Vous êtes sur la page 1sur 144

Service Manual

Trucks
37
Group
Wiring Diagram
FL7, FL10 RHD
CHID A246776
CHID C752586

TSP23761/1
Foreword
The descriptions and service procedures contained in this manual are based on design
and method studies placed up to May 1996.

The products are under continuous development. Vehicles and components produced
after the above date may therefore have different specifications and repair methods.
When this is judged to have a significant bearing on this manual, supplementary service
bulletins will be issued to cover the changes.

The new edition of this manual will update the changes.

In service procedures where the title incorporates an operation number, this is a


reference to V.S.T. (Volvo Standard Times).

Service procedures which do not include an operation number in the title are for general
information and no reference is made to V.S.T.

The following levels of observations, cautions and warnings are used in this Service
Documentation:

Note: Indicates a situation, handling or circumstance which should be observed.

Important: Indicates a situation, handling or circumstance which should be emphasized


so as not to lead to personal injury or damage to property.

Caution: Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury or damage to property.

Warning: Indicates a potentially hazardous situation which, if not avoided, could result
in death, serious injury or major damage to property.

Danger: Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.

Volvo Truck Corporation


Goteborg, Sweden

Order number: TSP23761/1

1996 Volvo Truck Corporation, Goteborg, Sweden

All rights reserved. No part of this publication may be reproduced, stored in


retrieval system, or transmitted in any forms by any means, electronic, me-
chanical, photocopying, recording or otherwise, without the prior written
permission of Volvo Truck Corporation.
Contents
Component wiring diagram index ....................................................... 2

Component wiring diagrams ................................................................ 6

Illustration index .................................................................................. 47

Illustrations ........................................................................................... 48

Circuit board (32) electrical centre .................................................. 120

Fuses on circuit board (32) electrical centre ................................. 122

Relays on circuit board (32) electrical centre ................................ 123


6unit fuse holder .............................................................................. 124

Cable harness illustration index ...................................................... 125

List of connectors ............................................................................. 128

List of components ........................................................................... 134

Abbreviations ..................................................................................... 139

Cable colour code ............................................................................. 140

Feedback

1
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagram index

Component wiring diagram index

Starter motor, alternator, 24 V ............................................................ page 6

Coolant level, preheating, exhaust pressure governor,


page 7
exhaust brake, range inhibitor, interval wiping .............

B = Contact extra exhaust brake (RHD)

Engine shut-off .................................................................................... page 7

Speed limiter ....................................................................................... page 8

A = VDO
B = Econocruise

EDC, electronically controlled fuel injection ........................................ page 9

H = MGS
J = AGS
P = Powertronic

Parking lights, side marker lights, roof lights, tail lights


page 10
full beams, dipped beams, spotlights ..................................................

Bulb, position light at mirror ................................................................ page 11

Fog lights ............................................................................................. page 11

Side marker lights ............................................................................... page 11

Brake lights .......................................................................................... page 12

A = AUS

Direction indicator, hazard warning lights ........................................... page 12

A = AUS

Voltage converter ................................................................................ page 12

Reversing lights ................................................................................... page 13

Loading light, fifth wheel light .............................................................. page 13

Rear fog lights ..................................................................................... page 13

2
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagram index

Rotating warning light .......................................................................... page 13

Interior lights, low cab ......................................................................... page 14

Cigarette lighter, lighting el. distribution center ................................... page 14

Horn ..................................................................................................... page 14

Reverse warner ................................................................................... page 14

Windscreen wipers and washers, headlamp wipers and washers ..... page 15

A = Normal chassis
B = High chassis

Climate unit (air conditioning) ............................................................. page 16

A = CU-ACAUT
B = CU-ACMAN
C = CU-HEAT

Parking heater DW80 .......................................................................... page 18

A = CU-ACAUT
B = CU-ACMAN
C = CU-HEAT

Heated seat ......................................................................................... page 19

Electrically heated rearview mirror ...................................................... page 19

Electrically operated rearview mirror ................................................... page 19

A = VAB2500
B = VAB2600

Air dryer ............................................................................................... page 20

Radio, communication radio and loudspeakers .................................. page 20

A = RHD

3
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagram index

Electrically operated window winder ................................................... page 21

Seat belt .............................................................................................. page 21

Power take-off ..................................................................................... page 22

A = Power take-off
B = Double power take-off

Power take-off, clutch-independent ..................................................... page 23

Diff. lock ............................................................................................... page 23

Lock, self-steered axle ........................................................................ page 24

Automatic transmission ....................................................................... page 25

J = Powertronic

Geartronic ............................................................................................ page 26

Powertronic .......................................................................................... page 28

Bogie lift (hydraulic) ............................................................................. page 29

Bogie lift (hydraulic), with axle load limiter ......................................... page 30

Bogie lift (air-operated) ........................................................................ page 31

Bogie lift (air-operated), with axle load limiter .................................... page 31

Air suspension ..................................................................................... page 32

A = Tractor
B = Rigid
C = INFOSYST
D = KONVSYST
E = Bogie lift air suspension < 15 tonnes
F = Bogie lift air suspension 15 tonnes
G = Bogie press

4
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagram index

Bogie lift, air suspension < 15 tonnes ................................................. page 33

Bogie lift, air suspension, pusher ........................................................ page 34

Bogie lift, air suspension 15 tonnes .................................................... page 35

Drive axle load-increase ...................................................................... page 35

Bogie press ......................................................................................... page 36

Bogie lift, tridem .................................................................................. page 36

Combination instrument ...................................................................... page 37

A = Without tachograph

Indicator lamps .................................................................................... page 38

Instruments, buzzer, rheostat .............................................................. page 39

Driver information system (INFOSYST) .............................................. page 40

Anti-lock brakes (ABS), 4channel ..................................................... page 41

Anti-lock brakes (ABS), 6channel ..................................................... page 42

Level control, headlights ..................................................................... page 43

6unit fuse holder ................................................................................ page 43

Connection, extra equipment .............................................................. page 44

A = AVGASB4
B = Powertronic

Earth connections ................................................................................ page 45

Joint sleeve ......................................................................................... page 46

5
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

Component wiring diagrams

T3008262

6
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

7
T3008263
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008264

8
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

9
T3008265
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

10 T3008266
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008267

11
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008268

12
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008269

13
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008270
14
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008271

15
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008272
16
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008273

17
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008274

18
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008275

19
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008276

20
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008277

21
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008278

22
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008279
23
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008280

24
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008281

25
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008282

26
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008283

27
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008284
28
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008285

29
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008286

30
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008287

31
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008288

32
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008289

33
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008290
34
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008291

35
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

36 T3008292
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008293 37
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008294

38
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008295

39
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008296

40
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008297 41
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

42 T3008298
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008299

43
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008300

44
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008301
45
Group 37 Wiring Diagram FL7, FL10 RHD Component wiring diagrams

T3008302
46
Group 37 Wiring Diagram FL7, FL10 RHD Illustration index

Illustration index
Battery cables ........................................................................ page 48
Battery cables (Construction) ................................................ page 49
Windscreen wiper motor ....................................................... page 50
1000 Cable harness, instruments .................................................. page 51
1006 Cable harness, cab, upper .................................................... page 54
1007 Cable harness, cab, lower .................................................... page 55
1008 Cable harness, reading light ................................................. page 54
1009 Cable harness, electric window winder ................................. page 56
1020 Cable harness, cowl .............................................................. page 57
1030 Cable harness, engine .......................................................... page 58
1031 Cable harness, automatic transmission ................................ page 67
1037 Cable harness, bogie lift ....................................................... page 73
1040 Cable harness, frame ............................................................ page 77
1045 Cable harness, engage inhibitor, power take off .................. page 79
1056 Cable harness, air dryer ........................................................ page 80
1057 Cable harness, chassis ......................................................... page 81
1061 Cable harness, parking heater, cab ...................................... page 83
1062 Cable harness, parking heater, frame .................................. page 83
1065 Cable harness, grille ............................................................. page 84
1069 Cable harness, driver Information ......................................... page 85
1070 Cable harness, engine stop .................................................. page 86
1072 Cable harness, air suspension .............................................. page 87
1075 Cable harness, speed limiter, cab ........................................ page 102
1076 Cable harness, speed limiter, engine ................................... page 102
1084 Cable harness, cab, ABS ...................................................... page 103
1085 Cable harness, trailer connection, ABS ................................ page 104
1086 Cable harness, solenoid valve, ABS ..................................... page 107
1087 Cable harness, sensor, chassis, ABS ................................... page 107
1088 Cable harness, sensor, ABS ................................................. page 108
1407 Cable harness, EDC/cab ....................................................... page 111
1408 Cable harness, EDC/engine .................................................. page 111
1412 Cable harness, Geartronic - gearbox .................................... page 118
1413 Cable harness, Geartronic - cab ........................................... page 114
1422 Cable harness, Geartronic - chassis ..................................... page 116
1440 Cable harness, el. operated rearview mirror ........................ page 119

47
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

Illustrations

T3007546

48
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3007547

49
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008384

50
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008317

51
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008318

52
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008319

53
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008320

54
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008321

55
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008322

56
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008323

57
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008324

58
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008325

59
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008326

60
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008327

61
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3007560

62
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3007561

63
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008328

64
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008329

65
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3007564

66
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008330

67
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008331

68
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008332

69
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008333
70
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008334

71
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008335

72
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008336

73
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008337
74
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008338

75
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008339

76
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008340
77
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008341
78
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008342

79
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008343

80
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008344

81
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008345

82
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008346
83
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008347

84
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008348
85
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008349
86
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008350
87
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008351

88
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3007589
89
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3007590
90
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008352
91
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008353
92
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3007593 93
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3007594
94
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008354
95
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008355
96
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008356

97
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008357
98
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008358
99
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3007597
100
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3007598
101
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008359
102
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008360

103
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008361

104
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008362

105
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008363

106
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008364

107
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008365

108
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008366

109
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008367

110
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

111
T3008368
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008369

112
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008370
113
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008371

114
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008372

115
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008373

116
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008374

117
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

T3008375

118
Group 37 Wiring Diagram FL7, FL10 RHD Illustrations

119
T3008376
Group 37 Wiring Diagram FL7, FL10 RHD Circuit board (32) electrical centre

Circuit board (32) electrical centre

T3007730

120
Group 37 Wiring Diagram FL7, FL10 RHD Circuit board (32) electrical centre

T3007748

121
Group 37 Wiring Diagram FL7, FL10 RHD Fuses on circuit board (32) electrical centre

Fuses on circuit board (32) electrical centre


1 Spot light ............................................ (CE64) 19 Parking heater .................................... (HC27)
2 Fog light, front and rear ..................... (CG6) 20 Fog light rear ...................................... (CE23)
3 Full beam right ................................... (CE45) 21 Full beam flash ................................... (CE55)
4 Full beam left ...................................... (CE41) 22 Hazard ................................................ (CN5)
5 Interior light, speed limiter, radio, 23 Day running light ................................ (CE37)
INFOSYST, tachograph ..................... (ER23)
24 Dipped beam right .............................. (CE43)
6 Dipped beam left, headlight levelling de-
vice ..................................................... (CE39) 25 Air dryer, buzzer, extra equipment ..... (HK6)

7 Day running light ................................ (CE12) 26 Timer parking heater .......................... (HC21)

8 Dim-dip ............................................... (CE50) 27 Park. light right, roof light left, DIM-DIP,
buzzer, switch illumination, XB1 ........ (CE20)
9 Park. light left, roof light right, ID-light (CE18)
28 Park. light trailer right ......................... (CE5)
10 Park. light trailer, left .......................... (CE3)
29 Loading light, reversing light .............. (EA6)
11 Rotating warning light, extra trailer
conn. ................................................... (EN8) 30 Brake light .......................................... (CK7)

12 Relay preheating ................................ (AA8) 31 Horn .................................................... (XD5)

13 Bogie lift, kick down, AVGASB4, XB2 (XD11) 32 Air suspension, powertronic ............... (XD8)

14 Switch extra equipment, XA2 ............. (XD14) 33 Heated mirror, heated seat ................ (HG7)

15 Combination relay, combination instru- 34 Heater fan ........................................... (HA18)


ment, indicator lamps, driver information (HA46)
system, relay extra equipment, relay full (HA73)
beam ................................................... (BB24) 35 Headlight wiper and washer ............... (GA28)
16 Safety belts, dir. ind. .......................... (CN2) 36 Cig. lighter .......................................... (EV4)
17 Diff lock, PTO, range inhibitor, instru-
ment .................................................... (LG11)
18 Windscreen and headlight wiper and
washers, combination relay, solenoid
valve range, exhaust pressure gover-
nor ...................................................... (GA34)

122
Group 37 Wiring Diagram FL7, FL10 RHD Relays on circuit board (32) electrical centre

Relays on circuit board (32) electrical centre


301 Relay, fog lights ........................ (CG5)
302 Relay, spot lights ...................... (CE60)
305 Relay, reversing lights .............. (EA5)
306 Relay, full beam ....................... (CE28)
308 Relay, brake lights .................... (CK5)
309 Relay, parking lights ................. (CE9)
315 Relay, starting switch ............... (XD4)
322 ..................................................
375 Relay, day running lights .......... (CE33)
3005 Alternator-controlled relay ........ (AA26)

123
Group 37 Wiring Diagram FL7, FL10 RHD 6unit fuse holder

6unit fuse holder


56 Superstructure ............................................................ (XA12)
56 Superstructure ............................................................ (XA14)
56 Superstructure ............................................................ (XA16)
56 Superstructure ............................................................ (XA18)
56 Superstructure ............................................................ (XA2)
56 Superstructure ............................................................ (XA4)
56 B 1 ABS ............................................................................ (OA2)(OB2)
56 B 2 ABS ............................................................................ (OA5)(OB5)
56 B 3 ABS ............................................................................ (OA8)(OB8)
56 B 5 ABS ............................................................................ (OA11)(OB11)
56 B 6 ABS ............................................................................ (OA14)(OB14)
56 F 1 Relay box, EDC .......................................................... (LO72)
56 F 2 Geartronic ................................................................... (LO74)
56 F 2 Powertronic ................................................................. (LP43)
56 F 3 Relay box , EDC, geartronic, powertronic ................. (AA30)
56 F 4 .................................................................................... (AA32)
57 F5 Cruise control ............................................................. (BN67)
56 F6 .................................................................................... (BN69)

124
Group 37 Wiring Diagram FL7, FL10 RHD Cable harness illustration index

Cable harness illustration index


1000 Cable harness, instruments .................................................. page 51
1006 Cable harness, cab, upper .................................................... page 54
1007 Cable harness, cab, lower .................................................... page 55
1008 Cable harness, reading light ................................................. page 54
1009 Cable harness, electric window winder ................................. page 56
1020 Cable harness, cowl .............................................................. page 57
1030 Cable harness, engine .......................................................... page 58
1031 Cable harness, automatic transmission ................................ page 67
1037 Cable harness, bogie lift ....................................................... page 73
1040 Cable harness, frame ............................................................ page 77
1045 Cable harness, engage inhibitor, power take off .................. page 79
1056 Cable harness, air dryer ........................................................ page 80
1057 Cable harness, chassis ......................................................... page 81
1061 Cable harness, parking heater, cab ...................................... page 83
1062 Cable harness, parking heater, frame .................................. page 83
1065 Cable harness, grille ............................................................. page 84
1069 Cable harness, driver Information ......................................... page 85
1070 Cable harness, engine stop .................................................. page 86
1072 Cable harness, air suspension .............................................. page 87
1075 Cable harness, speed limiter, cab ........................................ page 102
1076 Cable harness, speed limiter, engine ................................... page 102
1084 Cable harness, cab, ABS ...................................................... page 103
1085 Cable harness, trailer connection, ABS ................................ page 104
1086 Cable harness, solenoid valve, ABS ..................................... page 107
1087 Cable harness, sensor, chassis, ABS ................................... page 107
1088 Cable harness, sensor, ABS ................................................. page 108
1407 Cable harness, EDC/cab ....................................................... page 111
1408 Cable harness, EDC/engine .................................................. page 111
1412 Cable harness, Geartronic - gearbox .................................... page 118
1413 Cable harness, Geartronic - cab ........................................... page 114
1422 Cable harness, Geartronic - chassis ..................................... page 116
1440 Cable harness, el. operated rearview mirror ........................ page 119

125
Group 37 Wiring Diagram FL7, FL10 RHD Cable harness illustration index

T3007776

126
Group 37 Wiring Diagram FL7, FL10 RHD Cable harness illustration index

127
T3008391
Group 37 Wiring Diagram FL7, FL10 RHD List of connectors

List of connectors
A LO33 AGS1:1 BN41
a LO84 AGS1:2 BN44
AA1 LK5 AGS1:3 BN55
AA1 LK5 AGS1:4 BN53
AA1 LP53 AGS1:5 LO29
AA2 LK8 AGS1:6 LO27
AA2 LK8 AGS1:7 BN10
AA2 LP52 AGS1:9 LO57
AA3 LJ18 AS1 CK10
AA3 LK12 AS2 XA9
AA3 LP25 AS3 ND8
AA4 LK40 AS4 ND27
AA4 LK40 AS5 CK13
AA4 LO66 AS6 ND26
AA4 LP50 B LO35
AA5 BB5 b LO86
AA5 LK42 BA1 LJ10
AA5 LP47 BA1 MA16
AA6 LK44 BA1 MD17
AA6 LK44 BA1 MG4
AA6 LP48 BA1 MK3
AA7 LK15 BA2 LJ16
AA7 LK16 BA2 MG7
AA8 LK18 BA2 MK6
AA8 LP49 BA3 LJ23
AA9 BB27 BA3 MA17
AA9 LK20 BA3 MD18
AB1 LK36 BA3 MG10
AB2 LK21 BA3 MK10
AB3 LK32 BA4 LJ5
AB3 LP37 BA4 MA5
AB4 LK25 BA4 MD7
AB4 LP55 BA5 LJ12
AB5 LK28 BA5 MA23
AB5 LP59 BA5 MD38
AB6 LK28 BA7 MA23
AB8 LP11 BA7 MD38
ABS TES OA10 BB1 MA18
ABS TES OB10 BB1 MD22
ABS TES OA46 BB2 MA15
ABS TES OB42 BB2 MD19
ABS TES OA50 BB3 MA22
ABS TES OB45 BB3 MD27
ABS TES OA42 BB4 MA21
ABS TES OB40 BB4 MD25
ABS TES OA3 BB5 MA13
ABS TES OB3 BB5 MD21
AD1 XD11 BC NG40
AD2 LD9 BD1 MD30
AF1 LO8 BD1 MK19
AF1 NA39 BD2 MD32
AF2 LO10 BD2 MK21
AF2 NA33 BD3 MD33
AF3 LO11 BD3 MK22
AF3 NA35 BG1 MY35
AF5 NA15 BH MY25
AF8 LO13 BH MY27
AF8 NA14 BH MY29
AGS1:8 BN24 BH MY31
AGS/TES LO89 BL1 EN4
AGS/TES LO24 BL1 EN6
AGS/TES LO22 BL2 XD5
AGS/TES LO52 BL2 XD8
AGS/TES LO99 BM1 MR15

128
Group 37 Wiring Diagram FL7, FL10 RHD List of connectors

BM3 MR32 CA7 NK41


BM8 MR42 CA8 NK28
BM9 MR44 CA9 LG10
BN1 MN20 CHA1 LO11
BN1 MR48 CHA2 LO13
BN2 MN19 CHA3 LO2
BN2 MR49 CHA4 LO5
BN3 MN21 CHA5 LO4
BN3 MR41 CHA6 LO8
BN4 MN22 CHA7 LO26
BN4 MR49 CHA8 LO95
BN6 MR41 CHA9 LO97
BN8 MR49 CM1 BN52
BN9 MN14 CM2 BN39
BO1 MN34 CM3 BN19
BO2 MN33 CM4 BN20
BO3 MN34 CM5 BN18
BP1 MN39 CM6 BN27
BP1 MR53 CM7 BN24
BP2 MN39 CM8 BN25
BP2 MR53 CM9 BN53
BS1 MR41 CN1 BN27
BS2 MR43 CN2 BN31
BS3 MR41 CN3 BN26
BT1 MP22 CN4 BN61
BT1 MR21 CN5 BN45
BT1 MS13 CN6 BN49
BT1 MX13 CN7 BN50
BT2 MP21 CN8 BN28
BT2 MR20 CN9 BN34
BT2 MS12 CR OA62
BT2 MX12 CR OB65
BT3 MP2 CR1 LO7
BT3 MR7 CS1 OA26
BT3 MS21 CS1 OB25
BT3 MX21 CS2 OA60
BT4 MP25 CS2 OB63
BT4 MR26 CT1 MY4
BT4 MS23 CT2 MY11
BT5 MP6 CT3 MY15
BT5 MR9 CT4 MY19
BT5 MS18 CT5 MY17
BT5 MX18 CT6 MY33
BT6 MP25 CT7 MY24
BT6 MR26 CU ND26
BT6 MS23 CU ND26
BT7 MR20 D LO39
BT8 MP21 d LO71
BT8 MR21 DB MD7
BT8 MS12 DRL1 CE14
BT8 MX12 DRL2 CE17
BU1 MN14 E LO41
BU1 MR30 EE2 BN29
BU2 MN11 EE3 BN36
BU2 MR15 EE4 BN28
BU3 MN8 EE5 BN32
C LO37 EE6 BN27
c LO69 EE7 BN58
C3 BB36 EE8 BN31
CA1 LG4 EE9 BN33
CA1 LG4 F LO43
CA2 LD3 FA1 NK20
CA3 AA8 FA2 NK22
CA4 LD26 FA3 NK7
CA4 LD9 FA4 NK28
CA5 NA26 FA5 NK10
CA6 NK38 FA6 NK11
129
Group 37 Wiring Diagram FL7, FL10 RHD List of connectors

FA7 NK34 KB1 CE58


FA8 NK14 KB2 CE30
FA9 NK43 KB3 CN5
FB1 NA51 KB4 CE45
FB2 NK41 KB5 CE46
FB3 NK38 KB6 CE55
FB4 NK31 KB7 CE41
FB5 NK26 KB8 CE26
FB6 NK17 KB9 EV4
FB7 NK25 KC1 CE31
FB8 NK29 KC2 HK6
FB9 NK19 KC3 CE39
FC1 NK32 KC4 CE33
FC1 NK32 KC5 ER23
FC2 NK13 KC6 CE43
FC2 NK13 KC7 CE37
FD9 NK35 KC8 ER11
FE NK37 KC9 CE35
G LO45 KD1 CE34
g LO31 KD2 CE8
GA1 CE39 KD3 CE36
GA2 CE41 KD4 CE12
GA3 CE40 KD5 HC23
GA4 CE43 KD6 CE18
GA5 CE45 KD7 CE50
GA6 CE44 KD8 HC21
GA7 GA21 KD9 CE20
GA8 GA28 KE1 CK13
GA9 GA27 KE2 EN6
GB1 PA2 KE4 EA8
GB2 PA3 KE6 EA14
GB3 PA5 KE7 CE3
H LO48 KE9 CE5
h LO55 KF1 EA5
HA1 CE11 KF2 XD14
HA2 CE29 KF3 XD8
HA3 ER22 KF4 EA11
HA4 JA9 KF5 EN8
HA5 ER23 KF6 XD5
HA6 EN8 KF7 CK7
HA7 HC21 KF8 EN3
HA8 ED5 KF9 XD11
HA9 ED7 KG1 AA8
HB1 HD5 KG2 BB24
HB1 HD5 KG3 HA18
HB2 HD5 KG3 HA46
HB3 KD6 KG3 HA73
HB4 ND21 KG4 HG7
HB5 ND21 KG5 BB22
HB6 ED10 KG6 CN2
HC1 ER13 KG7 EA11
HC2 ER13 KG8 HG3
HE JA17 KG9 BB19
HS HG11 KH1 GA34
J LO49 KH2 GA28
j LO73 KH3 LG11
K LO50 KH4 CK5
k LO2 KH5 LG5
KA1 CG14 KH6 ED10
KA2 CE62 KH9 AA23
KA3 CE63 KJ1 EA13
KA4 CE23 KJ2 CE48
KA5 CG12 KJ3 CG2
KA6 CG11 KJ4 ED8
KA7 HC25 KJ6 EA5
KA8 HC27 KJ7 EA3
KA9 CG5 KJ8 EA5
130
Group 37 Wiring Diagram FL7, FL10 RHD List of connectors

KJ9 CG2 P LO62


L LO56 p LO95
LF1 OA33 P01 BN00
LF1 OA33 P01 ZD00
LF1 OB33 PS1 ND30
LF1 OB33 PS2 ND30
LF2 OA35 PTO2 LD30
LF2 OA35 R LO64
LF2 OB34 r LO97
LF2 OB34 RA2 CE20
LR1 OA49 RA3 CN15
LR1 OA49 RA4 CK7
LR1 OB43 RA5 CN14
LR1 OB43 RA6 CE22
LR2 OA51 RA7 EA11
LR2 OA51 RA8 EG5
LR2 OB44 RB1 LG27
LR2 OB44 RB1 LG27
LRT1 OB53 RB2 LG27
LRT1 OB53 RB2 LG27
LRT2 OB54 RC1 CE36
LRT2 OB54 RC2 CE3
M LO58 RC3 CN6
m LO5 RC4 CK13
MA1 AA12 RC5 CN9
MA2 AA18 RC6 CE5
MA3 AA15 RC7 NA25
MA4 NA50 RC9 BB41
MA5 BB33 RD1 EN5
MA6 BB21 RD2 ND45
MA7 BB22 RD2 ND45
MA8 BB13 RD3 EA14
MA9 BB16 RD4 EN3
MB1 BB34 RD5 EA7
MB1 LJ26 RD6 OA12
MB2 BB32 RD6 OB12
MB3 HA29 RD6 XD13
MB3 HA3 RD7 EG8
MB3 HA58 RF1 OA41
MB4 ND32 RF1 OA41
MB5 NA8 RF1 OB38
MB6 EA5 RF1 OB38
MB7 BB39 RF2 OA43
MB8 ND34 RF2 OA43
MB9 ND10 RF2 OB39
MC1 BB34 RF2 OB39
MC3 BB34 RR1 OA57
MD1 ER11 RR1 OA57
MD1 ER8 RR1 OB48
MD2 AA15 RR1 OB48
MD2 AA17 RR2 OA59
MD3 AA19 RR2 OA59
MD3 AA22 RR2 OB49
ME1 HK6 RR2 OB49
ME2 HK6 RRT1 OB58
MF1 NG23 RRT1 OB58
MF2 NG24 RRT2 OB59
MF3 NG25 RRT2 OB59
MF4 NG27 S LO66
MH1 BK17 SE1 LO68
MH1 BK33 SE2 LO29
MH1 BN4 SE3 LO89
MH2 BK2 SH1 NA39
MH2 BK39 SH2 NA33
MH2 BN4 SL1 BK5
N LO60 SL2 BK26
n LO4 SL2 BK7
131
Group 37 Wiring Diagram FL7, FL10 RHD List of connectors

SL3 BK28 TEST 5 BN8


SL3 BK8 TEST 6 BN47
SL4 BK10 TEST 7 BN21
SL5 BK11 TEST 8 BN63
SLF1 OA39 U LO74
SLF1 OB36 V LO76
SLF2 OA37 VB1 HA21
SLF2 OB36 VB1 HA51
SLF3 OA39 VB1 HA78
SLF3 OB37 VB2 HC27
SR1 OA54 VD1 HC21
SR1 OB46 VD2 HC25
SR2 OA53 VD3 HC15
SR2 OB46 VE1 HC15
SR3 OA55 VE2 HC15
SR3 OB47 VF1 HC3
SR4 OA62 VF2 HC12
SR4 OB51 VF3 HC15
SR5 OA61 VF4 HC9
SR5 OB51 W LO78
SR6 OA63 X LO80
SR6 OB52 XA1 KA12
SRF1 OA46 XA1 KA9
SRF1 OB41 XA1 XD17
SRF2 OA45 XA2 KA13
SRF2 OB41 XA2 KA4
SRF3 OA47 XA2 XD20
SRF3 OB42 XA3 KA14
SRT1 OB56 XA3 KA3
SRT2 OB56 XA3 XD22
SRT3 OB57 XB1 FB6
SRT4 OB61 XB1 FB9
SRT5 OB61 XB1 HD17
SRT6 OB62 XB1 HD19
TO CA2 LP37 XB1 HH3
TA1 NA5 XB1 HH9
TA2 BB31 XB1 KA24
TA3 BB19 XB1 KA27
TA4 HG7 XB1 LD32
TA5 ND13 XB1 LD38
TA6 CE13 XB1 LE14
TA7 CN10 XB1 LE20
TA8 CG11 XB1 LJ16
TA9 CE62 XB1 LJ27
TB5 FA7 XB1 LK23
TB6 FA7 XB1 LK38
TB7 HA29 XB1 LP40
TB7 HA3 XB1 LP43
TB7 HA58 XB1 MA8
TB8 HA29 XB1 MA9
TB8 HA3 XB1 MD11
TB8 HA58 XB1 MD9
TB9 NK35 XB1 MG8
TC1 GA14 XB1 MG9
TC2 GA5 XB1 MG7
TC2 OA14 XB1 MK9
TC2 OB14 XB1 MP17
TC3 NK35 XB1 MR27
TC3 OA4 XB1 MR33
TC3 OB4 XB1 MS26
TC5 OA12 XB1 MS28
TC5 OB12 XB1 MV13
TC6 CE31 XB1 MV7
TC7 CN11 XB1 MX26
TC8 CG12 XB1 MX28
TC9 CE63 XB1 MY13
TEST 4 BN6 XB1 MY20
132
Group 37 Wiring Diagram FL7, FL10 RHD List of connectors

XB1 XD27 XB3 LK34


XB2 FB3 XB3 LP38
XB2 FB4 XB3 LP45
XB2 HH10 XB3 MA12
XB2 HH4 XB3 MA17
XB2 KA19 XB3 MD13
XB2 KA28 XB3 MD17
XB2 LD33 XB3 MG11
XB2 LD39 XB3 MG13
XB2 LE15 XB3 MK11
XB2 LE19 XB3 MK13
XB2 LJ18 XB3 MP17
XB2 LJ25 XB3 MR29
XB2 LK25 XB3 MR31
XB2 LK36 XB3 MS25
XB2 LP39 XB3 MS29
XB2 LP44 XB3 MV12
XB2 MA2 XB3 MV8
XB2 MA4 XB3 MX25
XB2 MD3 XB3 MX29
XB2 MD5 XB3 MY16
XB2 MG5 XB3 MY19
XB2 MG6 XB3 XD46
XB2 MK3 XC1 CG11
XB2 MK6 XC2 CE62
XB2 MS22 XC3 CE60
XB2 MS23 XC3 CG11
XB2 MV15 XD1 CG12
XB2 MV5 XD2 CE63
XB2 MX22 XD3 CE63
XB2 MX23 XD3 CG12
XB2 MY11 XG1 FB9
XB2 MY22 XJ1 KA21
XB2 XD36 XJ1 KA6
XB3 FB6 XJ2 KA19
XB3 FB8 XJ2 KA4
XB3 HD14 XO1 BB10
XB3 HD16 XO1 BB12
XB3 HH12 XO1 BB15
XB3 HH5 XO1 BB4
XB3 KA18 XO1 BB8
XB3 KA29 XO2 BB10
XB3 LD34 XO2 BB12
XB3 LD40 XO2 BB15
XB3 LE16 XO2 BB4
XB3 LE18 XO2 BB8
XB3 LJ19 Z LO82
XB3 LJ24
XB3 LK27

133
Group 37 Wiring Diagram FL7, FL10 RHD List of components

List of components
24 Connector, socket/diagnostics (BN53) 42 M Joint sleeve (HK6)
26 Connector, gearbox (LP16) 42 M Joint sleeve (LO78)
30 A Battery (AA6) 42 M Joint sleeve (NG40)
30 B Battery (AA6) 42 M Joint sleeve (XA16)
33 Circuit card, indicator/warning lights (ND4) 42 N Joint sleeve (CE31)
34 Connector (AA7) 42 N Joint sleeve (LO60)
36 Connector, tail lamp junction box (CE3) 42 O Joint sleeve (BB34)
36 Connector, tail lamp junction box (CE36) 42 O Joint sleeve (BB43)
36 Connector, tail lamp junction box (CE5) 42 O Joint sleeve (GA39)
36 Connector, tail lamp junction box (CK13) 42 P Joint sleeve (AA23)
36 Connector, tail lamp junction box (CK8) 42 P Joint sleeve (BB13)
36 Connector, tail lamp junction box (CN13) 42 P Joint sleeve (BN28)
36 Connector, tail lamp junction box (CN16) 42 P Joint sleeve (ND35)
36 Connector, tail lamp junction box (CN6) 42 P Joint sleeve (NK19)
36 Connector, tail lamp junction box (CN9) 42 R Joint sleeve (LG11)
36 Connector, tail lamp junction box (EA14) 42 R Joint sleeve (NA18)
36 Connector, tail lamp junction box (EA7) 42 R Joint sleeve (NG17)
36 Connector, tail lamp junction box (EG8) 42 S Joint sleeve (BB22)
36 Connector, tail lamp junction box (EN3) 42 S Joint sleeve (NA47)
36 Connector, tail lamp junction box (NA22) 42 S Joint sleeve (ND37)
36 Connector, tail lamp junction box (ND45) 42 S Joint sleeve (NK26)
42 A Joint sleeve (CE13) 42 T Joint sleeve (EV4)
42 A Joint sleeve (CH11) 42 T Joint sleeve (ND27)
42 AP Joint sleeve (LP55) 42 T Joint sleeve (NG46)
42 AP Joint sleeve (LP9) 42 T Joint sleeve (XD46)
42 AS Joint sleeve (LO66) 42 U Joint sleeve (NA25)
42 AS Joint sleeve (LO87) 42 U Joint sleeve (ND38)
42 AS Joint sleeve (LO97) 42 V Joint sleeve (HA11)
42 AT Joint sleeve (LO43) 42 V Joint sleeve (HA39)
42 AT Joint sleeve (LO78) 42 V Joint sleeve (HA66)
42 D Joint sleeve (GA27) 42 V Joint sleeve (LK16)
42 D Joint sleeve (HD5) 42 V Joint sleeve (NA63)
42 D Joint sleeve (LD17) 42 V Joint sleeve (NG16)
42 D Joint sleeve (LG27) 42 V Joint sleeve (NK7)
42 F Joint sleeve (CE53) 42 X Joint sleeve (ER23)
42 F Joint sleeve (CG8) 42 X Joint sleeve (NA14)
42 F Joint sleeve (EG9) 42 X Joint sleeve (NG15)
42 F Joint sleeve (NG6) 42 X Joint sleeve (NK17)
42 G Joint sleeve (CE52) 42 Y Joint sleeve (CE55)
42 G Joint sleeve (CG8) 42 Y Joint sleeve (NA12)
42 G Joint sleeve (EG9) 44 Circuit card, gear lever carrier, Geartronic (LO43)
42 G Joint sleeve (NG49) 51 Fuse holder 1unit (BG7)
42 G Joint sleeve (XD17) 51 Fuse holder 1unit (BK15)
42 H Joint sleeve (HG13) 51 Fuse holder 1unit (BK30)
42 H Joint sleeve (LD13) 51 Fuse holder 1unit (LE9)
42 H Joint sleeve (LG19) 56 Fuse holder, 6unit (XA12)
42 H Joint sleeve (LG8) 56 Fuse holder, 6unit (XA14)
42 J Joint sleeve (CE20) 56 Fuse holder, 6unit (XA16)
42 J Joint sleeve (EV6) 56 Fuse holder, 6unit (XA18)
42 J Joint sleeve (HG13) 56 Fuse holder, 6unit (XA2)
42 J Joint sleeve (LD13) 56 Fuse holder, 6unit (XA4)
42 J Joint sleeve (LG19) 56 B Fuse holder, 6unit (OA11)
42 J Joint sleeve (NG36) 56 B Fuse holder, 6unit (OA14)
42 J Joint sleeve (XA18) 56 B Fuse holder, 6unit (OA2)
42 J Joint sleeve (XD27) 56 B Fuse holder, 6unit (OA5)
42 K Joint sleeve (CE10) 56 B Fuse holder, 6unit (OA8)
42 K Joint sleeve (ED8) 56 B Fuse holder, 6unit (OB11)
42 K Joint sleeve (EN10) 56 B Fuse holder, 6unit (OB14)
42 L Joint sleeve (CE29) 56 B Fuse holder, 6unit (OB2)
42 L Joint sleeve (ED7) 56 B Fuse holder, 6unit (OB5)
42 L Joint sleeve (EN10) 56 B Fuse holder, 6unit (OB8)
42 L Joint sleeve (ER13) 56 F Fuse holder 6-unit (AA30)
42 L Joint sleeve (HC9) 56 F Fuse holder 6-unit (BN67)
42 L Joint sleeve (LO39) 56 F Fuse holder 6-unit (LO72)

134
Group 37 Wiring Diagram FL7, FL10 RHD List of components

56 F Fuse holder 6-unit (LP41) 79 Plug socket, ABS (OB4)


63 Fuse holder 36-unit (AA8) 100 Switch, headlights (CE17)
63 Fuse holder 36-unit (BB24) 101 Switch, full beams and dipped beams (CE53)
63 Fuse holder 36-unit (CE12) 102 Switch, fog lights (CG5)
63 Fuse holder 36-unit (CE18) 103 Switch, spot lights (CE55)
63 Fuse holder 36-unit (CE20) 104 Switch, loading lights (ED3)
63 Fuse holder 36-unit (CE23) 109 Switch, hazard warning lights (CN5)
63 Fuse holder 36-unit (CE3) 110 Switch, rotating warning light (EN8)
63 Fuse holder 36-unit (CE37) 111 L Switch, window winder (KA4)
63 Fuse holder 36-unit (CE39) 111 R Switch, window winder (KA19)
63 Fuse holder 36-unit (CE41) 112 Switch, air conditioning (HA30)
63 Fuse holder 36-unit (CE43) 118 Switch, fan (HA16)
63 Fuse holder 36-unit (CE45) 118 Switch, fan (HA44)
63 Fuse holder 36-unit (CE5) 118 Switch, fan (HA71)
63 Fuse holder 36-unit (CE50) 119 Switch, windscreen wiper (GA34)
63 Fuse holder 36-unit (CE55) 120 Switch, windscreen washer (GA31)
63 Fuse holder 36-unit (CE64) 123 Switch, heated rearview mirror (HG5)
63 Fuse holder 36-unit (CG6) 125 Switch, exhaust brake (BB7)
63 Fuse holder 36-unit (CK7) 126 Switch, diff. lock wheels, rear (LG4)
63 Fuse holder 36-unit (CN2) 127 Switch, diff. lock inter axles (LG13)
63 Fuse holder 36-unit (CN5) 128 Switch, power take-off, side (LD26)
63 Fuse holder 36-unit (EA6) 128 Switch, power take-off, side (LK21)
63 Fuse holder 36-unit (EN8) 128/129 Switch, power take-off, side/rear (LD7)
63 Fuse holder 36-unit (ER23) 133 Switch, bogie lift (LJ6)
63 Fuse holder 36-unit (EV4) 133 Switch, bogie lift (MA4)
63 Fuse holder 36-unit (GA28) 133 Switch, bogie lift (MD5)
63 Fuse holder 36-unit (GA34) 133 Switch, bogie lift (MG5)
63 Fuse holder 36-unit (HA18) 133 Switch, bogie lift (MK4)
63 Fuse holder 36-unit (HA46) 133 Switch, bogie lift (MP11)
63 Fuse holder 36-unit (HA73) 133 Switch, bogie lift (MR12)
63 Fuse holder 36-unit (HC21) 133 Switch, bogie lift (MS22)
63 Fuse holder 36-unit (HC27) 133 Switch, bogie lift (MX22)
63 Fuse holder 36-unit (HG7) 144 Switch, battery master switch (AA6)
63 Fuse holder 36-unit (HK6) 147 Switch, direction indicators (CN11)
63 Fuse holder 36-unit (LG11) 149 Switch, horn (FA6)
63 Fuse holder 36-unit (XD11) 150 Switch, starting switch (AA12)
63 Fuse holder 36-unit (XD14) 157 Switch, air horn (FA10)
63 Fuse holder 36-unit (XD5) 158 Switch, tail fog lights (EG5)
63 Fuse holder 36-unit (XD8) 172 Switch, extra (MV5)
77 Plug socket, 7-unit (CE3) 174 Switch, lock, safety belt (KD6)
77 Plug socket, 7-unit (CE36) 176 Switch, SPLIT (LO22)
77 Plug socket, 7-unit (CE5) 178 Switch, lock-up (LK29)
77 Plug socket, 7-unit (CK13) 179 Switch, 3rd axle lock (LJ26)
77 Plug socket, 7-unit (CN6) 1104 Switch, bulb control (ND27)
77 Plug socket, 7-unit (CN9) 1105 Switch, levelling control, headlights (PA3)
77 Plug socket, 7-unit (CS11) 1118 Switch, powertakeoff, clutch independent (LE9)
77 Plug socket, 7-unit (CS5) 1118 Switch, powertakeoff, clutch independent (LP9)
77 Plug socket, 7-unit (CS6) 1134 Switch, reverse warner (FB4)
77 Plug socket, 7-unit (CS8) 1135 Switch, cruise control (BN27)
77 Plug socket, 7-unit (CS9) 1142 Switch, engine diagnostics (BN61)
77 Plug socket, 7-unit (NA22) 1143 Switch, seat heater (HD9)
78 Extra plug socket, 7-unit (EA14) 1145 Switch, pusher axle (MY8)
78 Extra plug socket, 7-unit (EA7) 200 Break contact, warning light, parking brake (NA5)
78 Extra plug socket, 7-unit (EG8) 205 L Break contact, interior light (ER8)
78 Extra plug socket, 7-unit (EN3) 205 R Break contact, interior light (ER21)
78 Extra plug socket, 7-unit (EN5) 207 A Closing contact, indicator light, diff.lock, rear wheels
78 Extra plug socket, 7-unit (ND45) (LG27)
78 Extra plug socket, 7-unit (XD13) 207 B Closing contact, indicator light, diff.lock, rear wheels
79 Plug socket, ABS (OA10) (LG23)
79 Plug socket, ABS (OA12) 211 Closing contact, indicator light, bogie lift (MA16)
79 Plug socket, ABS (OA14) 211 Closing contact, indicator light, bogie lift (MD17)
79 Plug socket, ABS (OA2) 214/222 Closing contact, indicator light, splitter/temp. torque
79 Plug socket, ABS (OA4) converter (NA8)
79 Plug socket, ABS (OB10) 216 Closing contact, brake lights (CK5)
79 Plug socket, ABS (OB12) 217 Closing contact, reversing lights (EA5)
79 Plug socket, ABS (OB14) 217 Closing contact, reversing lights (LK12)
79 Plug socket, ABS (OB2) 218 Break contact, exh-pressure governor (BB31)
135
Group 37 Wiring Diagram FL7, FL10 RHD List of components

219 Closing contact, indicator light, air cleaner (MY24) 360 Relay, engage inhibitor, power take-off (LK15)
219 Closing contact, indicator light, air cleaner (ND32) 360A Relay, engage inhibitor, power take-off (LE21)
223 Slip contact, horn (FA7) 360B Relay, engage inhibitor, power take-off (LE12)
226 Closing contact, start inhibitor (LK3) 360C Relay, engage inhibitor, power take-off (LE4)
228 L Closing contact, cab lock (ND21) 364 Operating controls, bogie lift (MA15)
228 R Closing contact, cab lock (ND24) 364 Operating controls, bogie lift (MD19)
229 Closing contact kick-down (LK42), 375 Relay, day running lights (CE33)
231 Closing contact, indicator light, power take-off 376 Relay, power take-off (LD17)
(LK25) 376 B Relay, power take-off (LD43)
232 Break contact, warning light, air conn. trailer (NA18) 380 Relay, warning light, service brakes (NA33)
239 Break contact, thermal (HC37) 3001 Time relay, air-operated bogie (MK20)
239 Break contact, thermal (HD5) 3004 A Relay, parking heater (HC10)
241 Break contact, warning light, emergency air, trailer 3004 B Relay, parking heater (HC18)
(NA26) 3005 Alternator-controlled relay (AA26)
242 Break contact, warning light, oil pressure, gearbox 3016 Relay, control device, bogie lift with axle-load limiter
(ND10) (MD23)
247 Closing contact, climate system (air conditioning) 3017 Time relay, axle-load limiter (MD30)
(HA29) 3017 Time relay, axle-load limiter (MP2)
247 Closing contact, climate system (air conditioning) 3017 Time relay, axle-load limiter (MR2)
(HA3) 3017 Time relay, axle-load limiter (MS13)
247 Closing contact, climate system (air conditioning) 3017 Time relay, axle-load limiter (MX13)
(HA58) 3024 1 Relay, solenoid control valve, ABS (OA14)
253 Closing contact, reversing lights autom. transm. 3024 1 Relay, solenoid control valve, ABS (OB14)
(LK21) 3024 2 Relay, solenoid control valve, ABS (OA22)
2002 Flame sensor, parking heater (HC29) 3024 2 Relay, solenoid control valve, ABS (OB22)
2007 Break contact, clutch pedal (BN56) 3025 Relay, indicator lamp, ABS (OA30)
2008 Break contact, brake pedal (BB3) 3025 Relay, indicator lamp, ABS (OB30)
2008 Break contact, brake pedal (BN28) 3025 B Relay, indicator lamp, ABS (OA11)
2009 Break contact, low split (LO43) 3025 B Relay, indicator lamp, ABS (OB11)
2010 Break contact, high split (LO41) 3025 C Relay, indicator lamp, ABS (OA7)
2011 Break contact, neutral (LO35) 3025 C Relay, indicator lamp, ABS (OB7)
2012 Break contact, gear engaged (LO33) 3031 Relay, coffee machine (LO62)
2013 Break contact, range OK (LO39) 3035 Relay, start solenoid (AA5)
2014 Break contact, high range (LO37) 3035 Relay, start solenoid (LO87)
2018 Contact, oil pressure, power steering (ND30) 3035 Relay, start solenoid (LP59)
2054 L Closing contact, grille locking (ND13) 3036 Relay, indicator lamp, air suspension (MS3)
2054 R Closing contact, grille locking (ND16) 3036 Relay, indicator lamp, air suspension (MX6)
2059 Closing contact, lock-up (BB12) 3036 A Relay, indicator lamp, air suspension (MR35)
2064 Closing contact, clutch disengaged (LO45) 3036 B Relay, indicator lamp, air suspension (MR9)
2067 Closing contact, indicator lamp/air pressure (LO95) 3038 Relay, pole change (LK40)
301 Relay, fog lights (CG5) 3048 Relay, dim-dip (CE48)
302 Relay, spot lights (CE60) 3058 Relay box, automatic transmission (LP59)
305 Relay, reversing lights (EA5) 3060 Relay box, EDC (BN40)
306 Relay, full beams (CE28) 3062 Relay, unloading (LP41)
308 Relay, brake lights (CK5) 3063 Relay, exhaust brake (LO79)
308 B Relay, brake lights (OA4) 3066 Combination relay, several functions (BB24)
308 B Relay, brake lights (OB4) 3070 A Relay, locking, 3rd axle (LJ18)
309 Relay, parking lights (CE9) 3070 B Relay, locking, 3rd axle (LJ26)
312 Relay, starting heater (BB13) 3073 Relay, Geartronic 1 (LO73)
313 Relay, bogie lift motor (MA23) 3074 Relay, Geartronic 2 (LO66)
313 Relay, bogie lift motor (MD38) 3092 Relay, height limiter (MN25)
314 Relay, bogie lift (MP11) 3095 Relay, pressure monitor (MY31)
314 Relay, bogie lift (MS7) 3096 Relay, set, pusher axle lift (MY23)
314 Relay, bogie lift (MX8) 3097 Relay, reset, pusher axle lift (MY25)
314 A Relay, bogie lift (MK12) 3098 Relay, pusher axle lift (MY9)
314 B Relay, bogie lift (MK19) 3101 Relay, interior lighting (ER13)
314 D Relay, bogie lift (MD25) 3104 Relay, injection timing adjuster (BN32)
314 A Relay, bogie lift (LJ4) 400 Bulb, full beams and dipped beams (CE39)
314 A Relay, bogie lift (MR41) 400 Bulb, full beams and dipped beams (CE43)
314 B Relay, bogie lift (LJ11) 401 L Bulb, fog lights (CG11)
314 B Relay, bogie lift (MR47) 401 R Bulb, fog lights (CG12)
315 Relay, starting switch (XD4) 402 L Bulb, spot lights (CE60)
317 Relay, headlight wiper (GA20) 402 R Bulb, spot lights (CE63)
323 Relay, flasher unit (CN5) 403 Bulb, loading light (ED5)
326 Relay, extra fuse holder (XA8) 404 Bulb, 5th wheel light (ED10)
345 Relay, start inhibitor (LK3) 405 Bulb, reversing lights (EA10)
345 Relay, start inhibitor (LO86) 405 Bulb, reversing lights (EA11)
136
Group 37 Wiring Diagram FL7, FL10 RHD List of components

408 Bulb, parking light, left front (CE13) 547 R Central warning for indicator and warning lights
409 Bulb, parking light, right front (CE31) (NA36)
410 Bulb, brake light, left (CK7) 547 Y Central warning for indicator and warning lights
411 Bulb, brake light, right (CK10) (NA38)
412 Bulb, tail light, left (CE19) 549 Warning light, oil pressure, gearbox (ND10)
413 Bulb, tail light, right (CE22) 550 Warning light, cab lock (ND22)
416 L Bulb, side marker light, left centre (CH5) 554 Indicator light, coolant temperature (ND20)
416 LR Bulb, side marker light, left centre (CH9) 555 A Indicator light, coolant level (ND40)
417 R Bulb, side marker light, right centre (CH13) 555 B Indicator light, coolant level (ND25)
417 RR Bulb, side marker light, right centre (CH17) 563 Indicator lamp, pusher axle (MY13)
420 Bulb, position light, roof, left (CE29) 5002 Indicator light, lock-up (LK31)
421 Bulb, position light, roof, right (CE11) 5004 Indicator lamp, rotating warning light (EN10)
422 Bulb, direction indicator, left front (CN10) 5007 Indicator lamp, bogie press (ND5)
423 Bulb, direction indicator, right front (CN11) 5008 Indicator lamp, air suspension, manual position
426 Bulb, direction indicator, left rear (CN14) (ND29)
427 Bulb, direction indicator, right rear (CN15) 5009 Indicator lamp, vehicle, ABS (ND8)
428 Bulb, rotating warning light (EN8) 5010 Indicator lamp, trailer, ABS (ND28)
429 Bulb, cigarette lighter lighting (EV6) 5011 Indicator lamp, grille lock (ND13)
430 Bulb, licence plate light (CE17) 5017 Indicator lamp, trailer, ABS information (ND26)
430 Bulb, licence plate light (CE25) 5018 Indicator lamp, power take-off, clutch independent
433 L Bulb, instep light (ER4) (LE14)
433 R Bulb, instep light (ER23) 5018 Indicator lamp, power take-off, clutch independent
434 C Bulb, interior light (ER17) (LP12)
435 L Bulb, bunk light (ER9) 5029 Warning lamp, locking, 3rd axle (LJ21)
435 R Bulb, bunk light (ER13) 5033 Indicator lamp, seat heater (HD16)
436 Bulb, controls light (LK38) 5036 Indicator lamp, air pressure, Geartronic (ND14)
437 C Bulb, identification light, front (CE8) 5037 Indicator lamp, check engine (ND14)
437 L Bulb, identification light, front (CE8) 600 Solenoid valve, exhaust brake (BB10)
437 R Bulb, identification light, front (CE8) 601 Solenoid valve, diff. lock, rear wheels (LG8)
451 Bulb, rear fog light, left (EG4) 602 Solenoid valve, diff. lock inter axles (LG4)
452 Bulb, rear fog light, right (EG5) 603 Solinoid valve, engine stop (BG7)
4002 L Bulb, position light at mirror (CF4) 603 Solinoid valve, engine stop (BK39)
4002 R Bulb, position light at mirror (CF7) 603 Solinoid valve, engine stop (BN4)
4056 Lighting, switches (KA23) 604 Solenoid valve, power take-off, side (LD3)
4056 Lighting, switches (KA8) 605/627 Solenoid valve, power take-off, rear/Solenoid valve,
500 Indicator light, dir. indicator, tractor (NA9) kick-down (LD26)
501 Indicator light, dir. indicator, trailer 1(NA11) 605/627 Solenoid valve, power take-off, rear/Solenoid valve,
503 Warning light, oil pressure, engine (ND15) kick-down (LD9)
504 Indicator light, full beams (NA12) 606 Solenoid valve, bogie lift, up (LJ10)
505 Warning light, battery charging (ND35) 606 Solenoid valve, bogie lift, up (MA6)
506 Warning light, battery charging, extra alternator 606 Solenoid valve, bogie lift, up (MD7)
(ND34) 606 Solenoid valve, bogie lift, up (MG10)
507 Warning light, service brakes (ND38) 606 Solenoid valve, bogie lift, up (MK10)
508 Warning light, parking brake (NA5) 607 Solenoid valve, bogie lift, down (MG4)
510 Indicator light, diff. lock, rear wheels (LG18) 607 Solenoid valve, bogie lift, down (MK3)
513 Indicator light, bogie lift (LJ15) 614 Solenoid valve, range inhibitor (BB34)
513 Indicator light, bogie lift (MA9) 626 Solenoid valve, exhaust pressure governor (BB39)
513 Indicator light, bogie lift (MD10) 640 Solenoid valve, horn (FA3)
513 Indicator light, bogie lift (MG8) 644 Solinoid valve, lock-up (LK28)
513 Indicator light, bogie lift (MK8) 646 Solenoid valve, 3rd axle lock (LJ23)
513 Indicator light, bogie lift (MP16) 648 Solenoid valve, air-operated bogie (MR26)
513 Indicator light, bogie lift (MR16) 648 Solenoid valve, air-operated bogie (MS23)
513 Indicator light, bogie lift (MS27) 650 Windscreen wiper motor (GA33)
513 Indicator light, bogie lift (MX27) 651 Windscreen washer motor (GA12)
514 Indicator light, overdrive (NA14) 651 Windscreen washer motor (GA16)
515 Indicator light, hazard warning lights (ND32) 652 L Headlight wiper motor (GA21)
517 Indicator light, power take-off, side (LK22) 652 R Headlight wiper motor (GA27)
517 Indicator light, power take-off, side (LD11) 653 Headlight washer motor (GA3)
518 Indicator light, power take-off, rear (LD11) 653 Headlight washer motor (GA7)
520 Indicator light, fog light, front (CG8) 654 Starter motor (AA11)
521 Indicator light, spot light (CE55) 656 Bogie lift motor (MA23)
524 Indicator light, air cleaner (ND31) 656 Bogie lift motor (MD38)
528 Indicator light, preheatning (ND11) 658 Alternator, extra (AA21)
530 Indicator light, heated rearview mirror (HG13) 660 Alternator with charging regulator (AA16)
531 Indicator light, loading light (ED7) 661 Window winder motor (KA19)
536 Indicator light, rear fog light (EG9) 661 Window winder motor (KA4)
6008 Water valve, parking heater (HC15)
137
Group 37 Wiring Diagram FL7, FL10 RHD List of components

6011 Solenoid valve, blocking trailing axle (MR20) 7053 Inductive sensor, bogie lift (MD31)
6012 Solenoid valve, draining trailing axle (MR21) 7053 Inductive sensor, bogie lift (MK20)
6013 LF Solenoid control valve, ABS (OA38) 7053 Inductive sensor, bogie lift (MR41)
6013 LF Solenoid control valve, ABS (OB36) 7055 Sensor, exhaust temperature (NK22)
6013 LR Solenoid control valve, ABS (OA54) 7056 Sensor, oil temperature, engine (NK13)
6013 LR Solenoid control valve, ABS (OB46) 7057 LF Sensor, pole wheel, ABS (OA34)
6013 LRT Solenoid control valve, ABS (OB56) 7057 LF Sensor, pole wheel, ABS (OB33)
6013 RF Solenoid control valve, ABS (OA46) 7057 LRT Sensor, pole wheel, ABS (OB53)
6013 RF Solenoid control valve, ABS (OB41) 7057 RF Sensor, pole wheel, ABS (OA42)
6013 RR Solenoid control valve, ABS (OA62) 7057 RF Sensor, pole wheel, ABS (OB38)
6013 RR Solenoid control valve, ABS (OB51) 7057 RR Sensor, pole wheel, ABS (OA58)
6013 RRT Solenoid control valve, ABS (OB61) 7057 RR Sensor, pole wheel, ABS (OB48)
6019 L Solenoid valve, drive axle load-increase (MV5) 7057 RRT Sensor, pole wheel, ABS (OB58)
6019 R Solenoid valve, drive axle load-increase (MV11) 7059 Sensor, outer temperature (NK35)
6019 L Solenoid valve, drive axle load-increase (MY8) 7061 Sensor, oil pressure (NA50)
6019 R Solenoid valve, drive axle load-increase (MY4) 7065 Sensor, accelerator pedal (BN18)
6025 Solenoid valve, low range (LO74) 7066 Sensor, turbo pressure (BN15)
6025 Solenoid valve, low range (LO76) 7067 Sensor, intake air temperature, engine (BN8)
6027 Solenoid valve, clutch disengaged, slow (LO84) 7068 Sensor, clutch position (LO3)
6028 Solenoid valve, clutch disengaged, fast (LO71) 7071 Sensor, temperature (HC32)
6029 Solenoid valve, clutch engaged, fast (LO86) 800 Starting heater (BB15)
6030 Solenoid valve, neutral (LO56) 802 L Heated rearview mirror (HG11)
6032 Solenoid valve, 2nd (LO64) 802 R Heated rearview mirror (HG7)
6033 Solenoid valve, 3rd (LO66) 803 A Heated seat (HD5)
6036 Solenoid valve, reverse (LO60) 803 B Heated seat (HD5)
6037 Solenoid valve, crawler (LO58) 804 Cigarette lighter (EV4)
6038 Solenoid valve, clutch, slow (LO82) 805 Rheostat (NG48)
6039 Solenoid valve, low split (LO80) 806 Resistance (NK13)
6040 Solenoid valve, high split (LO78) 810 Heated air dryer (HK9)
6041 Solenoid valve, gear lever carrier (LO62) 850 Horn (FA7)
6046 Solenoid valve, pusher axle, down (MY11) 851 Buzzer, airdump (MY4)
6047 Solenoid valve, pusher axle, up (MY15) 853 Buzzer (NG40)
6052 Fan motor, parking heater (HC31) 858 Buzzer, reverse warner (FB8)
6054 Fuel pump, parking heater (HC38) 859 External alarm, communication radio (JA22)
6055 Coolant pump, parking heater (HC25) 8006 Air dryer with time relay (HK4)
6056 L Motor level control, headlights (PA2) 900 Radio (JA9)
6056 R Motor level control, headlights (PA7) 901 Voltage converter (JA9)
6057 Motor, speed limiter (BK26) 902 L Loudspeaker (JA5)
6057 Motor, speed limiter (BK5) 902 M Loudspeaker (JA9)
6064 Electric motor, el. throttle (BN13) 902 R Loudspeaker (JA12)
700 Speedometer (NG3) 905 Communication radio (JA20)
701 Tachograph (NG15) 911 Loudspeaker, communication radio (JA18)
702 A Combined instrument (NA3) 952 Magnetic clutch, air conditioning (HA29)
702 B Combined instrument (NA42) 952 Magnetic clutch, air conditioning (HA3)
703 Tachograph (NA32) 952 Magnetic clutch, air conditioning (HA58)
704 A Pressure gauge, air (NA24) 971 L Lock, seat belt (KD8)
704 B Pressure gauge, air (NA27) 971 R Lock, seat belt (KD4)
705 Pressure gauge, oil (NA52) 9001 Pressure monitor, bogie lift (LJ3)
706 Termometer, coolant temp. gauge (NA7) 9001 Pressure monitor, bogie lift (MP5)
710 Timer engine/cab heater (HC3) 9001 Pressure monitor, bogie lift (MR9)
713 Voltmeter (NA44) 9001 Pressure monitor, bogie lift (MS21)
753 Engine, speed sensor (LO28) 9001 Pressure monitor, bogie lift (MX21)
754 Pressure sensor, air (MN39) 9008 Control unit, ABS (OA19)
754 Pressure sensor, air (MR53) 9009 Control box, air suspension, rigids (MN2)
754 F Pressure sensor, air (NK38) 9010 Control box, air suspension, tractors (MN2)
754 R Pressure sensor, air (NK41) 9010 Control box, air suspension, tractors (MR28)
756 Temperature sensor, coolant (BB20) 9011 Control unit, speed limiter (BK18)
756 Temperature sensor, coolant (BN12) 9011 Control unit, speed limiter (BK35)
757 Fuel gauge sensor (NK28) 9019 Voltage converter (CS8)
758 Gearbox, speed sensor (LP35) 9057 Control unit, automatic transmission (LP16)
759 Level indicator, coolant (BB34) 9057 Control unit, automatic transmission (LP4)
762 Oil temperature sensor, gearbox (NK32) 9058 Control unit, el. throttle (BN4)
767 Oil temperature sensor, torque converter (LP59) 9065 Control unit, engine and cab heater (HC25)
7006 Tripmeter (NA15)
7052 Sensor, speedometer (LO49)
7052 Sensor, speedometer (NG24)

138
Group 37 Wiring Diagram FL7, FL10 RHD Abbreviations

Abbreviations
AGS ..................... Automatic gearshift (Geartronic) L ........................... Left
AUS ..................... Australia-market L ........................... Lower
AVGASB2 ............ Exhaust pressure governor, LF ........................ Left front
normal
LH ........................ Long length cab
AVGASB4 ............ Exhaust pressure governor,
strongly LHD ..................... Left hand drive

BY-PASS ............. With by-pass valve LL ......................... Left lower

C .......................... Centre LR ........................ Left rear

CU-ACAUT .......... Climate unit, air condition LU ........................ Left upper


automatic MGS .................... Manual gearshift
CU-ACMAN ......... Climate unit, air condition P .......................... Passenger
manual
PTO ..................... Power take off
CU-HEAT ............. Climate unit, heater
R .......................... Right
D .......................... Driver
RF ........................ Right front
"EG" ..................... EC-market
RHD ..................... Right hand drive
ENG-GEN1 .......... Engine generation 1
RIGID ................... Plattform and tipper truck
ENG-GEN2 .......... Engine generation 2
RL ........................ Right lower
ENG-GEN3 .......... Engine generation 3
RR ....................... Right rear
ENG-GEN4 .......... Engine generation 4
RU ....................... Right upper
F .......................... Front
TRACTOR ........... Semi-trailer tractor
GB ....................... Great Britain-market
U .......................... Upper
INFOSYST ........... Driver Information System
UBY-PASS .......... Without by-pass valve
KH ........................ Short length cab
VAB2500 ............. Vehicle width 2500 mm
KONVSYST ......... Standard information system

139
Group 37 Wiring Diagram FL7, FL10 RHD Cable colour code

Cable colour code


BL ............... Blue PU ............... Purple
BN ............... Brown R ................. Red
GN .............. Green SB ............... Black
GR .............. Grey VO .............. Violet
I ................... Ivory W ................ White
LBL ............. Light-blue Y ................. Yellow
LBN ............. Light-brown
Note: If a cable has two colours, this is written out like
OR .............. Orange the following example: Y/R = Yellow/Red.
P ................. Pink

140
Feedback

One of our objectives is that workshop personnel should have access to correct and
appropriate service manuals where it concerns fault tracing, repairs and maintenance
of Volvo trucks.
In order to maintain the high standards of our literature, your opinions and experience
when using this manual would be greatly appreciated.
If you have any comments or suggestions, make a copy of this page, write down your
comments and send them to us, either via telefax or mailing directly to the address
listed below.

To From

Volvo Truck Parts Corporation ..........................................................................


Dept. Product Support 31200 ..........................................................................
TEBORG
S-405 08 GO ..........................................................................

Sweden ..........................................................................

..........................................................................

..........................................................................

Fax +46 31 665858 ..........................................................................

Comments/proposals
................................................................................................................................................................................

................................................................................................................................................................................

................................................................................................................................................................................

................................................................................................................................................................................

................................................................................................................................................................................

................................................................................................................................................................................

................................................................................................................................................................................
................................................................................................................................................................................

................................................................................................................................................................................

................................................................................................................................................................................

................................................................................................................................................................................

................................................................................................................................................................................

................................................................................................................................................................................

................................................................................................................................................................................

................................................................................................................................................................................
Concerns Service Manual: ...............................................................................................................................
Volvo Truck Corporation
Goteborg, Sweden

TSP23761/1 English 4500.7.96 Printed in Sweden

Vous aimerez peut-être aussi