03/08/2009 Conveyor Design Summary Page 1

D.E.LANGER
Project AMPLIACION ANDAYCHAGUA Client C. M. VOLCAN
Project No Prepared By M. ROSAS
Conveyor No. FAJA 1 Design Date 03/08/2009

Conveyor Design Summary Report

Conveyed Material
Material Description PULPA DE MINERAL
Low Bulk Density 2,200 kg/m3 High Bulk Density 2,200 kg/m3
Angle of Repose 38 deg Surcharge Angle 25 deg
Material Lumpsize 127 mm Uniform / Mixed Material Uniform Material
Conveyer Data
Conveying Distance 38.93 m Nett Lift / Lower (-) 5 m
Design Capacity 290 tonnes/h Belt Speed 0.87 m/s
Belt Details
Belt Width Selected 900 mm Belt Percentage Full 54 %
Belt Class Selected ST-900 Top Cover Thickness 6 mm
Belt Rated Tension 126 kN/m Bottom Cover Thickness 2 mm
Belt Plies 5 Belt Mass 14.44 kg/m
Belt Tensions and Power Calculations CEMA
Effective Tension 8.19 kN Belt Power (Te xV) 7.13 kW
Maximum Tension Tmax 20.44 kN Drive Efficiency (Ave) 95 %
Minimum Tension Tmin 12.42 kN Total Absorbed Power 7.46 kW
Sag Tension 1.5 % 10.5 kN Installed Power 11 kW
Takeup Type Vertical Gravity Takeup Mass 2,613 kg
Carry and Return Idlers
Carry Idler Trough Angle 20 deg Return Idler Trough Angle 0 deg
Carry Idler Spacing 1.2 m Return Idler Spacing 2 m
Carry Idler No Rolls x Dia 3 x 127 mm Return Idler No Rolls x Dia 1 x 127 mm
Carry Idler Shaft Dia 25 mm Return Idler Shaft Dia 25 mm
Carry Idler Brg Life L10h 749,420 hrs Return Idler Brg Life L10h 32,886,708 hrs
Carry Idler Shaft Deflection 4.19 min Return Idler Shaft Deflection 4.07 min
Dynamics and Miscellaneous Data
Start-up Factor - Fully Loaded 140 % CEMA Temperature Factor Kt 1
Start-up Factor - Empty 140 % Total Braking Force 0 kN
Starting Time - Fully Loaded 3.72 sec Stopping Time - Loaded, Braking 4.1 sec
Starting Time - Empty 2.08 sec Stopping Time - Loaded, Coasting 4.1 sec
Designers Comments:

C:\Documents and Settings\RASTREO_TV\Escritorio\Dlanger LUIS\fajas repotenciadas rev2\Repotenciadas\faja1\faja1.DES Helix