L-J I L...L-j ...

, , ,," ,--, ." ,

ITEMI QlY I REFERENCE ION I liTEM QlY

I 26 1
REFERENCE
6000210 SPEED REDUCER BROWNING L60 (60: 1)
DESCRIPTION
1 I 4 IJN04131-362 ME
2 I 4 IJN04131-206 27 1 600FAN SPEED REDUCER FAN
3 I 8 IJN04131'::313 28 1 600S-BK SPEED REDUCER BASE
4 I 4 IJN04131-312 29 1 MOTOR LEESON 7.5 HP G140605
5 I 8 IJN04131-354 415VI3 PHASE 50HZ C FACE 213TC
6 I 8 IJN04131-355 BRAKtMOTOR STYLE
7 8 JN04131-357 PLAIN BEARING - MODIFIED 30 4 ,cHAIN TENSIONER SNAPIDLE # 100 ,
8 16 JN04131-356 THRUST BEARING - MODIFIED I "'-"
31 I
9 16 JN04131 -353 KEEPER RING 32
10 4 SPROCKET MARTIN 100B26 I 33
11 4 -....... - 34 16 HEX HD CAPSCREW 3/4-10NC X 1 3/4 GR5
12 I 4 35 16 LOCK WASHER 3/4
13 I 4 36
14 12 KEY 3/8 SO. X 21/4 LG 37
15 8 SETSCREWf 3/8-16NC X 3/8 LG 38 I
16 8 SETSCREW,3/8-16NC X 1/4 LG I 39
~~ HEX HD BOLT 5/8-18 NF X 7 LG GR5 40 4 HEX ~D BOLT 7/8-9NC X 3 GR5
18 16 41 4 FLAT WASHER 7/8
19 I 8 42 4 HEX NUT 7/8-9NC
20 8 HEX NUT $/8-18 NF SELF LOCKING 43 4 LOCK. WASHER 7/8
21 1 BPROCKET~M"ARTrr120B16 2 1~ BORE 44 8 GREASE ZERK ALEMITE 1743B DRIVE lYPE STR.
22 1
23 I 1
24 I 1
1 25 I 1 ~N04131 -3641 GEARBOX FR.(\ME WELDMENT I

~
4 1

B-I_
I .. ~~~~ I
I

NE TRAVEL (REF) (29

-vdl 7 <::: / jI \ 1\ \ '1

I
I
I
B~-
SEE

--r-
DETAIL C-C
I
@J 28
0'\ ~
22

23
@~ (25

A VIEW A-A 4\

( FRONT ELEVATION ) ( OUTPUT SIDE - RH )

REQUIREMENT: /ASSY
eRTS, INC.
TULSA, OKLAHOMA, U.S.A.
~TITLE'
I=J=j
TOLERANCES,

1=I=:jS::7'"":;::~: 2
...-..::::~.;::::. IBAR REBAR COATING PLANT
TRANSFER STATION ASSY.
 BILL OF MATERIAL BILL OF MATERIAL
ITEM OTY REFERENCE DESCRIPTION ITEM OTY REFERENCE DESCRIPTION
1 4 JN04131-362 JRANSF-6:R~M6:CI=IANI5MFRAME 26 1 6000210 SPEED REDUCER BROWNING L60 160:1)
2 4 JN04131-206 GEARBOX~ASSEMB~yT 27 1 600FAN SPEED REDUCER FAN
3 8 JN04131'::313 TRANSFER SWING ARM 28 1 600S-BK SPEED REDUCER BASE
4 4 JN04131-312 TRANSFER PLATE 29 1 MOTOR LEESON 7.S HP G14060S
5 8 JN04131-354 TRANSFER HUB 415V 3 PHASE 50HZ C FACE 213TC
6 8 JN04131-355 ADJUSTABLE ARM SHAFT BRAKEMOTOR STYLE
7
8
9
8
16
16
JN04131-357
JN04131-356
JN04131-353
PLAIN BEAqlNG - MODIFIED
THRUST BEARING - MODIFIED
KEEPER RING
30
31
32
4
-
I~CHAIN TENSIONER SNAPIDLE # 100

10 4 SPROCKET MARTIN 100B26 I 33

11 4 CHAIN 100P 34 16 HEX HD CAPSCREW 3/4-10NC X 1 3/4 GR5
12 4 MASTER LINK 100 35 16 LOCK WASHER 3/4
13 4 HALF LINK 100 36
14 12 KEY 3/8 SQ. X 2 1/4 LG 37
15 8 SETSCREW 3/8-16NC X 3/8 LG 38
16 8 SETSCREW 3/8-16NC X 1/4 LG 39
17 8 HEX HD BOLT 5/8-18 NF X 7 LG GR5 40 4 HEX riD BOLT 7/8-9NC X 3 GR5
18 16 FLAT WASHER 5/8 41 4 FLAT WASHER 7/8
19 8 LOCK WASI-tER 5/8 42 4 HEX NUT 7/8-9NC
20 8 HEX NUT 5/8-18 NF SELF LOCKING 43 4 LOCK WASHER 7/8
21 1 SPROCKET MARTlfrl 20B 16 2 1,L4 BORE 44 8 GREASE ZERK ALEMITE 1743B DRIVE TYPE STR.
22 1 I\CHAIN 12(OP~
23 1 \MASTER LINK 120 t
24 1 HALE LINK 120 oJ
25 1 JN04131-364 GEARBOX FR~ME WELDMENT

B-i _ _ ~A

I I
I I
I

i- __ --=---=-::..:D:.....IRECTION
OF UNE TRAVEL (REF)
29

I
I 25
SEE DETAIL C-C
I I
B-4- -r-:
A VIEW A-A

( FRONT EUEVATION ) ( OUTPUT SIDE - RH )

REQUIREMENT: /ASSY

eRTS, INC.
TULSA, OKLAHOMA, U.S.A.
~,;...
~+-+------r--r-1 __ .= TITLE'

~+-+------r--r-1f~ =. :!~ 2 BAR REBAR COATING PLAN

r-+-+------r--r~~~:~~:~ TRANSFER STATION ASSY.
Io""''''',;-;;;'''',.-_-'''-CFH''----t-...;,=IZ-:...:l5--ffi''---=lSIZE
DRAIJING NO. REV.
I--E-CN+L-ET+-------!-B-Y+-CH-KD.....",~~""':rn,,-L"'"E'-l,-;;.-=,-;-l.-h-="''''----t;;;;;----I D JN04131-205
 NOTES:

1. REFERENCE DRAWING NO. JN04131-204 ''TRANSFER MECHANISM

INSTAll.ATION ASSEMBLY.

DETAIL C-C
TYP 2 PLCS
( SCALE: 1/2" = 1" )

VIEW 8-8
( INPUT SIDE - LH )

ASSY DWG. JN04131-204

K:\Plant ]09 \JN04131 Q-COAT\JN04131-205

S Transfer Station Asse..dwg, 2/27/20063:14:16 PM, B
 1. REFERENCE DRAWINGNO. JN04131-204 'TRANSFER MECHANISM
INSTALlAnON ASSEMBLY.

DETAIL C-C
TYP 2 PLCS
( SCALE: 1/2" = 1" )

VIEW 8-8

( INPUT SIDE - LH )

ASSY DWG. JN04131-204

K:\Plant Jo~04131 Q-COAT\JN04131-205 Transfer Station Asse..dwg, 2/27/20063:14:16 PM, B Siz

 LJL...->vl'lr IIV'"

I 2 JN04131-315 GEARBOX SIDE PLATE 16 24 - lEX HD CAPSCREW' 1/2-13NC X 1 1/2

2 17 28 - OCK W'ASHER 1/2
RANSFER MECHANISM 3 2 JN04131-316 GEARBOX END PLATE 18 12 lIESEE NOTE BELO'w' DORMAN BOLT 610-018 1/2-20NF
4 19 2 - . EY 3/8 SQ. X 2.31 LG
RANSFER MECHANISM
5 1 JN04131-351 DRIVE SHAFT-GEARBOX 20 1 - (EY 3/8 SQ. X 2,21 LG
OX ASSEMBLY. 6 2 N04131-352 TRANSFER SHAFT 21 4 - HEX HD CAPSCRE\J 1I2-13NC X 1 1/4
7 2 N04131-321 GElARBOX SPACER 22 32 - /-lEX HD CAPSCRE\J 1I4-20NC X 1/2
8 1 N04131-317 GEARBOX COVER 23 32 - /-OCK \J ASHER 114 INTERNAL TOOTH
9 1 N04131-318 GEARBOX PAN 24 1 - PIPE PLUG 314 NPT SQ, HD
10 5 JN04131-319 SHORT GEARBOX BUSHING 25 1 - IIPIPE PLUG 114 NPT SQ, HD
11 1 JN04131- 320 LONG GEARBOX BUSHING 26 1 - PIPE PLUG 3/4 NPT SOCKET HD
12 6 - O-RING PARKER 1t2-031
13 1 - STEEL SPUR GEAR LINN
1OX12) n ~n (10),.12)
I 14 2 - STEEL SPUR GEAR LINN

-TIGHTEN ITEM 18 BOLTS TO 40 FT.I' TORQUE. ls.

rou.nv TIGHTENING PATTERN SHO'w'N1'ELO'w'
3 TIMES TO ACHIEVE FINAL TORQUE. i

START-b~~

14X19
p ,-- cJ

r
SECTION B-B SECTION C-C

( TYP 2 PLCS )

B~I
3
(3
10.00 REF LtO.OO REF
C I
-r3

~- ~ IP.

L,
J
9
FLUID LEVEL FILL LINE
D
SECTION D-D FRONT VIEI.J
A
( INPUT SIDE - LH ) OUTPUT SIDE - RH

NOTE, REQUIREMENT: FOUR /ASSY

AT ASSEMBLY, SEAL ALL JOINTS IN GEARBOX CASE
USING PERMATEX FORM-A-GASKET SEALANT.
:RTS, INC.

rn=~;""
LSA, OKLAHOMA, U,S,A.

T2Li'BAR REBAR COATING PLAN

EE f---------
rNdloM:

o.cnu
~

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DO HOT SCIrU
,., 11M

DRM1NO

I=-oo-i
RANSFER GEARBOX ASSEMBLY
eFH ul::M-I1-().Jls~EID~~::!~G_ ~o: __ REV,
I I I I I I~~D
.

BILL OF MATERIAL
ITEMIOTY k~l~F REF DESCRIPTION ITEM OTY "~A'" f;
1 2 JN04131-315 GEARBOX SIDE PLATE 16 24
NOTES, 2 17 28
1. REFERENCE DRAIJING NO. JN04131-204 'TRANSFER MECHANISM 3 2 JN04131-316 GEARBOX END PLATE 18 12 'lESEENOTE
INSTALLATION ASSEM BLY'.
NO. JN04131-205 'TRANSFER MECHANISM 4 19 2
2. REFERENCE DRAIJING
STATION ASSEMBLY'. 5 1 JN04131-351 DRIVE SHAFT-GEARBOX 20 1
3. QUANTITIES LISTED ARE PER ONE GEARBOX ASSEMBLY. 6 2 IJN04131 352 TRANSFER SHAFT 21 4
7 2 JN04131-321 GEARBOX SPACER 22 32
8 1 JN04131-317 GEARBOX COVER 23 32
9 1 JN04131-318 GEARBOX PAN 24 1
10 5 JN04131-319 SHORT GEARBOX BUSHING 25 1
3 1
11 1 JN04131-320 LONG GEARBOX BUSHING 26 1
-

~,\c~~
12 6 O-RING PARKER #2-031

J
13 1 - STEEL SPUR GEAR LINN GEAR #8FS48
14 2 STEEL SPUR GEAR LINN GEAR #8FS112
~~ F ~ --iE!:R ,1<;; h - ,PT! nrr n FI G BRG HUBCITY Fr:iSn'
~
ill ./j ~t ~
- X 1 3/4 HC

"'TIGHTEN ITEM 18 BOLTS TO

FOLLOIJ TIGHTENING PATTERN
3 TIMES TO ACHIEVE FINAL 1

6
START-F~<

14X!9

VIEI,./ A-A SECTION B-B SECTION C-C

( RE AR VIEIJ )

8~1
( TYP 2 PLCS )

8
10.00 REF LtO.OO
~ REF

3
3 G

-.- ''''
- -

9
4.
FLUID LEVEL FILL LINE I 40.00 REF ---

SECTION D-D FRONT VIEI,./ B+--

( INPUT SIDE - LH )
OUTPUT SIDE - RH

m~.~
NOTE,
AT ASSEMBLY, SEAL ALL JOINTS IN GEARBOX CASE

I
USING PERMATEX FORM-A-GASKET SEALANT.
 BILL OF MATERIAL
OTY
ITEM OTY SPARE REFERENCE DESCRIPTION
1 4 ~N04131 205 T~NSFER MECHANISM STATION ASSEMBC'V'

'---r"-
11 FT CONVEYOR 2 1 ~N04131-366 (UNE SHAFT #,1
(P TYP \SECTION (REF) 3 1 ~N04131-378 tUNE StffAFT #:'2
4 1 JN04131-379 LINE Sf1AEJ-=#3f
5 7 - PILLOW BLOCK PB350 X 2 HC '-
6 4 - 3PROC~,ET MARTIN 100Bll 2 BORE I

'--=-1 .H-- -r---n

~ I I I :
7
8
9
10
11
1
4
5
14
14
-
-
-
-
-
SPROO:ET MARTIN 120B 19--2~BORE
Kt:YWAY 1/2 SO X 2 LG .
Kt:YWAY 1/2 SQ~X.,.2 1/2 LGI
HEX HD BOLT 5/8-11
HEX NUT 5/8-11 NC
NC X 2 1/4 GR5

~ ~--- .-----1J 12
13
14
14
14
2
-
-
-
LOCK WASHER 5/8
FLAT WASHER 5/8
RIGID HALF SPLIT CPLG STAFFORD SPL2X2L
~)
15 16 - HEX HD BOLT 1/2-13 NC X 3 1/2
{12 ~ 16 16 - HEX NUT 1/2-13 NC
>=< 17 16 - LOCK WASHER 1/2
~ 18 16 - FLAT WASHER 1/2
~ 19 1 ~N04131-205 TRANSFER MECHANISM GEARMOTOR ASSY

'T
, #3

u~ """,,,
SHAKEOUT
,''V," " "'"""_,oi
RACK INSTALLATION ASSEMBLY

F
9'-111/8-~
1'-0 3/4-
10 1/4- 5-
5 1/8" 7/8"

11I\

(6)
(]
DETAIL LINE SHAFT #3 ASSEMBLY REQUIREMENT: /ASSY
CRTS, INC,
TULSA. OKLAHOMA, U.S.A.
~;... TITLE,
t---+-+------1--+--t;:::,:!!... "/14 2 BA!~ REBAR COATING PLANT
ShctonII :i 11n

I>--I--+-----+--+--I-;::.~:~ TRANSFER MECHANISM INSTAL. ASSY,DO NOf satL tIRIIIrIIG

r""""" ~-.,. CFH 1-- re-l.1-03ISIZETDRAWrNG NO. rREV.

(eN LET BY CHKD

NOTED
SCALE, 1 /2" -1'
::'"'_
-,
!::IID
I
JN04131-204
 TRANSFER MECHANISM STATION ASSEMBLY
REFERENCE DRAVING JN04131-205

r-----------------------~r_------------ 29'----------------------~
T

1615
1817

--1-- ~

8'-11
r--------S' -7 1/4"----------1~ 1'-4 1/2"
6" 10 1/4"
6 1/S"-1 6 l/S"
~

DETAIL LINE SHAFT #1 ASSEMBLY DETAIL LINE SHAFT #2 ASSEMBL~

ASSY DWG.

131 Q-COAT\JN04131-204 Transfer Mechanism Instal. Asse..dwg, 2/27/20063:11:29 PM, B Size.pc3