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Is 1012:2002

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Indian Standard
TURBINE LUBRICATING OILS
SPECIFICATION
(Third Revision)

ICS75.1OO

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@ BIS2002

BUREAU OF INDIAN STANDARDS


MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

March 2002 Price Group 3

1
Lubricants and Related Products Sectional Committee, PCD 4

FOREWORD

This Indian Standard (Third Revision) was adopted by the Bureau of Indian Standards, after the draft finalized by
the Lubricants and Related Products Sectional Committee had been approved by the Petroleum, Coal and
Related Products Division Council.

This standard was originally published in 1958, amended in 1966 and revised in 1978. In the first revision, the
requirements for viscosity range, flash point, pour point, oxidation test and foaming characteristics were modified.
Particular emphasis was laid on the method for determining the oxidation stability and the duration of the test
based on the internationally prevailing practices. Further, an additional requirement for air release value was
included keeping in view the recommendations of major equipment builders and the users of this product.

The second revision was published in 1987 and in second revision requirements for viscosity index, flash point,
air release value and foaming characteristics had been modified based on the field experience and ISO viscosity
classification (IS 9466:1980 Viscosity classification for industrial liquid lubricants) was adopted.

To meet rapidly growing power demands, a large number of turbines, with or without gear boxes, of varying
capacities are expected to be installed in the near future. The power stations based on gas turbines and combined
cycle are expected to become popular owing to their inherent efficiency. In view of these developments and to

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take care of requirements of the equipment builders with regard to load bearing characteristics and cleanliness of
turbine oils, it was proposed to revise the specification.

As existing specification deals with only Turbine oil, R&O type (Rust& Oxidation inhibited), in this version
(third revi.skm)additional performance category, that is Turbine oil, EP type has been included to take care of the
load bearing characteristics. Moreover both the above types have been sub-divided into Normal and Superclean
categories depending upon the degree of cleanliness.

The composition of the Committee responsible for formulation of this standard is given in Annex B.

For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance
with 1S 2 : 1960 Rules for rounding off numerical value (revised). The number of significant places retained
in the rounded off value shoud be the same as that of the specified value in this standard.

1
IS 1012:2002

Indian Standard
TURBINE LUBRICATING OILS
SPECIFICATION
(Third Revision)
1 SCOPE IS No. Title

This standard prescribes the requirements and methods [P: 102]: 1981 Determination of air release value
of sampling and testing for lubricating oils intended [P: 106]: 1981 Determination of oxidation
for use as lubricants and control fluids in steam, gas characteristics of inhibited steam-
a~d hydroturbine systems at ambient temperatures of turbine oils
O C and above. IS 9466:1980 Viscosity classification for industrial
liquid lubricants
2 REFERENCES
3 GRADES AND PERFORMANCE TYPES
The following Indian Standards contain provisions
which through reference in this text, constitute 3.1 Grades
provisions of this standard. At the time of publication The lubricating oil shall fall in one of the following four
the editions indicated were valid. All standards are grades as defined in IS 9466:
subject to revision, and parties to agreement based on

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this standard are encouraged to investigate the a) VG32,
possibility of applying the most recent editions of the b) VG46,
standards indicated below: C) VG 68, and

IS No. Title d) VG 100.


1447(Part l): Petroleum and its products 3.1.1 Lubricating oils of other intermediate viscosities
2000 Methods of sampling: Part 1 Manual may also be blended as agreed to between the
sampling (@r revision) purchaser and the supplier.
1448: Methods of test for petroleum and its 3.2 Performance Types
products:
[P: 1]: 1971 Neutralization number of Thelubricants shall be of the following two pefiormance
potentiometric titration (@ revision) types:
{P:2]: 1967 Acidity (first revision) a) Turbine Oil, Rust and Oxidation (R&O) Type
lt is intended to be used in turbine lubricating
[P: lo]: 1970 Cloud point and pour point @st
system where the machinery does not require
revision)
lubricants with enhanced load carrying capacity.
[P: 15]: 1976 Detection of copper corrosion from
b) Turbine Oil, EP Type It is intended to be used
petroleum products by the $opper strip
in turbine lubricating systems where the
tarnish test (second revision)
machinery requires lubricants with enhanced
[P: 161:1990 Density of crude petroleum and liquid load carrying capacity.
petroleum products by hydrometer
Each of these two types is further sub-divided
method (third revision)
into two categories, namely Normal and
[P: 25] :1976 Determination of kinematic and Superclean depending upon the cleanliness
dynamic viscosity (first revision) level.
[P: 56] :1980 Viscosity index by calculation (second
revision) 4 REQUIREMENTS
[P: 69] :1969 Flash and tire point by Cleveland 4.1 Description
(open) cup
The oil shall be blended from suitably refined turbine
[P:91] :1979 Emulsion characteristics of petroleum quality base stocks and additives such as rust and
oil and synthetic fluids oxidation inhibitors and selected additives as required
[P: 96] :1980 Rust preventing characteristics of to control wear, foam, demulsibility, etc, to meet the
steam turbine oil in the presence of requirements of this standard. The use of viscosity
water improvers is not permitted.

1
IS 1012:2002

4.1.1 The finished oilshall beclearand free fromwater, 5.2 Marking


suspended matter, dirt, sediment and other extraneous
Each containers shall be securely closed and marked
impurities.
with the following information:
4.2 Homogeneity a) Name and grade of the material;
b) Indication of source of manufacturer;
The additives used shall be wholly soluble in the oil c) Net mass in the containeq 1,
and shall be uniformly distributed throughout at all d) Batch number or code number;
temperatures abov$ the specified pour point upto 120C. e) Date of manufacture; and \

When cooled to 6 C below its pour point for 4 h, the oil


f) Recognised trade-mark, if any with identification
shall regain homogeneity and shall show no evidence in code of otherwise to enable the lot of
of separation or stratification when brought to the consignment or manufacturer to be traced
ambient temperature in an undisturbed condition. back.
4.3 The properties of the oil shall not be affected by 5.2.1 BIS Cer@cation Marking
water washing detemlined by testing the rust preventive The containers may also be marked with the Standard
characteristics [see S1No. (viii) of Table 1] after the Mark.
procedure described in Annex A.
5.2.1.1 The use of Standard Mark is governed by the
4.4 Compatibility provisions of the Bureau of Indian Standards Act,
1986 and the Rules and regulations made thereunder.
Oils supplied against this standard shall be compatible
with any other oil fully meeting the requirements of this The details of conditions under which the licence for
the use of Standard Mark may be granted to
standard. Oils shall be considered to be compatible, if a
manufactures or producers maybe obtained from the
mixture of equal volumes of unused oils complies fully
Bureau of Indian Standards.

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6 SAMPLING
4.5 Specific Requirements
6.1 Representative sample of the material shall be
The Normal category of both R&O and EP type
drawn as prescribed in IS 1447 (Part 3).
of oils shall comply with the requirements given
in Table 1, when tested according to the methods 6.2 Number of Tests
prescribed in COI7 of Table 1.
Tests for kinematic viscosity and viscosity index shall
The Superclean category of R&O and EP type oils be conducted on each of the individual samples while
should also meet additional cleanliness test requirement the remaining tests shall be made on the composite
qspecified in the footnote of Table 1. sample,

The EP type of oil should also meet additional 6.3 Criteria for Conformity
requirement of load bearing characteristics as specified 6.3.1 The lot shall be declared as conforming to the
in Table 2. requirements for kinematic viscosity if the expression
4.6 Optional Requirements ~ +0.6 R lies within the range specified in Table 1.
6.3.2 The lot shall be declared as conforming to the
The material shall also meet the requirements of the
requirements for viscosity index if the expression
hydrogen sohtbility test. The test values and the method
~ 0.6 R is greater than or equal to the minimum limit
shall be as agreed to between the purchaser and the
specified in Table 1.
supplier.
6.3.3 In respect of each characteristic tested on the
5 PACKING AND MARKING
composite sample, the lot shall be declared to meet the
5.1 Packing specification requirements if all test results on the
composite sample meet the corresponding requirement
The material shall be packed in metal containers or in given in the specification.
other suitable containers as agreed to between the
NOTE In a single consignment, all containing material
purchaser and the supplier.
of the same grade and belonging to the same batch of
manufacture shall be grouped together to constitute a lot.

i
IS 1012:2002

Table 1 Requirements for Turbine Lubricating Oils of R&O and EP Type


(Normal and Supercleanlj)
(Clauses 4.3 and4.5)
SI Characteristics Requirement for Grades Method of Test,
\
No. VG 32 VG 46 VG 68 VG 100 Ref to [P:]
of 1S 1448
(1) (2) (3) (4) (5) (6) (7)

i) Ki~ematic viscosity at [P : 25]


40 C, mm2/s
Min 28.8 41.4 61.2 90
Max 35.2 50.6 74.8 110
ii) Viscosity index, A4in 100 98 95 95 [P : 56]
iii) Total acid numbers (TAN) 0.3 0.3 0.3 0.3 [P , 1]
mg KOH/g, Mox
iv) Inorganic acidity, Nil Nil Nil Nil [P : 2]
mg KOH/g
v) Flash poir$ Cleveland 190 200 210 210 [P : 69]
open cup, C, Min
vi) Pour point, C, IUux -6 -6 -6 -6 [P : 10]
vii) Corro$veness to copper <- Not worse than No. 1 ~ [P: 15]
at 100 C for 3 h, Mox
viii) Rust preventing charac- ~ Shall pass the test ~ (P :96 Procedure B)
teristics 24 h test (see also Annex A)

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ix) Emulsion characteristics, +40-40-0-+ 4--4040-0+ [P : 91]

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Max (20) (25)
x) Foaming characteristics, [P : 67]
Max
a) Seq. I 24C3 ml ~ 300/nii ~
b) Seq. 1193,5 C, ml ~ 25/nil ~
c) Seq. 11124C, ml ~300/nil ~
xi) Oxidation stability) 2500 2000 2000 1 500 [P : 106]
time to reach 2.0 TAN,
Min, in h
xii) Air release value at 50C 5 6 8 10 [P : 102]
Max, minutes
xiii) Cleanliness, gravimetric 3.0 3.0 3.0 5.0 [P : )]
(0.8p filter porosity),
mg/100 ml, Max
xiv) Density at 15C, g/ml, 0.9000 0.9000 To report To report [P : 16]
Max

Ij The Superclean
categoryof both R&o and EP type oils should also meet additional cleanliness test requirement of
class 8 Max as per NAS 1638. These limits apply only at the time of delivery. The cleanliness limits are meant to be only
representative of good workmanship in manufacture and as general pmctice the oil must be filtered prior to its charging in
the lubrication system according to equipment manufacturers recommendations.
u This is a type test for which manufacturers/suppliem shall give the guarantee for its compliance.
s) Under DmDamtion. Till such time the Indian Standard is rmblished. the method ASTM D 4% shallbe used.

Table 2 Additional Requirement forTurbineLubricating O* of EP Type


(Normal and Superclean)
(Clau.se4.5)
sl Characteristics Requirement for Grades Method of Test,
/ A
\
No. VG 32 VG 46 VG 68 VG 100 Ref to [P:]
of IS 14481)
(1) (2) (3) (4) (5) (6) (7)

i) Load carrying capacity ~ 8th stage for all viscosity ~ [P : q


I) Under prePamtion, Till such time the In&Ian s~n~rd is published, the method CEC L.07-A.71 published by Co-ordinating
European Council, UK or DIN 51354 may be followed.

/
Is 1012:2002

ANNEX A
[Clause 4.3 and Table 1, ~lNo. (viii)]

METHODS FOR DETERMINATION OF RUST PREVENTIVE


CHARACTERISTICS AFTER WATER WASH
A-1 PROCEDURE b) At the end of the mixing period, transfer the
mixture of oil and water to a separating funnel
A-1.l The methods described in Procedure B of
and leave it to separate.
IS 1448 [P : 96] shall be used with the following
modifications: c) Draw-off the separated water layer and test the
a) Stir 300 g of oilOwith 50 g of distilled water for washed oil by Procedure B of IS 1448 [P: 96] for
30 min at 90+1 C using the beaker and stirrer its rust preventive characteristics.
specified in the method.

ANNEX B
(ForeworaJ
COMMITIEECOMPO!MTION
Lubricants and Related Products Sectional Committee, PCD 4
Organization Representative(s)
Indian Oil Corporation Ltd (R&D Centre), Faridabad DR A. K. BHATNAGAR
(Chairman)
SHRIN. R. RUE (Alternate)
Ashok Leyland Ltd, Chennai SHRIM. NIRMALKUMAR

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SHru S. K. RAJU
(Afterrrafe)
Association of Manufacturers of Petroleum Specialities, Mumbai DR N. T. BADDI
SSOUS. CHATTERJEE
(Akervrafe)
Bajaj Auto Ltd, Pune SHRIT. M. BALARA~AN
DR S. M. AROLE (A/fernaie)
Balmer Lawrie & Co Ltd, Kolkata DRJ. BHATIA
DR P. R. NAMBIAR(A/fernare)
Bharat Heavy Electrical Ltd, Bhopal SHRIS. GDSWAMV
SHRIR. K. GUPTA(Alternate I)
SHRIB. SARVESWARA RAO(Alternale 11)
Bharat Petroleum Corporation Ltd, Mumbai DR G. VASUDEV
DR ~. P. ho (Alternate)
Castrol India Ltd, Mumbal SHRI M. GUPTA
SHRIP. P. HAROAS (Alternate)
Central Institute of Road Transport (Training & Research), SHRIS. R. TAPADE
Pune SHRIB. K. CHAPRA(Ahernate)
Centre for High Technology, New Delhi SHRI S. K, CHAKRABARTI
SHRID. P. S. ANAND(Alternate)
Gulf Clil Ltd, Mumbai THEGENERAL
MANAGER
H industan Petroleum Corporation Ltd, Mumbai SHRIS. J. lNAMnAR
SHRIM. F. SAIT(Alternate)
Indian Additives Ltd, Chennai SHRIR. A. RAO
SHIUN. C. SEKHARAN
(Alternate)
Indian institute of Petroleum, Debra Dun SHRI%05uRSWGHAL
Indian Oil Blending Ltd, Mumbai SHRIS. R. SHAH
SHRIH. S. MEHTA(Alternate)
Indian Oil Corporation Ltd (Refineries & Pipelines Division), SHRIK. K. ACHARYA
New Delhi
Indian Oil Corporation Ltd (Marketing Division), Mumbai SSiRIARONJYOTI
SHRIA. L. KOTHAIU(Alternate)
Lubrizol India Ltd, Mumbai SHRIM. R. KUMBHANI
SHIOV. P. WAGH(Alternate)
Madras Refineries Ltd, Chennai SHRIV. A. GOPINATH
SHRIJ. JANAKUIAM(Afternate)

(Continued on page 5)

4
IS 1012:2002

(Continued from page 4)


Organization Representative(s)

Maruti Udyog Ltd, Gurgamr SHJUA. K. BANSAL

Ministry of Defence (DGAQA), New Delhi SHRILAKAMAN SMH


SHRJK. N. SAHU(Afrernate)
Ministry of Defence (DMS & ROE), Kanpur DRP. S. VWTARAMANI
DR A. K. MALHOTRA(Alternate)
Ministry of Defence (DGQA), New Delhi SHIUK. H. GANDHI
SW A. K. SINHA (A1/errrate)

Ministry of Petroleum and Natural Gas, New Delhi ADVJSER


(RSFJNERJES)
DUWTOR (SUPPLY) (Alternate)

Ministry of Railwaya (RDSO), Lucknow DEPUTYDUWXGR (P&C)


ASSISTANTRESEARCHOFFICER(CM-HI) (Alternate)

National Test House, Kolkata DRY. C. NISHAN


SHRJP. K. &wrwoaTY (~hernafe)

Oil Coordination Committee, New Delhi SHRI A. K. MISHRA


SHSUK. KGHLI(Afternate)
Petroleum Conservation Research Association, New Delhi SHIUK. K. DHWXCA
PARAMJE~ SiNGH (Affernszte)

Petroleum Re-Refiners Association of India, Bangalore Stuu ALOKBHARGAVA


SHRISHANTILALDAYA (Alternate)

Steel Authority of India, Bokaro SHRIA. R DHANOTIA


SHRIIL+MSSHSINGH(Affernate)

Tata Engineering & Locomotive Co Ltd, Jamshedpur SHRIJ. D. HARIDAS


SHSUR. P. VERMA (Alternate)

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The Automotive Research Aaaociation of India, Pune Bsm S. R PURANiK
SHRI M. K. CHAUDHARJ(Alternate)
BIS Directorate General SHRI ANJAN KAIL Director& Head (PCD)
[Representing Director General ( Ex-oj?cio)]

Member-Secretary
SHJUR. P. MISHRA
Joint Director (PCD), BIS

Industrial011sSubcommittee,PCD411
Indian Oil Corporation Ltd (R&D Centre), Faridabad DR S. P. SRJVASTAVA
(Convener)
Sruu A. K. MEHTA (Alternate I)
SHRJR. T. MGOKKEN(Afternate H)

Associated Engineering Services, New Delhi SHRI V. B. ARORA

Association of Manufacturers of Petroleum Specialities, Mumbai DR N.T. BADDI


(Alternate)
SHRJS. CHATTERJEE

Bharat Heavy Electrical Ltd, Bhopal SHSUA. V. GOVSLA


SHRJL. PUNDAREEK(Alternate I)
SHJUR. S. SHAH (Afterrrate II)

Bharat Petroleum Corporation Ltd, Mumbai DRY. P. RAO


SHRI K. RAVI (Alternate)

Brakes India Ltd, Chennai SHRIV. R. NARASH]MBHAN


SHRI S. V. RAMDASRAO (Alternaie)

Bokaro Steel Plant, Bokaro SHIGA. R. DHANOTIA


SHRJRAMESHSINOH(Alternafe)
Castroi India Ltd, Mumbai SHRI R. P. KIUSHAN
Da D. S. SHUKLA(Alternate)
Central Institute of Road Tranaport, Pune SHRIB. K. CHAPRA

Directorate General of Mines Safety, Dhanbad SHRID. SAHA


DIRECTOR(MEcH/DD MECH) (Alternate)

Hindustan Petroleum Corporation Ltd, Mumbai SHRJS. J. INAMOAR


SHRI S. N. H. WASTI (Afternate)

HMT, Bangalore SHRIA. $?MArnMARAM


SHRI S. R. AHUJA (Alternate)

Indian Institute of Petroleum, Debra Dun SHJUH. K. MAOAN


DR MAHINOERPAL (Alternate 1)
SW V. K. CHIBBER(Alternate 11)

(Continued on page 6)

5
Is 1012:2002

(Con/inued from page 5)


Organization Representative(s)
Indian Oil Blending Ltd, Mumbai SHRi S. R. SHAH
SHRIH. S. MEHTA(Alternate)
Indian Oil Corporation Ltd (Marketing Division), Mumbai SHRI A. L. KOTHARI
SHRI A. N. JHA (Alternate)
Lubrizol India Ltd, Mumbai SHRIT. S. RAWKUMAR

Madras Refineries Ltd, Chennai SHM V. K. GOPINATH

Maruti Udyog Ltd, Gurgaon DR R. B. DESHPANDE

klinistry of Defence (DGQA), New Delhi DR R. C. VERMA


SHIU S. GHOSH(Alternate)
Ministry of Defence (DRDO) SHRIRAJENORA SINGH

Ministry of Railways (RDSO), Lucknow II


CHEMIST& METALLURGIST,
ASSKTAW RSSEARCHOFFICER,CHEM-I (A/iema/e)

Pcnnzoii India Ltd, Mumbai SHRISUSGDHMOT


SHRI A. NAND] (Alternate)

Petroleum Re-Retiners Association of India, Chennai SHRI M. K. BHARGAVA


SHIUSHANTILAL DAYA (Alternate)

Rourkela Steel Plant, Rourkela SHRJV. VEW


SHRI B. S. RAMPRASAD(Alternate)
Swastik Oil Products Manufacturing Co, Mumbai SHroRANJiTRAlH. ILvrHoD
SHRtS. R. RATHOD(Alternate)
Tide Water Oil Co (India) Ltd, Kolkata SHRIR. PARMSSWARAN
SHRJS. K. VAIDHYA (Alternate)

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6
Bureau of Indian Standards

BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods
and attending to connected matters in the country.

Copyright

BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the free use, in the course of
implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publications), BIS.

Review of Indian Standards

Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of
BIS Catalogtte and Standards: Monthly Additions.

This Indian Standard has been developed from Doc : No. PCD 4 ( 1736).

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Amendments Issued Since Publication

Amend No. Date of Issue Text Affected

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