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A MODIFIED SWITCHING STRATEGY FOR ASYMMETRIC HALF-BRIDGE

CONVERTERS FOR SWITCHED RELUCTANCE MOTOR DRIVES

P. Chancharoensook and M.F. Rahman

Department of Electric Power Engineering


The University of New South Wales
Sydney NSW 2052 AUSTRALIA

Abstract

This paper presents an improved switching scheme for asymmetric half-bridge


converters, the standard inverters for switched reluctance machine drives. The modified
switching strategy bases on the idea that every electrical cycle the two switches in each
leg of the converter alternate their commutating and chopping functions. Consequently,
the upper and lower transistors of the converter can balance their switching losses. Such
method has been implemented in DS1102 digital signal processor (DSP) control
environment driving a 1-hp 4-phase 8/6 switched reluctance motor (SRM) with a 4-phase
IGBT asymmetric half-bridge converter. Measured switching losses of the proposed
method are compared with those of a basic switching scheme. The experimental results
have confirmed an acceptable performance of this proposed technique.

1. INTRODUCTION The purpose of this paper is to present a simple


software solution for the problem mentioned above. In
Switched reluctance motor (SRM) is a mechanically addition, experimental verifications of such improved
simple, robust and highly reliable machine. Thus, it switching strategy, which can effectively balance
has been considered as a viable alternative to other thermal stresses among switching devices in
types of electric machines in industrial, automotive asymmetric half-bridge converters, are also presented.
and aerospace applications [1, 2, 3]. Basically, an Firstly, the fundamental concepts of soft chopping
asymmetric half-bridge converter (Fig. 1) is an ideal current regulation and basic switching strategy in
inverter for high-performance SRM drives. It provides SRM are explained. It is followed by the algorithm of
the most control flexibility and fault tolerance the modified switching strategy. Then, the proposed
capability [1, 4, 5]. However, a basic switching idea is implemented in digital signal processor (DSP)
strategy for phase current regulation (in soft chopping control environment. Next, experimental results from
mode) causes either the upper transistor or the lower both switching techniques are clearly illustrated.
transistor of each phase to experience more switching Lastly, discussion and conclusions are given.
losses than the other switch in the same inverter leg.
Consequently, the thermal balance of the
semiconductor switches is not effectively taken into
account.

Relatively little has been reported on the study of


switching techniques which can solve such problem.
One proposed method uses dedicated hardware to
balance switching and conduction losses between
switches [7]. It is done by alternating chopping
between switching devices of each respective machine
phase during the conduction intervals [6, 7]. The
technique is, however, quite complicated and also
requires additional logic circuits to generate balanced
drive signals for the upper and lower transistor
switches. Another method is called complementary
PWM control for SRM inverters [9]. In theory, this
soft switching technique seems to work well, yet the
scheme itself has not been implemented and tested. Fig. 1. Four-phase asymmetric half-bridge converter.
Fig. 2. Circuit diagram of the 4-phase asymmetric half-bridge converter for SRM drives.

2. FUNDAMENTAL CONCEPTS 2.2 Basic Switching Strategy

2.1 Soft Chopping Current Regulation It can be noticed that in basic soft chopping scheme
only one transistor is modulated. It is called the
Firstly, consider Phase A in Fig. 2. The voltage chopping transistor. The other transistor, however,
applied to the phase winding is +VDC when the upper remains on all the time during conduction period of
and lower transistors are on. Phase current then that particular phase. It is, then, called the
increases through both switches. If one transistor is off commutating transistor [2, 3].
while the other is still on, the winding voltage will be
zero. Phase current then slowly decreases by For every electrical cycle in basic switching strategy,
freewheeling through one transistor and one diode. the upper transistor (T1 in Fig. 2) always functions as a
When both transistors are off, the phase winding will chopping transistor, while the lower transistor (T2 in
experience -VDC voltage. Phase current then quickly Fig. 2) always functions as a commutating transistor.
decreases through both diodes. By appropriately co- This is clearly illustrated in Fig. 4, where two
ordinating the above three switching states, phase electrical cycles of winding current and the upper and
current of the SRM can be controlled. lower IGBT current of the same phase are presented.

At low and medium speeds when back EMF is not so A large instantaneous power dissipation occurs in a
high, current regulation is achieved by soft chopping semiconductor switch during turn-on and turn-off
[8]. The concept is to suitably alternate the switching (switching) intervals [10]. Consequently, the chopping
states between +VDC and zero voltage during the transistor experiences higher switching losses than the
conduction period, as clearly shown in Fig. 3. commutating one in the basic soft switching strategy

Fig. 3. Soft chopping current regulation. Fig. 4. IGBT current in basic switching strategy.
3. HARDWARE AND CONTROL

3.1 Experimental Hardware

The experimental setup is shown in Fig. 6. The tested


1-hp 4-phase 8/6 SRM (Magna Physics, USA) is
coupled to a JR16M4CH ServoDisc DC machine
(Kollmogen, USA) which gives load torque. The four
phase windings of the SRM are supplied by an
asymmetric half bridge converter. Rotor position
information from a 12-bit absolute encoder
(Heidenhain, Germany), together with phase voltage
and phase current signals from sensors are
simultaneously captured into a computer through a
DS1102 DSP card (dSPACE, Germany). At the same
Fig. 5. IGBT current in modified switching strategy. time, transistor voltage and transistor current signals
are also recorded into a LT364L digital storage
oscilloscope (LeCroy, USA). These data are used to
2.3 Modified Switching Strategy calculate the instantaneous power dissipation
waveform. With a real-time program running inside,
In an attempt to solve the problem of the unbalance
the 60-MHz TMS320C31 processor (Texas
power dissipation between the upper and lower
Instruments, USA) can control the SRM by giving
transistors, a modified switching strategy has been
suitable PWM signals to the eight IGBTs of the
proposed. The fundamental concept of the technique
converter. Hence, the modified and basic switching
is: both IGBT switches are programmed to alternate
strategies can be implemented in real-time control.
their chopping and commutating functions at the end
Finally, the experimental results from both methods
of every electrical cycle, as shown in Fig. 5.
can be compared. The advantage of this modified
Therefore, the switching losses are expected to be
switching strategy is that it is a software solution. No
evenly distributed between the upper and lower
additional hardware is needed for such scheme.
transistors of the same inverter leg of the asymmetric
Furthermore, changing between the two switching
half-bridge converter for SRM drives. This can make
strategies is very flexible. It is simply done by
the design of the heatsink and the semiconductor
changing between the two real-time programs
device rating much easier [9].

vT 1 , vT 2 , iT 1 & iT 2

v A D & iA D

v A & iA
vB & iB
vC & iC
vD & iD

Fig. 6. Diagram of the experimental setup for SRM drives where IGBT switching losses are monitored.
Fig. 7. Phase current and control algorithm of the modified switching strategy.

3.2 Control Algorithm The SRM is driven in motoring mode, where its rotor
speed is constantly maintained at 1,000 rpm during
It can be seen from Fig. 7 that every electrical cycle no-load and loading conditions.
(or every 60 mechanical degrees for the 8/6, 4-phase
machine) the switching schemes alternate between Fig. 8 and Fig. 9 present how switching losses of the
Cycle 1 and Cycle 2. In Cycle 1 scheme, the upper upper and lower transistors are found (for basic soft
transistor functions as a chopping switch, while the switching strategy under no-load condition) using (1).
lower transistor functions as a commutating switch. In Similarly, when the motor is 2.2368 N-m loaded, the
Cycle 2 scheme, the upper transistor functions as a higher power dissipation of the switches can also be
commutating switch, while the lower transistor found, as shown in Fig. 10 and Fig. 11. When the real-
functions as a chopping switch. Hence, the modified time control for the modified soft switching strategy is
switching strategy can be implemented. When either implemented, the instantaneous power dissipation
Cycle 1 or Cycle 2 is only used for every electrical waveforms of the IGBTs are calculated, as illustrated
cycle, the basic switching strategy can be realised. in Fig. 12 and Fig. 13 (for no-load condition), and in
Fig. 14 and Fig. 15 (for loading condition).
4. EXPERIMENTAL RESULTS
The switching losses (in the basic scheme) only
The instantaneous power dissipation of transistor is concentrate on the upper transistor (Fig. 9 and Fig.
the product of transistor voltage and transistor current. 11). On the contrary, the switching losses are evenly
shared between the upper and lower transistors in the
pT (t ) = vT (t ) iT (t ) (1) modified switching strategy (Fig. 13 and Fig. 15).
vT1 (V) iT1 (A)
vT2 (V) iT2 (A)

Fig. 8. Waveforms in basic scheme (no-load). Fig. 9. Switching losses in basic scheme (no-load).
vT1 (V) iT1 (A)
vT2 (V) iT2 (A)

Fig. 10. Waveforms in basic scheme (loaded). Fig. 13. Switching losses in modified scheme (no-load).

vT1 (V) iT1 (A)


vT2 (V) iT2 (A)

Fig. 11. Switching losses in basic scheme (loaded). Fig. 14. Waveforms in modified scheme (loaded).
vT1 (V) iT1 (A)
vT2 (V) iT2 (A)

Fig. 12. Waveforms in modified scheme (no-load). Fig. 15. Switching losses in modified scheme (loaded)
confirmed the effectiveness of this modified scheme.

6. REFERENCES

[1] Krishnan, R., Switched Reluctance Motor


Drives: Modeling, Simulation, Analysis,
Design and Applications, Industrial
Electronics Series, CRC Press, Boca Raton,
2001.

[2] Miller, T.J.E., Ed., Electronic Control of


Switched Reluctance Machines, Power
Engineering Series, Newnes, Oxford, 2001.

[3] Miller, T.J.E., Switched Reluctance Motors


Fig. 16. Switching losses distribution (no-load). and Their Control, Oxford University Press,
New York, 1993.

[4] Vukosavic, S. and Stefanovic, V.R., SRM


inverter topologies: a comparative
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[5] Barnes, M. and Pollock, C., Power


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[6] MacMinn, S.R. and Jones, W. D., "A very


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generator for aircraft engine applications", in
Fig. 17. Switching losses distribution (loaded). Proceedings of the IEEE Aerospace and
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asymmetric half-bridge converter are unchanged, the Jun. 12, 1990.
thermal stresses among switching devices is
successfully balanced with this method. [8] Inderka, R., Menne, M. and De Doncker,
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The switching technique can work very well in both reluctance machine drive for electric
forward and reverse motoring operation. In addition, vehicles, in Proceedings of the European
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5. CONCLUSION control methods in switched reluctance motor
drives, IEEE Transaction on Power
In this study, an improved switching strategy for Electronics, vol. 14, May 1999, pp. 563-572.
asymmetric half-bridge converters for SRM drives is
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