Académique Documents
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as Hydrogenation Catalysts
SYNOPSIS
The synthesis of new copolymers containing amino and heterocyclic ligands and their
use for anchoring Pd and Rh species is described. The supported catalysts are effective
for the hydrogenation of alkenes, dienes, alkynes, and nitrobenzene under very mild
conditions. The catalysts have been characterized by chemical analysis, particle size
measurement, IR, and x-ray photoelectron spectroscopy. Relative reactivities and the
effects of substrate structure, solvents, catalyst loading, anchoring ligands, metal spe-
cies, and particle size on the rates of hydrogenation have been determined using a wide
variety of substrates. The kinetics of hydrogenation have been analyzed using concepts
suitable under slurry reaction conditions. Comparisons between different oxidation
states of the same metal and between different metal species have also been made.
The recycling efficiencies of the catalysts have been determined and found to be very
good. q 1997 John Wiley & Sons, Inc.
Keywords: polymer-supported catalysts j hydrogeneration j Pd and Rh species
INTRODUCTION EXPERIMENTAL
All reagents and chemicals used were AR grade. They
A great deal of interest has been shown recently in were further purified by distillation or recrystalliza-
the design and use of polymer-supported transition tion as required. The monomers used were distilled
metal species as catalysts for a variety of reac- under vacuum in an atmosphere of nitrogen. They
tions.13 Several such catalysts have been devel- were (i) 2-hydroxy ethylmethacrylate (HEMA), (ii)
oped using phosphinated polystyrene as support 2,3-epoxypropyl methacrylate (GMA), (iii) 4-vinylpyr-
matrix.46 Polymer supports with nitrogen con- idine (4-VP), (iv) N-vinylpyrrolidinone (N-VP), (v)
taining ligands have also been studied as supports methyl methacrylate (MMA), (vi) N,N*-dimethylami-
because of their stability to oxidation.79 In earlier noethyl methacrylate (DMAEM), and (vii) p-divinyl-
reports we have described the synthesis of such benzene (DVB). N,N*-methylenebisacrylamide was
catalysts based on hydrogel copolymers useful in recrystallized from methanol (mp 3007C). Cyclopenta-
both aqueous and nonaqueous media.10,11 In this diene was obtained by cracking dicyclopentadiene.
article we report the synthesis and use of some new Pd(OAc)2 and RhCl3XH2O were JohnsonMatthey
copolymers which have been used to anchor Pd and products and used as received.
Rh species yielding highly active catalysts for the Infrared spectra were recorded on a Shimadzu
hydrogenation of alkenes, dienes, alkynes, and ni- IR470 spectrometer using KBr pellets. 1H-NMR
trobenzene under very mild conditions. Spectra were recorded on a Hitachi R600 NMR
spectrometer with tetramethylsilane as the inter-
* To whom all correspondence should be addressed. Pres-
nal standard. X-ray photoelectron spectra were ob-
ent address: SIP Resins Ltd, Plot No. 46, SIPCOT Industrial tained on a VG Scientific ESCALAB Mark II spec-
Complex, Ranipet, North Arcot District-632 403, Tamil Nadu, trometer using MgKa radiation. A Carl-Zeiss PMQ
India. II spectrometer with cells of 1 cm path length was
Retired.
Journal of Polymer Science: Part A: Polymer Chemistry, Vol. 35, 105122 (1997)
used for UV-visible absorption measurements. Gas
q 1997 John Wiley & Sons, Inc. CCC 0887-624X/97/010105-18 chromatographic analysis were carried out on a
105
Table I. Data on Elemental Analysis of the was then subjected to Soxhlet extraction with acetone
Copolymersa for 6 h followed by vacuum drying. The yield of the
copolymer was 85% [P(1)]. The epoxy group of the
Polymer C H N copolymer [P(1)] was opened by sodium imidazole or
Support Ligands Used (%) (%) (%)
P1 50.25 7.70
P2 Imidazole 51.57 7.21 5.12
P3 Pyridine 52.05 6.20 5.64
P4 2-Aminopyridine 50.60 7.45 2.80
P5 Pyridine 49.29 6.63 10.20
P6 55.01 6.91 5.88
P7 Diethylenetriamine 47.93 7.30 8.75
P8 Triethylenetetramine 48.62 7.78 8.07
P9 52.20 7.00
P10 2-Aminopyridine 42.46 8.21 8.93
P11 63.71 7.98
P12 2-Aminopyridine 60.68 7.76 3.22
P13 Pyridine 58.35 6.69 12.93
a
Structures of polymers are given in Scheme 1.
Synthesis of Copolymers
Copolymer 1 (P1)
This copolymer was prepared as follows: 48 mol %
each of 2 hydroxyethyl methacrylate, 2,3-epoxypro-
pyl methacrylate, and 4 mol % p- divinylbenzene
were suspended in 500 mL of 30% aqueous NaCl in
a 1 L three-necked flask fitted with mercury seal,
stirrer, condenser, and nitrogen inlet. This suspen-
sion was stabilized by vigorous stirring under nitro-
gen atmosphere for 1 h. Then 250 mg of benzoyl
peroxide in 15 mL toluene was added and the mix-
ture deaerated for a further 30 min. Heating on the
steam bath with vigorous stirring and passage of N2
for approximately 4 h completed the polymerization.
The polymer was filtered, washed thoroughly by
stirring with hot distilled water, followed by similar
treatments with methanol and acetone. The polymer
Table III. Data on the Polymer Supports Employed, Metal Salts Loaded, Metal Content, and Average Particle
Diametera
2-aminopyridine and the hydroxyl group was con- enetetramine functions have been designated P7
densed with nicotinic acid chloride. These reactions and P8 respectively (Table I).
were carried out by heating about 5 g of the copolymer
with 2.5 g of appropriate reagents in DMF at 1007C Copolymer 10 (P10)
for about 10 h followed by thorough washing and
drying. The copolymers with imidazole, pyridine or Linear soluble polymethacrylic acid [P(9)] of molec-
2-aminopyridine functions have been designated P2, ular weight 75,000 g/mol was crosslinked and
P3, and P4 respectively (Table I). functionalized as follows:
About 6 g of polymethacrylic acid was dissolved in
Copolymer 5 (P5) 60 mL dry benzene and refluxed with excess SOCl2
with vigorous stirring under nitrogen atmosphere for
Since the monomers 4-vinylpyridine, N-vinylpyrroli- 10 h. The gaseous HCl and SO2 were entrained using
dinone, and N,N*-methylenebisacrylamide are water a slow stream of dry N2. The excess SOCl2 and ben-
soluble, a water-in-oil suspension technique was em- zene were removed by distillation. The polymer acid
ployed for the synthesis. A mixture of 48 mol % each chloride was redissolved in 50 mL dry distilled DMF
of 4-vinylpyridine and N-vinylpyrrolidinone and 4 and heated with 7 mL of diethylenetriamine and 2.5
mol % of methylenebisacrylamide was used. The po- g of 2-aminopyridine at 1007C for 10 h. The polymer
lymerization procedure is described elsewhere.11 The was filtered, washed thoroughly by stirring with hot
yield of the copolymer [P(5)] was 85%. distilled water followed by similar treatment with
methanol, acetone, and vacuum-dried. The yield of
Copolymer 6 (P6) the final copolymer [P10] was 85%.
spectrum of copolymers are given with assignments particle size distribution analysis was carried out on
in Table II. the final loaded copolymers. The average particle
diameter dp was calculated using the equation
Loading of Metal Ions on Polymer Supports 1
dp n
Loading of Pd(OAc)2
( (Xi/dpi)
About 4 g of the appropriate copolymers (P2, P3, i1
P4, P5, P7, P8, P10, P12, or P13) was stirred with
where Xi is the weight percentage of the particles
a solution of Pd(OAc)2 (500700 mg) in 50 mL of
of average diameter dpi. Care was taken to use only
3 : 2 DMF/water mixture containing 1 mL acetic
acid for 24 h at room temperature. During this time samples with reasonably narrow distribution. The
all the metal was absorbed by these polymers and polymer supports used, the metal salt loaded, the
the supernatent become clear. The polymer thus average particle diameter, and the metal content
loaded was filtered, washed thoroughly with DMF, of the catalysts are given in Table III.
water, methanol, acetone, and vacuum-dried. Cat 13 were used as such whereas Cat 411
were activated as follows: About 2 g of the catalyst
was stirred with methanol (50 mL) in a 100 mL
Loading of RhCl3XH2O
flask. The mixture was cooled to 07C and sodium
Rhodium chloride (RhCl3.XH2O) (500 mg) was dis- borohydride (500 mg) was added in small portions
solved in methanol (30 mL) and 4 g of the copolymer over a period of 2 h. The solution was allowed to
(P7 or P13) was stirred with this solution for 24 attain room temperature and stirred for a further
h at room temperature. The polymer was filtered, 30 min. The lustrous black catalyst obtained was
washed thoroughly with water, methanol, acetone, filtered, washed thoroughly with hot distilled wa-
and vacuum-dried. ter, followed by methanol and acetone, and vac-
Since the loading process involved stirring for 24 uum-dried. The metal content remained un-
h, further subdivision of particles is likely. Thus, the changed even after the treatment with NaBH4.
The possible structures of the copolymers and the included. It can be seen that there is no signifi-
catalysts are given in Scheme 1. cant change in the oxidation state of the Pd spe-
The oxidation state of the metal ions in the cies in the recovered catalysts which had Pd still
loaded catalysts was ascertained by carrying out in the /2 oxidation state. Cat 4 9 showed bind-
XPS studies on all the catalysts. The data on ing energy values 337.3 337.7 eV for the 3d5/2
the binding energy values based on C 1s binding level and 343.2 343.5 eV for 3d3/2 level of Pd
energy (285 eV) are given in Table IV. For com- which are characteristic of Pd(II) species as ob-
parison literature data on the XPS on Pd and served for Cat 1 3. Moreover when Cat 1 9
Rh species in various oxidation states are also were treated with aq. KCN in ethanolic medium
Table IV. XPS Data on Metal Salts and Supported binding energy values 335.2 335.75 eV for the
Catalystsa 3d5/2 level and 340.70 341.25 eV for the 3d3/2
level. These are in good agreement with the re-
Binding Energy ported binding energy values of Pd(0).
(eV)b
With polymer supported rhodium chloride (Cat
10 and 11) the binding energy values are 310 eV
Species 3d5/2 3d3/2 Reference
(3d5/2) and 314 eV (3d3/2) which are characteristic of
Pd(0) (metal) 335.70 341.0 17 Rh(III).21 On reduction with sodium borohydride,
PdI2 336.60 341.9 17 the catalysts (Cat 18 and 19) showed the binding
PdCl2 337.90 343.2 17 energy values 307.6308 eV (3d5/2) and 312.2
P-CH2P (C6H5)2 312.5 eV (3d3/2) which are in good agreement with
PdCl2 338.6 344.0 18 the data reported for Rh(I) species.10,20 This indi-
P-CH2bipy Pd cates that Rh(II) species which has been shown to
(0) 335.6 341.0 19 be active in certain other catalysts19,22 is not formed
Cat 1 337.50 342.25 this work in the present case.
Cat 2 337.25 342.20 this work
Cat 3 337.25 342.75 this work
Cat 3
(recovered) 337.15 342.70 this work RESULTS AND DISCUSSION
Cat 4 337.50 342.20 this work
Cat 12 335.70 341.0 this work The effect of various solvents upon hydrogenation
Cat 5 337.10 343.0 this work was studied by the reduction of acrylamide in a few
Cat 13 335.50 341.25 this work polar and nonpolar solvents. The data on hydrogen
Cat 6 337.25 342.20 this work solubility in these solvents, their effectiveness in
Cat 14 335.75 340.87 this work swelling the polymer supports and the rate of reduc-
Cat 7 337.75 343.0 this work tion of acrylamide in terms of turn-over number (TON
Cat 15 335.60 341.0 this work mol/g atom Cat/h) using Cat 3, 15, and 19 are given
Cat 8 337.0 342.50 this work
in Table V. The conversion with respect to substrates
Cat 16 335.50 341.0 this work
Cat 9 337.60 342.75 this work
was checked to be identical with those calculated from
Cat 17 335.20 340.70 this work H2 consumption by means of gas chromatography.
Rh(0) (metal) 307.10 311.80 20 Similar results were obtained for other catalysts as
Rh(CO)PPh3(H) 308.10 312.90 21 well. The rates were larger in solvents with high hy-
RhCl3(PPh3)2 308.20 312.70 22 drogen solubility. It is clear that the solubility of hy-
RhCl3r3H2O 309.70 314.40 27 drogen in a particular solvent is the deciding factor
Rh2(OAc)4 rather than the ability of the solvent to swell the
2(DMSO) 308.5 313.4 20 polymer matrix. Similar trends have been observed
Rh2(OAc)4 in earlier reports from our laboratory.10,11 Since the
2(Py) 308.5 313.3 20 percent swelling of the polymer matrices is of the
(P)-Rh(III) 310.10 315.0 22
order of 1015% in most solvents, it is likely that
(P)-Rh(I) 308.10 313.0 22
(P)-Rh(I) 308.10 312.10 10
most of the loaded metalions would be on the surface,
Cat 10 310.0 314.10 this work with only a small percentage being entrapped. Fur-
Cat 18 308.0 312.2 this work thermore, there was no difference in swelling between
Cat 11 310.23 314.0 this work metalion loaded polymers compared to the active cat-
Cat 19 307.6 312.5 this work alysts obtained by reduction. This is in contrast to
the observation of Hines et al.23 Thus, maximum
a
Structures of catalysts are given in Scheme 1. rates were obtained in methanol, and all further work
b
All binding energy values referenced to C1s at 285 eV.
FWHM values ranged from 1.5 to 2 eV. was confined to this medium.
Table V. Data on Hydrogen Solubility, Swelling Efficiency, and Rate of Reduction of Acrylamide in Various
Solventsa
Table X. Comparison of the Reactivities of Table XII. Data on the Reduction of Nitrobenzene,
Supported Rh(I) Catalystsa Nitrosobenzene, and Phenyl Hydroxylaminea
TON [mol (g
atom metal)01
h01]
(P)Rh(I) Species
Cat 18 and 19 both have Rh(I) as the active species.
Cat 18 has a particle diameter nearly six times that
of Cat 19. Cat 19 is much more effective than Cat
18 despite the higher metal content (7.5%) of the
latter compared to the former (2.42%) besides hav- Scheme 2. Mechanism of hydrogenation.
Reduction of Nitrobenzene
Polymer supported Pd(II) and Pd(0) species were
able to catalyze the reduction of nitrobenzene, ni-
trosobenzene, and phenyl hydroxylamine, the final
product in all cases being aniline. A comparison of
the reactivities of all these substrates is given in
Table XII. Nitrosobenzene is more reactive than
nitrobenzene which in turn is more reactive than
phenyl hydroxylamine. Reaction mixtures were an-
alysed spectrophotometrically after the consump-
tion of 0.5, 1, 2 and 3 equiv. of hydrogen (Fig. 1). The
spectrum obtained after 0.5 equiv. of H2 absorption
corresponds to nitrobenzene alone and that ob-
tained after 1 equiv. of H2 consumption shows the
presence of nitrobenzene and phenyl hydroxyl-
amine. Nitrosobenzene could not be observed due
to its higher activity. After 2 equiv. of H2 absorp-
tion, the peak due to nitrobenzene completely van-
ished and phenyl hydroxylamine is the only product
detected. After 3 equiv. of H2 absorption, the spec-
trum obtained corresponds to that of aniline.
Table XIII. Data on the Estimated Values of kc and ks for Few Substrates Using
Pd(II), Pd(0), and Rh(I) Speciesa
Substrate kc ks kc ks kc ks
a type of substrate inhibition. It was also found that are heterogeneous the above mechanism does not
polymer-supported Pd(II) as well as Pd(0) species cat- lend itself to kinetic analysis using the approach of
alyzed the reduction of alkynes to alkenes while Rh(I) MichaelisMenten.33
species was not effective in such reduction. Using the treatment outlined by Satterfield32
Partial pressure of H2 was varied by using mix- which has been employed earlier by us10,11 and
tures of argon and hydrogen with total pressure other groups34 the rates under conditions of excess
being 1 bar. The direct dependence of rates on par- substrate is given by the following equation:
tial pressure of hydrogen is shown in Figure 3. No
attempt was made to study the reduction at higher
Ce/Nv 1/kLAb / dprp/6M(1/kc / 1/ks) (1)
H2 pressures. The data support the mechanism in-
volving reaction of an initially formed substrate-
catalyst complex with H2 in the rate-determining where Ce is the equilibrium concentration of hydro-
step (Scheme 2). gen in the solvent, Nv is the rate of hydrogenation
The effect of catalyst loadings (M) on the reaction (mol L01 s01), kL is the mass transfer coefficient for
rates is shown in Figure 4. At low levels of catalyst the transport of hydrogen from gas phase to the
loading the rates were directly proportional to the liquid phase (cm s01), kc is the mass transfer coeffi-
amount of catalyst. However, at high values the cient for the transport of dissolved H2 from liquid
rates level off reaching a limiting value. This is phase to the surface of the catalyst particles (cm
typical of slurry system32 where the rate determin- s01), ks is the pseudo first-order reaction rate con-
ing step changes from the reaction on the surface stant (cm s01), Ab is the interfacial area of the gas
of the catalyst to the rate of dissolution of the gas bubble per unit volume of the slurry, dp is the aver-
from gas phase in the solvent. Since the reactions age particle diameter (cm), rp is the density of the
No. of Cycles
0 2 4 6
Cat 1:
Pd content (mg/g) 25.7 24.10 22.60 20.90
Rate 1 104 (mol/L/s) 0.99 0.96 0.92 0.86
Cat 2:
Pd content (mg/g) 38.8 36.8 34.60 32.40
Rate 1 104 (mol/L/s) 1.19 1.16 1.13 1.08
Cat 3:
Pd content (mg/g) 49.25 46.10 43.05 40.0
Rate 1 104 (mol/L/s) 1.76 1.72 1.69 1.62
Cat 12:
Pd content (mg/g) 54.25 53.85 53.45 53.0
Rate 1 104 (mol/L/s) 1.73 1.71 1.69 1.66
Cat 13:
Pd content (mg/g) 51.0 50.80 50.70 50.60
Rate 1 104 (mol/L/s) 2.256 2.24 2.22 2.19
Cat 14:
Pd content (mg/g) 148.0 146.0
Rate 1 104 (mol/L/s) 1.46 1.36
Cat 15:
Pd content (mg/g) 28.25 28.20 28.10 28.0
Rate 1 104 (mol/L/s) 1.67 1.64 1.62
Cat 16:
Pd content (mg/g) 40.0 39.5 39.40
Rate 1 104 (mol/L/s) 1.13 1.11 1.06
Cat 17:
Pd content (mg/g) 28.0 27.8 27.6
Rate 1 104 (mol/L/s) 1.83 1.81 1.79
Cat 18:
Rh content (mg/g) 75.0 74.25 73.50
Rate 1 104 (mol/L/s) 2.19 2.12 2.09
Cat 19:
Rh content (mg/g) 24.21 24.20 24.10
Rate 1 104 (mol/L/s) 1.19 1.18 1.16
a
Structures of catalysts given in Scheme 1. [Acrylamide] 0.025 mol L01; temperature 303 K; pH2 578 mm of Hg; solvent,
methanol.
[Cat 1] 5 1 1003 g/cc; [Cat 2] 4 1 1003 g/cc; [Cat 3, 16, and 19] 1.5 1 1003 g/cc; [Cat 14] 2.0 1 1003 g/cc; [Cat 12 and
18] 1 1 1003 g/cc; [Cat 13, 15, and 17] 0.75 1 1003 g/cc.
catalyst particle (g cc01), and M is the weight of the equal to 0.142 { 0.02 cm s01. The value of kL can vary
catalyst per unit volume of the slurry (g cc01). with substrate due to the solubility of H2. However
Thus, plots of Ce/Nv vs. 1/M at high catalyst loading since the concentration of substrate employed does
are linear with intercept on the Y axis (Fig. 5). Ac- not exceed 100 mmol, kc is not expected to vary with
cording to the equation the intercept corresponds to the type of substrate being reduced.
the value of 1/kLAb. In the present study a total of 1 At low catalyst loading kL is faster than the reac-
atm. H2 pressure was maintained over a well stirred tion at the catalytic site, the later being a slow
liquid. At a stirring speed of 300 rpm vortex formation process controls the overall reaction. Under these
became unavoidable and the interfacial area was em- conditions eq. (1) reduces to the form:
ployed for the calculation of kL. Since it was not possi-
ble to maintain the geometry of the vortex constant, Ce/Nv dprp/6M(1/kc / 1/ks) (2)
the interfacial area is subject to change. Thus an
approximate value for kL was estimated and was Thus, the plots of Ce/Nv vs. 1/M give straight
lines passing through the origin with the slopes REFERENCES AND NOTES
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