Infineon-APP MotorControl XMC in Motor Control Applications XMC-TR-V02 00-En

XMC in motor control
applications
XMC microcontrollers
October 2016
Agenda
1 Why XMC for motor control?
2 Key microcontroller features
3 Kits and reference design
4 Development tool and software
5 General information
Copyright Infineon Technologies AG 2016. All rights reserved. 2

Agenda

Why XMC for motor control?
Wide microcontroller portfolio

XMC1000 XMC4000
ARM Cortex-M0 ARM Cortex-M4
32 MHz 48 MHz 80 MHz 120 MHz 144 MHz
MATH Coprocessor FPU and DSP instructions
Flash (kB): 16 32 64 128 200 64 128 256 512 1024 2048
Pins: 16 24 28 38 40 64 48 64 100 144 196
Peripherals tailored for motor control

Fast 12-bit ADC
Position interfaces for Hall sensors,
incremental encoders and resolvers
PWM units tailored for sinusoidal and
trapezoidal commutation pattern
Ideal for Field-Oriented Control (FOC)

XMC product portfolio
- XMC1000 family overview
ARM Cortex-M0
Core up to 48 MHz / peripherals up to 96 MHz
>70% performance
increase
XMC1400
Up to 200 kB Flash
Capture Compare Units (CCU4) 40 64 pins
Up to 4x serial channels + 2x CAN

12-bit ADC
XMC1300 + 2x CCU8
Up to 200 kB Flash + Up to 4 serial channels
TA = -40C to 105C 16 40 pins
XMC1200
+ Math Coprocessor Low-end
DC motor + CCU8 PWM timer
control
Up to 200 kB Flash
16 40 pins
+ Hall & encoder I/F motor control
+ 9ch LED control (BCCU)
XMC1100 + 3x analog comparators
Up to 64 kB Flash
16 40 pins
High volume production
16/28/38 TSSOP VQFN24/40/64 TQFP64
Wide supply voltage range 1.8 V 5.5 V
Secure boot loader ensure IP protection
Application specific peripherals
LED Brightness
Event Request Unit High-performance PWM Timer (CCU8)
MATH Co-processor Color Control Unit
(ERU) analog comparators for motor control
(BCCU)

XMC product portfolio
- XMC4000 family overview
ARM Cortex-M4 (with FPU)

CPU frequency up to 144 MHz
XMC4800
High performance Flash technology XMC4700 Up to 2 MB Flash / 352 kB RAM
Up to 2 MB Flash / 352 kB 100 196 pins
Timers CCU4, CCU8, POSIF
USB / up to 6x CAN / up to 6x serial channels XMC4500 RAM
100 196 pins
Up to 1 MB Flash / 160 kB
Up to 4x 12-bit ADC / 2x DAC RAM + 144 MHz core
100 144 pins + 6ch CAN
TA = -40C to 125C XMC4400
Up to 512 kB Flash / 80 kB + EBU
+ SD card
XMC4300
XMC4100/4200
RAM
64-100 pins High-end 256 kB Flash / 128 kB RAM
100 pins
Up to 256 kB Flash / 40 kB
RAM
+ 120 MHz core
+ Ethernet
motor control
48-64 pins + demodulator
Mid-range
motor control High volume production
48 QFN 64-144 LQFP 196 BGA
Long product life cycle (min. 2031)
Extended temperature range - up to TA 125 C + continues up time of 20 years @TJ 110C
Application specific peripherals
High-speed analog
High Resolution Event Request Unit PWM Timer (CCU8) Delta Sigma
comparators +
PWM (HRPWM) (ERU) for inverter control Demodulator (DSD)
slope generation

Agenda

Key microcontroller features
Highlights
Peripherals for
motor control applications XMC microcontrollers are well suited
for various motor control applications
ADC CCU8 and their specific control schemes
ARM
CCU4 Cortex-M
MATH Well tailored and interconnected analog,
PWM and sensor interface peripherals
POSIF DSD are scalable over the entire XMC
family
Key feature Customer benefits

Dedicated motor control peripherals Select and configure the peripherals
for various control schemes and with respect to the specific
sensors requirements
Interconnected analog, PWM and Autonomous peripherals ensure precise
sensor interface peripherals control for high energy efficiency
ARM Cortex-M CPU portfolio range Easy cost and performance balancing
from M0 with MATH to M4 with FPU within the entire XMC portfolio

Dedicated motor control peripherals for
various control schemes and sensors
Feature rich peripherals BLDC control with Hall sensors

with dedicated motor control BL
CCU8
features allow optimization of DC
the system behaviour with Control Hall

POSIF
respect to the specific loop
applications requirements CCU4
FOC control with encoder FOC control with resolver

PM AC
CCU8 SM
CCU8 IM
Encoder Resolver
Control Control
POSIF DSD
loop loop
CCU4

Interconnected analog, PWM and sensor
interface peripherals
Sensor PWM
interface peripherals
peripherals DSD CCU4
POSIF BCCU
Inter-
connect ERU
HR
matrix -PWM
ACMP CCU8
DAC ADC
Analog
peripherals

XMC ARM Cortex-M0
- with MATH coprocessor
XMC1300 series with 16 to 40 pins

32-bit ARM Cortex-M0 core running at 32 MHz
MATH coprocessor running at 64 MHz
7x faster division compared to other Cortex-M0 devices
38x faster sine, cosine and arctangent calculations
High resolution Park/Inverse Park Transforms at 24-bit in less than 1 s
PWM units clocked at 64 MHz for precise modulation
XMC1400 series with 40 to 64 pins

32-bit ARM Cortex-M0 core running at 48 MHz
MATH coprocessor running at 96 MHz
PWM units clocked at 96 MHz for precise modulation
CAN bus connectivity

XMC ARM Cortex-M4
- with FPU and EtherCAT
XMC4000 Series with 48 to 196 pins

32-bit ARM Cortex-M4 core with FPU running at 80 MHz to 144
MHz
DSP instruction set with saturation and MAC instructions
Wide temperature range from -40C to 125C
As a highlight, XMC4300 and XMC4800 are the first-ever highly

integrated ARM Cortex-M based microcontrollers with
EtherCAT integrated
Bringing real-time Ethernet communication into an unrivaled level
Ease of implementation
Cost effectiveness

Agenda

XMC motor control application kits
- for DC motors
Development boards Order number Kit/ref

design
DC motor control DC-MOTORCONT Kit
shield with R_BTN8982
BTN8982TA for
Arduino
24 V protected 24V_SHIELD_BTT Kit

switch shield with 6030
BTT6030-2EKA and
BTT6020-1EKA for
Arduino
H-bridge kit 2GO HBRIDGEKIT2GO Kit
TOBO1

- for low voltage AC motors (1/2)

design
XMC1000 motor KIT_XMC1X_AK_ Kit
control application MOTOR_001
kit
XMC1300 boot kit KIT_XMC13_BOO Kit

T_001
XMC1400 boot kit KIT_XMC14_BOO Kit

T_001
XMC4400 motor KIT_XMC44_AE3 Kit

control application _001
kit

- for low voltage AC motors (2/2)

design
24 V, 250 W motor (coming soon) Kit
drive power card
for XMC1000 and
XMC4000

- for high voltage AC motors (1/2)

design
XMC 750 Watt KIT_XMC750WAT Kit
motor control T_MC_AK_V1
application kit
XMC1300 drive KIT_XMC1300_D Kit

card C_V1
XMC4400 drive KIT_XMC4400_D Kit

card C_V1

- for high voltage AC motors (2/2)

design
iMOTION modular EVALM11302056 Kit
application design 5DTOBO1
kit (MADK) EVALM11302058
4DTOBO1
EVALM11302364
5ATOBO1
EVALM11302368
4ATOBO1

XMC motor control reference designs and
system demonstrators
System solution Order number Kit/ref

design
BLDC power tool On request Kit / Ref
reference design 1 OPN:EVALSSO81 design
kW / 20 VDC KWBLDCTOBO1
40mm server fan - Ref

reference design design
with XMC1302 in
VQFN24 package
Modular 3-phase - Ref
motor drive design
100 W / 230 VAC
Multi-axis drive and - demo

motion control with
XMC4400
DC motor control shield
with BTN8982TA for Arduino
Key features: Customer benefits:

Compatible with Arduino Uno R3 and Rapid prototyping of DC motor control in
XMC1100 boot kit from Infineon half and full bridge configuration
Capable of high frequency PWM, e.g. 30 Precise control and small current ripples
kHz
Easy overload detection and current
Diagnosis with current sense limitation by software control
Protection e.g. against over-temperature Robust design platform without

and overcurrent hesitation

24 V protected switch shield with BTT6030-
2EKA and BTT6020-1EKA for Arduino

Compatible with Arduino microcontroller Fast and inexpensive prototyping of 24 V
boards and XMC microcontroller kits load driving, e.g.: motors
using the Arduino form factor (e.g.:
XMC1100 boot kit) Load diagnosis with current sense
capability
8 V - 36 V input voltage (max. 5V - 48
V), current up to 5 A per channel Over temperature shut down with latch
behaviour
Capable of PWM up to 400 Hz
Driver circuit with logic level inputs
H-bridge kit 2GO

Control of DC motors or other inductive Rapid prototyping of DC motor control in
loads up to 6 A or up to 36 V of supply half and full bridge configuration
General purpose H-bridge IFX9201 Simple design with few external

combined with XMC1100 components
Outputs can be pulse width modulated at Easy protection of over current and over
frequencies up to 20 kHz temperature
SPI enables for easy diagnosis

XMC1000 motor control application kit
Include motor
24 V PMSM with hall sensors

Robust 12 V - 24 V 3-phase inverter for Rapid prototyping of PMSM and BLDC
maximum 3 A motor control schemes with various
position and current feedback sensors
Multiple position sensing interfaces
This modular system allows users to
Quadrature encoder interface evaluate the XMC1302 or XMC1404
Hall sensor interface microcontrollers with respect to motor
control feature set and performance
Seamless connection to the XMC1300 or
XMC1400 boot kits
XMC4400 motor control application kit
Include motor
24 V PMSM with Hall sensors and encoder

Robust 3-phase 24 V inverter for Rapid prototyping of PMSM and BLDC
nominal dc-link current 5 A (max. 7.5 A) motor control schemes with various
position and current feedback sensors
Multiple position sensing interfaces
This modular system allows to evaluate
Inductive resolver interface any XMC4000 microcontroller with
Quadrature encoder interface respect to motor control feature set and
Hall sensor interface performance
Seamless connection to XMC4000 CPU
boards (e.g. CPU_44A-V2, CPU_45A-V2)
24 V, 250 W motor drive power card for
XMC1000 and XMC4000
+DC
EN BSC014N06N
2EDL05N06PF
12V U V W
GateDriver
PWM
5V
5V
IFX90121
TRIM
Analog
GND GND

Robust 16 V - 42 V (60 V max) 3-phase Rapid prototyping of PMSM and BLDC
motor drive bridge, equipped with 6x motor control from low to middle-range
BSC014N06N OptiMOS 80 V, 1.4 m power
Half-bridge gate driver 2EDL05N06PF Allows evaluation of XMC1000 and
EiceDRIVER in SO8 package with SOI XMC4000 in the same ecosystem
technology
Flexible to adopt many different control
Seamless connection to XMC1000 and algorithms
XMC4000 drive cards

XMC 750 watt motor control application kit
Include two XMC drive cards with

galvanic isolation to target device
3-phase inverter and analog or digital
PFC
Support with various sense & control
techniques (including shunt, resolver,
Hall sensors for FOC)

Ready to use 750 W power inverter with Gives jumpstart into evaluation of XMC
PFC with wide supply range (115 VAC to microcontroller and motor control
230 VAC) and nominal 3 A motor current performance
XMC1300 and XMC4400 drive cards Allows evaluation of XMC1000 as well as
included XMC4000 in the same ecosystem
Isolated debug interface providing Robust and non-hazardous control via

Cortex-SWD channel and COM-port standard tools for debugging, data
(UART) channel analysis and control

XMC drive cards with galvanic isolation
XMC1300 drive card On-board J-Link Lite debugger

with galvanic isolation to target
device
Flexible and modular with
clearly defined interfaces
Isolated debug interfaces
SWD
UART
XMC4400 drive card
CAN (if applicable)
Other interfaces
Hall Sensors
Encoder
UART/SPI/I2C
Others

iMOTION modular application design kit
- introduction
Compact and modular 3-phase motor drive system solution platform

with scalable controller and IPM inverter board options
Designed for sensorless or sensored motor control
Spin your motor in less than 1 hour thanks to provided motor control
software and easy-to-use GUI for parametrization and tuning

- available kits and boards overview (1/2)
Controller boards Inverter boards

EVAL-M1-099M EVAL-M1-36-84A
IPM power board
Individual board
IRMCK099 IRSM836-084MA 250 V

control card SP001592062
SP001591856 EVAL-M1-36-45A
M1 platform interface
IPM power board
IRSM836-045MA 500 V
SP001592052
EVAL-M1-1302 EVAL-M1-05-84D
XMC1302 IPM-DIP power board
control card IRSM505-084DA2 250 V
SP001591850
SP001591894
EVAL-M1-05-65D
IPM-DIP power board
IRSM505-065DA2 500 V
SP001591474
EVAL-M1-1302_36-84A
XMC1302 control card + Powerstage based on IRSM836-084MA, IPM, 250 V
SP001592044
EVAL-M1-1302_36-45A
XMC1302 control card + Powerstage based on IRSM836-045MA, IPM, 500 V
SP001592034
Kits
EVAL-M1-1302_05-84D
XMC1302 control card + Powerstage based on IRSM505-084DA2, IPM-DIP, 250 V
SP001591814
EVAL_M1-1302_05-65D
XMC1302 control card + Powerstage based on IRSM505-065DA2, IPM-DIP, 500 V
SP001591902
More iMOTION MADK controller and inverter boards coming soon

- available kits and boards overview (2/2)
No. Kit name Kit description Order number Input voltage

/output power
1 Eval-M1- Eval-M1-1302, EVALM113020565D 100 VAC - 230 VAC
1302_05-65D Eval-M1-05-65D, TOBO1 up to 250 W
USB cable
2 Eval-M1- Eval-M1-1302, EVALM113020584D 100 VAC 120 VAC
1302_05-84D Eval-M1-05-84D, TOBO1 up to 250 W
USB cable
3 Eval-M1- Eval-M1-1302, EVALM113023645A 100 VAC - 230 VAC
1302_36-45A Eval-M1-36-45A, TOBO1 up to 80 W
USB cable
4 Eval-M1- Eval-M1-1302, EVALM113023684A 100 VAC 120 VAC
1302_36-84A Eval-M1-36-84A, TOBO1 up to 80 W
USB cable
For more details about individual board (control cards and IPM-based inverters), please
check the additional documentation on www.infineon.com/MADK

Reference design / demo
- BLDC power tool 1 kW / 20 VDC
Key Infineon components:

Microcontroller:
XMC1302 in TSSOP38
Power stage:
OptiMOS 1.05 m / 40 V
BSC010N04LSI
EiceDRIVER 2EDL05N06PF

3-phase BLDC motor driver (6 V-24 V, Precise and efficient control of power
50 A continuous, 200 A peak) with tool motor with best in class
Hall sensor based block commutation OptiMOS power MOSFETs
on XMC1302 Minimized power losses
Synchronous PMW transitions Best tool performance
Motor model based speed control Extended supply voltage range
MOSFET driver voltage boost control Maximum robustness by dedicated
Over current, over load, over hardware and software features
temperature protection
- 40 mm server fan with XMC1302 VQFN24
Key Infineon components:

Microcontroller:
XMC1302 in VQFN24
22 mm
Power:
OptiMOS P + N channel
BSL308C
5 V LDO IFX20001MBV50

3-phase motor driver (12 V, 1 A) with Maximum energy efficiency at lowest bill
sensorless FOC based on XMC1302 in of material cost and smallest form factor
VQFN24 Minimum audible noise at low speed and
Smooth start-up control of sinusoidal maximum performance at high speed
output voltage and closed loop speed Reliable operation under all
control up to 25000 rpm circumstances
Lock detection, over current protection, Compatible to many fan control ASICs
reverse polarity protection
Control interface:
PWM speed input / FG speed output
- modular 3-phase motor drive
Highlights: Key features and benefits:

Modular concept: Easy performance comparison of
Power supply for 325 V, 15 V and 5 V different IGBTs, MOSFETs and IPMs
Inverter card: 100 W with fast Fast adaptation to continuously growing
reverse conducting IGBT (DPAK) IGBT, MOSFET and IPM portfolio
XMC1300 drive card
Applications: Easy performance comparison of
different XMC microcontrollers
Fridge compressor
Pump Software evaluation and development
Fan platform

System demonstrator with XMC4400
multi-axis drive and motion control
P IOs
HMI L
CAN bus
C hand-wheel
Drive card 2x inverter

XMC4400 50 W 24 V
Drive card 2x inverter

XMC4400 50 W 24 V
Demonstrator for system integration XMC4400 tasks

of HMI, PLC, CAN and XMC4000 Dual FOC with torque, speed and
position loop at 20 kHz cycle
Multi-axis motion control
Dual shunt current measurement with
Manual movement hardware synchronized ADC channels
Homing CAN communication for speed and
Positioning position control with PLC as well as
parameter handling
Hand-wheel (electrical shaft)
Software is based on DAVE 3 motor
XMC4400 dual motor control control APPs with only a few lines of
Torque, speed & position loop user code
FOC with encoder

Agenda

Development tools and software
DAVE - software development made easy

C/Probe XMC
C/Probe XMC - Windows based application that allows you to read

and write the memory of XMC microcontrollers during run-time in a
non-intrusive way and with a graphical dashboard to fine-tune your
application
Examples - motor control GUI

XMC Flasher
XMC Flasher - programming tool for on-chip flash programming of

XMC microcontrollers

Motor control example projects
Users can download DAVE 4 motor control example projects

from Infineon website, e.g.:
Project Description Target Version Last Tool
MCU Update
BLDC_SCALAR This example project controls 3-phase BLDC XMC1300 1.0.0 2016-05- DAVE
_HALL_XMC13 motor with 3 hall sensor feedback using block 25
commutation control algorithm. This is
configured for Infineon low voltage motor
control kit KIT_XMC1X_AK_MOTOR_001 with
Maxon motor part number 267121
PMSM_FOC_EX This example demonstrates permanent XMC1300 4.2.6 2016-04- DAVE

AMPLE_XMC13 magnet synchronous motor control using 28
sensorless FOC algorithm. Speed of the motor
is changed by potentiometer value
PMSM_FOC_EX This example demonstrates speed control of XMC4400 4.2.6 2016-04- DAVE
AMPLE_XMC44 motor using V/f with smooth transition to FOC 28
closed loop start up technique. Speed of the
motor is changed by potentiometer input value

Agenda

Support material:
Collaterals and Product Briefs www.infineon.com/XMC
Brochures Selection Guides
Application Brochures
Presentations
Press Releases, Ads
Technical Material Application Notes www.infineon.com/XMC

Technical Articles Kits and Boards
Simulation Models DAVETM
Datasheets, MCDS Files Software and Tool Ecosystem
PCB Design Data
Videos Technical Videos Infineon Media Center

Product Information XMC Mediathek
Videos
Contact Forums Infineon Forums

Product Support Technical Assistance Center (TAC)

Glossary abbreviations (1/2)
AC Alternating Current
ADC Analog-to-Digital Converter
BEMF Back Electromotive Force
BLDC Brushless DC Motor
CAN Controller Area Network
CPU Central Processing Unit
DAC Digital-to-Analog Converter
DAVE Digital Application Virtual Engineer
DC Direct Current
DSD Delta Sigma () Demodulator
DSP Digital Signal Processor
FOC Field-Oriented Control

Glossary abbreviations (2/2)
FPU Floating Point Unit

GUI Graphical User Interface
HMI Human-Machine Interface
IPM Intelligent Power Modules
MADK Modular Application Design Kit
MOSFET Metal-Oxide-Semiconductor Field-Effect Transistor
PLC Programmable Logic Controller
PMSM Permanent Magnet Synchronous Motor
POSIF Position Interface
PWM Pulse Width Modulation
RAM Random-Access Memory
XMC Cross-Market Microcontrollers

Disclaimer
The information given in this training materials is given as a hint for

the implementation of the Infineon Technologies component only and
shall not be regarded as any description or warranty of a certain
functionality, condition or quality of the Infineon Technologies
component.
Infineon Technologies hereby disclaims any and all warranties and

liabilities of any kind (including without limitation warranties of non-
infringement of intellectual property rights of any third party) with
respect to any and all information given in this training material.

Infineon-APP MotorControl XMC in Motor Control Applications XMC-TR-V02 00-En

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XMC in motor control

1 Why XMC for motor control?

2 Key microcontroller features

3 Kits and reference design

4 Development tool and software

Copyright Infineon Technologies AG 2016. All rights reserved. 2

1 Why XMC for motor control?

2 Key microcontroller features

3 Kits and reference design

4 Development tool and software

Copyright Infineon Technologies AG 2016. All rights reserved. 3

Wide microcontroller portfolio

Peripherals tailored for motor control

Copyright Infineon Technologies AG 2016. All rights reserved. 4

Up to 4x serial channels + 2x CAN

High volume production

16/28/38 TSSOP VQFN24/40/64 TQFP64

Wide supply voltage range 1.8 V 5.5 V

Secure boot loader ensure IP protection

Application specific peripherals

Copyright Infineon Technologies AG 2016. All rights reserved. 5

ARM Cortex-M4 (with FPU)

48 QFN 64-144 LQFP 196 BGA

Long product life cycle (min. 2031)

Extended temperature range - up to TA 125 C + continues up time of 20 years @TJ 110C

Application specific peripherals

Copyright Infineon Technologies AG 2016. All rights reserved. 6

1 Why XMC for motor control?

2 Key microcontroller features

3 Kits and reference design

4 Development tool and software

Copyright Infineon Technologies AG 2016. All rights reserved. 7

Key feature Customer benefits

Copyright Infineon Technologies AG 2016. All rights reserved. 8

Feature rich peripherals BLDC control with Hall sensors

the system behaviour with Control Hall

FOC control with encoder FOC control with resolver

Copyright Infineon Technologies AG 2016. All rights reserved. 9

Copyright Infineon Technologies AG 2016. All rights reserved. 10

XMC1300 series with 16 to 40 pins

XMC1400 series with 40 to 64 pins

Copyright Infineon Technologies AG 2016. All rights reserved. 11

XMC4000 Series with 48 to 196 pins

As a highlight, XMC4300 and XMC4800 are the first-ever highly

Copyright Infineon Technologies AG 2016. All rights reserved. 12

1 Why XMC for motor control?

2 Key microcontroller features

3 Kits and reference design

4 Development tool and software

Copyright Infineon Technologies AG 2016. All rights reserved. 13

Development boards Order number Kit/ref

24 V protected 24V_SHIELD_BTT Kit

Copyright Infineon Technologies AG 2016. All rights reserved. 14

Development boards Order number Kit/ref

XMC1300 boot kit KIT_XMC13_BOO Kit

XMC1400 boot kit KIT_XMC14_BOO Kit

XMC4400 motor KIT_XMC44_AE3 Kit

Copyright Infineon Technologies AG 2016. All rights reserved. 15

Development boards Order number Kit/ref

Copyright Infineon Technologies AG 2016. All rights reserved. 16

Development boards Order number Kit/ref

XMC1300 drive KIT_XMC1300_D Kit

XMC4400 drive KIT_XMC4400_D Kit

Copyright Infineon Technologies AG 2016. All rights reserved. 17