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Course Description: This course introduces students to the concepts of underlying effective
operation and control of Manufacturing and Service businesses. Approaches to production
control, inventory policy, facility planning, method improvements and technological assessment
are studied. It includes from a blend of topics from accounting, industrial engineering,
management, management sciences and statistics. This course is specially build to understand the
applications of operations management policies and techniques to the service sector as well as
manufacturing firms.
Course Objectives: This course has diverse objectives which are as follows;
Understanding the basic difference of goods and services and how they operate and
produce.
Understanding the different operation strategies which will be helpful in developing
mission and vision of an organization.
Students will learn the techniques of forecasting the product lifecycle.
Analyze the significance of implications of quality and international quality standards.
Understanding of different types of statistical tools use in operations which helps them in
organizations and business affairs.
Identify the types of vendors and inventory management through different EOQ models.
It increases the students skills and knowledge which help them toimplement any project.
Course Contents:
ACTIVITIES:
Discussion Questions:
1. Why should one study operation management?
2. Figure 1.1 outlines the operations, finance/accounting, and
marketing functions of three organizations. Prepare a chart
similar to figure 1.1 outline the same functions for two of the
following, Newspaper, a drugstore, a college library, a summer
camp, a small costume- jewelry factory.
3. What are three basic functions of a firm?
4. What are the five reasons productivity is difficult to improve in
service sector.
5. What is the impact of only a 15% decrease in costs in the
operation management options?
Problems:1.1, 1.2, 1.5
Home Assignment:
Problems:1.8, 1.9, 1.11, 1.12.
Case Study:Read the case and solve the answers individually, cases:
National Air Express/Zychol chemicals corporation
Theme of Home Assignment: to construct the knowledge of products
and services, and their impact on operation management.
Source Of Assignment: operations management by Jay Heizer, Barry
Render, JagadeeshRajashkhar ninth edition pearson page no. 24-25
Solved Problem:2.1
Problems:2.2, 2.4, 2.7, 2.8
Case Study:Minit lube
Konkan Railway Project
Home Assignment: 5 marks: browse through The Wall street Journal,
the financial section of a daily paper, or read business news online.
Seek articles that constrain manufacturing innovation and productivity,
workers arent allowed to do that, this technology is not allowed, this
material cannot be handled by workers, and so forth. Be prepared to
share your article in next class discussion.
Source of Assignment:The wall street journal, www.business
recorder.com
Theme of Assignment: students enable to form a mission and strategy
which helps them to manufacturethe product.
3 TITLE: Forecasting 3
What is forecasting?
Forecasting time horizon
The influence of product life cycle
Types of forecast
Seven steps in the forecasting system
Forecasting approaches
Quantitative approach
Qualitative approach
Monitoring and controlling forecast
Forecasting in the service sector
ACTIVITY:
Discussion Question:
1. What is qualitative forecasting model and when it is
appropriate?
2. A skeptical manager asks what medium range forecast can be
used for. Give the manager three possible uses/purpose
3. Define time series
4. Research and briefly describe the Delphi technique
5. Explain in your own words the meaning of the correlation
coefficient. What is the difference between dependent and
independent variable?
6. Give examples of industries in which demand forecasting is
dependent on demand for other products.
Class exercise:
Solved Problems: 3.3
Problems: 3.1a, 3.2b, 3.5a, 3.6, 3.8a, 3.10a, 3.13b, 3.15, 3.47, 3.6,
3.13c,
Home Assignments: Problems: 3.16, 3.25, 3.39, 3.49, 3.24, 3.30, 3.31,
3.32, 3.33, 3.35, 3.41c, 3.48b, 3.24d, 3.35d.
Group Assignment: Read the both cases and solve the answers in
group. Case study: Southwestern university
Digital cell phone
Class exercise:
Problems:5.1, 5.3, 5.7b, 5.12, 5.6, 5.15
Home Assignment: case study: Read the both cases and solve the
answers individually. Cases:Chinese power Equipment
Quality at the Ritz Carlton Hotel Company
Theme of the Assignment: students able to understand how an
organization manage and improves their quality.
Source Of Assignment: operations management by Jay Heizer, Barry
Render, JagadeeshRajashkhar ninth edition pearson page no.177-178
ACTIVITY:
Discussion Question:
What is process strategy?
What type of process is used for making each of the following
products?Beer, wedding invitations, automobiles, paper,
motorcycles.
What is service blueprinting?
What are the techniques for improving service productivity?
Class exercise: solved problem 6.1
Problems:6.5, 6.6, 6.7, 6.8,6.9,6.10,6.11
QUIZ # 2: Related with chapter 3, 4& 5 (all problems and descriptive
questions will be included).
8 Midterm Examination
9 TITLE: Capacity Planning 7
Capacity
Design and effective capacity
Capacity planning
Breakeven analysis
Single product case
Multi product case
Applying decision tree to capacity decision
Investment analysis
Net present value
ACTIVITY:
Discussion Question:
What are the assumptions of breakeven analysis?
Under what conditions would a firm want its capacity to lag
demand? To lead demand?
Explain how NPV is an appropriate tool for comparing
investments?
What is efficiency?
What is effective capacity?
Class exercise:
Problems: S6.1, S6.2,S6.3,S6.4,S6.5,S6.6,S6.8,S6.9
ACTIVITY:
Discussion Question:
1. Define supply chain management?
2. What are the objectives of supply chain management?
3. What is vertical integration? Give examples of forward and
backward integration.
4. How does wall mart use drop shipping?
Class exercise:
Problems: 10.2, 10. 3, 10.4,10.6, 10.7, 10.8, 10.9, 10.10, 10.11b,
10.12b, 10.11a, 10.12c, 10.12a,10.14
Home Assignment: Group work: read the case Ford motors Co.
supply chain strategy and submit the summary of the article in group,
not more than 800 words, with single line spacing, font size 12.
Theme of the Assignment:Summary should coverEvaluation of
whether ford should virtually integrate on the dell computer model.
Source of the Assignment: Harvardbusinessonline.hbsp.harvard.edu
ACTIVITY:
Discussion Questions:
Describe the four types of inventory?
Explain the major assumptions of EOQ model?
What is the relation of the economic order quantity to demand?
To holding cost? To set up cost?
What is safety stock?
How are inventory levels monitored in retail stores?
ACTIVITY:
Discussion Question:
1. Give an example of the situation in which project management
is needed.
2. Explain the purpose of organization
3. What are the questions which can be answered with PERT and
CPM?
4. Define work breakdown structure? How it is used?
Class exercise:
Solved problems: 16.5, 16.6, and 16.7.
Home Assignment: problems: 16.27, 16.3, 16.6, 16.7, 16.9a,16.4,
16.11, 16.13, 16.14a, 16.17a,b
Theme of the Assignment: student must able to understand how to
select a project and how to do successful project planning.
Source of the Assignment: related examples given in chapter.
16 Final Examination
Grading Plan:
Final Exam 40 marks
Midterm Exam 30 marks
Assignments 10 marks
Presentation 10 marks
Quizzes 10 marks
Required Text:
Text Book: Operations management by Jay Heizer, Barry Render, Jagadeesh Rajashkhar 9th
Edition Publication Pearson India Inc.
Well disciplined and pleasant behavior will be expected from the students.
GOOD LUCK!