Instruction Manual 1. INTRODUCTION 2. INSTALLATION 3. OPERATION 4. MICROCOMPUTER SPECIFICATIONS. 5. TROUBLESHOOTING GUIDE’ AND ELECTRICAL DIAGRAMS* « srmeramousrs RAPILINE 26 RAPILINE 28 Part Number 500047~002 Agfa Division, Miles Inc. Technical Support 200 Ballardvale Street, Wilmington, MA 01887 (608) 658-5600Part Number $0007.02 Note to Users Agfa Division, Miley Inc(ereafter refered 10 as “Agfa) reviews all customer documentation and software before shipment, Occasionally. inspite of precaution, the product you receive may differ somewhat from the customier documentation shipped to you, Generally, if such variations are known to exist and to materially affect operation, a release note accompanies the documentation or software. Ifyou receive such a ‘ote, be sue 1 read it before aking the product Copyright © 1992 by Agfa Division, Miles Inc. All ights reserved, [No part ofthis publication may be reproduced, transcribed, stored ina retioval system, oF translated into any language or computer language. in any form ory any means, whether electronic, mechanical, optical, ‘erica or manus. without prior written permission from Agfa Division, 200 Ballardvale Street, ‘Willmingion, Massachusets 01887, Disclaimer This dacument was prepared by Agfa Customer Documentation. lustations are meant to be representative of, but not duplicates of, actual equipment and software. Agfa shal not be responsible for any errs or ‘omissions. Please report any errors 10 Agfa Customer Documentation, 200 Ballarvale Steet, Wilmington, Massachusetts 01887, AGFA MAKES NO REPRESENTATIONS OR WARRANTIES WITH RESPECT TO THE CONTENTS OF THIS DOCUMENT OR THE SOFTWARE DESCRIBED IN THIS DOCUMENT, ITS QUALITY, OR PERFORMANCE, AND SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. AGFA reserves the right 10 revise tis document and to change the contents without any obligation 0 noxfy any person of such revision or changes, ‘Trademarks ‘The Agfa Rhombus and Rapiline are registered trademarks of Agfa.Gevaert AG. Macintosh i a registered trademark of Apple Computer, Inc, PosiScrip isa registered traemark Of Adobe Systems, Inc.Introduction AGFA @RAPILINE 17, RAPILINE 28, RAPILINE 28 PROCESSORS INTRODUCTION ‘This manual provides operation and maintenance information for the following models of Agfa processors: Rapiline 17 Rapiline 26 Rapiline 28 Agta Rapiline Processors provide rapid access processing fora wide varity of photographie materials. including davlight films. line films, contacts, resin-coated papers. and phototypesetting materials. User-adjustable time and temperature controls provide dry-to-dry processing of materials up to 17 inches wide on Rapiline {7 Processors. up 10 26 inches wide on Rapiline 26 Processors, and upto 28 inches wide on Rapiline 28 Processors. All processors have microprocessor control of developing. xing, ‘washing, and drying functions to assure optimum and consistent results. The microprocessor also controls process time. temperature. replenishment. and chemistry leves. All three processors have the capability of storing multiple programs to ensure consistent processing of repetitive jobs, All 26 and 28 processors canbe installed in a conventional darkroom setting. or ina through-wall conliguraion (with optional darkroom panels). To familiarize yourself with the equipment. read this manual through completely befbre attempting to install. operate or perform matn- tenance on the processor.RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS TECHNICAL DATA Rapiline 17 WEIGHT *Crated 435 Ib. 197 ke Unerated 275 tb. (125 ke.) Charged 352 Ib. (160 ka. DIMENSIONS rated w Sin. 372ema iw 37 in, 94 em.) Ww 20 in. 101 6em, Assembled A depth wwio reve) 30.6 Biwiaihy 26.8in. C theaght {rom tleori 43in D theight ‘of unity 16.44, E (depth of eves lain. Rapiline 26 490 1b. (222 key 330 16.1150 kg.) 440 1b, (200 ke. $4in. 37.2 cm. Yin. (Sem. 40 in, 1OL.6em.1 506 in, 35.7in, Bin. 164 in 143i 530 tb. 240 kg, 370 Ib. (168 ke.) 180 Ub. 218 k 54 in. 37.2 em) 37 in. W4emn. 49 in. O16 em. 308 in. 380 in 4B in 164 in M43 in, Figure 1.1. The Dimensions of the Rapine ProcessorsRAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS POWER REQUIREMENTS NOTE: A dedicated line is required for processor operation. Processors are wired to operate on 208/240 volts AC. single phase. 50/60 Hz. plus ground line (3-wire), Maximum load for R17 processors is 5.4 kw. for R 26 processors. 6 kw. and for R28 processors, 6 kw. {Internal wiring modifications can be made to adapt the unit to operate ‘on an alternate power source of 208/240 voits AC. three phase. 50/60, Hz, plus ground (4-wire, PLUMBING REQUIREMENTS Water Supply Connection 3/4” Garden hoxe fiting Water Supply Pressure 4.5 sito 75 pst ‘Water Supply Temperature Not less than 15°F. below fixer temperature Water Consumption 110 L.3 gpm during operation Drainage Floor drain, 12" maximum height from Noor. capable of 10 gpm 140 pm maximum, Drain Connection 11D hose titting. Drain kit is pro- vided. To be installed according to : local codes. TANK CAPACITIES Rapiline 17 Rupiline 26 ——-Rapiline 28 Developer 29 eu itha 42 ga. Ald 4S gab IT Ly Fixer So ga.cih) 42gahelola 45 gah 171) Water 2OgalIWL) 40gak ISI) 42 ga cl6ia PROCESS TEMPERATURES Developer 73 t0 110° F.(23 (043°C. adjustable Fixer 7310 110? F. 23 10.43° C,) adjustable Dryer 8610 140° F. (30 10 60° C.) adjustable 3APILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS 22 DRAINAGE REQUIREMENTS Three 1” outlet tubes are located beneath the processor for overflow ‘and drainage of the developer. fixer. and wash tanks. Each tank can be drained separately. or all at the same time. Depending on local plumbing codes. the fixer tank can be drained separately from the developer and water tanks. Plastic hose couplings. clamps, and six feet of plastic tubing are supplied withthe unt. A floor drain. in proximity to the processor. is the recommended ‘method for draining the developer. fixer. and water tanks. The ‘maximum height of the drain should not exceed 12° above the floor. and the drain capacity should be large enough to handle approximately 6 gallons per minute (10 gallons per minute if all three tanks are drained simultaneously . Do not use copper tubing in the tloor drain because the chemistry has a corrosive action on copper. If local codes permit. PVC tubing is recommended. NOTE: All plumbing and drain configurations must be in full ac- cordance with local environmental and plumbing codes. ELECTRICAL REQUIREMENTS. NOTE: A dedicated line must be used for the processor. ‘The processor power input connections are wired at the factory for connection to a power source of single-phase, 208/240 volts AC. 50/60 Hz, 30 amperes each phase. plus ground line ¢3-wire hookup). However. electrical input wiring cun be modified to accomodate local power of three-pinase. 208/240 volts AC, 50/60 Hz. 20 amperes each phase. plus ground line (4-wire hookup), All electrical connections to the processor are accessible beneath the dryer section. NOTE: Single- or three-phase operation requires even voltage levels on each phase.RAPILINE 17, RAPILINE 28, RAPILINE 28 RES ORS. INSTALLATION PROCEDURES UNPACKING “The processor is shipped complete within one packing case. (Open the case and carefully lift off the top section, leaving the ‘processor unit and associated installation materials on the skid. ‘Check the contents against the following list: a. Rapiline Processor unit ». Processor stand assembly, consisting of two side frames and two eross-bar support. ¢. Three rack assemblies packed within processor unit, 4 Receiver basket. 2. Wash water hose (10-fo0t length 1. Three deain/overtiow pipes. 2. Drain tubing (6-foot length). fh Replenishment tank liquid level sensor assemblies (two). i. Replenishment tank hoses (two 4-foot lengths). 4 Installation kit. consisting of: 1. Hose clamps for tank drains three), Water inlet adapter. 3, Water inlet restrictor. 4. Jetube for connection of Eeomix unit. ‘5. Drain tube removal tool (T-wrencho. 6. Leveling eet apd locknuts (our each). 7, Frame assembly hardware (eight bolts). 8. Mounting bolts for processor-to-rame (four bolts 9. User spare parts kit 10, Instruction manual, 11. Installation Report. 12, Warranty Card. 28‘APILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS ROSSER outs a | weciame | | son RANE Figure 2.1. Assemble ine Frame (Step 1) ee Tere rr SPR i etre Figure 2.2, Instat Leveling Feet Step 2) wountng WOU ‘igure 23. Mount Processor on Frame (Steo 2) 2-4 ASSEMBLE STAND Step 1. Adach the wo cross-bar supports between the side frame with the eight bolts supplied. 1vo at each joint. Tighten bolts securely. Step 2. Place a locknut on cach leveling foot, about halfway down the thread. and install the four leveling feet in the corresponding threaded holes inthe frame Wo the depth of the locknut. Do not tighten locknuts. ‘Step 3. Invert the stand so thatthe processor mounting holes are at the {op and place the stand at the designated location for the equipment, Step 4. Level the assembled stand (coarsely withthe level placed frst ‘on the cross-bars, then om the side frames. Le ocknuts should be hand-tight, ling feet NOTE: The processor should be placed to have at least 36 inches ‘of work space on all sides of the unit. NOTE: The processor contains various chemicals. requiring the installation site to have a non-absorbent. chemical- resistant floor surface and drain. ASSEMBLE PROCESSOR Step 1. Remove the processor cover and remove cross-overs, ids. and solution racks. WARNING: The processor unit is heav; the processor on the stand, ‘Use three men to place Step 2. Lift the processor unit and place it in position on top of the Sand. Align the four holes inthe stand with the corresponding threaded holes in the uni. Step 3. Secure the processor to the stand with four mounting bolts and tighten securety.APILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS NOTE: Covers. racks. and replenishment tubes are color coded as follows: Red for developer: Blue for fixer: Grey for water. Do not interchange. ‘Step 4. Check that the osertlow pipes are secure by tightening with a Tewrench, ‘Step 5. Retighten all hose clamps. ‘Step 6, Check that all racks are square and adjust as required. Step 7. Inspect each of the three roller rack assemblies. Check thatthe gears mesh properly and operate smoothly when twened manually. Step 8. Check that there y a proper mesh between the main drive worm gears and the corresponding gears on each rack. There should be enough clearance to ensure a positive driving action, but not so tight that there iy binding or distortion af the main drive worm, (This cun cause material feed, motor bind. ‘or alignment problems.) Although each rack is adjusted at the factory for proper alignment und gear mesh, it may be necessary 10 readjust them because of problems in shipping or handling. if adjustment 1s necessary, proceed to siep 9. {f racks are properly set, proceed to step 10. DEVELOPER RACK Figure 24, The Devetoper Rack. Fixer Rack. ano Wash Rack 25RAPILINE 17. RAPILINE 26, RAPILINE 28 PROCESSORS, e Step 9. Remove the rack assembly to be adjusted and proceed as follows: 1. Invert the rack and adjust the levelling screws Yor proper . imesh between the drive gears on the rack and the drive shaft worm gears. Then adjust the levelling screws on the ‘opposite side to level the rack. NOTE: This must be done on a level surface. b, Reinstall the three rack assemblies. Hold each rack by the cross-bar and handle and insert it into the tank gear end first. RACK LEVELING SCREWS Figure 25, The Rack AssemblyRAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS ‘Step 10. Position the crossover guides on each rack and check that ‘each guide sits properly in the guide fiwings of the following rack. Step 11. Assembie the two-piece receiver basket and hang it from the paper siot atthe rear of the uni Step 12. Do a tinal levelling of the processor. Level the unit from side 10 side by placing the level horizontally across the fixer rack cross-bar. Level the unit from front to rear by placing the level across the left and right side of the processing tank. Use the leveling feet to make this adjustment, CONNECT REPLENISHMENT CONTAINERS AND SENSORS CAUTION: Do not locate replenishment containers above the {tank solution level or siphon action may oceur. ‘Step 1. Insert the red tube and hose in the developer replenishment ‘container: and the blue tube and hose in the fixer replenishment container. Insert the sensor in each container and position it just above the lowest permissible level point, Step 2. Connect the pjug trom the two replenishment level sensors 10 the connector beneath the dryer section. CONNECT WATER SUPPLY AND DRAINAGE ‘Step 1. Connect the high-pressure prefabricated water hose to the 3/4 inch water solenoid inlet connection. Tighten the hose connection securely to prevent leakage, Connect the other end, of the hose (with hose washer) to the main water supply valve ‘and tighten, NOTE: When using a wash recireulator. bypass the 3/4” water solenoid. NOTE: Install drain configurations to comply with local environmental and plumbing codes. ‘Step 2. Loosen the two serews on the left side panel to gain access 10 the drain hose connections. Cut the hoses to the appropriate length and use steel clamps to prevent leakage.APILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS: CONNECT THE ELECTRICAL SUPPLY CAUTION: Electrical connections and sources must comply with local electrical codes. Before connecting the processor to the local electrical power source. Udtermine whether any intemal wiring modifications are required to adapt the unit. Processor input wiring connections are focated in the access compartment beneath the dryer section POWER TRANSFORMER PRIMARY TAP CONNECTIONS ‘The power transtormer located near the power triacs has three alternate primary tap connections 10 accomodate variations in the AC supply voltage. It the supply voltage, as measured between L1 and L?. is higher than 23OVAC. unsoider the yellow wire irom the # position (220VAC1 and reconnect it to the #6 position 240VAC) If the supply volage is between 2HOVAC and 230VAC. leave the connection as is #5. 220VAC). Ifthe supply voltage measures between 190 and 210VAC, unsolder the brown wire from the #5 position 220VAC) and reconnect to the #4 position 200VAC), 200 VAC TAP an . t0n/2z0240 vac Sr 20VRC TAP | Yellow OE 0 i te Figure 2.6. Transtormer Tao Connections ayes 3RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS OPERATION ON 208/240 VOLTS AC, SINGLE PHASE ‘The Processor is wired at the factory for operation on 208/240 VAC, single phase, 5060 Hz, plus ground line (three-wire L6-30P twistlock plug). If this is the available power source, then no wiring ‘modifications are nceded and the processor can be hooked up 2s = shows OPERATION ON 208/240 VOLTS AC, THREE PHASE ‘To modify the processor wiring for operation on 208/240 VAC, three: phase, 50/60 Hz, plus ground (four-wire), proceed as follows: ‘Step 1. Remove the rear panel to gain access to the electrical com partment. ‘Step 2. Remove the black wire from F103 that is connected to ter- ‘minal #1. Connect it to terminal block position #2. ‘Step 3. Remove the black wire from F104 that is connected 10 ter= ‘minal #3. Connect it to terminal block position #2. Step 4. Connect L1 to terminal block position #1, L2 to terminal block Position #2, and L3 to terminal block position #3. ‘Step 5. Replace the rear panel and secure it with the attaching screws. SINGLE PHASE (Pre-Wired) THREE PHASE 208-240V single Ph~S0/60HZ 208-240V_3Ph~50/60HZ 0 oS $0 | STOR ae = 206-240 VAC rat Flyin + ‘Tot | e Fat) | BP | | soaato vnc OF rat | BR u 7 5 Fay | +o “BH F2 tS Fl at] al “—@ N3 —@ N3 je) @n2 ® na L_oni Lon o 2 N4 o ON4 Figure 2.7. Single Phase and Tivee Phase Terminal Blocks 29IAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS 2-40 (Revised 10/92) INSTALLATION THROUGH THE WALL e Rapiline 26 and Rapiline 28 processors may be installed in a flush- Seewaeiane ‘Wall opening required for installing R26 units is: 51 inches (130 em) H. x 47 inches (120 em) W. ‘Wall opening required for installing R28 units is: SI inches (130 em) H. x 47 inches (120 em) W. Part Numbers: Rapiline 26: LU+3211D 500025. Rapiline 28: LU+3511D 500025. NOTE: Darkwall panels come standard with Rapiline 26 and 28, But 35.1" ‘i 36" Figure 2.8. Rapin 26 and 28 Darkwall Panels IMPORTANT: Remove the cassette box from the processor prior to darkwall panel installation.RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS INSTALLATION CHECKOUT When te processor has been completely installed, and the water . supply, drainage, and electrical hookups are completed. perform the following installation checkout procedures to ensure that the ‘equipment is ready for actual operation. Ifthe processor fails to meet the checkout requirements it may be necessary 10 troubleshoot and/or recalibrate the equipment, as desribed in Sections 4 and 5. Note that the procedures given in Sections 4 and 5 are to be performed by a qualified technician or Held service representative. ‘Once the adjustments (or repairs) have been completed. repeat the checkout procedures. Do not operate the unit until all checkout requirements are met. WARNING: The main power source switch must be off and the water supply valve closed. Drain haseis) must be inserted in the drain. The processor POWER must be OFF. Step I. Remove the top cover and rack covers. and lift out the three rack assemblies. Step 2. Using the T-wrench, caretully unscrew and remove the overflow tubes in each tank, Step 3, Rinse each tank thoroughly with water, Replace the color coded overflow tubes in each tank. as follows: Red for developer: Blue tor fixer: Grey for water «Step. Reinstall the three ruck assemblies and check that the gears on ‘each rack mesh properly with the worm gear on the main rive shaft. Replace the rack covers, ‘Step 5. Fill each tank with water up to overflow and replace the rack covers. Fill the replenishment containers with water and insert, the replenishment hoses and level sensors.RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS ‘Step 6. Set the main power switch to on. Tur on the main water ‘supply valve. Turn on the processor. 7 Step 7. Check that the circulation pumps operate and that all air is expelled from the pumps and hoses. CAUTION: Do not allow circulation or replenishment pumps to ‘run dry at any time. or pumps may be damaged. Step 8 Check transport speed as follows: 2, Using a sheet of PTS paper as a guide. mark off two tines 28.5 em (11.2 inches) apart. b. Set DEV TIME to 10 SEC. c. Taking a reference point on the feed tabe. teed the paper into the transport and check that the interval between the ‘ime thatthe lines cross the reterence point is 10 + 1 seconds. (Paper travels through the unit at approximately ‘one inch per second.) 4. Set DEV TIME control to 60 SEC position. repeat step ‘and note that it takes approximately 60 seconds for the paper to move the same distance. sep. tune poetsorottand un te manpoverssichot, — @ Shut ofthe main water supply and remove the ids. crossover guides. and racks. Using the T-wrench, remove the overlow Tubes and allow the tanks o drain completly. Empty the replenishment containers Replace the ovetlow bes. racks. trossover pues. and lis. As soon as the processor has been Toaded with the proper chemistry it is eady to operate. 2412Operation AGFA @RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS OPERATION THE CONTROL PANEL ‘The keys on the control panel are used for programming, They are called Function Kevs. Information that appears on the control panel display is symbolized by normal text, ¢. DEV SET 35 €. Alarm signals for incorrect developer temperature. tow level in the developer or fix tanks. and low level in the replenishment containers, are indicated by a flashing LED warning light, Alarm signals appear below the display. Each seiting on the control panel has a Max. and a Min, value. These values are electronically stored and cannot be exceeded. They are listed in the following table: Dev. time 10-60 seconds. Dev/Fix Temp, B4 C. Dryer Temp. 30-60° C. Dev./Fix Repl. 10-999 ml Dev/Fix Oxy. (02000 mi AGFASTAR Dev. Oxy. 1000-15,000 mi “Te information displayed onthe contro panel she present value of the Developer temperature and Developer ume, Example: The display reads: DEV 35 C 35 SEC. DEV 35 C indicates the present developer temperature. 35 SEC, indicates the present developer time. To change the value of a function, press the Funetion key for that function and then the Preset key. Next. press the plus key (+) 10 increase the value or the minus key (-) to decrease the vaiue. When the desired value appears on the display. press the Enter key. CHECKING PRESET VALUES You can check any preset value at any time, Example: To check the actual value of the fixer temperature and compare it with the required preset value, perform the following steps: Step 1. Press the Fix and Temp keys. The display reads FIX TEMP 33 C. This is the actual temperature, The display lasts for approximately 10 seconds. atRAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS G80 G2 Gae = - aaeaeee Step 2. Press the Preset key while the display still reads FIX TEMP 33. The display changes to FIX SET 35 C.. which is the previously set value ot the temperature. The display lasts approximately 10 seconds, Step 3. If the previously set temperature value is correct. press the Enter key. ‘Step 4. Ifthe previously set temperature is not correct, press the plus ‘++ or minus (-) key to change the vaiue and then press the Enter key. | ADJUSTING DEVELOPER TIME Follow the procedure below to change the developer time. Example: A developer time of 20 seconds is required. The present setting is 16 seconds. Step 1. Press the Dev und Time keys. The display reads DEV TIME 16 SEC. Step 2. Press the Preset key. The display reads DEV SET (6 SEC. ‘Step 3, Press the plus (+) key until the DEV SET value ceads 20, Step 4, Press Enter to store the new value. ADJUSTING DEVELOPER/FIXER/DRYER TEMPERATURE Follow the procedure below to change the developer temperature Example: A developer temperature of 35° C. is required. The pre- viously set developer temperature is 32° C. Step L. Press the Dev and Temp keys. The display reads DEV TEMP. RC ‘Step 2. Press the Preset key. The display reads DEV SET 32.C. ‘Step 3. Press the plus (+) key until the DEV SET value reads 35. Step 4. Press Enter to store the new value, Follow the same procedure 10 adjust fixer and dryer temperatures.APILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS. ADJUSTING DEVELOPER/FIXER/ REPLENISHMENT RATES Follow the procedure below to change the replenishment rate. Example: A setting of 250 ce. per square meter is required. The present setting is 200 ce. Step 1. Press the Dev and Repl keys. The display reads DEV REPL. 200€¢. ‘Step 2. Press the Preset key. The display reads DEV SET 200 CC. Step 3. Press the plus +) key until the DEV SET value reads 250. Step4. Press Enter to store the new value, Follow the same procedure to change the amount of fixer repien- 'shment tobe released, OXY REPLENISHMENT MODES Replenishment to prevent exhaustion due to oxidation is released regularly according to the preset values. The preset value for replen- ishment to be released is given in the amount of chemistry per day. “The processor can operate in two different modes: Mode I: Rapid Access material being used. Mode : AGFASTAR matenal being used. Mode | (Rapid Access) In this mode. replenishment is released only ifthe processor has been tumed on, Example: The present setting is 950 cc/24 hr. A setting of 1000 cc24 hr. is required. ‘Step 1. Press the Dev and Oxy keys. The display reads DEV OXY 950CC. Step 2. Press the Preset key. The display reads OXY SET 950CC. ‘Step 3. Press the plus (+) key until the OXY SET value reads 1000. (The value increases in 10 cc. increments.) Step 4, Press Enter to store the new value. Step 8. Follow the same procedure .o agjust Fix. Oxy.‘RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS: a4 ‘The replenishment pump is factory adjusted to release 100 cc. of material at a time, The interval between pulses is calculated by the formula in the section. Timer Replenishment (page 3-12). Mode 2 (AGFASTAR) {in this mode. on AGFASTAR timer ensures that the correct amount of replenisher is added to the developer bath during working hours. nights. and weekends even ifthe processor is switched off with the ‘onvoff kev. (The processor must be connected to the main electrical supply for 24 hours a day.» Example: An AGFASTAR oxidation replenishment rate of 2000 .ccJ24 he. is required. The present setting is 1500 cc./24 hrs Step 1. Press the Dev and AGFASTAR keys. The display reads AT OXY 1500 ce. Step 2. Press the Preset key. The display reads A* OXY SET 1500 Step 3, Press the plus (+) key until the A* OXY SET value reads 2000, (The increase is in 100 ce. increments. Step 4, Press Enter to store the new value. ‘The replenishment pump is factory adjusted to release 100 cc. of ‘material at a time. The interval between pulses is calculated by the formula in the section, Timer Replenishment (page 3-12). ADJUSTING THE TIME Press the Time key to display the current date and time. If the date and/or time is not correct. follow the procedure below to change the = Example: You must change MON 10:39 to TUE 11:40, Perform the |, following steps: Step 1. Press the Time key. The display reads MON 10:39, Step 2. Press the Preset key. The display reads MON. Step 3. Press the plus +) key. The display now reads TUE. Step 4. Press Enter. The display reads 10. ‘Step 5. Press the plus (+) key. The display now reads 11 Zl .RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS Step 6. Press Enter. The display reads :39. Step 7. Press the plus (+) key. The display now reads :40, Step 8. Press Enter to store the changes. Step 9. Press Time. The display now reads TUE 11:40, The display lasts approximately 10 seconds. AUTO ‘The Auto key allows you to choose between automatic startup atthe beginning of the dav or manual startup. Press the Auto key to display the current setting. For example. the display might read MO-FR at 8:00, This means tha the suromane startup will ake place Monday through Friday at 8:00 am, After about 10 seconds the display changes to show the developer temperature and time, e.g.. DEV 35 C20 SEC A. The A indicates that automatic startup is set ‘To change the settings, program day and time (hours:minutes) in sequence. You can choose a particular day, MO-FR (Monday through Friday). or MO-SA (Monday through Saturday) ‘The example below lists the steps to follow in order to make changes: Example: Changé the automatic startup time to Saturday at 2.0 a.m, Step 1. Press the Auto key. The display reads MO-FR 21 8:00 ‘Step 2. Press the Preset key. The display reads MO-FR, Step 3. Press the minus ) key until the display reads ON SAT. Step 4. Press Enter. The display reads 8: ‘Step 5. Press the pus (+) key. The display shows 9: Step 6. Press Enter. The display reads :00. Step 7. Press the plus (+) key until the display reads 05, Step 8 Press Enter to store the changes. The processor will automatically switch from Standby mode (OFF) to Idle/Ready mode on Saturday at 9:05 and stay in RUN until ued off with the ON/OFF switch.RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS To change back to manual startup. press the Auto key. The display shows the developer temperature und time. ¢.. DEV 35 C 20 SEC. followed by an M for manuai startup. OTHER FUNCTIONS ON/OFF Use the ON/OFF key to switch the processor trom Standby mode (OFF) to Run made (ON), SOUND The SOUND key allows you to tum on/off the “beep” you hear when the trailing edge of the material being processed clears the film input sensor, This function also indicates when you can insert the next material to be processed. PAN LIGHT ‘This function controls the light intensity of the LED dispiay. One level is maximum light intensity, and the other is adjustable from maximum ‘0 minimum ‘switched off}, Use the minimum seuing tor Panchromatic materials. Alter presesting the adjustable level. you can switch between maxi- ‘mum and the adjusted level by pressing the PAN LIGHT key several times, - Follow the procedure below (o adjust the LED intensity level Step 1. Press the Pan Light and Preset keys. Step 2, Press plus (+) or minus () Step 3. When you reach the LED intensity you want on the control panel. press Enter. DRYER SAVER ‘When this function is On (the default setting), a sensor continuously ‘measures the dryer temperature. When DRYER SAVER is switched (Off, the Dryer Saver indicator on the display is illuminated and the beating elements and dryer run continuously atthe preset temperature. ~RAPILINE 17, RAPILINE 26, RAPILINE 28 ‘PROCESSORS MAN. REPL. ‘This function controls the Manual Replenishment of developer and Fixer. When you press the MAN REPL key. 100¢c. each of developer and fixer is pumped into the tanks. MAN. START - Press the MAN START key to startup the drive motor. the circulation pumps. and the dryer. The display reads “MAN START.” Press the same key again to return tothe ready/idle mode. NOTE: No replenisher is released in MAN START mode, DENSITY 15%. 50%, 85% { Replenisher quantities for developer and fixer are calculated ac- cording to a formula based on the preset value. the area of the materiat ‘width x length), the percentage density, and the replenisher informa- tion (ce. per square meter). This last information is listed on the ma- {eri box or in documentation provided by the manufacturer. The lormulas are as follows: Devel Repl. = 1ce./ meters x meters'x «Density / 50%. Fixer Repl. = (cc./ meters?) x meters? (100% - Density) / 50%. 500 is he dau Value whenever the processor ued on The replenishment quantity 1s based on a 50% density and the tollowing Formulas are stored in'the microcomputer: Density DEVEL. FIXER Ise O3xcale. value | 1.7 xeale, value 50% Caleulated value } Calculated value 35% 1.7 xcale. value | 0.3 x cale. value REWASH 80X If you press the key on the rewash box. the motor. water solenoid, and dryer startup. The display reads REWASH. Press the key on the rewash box again to deactivate the rewash function, When you press MAN START to activate the film input sensors. or press the rewash box key. the LED on the rewash box is illuminated. a7RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS: NOTE: No repienisher is released in REWASH mode. JAM FUNCTION The dam function is standard for the Online version and optional for the Ofline version, When material is fed into the processor. itis detected by the input sensors. If it does not reach the exit sensors within the calculated time. the display reads "JAM" and the system mats three beeps. The processor stops compietely. To reset alier removing the jammed material. tum the processor off and on again.‘RAPILINE 17, RAPILINE 26, RAPILINE 28 Mew EQUIPMENT OPERATION OPERATING INSTRUCTIONS ‘You can use the processor either with a take-up cassette in alight- proof daylight box (daylight loading processor) or installed in a darkroom or working with daylight materials (feed table processor). ‘SHEET MATERIALS Observe the following rules when using sheet materials in the processor: |, The material must not have any folds. 2 The front edge must be straight and cut at aright angle to the direction of transpon. 3. To ensure a uniform and safe transport through the cross-over ‘guides. insert the material parallel to the sides ofthe insertion (feed) table. 4. Always insert the material under one or more of the six film input sensors ROLL MATERIALS: ‘The following principles apply when using materia in rolls: 1. In general. you do not need to fold the maverial or use a leader. 2. You must insert the material at right angies to the insertion roller. and hold it firmly to prevent it from moving sidewards until the transport rollers start pulling it through the processor.RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS, 310 DAYLIGHT LOADING CASSETTE Observe the following rules when using a daylight loading cassette 1, Open the cassette by lifting the cassewe cover. 2, Place the cassette im the daylight loading box with at least 30 em, 12") of material pulled out of the cassette, 3. Feed the leading edge of the material into the processor. Be sure that one oF more input sensors are activated, (Six arrows indicate the position ofthe input sensors.) 4. The processor will start up and begin to pull the material out of the cassette 5. Close the cover of the davtight loading box. FEED TABLE ‘To switeh from the cassette 10 the teed table, push the feed table down ‘until you hear a ce, JOG FUNCTION “The proce’sor is programmed to star the transport roles and circus lation pump periodically to prevent erstallization om the rollers inthe developer and five racks. The default imterval is $ minutes otf and then | minut on AUTOMATIC START AND STOP ‘When material is inserted into the processor. the input sensors auto- smauically activate the following functions: 1. The main motor for roller transport 2. The circulation pumps for developer and fier. 4, The magnetic valve for rinsing wate, 4. The blower and heating elements inthe dryer section, When the material has been transported through the developer, fixer and dryer sections. the functions above automatically shut down and the processor goes into idle/ready mode, The system maintains the preset temperatures of the developer and fixer. )‘RAPILINE 17, RAPILINE 28, RAPILINE 28 REPLENISHMENT “Two kinds of replenishment automatically mainusin the chemicals in the tanks at optimum quality: 1, Automatic replenishment 1 keep the concentration of developer and fixer at constant levels. 2. Replenishment against oxidation: a. Time replenishment. b. AGFASTAR Timer replenishment. In addition, the MAN REPL key allows you to replenish the chemicals ‘manually. AUTOMATIC REPLENISHMENT Automatic replenishment compensates for chemical exhaustion in the following way: ‘The processor pumnps 100 ce. of developer and fixer replenishment ‘chemicals into the tanks according to a calculation based onthe preset repietishment value, the area ofthe material. and the percentage density as set on the control panel. ‘When presetting réplenishment values (ce. / square meter, you must refer to the information included on the materia box and also the information provided by the chemical manufactures. When the material is fed, the processor calculates its area (width x length), onRAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS a2 TIME REPLENISHMENT Time replenishment is released at regular intervals to compensate for the evaporation and oxidation of developer and fixer. The replenish- iment takes piace when the processor is in run mode (switched on) Because the amount of chemicals pumped into the tanks is always 100 cc. the interval between each pulse is automatically calculated as 100 ce. x 24 hours. and the result is divided by the present value: eas 100 ce. x 24 hours Preset Oxidation Repl. Value If the processor is on for periods of less than 24 hours. multiply the required Oxidation Repl. value by 24 hours and then divide the result by the number ot working hours to obtain the new preset ‘Oxidation Repl. value: Reg. Orv. Repl value x24 hours set Ony. Repl. Value = Red Orv. Repl. value x24 hours acest Working Hours AGFASTAR TIMER REPLENISHMENT ‘The processor has a built-in AGFASTAR timer replenishment system, insuring a constant level of AGFASTAR developer 24 hours a day in| Doth the run/idle mode and the standby (Off) mode. Press the AGFASTAR key (o activate this function. NOTE: There is no fixer replenishment in this function while the processor is in the Off mode. ‘The AGFASTAR timer is preset 10 release 2000 cc, of developer in 24 hours. If other systems are used. the user can adjust the amount ac- cording to information provided by the chemical manufacturer. Because the amount of chemicals pumped into the tanks is always 100 ‘cc. ata time, the interval between each pulse is automatically caicu- lated as 100 ce, x 4 hours. and the result divided by the preset value. 100 ce. x Preset A* 24 hours imer Value Interval Time = = Hours You can calculate the amount of AGFASTAR developer replenisher to be released per day by adding the amount of automatic replenishment against use to get the preset AGFASTAR timer replenishment value:RAPILINE 17, RAPILINE 28, RAPILINE 28 ‘PROCESSORS ‘The amount of AGFASTAR timer replenishment to be released in 24 hours equals: AGFASTAR timer replenishment + (cc. sq. meters x sq. meters x Density / 50%). ‘Allcalculations are based on a density of 50%. even when the 15% or 85% keys are acuvated. The table below summarizes these caleu- lations. in the examples given, the developer replenishment is 250 cc per square meter, and the AGFASTAR timer is set for 2000 cc. in 24 hours. Maternal area AGFASTAR, eae mis hrs, Repl/24 hs. 13% 20m 3500 cou? hrs, 50% 10m? | 4500 c¢./24 hrs. 85% tom 6250 c6/24 hs. 85% 20m" 70500 cc./24 hrs. NOTE: To make replenishment against oxidation work when the processor is in standby (Off mode, activate the AGFASTAR key before switching off the processor. MANUAL REPLENISHMENT Press the MAN REPL key to release replenisher manually. Each time ‘you press the Key, yoo release 100 cc. of eplenisher. You may use this key to adjust the ievel of developer and fixer in the tanks. orto restore the balance or activity in the tanks in case of insufficient replenish- ‘ment, FLOW CHART OF OPERATIONS “The flow chart on the next page isa status diagram of processor operation. Explanations ofeach state are onthe (wo pages following the flow chan. 413RAPILINE 17, RAPILINE 26, RAPILINE 28 Se eee ROCESSORS PROCESSOR STATUS FLOW CHART MAIN SWITCH | POWER UP ON Ainitializing Devifix. heaters if Circulation pumps on ‘Condens tan’ on 2 lecronicfan on tunction on Sane zl ep |onor cn eeee ce (standby modes (ran mode) | “OFF” 1 Devi/Fix. heaters on Mat. inouy Circulation pumps on iia ingu/ IDLE Condens tan on Mane 4, Electronic fan on rewash 1 Jog function on XY) Dev.temp. | Dev. temp. correct | incorrect, fee Levet READY | Lowlevel__— | : | Mat inpov | Matexiy | | Man. stay ‘Man. start/ | | cewash ey | rewash | | Low tevet | OPERATE Devitix. heaters otf : Circulation pumps. off LOW LeveL Condens fan on |______} Electronic ian on Jog function on 4APILINE 17, RAPILINE 26, RAPILINE 28 ‘PROGESSORS DESCRIPTION OF THE FLOW CHART POWER UP As soun as you turn on the Main power switch, an internal communi- cation takes place between the individual circuit boards, and a series of code signals is displayed. ‘When no further information is displayed. the processor automatically switches to standby mode. STANDBY When the processor is in standby mode. jog mode is lso active. Jog ‘mode runs through the rotlowing cycle: $ minutes ott | minute on: drive motor and circulation pamps running. 5 minutes olf AGFASTAR timer replenishment works in this mode only 1 the AGFASTAR key was turned On bejore the On/OMT key was switched on, Oxidation replenishment does not work in this mode. IDLE : When the On/OIf key is turmed on. the processor is sill in jog mode, The display shows the actual temperature of the developer and the set Dev. Time, This might be. for example: DEV 30° C. (actual temperature 20 SEC. Ispeed. set point, ‘The developer temperature is incorrect for processing. and so the LED Hashing message appears: “Dev. Temp. Incorrect.” However. you can still work with the processor by activating the film input sensors. You. ‘can also use the MAN START or REWASH keys. [As soon as the developer temperature reaches the preset temperature. the processor switches to READY mode and the “Dev. Temp, Incorrect” message goes out. a5RAPILINE 17, RAPILINE 26, RAPILINE 28 316 READY ‘The processor goes to READY mode if the tank levels are sulficient and all preset parameters have been reached. ‘The jog cycle is still active in READY mode. The temperature and speed shown on the display are the actual temperature of the developer and the set Dev. Time. {If the developer temperature drops below the preset level. the pro- cessor switches to IDLE mode. OPERATE The processor goes to OPERATE mode when the input sensors detect. ‘materia being fed in or when the operator presses the MAN START or REWASH keys. The display shows the actual developer temperature and the set Dev. Time. ‘When the material has passed through the processor. or when the MAN START or REWASH keys are deactivated, the processor switches to: READY mode if all preset parameters are correct. IDLE mode if the developer tempereature is incorrect. LOW LEVEL mode if the tank level is low. LOW LEVEL 1 the level is to0 low in either the developer or fixer tank, no material «will run through the processor. The processor automatically discon ects the circulation pumps and the heating element inthe developer and fixer sections. Ifthe processor is in OPERATE mode (the input sensors have been activated) when the level gets too low, the material is transported to the film basket. A new cycle will not appear. however. until the level is back to normal. If MAN START or REWASH has been activated and the level becomes low. the drive motor and dryer section will continue to run until the MAN START or REWASH key is deactivated. When the correct level has been restored. the processor retums (0 READY mode if the developer temperature is correct. or to IDLE if, the temperature is not correc.RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS PROGRAMMING: PRESET VALUES a | PROCESSOR I PROGRAM I | Dev. time Dev. temp, Fin, em, Ory temp, | oe ao ! exreo | com! ars = | ors aos al maiz -f/ 2: | Dev.oxy. | ccr2ah.| 1000 = 1000 - 1000 say Foy. | cosh) 1000 | tm 1000 = ardev. | cei2sn) 2000 2000 2000 ow. a7APILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS: PROGRAMMING: PROCESSOR : T PROGRAM 1 2 3 USER'S FILM REFERENCE | DEV/AIX. | oe OPERATE | OPERATE OPERATE PROG. i [_ STANDBY STANDBY STANDBY INTERVAL i} T Dev.time | sec. | 7 = a 10-60 Dev. temp.| °C. _ ss a 23-43 Fix. temp. | °C. - - - 23-43 Dry temp. | °C. - = - 30-60 Dev. repi. | cofm?* = ae - 10-999 Fix. repl ~ aca -, - 10-999 Dev. oxy.) cc/24h. i - a 0-200 Fix.oxy. | cov2ah. - - - 0-200 AGFASTAR ‘ TIMER Aide. | ccl24h. 1000-15,000 ony. +18 2RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS MAINTENANCE NOTE: If you leave the processor in standiby mode or switch it off {for periods longer than one hour. push the top cover back about 10 cm. This prevents condensation from building up under the cover. NOTE: The Developer filter should be changed every 40 working hours. CAUTION: When refilling chemical solutions, be sure to expel all air from the circulation and replenishment pumps ‘and hoses before starting the processor. THE PUMPS, ‘MUST NOT RUN DRY AT ANY TIME, DAILY CLEANING. Follow the steps below to clean the processor every day: Step 1, Clean the insertion table. ‘Step 2. Clean all upper rollers with a damp cloth. Use a new cloth for each rack. Step 3. Clean all g des above the liquid level Step 4. Clean the insertion rollers 10 remove any chemical residue and run some cleaning films through the processor. NOTE: To prevent the growth of algae in the wash tank. you should drain the tank at the end of each day. aeAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS: WEEKLY CLEANING Follow the steps below to clean the processor each week: 2 Step 1. Remove the wash rack and clean it thoroughly with warm ‘water (35-40 C.) ‘Step 2, Remove the developer and fixer racks and clean them thoroughly with warm water (35-40° C.), ‘Step 3. Check that all pumps function property. Step 4. Bleed the hoses for any air. : Step 5. Check that the transport system works properly. NOTE: Never put racks on the dryer cover. Chemicals may run into the wiring. In case of leakage: Step 1. Switch off the main power. e Step 2. Remove the side plates of the processor. Step 3. Check athe ube connections. 7 CAUTION: Be careful not to spill any fixer into the developer ‘when lifting te racks out of a full tank. Even a very small amount of fixer will contaminate the developer.Microcomputer Specifications AGFA @RAPILING 17, RAPILINE 26, RAPILINE 28 ELECTRONICS INTRODUCTION TO THE ELECTONICS (See diagrams. pages 5-9 through 5-12.) ‘The Luth Computer Board (L.CB) performs the following functions: + Organizes the input data, + Performs logic operations. + Performs calculations. + Takes account of the values of the internal timers und ‘counters. + Takes account of the signal stored in the Nags, + Organizes the output ofthe results, «INPUTS AND OUTPUTS. Inputs and outputs include: + Digital input and output. + Anatog input. DESCRIPTION OF INPUTS AND OUTPUTS XSO1. FILM SENSOR Me Digital input. Active state=high. Becuase of internal pull-up resistor. a floating input will be detected when activated, Inputs not used should be short-circuited to avoid false triggering. — Film input, ~ Safety switch, XS00, TEMP SENSOR + OUTPUT SENSOR ‘Temp sensor channels are analog input. A software-con- ‘rolled amplifier gives impedance matching o platinum sensors, type PT 500, used for measuring dev ix Jdryer temperatures. The amplifier limits the operating area between and +100°C. etRAPILINE 17, RAPILINE 28, RAPILINE 28 PROCESSORS - ‘The output sensor channel is digital output. If no output sensor 1$ mounted. this input should be open, 508. LEVEL + PULSE SENSORS Level input accepting square wave signels (50 Hz). Used for level measurements. Signais tansmitted and received are gal- vanically separated from all other signals Pulse input available to pick up pulses witha frequeney of up (0 400 Hz X600. SUPPLY Power supply input (18 V +1 x 10V AC). X400, RS 232. ATB. Data communication link between the LCB and the Agia ‘Terminal Board {ATB). RS 232 seria data coded as ASCH ‘characters are interchanged. X200, OUTPUT. Digital ourput. Output is constructed as open collectors (activesiow). The Luth Power Board supplies the necessary driving voltage (2? V), X502, REWASH Digital input. Switch is in the Rewash Stantbox. Output drives the LED in the Rewash Startbox. 2. Lath Power Board (LPB ‘The LPB switches the necessary 220 V components on and ‘if. The Triac board includes 5 long-life zero-crossing Triac channels and 7 power relays with noise suppression circuits across the contacts. Because the replenishment pumps operate ‘on half-wave rectified AC. two diodes are mounted at the appropriate relays. X1X2 Input to trigger cireuit plug-in unit of Tria channels and coils of power relays ry)RAPILINE 17, RAPILINE 26, RAPILINE 28 "PROCESSORS X3 pins Hand 2 Input to 12 V unreguiated power supply X3 pins 3108 DDC ourput 12 V9 to blowers and fas. x ‘Safety switch connection. Open=> no power to trigger circuit sand relay coils, F. N(PHASE. NEUTRAL) See diagram 3211002102, Main power input terminals. The power source may have 2. 3, ‘oF 4 wires plus ground, 1-57. printed circuit board terminals, ‘Switched output to water solenoid valve. heating elements blower. circulation and replenishment pumps, und main ‘THE LUTH MOTOR BOARD (LMB) ‘The Luth Motor Board pertorms the following tunctions: ‘+ Amplities the motor preset value wo the corresponding high voltage to drive the main motor. + Senses and limits the armature current + Receives and converts UR pulse preset values. DESCRIPTION OF INPUTS AND OUTPUTS Le Armature output 0-200 V DC. 5.6 Main power input. 220 V AC.RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS: U2 13 Analog input. Preset value of motor speed (not used) 201 Infrared receiver. ‘THE AGFA TERMINAL BOARD (ATB) ‘The Agia Terminal Board performs the following functions: + Displays convenient information, + Onganizes the output trom activated Keys + Organizes the input data DESCRIPTION OF INPUTS AND OUTPUTS Data communication link between the LCB and the ATB. RS. 232 seal data coded as ASCH characters are imerchanged. DESCRIPTION OF THE SENSORS: Optical interrupter This device consists a transmissive sensor with 4 sires and connectors, The operating wavelength is 950 mm. The de- tector is « Photologic IC with Schmit-Trager output Aperature size is 0.$ mm. Film Sensor ‘The Film Sensor is an ultra low force motion sensor. It features a long-life eed switch, an integral actuator arm. and a magnet. ‘Operating parameters: (Off point: Less than 10° rotation from rest postion. (On point: Greater than 3° rotation from rest position.RAPILINE 17, RAPILINE 28, RAPILINE 28 "PROCESSORS ‘Temperature Sensor The sensitive element isa platinum-coated ceramic wafer ‘manufactured by thin film techniques, The exact value is ‘obtained by laser tnmming, CHECKING OPERATION OF THE SENSORS ‘When reading this section. you may find it helpful to refer to the diagram. “internal wiring diagram. iow voltage.” Optical interrupter Step I. Check the +5 V supply. Connect the DVM between 31.4 (common, P31.2 (+), and P31.3 (supply) of the optical interrupter. Reading should be 4.75 to 5.25 VDC. Step 2. Check supply to the transmitter. Connect the DVM between P31.4 common) and P 31.3 (supply) of the ‘optical interrupter. Reading should be 1.7 to 1.9 DC. Step 3. Connect the DVM between P31.4 (common) and. P31.1 (pulse) of the optical interrupter. Reading should range from 42 V (detector gap open) 0.0 V {detector gap closed), Film Sensor Step 1. Check the output. Connect the DVM across the ‘appropriate channel to be checked. For SENSOR 2. forexample. measure the voltage between XSO1.15 and X501.2. A not activated sensor should read 0 V. ‘and an activated sensor should read 5 V. ‘Temperature Sensor ‘Step 1. Checking the response to actual temperature is done a5 a resistance measurement. Switch off the pro- ‘cessor and disconnect the sensor from the circuit. ‘Connect a DVM to the sensor. Step 2. Use the following (simplified) formula to calculate the correlation between temperature and resistance: Resistance (Q) = (temp. (C°] x 1.925) + 500.RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS: Below are some examples of the correlation between tem- ‘perature and resistance: 34° © 566.5 ohm. 35° = $69.3 ohm, 50° = 596.3 ohm. 605.9 ohm. 15.5 ohm, (CHECKING OPERATION OF THE LCB Step 1. Check the power supply circuits 2, Disconnect the X00 plug (ATB). b. Measure the voltage between pins 4 and 5. The ‘ominal value is 18 V AC. cc. Measure the voltage between pins 4 and 3. The nominal value is 12 V DC. 4 Reconnect the X400 plug. oe Step 2. Qisconnect the X503 plug (level and feedbacks, a, Measure the voltage between pins | and 9, The ‘nominal value is 10 V AC. >, Reconnect the X503 plug. Step 3. Disconnect the X500 plug (Temp. sensors). ‘a. Measure the voltage between pins | and 6. The nominal value is 5 V DC. Reconnect the X500 plug.APILINE 17, RAPILINE 26, RAPILINE 2 "PROCESSORS CHECKING THE BATTERY Step 1. Dismount the EMC shield of the LCB before checking the bauery ‘Step 2. Connect a DVM across the battery terminals, The reading should be 3.0 V. Ifthe voltage is lower than. 2.5 V. the battery should be replaced. Note that the ‘normal life time of the battery is approximately 10, years. NOTE: There is still voltage in the system even alter you turn off the display with the On/Off switch, You must turn off the MAIN power before opening the electronics box! a7RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS: ‘ JUMPER SETTINGS LCB JUMPER SETTING Factory installed positions are printéd below or marked with an asterisk (*) 100 Open Reset sio4 a <8K RAM 32 =>32K RAM 103 96 Current ioop baud rate = 9600 Re Current loop baud rate = 1200 sio1 F Degrees Fahrenheit (F*) c Degrees Celsius «*) sio2 Hie Not used 10 ios Closed Write protection of initial processor data in EEPROM me S400/8401 _Ope/Open Sink/Source icurrent loop transmitter passive or active 402/543 Open/Open Sink/Source !current loop receiver passive or active)LPB JUMPER SETTING sl { 2 PRE 33 i Closed i RRAPILINE 17, RAPILINE 26, RAPILINE 28 ‘Triac QS controled from XI pin 7 ‘Triae QS and Q6 controled from X1 pin 7 or X1 pin 12 ‘Triac Q¢ controlled from X7 pin 2 ‘Triac Q4 and QS controlled from X1 pin 7 Disconnect common of coils from +12 V Connect common of coils to +12 V Disconnect common of coils from 0 V Connect common of coils 10.0 V WARNING: Closing both $3 and S4 will shortcircuit the 12 V power supply! sus A B B A B LMB JUMPER SETTING s201 Opent Closes $202 Open Closea* Load connected to terminal 6 powered from phase line F2 {Load connected to terminal 8 powered from phase line F3 through KIO ‘Trigger circuit for QS powered from return fine N& Trigger circuit for QS powered from return line N3 Resistor in feedback loop: 104 Kohm (22482) Armature voltage feedback Resistor in teedback loop: Kohm DC Tacho-generstor Preset potentiometer connected Infrared pulse transmission of preset speedRAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS CALIBRATIONS Following is the procedure to calibrate the LUTH Motor Control . Board ({.MB). type LU+5203 000200, CAUTION: There are high voltage terminals on the PCB. ‘Adjustments should be perfomed by qualified technicians only! NOTE: POTENTIOMETER Pi02, N MIN ON THE LUTH MOTOR BOARD. IS NOT USED WHEN THE INFRA- RED PULSE TRANSMISSION IS SELECTED. To calibrate Max and Min development time. use a piece of PTS film ‘or paper and a watch with a second hand for accurate measurement. 203. P02 ® | step i. Set the maximiam speed of the motor wit he potentiometer OLOKO) Max P 203 onthe motor control PCB. The manimum speed isa development sme of 10 seconds. Adjust N Max to Ler estate 2 achieve 10 seconds Dev. Time, | D/A Offset P 204. The minimum speed isa developent time | ‘of 60 seconds. Adjust P204 D/A Offset to achieve 60 seconds, | F Dev. Time. fort EA rio Step 3. Adiust the current limiter. Set the potentiometer I Max P 201 inthe mid-position, This sets the maximum peak current sup- plied to the armature windings of the motor below | amp. 1. Potenometer Locauons oe Step. Adjust the 1 XR compensation. Because of the armature feedback. set the potentiometer IX R P1OI to the mid- position. Step 5, Set the potentiometer PV P202 to the mid-position ‘Moving P202 counterclockwise increases the sensitivity in the feedback loop and results in a high peak current in the armature winding. This decreases the life of the motor brushes. “The opto-interrupter continuously supervises motor transport. If transport is halted or blocked, power to the LMB is disconnected after 10 seconds, and the control ‘panel displays the message Motor Overioad. To reset, you ‘must reset the GFT power cable or the main power source to the processor. 410RAPILINE 17, RAPILINE 28. RAPILINE 28 ‘PROCESSORS Follow the steps below to calibrate the replenishment pumps. Step 1. Adjust the replenishment pumps. 2, Fill a graduated beaker with water (min, $00 ml.) and insert the developer or fixer replenishment tube into the beaker. bi. Press the manual replenishment key to remove air from the replenishment hose. You may have to repeat this several times to clear all air bubbles. . Refill the beaker and note the quantity dd. Press the manual replenishment key and check the amount ‘of replenishment released. Repeat several times . Measure the total amount of replenishment released and divide by the number of times vou pressed the replenish- ment key 10 obtain an average value. The correct amount should be 100 ml ‘Step 2. Adjust the replenishment pumps. i the amount released does ‘Rot equal 100 mi. for either the developer or fixer. you must make the adjustment using the service program. ‘The service program in the Rapifine 26 contains a number of ‘codes. Each code is designed to test relay outlets and digital inputs. Foliow the procedure below’ . ‘a, Switch the processor off. Then press the fllowang keys: Auto, Dryer Saver. +. and Time. All three program LEDs will begin to flash. Enter the ccodes by pressing the program keys: Prog 1. Prog 2, and Prog 3. © To adjust the developer, use program 321. To select the program. press the Prog 3 key, then the Prog 2 key, and finally the Prog | key. The program LEDs will flash, indicating the code entered. 4, ‘The display shows a pre-set value from 0 t0 200%. Average values range from 95% to 105%. Press the 15% key to increase the percentage value and the 85% key to decrease the percentage value. Adjust the value so that the amount of repienisher released will be 100 mi. 411APILINE 17, RAPILINE 26, RAPILINE 28 To adjust the fixer. use program 322. Repeat steps ¢. and d. above. but press the Prog 3 key once and the Prog 2 key twice to activate the program. To exit from the service program. press the On/OMT key. ‘You must use this procedure to adjust both the developer and fixer replenishment pumps. ‘THE SERVICE PROGRAM AND TROUBLESHOOTING ‘The service program codes are listed on the next page, together with the adjustments they control The service program allows you to run more than one test at atime, but the LED displays only the last code you enter. ‘Note the following important points about the service program: a, To prevent fire hazard, codes 232 and 233 always include code 231 (basic heat and fan control). If you run code 232 ‘or code 233, you muste NEVER deselect code 231 o. tiene pogan doesn atomicatyinatesiey measures. Be sure to take normal safety precautions when using the program. 7 ‘c. Never empty the tanks when working with the service program. wee 42 :RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS SERVICE PROGRAM CODES To enter the service program. press the following keys in succession: Auto, Dryer Saver. +. and Time. Code Function Switch Element 15% Key 85% Key Main motor KR Sur Stop Cite. pumps Ku Stdart Stop Solenoid, water Kw Open Close Dev. rep. Ka On off Fixer rep Ko On ott Dev. heat 500 W. Qi On Off Fixer heat 500 W. Q3 On Off Dev. heat 1000 W. Qs On Off Dev. cooling Optional» On om Fixer heat 1000W 2 on of Dryer heat busic/fan * KT On Off Dryer heat {/fan Q4+K7 On oft ‘Dryer heat 2/fan Q6+KT On Off Dev. repl Pump pulses 10 pulses U pulse Fixerrepl. Pump pulses 10 pulses 1 puise Dev. rep. pump adjust K 8 (ad). 0-208) +% “ Fix. rept pump adjust K 9 (adj. 0-200) +% % Lamp Color 331 Waring signals Dev. temp. incorrect Red Low level Red Repl. empty Red Dryer saver off Red Input Lamp Color 332 Sensor read out Left input sensor+ Filminpucleft Red Right input sensor* Fil inpucright Red Exit sensor** Film inpud L&R Red 33 Display est, All dots shining Display Red Note: * Sensor readout for input sensors: if no exit sensors are installed. a jumper must be added to P30 of harness 2621Y Q0O7XX. Remove jumper after the test. Note: ** Exit sensor is available on On-line processors or as an accessory. 413Troubleshooting Guide and Electrical Diagrams AGFA @RAPILINE 17, RAPILINE 28, RAPILINE 28 Se eee PROCESSORS: ‘TROUBLESHOOTING NOTE: When the ON/OFF switch is OFF (the dis- play is switehed off. there is still voltage in the system. Turn off the main power before ‘opening the electronics box! HOW TO USE THE REPAIR METHOD TABLES ‘The three tables on the following pages are designed to help you locate and fix problems which may occur. Fol- low the steps below to use the tables: ‘Step 1. Look for the problem in Table 1 cProblem Codes: and note the number. Step 2. Find the number of the problem in Tuble 2 and ‘ote the numbers afer it. These reter to the Repair Steps in Table 3. You should follow the ‘epair steps in sequence until the problem is. | fixed. ‘Step 3. Refer to Table 3 for an explanation of euch repair step. S41‘RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS TABLE 1 PROBLEM CODES 1.0 WHEN SWITCHING ON MAIN POWER 1.1L No display information. 1.2 No LED indicators turned on 1.3 No fan motor ‘After switching ON atthe contol panel. 2.0 DEVELOPER BATH 2.1 Temperature in bath o0 high compared 10 preset 2.2 Temperatures bath too now compared to preset 2.3 Temperature increases too slowly 2.4 Temperature correct but displayed temperature does not correspond to thermometer reading. 2.5 Bath temperature fluctuates even though setting has ‘not been changed. 3.0 FIXER BATH 3.1 Temperature in bath too high compared to preset 2.2 Temperature in bath t00 low compared to preset. 3.3. Bath temperature fluctuates even though setting has not been changed. 4.9 DRYER TEMPERATURE 4.1 Temperature of exit air too high compared to preset. : 4.2 Temperature of exit air too low compared to preset. 4.3 Dryer fan does not stop when film runs out. 4.4 Dryer tan does not start when the processor is in ‘operation mode. 4.5 Temperature fluctuates even though setting has not been changed. 52 5.0 REPLENISHMENT 5.1 Replenishment pump relays are activated but no replenishment is pumped. 5.2 Wrong amount of developer or fixer replenishment is pumped compared to usage and preset amount. | 53 Wrong oxy. replenishment compared to preset 5.4 Wrong Agfastar timer replenishment compared to preset. 6.0 MAIN MOTOR AND LUTH MOTOR BOARD 6.1 Motor does not run. 6.2. Motor consistentiy runs at high spees. 6.3 Fuses on PCB blow immediately when power is. umed on. 6.4 Motor iluctuates in speed. | 65 Incorrect developer time, 7.0 WATER SOLENOID VALVE 7.1. Water solenoid valve is activated constantly, Water solenoid vaive is never activated, 73 Incorrect water flow. 8.0 CIRCULATION PUMPS 8.1 Circulation pumps are constantly active 8.2 Pumps are never active. 9.0 FILM INPUT 9.1. Film input constantly acuive and film input LED lights constantly. 9.2 Film input sensor activated. LED's ON. but main ‘motor/ollers inactive or tum very slowly.10.0 LOW LEVEL 10.1 Low level LED is on even though level is not low. | 10.2 Low level LED does not light even though level is | low. 7 10.3 Main motor. dryer fan. etc. scart even though low level appears. 11.0 REPLENISH EMPTY LLL Replenishment empty LED is flashing even though replenisher containers are no empty. 11.2 Replenishment empty LED does not light even. though replenisher containers are empty 12.0 JOG MODE 12.1 Jog made does not activate main motor and cir- cculator pumps within $ minutes. 13.0 DISPLAY READOUT : | 13.1 0° C. oF 70° C. (or mores indicated as DEV.-FIX. or DRY. TEMP. 13.2. Message MOTOR OVERLOAD. 13.3 Message 2001H, 134 Messages 2002H. 2003H. or 2008H, RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORSRAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS : e TABLE 2 TROUBLESHOOTING DIAGRAM ecto een eee eres ee e@ ee gael eer eee Og) Problem code: Ly oo 08 fe Pr) 3 ool a 5 Mk Be Ho wT 3 uw TCTs uM oF 05 ee 25 Cn a ) aM 3% oN Be 32 Teeteeese tere teeeeOe recta a3 a ee ) a 9, Ra 42 “ seated are esos eee is 43 Bo on 3 44 Fn a a ee} 45 0 oF STH sa 2.99 3 52 2 BB SF 33 9 0 SM 54 6 4950S 2)RAPILINE 17, RAPILINE 28, RAPILINE 28 ‘PROCESSORS Foo? 3 4 5 6 7 8 8 ow Problem code: : 61 Eyes wae fue eee eee 62 30 16 18 63 9 6 3367 65 % oT 7 2 Ha a) 22 mou 3 78 at 31 82 Mou on 27 9 Be 92 30 4 6T tot 4 31 wa 4 oF 6 og 103 rr er na aba teats ete gs HOT "a 4526 1a a) Ba 0S 45D 132 eatteroat aeesi ect B3 68 BS 09RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS: on. 02, 03, as, on. 08, 09, it R 13. rs 1s. TABLE 3 REPAIR STEPS Measure 220/240 V. AC to tafo. If voltage is not 220/240 V.. check fuse Fl on LPB. Replace detective fuses. . Measure 12 V. DC voltage at X3.3(+) and X34 of LPB. If voltage is not 12 V.. check that there is 10V. AC at X3.1 and 3.2 of LPB. Measure 18 V. AC voltage at X400 plug berween pins 4 and 5. If voltage is not 18 V.. check fuse 1 ‘on LCB. Repiace defective fuses. 1 Check response of temperature sensor. Compare with description on page 4~h. Replace tempera-ture sensor if necessary. ‘Check! temperature sensor wiring and plug for con- linuity. 42. 20 open or short circus. AID converter failure, Replace LCB PCB. ‘Check all low-voltage for short circuits to chassis cf machine or ground, ‘Temperature sensor not in proper mechanical posi- tion. . ‘Temperature sensor not connected. [No feedback pulses trom optic interrupter. Check function as described on page 4-5. Step | ‘Align opucal interrupter properly Input sensor electrical or mechanical defect. Acti vated signal constantly transmitted. Verify with service code 332. Diode (DI of D2) on LPB board defective. Check main fuses and replace any that are defec- tive. Heating wire inside heating element is broken. 16. 1 18, 19. ia 22, 23 Check voltage between terminals 8 and 9 (eom- ‘mon. t should be negative. I itis not. check acho generator or feedback resistor. Check jumper $201 +12 oF 12 V, missing on PCB. Replace LMB. One thyristor «SCR) short circuit, Short circuit on both thyristors. Replace PCB. ). Relay contact melted Power «nae short circu RC network (mounted across relay contacts) in bad condition Check optical interrupter wiring and plugs tor con- tinuity, Le. no open or short circuits. 24, Relay defective. 29, 3 cm . Check appropriate wiring and terminal strips. Check fuses on Luth Motor Board and replace any that are defective. 1. Plug on input sensor notin correct position. Check intemal wiring between X501 plug and input sensors, (Cheek that circulation pumps are running during heating. |. Verify operation of electronic system with service code 111 ‘Verify operation of electronic system with service code 121 ‘Verify operation of electronic system with service code 123. . Verify operation of electronic system with service code 131.@ © 37. 39, al, 2 3. & 46. 4. \Verify operation of electronic system with service code 132. Verify operation of electronic system with service code 211 7 Verify operation of electronic system with service code 212. ‘Verify operation of electronic system with service code 213. ‘Verify operation of electronic system with service code 221, ‘Verify operation of electronic system with service code 231. Verify operation of electronic system with service code 232 Verify operation of electronic system with service ‘code 233. : ‘Verify operation oY electronic system with service code 311 ‘Verify operation of electronic system code 312. ‘Verity operation of electronic ststem with service ode 331 ‘a Blower capacitor detective. Replace, Verity operation of electronic system with service code 333, Built-in thermo ruse in heating element is open. Incorrect trigger signal to power triac. Replace iwigger board. Time not adjusted on ATB. Insert corret time. RAPILINE 17, RAPILINE 28, RAPILINE 28 "PROCESSORS ‘50, Clock not working due to bateryfeilure. Check readout over a period of time. Check battery. Con- nect a DVM across the terminais. Normal reading should be 3.0 V. If voltage is lower than 2.5 V.. battery should be replaced. Note that normal life span is approximately 10 years. 1. Check quality of each connection between develo- per heating element and fixer heating element. ‘52. Check replenishment empty sensor wiring and plugs for continuity. ie. no open or short circuits. 53, Replenishment tubes not in proper position in re- plenishment container. or replenishment container is empty. 54, Recalibrate pumps using MAN REPL key. See Service Program. ‘55. Check length of brushes. ‘56. Adjust LMB as described on page 4-10. ‘57. Check flow control at water solenoid valve inlet. 58. Check water inft all the way from water tap tothe wash section, 59. Check alignment of suspension for mput sensors and sufficient room for wiring. 60, Agta Light Diode Board (ALB) is not in proper position, | 61. Clean area around low level sensors for chemistry, 62, Adjust racks as described on page 2-6. 63, Adjust LMB as described on page 4-10. 64, Blank. 65, Check that A fasta is selected (A* displayed?) (66, Check that preset speed signal is present. Measure voltage across terminals 9 ground) and 13 (preset positive voltage).RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS: 67, Infrared receiver on LMB is notin proper optical sight with infrared transmitter on LCB. Align the optical components. 668. In the SW all inputs haye an attached byte which is coded with a letter for actual us: T= Temperature input D = Digital input. L= Level input. N= Not used. Uf the SW detects a signal that does not correspond to the table above, a 2001H error is displayed. The ‘error is caused by poor or defective RAM (Random. ‘Access Memory Replace the LCB. AJD conversion not finished within specified time. Time-out flag set. Caused by internal power sup- ply breakdown... -§ V. ref. for A/D eoaveneris_ | missing or 12 V. is missing. Replace LCB board, NOTE: Ifa 2002-2004H error is Mashing, thetem- | perature sensors (DEV, FIX,and DRY) | should be ehecked for short circuits before ‘replacing the LCB.Spare Parts Lists AGFA @RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS: SPARE PARTS LISTS RAPILINE 17, 26, AND 28 64‘RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS FRONT (RAPILINE 17) 1. Lusostoy 013100 Control panel, ATB, complete 2. LU+2621 Y 001002 - Keyboard cable, 2 meters. 3. Lwe21 ¥ 001003 Keyboard cable, 1 meter (hooked up at electronics) 4 Lusa67s Fi sensor 5. LU+2621 ¥ 000601 Wiring hares, fim sensors 6. LU+71009 Lett side plate 7. LU+3111 D 290400, Rear side plate 8. LU+71008 Right side pate 9. Luss111 0 290500 Top cover 10. _Lusst11 0 290600 Rewash cover Lusze9s Protection plugs for rewash cover (LU+73061) 11. Lu¥a11 © 300100 Cassete 42, LU99111 D 900700 Cassette cover 1a. Lusra020 Right side pane! 14 Lura111 D 300500 Cover plate for fim senor 15. LUs9111 0310100 Stand, complete 16. Lus74032 + Stud fo rame 17. Lu459696 Start box for dayightrewash feeder (not shown on drawing) 18. Lu#3111 0 290700 Film basket (part one) tus3it1 0290200 "Film basket (part two}RAPILINE 17, RAPILINE 26, RAPILINE 28 FRONT (RAPILINE 26) " 12, 13. 14 16. 16 7. 18. Lu+0510Y 013100 Lu+2621 Y 001002" LUs21 ¥ 001003 Lu+3875 LU+2621 Y 000501 Lu+71009 LU+3211 D 290700 LU+71008 LU+71013 LU+73061 LU32895 LU+71017 Lu+71018 Lu+72020, LU+73031 LU+71016 Lu+74032 LU+53536 LU+73037 LU+33329 PROCESSORS: Control panel, ATB, complete Keyboard cable, 2 meters Keyboard cable, 1 meter (hooked up at electronics) Film sensor Wiring hares. film sensors Left side plate Rear side plate Right side pate Top cover Rewash cover Protection plugs for rewash cover (LU+73061) Cassette Cassette cover Fight side panel Cover plate for fm sensor Stand, complete ‘Stud for frame Start box for daylightrewash teeder (not shown on drawing) Film basket (part one) Film basket (part two)RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS FRONT (RAPILINE 28) 1, LU+0510Y 013100 LU+2621 Y 001002 + L421 ¥ 001003 LU+3875 LU+2621 Y 000501 LU+71009 LU+3511 0 290100 Lu+71008, LU+3511 D 290200 LU+3511 D 290300 Seeneanenn Lu+2895, 41. LU+3541 D 300100 12, —_LU+3511 D 300500 13. LU+72020 14 LU+3511 D 300300 15, LU+3511.D 110100 16 Lu+74032 . 17. LU+53536 18. LU+3511 D 290400 LU+3511 D 290500 Control panel, ATB, complete Keyboard cable, 2 meters Keyboard cable, 1 meter (hooked up at electronics) Film sensor Wiring harness, film sensors Lett side plate Rear side plate Right side pate Top cover Rewash cover Protection plugs for rewash cover (LU+73061) Cassette Cassette cover Right side panel Cover plate for flm sensor Stand, complete Stud for frame Start box for daylightrewash feeder (not shown on drawing) Film basket (part one) Film basket (part two)RAPILINE 17, RAPILINE 26, RAPILINE 28, PROCESSORS FRONT RAPILINE 17, 26, AND 28 a 18 10 i : 9 6 # 1 7 bee aie sot teccee 8 14 1 13 12 15RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS: CASSETTE (RAPILINE 17) SBeerxneveen LU+3111D 300100" Lu+31110 300700 1U+3111D 301100 Lu+3111D 300800 Lu+74047 Lu+3111D 301000 LU+31222 100502 Lu+6221X 000201 Lu+6221X 000101 Lui1951Z 060401 Cassette Cassette cover Feed table, structured steel plate Feed table/cassette, support for LU+72033 Stop clips for feed table Bottom plate for cassette Adjustment guide for cassette Gas damper for cassette cover Gas damper for feed table Slide bearing for gas dampers ~CASSETTE (RAPILINE 26) e@eareanren Lu+71017 Lus71018 \u+72033 Lu+72036 w+74087 wus72021 Lus74013 Lus6221 x 000201 Lu+6221x oo9101 0413512 060401 ‘APILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS: Cassette Cassette cover Feed table, structured steel plate Feed table/cassette, support for LU+72033 Stop clips for feed table Bottom plate for cassette Adjustment guide for cassette Gas damper for cassette cover Gas damper for feed table Slide bearing for gas dampers 7RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS CASSETTE (RAPILINE 28) e 1. LU+3511D 300100 + Cassette 2. LU+3511D 300500 Cassette cover 3, LUs35110 300700 Feed table, structured steel plate z 4, Lu+3511D 300800 Feed table/cassette, suppor for LU+72033 5. Le740a7 Stop clips for feed table 7 6. LU+35110 300800 Bottom piate for cassette 7. LU+3122z 100503 Adjustment guide for cassette | 8, Lus6221 x 000201 Gas damper for cassette cover | 3, \Us6221x ooot01 Gas camer for eed abe | 10. \us13512 060401 Slide bearing for gas dampers ! 7RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS TANKS (RAPILINE 17) @ 4. LUs91710 120100 Tank, complete (notincl, elec. components) 2 LUssdged = * = _vertlow pipe, developer, red 3. LU+44335 Overtiow pipe, fixer, blue 4 Lussdo9s Overton pipe, wash, grey 5. LU+2070 O-ring 6. Lussaat Ky for overtow pipe (not shown) . 7 LU+2101Y 000100 ‘Temperature sensor, developer and fixer tank 8. Luvss25e Union nut for temperature sensor 9. tus2cgt (O-ring for temperature sensor 10. Lurzesz (o-ring for heating element LU+2201Y 000200 1 Lussaase Union nut for heating element 42. LU+2201Y 000102 Heating element, developer and fixer, 50011000 W, 230 V 13. LU+081Z 000101 Fiation block for heating element 14. Lu+73026 Dive shatt 15. LUs3ad26 ‘Worm for drive shaft 16. Qurtosiz = bearing bracket, complete 17 LWeat4o01 Bearing 18, LU+44908 Dive belt puley 6-10RAPILINE 17, RAPILINE 26, RAPILINE 28 TANKS (RAPILINE 26) 1. WUe7t002 ‘Tank, complete {not incl. elec. components) 2 Wus4aaa4 * = Qvertiow pipe, developer, red 3. Lu+44a35 Overflow pipe, fixer, blue 4 ‘LU+34093 Overflow pipe, wash, grey 5. Lus2070 o-ring 6 WUssaat4 Key for overflow pipe (not shown) 7. Wus2101¥ 000100 Temperature sensor, developer and fixer tank 8. LU+54254 Union nut for temperature sensor 9. Lus2031 ing for temperature sensor to. Lus2e6z (O-ring for heating element LU+2201Y 000200 1. WUss42s8 Union nut for heating element 12, LU+2201¥ 000200 Heating element, developer and fixer, 50011000 W, 230 V 13, LU430812 000101 Fixation block for heating element e 14. Lu473026 ‘Drive shaft 15. LU+34426 Worm for drive shaft 16. LU+1961Z 000401 bearing bracket, complete 17 LU+814001 "Bearing 18. LU+44308 Drive belt pulley entRAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS TANKS (RAPILINE 28) eo PNene on a 17 18. e412 LU+35110 120100 Lu+44334 Lu +44335 Lu+34093, Lu+2070 Lu+s3414. Lu+2101Y co0100 Lu+s4254 tu+2031 Lu+2862 Lu+s4258 Lu+22017 000200 LU+3041Z 000101 Lu+73028 Lu+34426 Lu+13612 oo0dotgl, OI Lu+414001 LU+44308 e 4 Tank, complete (not incl. elec. components) Overflow pipe, developer, red Overtiow pipe, fixer, blue Overtiow pipe, wash, grey O-ring Key for overflow pipe (not shown) ‘Temperature sensor, developer and fixer tank Union nut for temperature sensor (O-ring for temperature sensor (O-ring for heating element LU+2201Y 000200 Union nut for heating element Heating element, developer and fixer, 50011000 W, 230 V Fixation biock for heating element Drive shaft Worm for drive shat bearing bracket, complete Bearing Drive belt pulley | |RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS: TANKS RAPILINE 17, 26, AND 28 18 14°15 16 17 7 89 10 11 \ 1 1RAPILINE 17, RAPILINE 26, RAPILINE 28 See PROCESSORS LIDS (RAPILINE 17) @ 1. Lu4g099z 000201 Lid, wash rack, orey 2. Lu+3032Z 000201 * Lis, fixer rack, blue: 3. LU+3031Z 000201 Lid, developer rack, red 4. Lusa1110 190100 Protection cover for drive shaft o14LIDS (RAPILINE 26) 1 LU+3033Z 000202 2. LU+3032Z 000202 3. LU+3031Z 000202 4. 31110 190100 RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS Lid, wash rack, grey Lid, fixer rack, blue Lid, developer rack, red Protection cover for drive shaftRAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS LIDS (RAPILINE 28) 1. LU+3033z 000203 \u+3032z 000203 * Lu+3031Z 000203 LU+3111D 130100 616 Lid, wash rack, grey Lid, fixer rack, blue Lid, developer rack, red Protection cover for drive shattPAPILINE 17, RAPILINE 26, RAPILINE 28 TROGESSORE LIDS RAPILINE 17, 26, AND 28 1 ———————————s 2 + * ee =H cull ui e417‘APILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS: LEFT HAND SIDE (RAPILINE 17) 1. LU+3849 Lu+2601Y 001701~ LU+0401x 000700 Lu+2019 Lu+0201x 001701 Lu+2019 u42873 Lu+3e92 © eraneon Lu+74021 e418 Safety switch for dryer section Wiring hamess for LU+3849 Heating element, dryer section (not visible on drawing) Stainless steel hose clamp Dual Head pump, developerifixer, 220-240 VAC Stainless stee! hose clamp Dryer fan Terminal strip Tube connection for replenishment and water inletRAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS st Le LEFT HAND SIDE (RAPILINE 26) 1 ‘LU+3849 ‘Safety switch for dryer section 2. LU+2601Y 00170T Wiring harness for LU+3849 3. LU+2872 Heating element, dryer section (not visible on drawing) 4, LU+2019 Stainless steel hose clamp 5. LUs0201x 001701 Dual Head pump, developertixer, 220-240 VAC 6. LU+2019 Stainless stee! hose clamp 7, Lu42873 Dryer fan 8. LUs3e92 TTrminal stip 9. Lus74o21 Tube connection for replenishment and water init e419[RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS LEFT HAND SIDE (RAPILINE 28) oon oar on 620 Lu+3849 LU+2601Y 001701 * Lu+2872 Lu+2019 Lu+0201x 001701 Lu+2019 Lu+2873 Lu+sea2 Lu+74021 Safety switch for dryer section Wiring harness for LU+3849 Heating element, dryer section (not visible on drawing) Stainless stee! hose clamp Dual Head pump, developerfixer, 220-240 VAG Stainless steel hose clamp Dryer fan Terminal strip ‘Tube connection for replenishment and water inlet[RAPILINE 17, RAPILINE 2, RAPILINE 28 PROCESSORS: LEFT HAND SIDE RAPILINE 17, 26, AND 28APILINE 17, RAPILINE 26, RAPILINE 28, PROCESSORS RIGHT HAND SIDE (RAPILINE 17) 6-22 Lu+3914 Lu+3801 LU+2875, LUs74017 Lu+3940 Lu+2621Y000401 Lu+4a717 Lu+2876 LU+0201X001501 us2811 Lu+2278 Lusait4 us2113, Lus2a71 Lu+2019 U+2389 Lu+7a021 LU+32302 000102 Lu+3571 LU+44898 Lu+aaaa2 LU+44333, Main motor Brushes for main motor Tacho disc, 100 slots Bracket for opto-interrupter Opto-interrupter Wiring harness, level and feedback Drive belt pulley Drive bett Replenishment pump, Gormann Rupp, dev. and fix.. 220-240 VAC. ‘Spring for pump plate Poppet valve for LU+0201X 000801 Hose for developer replenishment, red, 010-14 Hose for fixer, replenishment, blue, 10-14 Piastic hose clamp, for replenishment pump Stainless stee! hose clamp Solenoid valve, wash Tube connection for replenishment Tube connection for water inlet Female plug Replenishment sensor Suction pipe for replenishment, dev., red (not shown on drawing) Suction pipe for replenishment, fix., blue (not shown on drawing)APILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS e RIGHT HAND SIDE (RAPILINE 26) 1. Lusso14 Main motor 2. LU+3801 Brushes for main motor 3. Lu+2e75 acho disc, 100 slots 4 Lu+74017 Bracket for opto-interrupter 5. LU+3940 Opto-interrupter 6 —_LU+2621Y000401 Wiring hamess, level and feedback 7. LU+4a717 Drive belt pulley 8. Lu+2876 Drive belt 9 Lu+2013 Replenishment pump, Gorman Rupp, dev. and fix., 220-260 VAC 10. LUs2B11 ‘Spring for pump plate 11, Lu+2278 Poppet valve for LU+0201X 000801 12 Lueetta Hose for developer replenishment, red, 10-14 13, Lus2113 Hose for fixer, replenishment, blue, 10-14 @ 4 Wen Pic note clamp plait pune 15. LU+2019 Stainless steel hose clamp 16. LU+2389 Solenoid vaive, wash 17, Lus74021 “Tube connection for replenishment 18. LU+3230Z 000102 Tube connection for water inlet 19, LU+3571 ca, Female plug 20, LU+44a98 Repienishment sensor 21. LU+agg32, ‘Suction pipe for replenishment, dev., red (not shown on drawing) 22, Lu+44a33 Suction pipe for replenishment, fix.. blue (not shown on drawing)RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS RIGHT HAND SIDE (RAPILINE 28) 1. Lussot4 2 LU¥3801 3. LU+2875 4 Lus74017 5. LU+3940 6 — LU+2621Y000401 7 Wusaa7i7 & — LU+2876 9 LUs2013 40. Luv2att 11. Lusz278 12, Lus2ttd 13. Lus2it3 14. Luszert 18. LU+2019 16. LU+2389 17. LusTao2t 18. LU+8290Z 000102 19. LU+3571 20. LU+44898 21. Lusaaga2 22. LU+a4333 6-24 Main motor Brushes for main motor Tacho disc, 100 slots Bracket for opto-interrupter Opto-interrupter Wiring hamess, level and feedback Drive bett pulley Drive belt Replenishment pump, Gormann Rupp, dev. and tix., 220-240 VAG ‘Spring for pump plate Poppet vaive for LU+0201X 000801 Hose for developer replenishment, red, 10-14 Hose for fixer, repienishment, biue, 010-14 Plastic hose clamp, for replenishment pump Stainless steel hose clamp Solenoid valve, wash Tube connection for replenishment Tube connection for water inlet Female plug Replenishment sensof ‘Suction pipe for replenishment, dev., red (not shown on drawing) Suction pipe for replenishment. fix., blue (not shown on drawing)RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS. RIGHT HAND SIDE RAPILINE 17, 26, AND 28 9 ou _ 413: 1516 7 19 20 21 22 6-25RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS DEVELOPER RACK (RAPILINE 17) (LU+210000) 1. LU+30042 000501 Side plate, right, developer rack 2, Lu+t4oo1 ~ Bearing, to be reamed atter mounting © \us74034 Gear whee! for roller @ wora036 Intermediate gear wheel, 10,2 5. LUst4543 Bushing for intermediate gear wheel B® tus74035 Gear wheel,o16 7. LUsaa7se PP bushing for gear wheel and worm wheel, 16 @ Lu+14093 Stainless steel bushing for gear wheel and worm wheel, 016 es aes Worn wreel O16 10. Ww+30042 000601 Side plate, felt, developer rack ‘ 11, WWet10¥2 000104 Fubbervoter 250.1925 Lot MOL OATS IF 12, Lu+13996 Polyurethane roller, 25.0,15/25 13. Luss9ete— Polyurethane roller, 25/25 LU +|\32 01302 (0¥20212 000102 Entrance guide, developer rack 15. LUs38153 Guide, 23mm 16. LUs53208 Guide, 27 mm 47. Luss9207 + Guide. 37mm 18 LU+20112 000102 Bottom guide, 39 mm, developer rack, AGFASTAR, 19. LU+20127.000102 Bottom guide, 42 mm, developer rack, AGFASTAR 20. Lus2081Zo00102 "Bottom pate, developer rack, AGEASTAR 21. LUeeag60 Distance bar, red, developer rack 6-26[RAPILINE 26, RAPILINE 28 PROCESSORS: DEVELOPER RACK (RAPILINE 26) (LU+200203) Bomrneaneene n 12, 13. 14 16. 16. 17 18. 19. 20. 2 Lu+3004Z 000501 Lu+14001 Lu+74034 Lu+74036 Lu+14543 Lu+74035 Lu+44759 Lu+14093 110444758 U+30042 000601 Lu+1101Z 000209 Lu+33354 Lu+s3215 Lus74033 Lu+a4osa Lu+20082 000102 Lu+53209 Lu+73039 Lu+73040 Lu+73041 Lu+440s7 Side plate, right, developer rack Bearing, to be reamed after mounting Gear whee! for roller Intermediate gear wheel, 10,2 Bushing for intermediate gear whee! Gear wheel,O16 PP bushing for gear wheel and worm wheel, 016 Stainless steel bushing for gear wheel and worm wheel, 016 Worm whee! 016 Side plate, eft, developer rack Rubber roller, 25.0, 13/25 Polyurethane roller, 25.0,15/25 Polyurethane roller, 25/25 Entrance guide, developer rack Guide, 23mm Guide, 27 mm Guide. 37mm Bottom guide, 39 mm, developer rack, AGFASTAR Bottom guide, 42 mm, developer rack, AGFASTAR Bottom plate, developer rack, AGFASTAR Distance bar, red, developer rack eeAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS DEVELOPER RACK (RAPILINE 28) (LU+3511D 210000) 4. L¥+3004z 000501 Side plate, right, developer rack 2, Lu+t4001 Bearing, to be reamed after mounting 3. LU+74034 Gear whee! for roller 4, LU+74036 Intermediate gear wheel, 010.2 5 LU+t4543 Bushing for intermediate gear wheel 6 LU+1204z 251001 Adapter gear wheel for drive 7. Lusaa759 PP bushing for gear wheel and worm wheel, 16 8. LU+14093 Stainless stee! bushing for gear wheel and worm wheel, 016 9 LU+4a758 Worm wheel 016 10, LU+3004z 000601 Side plate, tft, developer rack 11, LUs1100z 127301 Rubber roller, 25.0, 13/25 Lu+11g0z 121201 Polyurethane roller, 25.0,15/25 LU+1130Z 128021 Polyurethane roller, 25/25 _S@EET’S ~ Lu+2021Z 000103, Entrance guide, devotoper rack 45. LU+2001Z 000103, Guide, 23mm 16. LU+2008Z 000103 Guide, 27 mm 17. LU+2003Z 000103 * Guide,37mm 18. LU+2011Z 000103, Bottom guide, 39 mm, developer rack, AGFASTAR 19 LU+2012Z.000103 «Bottom guide, 42 mm, developer rack, AGFASTAR 20. LU+2031Z 000103 Bottom plate, developer rack, AGFASTAR, 21. LU+3101Z 200803 Distance bar, red, developer rack 6-28APILINE 17, RAPILINE 26, RAPILINE 28, PROCESSORS: DEVELOPER RACK RAPILINE 17, 26, AND 28‘RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS FIXER RACK (RAPILINE 17) (LU+3111D 220000) e 1. Lu+3005Z 000301 Side plate, right and let, fixer and wash rack 2. LU+t4001 : Bearing, 1o be reamed after mounting 3. LUs740ag F Gear wheel for roller 4. LU+74036 Intermediate gear wheel, © 10.2 5. LU+14543 Bushing for intermediate gear wheel 6. LU+74095 Gear wheel, © 16 7. Lussa7s9 PP bushing for gear wheel and worm wheel, @ 16 8 LU+14093 Stainless steel bushing for gear wheel and worm wheel, © 16 9. LU+s4758 Worm wheel, 16 10, Lu+44ei8 Worm wheel, 10 11, LU+4101Z 000103 Rubber roller. © 25.0, 15/40 42. LU+1141Z 000101 Polyurethane roller, ground, © 25.0, 15/25 13. Lu+s32t4 Polyurethane roller, smooth, 25/25, 14, LU+1101Z 000104 Rubber roller, @ 25.0, 13/25 e 15. Lus341s3 Guide, 23 mm 16. LU+53206 Guide, 27 mm 17, Lus2021Z 000702 * Bottom guide, fixer and wash rack 18. LU+44961 Upper distance bar, blue, fixer rack 19. LU+34151 4, Lower distance bar, grey, fixer and wash rack 20. \U+2101Z 020201 ” cross-over * 21. Lu+34304 Spring for cross-over[RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS lan FIXER RACK (RAPILINE 26) (LU+200204) 1. LU+3005Z 000301 Side plate, right and left, fixer and wash rack 2. LU+t4001 i Bearing, to be reamed after mounting 3. Lus74034 Gear whee! for roller 4. Lu+74036 Intermediate gear wheel, O 10.2 5. Lu+14543 Bushing for intermediate gear whee! 6. Lu+74035.° Gear wheel, 0.16 7. Lussa7sa PP bushing for gear whee! and worm wheel, @ 16 8. LU+14093 Stainless steel bushing for gear whee! and worm wheel, © 16 9. Lus4e758 Worm wheel, 016 to. Lu+44618 Worm wheel, O10 a LUs1104Z 000204 Rubber roller, @ 25.0, 15/40 12. LU+33355 Polyurethane roller, ground, © 25.0, 15/25 i 13. Luss3215 Polyurethane roller, smooth, 25/25 14, LU+1101Z 000209 Rubber roller, @ 25.0, 13/25 15, LU+ados4 Guide, 23 mm 16. LU+20082 000102 Guide, 27 mm 17. LU+73068 H Bottom guide, fixer and wash rack 18 LUs44058 Upper distance bar, blue, fixer rack 19, LU+44056 Lower distance bar, grey, fixer and wash rack 20. LU+2101Z 020202 ; Cross-over 21, Lus34g04 Spring for cross-over LU+1204Z 251001 can substitute for LU+74035 631RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS FIXER RACK (RAPILINE 28) (LU+3511D 220000) 10. " 12. 13 14 15, 16. 17 18. 19. at Lu+3008Z 000301 Lu+14001 Lu+74034 Lu+74036 Lu+14543 Lu+74035, Lu+14093 Lu+44758 Lu+4a618 LU+11002 121526 LU+1340Z 121201 Lu+11302 123021 Lu+1100Z 127301 {U+2001 000103, ‘LU+2008Z 000103 Lu+2021Z 000703 Lu+3102z 200803 LU+31032 150803 Lu+21012 020203 Lu+34304 ‘Side plate, right and loft, fixer and wash rack Bearing, to be reamed after mounting Gear whee! for roller Intermediate gear wheel, © 10.2 Bushing for intermediate gear wheel Gear wheel, 0.16 ‘Slainless steel bushing for gear whee! and worm wheel, © 16 Worm wheel, O18 Worm wheel, 010 Rubber roller, @ 25.0, 15/40 Polyurethane roller, ground, © 25.0, 15/25 Polyurethane roller, smooth, 25/25 Rubber roller, 0 25.0, 13/25 Guide, 23 mm Guide, 27 mm Bottom guide, fixer and wash rack Upper distance bar, bye fixer rack Lower distance bar, grey, fixer and wash rack Cross-over Spring for cross-overRAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS: FIXER RACK RAPILINE 17, 26, AND 28RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS: WASH RACK (RAPILINE 17) (LU+3111D 230000) " 12. 13, 14. 15. 16. 17, 18, 19. 20. a1 22. 23, eoaneaaneen LU+3008Z 000301 Lu+14001 Lu+74034 Lu+74036 Lu+14s43 Lu+74035 Lu+44759 Lu+14093 (u+44758 Lu+4a618 Lu+1101Z 000103 Lu+1141Z 000101 Lussa2t4 LU+1101Z 000104 Lu+34153 Lu+53206 Lu+2021Z 000702 Lu+aage2 Ly+34151 Lu+21012Z 020201 Lu+34304 LU+3115Z 201502 Lu+20072 000101 Side plate, right and left, fixer and wash rack Bearing, to be reamed after mounting Gear whee! for roller Intermediate gear wheel, 25 teeth, © 10.2 ‘Bushing for intermediate gear wheel Gear wheel, @ 16 PP bushing for gear wheel and worm wheel, 016 Stainless steel bushing for gear wheel and worm wheel, @ 16 Worm wheel, © 16 Worm wheel, © 10 Rubber roller, @ 25.0, 15/40 Polyurethane roller, ground, © 25.0, 15/25 Polyurethane roller, smooth, 25/25 “Rubber roller, © 25.0, 13/25 Guide, 23 mm Guide, 27 mm Bottom guide. fixer and wash rack Upper distance bar. grey, wash rack Lower distance bar. grey, fixer and wash rack Cross-over Spring for cross-over Support for tank wall, wash rack. Guide, 20 mmRAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS e WASH RACK (RAPILINE 26) (LU+200205) 1. Lu+3005Z 000301 ‘Side plate, right and let, fixer and wash rack 2. Lust4001 a Bearing, to be reamed after mounting 3. LU+74034 Gear whee! for roller 4 Lus74036 Intermediate gear wheel, 25 teeth, © 10.2 5. LUs14543 ‘Bushing for intermediate gear whee! 6 Lus74035 Gear wheel, © 16 7. Lussa7sa PP bushing for gear whee! and worm wheel, 016 8 LU+14093 Stainless steel bushing for gear wheel and worm wheel, © 16 9 LU+s4758 Worm wheel, @ 16 10 LU+sa6t8 Worrn wheel, @ 10 11. Lu+11042 000204 Rubber roller, © 25.0, 15/40 12. LU+39955 Polyurethane roller, ground, @ 25.0, 15/25 13 Lussa215 Polyurethane roller, smooth, 25/25 14, LU+1101Z 000209 * Rubber roller, @ 25.0, 13/25 15. LU+44054 Guide, 23 mm 16. LU+2008Z 000102 Guide, 27 mm 17, LU+73068 f Bottom guide, fixer and wash rack - 18 LU+s4811 Upper distance bar. grey, wash rack 19 Lu+4056 cig Lower distance bar, grey, fixer and wash rack 20. Lu+2101Z o20202 Cross-over 21. LU+34904 ‘Spring for cross-over 22. LU+3118Z 201801 Support tor tank wall, wash rack 23. LU+2007Z 000102 Guide, 20 mmRAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS WASH RACK (RAPILINE 28) (LU+3511D 230000) LU+3008Z 000301 Lu+14001 LU+74034 LU+74036 LU+14543, Lu+74035" LUs44759 Lu+14093, Lu+44758 Lu+s4618 LUs1 1002 121526 LU+1140Z 121201 Lu+11302 123021 Lu+1100Z 127301 Lu+2001Z 000103 LU+2008Z 000103 \.U+2021Z 000703 LU+3103Z 150803, LU+3103Z 150803 Lu+2101Z 020203, Lu+34304 LU+3115Z 201503 Lu+20072 000103 Side plate, right and left, fixer and wash rack Bearing, to be reamed after mounting Gear wheel for roller Intermediate gear wheel, 25 teeth, © 10.2 Bushing for intermediate gear whee! Adapter Gear wheel for drive PP bushing for gear wheel and worm wheel, O16 Stainless steel bushing for gear wheel and worm wheel, © 16 Worm wheel, © 16 Worm wheel. 10 Rubber roller, @ 25.0, 15/40 Polyurethane roller, ground, © 25.0, 15/25 Polyurethane roller, smooth, 25/25 Rubber rolier, 0 25.0, 13/25 Guide, 23 mm Guide, 27 mm Bottom guide, fixer and wash rack Upper distance bar. grey, wash rack Lower distance bar. grey, fixer and wash rack Cross-over Spring for cross-over ‘Support for tank wall, wash rack Guide, 20 mm * LU+1204Z 251001can be substituted for LU+74035RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS: WASH RACK RAPILINE 17, 26, AND 28 6-37RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS DEVELOPER, FIXER AND WASH RACKS (RAPILINE 17) 1. WU+1101Z 000104 2, Lst1012, 000203 3. LU+13996 4 Lussaa14 5. LUst141Z 000101 6-38 Rubber roller, © 25.0, 19/25 Rubber roller, © 25.0, 15/40 Polyurethane roller, smooth, © 25.0, 15/25 Polyurethane roller, smooth, @ 25.0, 25/25 Polyurethane roller, round, @ 25.0, 15/25RAPILINE 17, RAPILINE 26, RAPILINE 28, PROCESSORS DEVELOPER, FIXER AND WASH RACKS (RAPILINE 26) LU+1401Z 000209 {U+1104Z 000204 Lu+s3354 LU+s3215 LU+33355, Rubber roller, © 25.0, 13/25 Rubber roller, G 25.0, 15/40 Polyurethane roller, smooth, © 25.0, 15/25 Polyurethane roller, smooth, © 25.0, 25/25 Polyurethane roller, round, © 25.0, 15/25APILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS DEVELOPER, FIXER AND WASH RACKS (RAPILINE 28) 1. Lust100z 127301 Rubber roller, © 25.0, 19/25 2 LU+t1002 121526 Rubber roller, @ 25.0, 15/40 3. LU+1130Z 121201 Polyurethane roller, smooth, @ 25.0, 15/25 4. Luet130z 123021 Polyurethane roller, smooth, © 25.0, 25/25 8. Lus1140Z 121201 Polyurethane roller, round, © 25.0, 15/25RAPILINE 17, RAPILINE 28, RAPILINE 28 PROCESSORS: DEVELOPER, FIXER, AND WASH RACKS RAPILINE 17, 26, AND 28 DEVELOPER eatRAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS DRYER SECTION (I) (RAPILINE 17) (LU+3111D 240000) e@ WHt3erz0%3e¢ — 7420 1. -erTEOaT Front bearing block with needle bearing, complete Lu2029 . Needle baring for bearing block 2 Lu+4az08 Drive batt pulley 3. Lus7a027 Drive shat : 4 Wusta76s Worm for drive shatt i 5. LUst4774 Gear whee! | 6. LUs74042 Fear bearing block with bearing (LU+14001) : Lu+s4001 Bearing for bearing block 7. Lusaare2 “Thrust bearing i 8. Lusaag7t Temperature sensor, dryer section 9. Lusza7a Strain reel PG 9 10. Lus2621y 000701 Wiring harness, temperature sensors 11, Lus31110 240200 Air duct, lower 12. LU+3111D 240500 Ae duct, upper ae 1. LU431110 240900 Tile guide. ower 14, Lus3114D 240700 Triple guide, upper 15. LU42031Z.000202 Lower guide 18. Lu¥20212 000802 Upper guide + 17. Lu+2021Z 000402 Upper guide 2 18. LUs3111D 240400 "Dryer cover 198, \u+73057 Upper night side, dryer 20. LUst4549 Bushing, © 610 10 (not visible on drawing) 21. LU+1104Z 000101 Rubber roller, @ 25.5/0 25, 15/30 22. LU+t1042 000102 Rubber roller, © 25.510 25, 15/95 23, LUs1181Z 000101 Purretton role, 15/90 24, LU+1181Z 000102 Puritetion roller, 15/35 25. LU+1103Z 000101 Fubber roller, © 25.8, 15/35 26. LUs2141Z 000102 Wite for dryer cover (not shown on drawing) 27. Lus22202 000201 Protection pate for wire (not shown on drawing) StRAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS e DRYER SECTION (I) (RAPILINE 26) (LU+200206) 1. Wus7aoat Front bearing block with needle bearing, complete Lu+2028 Needle baring for bearing block 2 LU+44308 Drive belt pulley 3. LU#73027 Drive shaft 4. Lu+t4765 Worm for drive shaft 5. Lusta774 Gear whee! 6 LU+74042 Rear bearing block with bearing (LU+14001) Lu+14001 Bearing for bearing block 7 tu+34182 Thrust bearing Lu+aag71 Temperature sensor, dryer section 9 LU+2478 Strain roliet PG 8 10. Lu+2621¥ 000701 Wiring hamess, temperature sensors 11. Lus72003 Air duct, lower 13. Lus72012 Triple guide, lower 14. LU+72016 Triple guide, upper 18. LU+79052 Lower guide 16. LU+73053 Upper guide 1 17. Lu+73054 +, Upper guide 2 18, LU+72013 Dryer cover 19. LU+79057 Upper nght side, dryer 20, LU+14543 Bushing, @ 6/G 10 (not visible on drawing) 21. Lu+1104Z 000202 Rubber roller, @ 25.5/0 25, 15/30 22, LU+1104Z 000203, + Rubber roller, © 25.5/@ 25, 15/35 23, LU+1151Z 00202 Puritetion roller, 15/30 24, LU+1151Z 000203, Puritefion roller, 19/35 25. LU+1103Z 000201 Rubber roller, © 25.8, 15/35 26. LU+2141Z 000102 Wie for dryer cover (not shown on drawing) e 27. — LU+2220Z 000201 Protection plate for wire (not shown on drawing)RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS DRYER SECTION (I) (RAPILINE 28) (LU+3511D 240000) e 4. Lus7404 Front bearing block with needle bearing, complete Lux2029 Needle baring for bearing block 2 LU+44308 Drive belt pulley 3. LUs73027 Drive shaft 4 LU+4765 Worm for drive shaft 5. LUs14774 Gear whee! 6 Lu+74042 Rear bearing block with beanng (LU+14001) Lu+149001 Bearing for bearing biock 7. LUs34182 ‘Thrust bearing 8 LUsaag71 Temperature sensor, dryer section 9 Lusea78 Strain relief PG 9 10. LU+2621Y 000701 Wiring harness, temperature sensors 14. _LU+38110 240200 Air duct, lower 12 _LU+3511D 240500 Air duct, upper 43. LU+35110 240300 Triple guide, lower 14, LU+35110 240600 Triple guide, upper 18, LU+2031¥ 000203 Lower guide 16 LU+2021Y 000303 Upper guide 1 17. Lus2021¥ 000403, | Upper guide 2 18. LU+3511D 240400 Dryer cover 19, LU+73057 Upper right side, dryer 20. Lu+14543, Bushing, © 6/@ 10 (not visible on drawing) 21. LU+1108Z 121306 Rubber roller, © 25.5/0 25, 15/30 22, LU+1103Z 121406 Rubber roller, © 25.5/9 25, 15/35 23, LU+1150Z 121306 Purtetion roller, 15/30 26. LU+1150Z 121404 Purhetlon roller, 15/35 25. Luet102Z 121404 Rubber roller, @ 25.8, 15/35 26. LU#2141Z 000102 Wire tor dryer cover (not shown on drawing) 27. \u+22202 000201 Protection plate for wire (not shown on drawing)RAPILINE 17, RAPILINE 26, RAPILINE 28, PROCESSORS DRYER SECTION (I) RAPILINE 17, 26, AND 28 EXIT 23°24 «1615 17 13RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS DRYER SECTION (II) (RAPILINE 17) 1 Luss4i84 LU+3211D 250200 Lu+0401% 000700 Lu+2021Z 000502 Bearing for roller Net for air duct, Heating element, 220 V, 2.x 750 W Air duct guide, dryerRAPILINE 17, RAPILINE 26, RAPILINE 28 ‘PROCESSORS DRYER SECTION (Il) (RAPILINE 28) Lusaate4 Lu+3211D 250200 Lus2872 Lu+2021Z 000503 Bearing for roller Not for air duct Heating element, 220 V, 2 x 750 W Ali duct guide, dryer‘RAPILINE 17, RAPILINE 26, RAPILINE 28 DRYER SECTION (II) (RAPILINE 26) @ | | | PROCESSORS 1 Lussai8s Bearing for roller 2. LU4s211 D 250200 Net for air duct 3. Lusee7e Heating element, 220 V, 2 x 750 W 4. LU+79055 Air duct guide, dryerRAPILINE 17, RAPILINE 26, RAPILINE 28 ‘PROCESSORS DRYER SECTION (tl) RAPILINE 17, 26, AND 28RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS: CONTROL PANEL (RAPILINE 17) @ 1. LU+0510¥ 013100 Control panel (complete), consisting of LU+0510Y 013101 Control panel, left (4111Z 000101 ) incl.: Keyboard (LU+2621X 000100) - LU+6205Y 010200 Board, contro! panel LU+6205Y 010000 EPROM, ATB, VO3 Lu+4111Z 000201 Bottom plate for control panelCO — RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS CONTROL PANEL (RAPILINE 26) 1. LU¥0510Y 013100 LU+05107 013101 Lu+6205¥ 010200 Lu+6205Y 010000 LU+4111Z 000201 Control panel (complete), consisting of: Control panel, left (4111Z 000101 ) inct.: Keyboard (LU+2621X 000100) Board, control panel EPROM, ATB, VO3 Bottom plate for contro} panel 651RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS CONTROL PANEL (RAPILINE 28) @ 1. LU40510¥ 013100 Control pane! (complete), consisting of: LU+0510Y 013101 Control panel, left (4111Z 000101 ) incl Keyboard (LU+2621X 000100) LU+6205Y 010200 Board, control panel Lu+6205Y 010000 EPROM, ATB, VO3 Lu+41112 000201 Bottom plate for control panel 652APILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS: CONTROL PANEL RAPILINE 17, 26, AND 28RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS: ELECTRONICS (upper) (RAPILINE 17) Lu+3729 LU+3633 Lu+5203Y 000200 Lu+2416X 005000 LU+1311X 000100 LU+63017 030000 LU+6301Y 030201 LU+2394Y 000301 Noise fiter FN 680 Fuse, 2 AT, 5 x 20mm LUTH Motor Board, LMB 01 Fuse, 500 mAF, 5 x 20 mm Lithium cell, 3 Volt Prom, 49A46 VO1_RO1 LUTH Computer Board, LOB 01 Fan, 12VRAPILINE 17, RAPILINE 26, RAPILINE 28 ROGESSORS ELECTRONICS (upper) (RAPILINE 26) Lus9729 uu3633 Lus203¥ 000200 Lu+2416x 005000 Lw+1311X 000100 LU+6301Y 060000 Lus6a01¥ 060201 Lus2904Y 000301 Noise filter FN 680 Fuse, 2 AT, 5 x20 mm LUTH Motor Board, LMB 01 Fuse, 500 mAF, 5 x 20 mm. Lithium cell, 3 Volt Prom, 43446 VO1_RO1 LUTH Computer Board, LCB 01 Fan, 12VRAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS: ELECTRONICS (upper) (RAPILINE 26) Lu+3729 Lu+3633 Lu+s203Y 000200 LU+2416x 005000 LU+1311X 000100 Lu+6301Y 100000 Lu+6301Y 060201 LU+2304Y 000301 Noise fiter FN 680 Fuse, 2AT, 5x20 mm LUTH Motor Board, LMB 01 Fuse, 500 mAF, 5 x20 mm LUthium cell, 3 Voit Prom, 43446 VO1_RO1 LUTH Computer Board, LCB 01 Fan, 12VRAPILINE 17, RAPILINE 28, RAPILINE 28, (PROCESSORS ELECTRONICS (upper) RAPILINE 17, 26, AND 28RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS: ELECTRONICS (lower) (RAPILINE 17) oer eane eon Lus111¥ 000200 Lus2e2rY 000801 Lus2818x 003200 Lu+3111X 000800 Lus4121Z 000201 Lus382 Lusseae Lu+1501x 000300 us2t2tx 000200 Lu38a7 LUTH Power Board, LPB 01 Interconnection cable Fuse, 315 mAT, 5 x20 mm Terminal strip. 5 circuit Protective plastie shield (not shown on drawing) Fuse holder, complete Power Triac, 25 A Transformer Motor capacitor Trigger BoardRAPILINE 17, RAPILINE 26, RAPILINE 28 e een ane en Lu+5111Y 000200 Lu+2621Y 000901 Lu+2415x 003200 LU+3111x 000800 (u+4121Z 000201 Lu+3823 Lu+seas LU+1601x 000300 LU+2121x 000200 Lu+3847 PROCESSORS ELECTRONICS (lower) (RAPILINE 26) LUTH Power Board, LPB 01 Interconnection cable Fuse, 315 maT. 5x20 mm Terminal strip, § circuit Protective plastic shield (not shown on drawing) Fuse holder, complete Power Triac, 25 A Transformer Motor capacitor Trigger BoardRAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS ELECTRONICS (lower) (RAPILINE 28) oer ene on Lus5111¥ 000200 Lu+2621 000901 Lus2618X 003200 Wws3111 000800 uus41212 000201 Lus3823 Lus3848 Lu+180%X 000300 u+2124x 000200 wusea7 LUTH Power Board, LPS 01 Interconnection cable Fuse, 315 mAT, 5 x 20mm Terminal strip, § circuit Protective plastic shield (not shown on drawing) Fuse holder, complete Power Triac, 25 A Transtormer Motor capacitor Trigger BoardoN RAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS ELECTRONICS (lower) RAPILINE 17, 26, AND 28 e681APILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS DEVELOPER FILTER ASSEMBLY (RAPILINE 17) e 1. LU+V22032 000501 Mounting bracket 2 LUH2669A, Filter cartridge, 25 micron (not shown) I 3. LUHV7841x 121221 Petcock . 4. LU+V6901X 000300 Filter housing assembly (including head with valve) with 1/4" hole for drain petcock Lusv3t 12D 330100 Complete fiter assembly 6 LUs2701VA Filter wrench 6-62RAPILINE 17, RAPILINE 26, RAPILINE 28 (PROCESSORS: DEVELOPER FILTER ASSEMBLY (RAPILINE 26) 1. LU+v2203Z 000501 LU+2669A LUsVv7941x 121221 Lu+v6901X 000300 5. — LU+V3112D 330100 6 LU+2701VA Mounting bracket Filter cartridge, 25 micron (not shown) Petcock Filter housing assembly (including head with valve) with 1/4" hole for drain petcock Complete filter assembly Filter wrenchRAPILINE 17, RAPILINE 26, RAPILINE 28 PROCESSORS DEVELOPER FILTER ASSEMBLY (RAPILINE 28) 1. LU+v22087 000501 Lu+2669a LU+Vv7941x 121221 4 LU+V¥6901x 000300 5. LU+V3112D 330100 6 LUK2701VA Mounting bracket Fitter cartidge, 25 micron (not shown) Petcock Fitter housing assembly (including head with valve) with 118" hole for drain petcock Complete iter assembly Fitter wrenchDEVELOPER FILTER ASSEMBLY RAPILINE 17, 26, AND 28 aevu. si2s| 1 Se ay REE ose Diy ansear] —_ oa7 awe To ele de be be je pe i j rr fae, : | |= -f 5 & Eg a S| ® e lz 5 2 8, Ee E ae Es ft = 8S 22 eo ] E Sf is } ' afte At | jf +: — : | i ° a nf rss Ss P Fa fos Mufaifesfor Fo Ss a Fon i fo 11 ee Cit Pn 7 nt | —— | 205-240 GPH~SO/EBA [200-2407 single Ph~SO7EONz Fuse sa ie Se 3 385 ob [PSE eh DARD 3S 16 woes bas ae a esa ae ie ied gar Tm —ars| 2 = Screw terninel on triec boera sede wl} “fa 9 F5| 2 7 tg rs| @ = Reley 4 fa] © = Terminal strip - v2-perlek fe Fa] mea ne rs lover house / Frame leFt or rignt soon uc ae rat. £2 u 7 fi Amp. ratings © pover sharing 43 TS onal softvere installed. Hen. stert selected OND i) Nz NL ML +—te}-+ | + ——fo}-+!—ons APILINE 28 AND 23 5-9 [ow 9 32110002102‘36074150 aN~ 50/60He 30074151 2N~ 5O/6OT ise 101 107 109 104 105 106 we 2 as eas = ae Lott lbee-n15 vac Lip lze-248 vac i 220-PO_N~S0/6OHT| RAPILINE 26 AND 28 S41 Ee Laem 32110002233 5.2 3.8 55 ae ae/. 068 Jay Ort a8 Na -——— 20 met 73M Toray a SOE SOPHIE Baw Sosa [FO DaDY N~SO/EORT Te 101 a2 38D ane 8S Sas | FORE 18s 2 amp oe es See Rea a A 18 19 1 oofwae sa fae piesa ae Paes oo t_fle-——a08 | a G-e—sie seeds ve] | Wat 8S 8 srs) oS aes $ 24? or aft a ok = Fe salon HOKE 1 BES aes oe) “ELBE oped uel | fa] maze (Pee ee a Get qt lr = Ge re et ore | ty te) ahs ) Cone one Na Lon NL Leet + lana] + +! ons] + io} +! NA6 rs 4 - 9 2 a rt" } ? |: | = 2 3 i ig da sd) by a ods Tse T Tae | | | arma — ae | | aes whe ke Pease tere SAO : : i EE: ope bq i fp ge ecaaa [eee M fo5-240V aPn~50/60H2 _[208-240V single Ph~SO/6OHT| WEL 482 109 184 105 105 FUSE aah see 103 104 185 106 as 8 es as wes ees se Legena: fs (ees 2 = Screw terminel on teiec voard oo-ave vac : ze - aiiachell = eae welg| blower house / frame left or right, aa vel Sra a) Sr : a ee de ES Wire thed up in electreniog plas CE CB] EE) Met tin e over searing 7 NB! software installed. 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