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1. Contractor Name : DANWAY E & M ENGG 4. Trades / Disciplines Involved In Work :

Engineer, Supervisor, Electricians and

2. Work Location : Sea water intake area

3. Proposed Starting Date :

5. Brief Description Of Work To Be Undertaken : 6. Tools / Substance

50mm GRP joint lamination and installation of
Portable Tools
Pump#1 & 2 at sea water outfall discharge
system and Pressure Testing Hand Electrical Pneumatic
Hazardous Substances
Toxic Flammable Corrosive
Harmful Irritant
Environment Impact
Health & Hygiene Effect

Environmental Impact Health & Hygiene

Yes No Yes No

Hazardous waste Significant Dust Generation

Emissions Noise (above 85 DbA)
Discharge to sea or drains Hazardous substances (if yes attach list)
If answer to any of the above is yes, please circulate to If answer to any of the above is yes, please circulate to
Manager, Environmental Affairs Senior Occupational Hygienist

7. Person Completing The Work Method Statement :



Signature : Date : 22/12/2011

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8. Approvals

Contractor Site Rep. Name FAVAS Signature : Date : 22/12/11

EMAL Contract Admin. Name Signature : Date :

Area Owner Name Signature : Date :

Name Signature: Date:

EMAL EHS Department

The completed Work Method Statement must be submitted at least seven full working days prior to the
commencement of activities.
Where the Work Method Statement indicates the use of Hazardous Substances, a Material Hazard Data
Sheet must be attached.
After the Area Owners approval the Work Method Statement shall be forwarded to EHS department for
The approved Work Method Statement must be attached to the permit(s) to work and all persons involved
in the job instructed in its requirements.


The Risk Estimator chart should be used as an assistant for filling out the work
method statement.

Probability Low x1 Medium x 2 High x3
Low x1 Low Probability x Low LP x MS LP x HS
Severity 1 x 1 = 1 1x2 = 2 1x3 =3
Medium x2 MP x LS MP X MS MP x HS
2x1 =2 2x2 =4
2x3 =6
High x3 HP x LS HP X HS HP x HS
3 x 1 =3 3x2 = 6 3x3=9

Significant Risk = High Risk (6-9) or Medium Risk (3-4) in terms of probability and severity
Tolerable Risk = Risk reduced to an acceptable level = Low Risk (1-2)
Residual Risk = Risk remaining after implementing recommended control actions (usually very minor).

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9. Safety Analysis

Identified Hazard(s) Persons Precautions and Plan of actions To Be Taken To Severity x Probability =
Individual Activities To Associated With Activity Exposed To Remove / Control Hazards Risk
Complete Work. List In Hazard
Sequence of Activity Residual Risk
(Use Risk Estimator Chart)

1.APPROVAL(Permit to Client coordination Emal , Engr., Verify isolations.

work from EMAL) fails, job stopped, work Supv. Elec,
helpers After getting valid permit from EMAL only
starts work.
Operatives should be
Engineer / supervisor ensure that the work
aware of emergency
procedure of EMAL permit is valid for the date and tine
All work force are inducted by EMAL
All personnel involve in the activities must
wear the required PPEs at all
times(eg.hard hat, appropriate safety 2 X 2=4
glass, safety shoe, hand gloves, dust
mask, disposable coverall)
Advance planning by contractor
considering the time consumption to recive
the permit from EMAL
Emergency procedure must be displayed
at prominent location and cascade to
operatives on regular interval and
Ensure the operatives must be go through
EMAL and DANWAY safety induction

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2. PREPARATION OF Workers are not aware Emal , Engr., Crew meeting to held prior to start the
WORK(cutting and for the moving vehicles Supv. Elec, task.
grinding of GRP & equipment on site. helpers
pipe). Experience and competent for the task
Using bad condition of
Dont use excessive force to the hand
hand power tools.
power tools(grinder)
Not using proper PPEs
Use cutting machine with dead man switch
while cutting & grinding
of GRP pipe only.

Flooding of water from Never remove cutters guard.

GRP pipe. Dont use cutting wheel for grinding
3 X 2=6
Ensure disc wheel RPM is matching with
machine RPM.
Stack the pipe / materials properly to the
designated area and barricade the area,
pipe must be chocked to stop roll over,
warning sign must be displayed to warn
the nearby operatives existing activity
must in take in account.
All personnel involve in the activities must
wear the required PPEs at all times(eg.
hard hat, appropriate safety glass, safety
shoe, hand gloves, dust mask, disposable
Use appropriate dust mask and full face
shield during the cutting & grinding the
GRP pipe

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3.0 JOINING OF GRP Incompetent workers Supv. Elec, Competent workers to be deployed,
PIPES helpers supervisor to ensure work safe system 2 X 1=2

3.1 TRIMMING & Hand injury, Supv. Elec, Trained personals are carrying the work
CLEANING electrocution, cutting, helpers with a competent supervisor.
The machine using for edge cleaning
purpose must be in good condition.
(grinding machine)
Competent electrician check all electrical
equipments periodically. 3 X 2=6
All portable electrical equipments using
are 110V ELCB to reduce the
Ensure to provide proper earthing.
Drip try to provide for power generator.
Ensure to wear all PPEs.(site standard
PPE, disposable cover all, dust mask and
full face shields.)

3.2 SOLVENT Skin & eye irritations, Emal , Engr., Solvent using for joining purpose are
APPLICATIONS environmental issues. Supv. Elec, approved by client and according to
helpers MSDS.
3 X 2=6
Storage and disposal of solvents as
instructed by MSDS
Minimum quantities of chemicals only

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allowed to store in site.

MSDS COSHH assessment to be
submitted to EMAL EHS.
All chemical must be kept inside drip tray
to avoid spillage.
Toll box talk / crew meeting to conduct
before starting the work.
Strictly follow the instructions of MSDS

Not using PPEs Emal , Engr., All personnel involve in the activities must
Supv. Elec, wear the required PPEs at all times(eg. 3 X 1=3
helpers hard hat, appropriate safety glass, safety
shoe, hand gloves, dust mask, disposable

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Only competent and authorized person

Other workers to do the inspection, ensure notified the
4. INSPECTION. 1x3=3
Unauthorized workers nearby client with all necessary documents.

Slip / Trip / Fall - same Maintain good housekeeping around

level Engr., Supv. the area.
Elec. All temporary cable should be
properly organized.

Wear P.P.E.'s at all times (hard hat,

Emal , Engr., appropriate safety glass, safety shoes, 2x2=4
Not using P.P.E.'s Supv. Elec. hand gloves, dust mask, fire retardant long
sleeve shirt / pants.

This sheet must be properly completed detailing all of the steps required to complete the job along with the sequence of events and each of the hazards
arising. Failure to properly complete the form will result in non-approval.
(Additional sheets to be used as required)

9. Chemical Analysis (This form to be used as required)

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Product Name

MSDS supplied Yes / No

Dangerous Goods Class

Hazardous Material Yes / No

Nature of Hazard Irritation / Carcinogen / Corrosive / Toxic / Other

Form Solid /Liquid / Gas / Dust / Vapour / Mist

Exposure Route Inhalation / Skin / Eye / Ingestion

Number of People Exposed

Duration of Exposure

Frequency of Exposure

Controls to be implemented

Estimate of Exposure Negligible / Marginal / High

This sheet must be properly completed detailing all the necessary information. Failure to properly complete the form will result in non-approval.

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