Faculty of Engineering & Technology, SRM University, Kattankulathur - 603203

School of Mechanical Engineering

Department of Mechanical Engineering

Course plan

Course code : ME0021 Date : 26.12.13

Course title :Modern Manufacturing Techniques
Semester : VIn
Academic year / : 2013-14/ EVEN
semester (December 2013 - April 2014)
Section details:
Sectio Room No. Details of Faculty member
n Name Room Interco e-mail id Student contact
-
No. mNo. time
A MEB401 Dr.S.Prabhu MEA104 1836 Prabhu.s@ktr.srmuniv.a Friday(12.30
c.in 1.30pm)
Direct assessment details:
Name of assessment Marks Topics Tentative date Duration
Cycle test - I 10 Up to Economics of 5.2.2014 100 minutes
P/M forming
Surprise test 05 Powder Metallurgy Fourth week of 10 -15 min
Feburary
Cycle test - II 10 Up to Machining of 05.03.2014 100 minutes
Micro sized
components
Model examination 20 Full Syllabus 15.04.2014 3 hours
End semester examination 50 Full Syllabus 05.05.2014 3 hours
Attendance 05

Syllabus of the course:

I . . ~

. Modern Manufacturing Techniques 30 b

PURPOSE

To develop the ability to understand the advanced manufacturing techniques evolved in

manufacturing scenario.

INSTRUCTIONAL OBJECTIVES

At the end of this course the student should be able to understand

Advanced techniques in casting

Recent developments in forming and powder metallurgy
Fabrication of micro electronic devices
Precision machining techniques
Rapid prototyping and tooling
ADVANCES IN CASTING
Newer casting techniques - Expandable pattern casting - Plaster mold and ceramic mold casting
Vacuum casting - Squeeze casting and semisolid metal fonning - Rapid solidification for
amorphous alloys - Casting techniques for single crystal components.
ADVANCED FORMING AND PIM PROCESSES
High speed forging machines - Die materials - Peen fonning of sheet metals - Super plastic
forming - Forming and shaping glass. Design consideration for PIM forming - Production of
metal powders - Compaction - Sintering - Selective laser Sintering - Finishing of sintered parts
Economic ofP/M fonning.
FABRICATION OF MICRO ELECTRONIC DEVICES
Semiconductors and silicon - Crystal growing and wafer preparation - Film deposition,
Oxidation, Lithography, Etching, Metallization and testing - Bonding and packing.
PRECISION MACHINING
Precision and Micro-machining - Diamond turning of parts to nanometer accuracy - Stereo
microlithography machining of micro-sized components.
RAPID PROTOTYPING AND TOOLING
Definition, evolution, CAD for RPT. Product design and rapid product development
Fundamentals of various RPT technologies - Creation of STL or SLA file from a 3D solid model
- Principles and typical processes for quick batch production of plastic and metal parts through
quick tooling.
TEXTBOOKS
1. Serape Kalpakjian., Manufacturing Engineering and Technology, Third Edition, Addison-Wesley
Publishing Co., Boston, 1995
2. Madou, M. J., Fundamentals of micro fabrication, CRC Press, Boca ration, USA, 1997
REFERENCE BOOKS
1. Amstead, B. H., Ostwald Phylips and Bageman.R.L., Manufacturing Processes, John Wiley & Sons,
New York, 1987
2. Jaeger, R.C., Introduction to microelectronic Fabrication, Addision-Wesley, Boston, 1988
3. Chua, C. K., Rapid Prototyping, John Wiley, New York, 1997
4. Hilton., P. D. and Marcel Dekker, Rapid Tooling, New York, 2000

Course designed by Department of Mechanical Engineering

1 Program a b c d e f g h k
outcome
x x x

2 Category GENERAL BASIC SCIENCES ENGINEERING SCIENCES PROFESSIONAL

AND TECHNICAL ART SUBJECTS
(G) (B)
(E) (P)

x
3 Broad area Manufacturing Design Thermal Genaral

(for x
professional
courses only,
i.e 'under P'
category)

4 Staff Mr. G. Murali & Mr. S. Prabhu

responsible
for preparing
the syllabus

5 Date of 24.03.2007
preparation
 SRM UNIVERSITY

SCHOOL OF MECHANICAL ENGINEERING

SESSION PLAN

Course Code: ME0021

Course Title: Modem Manufacturing Techniques

Year/ Sem: IV year_8 th semester (Even)

Sl.No Date No of TitlelDetails of Chapter Reference code of

Hours text book

ADVANCES IN CASTING

I I Newer casting techniques TI ,Ch 11.2,Pp 300

2 I Expandable pattern casting TI,Chll.4Pp 302

3 2 Plaster mold and ceramic mold casting TI ,Ch 11.5Pp 303

Vacuum casting
4 I TI,Chl1.8Pp301
Squeeze casting and semisolid metal
5 2 TI,Chl1.14Pp320
forming
6 I TI,Chl1.16Pp323
Rapid solidification for amorphous alloys
7 I TI,Chl1.15Pp321
Casting techniques for single crystal
components

ADVANCED FORMING AND PIM

PROCESSES

High speed forging machines

8 I TI,ChI4.9Pp405
Die materials
9 I TI,ChI4.7Pp402
Peen forming of sheet metals
10 I TI,ChI6.13Pp486
Super plastic forming
II I TI,Ch16.12Pp484
12 1 Forming and shaping glass TI,ChI6.14Pp485

13 1 Design consideration for P/M forming TI,Ch17.6Pp520

14 1 Production of metal powders TI,Ch17.2Pp50I

15 1 Compaction - Sintering TI,ChI7.3Pp506

Tl,ChI7.7Pp52I
16 1 Selective laser Sintering
TI,ChI7.5Pp5I8
17 1 Finishing of sintered parts
TI,ChI7.8Pp523
18 1 Economic ofP/M forming

FABRICATION OF MICRO
ELECTRONIC DEVICES

Semiconductors and silicon TI,Ch34.2Pp945

19 1
Crystal growing and wafer preparation TI,Ch34.3Pp948
20 1
Film deposition T I,Ch34.4Pp948
21 1
Oxidation TI,Ch34.5Pp950
22 1
Lithography TI,Ch34.6Pp951
23 2
Etching TI,Ch34.7Pp952
24 1
Metallization and testing TI,Ch34.9Pp954
25 1
Bonding and packing TI,Ch34.IOPp956
26 1

PRECISION MACHINING

Precision and Micro-machining TI,Ch26.1IPp784

27 2
Diamond turning of parts to nanometer TI,Ch26.12Pp785
28 2 accuracy
TI,ChI9.3Pp587
29 1 Stereo microlithography
30
 2 machining of micro-sized components T1,Ch19.4,Pp588

RAPID PROTOTYPING AND

TOOLING

Definition, evolution, CAD for RPT

31 1 T1,Ch19Pp532
Product design and rapid product
32 2 T1,Ch19.2Pp534
development
33 1 T1,Ch19.3Pp534
Fundamentals of various RPT
34 2 T1,Ch19.4Pp538
technologies Creation of STL or SLA file
from a 3D solid model

35 1 Principles and typical processes for quick T1,Ch19.5Pp543

Batch production of plastic and metal
36 2 parts through quick tooling Tl,Ch19.5.2Pp545

TEXTBOOKS
1. Serope Kalpakjian., Manufacturing Engineering and Technology, Third Edition, Addison-
Wesley Publishing Co., Boston, 1995
2. Madou, M. J., Fundamentals ofmicro fabrication, CRC Press, Boca ration, USA, 1997
REFERENCE BOOKS
1. Amstead, B. H., Ostwald Phylips and Bageman.R.L., Manufacturing Processes, John Wiley
& Sons, New York, 1987
2. Jaeger, R.c., Introduction to microelectronic Fabrication, Addision-Wesley, Boston, 1988
3. Chua, C. K., Rapid Prototyping, John Wiley, New York, 1997
4. Hilton., P. D. and Marcel Dekker, Rapid Tooling, New York, 2000

Name of the Staff: Dr. S.Prabhu

Signature:

HODiMec~"1F1.----J