping model to analyze true Avoid costly re-design and construction delays
combined stiffness

Automatic Vertical Support Connections
To further enhance our interoperability with structural analysis
AutoPIPE now includes Vertical Only connections for supports
Vertical Up Connection Vertical Down Connection

Question?
Why combine Structural and Piping models?

Lungmen Nuclear Plant Coupled Structural & Piping
Taiwan Power Company (Stone & Webster) Is it Safe?
Problem: Disconnected Main Steam Piping & Structural design = Dynamic Seismic Phasing Issues, grossly inaccurate
Structural flexibility and large pipe support loads
Solution: Coupled Structure & piping gave reduced seismic loads at Turbine, more
accurate pipe support design, greater confidence in static & dynamic analysis design
Conclusion
Coupled Model Provides a more Realistic Load
Courtesy : Stone & Webster Inc., A Definition for Main Steam Piping System
Shaw Group Company
Y
X
Z

Queensland Alumina - Failure of Spent Liquor Pumps
Large pulsations in piping => Excessive pipe movement =>

Excessive loads on the equipment
= Up to $0.5M per day loss production
Suction
Piping Spent Liquor
Pump
Excessive movement of pump suction piping = pump
realignment.
Pump is one of the most heavily loaded single volute
pumps in the world.
Failure of pump suction pipe supports
Failure of pump packing
High rate of pump failures due to distortion

Solution Integrated Structural + Pipestress model
Redesigned
Rigid Structure
with integrated
Structural and
Pipestress
model for more
accurate design
Limit = 5mm
Spent Liquor
Structural
Pumps Movement

SOLAR Power Plant Hot Oil Piping
Problem: The system was designed with Caesar without the structure and after Start-Up the pumps failed. In the model
without structure there is No Overstress
Re-Modeled in AutoPIPE with Structure from STAAD confirmed the Piping system is overstressed and Pump loads too high.
Output header also has primary overstress when the supports that lift-off are removed.
Pump Failure
140% Overstress Under
Sustained Stress

Using AutoPIPE & Navigator Hot Clash Detection
To Avoid Design Mistakes and Operation Failure
Bentley Navigator
AutoPIPE
Soft & Hard Clashes between

Vessels, Piping (Insulated or
Non-Insulated), Structure,
Electrical, Equipment etc.

AutoPIPE Vessel
Pressure Vessel & Heat Exchanger design

Shared Data Repository
Working Examples: Structural Practice

StillStruggles for the Structural Engineer
You can lose a lot of money trying to integrate the building model with
analysis software.
Weve given up linking the design programs with the models

Major international AE firm w/ 1000 employees

Integrated Structural Modelling
ISM
STAAD(X)
RAM Elements AECOsim Building Designer
RAM Connection STAAD.Pro
Structural
ProConcrete Synchronizer ProSteel
STAAD(X) Tower Revit & Tekla
SACS IFC, 3D PDF, i-Model
RAM Concept
Cross-Discipline Coordination for Structural Practice
RAM Elements Industry Standards Mobile Devices

Structural Analysis &
Design and Design Toolkit iPad, iPhone
i-Models PDF, IFC
Dynamic Project Universal formats Synchronizer View
RAM Concept Review and Analysis
RC & Post-Tensioned
Concrete design
RAM Structural
System ProConcrete aSa Rebar
Modeling & Documentation

Analysis & Design
Strl. Analysis & Design Reinforced Concrete Software Suite

Structural Modeling, Detailing, &
Scheduling
STAAD.pro Shared
Data
ProSteel
Design, 3D FEA
Steel Modeling & Detailing
Repository
STAAD.foundation
Design, 3D FEA AECOsim Building
Designer
Interdisciplinary Design,
STAAD(X) Visualization & Documentation
Design, 3D FEA
SACS
Offshore Structures Tekla Revit Dlubal
Analysis & Design Building, Construction & Structural Analysis and
Infrastructure Mgmt. Design
Partners
89 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated 01.1

Advantages of Information Modeling
Cross-Discipline Co-ordination for Structural Practice
Effective Change Management
Precise Analytical Physical Design
Realistic Visualization/Simulation
Reliable and Persistent Revision History

One model; several solutions

Cross-Discipline Coordination
Coordinate Across Design Teams Services using i-models
PLANT ELECTRICAL STRUCTURAL BUILDING MAP CIVIL BRIDGE
Shared Data Repository
Design Synchronizer ON-DEMAND: Coordinate changes,

track revisions, and compare versions

Cross-Discipline Coordination
Coordinate Across Design Teams Services using i-models
PLANT ELECTRICAL STRUCTURAL BUILDING MAP CIVIL BRIDGE
Shared Repository
Shared Infrastructure Repository

Mobile Innovations
Extending the reach of project data

iPad Apps (on Apple App Store)
Navigator Pano Review

ProjectWise Explorer
Structural Synchronizer View
Navigator Mobile
InspectTech Collector Mobile
Field Supervisor
and more.
go to www.bentley.com/iware

Integrated Plant

Bentley Structural Solutions
Thank You
phil.senior@bentley.com

BUS2014 5 PlantLifecycle StructuralDesign Senior PDF

Transféré par

Informations du document

Titre original

Copyright

Formats disponibles

Partager ce document

Partager ou intégrer le document

Options de partage

Avez-vous trouvé ce document utile ?

Ce contenu est-il inapproprié ?

Droits d'auteur :

Formats disponibles

BUS2014 5 PlantLifecycle StructuralDesign Senior PDF

Transféré par

Droits d'auteur :

Formats disponibles

Structural Product Introduction

Eur Ing Phil Senior CEng, BEng, FIMechE

2 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated 0

A typical project will involve

Structural Analysis Solutions

Modelling and Detailing

Piping Analysis Solutions

6 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

7 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

8 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

Finite element analysis solution (general purpose)

9 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

10 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

13 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

Product AND Platform for Analysis and Design applications.

One product, three functionality tiers:

Generation Structures Transmission

A Program With More Than

15 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

Multiple input options

General Mode - Plant Mode - Toolkit Mode

16 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

Mat Foundation Isolated Foundation Combined Foundation Pile Cap

17 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

18 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

Isolated / Spread Footing

Guyed Tower Foundation

Drilled Pier Axial Capacity

Grade Beam Foundation

19 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

20 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

Within RAM Structural System: Primary Uses:

21 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

22 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

Integration with RAM Elements, STAAD.Pro or RAM

24 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

25 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

29 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

30 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

31 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

34 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

Lifespan of Cost 15 yrs

35 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

Straight Roof 5-10 (6)

Possible Chord 37 (pipe)

36 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

Assembly Time 1-3 hrs (3)

Welding Time 0.0071*2*XS*Largest

Shop Drawing 1.54*3+0.044*(Structural

37 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

CONNECTION + STRUCTURE + LABOR

38 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

CONNECTION + STRUCTURE + LABOR

39 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

CONNECTION + STRUCTURE + LABOR

40 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

CONNECTION + STRUCTURE + LABOR

41 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

42 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

43 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

45 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

46 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

47 | WWW.BENTLEY.COM | 2014 Bentley Systems, Incorporated

Welding Time 0.00712XS*Largest

Shop Drawing 1.543+0.044(Structural