SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff -March 2010) Rev 4 31-Mar-10

SAIC NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST
Welding Overlay Workmanship Assessment SAIC-W-2027 31-Aug-11 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A General Requirements (Note: Repair Rate Assessment is not calculated for Overlays, Workmanship is Assessed)

The initial production work of welders was monitored to determine their SAEP-324,
A1
ability to make sound Overlay welds. Para. 6.2.6

Welders & Operators follow the approved WPS parameters as Procedure for
A2
measured (Heat Input & WPS parameters) during In-process checks Overlay Welds
Welders & Operators meet the procedure requirement to produce Procedure for
A3
satisfactory welds and did not require retraining due to poor work. Overlay Welds
Welders & Operators are ultimately assessed by a combination of:
A) Final visual inspection
A4 B) Evaluation of disbonding by UT As referenced
methods. Use SATR-NDE-2006.
See SAIC-W-2028. Identify unsatisfactory work
SAES-W-014
A5 The minimum deposit thickness shall not be less than 3mm
Para 4.2

SAES-W-014
A6 The direction of overlay deposition shall be circumferential.
Para 4.3
Joint preparation and details for weld joints in clad vessels (including
SAES-W-014
A7 weld overlays) shall be in accordance with Standard Drawing AB-
Para 4.6
036367.
REMARKS:

REFERENCE DOCUMENTS:
1. Schedule Q -- Quality Requirements
2. SAES-W-014, Weld Overlays and Welding of Clad Materials, 04 October 2009
3. SAEP-324 -- Certification Review and Registration of Project Welders and Brazers, 27 October 2009

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

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